Goodman AMH8, GMH8, GDH8, ADSH8 User Manual

Service Instructions
®
Goodman® & Amana® Brand
33 3/8" 80% Modified Two Stage Gas Furnaces
AMH8, GMH8, GDH8, ADSH8
& Accessories
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified
person.The material in this manual does not supercede manufacturer’s installation and operation instructions.
is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.
Copyright © 2006-2013 Goodman Manufacturing Company, L.P.
RS6612007r1
October 2013
TABLE OF CONTENTS
IMPORTANT INFORMATION..........................2 - 3
PRODUCT IDENTIFICATION........................4 - 10
ACCESSORIES...........................................11 - 15
OPERATING INSTRUCTIONS....................16 - 18
PRODUCT DESIGN...................................19 - 38
SYSTEM OPERATION.......................................39
TROUBLESHOOTING ................................40 - 41
MAINTENANCE...........................................42 - 45
SERVICING .................................................46 - 62
SERVICING TABLE OF CONTENTS .................48
IMPORTANT INFORMATION
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE
APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.
IMPORT ANT NOTICES FOR CONSUMERS AND SERVICERS
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
WARNING
T
O PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH, DO NOT STORE COMBUSTIBLE MATER IALS OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPL IANCE.
WARNING
GOODMAN WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES. IF YOU INSTALL OR PERFORM SERVICE ON THIS UNIT, YOU ASSUME RESPONSIBILITY FOR ANY PERSONAL INJURY OR PROPERTY DAMAGE WHICH
MAY RESULT.
MANY JURISDICTIONS REQUIRE A LICENSE TO INSTALL O R SERVICE HEATING AND A IR CONDITIONING EQUIPMENT.
WARNING
HIGH VOLTAGE D
ISCONNECT ALL POWE R BEFORE SERVICI NG OR
INSTALLING THIS UNIT. BE PR ESENT. DAMAGE, PERSO NAL INJURY OR DEATH.
FAILURE TO DO SO M AY CAU SE PROPERTY
MULTIPLE POWER SOURCES MAY
2
IMPORTANT INFORMATION
Speci al Warning for Installation of Furnace or Air Handling Units in Enclosed A reas such as Garage s, Utility Ro oms or Parki ng A r eas
Carbon monoxide producing dev ices (such as an automobile, space heater, gas water heater, etc.) should not be operated in enclosed areas such as un ve n tilated garages, utility rooms or pa r k ing areas because of the danger of carbon monoxide (CO) po isoning resulting from the exhaust emissions. If a furnace or air handler is installed in an enclosed area such as a garage, utility room or parking area and a carbon monoxide producing device is operated therein, there must be adequate, direct outside ventilation.
This ventilation is necessary to avoid the danger of CO poisoning which can occur if a carbon monoxide producing device continues to operate in the enclosed area. Carb on monoxide emissions can be (re ) circulated throughout the structu re if the furnace or air handler is oper a t ing in any mode.
CO can cause serious illness in clud ing per man e nt brain dama ge or deat h.
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:
CONSUMER INFORMATION LINE
GOODMAN® BRAND PRODUCTS
TOLL FREE
1-877-254-4729 (U.S. only)
email us at:
customerservice@goodmanmfg.com
fax us at: (731) 856-1821
email us at: hac.consumer.affairs@amanahvac.com
CONSUMER INFORMATION LINE
AMANA® BRAND PRODUCTS
TOLL FREE
1-877-254-4729 (U.S. only)
fax us at: (731) 856-1821
(Not a technical assistance line for dealers.)
(Not a technical assistance line for dealers.)
Outside the U.S., call 1-713-861-2500.
(Not a technical assistance line for dealers.) Your telephone company will bill you for the call.
