Goodman GMEC960803BN, GMEC960302BN, GMEC961004CN, GMEC961205DN, AMEC960302BN Technical Manual
...Page 1
TECHNICAL MANUTECHNICAL MANU
®
TECHNICAL MANU
TECHNICAL MANUTECHNICAL MANU
ALAL
AL
ALAL
*MEC96
34.5" 2-ST AG E
MULTI-SPEED ECM GAS FURNACE
UP TO 96% AFUE
• Refer to Service Manual RS6612013 for installation, operation, and troubleshooting information.
• All safety information must be followed as provided in the Service Manual.
• Refer to the appropriate Parts Catalog for part number information.
• Models listed on page 3.
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does
not assume any responsibility for property damage or personal injury due to improper service
procedures performed by an unqualified person.
is a registed trademark of Maytag Corporation or its related companies and is used under license to
RT6612030r1
August 2014
® Copyright 2014 Goodman Company, L.P.
Goodman Company, L.P., Houston, TX, USA. All rights reserved.
Page 2
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use
these numbers when requesting service or parts information.
* M E C 96 060 3 B N A A
1 2 3 4 5,6 7,8,9 10 11 12 13 14
Brand
A - Amanafi Brand
A - Amana® Brand
G - Goodmanfi Brand
G - Goodman® Brand
Motor
NOx
AFUE
MBTU/h
WARNING
WARNING
HIGH VOLTAGE!
Disconnect ALL power before servicing or installing this unit. Multiple power
sources may be present. Failure to do so may cause property damage, personal
injury or death.
WARNING
WARNING
arising from improper service or service procedures. If
you install or perform service on this unit, you assume
responsibility for any personal injury or property damage
which may result. Many jurisdictions require a license to
install or service heating and air conditioning equipment.
Goodman will not be responsible
for any injury or property damage
2
WARNING
WARNING
viduals meeting the requirements of an "entry level technician", at a minimum, as specified by the Air-Conditioning,
Heating, and Refrigeration Institute (AHRI). Attempting to
install or repair this unit without such background may
result in product damage, personal injury or death.
Installation and repair of this unit
should be performed
ONLY by indi-
Page 3
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use
these numbers when requesting service or parts information.
GMEC960302BN**
GMEC960402BN**
GMEC960603BN**
GMEC960803BN**
GMEC961004CN**
GMEC961205DN**
AMEC960302BN**
AMEC960402BN**
AMEC960603BN**
AMEC960803BN**
AMEC961004CN**
AMEC961205DN**
DANGER
CARBON
Special warning for installation of furnaces or air handling units in enclosed areas such as garages, utility rooms or parking areas. Carbon monoxide producing
devices (such as automobiles, space heaters, gas water heaters, etc.) should not be operated in enclosed areas such as unventilated garages or utility rooms
because of the danger of carbon monoxide (CO) poisoning resulting from the exhaust emissions. If a furnace or air handler is installed in an enclosed area and a
carbon monoxide producing device is operated therein, there must be adequate direct outside ventilation. Carbon monoxide emissions can be (re)circu lated
throughout the structure if the furnace or air handler is operating in any mode. CO can cause serious illness including permanent brain damage or death.
MONOXIDE
POISONING
HAZARD
DANGER
RISQUE D'EMP OISONNEMENT A U MO NOXYDE DE CARBONE
Avertissement special au sujet de l'installation d'appareils de chauffage ou de traitement d'air dans des endroits clos, tets les garages, les locaux d'entretien et les
Stationnements. Evitez de mettre en marche les appareils produisant du monoxyde de carbone (tels que les automobile, les appareils de chauffage autonome,etc.)
dans des endroits non ventilés tels que les d'empoisonnement au monoxyde de carbone. Si vous devez faire fonctionner ces appareils dans un endroit clos,
assures-vous qu'il y ait une ventilation directe provenant de l'exterier . Les émissions de monoxyde de carbone peuvent etre recircules dans les endroits clos,
si l'appareil de chauffage ou de traitement d'air sont en marche. Le monoxyde de carbone peut causer des maladies graves telles que des dommages permanents
au cerveau et meme la mort.
