Dangers indicate a hazardous situation which will result in death or serious injury if not avoided.
WARNING
Warnings indicate potentially hazardous situations, which can result in property damage, severe personal injury, or death if not avoided.
CAUTION
Cautions indicate potentially hazardous situations, which can result in personal injury or equipment damage if not avoided.
This manual contains information on the optional factory-installed pump packages for
AGZ-D (REV 0A) vintage air-cooled scroll chillers. For other product information, go to
www.DaikinApplied.com.
Cover Picture: Pump package shown during manufacture without evaporator insulation installed and without the
shipped loose pump inlet “Y” strainer and outlet triple-duty valve.
2IM 1110-1
Introduction
A
G Z XXX D H
Air-Cooled
Global Design
Scroll Compressor
Nominal Tons
Application
Design Vintage
H = Standard Packaged
Installation is to be performed by qualified personnel who are familiar with local codes and regulations.
Sharp edges on unit and coil surfaces are a potential hazard to personal safety. Avoid contact with them.
Note: Use this manual in conjunction with the current Installation and Maintenance Manual and Operation Manual,
for AGZ-D packaged chillers. Both manuals are available on www.DaikinApplied.com.
General Description
Introduction
WARNING
CAUTION
This manual covers optional on-board, integrated, chilled
water pump package available on all Daikin Model AGZ-D
(REV 0A) chillers. Factory-installed pump packages provide
important benefits:
• Greatly simplify the chilled water system design and
installation
• Provide installation savings by reducing field piping,
wiring and control costs
• Save valuable floor space inside the building
• Reduce project engineering content
• Greatly reduce pump operating cost with the optional
variable flow pump Variable Frequency Drive (VFD)
Standard Components
Single Pump (Model 4380) is a single spring inside seal,
vertical, in-line, radially split-case pump, serviceable without
breaking pipe connections. The motor and pump rotating
assembly can be serviced without removing the pump casing
from the line.
Dual Pumps in a Single Casting (Model 4392) single-spring
inside-seal vertical, in-line, radially split-case pumps, mounted
in a common casing with a common inlet connection and
outlet connection and including a flapper valve to prevent
recirculation when only one pump is operating. An isolation
valve is included that allows one pump to operate when the
other is removed. The pumps are designed for duty/standby,
not parallel operation. All information and performance curves
for the single pump arrangement (Model 4380) can be used for
the dual pump arrangement (Model 4392.)
PLUS
• “Y" type inlet strainer
• Combination triple-duty outlet valve having a drip-tight
discharge shutoff valve, non-slam check valve, and flow
throttling valve
• Combination suction guide with flow stabilizing outlet
vanes and stainless steel strainer with a disposable finemesh strainer for start-up
• Factory power and control wiring from the AGZ-D
chiller to the pump package control panel
• Flow switch mounted and wired
• Interconnecting schedule 40 piping with Victaulic® couplings
• Insulation of all cold surfaces
Options
• Water pressure gauges on the pump suction and discharge
• Expansion tank with size increments from 4.4 to 90 gallons, field installed (small sizes can be factory mounted
• Air separator with air vent, field installed
• Flex piping connections, field installed
• Storage tanks, vertical, insulated. (150, 300, 600, 1000
gallon sizes) with optional immersion heater, field
installed.
IM 1110-13
Introduction
1.Industry standard face mounted motor.
2.Flush and vent connection removes entrained air and ensures
liquid at seal face at all times.
3.Inside type mechanical seal with Silicon Carbide seat,
serviceable without breaking pipe connections.
4.Heavy cylindrical bracket with 360° register on both flanges
provides a rigid union of pump and motor.
6.Radially split casing with equal suction and discharge flange
sizes. Separate tapped openings for gauge, flush and drain
connections.
7.Liberal inlet passageways and straightening vanes provide
optimum suction performance and quiet operation.
8.Ribs cast integral with casing. Machined surface to accept
floor support when specified.
9.Confined casing gasket to meet stringent industrial
temperature and pressure applications.
Optional Variable Flow VFD
The operating cost savings resulting from using variable
chilled water flow via a pump VFD has been well known for
many years. In the past, however, its usage has been somewhat
limited by the cost and uncertainty of field installing the
required system pressure differential sensors.