3
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
Goodman Furnace Nomenclature (13 Digits)
GMH80 060 3ANAA 1 2 3 4 5 6 7 8 9 10 11 12 13
Brand Minor Revision G - Goodman A - Init ial Release A- Amana B - 1st Revision
Configuration M - Upflow/Horizontal Major Revision C - Downflow/Horizontal A - Init ial Release K - Dedicated Upflow B - 1st Revision D - Dedicated Downflow
Gas Vale / Motor N - Natura l G as E- Co n v ertible 2 St a ge / High E f ficiency X - Low NOx H - Co n v er tible 2 Stage / Single Sp eed S - Single Stage / Single Speed Cabinet Width
AFUE B - 17.5" 97 - 97% AFUE C - 21" 80 - 80% AFUE D - 24.5"
MBTU/h Maximum CFM 40 - 40,000 3 - 1200 CFM 60 - 60,000 4 - 1600 CFM 80 - 80,000 5 - 2000 CFM 100 - 100,000 120 - 120,000 140 - 140,000
Nox
A - 14"
Amana Furnace Nomenclature (14 D ig it s)
ADSH800603BNAA
1 2 3 4 56 789 1011121314
Brand Minor Revision A- Amana A - Initial R eleas e
Configuration M - Upflow/Hor izonta l Major Revision C - Downflow/Horizontal A - Initial R eleas e K - Dedicated Upflow B - 1st Revision D - Dedicated Downflow
Motor N - Natural Gas V - Variable Speed/ComfortNet X - Low NOx E - High Efficiency S - Single Speed Cabinet Width
Gas Valve B - 17.5" M - Modulating C - 21" C - 2 Stage D - 24.5" H - Convertible 2 Stage S - Single Stag e Maximum CFM
AFUE 4 - 1600 CFM 97 - 97% AFUE 5 - 2000 CFM 80 - 80% AFUE
MBTU/h 40 - 40,000 60 - 60,000 80 - 80,000 100 - 100,000 120 - 120,000 140 - 140,000
B - 1st Revision
Nox
A - 14"
3 - 1200 CFM
4
PRODUCT IDENTIFICATION
MODEL# MFG.# DESCRIPTION
GDH8**CA
GDH8***CB
GDH8***AA
GDH8***BA
GDH8***BB
GDH80453A* GDH80703A* GDH80 904B* GDH81 155C*
GDH80453A* GDH80703A* GDH80 904B* GDH81 155C*
GDH80403A* GDH80603A*
GDH80 804B* GDH81 005C*
GDH80403A* GDH80603A*
GDH80 804B* GDH81 005C*
GDH80403A* GDH80603A* GDH80 804B* GDH81 005C*
Goodman ® Brand 80% Modified Two-Stage Gas Furn ace
, Dedicated down flow installation, 33 3/8" tall, Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by ti m e. Left or right side gas entry. Alumi ni zed steel heat exchanger. PSC blower motor. 115 volt silicon nitride ignit er. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide.
Goodman ® Brand 80% Modified Two-Stage Gas Furn ace
, Dedicated down flow installation, 33 3/8" tall, Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by ti m e. Left or right side gas entry. Alumi ni zed steel heat exchanger. PSC blower motor. 115 volt silicon nitride ignit er. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide. "CB" revisions w ent to a Honeyw ell gas valve.
Goodman ® Brand 80% Modified Two-Stage Gas Furn ace
, New mode l nom enclature, fired at 23,000 BTUH per burner. Dedicated down flow installation, 33 3/8" tall, I nduced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by tim e. Left or right side gas entry. Alulinized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chas sis sizes are 14", 17.5" and 21" wide.
Goodman ® Brand 80% Modified Two-Stage Gas Furn ace
, fired at 20,000 BTUH per burner. Dedicat ed down flow installation, 33 3/8" tall, Induced draft, Two stage gas Valve , Integrated circuit board controlling 2nd s tage gas v alve by time. Left or right s ide gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassi s sizes are 14", 17.5 " an d 21" wide. "BA" revisions have a standard rated altitude of 4,500 ft
Goodman ® Brand 80% Modified Two-Stage Gas Furn ace
, fired at 20,000 BTUH per burner. Dedicat ed down flow installation, 33 3/8" tall, Induced draft, Two stage gas Valve , Integrated circuit board controlling 2nd s tage gas v alve by time. Left or right s ide gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassi s sizes are 14", 17.5 " an d 21" wide. "BB" revisions have a standard rated altitude of 5,500 ft
5
PRODUCT IDENTIFICATION
MODEL # MF G .# DESCRIPT ION
GMH804 53A*
GMH8**CA
GMH807 03A*
GMH80704B*
GMH80903B* GMH809 04C* GMH809 05C* GMH81155C*
GMH81405D*
Goodman® Brand 80% Modified Two-Stage G as Furnace
installat ion , 33 3/8" tall, I n duc ed dr aft, Two stage gas Valve, Integrat ed c ir cuit board controlling 2nd stage gas valve by ti me. Left or r ight side gas ent r y. Aluminized st eel heat exchanger. PSC blower moto r . 115 v o lt silicon nitride ignite r . "X" models are low NOx. Chassis sizes are 14", 17.5 " 21, and 24.5" wide.
, Upflow/Horizont al Lef t and Right
GMH804 53A* GMH807 03A*
GMH80704B*
GMH8***CB
GMH8***CC
GMH8***CD GMH81405D*
GMH8***AA
GMH8***BA
GMH80903B* GMH809 04C* GMH809 05C* GMH81155C*
GMH81405D* GMH804 53A*
GMH807 03A*
GMH80704B*
GMH80903B* GMH809 04C* GMH809 05C* GMH81155C*
GMH81405D*
GMH804 03A* GMH806 03A*
GMH80604B*
GMH80803B* GMH808 04C* GMH808 05C* GMH810 05C*
GMH81205D* GMH804 03A*
GMH806 03A*
GMH80604B*
GMH80803B* GMH808 04C* GMH808 05C* GMH810 05C*
GMH81205D*
Goodman® Brand 80% Modified Two-Stage G as Furnace
, Upflow/Horizont al Lef t and Right installat ion , 33 3/8" tall, I n duc ed dr aft, Two stage gas Valve, Integrat ed c ir cuit board controlling 2nd stage gas valve by ti me. Left or r ight side gas ent r y. Aluminized st eel heat exchanger. PSC blower moto r . 115 v o lt silicon nitride ignite r . "X" models are low NOx. Chassis sizes are 14", 17.5 " 21, and 24.5" wide. CB r e vision changed t o a r o tatable induc er (clockwise)
Goodman® Brand 80% Modified Two-Stage G as Furnace
, Upflow/Horizont al Lef t and Right installat ion , 33 3/8" tall, I n duc ed dr aft, Two stage gas Valve, Integrat ed c ir cuit board controlling 2nd stage gas valve by ti me. Left or r ight side gas ent r y. Aluminized st eel heat exchanger. PSC blower moto r . 115 v o lt silicon nitride ignite r . "X" models are low NOx. Chassis sizes are 14", 17.5 " 21, and 24.5" wide. CC r e vision changed t o a Hon eywell gas valve
Goodman® Brand 80% Modified Two-Stag e Gas Fu rnace
. Upflow/Horizontal Left and right installat ion , 33 3/8" tall, I n duc ed dr aft, Two stage gas Valve, Integrat ed c ircuit boar d controlling 2nd stage gas valve by ti me. Le ft or r ight side gas ent r y. Aluminiz ed st ee l heat exchanger. PSC blower mot or . 115 volt silicon nitride igniter. Chassis size 24.5" wide. " CD" revision has a standard rated altittu de of 5,500 ft.