PELIGRO
RIESGO DE INT OXICACIÓN POR MONÓXIDO DE CARBONO
Advertencia especial para la instalación de calentadores ó manejadoras de aire en áreas cerradas como estacionamientos ó cuartos de servicio. Los equipos ó
aparatos que producen monóxido de carbono (tal como automóvil, calentador de gas, calentador de agua por medio de gas, etc) no deben ser operados en
áreas cerradas debido al riesgo de envenenamiento por monóxido de carbono (CO) que resulta de las emisiones de gases de combustión. Si el equipo ó
aparato se opera en dichas áreas, debe existir una adecuada ventilación directa al exterior. Las emisiones de monóxido de carbono pueden circular a través
del aparato cuando se opera en cualquier modo. El monóxido de carbono puede causar enfermedades severas como daño cerebral permanente ó muerte.
WARNING
WARNING
WARNING
WARNING
Serious property damage, personal injury, reduced unit
performance and/or hazardous conditions may result
from the use of such non-approved devices.
The United States Environmental Protection Agency (“EPA”) has issued various regulations regarding the introduction and disposal of refrigerants introduced into this unit. Failure to follow
these regulations may harm the environment and can lead to the imposition of substantial fines.
These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office.
Do not connect or use any device
that is not design certified by
Goodman for use with this unit.
'
0140M00020-D
WARNING
WARNING
do not store combustible materials or use gasoline or
other flammable liquids or vapors in the vicinity of this
appliance.
To prevent the risk of property
damage, personal injury, or death,
3
Page 4
PRODUCT DIMENSIONS
*MEC96
14
1‰
AIR
DISCHARGE
AIR INTAKE
2" PIPE
LEFT SIDE
DRAIN TRAP
EXTERIOR HOLES
SIDE CUT-OUT
LEFT SIDE VIEW
LOW VOLTAGE
ELECTRICAL OUTLET
23
28
6‰
2
2
2
CENTER DIMPLE
FOR ALTERNATE
AIR INTAKE PIPE
3"
HIGH VOLTAGE
ELECTRICAL OUTLET
STANDARD
GAS SUPPLY
LOCATION
19
9…
5
2‰
CONDENSATE DRAIN
TRAP EXTERIOR
CONNECTION
(RIGHT OR LEFT SIDE)
OD HOLE
24
23
PVC
AIR
DISCHARGE
A
DIM B
DISCHARGE
C
34‰
31
FRONT VIEW
D
FOLDED FLANGES
E
UNFOLDED FLANGES
EXTERIOR HOLES
HIGH VOLTAGE
ELECTRICAL OUTLET
ALTERNATE
GAS SUPPLY
26‰
23
21
LOW VOLTAGE
ELECTRICAL OUTLET
VENT/FLUE PIPE
2" PVC
RIGHT SIDE
DRAIN TRAP
19
9…
6‰
2
ALTERNATE
VENT/FLUE
LOCATION
SIDE CUT-OUT
5
RIGHT SIDE VIEW
2‰
22
FOLDED FLANGES
23‰
UNFOLDED FLANGES
19‰
Model A B C D E
*MEC960302BN** 17½" 16" 13⅞"12⅛"13⅝"
*MEC960402BN** 17½" 16" 13⅞"12⅛"13⅝"
*MEC960603BN** 17½" 16" 13⅞"12⅛"13⅝"
*MEC960803BN** 17½" 16" 13⅞"12⅛"13⅝"
*MEC961004CN** 21" 19½" 17⅜" 16" 17½"
*MEC961205DN** 24½ 23" 20⅞"19⅜"20⅞"
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIAL
Position S ides Rear Front Bottom Flue Top
Upfl ow 0" 0" 3" C 0" 1"
Horizontal 6" 0" 3" C 0" 6"
C = If placed on combustible floor, the floor MUST be wood ONLY.