Daikin Applied can now offer a variable chilled water flow
system, completely self-contained within the pump package,
by simply ordering the optional pump VFD-no external
sensors required.
Including sensorless operation, there are four operating modes
available with the optional factory-installed variable flow
VFD:
allow control of the pump speed to optimize chilled
water flow with respect to water system pressure.
External pressure sensors are not required, eliminating
design and installation effort. The unit is factoryconfigured for this mode.
2 BAS Input: The pump speed will be controlled
according to the voltage level from a BAS input signal.
of the pump at a constant speed selected on the VFD
control panel. Among other things, this mode allows
selecting a pump speed to match the actual system curve.
4 Remote Sensor Control: The VFD is wired to pressure
sensors mounted in the chilled water piping system. This
is the standard VFD control when a sensorless VFD is
not used.
Pump Description
• Pump casing is cast iron.
• The casing suction and discharge connections are the
same size and have tapped seal vent and pressure gauge
connections.
• The mechanical seal is single-spring inside type with
carbon against silicon carbide faces. EPDM elastomer
with stainless steel and hardware are provided.
• Impellers are bronze, trimmed to design conditions and
then balanced.
• The shaft sleeve is bronze extending the full length of
the seal area.
4IM 1110-1
Component Location
Outlet Valve
Wat er
Inlet
Chilled
Wat er
Outlet
“Y”Type
Inlet
Strainer
Inlet
Guide
Dual
Vertical
Pumps
VFD
Controllers
Pump
Package
Control
Brazed-Plate
Evaporator
Gauge Port
Swt.
Guage Port
Figure 2: Component location for models AGZ025D - AGZ070D
Introduction
Chilled
Optional
Evap In Press.
Panel
Triple-Duty
Flow
Drain
Evap Out Press.
Notes:
1 Dual pumps having a common housing and inlet and outlet connections as shown. An available single pump arrangement can
replace the dual pump and will have a similar piping layout.
2 The inlet strainer and triple-duty valve are shipped separate for field installation.
3 The pump package control panel is located under the main unit control panel. The piping connections are on the left side of
the chiller unit when looking at the control panel.
4 Pump drains are located under the pump casing, ¼ in. NPT.
5 Pipe drains are 1 in. NPT.
IM 1110-15
Introduction
Dual
Vertical
Pumps
Optional
VFD
Controllers
Chilled
Water
Inlet
Chilled
Water
Outlet
Outlet Valve
Flow Switch
Brazed-Plate
Evaporator
Pump Package
Control Panel
Drain Port
Press. Ga. Port
Evap Out
Press. Ga. Port
Figure 3: Component location for models AGZ075D - AGZ130D
Evap In
“Y” Type Strainer
Notes:
1 Dual pump having a common inlet and outlet shown. An available single pump arrangement can replace the dual pump and
Triple-Duty
will have a similar piping layout.
2 The inlet strainer and triple-duty valve are shipped separate for field installation.
3 The pump package control panel is located under the main unit control panel. The piping connections are at the rear of the
unit, opposite the control panel.
4 Pump drains are located under the pump casing, ¼ in. NPT.
5 Pipe drains are 1 in. NPT.
6IM 1110-1
Figure 4: Component location for models AGZ140D - AGZ190D
Dual
Vertical
Pumps
Optional
VFD
Controllers
Chilled
Water
Inlet
Water
Outlet
Inlet
Guide
Outlet valve
Shell-and-Tube
Evaporator
Pump
Package
Control
Panel
“Y” Type
Inlet
Strainer
Evap In
Press Ga. Port
Evap Out Press. Ga. port
Introduction
Drain Port
Flow Switch
Triple-Duty
Chilled
Notes:
1 Dual pump having a common inlet and outlet shown. An available single pump arrangement can replace the dual pump and
will have a similar piping layout.
2 The inlet strainer and triple-duty valve are shipped separate for field installation.
3 The pump package control panel is located under the main unit control panel. The piping connections are at the rear of the
unit, opposite the control panel.
4 Pump drains are located under the pump casing, ¼ in. NPT.
5 Pipe drains are 1 in. NPT.
IM 1110-17
Selection Procedures
Selection Procedures
Selection Procedure
This section provides material to make pump selections. Your
Daikin Applied sales representative can make computerized
selections and provide pricing. The AGZ-D model size, the
chilled water flow, and the total dynamic external system head
are required to select a pump package.