Goodman® Brand 80% Modified Two-Stage G as Furnace
, New model nomenclatur e, fired at 23,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Tw o stage gas Valv e, Int egrated cir c ui t board cont rolling 2nd stage gas v alve by time. Left or ri ght side gas entry. Alu linized steel heat ex c h anger . PSC blower mot or . 115 volt silicon nitride igniter . "X" models are low NOx. C hassis sizes are 14", 17. 5" 21, and
24.5" wide.
Goodman® Brand 80% Modified Two-Stage G as Furnace
, fired at 20,000 BT UH p er burner . Upflow/ H or izont al Le ft and Right inst allation, 33 3/8" ta ll, Induced d r aft, Two st a ge gas V alve, Integrated circu it board cont rolling 2nd stage gas v alve by time. Left or r ight side gas entry. Aluminiz ed st eel he at ex c hange r . PSC blower mot or . 115 v olt silic on n itride ignit er . "X" models are low NOx. Chassis siz es are 14 ", 17. 5" 21, and 24.5" wide. "BA " revisions have a standard r a ted altit ude o f 4,500 f t
GMH8***BB
6
GMH804 03A* GMH806 03A*
GMH80604B*
GMH80803B* GMH808 04C* GMH808 05C* GMH810 05C*
Goodman® Brand 80% Modified Two-Stage G as Furnace
, fired at 20,000 BT UH p er burner . Upflow/ H or izont al Le ft and Right inst allation, 33 3/8" ta ll, Induced d r aft, Two st a ge gas V alve, Integrated circu it board cont rolling 2nd stage gas v alve by time. Left or r ight side gas entry. Aluminiz ed st eel he at ex c hange r . PSC blower mot or . 115 v olt silic on n itride ignit er . "X" models are low NOx. Chassis siz es are 14 ", 17. 5" 21, and 24.5" wide. "BB" revisions and G MH81205D*B A have a standard r ated altitude of 5,500 ft
PRODUCT IDENTIFICATION
MODEL# MFG.# DESCRIPTION
AMH80453A*
AMH8**CA
AMH8***CB
AMH8***CC
AMH80703A*
AMH80704B*
AMH80903B* AMH80904C* AMH80905C* AMH81155C*
AMH81405D* AMH80453A*
AMH80703A*
AMH80704B*
AMH80903B* AMH80904C* AMH80905C* AMH81155C*
AMH81405D* AMH80453A*
AMH80703A*
AMH80704B*
AMH80903B* AMH80904C* AMH80905C* AMH81155C*
AMH81405D*
Aman a® Brand 80% Mo dified Two- S tage Gas Furn ace
installat ion, 33 3/8" tall, T wo tone painted c abinet. I nduced draft, Two st age ga s Valv e, Integrated c ircuit boar d controlling 2nd stage gas valv e by ti me. Le ft or r ight side gas ent r y. St ainle ss st eel h eat exchanger. P S C b lower mot or . 115 v olt silic on nitride ignit er. "X" models ar e low N Ox. Chassis sizes are 14", 1 7.5" 21, and 2 4.5" wide.