4
Page 5
FURNACE SPECIFICATIONS
y
*MEC96
*MEC96
0302BNA
*MEC96
0402BNA
*MEC96
0603BNA
*MEC96
0803BNA
*MEC96
1004CNA
*MEC96
1205DNA
Heating Data
Hi gh Fi re Input¹ 30,000 40,000 60,000 80,000 100,000 120,000
Hi gh Fi re Output¹ 28,800 38,400 57,600 76,800 96,000 115,200
Low-Fi re Steady-State In put¹ 21,000 28,000 42,000 56,000 70,000 84,000
Low-Fi re Steady-State Output¹ 20,160 26,880 40,320 53,760 67,200 80,640
AFUE² 969696969696
Te mpera ture Ri s e Ra nge (°F) - 20 - 50 20 - 50 35 - 65 35 - 65 35 - 65
Ve n t D i amete r³ 2" - 3" 2" - 3" 2" - 3" 2" - 3" 2" - 3" 2" - 3"
No. of Burners 223456
Circulator Blower
Availabl e AC @ 0.5” ESP 1.5 - 2 1.5 - 3 1.5 - 3 1.5 - 3 1.5 - 4 3 - 5
Si ze (D x W) 10" x 8" 10" x 8" 11" x 8" 11" x 8" 11" x 10" 11" x 11"
Ho rs epowe r @ 1075 RPM 1/2 1/2 1/2 1/2 1 1
Speed 555555
Filter Size (in²)
Perma ne nt 487 487 731 683 853 1024
Dis pos a bl e 244 244 365 341 427 512
Electrical Data
Min. Circuit Ampacity
4
Max. Ove rcurre nt Devi ce (a m ps )
Shi ppi ng Wei ght ( lbs)
5
888813.313.3
15 15 15 15 15 15
111 112 115 118 140 154
„ Natural Gas BTU/h
†
‡
Vent pipe must be either 2" or 3" in diameter, depending upon furnace input, number of elbows, length of run
and must be 2" or 3" diameter PVC.
Minimum Circuit Ampacity = (1.25 x Circulator Blower Amps) + ID Blower amps. Wire size should be determined
May use fuses or HACR-type circuit breakers of the same size as noted.
Notes
All furnaces are manufactured for use on 115 VAC, 60 Hz, single-phase electrical supply.
and noise issues.
greater clearances than the minimum clearances listed above. In all cases, accessibility clearance must take precedence
over clearances from the enclosure where accessibilit
" FPT
clearances are greater.
5
Page 6
AIRFLOW
*MEC960302BN
All DIP Switch Positions
FACTORY
SETTING
All DIP Switch Positions
All DIP Switch Positions
OFF OFF OFF
ON OFF OFF
ON ON OFF
OFF ON O FF
OFF OF F O N
OFF ON O N
*MEC96
DI P SWITCH SETT ING
0.50.10.20.30.4
CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM
G
870 658 548 469 413 349 293 N/A
W1
870 21 658 28 548 34 469 40 413 45 349 293 N/A
W2
885 30 821 32 755 35 684 39 621 43 557 508 461
Ylo
874 697 612 533 470 414 361 303
Y
1146 1097 1049 1002 941 895 846 787
Ylo
874 697 612 533 470 414 361 303
Y
928 868 810 743 670 614 560 505
Ylo
928 868 810 743 670 614 560 505
Y
1146 1097 1049 1002 941 895 846 787
Ylo
928 868 810 743 670 614 560 505
Y
870 658 548 469 413 349 293 N /A
Ylo
928 868 810 743 670 614 560 505
Y
885 821 755 684 621 557 508 461
Ylo
874 697 612 533 470 414 361 303
Y
1146 1097 1049 1002 941 895 846 787
0.6 0.7 0. 8
FACTORY
SETTIN G
ON OFF ON
ON ON ON
*MEC960402BN
All DIP Switch Positions
All DIP Switch Positions
All DIP Switch Positions
OFF OF F OF F
ON OFF OF F
ON ON OFF
OFF ON OFF
OFF OFF ON
Ylo
885 821 755 684 621 557 508 461
Y
1146 1097 1049 1002 941 895 846 787
Ylo
885 821 755 684 621 557 508 461