AGZ Model Size
The AGZ-D model size is determined by the selection program
or selected from the current version of the Daikin Applied
catalog available from your local sales representative or
www.DaikinApplied.com.
Chilled Water Flow
The chilled water flow will either be specified or determined
from the AGZ selection program.
Total Dynamic System Head
The total system dynamic head is the sum of three
components:
1 Internal pump package losses from piping, valves and
fittings from Table 1
2 Evaporator pressure drop from the selection program or
from curves on page 15
3 External system pressure drop as determined by the
system designer.
For systems using a glycol solution:
"For the internal package pressure drop, use Table 1 values.
Glycol has no significant impact.
"For the evaporator pressure drop, the Daikin Applied
selection program includes an automatic correction factor. If
the pressure drop is determined from the pressure drop curves,
use the correction factors from Tab le 2 to calculate the water
pressure drop for glycol. Do not use uncorrected table values
for the evaporator.
"The external system pressure drop must also account for
glycol use.
Table 1: Pump Package Internal Pressure Drop and Water Volume
AGZ-D
MODEL
0253.740557.1609016.31116012.765
0304.340608.0810010.31118015.965
0354.640658.7911010.51219018.465
0404.940709.5912512.913
0455.6407510.8913016.014
0506.3508014.0914010.065
Note: 1.Internal pump package pressure drop is based on the AGZ nominal flow and includes the pipe, fittings and suction guide/strainer. It does not include
Note: 2.Water volume shown is for pump package components, piping and fittings and includes the evaporator.
PRESS
DROP
(ft)
the evaporator pressure drop. Lower flow rates have a negligible affect on the pump selection.
A family of pump sizes has been pre-selected for groups of
AGZ units and shown in Table 3.
Selection Examples
Select: a pump for an AGZ 025-D with 65 gpm of water flow
at a 90 ft external head, dual pumps. From Tab le 1., the
internal pump package pressure drop is 3.7 ft.
From the pressure drop curves on page 15, the evaporator
pressure drop is 9.4 ft.
Internal Pump Package3.7
Evaporator 9.4
External90.0
Total Head103.1
Using the required flow and total system head, select the best
pump from the table. Flow values are shown for minimum,
nominal, and near-maximum flow rates for each AGZ size. For
flow rates falling between these values, check the pump
selection for the higher and lower flow. The impeller will be
trimmed for specific job conditions after order placement.
Impeller Size (in.)
From Table 3., select a dual 2 x 2 x 6 pump, 3600 rpm, 7.5 hp.
Although a 5 hp pump is adequate at design conditions, a 7.5
hp pump will provide non-overloading characteristics.
Table 3: AGZ-D Unit/Pump Combinations
Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.
IM 1110-19
Selection Procedures
Table 3: AGZ-D Unit/Pump Combinations Continued
UnitNom .Nom.Min.M a x.UnitTota l
ModelTonsgpmgpmgpmgpmHead
52502x2x8180032x2x818003
52751.5x1.5x6360032x2x636005
521001.5x1.5x6360052x2x636005
521251.5x1.5x6360052x2x636007.5
84252x2x6180022x2x618002
84502x2x8180032x2x818003
AGZ 035D
AGZ 040D
AGZ
045D
AGZ 050D
34.98452
37.99157152
42.610264170
48.111572192
140
84752x2x6360052x2x636005
841001.5x1.5x6360052x2x636007.5
841252x2x636007.52x2x636007.5
112252x2x8180022x2x818002
112502x2x8180032x2x818003
112752x2x6360052x2x636005
1121002x2x636007.52x2x636007.5
57502x2x8180032x2x818003
57751.5x1.5x6360033x3x636005
571001.5x1.5x6360052x2x636005
571251.5x1.5x6360052x2x636007.5
91252x2x6180022x2x618002
91502x2x8180032x2x818003
91752x2x6360052x2x636005
911002x2x636007.52x2x636007.5
911252x2x636007.52x2x636007.5
121253x3x6180023x3x618002
121502x2x8180032x2x818003
121752x2x6360052x2x636005
1211002x2x636007.52x2x636007.5
64502x2x8180032x2x818003
64751.5x1.5x6180053x3x618005
641001.5x1.5x6360052x2x636005
641251.5x1.5x6360052x2x636007.5
102253x3x6180023x3x618002
102502x2x8180032x2x818003
102752x2x6360052x2x636005
1021002x2x636007.52x2x636007.5
136253x3x6180023x3x618002
136502x2x8180052x2x818005
136752x2x6360052x2x636005
1361002x2x636007.52x2x636007.5
72502x2x8180032x2x818003
72751.5x1.5x6360032x2x636005
721001.5x1.5x6360052x2x636007.5
721252x2x636007.52x2x636007.5
115252x2x8180022x2x818002
115502x2x8180032x2x818003
115752x2x6360052x2x636005
1151002x2x636007.52x2x636007.5
154253x3x6180023x3x618002
154502x2x8180052x2x818005
154752x2x636007.52x2x636007.5
1541002x2x636007.52x2x636007.5
SingleDual
ft.SizerpmHPSizerpmHP
Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.