Aman a® Brand 80% Mo dified Two- S tage Gas Furn ace
installat ion, 33 3/8" tall, T wo tone painted c abinet. I nduced draft, Two st age ga s Valv e, Integrated c ircuit boar d controlling 2nd stage gas valv e by ti me. Le ft or r ight side gas ent r y. St ainle ss st eel h eat exchanger. P S C b lower mot or . 115 v olt silic on nitride ignit er. "X" models ar e low N Ox. Chassis sizes are 14", 1 7.5" 21, and 2 4.5" wide. CB rev i sion changed to a r otatable induc e r ( c l oc k wise)
Aman a® Brand 80% Mo dified Two- S tage Gas Furn ace
installat ion, 33 3/8" tall, T wo tone painted c abinet. I nduced draft, Two st age ga s Valv e, Integrated c ircuit boar d controlling 2nd stage gas valv e by ti me. Le ft or r ight side gas ent r y. St ainle ss st eel h eat exchanger. P S C b lower mot or . 115 v olt silic on nitride ignit er. "X" models ar e low N Ox. Chassis sizes are 14", 1 7.5" 21, and 2 4.5" wide. CC rev i sion changed to a Honey w ell gas valv e
, Upflow/Horizontal Left and Right
, Upflow/Horizontal Left and Right
, Upflow/Horizontal Left and Right
AMH8**CE AMH81405D*
AMH80403A* AMH80603A*
AMH80604B*
AMH8***AA
AMH8***BA
AMH8***BB
AMH80803B* AMH80804C* AMH80805C* AMH81005C*
AMH81205D* AMH80403A*
AMH80603A*
AMH80604B*
AMH80803B* AMH80804C* AMH80805C* AMH81005C*
AMH81205D*
AMH80403A* AMH80603A*
AMH80604B*
AMH80803B* AMH80804C* AMH80805C* AMH81005C*
A mana® Brand 80% Modi f ied T wo - S tage Gas Furn ace,
Upflow/Horizontal Left and Right installat ion, 33 3/8" tall, T wo tone painted c abinet. I nduced draft, Two st age ga s Valv e, Integrated c ircuit boar d controlling 2nd stage gas valv e by ti me. Le ft or r ight side gas ent r y. St ainle ss st eel h eat exchanger. P S C b lower mot or . 115 v olt silicon nitride igniter. "X" model is low NOx. Chassis siz e is 24. 5" wide. " CE " revision has a standard r ated altit ud e of 5,500 ft.
Aman a® Brand 80% Mo dified Two- S tage Gas Furn ace
, New model nomenclature, fired at 23,000 B TUH per burner . Upflow/ H or izont al L eft and Right i nstallation, 33 3/8" tal l, Two t one painted cabinet. Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas v al ve by time. Left or righ t side gas ent r y. S tainless steel heat e xchanger . PSC blower motor . 115 v o lt silicon nitride ignite r . "X" models ar e low NOx. Chassis sizes ar e 14", 17.5" 21, and 24.5" wid e.
Aman a® Brand 80% Mo dified Two- S tage Gas Furn ace
, fired at 20,000 BTUH per burner. Upflow /Horiz o ntal Left and R ight inst al lation, 33 3/8" tall, Two t one painted cabinet . Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valv e b y time. Left or right side gas entr y. Stainless steel heat ex c h anger . PSC blower mot or . 115 v olt silicon nitr ide igni ter. " X" models are low NOx. Chassis sizes ar e 14", 17. 5" 21, and 24.5" wide. "BA " revisions have a st an dar d rated alt itude of 4, 5 00 ft
Aman a® Brand 80% Mo dified Two- S tage Gas Furn ace
, fired at 20,000 BTUH per burner. Upflow /Horiz o ntal Left and R ight inst al lation, 33 3/8" tall, Two t one painted cabinet . Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valv e b y time. Left or right side gas entr y. Stainless steel heat ex c h anger . PSC blower mot or . 115 v olt silicon nitr ide igni ter. " X" models are low NOx. Chassis sizes ar e 14", 17. 5" 21, and 24.5" wide. "BB" r evisions and AMH81205D*B A have a standard r ated altit ud e o f 5,500 f t
7
PRODUCT IDENTIFICATION
MODEL# MFG.# DESCRIPTION
ADSH80***AA
ADSH800403 AX* ADSH800603 AX* ADSH800804CX* ADSH801005CX*
Amana® Brand 80% Modified Two-Stage G as Furnace
3/8" tall, Two tone pai nt ed cabinet. Induc ed draft, Two stage gas Valve, In te grated circuit board control ling 2nd stage gas valve by t im e. Left or right side gas entry. Stainless steel heat exchanger. PSC b lower motor. 115 v olt silicon nitride igniter. "X" models are low NOx. C hassis sizes are 14", 17. 5" and 21" wide. St andard rated altitude of 5,500 ft
, Dedicated down flow installation, 33
8
PRODUCT IDENTIFICATION
-
MODEL # MFG # DESCR IPTION
AFE18-60A
N/A
Fossil Fuel Kit.
above/downstream of a gas or fossil fuel furnace when used with a heat pum p. It will operate with sing le and two s tage heat pumps and single and two stage furna ces. T he AFE1 8-60A cont rol wi l l t urn the heat pump unit off when the furnac e is turned on. An anti-s hort cycle f eature initiates a 3 m inute timed off delay when the compressor goes off.
The AFE18-60A control is designed for use where the indoor coil is located
MODEL # MF G # DESCRIPTION
. F or use with Daikin Brand upflow f ur nace models. This kit is
. This kit allows Daikin Brand single stage 80% gas furnaces to
EFR01
FTK04
P1221001
P1221002F
FTK04
External Filter R ack Kit
intended to provide a location, external t o t he f ur nace c asing, for installat ion of a permanent filter . The rack is mounted over the indoor air blower compartment area of either side panel, and provide filter r etention as well as a location f or attaching ret ur n air ductwor k .