Y
874 697 612 533 470 414 361 303
DIP SWI T CH S ETTING
0.1 0.2
CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM
G
847 694 611 535 471 415 357 313
W1
847 29 694 36 611 41 535 47 471 53 415 357 313
W2
989 36 932 38 882 40 819 43 773 46 695 650 586
Ylo
856 667 546 466 413 357 302
Y
1143 1095 1046 996 946 890 834 778
Ylo
856 667 546 466 413 357 302
Y
960 898 840 780 711 659 596 547
Ylo
960 898 840 780 711 659 596 547
Y
1143 1095 1046 996 946 890 834 778
Ylo
960 898 840 780 711 659 596 547
Y
847 694 611 535 471 415 357 313
Ylo
960 898 840 780 711 659 596 547
Y
989 932 882 819 773 695 650 586
0.3 0.4 0.5
0.6 0.7 0.8
N/A
N/A
OFF ON ON
ON OFF ON
ON ON ON
Ylo
Y
Ylo
Y
Ylo
Y
6
856 667 546 466 413 357 302
N/A
1143 1095 1046 996 946 890 834 778
989 932 882 819 773 695 650 586
1143 1095 1046 996 946 890 834 778
989 932 882 819 773 695 650 586
856 667 546 466 413 357 302
N/A
Page 7
AIRFLOW
*MEC960603BN
All DIP Switch Positions
FACTORY
SETTING
All DIP Switch Positions
All DIP Switch Positions
OFF OF F OF F
ON OFF OF F
ON ON OFF
OFF ON OFF
OFF OFF ON
OFF ON ON
*MEC96
DI P SW ITCH SETTING
0.1 0.2
CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM
G
894 846 780 720 660 603 554 505
W1
894 42 846 44 780 48 720 52 660 57 603 554 505
W2
1328 40 1287 41 1249 43 1215 44 1170 46 1131 1085 1046
Ylo
782 629 547 469 396 333 N/A N/A
Y
1236 1189 1149 1101 1066 1017 969 928
Ylo
782 629 547 469 396 333 N/A N/A
Y
1149 1104 1057 1017 963 918 865 822
Ylo
1149 1104 1057 1017 963 918 865 822
Y
1236 1189 1149 1101 1066 1017 969 928
Ylo
1149 1104 1057 1017 963 918 865 822
Y
894 846 780 720 660 603 554 505
Ylo
1149 1104 1057 1017 963 918 865 822
Y
1328 1287 1249 1215 1170 1131 1085 1046
Ylo
782 629 547 469 396 333 N/A N/A
Y
1236 1189 1149 1101 1066 1017 969 928
0.3
0.4
0.5
0.6 0.7 0.8
FACTORY
SETTIN G
ON OFF ON
ON ON ON
*MEC960803BN
All DIP Switch Positions
All DIP Switch Positions
All DIP Switch Positions
OFF OF F OF F
ON OFF OF F
ON ON OFF
OFF ON OFF
OFF OFF ON
Ylo
1328 1287 1249 1215 1170 1131 1085 1046
Y
1236 1189 1149 1101 1066 1017 969 928
Ylo
1328 1287 1249 1215 1170 1131 1085 1046
Y
782 629 547 469 396 333 N/A N/A
DIP SWI TCH SETTING
0.1
CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM
G
1221 1172 1128 1087 1049 1005 9 59 922
W1
1221 41 1172 42 1128 44 1087 46 1049 47 1005 959 922
W2
1311 54 1293 55 1249 57 1203 59 1172 61 1122 1088 1041
Ylo
750 644 569 507 442 388 328
Y
1111 1068 1025 984 941 885 N/A 801
Ylo
750 644 569 507 442 388 328
Y
894 842 784 726 682 618 562 519
Ylo
894 842 784 726 682 618 562 519
Y
1111 1068 1025 984 941 885 N/A 801
Ylo
894 842 784 726 682 618 562 519
Y
1221 1172 1128 1087 1049 1005 9 59 922
Ylo
894 842 784 726 682 618 562 519
Y
1311 1293 1249 1203 1172 1122 1 088 1041
0.2 0.3
0.4
0.5
0.6 0.7 0.8
N/A
N/A
OFF ON ON
ON OFF ON
ON ON ON
Ylo
750 644 569 507 442 388 328
Y
1111 1068 1025 984 941 885 N/A 801
Ylo