10IM 1110-1
Table 3: AGZ-D Unit/Pump Combinations Continued
UnitNom.Nom.M in.Ma x .UnitTota l Head
ModelTonsgpmgpmgpmgpmft.SizeRPMHPSizeRPMHP
77502x2x8180032x2x818003
77751.5x1.5x6360032x2x636005
771001.5x1.5x6360052x2x636007.5
771252x2x636007.52x2x636007.5
124253x3x6180023x3x618002
124502x2x8180032x2x818003
124752x2x6360052x2x636005
1241002x2x636007.52x2x636007.5
165253x3x6180023x3x618002
165503x3x8180053x3x818005
165752x2x636007.52x2x636007.5
84502x2x8180032x2x818003
84752x2x6360052x2x636005
841001.5x1.5x6360052x2x636007.5
841252x2x636007.52x2x636007.5
135253x3x6180023x3x618002
135502x2x8180052x2x818005
135752x2x6360052x2x636005
1351002x2x636007.52x2x636007.5
1351252x2x63600102x2x6360010
180253x3x6180023x3x618002
180503x3x8180053x3x818005
180753x3x636007.53x3x636007.5
1801002x2x63600102x2x6360010
1801252x2x83600102x2x8360010
87502x2x8180032x2x818003
87752x2x6360052x2x636005
871002x2x636007.52x2x636007.5
871252x2x636007.52x2x636007.5
139253x3x6180023x3x618002
139502x2x8180052x2x818005
139752x2x6360052x2x636005
1391002x2x636007.52x2x636007.5
1391252x2x63600102x2x6360010
186253x3x6180023x3x618002
186503x3x8180053x3x818005
186753x3x636007.53x3x636007.5
1861002x2x63600102x2x6360010
96502x2x8180032x2x818003
96752x2x6360052x2x636005
961002x2x636007.52x2x636007.5
961252x2x63600102x2x6360010
154253x3x6180023x3x618002
154502x2x8180052x2x818005
154752x2x636007.52x2x636007.5
1541002x2x636007.52x2x636007.5
1541251.5x1.5x83600102x2x6360010
205253x3x8180033x3x818003
205503x3x8180053x3x818005
205753x3x636007.53x3x636007.5
2051003x3x63600103x3x6360010
AGZ 055D
51.612477
Single PumpDual Pumps
AGZ 065D
58.113987
206
AGZ 060D
56.113584224
256
AGZ 070D
64.115496
232
Selection Procedures
Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.