F urnace Twinni ng K it
operate at the same t ime from a single thermost at . The two f urnac es to be "t winned" must be the exact same model with their c ir culat ing air blowers set to deliver the same air flow at the same time. This kit c annot be used to c ontrol more t han two furnaces.
MODEL # M F G # DES CRIPTI ON
HANG20
HANG21
HA02
N/A
N/A
N/A
High Altitude Natural Gas Kit.
fired at 20,000 Btu' s per cell for higher alt it udes. T his kit is required when inst alling t hese furnac es abov e t heir max imum rat ed alt i t ude.
High Altitude Natural Gas Kit.
fired at 20,000 Btu' s per cell for higher alt it udes. T his kit is required when inst alling t hese furnac es abov e t heir max imum rat ed alt i t ude.
High Altitude Kit
models fired at 22,500 BT U's per cell for higher altitudes. This kit is required when installing these furnaces abov e their maximum rated alt itude. This kit c ontains # 43-49, 55 58 gas orif ic es. T he orifices in the kit have been selected as a result of testing wit h the American G as A ssociation. T hey will prov ide appropr iat e derating at the altitude listed in the High Altitude Charts as shown in the installation instruct ions of the k it .
. The kit is designed to convert Goodman®, Amana® Brand gas fur nace
The k it is designed to convert 80% gas furnace models
The k it is designed to convert 80% gas furnace models
9
PRODUCT IDENTIFICATION
MODEL # M F G # DESCRI P TION
LPLP03
LPT-06
MVK-01A MVK-02A
SBT14 SBT17 SBT21
N/A
N/A
N/A
N/A
LP Gas Low Pressure Kit
installed on LP gas listed in this manual. This kit include s harness adaptors t o work with White-Rodgers single & tw o stage gas valv es,H oneywell single and t wo - sta ge gas valv es, as well as modulating gas v al ves.
LP Conversion Ki t
gas. T his kit supports both White - Rodg er s and Honeywell t wo st age valves. The conversion fr om nat ur al gas (as shipped from t he factory) to propane gas requir es: replac ing the burner or ifices, replac i ng gas valv e regulator springs (all two st age units) and applying ident ification lab els.
furnaces to this LP kit.
Masonry Ven t Kit.
the upflow position only and will only be used with interior masonry chimneys. K it incorp or ates a flue high limit safet y switch whi c h w ill interupt po wer to the gas valv e whe n a backdraft condit ion exists.
Downflow Subbase.
are available f or the f ollow ing furnace widths: 14 " wide (SBT14) 17.5" wide (SBT17) and 21" wide ( S B T 21) .
. This kit converts
. Designed f or app lic at i on on gas fire d f ur nac e pr oduc ts
two-stage gas f ired unit s from natural to propane
only
N Ox screens must be rem oved wh en con verti ng 80%
For use wit h 8 0% AFU E , 33" t al l "H" and " S " model furnaces installed in
For use wit h 8 0% dedi c ated downflow furnace models. T hese kits
10
ACCESSORIES
T
MODEL
NUMBER
EFR01
AFE180-60A
GOODMAN® BRAND "H" Model Furnace Accessories
SBT14
SBT17
SBT21
AMU / GMU
ASAS / GSAS
LPM-06
LPLP02 LPLP03
HA02
FTK04
HANG20
MVK-01
HANG21
MVK-02
FSRKG14
FSRKG17
FSRKG21
FSRKG24
Description
GMH80403A**
GMH80603A**
GMH80604B**
GMH80803B**
GMH80804B**
GMH80805C**
GMH81005C**
GMH81205D**
GMH81405DNC*
GDH80403A**
GDH80603A**
GDH80804B**
GDH81005C**
Rack
Dual Fuel Board
EFR External Filter
Media Air Cleaners
14"
Downflow Subbase
Electronic Air Cleaner
····
····
····
····
····
····
····
····
····
····
····
··· ·
··· ·
·
21"
17.5"
Downflow Subbase
not approved for this model
approved for this model
(1 ) W/R & HW 2 stg valve (2) BA REV 4,500 - 10,000 FT (excluding GMH81205 D*BA) (3) BB REV 5,500 - 10,000 FT (4 ) AA R ev (5) GMH81205D*BA and GMH81405D*CD 5,500 FT - 10,000 F
Propane Gas
Downflow Subbase
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