1311 1293 1249 1203 1172 1122 1 088 1041
Y
1111 1068 1025 984 941 885 N/A 801
Ylo
1311 1293 1249 1203 1172 1122 1 088 1041
Y
750 644 569 507 442 388 328
N/A
N/A
7
Page 8
AIRFLOW
*MEC961004CN
All DIP Switch Positions
All DIP Switch Positions
FACTORY
SETTIN G
All DIP Switch Positions
OFF OF F OF F
ON OFF OF F
ON ON OFF
OFF ON OFF
OFF OFF ON
OFF ON ON
*MEC96
DI P SWITCH SETT I NG
0.1 0.2 0.3
CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM
G
1522 1464 1402 1338 1280 1230 1167 1101
W1
1522 41 1464 43 1402 44 1338 47 1280 49 1230 1167 1101
W2
1861 48 1803 49 1749 51 1698 52 1653 54 1594 1549 1504
Ylo
1004 890 805 710 620 553 474 406
Y
1772 1713 1662 1609 1540 1498 1452 1399
Ylo
1004 890 805 710 620 553 474 406
Y
1312 1235 1170 1101 1037 962 880 820
Ylo
1312 1235 1170 1101 1037 962 880 820
Y
1772 1713 1662 1609 1540 1498 1452 1399
Ylo
1312 1235 1170 1101 1037 962 880 820
Y
1522 1464 1402 1338 1280 1230 1167 1101
Ylo
1312 1235 1170 1101 1037 962 880 820
Y
1861 1803 1749 1698 1653 1594 1549 1504
Ylo
1004 890 805 710 620 553 474 406
Y
1772 1713 1662 1609 1540 1498 1452 1399
0.4
0.5
0.6 0.7 0.8
FACTORY
SETTING
ON OFF ON
ON ON ON
*MEC961205DN
All DIP Switch Positions
All DIP Switch Positions
All DIP Switch Positions
OFF OFF OFF
ON OFF OFF
ON ON OFF
OFF ON OFF
OFF OFF ON
Ylo
1861 1803 1749 1698 1653 1594 1549 1504
Y
1772 1713 1662 1609 1540 1498 1452 1399
Ylo
1861 1803 1749 1698 1653 1594 1549 1504
Y
1004 890 805 710 620 553 474 406
DI P SWITCH SETT ING
0.1 0.2
CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM CFM CFM
G
1796 1753 1697 1645 1589 1536 1478 1425
W1
1796 42 1753 43 1697 44 1645 45 1589 47 1536 1478 1425
W2
2211 48 2162 49 2122 50 2076 51 2029 53 1986 1984 1942
Ylo
1106 1017 946 855 764 681 605 N/A
Y
1683 1628 1565 1511 1445 1387 1340 1276
Ylo
1106 1017 946 855 764 681 605 N/A
Y
1399 1327 1259 1185 1118 1051 980 913
Ylo
1399 1327 1259 1185 1118 1051 980 913
Y
1683 1628 1565 1511 1445 1387 1340 1276
Ylo
1399 1327 1259 1185 1118 1051 980 913
Y
1796 1753 1697 1645 1589 1536 1478 1425
Ylo
1399 1327 1259 1185 1118 1051 980 913
Y
2211 2162 2122 2076 2029 1986 1984 1942
0.3 0.4
0.5
0.6 0.7 0.8
OFF ON ON
ON OFF ON
ON ON ON
Ylo
Y
Ylo
Y
Ylo
Y
8
1106 1017 946 855 764 681 605 N/A
1683 1628 1565 1511 1445 1387 1340 1276
2211 2162 2122 2076 2029 1986 1984 1942
1683 1628 1565 1511 1445 1387 1340 1276
2211 2162 2122 2076 2029 1986 1984 1942
1106 1017 946 855 764 681 605 N/A
Page 9
WIRING DIAGRAMS
GRD
*MEC96
GN
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MUL TIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
JUNCTION BOX
R
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DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
B
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14
CIRCULATOR
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PU
TO 115
A
L
F
M
E
S
N
E
S
O
R
DISCONNECT POWER
CHASSIS GROUND
BEFORE SERVICING.
