Goodman Amana AMH8, Amana GMH8, Amana GDH8, Amana ADSH8 Service Instructions Manual

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Service Instructions
Goodman® & Amana® Brand
AMH8, GMH8, GDH8, ADSH8
& Accessories
This manual is to be used by qualified, professionally trained HV AC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person. The material in this manual does not supercede manufacutrer's installation and operation instructions.
is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.
Copyright © 2006-2014, 2016 Goodman Manufacturing Company, L.P.
RS6612007r3
August 2016
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TABLE OF CONTENTS
IMPORTANT INFORMATION........................2 - 3
TROUBLESHOOTING ............................ 41 - 42
PRODUCT IDENTIFICATION ..................... 4 - 10
ACCESSORIES ................................... 11 - 15
OPERATING INSTRUCTIONS .................... 16 - 18
PRODUCT DESIGN............................... 19 - 39
MAINTENANCE .................................. 43 - 46
SERVICING ....................................... 47 - 63
SERVICING TABLE OF CONTENTS .................. 49
WIRING DIAGRAMS/SCHEMATICS .................. 64
SYSTEM OPERATION ................................. 40
IMPORTANT INFORMATION
Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE
INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.
IMPORTANT NOTICES FOR CONSUMERS AND SER VICERS
RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS
O
NLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL, ADJUST, SERVICE OR REPAIR (HEREINAFTER MANUAL SHOULD SERVICE THE EQUIPMENT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES ASSUME RESPONSIBILITY FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT
. IN
LICENSES TO SERVICE THE EQUIPMENT SPECIFIED IN THIS MANUAL, ONLY LICENSED PERSONNEL SHOULD SERVICE THE EQUIPMENT INSTALLATION, ADJUSTMENT, SERVICING OR REPAIR OF THE EQUIPMENT SPECIFIED IN THIS MANUAL, OR ATTEMPTING TO INSTALL, ADJUST, SERVICE OR REPAIR THE EQUIPMENT SPECIFIED IN THIS MANUAL WITHOUT PROPER TRAINING MAY RESULT IN PRODUCT DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH
, “
SERVICE
”)
THE EQUIPMENT SPECIFIED IN THIS
. THE
MANUFACTURER WILL NOT
. IF
YOU SERVICE THIS UNIT, YOU
ADDITION, IN JURISDICTIONS THAT REQUIRE ONE OR MORE
.
2
. I
MPROPER
WARNING
HIGH VOLTAGE D
ISCONNECT ALL POWER BEFORE SERVICING OR
INSTALLING THIS UNIT. BE PRESENT . DAMAGE, PERSONAL INJ URY OR DEATH.
F
MULTIPLE POWER SOURCES MAY
AILURE TO D O SO MAY CAUSE PROPE RTY
WARNING
T
O PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH, DO NOT STORE COMBUSTIBLE MATE RIALS OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.
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IMPORTANT INFORMATION
CO can c aus e serious il lness inc lu d i ng pe r m a n ent br a in damage or death.
B10259-216
To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact:
CONSUMER INFORMATION LINE
GOODMAN® BRAND PRODUCTS
TOLL FREE
1-877-254-4729 (U.S. only)
email us at:
customerservice@goodmanmfg.com
fax us at: (731) 856-1821
(Not a technical assistance line for dealers.)
CONSUMER INFORMATION LINE
AMANA® BRAND PRODUCTS
TOLL FREE
1-877-254-4729 (U.S. only)
email us at:
hac.consumer.affairs@amanahvac.com
fax us at: (731) 856-1821
(Not a technical assistance line for dealers.)
Advertencia especial para la instalación de calentadores ó manejadoras de aire en áreas cerradas como estacionamientos ó cuartos de servicio.
Las emisiones de monóxido de carbono p ueden circular a través del aparato cu and o se ope ra en cua lqu i e r mo do .
El monó x id o de carbono puede causar en fermed ades seve ras como daño cerebral per m a n e n te ó muerte.
RISQUE D'EM POISO N NE ME NT AU
Cette ventilation est nécessaire pour éviter le danger d'intoxication au CO po uv an t su rv enir si un appareil produisant du monoxyde de carbone continue de fonctionner au sein de la zone confinée.
MONOXYDE DE CARBONE
B10259-216
Outside the U.S., call 1-713-861-2500.
(Not a technical assistance line for dealers.) Your
telephone company will bill you for the call.