Shut Off Kit
Conversion Kit
LP Low Pressure
··
··
··
··
··
··
··
··
···
··
··
··
··
Kit
Twinning Kit
High Altitude Orifice
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
(4) (5)
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
W/Pressure Switch
High Altitude Orifices
Masonr y Vent Kit
W/Pressure Switch
High Altitude Orifices
·
·
·
·
·
·
·
(5)
Masonr y Vent Kit
Sound Reduction Kit
Sound Reduction Kit
Sound Reduction Kit
Sound Reduction Kit
(4)
(4)
(4)
(4)
(4)
(4)
(4)
·
(4)
··
11
ACCESSORIES
MODEL
NUMBER
EFR01
AFE180-60A
AMANA® BRAND "H" Model Furnace Accessories
SBT14
SBT17
SBT21
AMU / GMU
ASAS / GSAS
LPM-06
LPLP02 LPLP03
HA02
FTK04
MVK-01
HANG20
HANG21
MVK-02
FSRKG14
FSRKG17
FSRKG21
FSRKG24
Description
AMH80403A**
AMH80603A**
AMH80604B**
AMH80803B**
AMH80804B**
AMH80805C**
AMH81005C**
AMH81205D**
AMH81405DNC*
ADSH800403A**
ADSH800603A**
ADSH800804B**
ADSH801005C**
Rack
Dual Fuel Board
EFR External Filter
Media Ai r Cleaners
14"
Downflow Subbase
Electronic Air Cleaner
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21"
17.5"
Downflow Subbase
not approved for this model approved for this model
(1) W/R & HW 2 stg va lve (2) BA REV 4,500 - 10,000 FT (excluding AMH81205D*BA) (3) BB REV 5,500 - 10,000 FT (4) AA Rev (5) AMH81205D*BA and AMH81405D*CE 5,500 FT - 10,000 FT
Propane Gas
Downflow Subbase
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
Shut Off Kit
Conversion Ki t
LP Low Pressure
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··
··
··
··
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··
··
···
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Kit
Twinning Ki t
High Altitude Orifice
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
(4) (2) (3)
(4) (5 )
W/Pressure Switch
High Altitude Orifices
Masonry Vent Kit
W/Pressure Switch
High Altitude Orifices
·
·
·
·
·
·
·
(5)
Masonry Vent Kit
Sound Reduction Kit
Sound Reduction Kit
Sound Reduction Kit
Sound Reduction Kit
(4)
(4)
(4)
(4)
(4)
(4)
(4)
·
(4)
··
12
ACCESSORIES
EXTERNAL FILTER RACK KIT
( EFR01 )
SLOTS IN FILTER CLEAR SCREWS
UNIT SIDE
PANEL
ON UNIT
BLOWER DECK
SCREWS
FRONT
OF UNIT
BASE
OF UNIT
RETURN AIR
CUTOUT AREA
LOWER EDGE
SCREW
EFR01 EXTERNAL FILTER RACK KIT
Used on Models
80% Upflow Model Furnaces
FILTER RACK ASSEMBLY
(FACE FILTER OPENING
TOWARDS FRONT
OF UNIT)
13
ACCESSOR Y WIRING DIAGRAMS
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
POWER SUPPLY INPUT
FURNACE DEMAND OUTPUT
BLOWER FAN DEMAND OUTPUT
POWER SUPPLY INPUT (COMMON)
SECOND STAGE FURNACE DEMAND OUTPUT
COMPRESSOR OUTPUT
SECOND STAGE COMPRESSOR OUTPUT
REVERSING VALVE OUTPUT
POWER SUPPLY OUT TO THERMOSTAT
CALL FOR REVERSING VALVE
CALL FOR COMPRESSOR
CALL FOR EMERGENCY HEAT
CALL FOR BLOWER FAN
CALL FOR FURNACE HEAT
POWER SUPPLY COMMON OUT TO THER MOSTAT
CALL FOR 2ND STAGE FURNACE HEAT
CALL FOR 2ND STAGE COMPRESSOR
POWER SUPPLY OUT TO HP CONTROL
HP CALL FOR FURNACE (DURING DEFROST)
REVERSING VALVE OUTPUT
COMPRESSOR CONTACTOR OUTPUT
POWER SUPPLY COMMON OUT TO HP C ON TR OL
ODT (OUTDOOR THERMOSTAT)
2ND STAGE COMPRESSOR DEMAND OUTPUT
F U R N A C E
T H E R M O S T A T
H E A T
P U M P
R W1 G C W2 Y Y2 O
R O Y E G W1 C W2 Y2
R W2 O Y
C OT-NO OT-NC OT-C
Y2
P1-8
P1-7
P1-4
P1-6
P1-5
P1-2
P1-3
P1-1
P2-2
P2-1
P2-7
P2-8
P2-5
P2-9
P2-3
P2-4
P2-6
P3-9
P3-8
P3-7
P3-2
P3-6
P3-3
P3-1
P3-4
P3-5
24VAC
24VAC
F1
3A
C
C
24VAC
C
POWER SUPPLY
1.0K
6.8K
6.8K
+5VDC
E/W1
O
Y
+VDC +5VDC
+VDC
K1
K2
Q1
MICROPROCESSOR
24VAC
+VDC
K4
Q2
W1-FURN W2-HP
G-STAT
G-FURN
Y2-HP
Y2-STAT Y2-FURN
Y-STAT Y-FURN
Y-HP
K3
14
BREAK FOR ODT
1 2
ALL FUEL SYSTEM CONTROL BOARD - AFE18-60A
This wiring diagram is for reference only. Not all wiring is as shown above.
Refer to the appropriate wiring diagram for the unit being serviced.