IM 1110-111
Selection Procedures
UnitNom.Nom.Min.Max.UnitTotal Head
ModelTonsgpmgpmgpmgpmft.SizerpmHPSizerpmHP
1 105 02 x2x81 80 032 x2x818 003
1 107 52 x2x63 60 052 x2x636 005
1101002x2x636007.52x2x636007.5
1101252x2x63600102x2x6360010
1 755 03 x3x81 80 053 x3x818 005
175753x3x636007.53x3x636007.5
1751002x2x63600102x2x6360010
1751252x2x83600152x2x8360015
2 342 53 x3x81 80 033 x3x818 003
2 345 03 x3x81 80 053 x3x818 005
234753x3x636007.53x3x636007.5
2341002x2x83600152x2x8360015
2341252x2x83600152x2x8360015
1 225 02 x2x81 80 032 x2x818 003
1 227 52 x2x63 60 052 x2x636 005
1221002x2x636007.52x2x636007.5
1221252x2x63600102x2x6360010
1 952 53 x3x61 80 033 x3x618 003
1 955 03 x3x81 80 053 x3x818 005
195753x3x636007.53x3x636007.5
1951002x2x63600102x2x6360010
1951252x2x83600152x2x8360015
2 602 53 x3x61 80 033 x3x618 003
2 605 03 x3x81 80 053 x3x818 005
260753x3x636007.53x3x636007.5
2601002x2x63600102x2x6360010
2601202x2x83600152x2x8360015
1 345 02 x2x81 80 052 x2x818 005
1 347 52 x2x63 60 052 x2x636 005
1341002x2x636007.52x2x636007.5
1341252x2x63600102x2x6360010
2 145 03 x3x81 80 053 x3x818 005
214753x3x636007.53x3x636007.5
2141004x4x63600154x4x6360015
2141252x2x83600152x2x8360015
2 852 54 x4x61 80 034 x4x618 003
285503x3x818007.53x3x818007.5
285753x3x63600103x3x6360010
2851004x4x63600154x4x6360015
1 505 02 x2x81 80 052 x2x818 005
150752x2x636007.52x2x636007.5
1501002x2x636007.52x2x636007.5
1501252x2x63600152x2x6360015
2 402 53 x3x81 80 033 x3x818 003
2 405 03 x3x81 80 053 x3x818 005
240753x3x636007.53x3x636007.5
2401002x2x83600152x2x8360015
2401252x2x83600152x2x8360015
3 192 54 x4x61 80 034 x4x618 003
319503x3x818007.53x3x818007.5
319753x3x83600103x3x8360010
3191004x4x63600154x4x6360015
Dual Pumps
73.1175110292
Single Pump
324
AGZ 090D
89.2214134357
AGZ 080D
81.1195122
AGZ 100D
99.8240150399
AGZ 075D
Table 3: AGZ-D Unit/Pump Combinations Continued
Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.
12IM 1110-1
Table 3: AGZ-D Unit/Pump Combinations Continued
UnitNom .Nom.Min.Max.UnitTota l Hea d
ModelTonsgpmgpmgpmgpmft.SizerpmHPSizerpmHP
159502x2x8180052x2x818005
159752x2x636007.52x2x636007.5
1591002x2x636007.52x2x636007.5
1591252x2x63600152x2x6360015
255253x3x6180033x3x618003
255503x3x8180053x3x818005
255753x3x636007.53x3x636007.5
2551002x2x63600102x2x6360010
2551252x2x83600152x2x8360015
340254x4x6180034x4x618003
340503x3x818007.53x3x818007.5
340754x4x63600104x4x6360010
3401004x4x63600154x4x6360015
176503x3x8180053x3x818005
176753x3x636007.53x3x636007.5
1761002x2x63600102x2x6360010
1761252x2x83600152x2x8360015
281254x4x6180034x4x618003
281503x3x818007.53x3x818007.5
281753x3x63600103x3x6360010
2811004x4x63600154x4x6360015
375254x4x6180054x4x618005
375503x3x63600104x4x8360010
375754x4x63600154x4x6360015
3751004x4x63600154x4x6360015
194253x3x6180033x3x618003
194503x3x8180053x3x818005
194753x3x636007.53x3x636007.5
1941002x2x63600102x2x6360010
1941252x2x83600152x2x8360015
311254x4x6180034x4x618003
311503x3x818007.53x3x818007.5
311753x3x83600103x3x8360010
3111004x4x63600154x4x6360015
415253x3x636007.54x4x8360010
415504x4x63600104x4x8360010
415754x4x63600154x4x6360015
4151004x4x63600154x4x6360015
204503x3x8180053x3x818005
204753x3x636007.53x3x636007.5
2041003x3x63600104x4x6360015
2041253x3x63600153x3x6360015
327503x3x818007.53x3x818007.5
327753x3x83600103x3x8360010
3271004x4x63600154x4x6360015
3271253x3x83600203x3x8360020
436254x4x8180054x4x818005
436504x4x81800104x4x8180010
436754x4x63600154x4x6360015
4361003x3x83600203x3x8360020
255159
Single PumpDual Pumps
311194
424
AGZ 125D
117.1281176468
AGZ 110D
106.1
518
AGZ 140D
136.2327204545
AGZ 130D
129.6
Selection Procedures
Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.