WIRING TO UNI T
MUST BE PROPERLY
POLARIZED AND
GROUNDED.
BR
BL
C
1 /60 HZ POW ER SUPPLY WITH
VAC/
OVERCURRENT PROTECTION DEVICE
WARNING:
D
O
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R
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T
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J
PU
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PU
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WH
WH
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R
T
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L
PK
WH
WH
5 CIRCUIT CONNECTOR
RD
BK
GN
BR
1
0
1
4
7
2
1
1
5
8
PK
2
1
6
9
3
BR
OR
A
3
V
2
4
F
U
E
S
24
VAC
GY
OR
TRANSFORMER
40 VA
BK
WH
G
N
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A
M
B
LE
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=
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S
1
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N
=
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L
F
S
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E
S
2
S
C
G
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T
A
GN
GN
N
I
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L
INTEGRATED CONTROL MODULE
H
U
M
O
U
-
T
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M
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E
A
C
N
I
N
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G
N
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3
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S
(
T
OR
RD
BR
PK
115
VAC
R
24V THERMOSTAT CONNECTIONS
Y
1
1
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2
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Y
2
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D
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T
BK
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6
(
7
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(
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9
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WARNING:DISCONNECT
POWER BEFORE
SERVICING. WIRING
N
TO UNIT MUST BE
PROPERLY POLARIZED
AND GROUNDED.
G
N
D
N
D
O
X
G
N
D
D
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R
R
A
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1
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2
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R
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C
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N
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E
C
S
T
E
N
T
S
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C
N
D
2
S
N
EQUIPMENT GND
FIELD GND
FIELD SPLIC
N
E
N
E
E
N
N
V
A
A
N
S
U
O
T
L
T
M
I
I
C
O
L
W
S
W
R
A
L
C
O
N
T
O
V
E
R
S
W
R
E
N
D
A
T
T
R
A
T
S
T
T
H
H
W
H
C
0
5
1
$
C
O
N
F
O
L
E
T
I
H
W
L
SWITCH (TEMP.)
IGNITE
SWITCH (PRESS.)
OVERCURRENT
PROT. DEVICE
JUNCTION
TERMINAL
INTERNAL TO
INTEGR
ATED
PLUG CONNECTI ON
LOW VOLTAGE (
LOW VOLTAGE F
HI VOLTAG
E (115V)
HI VOLTAG
E FIELD
H
Z
0
6
/
W
Y
L
P
N
E
T
N
D
I
V
E
I
S
C
O
N
N
G
D
N
E
U
R
A
T
R
U
T
A
L
T
U
R
A
L
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T
A
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T
R
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S
L
T
C
H
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M
P
S
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0
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M
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T
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M
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C
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.
O
O
R
T
M
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T
N
S
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E
T
E
R
CONTROL
24V)
IEL
T
H
I
C
E
E
C
T
L
M
I
R
T
N
R
R
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O
L
L
P
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C
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.
U
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A
C
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R
T
E
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P
N
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C
E
N
N
A
D
D
INTEGRATED CONTROL MODULE
R
A
Y
O
L
S
.
S
U
T
S
D
E
I
A
L
E
R
C
.
.
T
,
B
Y
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
9
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