(For use with Heat Pumps in conjunction with 80% or 90% Single-Stage or Two-Stage Furnaces)
ACCESSOR Y WIRING DIAGRAMS
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT . FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
FURNACE TWINING KIT - FTK04 (UTEC Control Board)
This wiring diagram is for reference only. Not all wiring is as shown above.
Refer to the appropriate wiring diagram for the unit being serviced.
(For use only with 80% or 90% Single-Stage Furnaces)
15
OPERATING INSTRUCTIONS
FOR Y OUR S AFETY RE AD BEFO RE OPERATING
If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand.
B. BEFORE OPERATING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electric switch; do not use any telephone in your building. Immediately call your supplier from a neighbor's phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
C. Use only your hand to move the gas control switch or knob. Never use tools. If the gas control switch or knob will not operate, don't try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
OPERATING INSTRUCTIONS
1. STOP! Read the safety information
2. Set the thermostat to lowest setting.
3. Turn off all electric power to the appliance.
4. This appliance is equipped with an automatic ignition system which automatically lights the burners. Do not try to light the burners by hand.
5. Remove control access panel.
6. Move the gas control switch or knob to "OFF ".
GAS CONTROL SWITCH SHOWN IN "ON" POSITION
7. Wait five (5) minutes to clear out any gas. If you then smell gas, STOP!above on this label. Follow "B" in the safety information above on this label. If you don't smell gas, go to the next step.
8. Move the gas control switch or knob to "ON".
9. Replace control access panel.
10. Turn on all electric power to the appliance.
11. Set the thermostat to the desired setting.
12. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier.
TO TURN OFF GAS TO APPLIANCE
1. Set the thermostat to its lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Remove control access panel.
4. Move the gas control switch or knob to "OFF". Do not fo rce.
5. Replace control access panel.
WARNING: Improper alteration, service or
maintenance can cause injury or property damage.
Refer to the user's information manual provided with this
consult a qualified or the gas supplier.
This furnace must be
instructions and local codes. In the absence of local codes, follow the National Fuel Gas
Code, ANSI Z223.1.
For indoor installation.
PGB & PGJ For outdoor installation only .
If notWARNING:
installed, operated and maintained in accordance with the manufacturer's instru ctions, this product could expose you to substances in fuel combustion which can cause death or serious illness and which are known to the State of California to cause cancer, birth defects or other reproductive harm. This product contains fiberglass insulation. Fiberglass insu la tion contains a chemical
California to cause cancer.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
16
0140F00001P
OPERATING INSTRUCTIONS
CONSIGNES DE SECURITE - LIRE
AVANT D'ALLUMER L'APPAREIL
AVERTISSEMENT: Le non-respect des in st r uct i ons qui suivent peut
^
entrainer un r i sque d'incendie ou d'explosion causant des dommages, des blessures ou la mort.
A. Cet appareil comporte pas de veilleuse. Il est muni d'un mecanisme qui allume automatiquement le bruleur. N
B. Sentir tout autour de l'appariel AVANT D'ALLUMER afin de deceler toute fuite de gaz. Assurez-vous de sentir tout pres du plancher car certains gaz sont plus lourds que l'air et se deposeront sur le plancher.
SI VOUS SENTEZ UNE ODEUR DE GAZ: Ne tentez d'allumer aucun appariel.
Ne touchez pas aux interrupteurs electriques; n'utiliser aucun telephone dans l'edifice ou vous vous trouvez. Appelez immediatement votre fournisseur de gaz en utilisant le telephone d'un voisin et suivez les instructions du f ournisseur. Appelez les pompiers si vous ne parvenez pas a rejoindre votre fournisseur de gaz.
C. N'utiliser que votre main pour pousser ou tourner le commande du gaz. N'utilisez jamais d'outils. Si vous ne parvenez pas a pousser ou a tourner la commande, ne tentez pas de la reparer; appelez un reparateur qualifie. Forcer la commande ou essayer de la reparer peut entrainer un risque d'incendie ou d'explosion.
D. N'utilisez pas cet appareil si l'une de ses parties a ete dans l'eau. Si cela se produit, demandez immediatement a un reparateur qualifie d'insp ecter l'appareil et de remplacer toute piece du systeme de controle et toute commande de gaz ayant ete dans l'eau.
^^
'allumez paz le bruleur manuellement.
^
^
0140F00002P
1. UN INSTANT! Lisez d'abord les consignes
INSTRUCTIONS DE SERVICE
de securite ci- d e ssus.
2. Reglez le thermostat a son point le plus bas.
3. Coupez l'alimentation electrique de l'appareil.
4. Cet appareil est muni d'un mecanisme qui all ume automatiquement le bruleur. Ne tentez pas d'allum er le bruleur manuellement.
5. Retirez le panneau d'acces de la commande.
6. Mettez la commande de gaz a la position
^
ARRET ("OFF").
7. Attendez cinq (5) minutes afin de permettre a tout gaz present d'etre evacue. Si vous sentez une odeur de gaz a ce moment, ARRETEZ! et suivez les consignes de securite donnees au paragraphe B ci-dessus. Si vous ne sentez pas de gaz, passez a l'etape suivante.