IM 1110-113
Selection Procedures
UnitNom.Nom.Min.Max.UnitTotal Head
ModelTonsgpmgpmgpmgpmft.SizerpmHPSizerpmHP
230503x3x8180053x3x818005
230753x3x636007.53x3x636007.5
2301003x3x63600153x3x6360015
2301253x3x83600153x3x8360015
368254x4x6180054x4x618005
368504x4x81800104x4x8180010
368754x4x63600154x4x6360015
3681004x4x63600154x4x6360015
3681253x3x83600203x3x8360020
491254x4x818007.54x4x818007.5
491504x4x81800104x4x8180010
491754x4x63600154x4x6360015
4911003x3x83600203x3x8360020
258503x3x8180053x3x818005
258753x3x636007.53x3x636007.5
2581004x4x63600154x4x6360015
2581253x3x83600203x3x8360020
413254x4x8180054x4x818005
413504x4x81800104x4x8180010
413754x4x63600154x4x6360015
4131004x4x63600154x4x6360015
4131253x3x83600203x3x8360020
551254x4x818007.54x4x818007.5
551504x4x81800104x4x8180010
551754x4x63600154x4x6360015
5511004x4x63600204x4x6360020
270503x3x818007.53x3x818007.5
270753x3x63600103x3x6360010
2701004x4x63600154x4x6360015
2701253x3x83600203x3x8360020
432254x4x8180054x4x818005
432504x4x81800104x4x8180010
432754x4x63600154x4x6360015
4321003x3x83600203x3x8360020
576254x4x818007.54x4x818007.5
576504x4x81800154x4x8180015
576754x4x63600154x4x6360015
5761004x4x63600204x4x6360020
Single PumpDual Pumps
258689
AGZ 160D
153.3368230
720
AGZ 190D
180.1432270
613
AGZ 180D
172.2413
Table 3: AGZ-D Unit/Pump Combinations Continued
Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.
This section provides additional information on optional pump
packages factory-mounted on Daikin Model AGZ-D (REV
0A) scroll compressor chillers. The current chiller installation,
operating, and maintenance manuals are available at
www.DaikinApplied.com.
Inspection
When the equipment is received, carefully check all items
against the bill of lading to check for a complete shipment.
Check all units for damage upon arrival. All shipping damage
must be reported to the carrier and a claim must be filed with
the carrier. Check the unit's serial plate before unloading the
unit to be sure that it agrees with the power supply available.
Physical damage to unit after acceptance is not the
responsibility of Daikin Applied.
Note: Installation and maintenance are to be performed only
by qualified personnel who are familiar with local codes and
regulations, and experienced with this type of equipment.
Handling and Rigging
Follow the directions in IM 1100 for locating, handling and
rigging the unit. The addition of the optional pump package
does not change installation procedure. However, vibration
isolator selection and location, lifting and operating weights,
dimensions, and electrical data will differ from units without a
pump package. Refer to dimension drawings for center-ofgravity locations.
Field Water Piping
Piping design must be provided by a qualified Architect or
Systems HVAC Design Engineer familiar with piping design,
as well as local codes and regulations. The manufacturer
recommendations are to be used as a general guide, but do not
replace system design by a qualified professional. All field
piping, wiring, and procedures must be performed in
accordance with ASHRAE, EPA, and industry standards.
Use best practice for piping design with a minimum number of
bends and changes in elevation to keep system cost down and
performance up. See AGZ-D installation manual, IM 1100, for
general unit piping information.
The chilled water piping contains vent and drain connections
as well as taps for inlet and outlet pressure gauges. Install a
manual or automatic vent and a drain valve. Install a single,
valved pressure gauge as shown in the chiller unit installation
manual. The unit inlet and outlet connections are marked. It is
prudent to double check the unit dimension drawing to confirm
the connections.
The inlet guide and the outlet triple duty valve are shipped
separately to protect them from shipping damage. Install on
the unit and support as necessary. Support the chilled water
piping independently from the unit.