B10259-216
3
Page 4
Good
(13 Digits)
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PRODUCT IDENTIFICA TION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
man Furnace Nomenclature
GMH80 060 3AN AA 12345 678 910111213
Brand Minor Revision G - Goodman A - Initial Release A- Amana® Brand B - 1st Revision
Configuration M - Upflow/H orizontal Major Revision C - Downflow/H orizon tal A - Initial Release K - Dedicated Upflow B - 1st Revision D - Dedicated Downflow
Gas Vale / Motor N - Natural Gas E- Convertible 2 Stage / High Efficiency X - Low NOx H - Convertible 2 Stage / Single Speed S - Single Stage / Single Speed Cabinet Width
AFUE B - 17.5" 97 - 97% AFUE C - 21" 80 - 80% AFUE D - 24.5"
MBTU/h Maximum CFM 40 - 40,000 3 - 1200 CFM 60 - 60,000 4 - 1600 CFM 80 - 80,000 5 - 2000 CFM 100 - 100,000 120 - 120,000 140 - 140,000
Nox
A - 14"
Am an a® B rand Furnace Nomenclature (14 Digits)
A D S H 80 060 3 B N A A 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Brand Minor Revision A- Amana® Brand A - Initial Rele ase
Configur ation M - Up flow/ H or izontal Major Revision C - Downflow /Horizontal A - Initial Re le ase K - Dedicated Upflow B - 1st Revis ion D - Dedicated Downflow
Motor N - Natural G as V - Variable Speed/ComfortNet X - Low NOx E - High Efficiency S - Single Speed Cabinet Width
Gas Valve B - 17.5" M - Modulating C - 21" C - 2 Stage D - 24.5" H - Convertible 2 Stage S - Single Stage Maximum CFM
AFUE 4 - 1600 CFM 97 - 97% AFUE 5 - 2000 CFM 80 - 80% AFUE
MBTU/h 40 - 40,000 60 - 60,000 80 - 80,000 100 - 100,000 120 - 120,000
4
B - 1st Revis ion
Nox
A - 14"
3 - 1200 CFM
Page 5
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PRODUCT IDENTIFICA TION
MODEL# MFG.# DESCRIPTION
GDH8**CA
GDH8***CB
GDH8***AA
GDH8***BA
GDH8***BB
GDH80453A* GDH80703A* GDH80904B* GDH81155C*
GDH80453A* GDH80703A* GDH80904B* GDH81155C*
GDH80403A* GDH80603A* GDH80804B* GDH81005C*
GDH80403A* GDH80603A* GDH80804B* GDH81005C*
GDH80403A* GDH80603A* GDH80804B* GDH81005C*
Goodman® Brand 80% Modified Two-Stage Gas Furnace
, Dedicated down flo w installa ti on , 3 3 3/8" tall, Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide.
Goodman® Brand 80% Modified Two-Stage Gas Furnace
, Dedicated down flo w installa ti on , 3 3 3/8" tall, Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide. "CB" revisions went to a Honeywell gas valve.
Goodman® Brand 80% Modified Two-Stage Gas Furnace
, New model nomenclature, fi re d at 23,000 BTUH per burner. Dedicated down flow installation, 33 3/8" tall, Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide.
Goodman® Brand 80% Modified Two-Stage Gas Furnace
, fired at 20,000 BTU H per burner. Dedicated down flow installation, 33 3/8" tall, Induced draft, Two stage gas valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide. "BA" revisions have a standard rated altitude of 4,500 ft.
Goodman® Brand 80% Modified Two-Stage Gas Furnace
, fired at 20,000 BTU H per burner. Dedicated down flow installation, 33 3/8" tall, Induced draft, Two stage gas valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" and 21" wide. "BB" revisions have a standard rated altitude of 5,500 ft.
GDH8***BC
GDH80403B* GDH80603B*
Goodman® Brand 80% Modified Two-Stage Gas Furnace
, fired at 20,000 BTU H per burner. Dedicated down flow installation, 33 3/8" tall, Induced draft, Two stage gas valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis size is 14" wide. "BC" revisions are equipped with a Broad Ocean motor.
5
Page 6
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PRODUCT IDENTIFICA TION
MODEL # MFG.# DESCRIPTION
GMH80453A*
GMH8**CA
GMH80703A* GMH80704B* GMH80903B* GMH80904C* GMH80905C* GMH81155C* GMH81405D*
Goodman® Brand 80% Modified Two-Stage Gas Furnace
installation, 33 3/8" tall, Induced draft, Two stage gas Valv e , Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide.
, Upflow/Horizontal Left and Right
GMH80453A* GMH80703A* GMH80704B*
GMH8***CB
GMH8***CC
GMH8***CD GMH81405D*
GMH8***AA
GMH80903B* GMH80904C* GMH80905C* GMH81155C* GMH81405D*
GMH80453A* GMH80703A* GMH80704B* GMH80903B* GMH80904C* GMH80905C* GMH81155C* GMH81405D*
GMH80403A* GMH80603A* GMH80604B* GMH80803B* GMH80804C* GMH80805C* GMH81005C* GMH81205D*
Goodman® Brand 80% Modified Two-Stage Gas Furnace
,Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas Valv e , Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. CB revision changed to a rotatable inducer (clockwise).