8. Mettez la commande de gaz a la position MARCHE ("ON").
9. Remettez la panneau d'acces de la commande en place.
10. Retablissez l'alimenation electrique de l'appareil.
11. Reglez le thermostat a le temperature desiree.
12. Si l'appareil ne fonctionne pas, suivez les instructions intitulees "Arret du gaz" et appelez un reparateur qualifie ou votre fournisseur de gaz.
1. Reglez le thermostat a son point le plus bas.
2. Coupez l'alimentation electrique de l'appareil si vous devez effectuer un entretien.
3. Retirez le panneau d'acces de la commande.
4. Mettez la commande de gaz a la position ARRET ("OFF").
5. Remettez le panneau d'acces de la commande en place.
^
^
^
^
^
^
ARRET DU GAZ
^
Commande de gaz en position
"MARCHE"
17
OPERATING INSTRUCTIONS
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18
PRODUCT DESIGN
Safety
Please adhere to the following warnings and cautions when installing, adjusting, altering, servicing, or operating the fur­nace.
WARNING
T
O PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION, ADJUSTMENT, ALTERATI ON, SERV ICE OR MAINTENANCE, R EFER TO THI S MANUAL. QUALIFIED INSTALLE R, SERVICE AGENCY OR THE GAS SUPPLIER.
T
MAY CAUSE SERI OUS ILLNESS OR DEATH AN D WHICH ARE KNOWN TO THE
S
REPRODUCTIVE HARM.
TO PREVENT POSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH
DUE TO ELECTRICAL SHOCK, THE FURNACE MUST BE LOC ATED TO PROTECT THE ELEC TRICA L COMPON ENTS FROM WA TER.
OR ADDITIONAL ASSISTANCE OR INFORMATION, CONSULT A
F
WARNING
HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH
TATE OF CALIFORNIA TO CAUSE CANCER, BI RTH DEFECTS OR OTHER
WARNING
Product Application
This product is designed for use as a residential home gas furnace. It is not designed or certified for use in mobile home, trailer, or recreational vehicle applications.
This furnace can be used in the following non-industrial commercial applications: Schools, Office buildings, Churches,
Retail stores, Nursing homes, Hotels/motels, Common or office areas. In such applications, the furnace must be installed
with the
Goodman® & Amana
installation instructions.
®
Brand 80% furnaces are ETL certi­fied appliances and are appropriate for use with natural or propane gas. (NOTE: If using propane gas, a propane conversion kit is required).
IMPORTANT NOTE: The 80% furnace cannot be in­stalled as a direct vent (i.e.., sealed combustion) fur­nace. The burner box is present only to help reduce sound transmission from the burners to the occupied space.
To ensure proper installation, operation and servicing, thor­oughly read the installation and service manuals for specif­ics pertaining to the installation, servicing and application of this product.
WARNING
Charge (ESD) Precautions NOTE: Discharge body’s static electricity before touching
unit. An electrostatic discharge can adversely affect elec­trical components.
Use the following precautions during furnace installation and servicing to protect the integrated control module from damage. By putting the furnace, the control, and the per­son at the same electrostatic potential, these steps will help avoid exposing the integrated control module to electrostatic discharge. This procedure is applicable to both installed and uninstalled (ungrounded) furnaces.
1. Disconnect all power to the furnace. Do not touch the integrated control module or any wire connected to the control prior to discharging your body’s electrostatic charge to ground.
2. Firmly touch a clean, unpainted, metal surface of the furnace near the control. Any tools held in a person’s hand during grounding will be discharged.
3. Service integrated control module or connecting wiring following the discharge process in Step 2. Use caution not to recharge your body with static electricity; (i.e., do not move or shuffle your feet, do not touch ungrounded objects, etc.). If you come in contact with an ungrounded object, repeat Step 2 before touching control or wires.
4. Discharge any static electricity from your body to ground before removing a new control from its container. Fol­low Steps 1 through 3 if installing the control on a fur­nace. Return any old or new controls to their containers before touching any ungrounded object.
OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY O R DEATH DUE TO FIRE ,
P
EXPLOSION, SMOKE, SOOT , CONDENSTAION, EL ECTRICAL SHOCK OR CARBON MONOXIDE MAY RESULT FROM I MPROPER INSTALLATION, REPAIR, OPERATIO N, OR MAINTENANCE OF THIS PRODUCT.
WARNING
T
O PREVENT PROPERTY DAMAGE, PERSONAL INJ URY OR DEATH D UE TO FIRE, DO NOT INSTALL THIS FURNACE IN A MOBILE HOME, TRAILER, OR RECREATIONAL VEHICLE.
To ensure proper furnace operation, install, operate, main­tain and service the furnace in accordance with the instal­lation, operation and service instructions, all local building codes and ordinances. In their absence, follow the latest edition of the National Fuel Gas Code (NFPA 54/ANSI Z223.1), and/or CAN/CGA B149 Installation Codes, local plumbing or waste water codes, and other applicable codes.
A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) can be obtained from any of the following:
American National Standards Institute 1430 Broadway New York, NY 10018
National Fire Protection Association 1 Batterymarch Park Quincy, MA 02269
19
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