Goodman® Brand 80% Modified Two-Stage Gas Furnace
, Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas Valv e , Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. CC revision changed to a Honeywell gas valve.
Goodman®Brand 80% Modified Two-Stage Gas Furnace
.Upflow/Horizontal Left and right installation, 33 3/8" tall, Induced draft, Two stage gas Valv e , Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. Chassis size 24.5" wide. "CD" revision has a standard rated altittude of 5,500 ft.
Goodman® Brand 80% Modified Two-Stage Gas Furnace
, New model nomenclature, fired at 23,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Alulinized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and
24.5" wide.
GMH8***BA
GMH8***BB
GMH80403A* GMH80603A* GMH80604B* GMH80803B* GMH80804C* GMH80805C* GMH81005C* GMH81205D*
GMH80403A* GMH80603A* GMH80604B* GMH80803B* GMH80804C* GMH80805C* GMH81005C*
Goodman® Brand 80% Modified Two-Stage Gas Furnace
burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. "BA" revisions have a standard rated altitude of 4,500 ft
Goodman® Brand 80% Modified Two-Stage Gas Furnace
Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. "BB" revisions and GMH81205D*BA have a standard rated altitude of 5,500 ft.
Goodman® Brand 80% Modified Two-Stage Gas Furnace
Upflow/Horizontal Left and Right installation, 33 3/8" tall, Induced draft, Two stage gas valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Aluminized steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14" & 17.5" wide. "BC" revisions are equipped with a Broad Ocean
GMH8***BC
GMH80403A* GMH80603A* GMH80803B*
motor.
6
, fired at 20,000 BTUH per
, fired at 20,000 BTUH per burner.
, fired at 20,000 BTUH per burner.
Page 7
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PRODUCT IDENTIFICA TION
MODEL# MFG.# DESCRIPTI O N
AMH80453A*
AMH8**CA
AMH8***CB
AMH8***CC
AMH80703A* AMH80704B* AMH80903B* AMH80904C* AMH80905C* AMH81155C* AMH81405D*
AMH80453A* AMH80703A* AMH80704B* AMH80903B* AMH80904C* AMH80905C* AMH81155C* AMH81405D*
AMH80453A* AMH80703A* AMH80704B* AMH80903B* AMH80904C* AMH80905C* AMH81155C* AMH81405D*
Amana® Brand 80% Modified Two-Stage Gas Furnace
installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide.
Amana® Brand 80% Modified Two-Stage Gas Furnace
installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time.Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. CB revision changed to a ro tatable inducer (clockwise).
Amana® Brand 80% Modified Two-Stage Gas Furnace
installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. CC revision changed to a Honeywell gas valve.
, Upflow/Horizontal Left and Right
, Upflow/Horizontal Left and Right
, Upflow/Horizontal Left and Right
AMH8**CE AMH81405D*
AMH80403A* AMH80603A* AMH80604B*
AMH8***AA
AMH8***BA
AMH8***BB
AMH80803B* AMH80804C* AMH80805C* AMH81005C* AMH81205D*
AMH80403A* AMH80603A* AMH80604B* AMH80803B* AMH80804C* AMH80805C* AMH81005C* AMH81205D*
AMH80403A* AMH80603A* AMH80604B* AMH80803B* AMH80804C* AMH80805C* AMH81005C*
Amana® Brand 80% Modified Two-Stage Gas Furnace,
Upflow/Horizontal Left and Right installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time.Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" model is low NOx. Chassis size is 24.5" wide. "CE" revision has a standard rated altitude of 5,500 ft.
Amana® Brand 80% Modified Two-Stage Gas Furnace
, New mode l n o men clature, fired at 23,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, Integrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide.
Amana® Brand 80% Modified Two-Stage Gas Furnace
, fired at 20,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. "BA" revisions have a standard rated altitude of 4,500 ft.
Amana® Brand 80% Modified Two-Stage Gas Furnace
, fired at 20,000 BTUH per burner. Upflow/Horizontal Left and Right installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" 21, and 24.5" wide. "BB" revisions and AMH81205D*BA have a standard rated altitude of 5,500 ft
Amana® Brand 80% Modified Two-Stage Gas Furnace
Upflow/Horizontal Left and Right installation, 33 3/8" tall, Two tone painted cabinet. Induced draft, Two stage gas Valve, I ntegrated circuit board controlling 2nd stage gas valve by time. Left or right side gas entry. Stainless steel heat exchanger. PSC blower motor. 115 volt silicon nitride igniter. "X" models are low NOx. Chassis sizes are 14", 17.5" wide. "BC" revisions are equipped with a Broad
AMH8***BC
AMH80403A* AMH80603A* AMH80803B*
Ocean motor.
, fired at 20,000 BTUH per burner.
7
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