Flush the system water piping thoroughly before making
connections to the unit evaporator.
System Water Volume
It is important to have adequate water volume in the system to
provide an opportunity for the chiller to sense a load change,
adjust to the change and stabilize. As the expected load change
becomes more rapid, a greater water volume is needed. The
system water volume is the total amount of water in the
evaporator, air handling products and associated piping. If the
water volume is too low, operational problems can occur
including rapid compressor cycling, rapid loading and
unloading of compressors, erratic refrigerant flow in the
chiller, improper motor cooling, shortened equipment life and
other undesirable occurrences.
For normal comfort cooling where the cooling load changes
relatively slowly, we recommend a minimum system volume
in gallons of 2 to 3 times the flow rate (gpm). For example, if
the design chiller flow rate is 350 gpm, we recommend a
minimum system volume of 700 to 1050 gallons.
Since there are many other factors that can influence
performance, systems can successfully operate below these
suggestions. However, as the water volume decreases below
these suggestions, the possibility of problems increases.
Freeze Protection
In installations where the unit is subject to sub-freezing
temperatures, some method of preventing pipe and component
freezing and subsequent damage is required. The pump will
start on a signal from the chiller controller when either the
chilled water leaving or entering temperature reaches the
chiller freeze point setting to help prevent freeze up. If
constant chilled water circulation is not possible or desired,
one or more of the following procedures must be used:
• Drain the outdoor portion of the system and cap with a
nitrogen charge.
• Heat trace all outdoor components.
• Add sufficient anti-freeze to prevent freezing.
Note: the evaporator is equipped with a water heater to help
protect from freezing. This heater does not protect the pump
package piping or components.
Adding of a concentration of a glycol anti-freeze with a freeze
point 10°F below the lowest expected outdoor temperature will
result in decreased capacity and increased pressure drop in the
chiller. AGZ units are selected to provide the required
capacity with the fluid specified when selected.
Temporary Strainer
The suction guide strainer contains a tempory strainer that
must be removed after startup. See page 81 in the Startup and
Shutdown section. for complete instructions.
.
CAUTION
Do not use automotive grade antifreezes as it contains inhibitors harmful to chilled water systems.
Use only glycols designated for use in building cooling systems
To calculate corner lifting w eights f or A GZ 025D-130D (4 lifting points) units w ith copper f in coils add 1/4 of the c opper vs .
aluminum shipping w eight to eac h aluminum cor ner lifting w eight. To calculate cor ner lifting w eights f or AGZ 140D-190D (6 lifting
points) units w ith copper f in coils add 1/6 of the c opper vs . aluminum shipping w eight to each aluminum corner lifting w eight.
AL UM INUM
FIN C OILS
COPPER FIN
COILS
UNIT M ODEL
SHIPPING WEIGHT
L3L4L5L6
Unit Weights
Table 5: Shipping and Lifting Weights
Unit Weights
IM 1110-117
Unit Weights
L BSKGLBSKGLBSKGLBSKGL BSKGL BSKGL BSKGL BSKGL BSKGL BSKG
For AGZ025- 100D (4 mounting points): to calculate cor ner mounting w eights f or units w ith copper f in coils add 1/4 of the copper v s. aluminum operating
w eight to each aluminum mounting w eight. For A GZ110-130D (6 mounting points):: to c alculate c orner mounting w eights f or units w ith copper fin coils add 1/6 of
the copper vs . aluminum operating w eight to each aluminum mounting w eight. For AGZ140-190D (8 Mounting Points) : to calculate corner mounting w eights for
units w ith copper f in coils add 1/8 of the c opper v s. aluminum operating w eight to each aluminum mounting w eight.
M5M6M7M8M1M2M3
FIN COIL S
COILS
UNIT MODEL
OPERATING WEIGHT
MOUNTING WEIGHT BY LOCATION (AL FIN COILS)
( SEE NOT E FOR COPPER FI N C OIL S)
M4
Operating Weights & Vibration Isolators
Vibration isolators are recommended for all roof-mounted
installations or wherever vibration transmission is a
consideration. Initially install the unit on shims or blocks at the
"free height" of the isolator. When all piping, wiring, flushing,
charging, etc. is complete, adjust the springs upward to load
them and to provide clearance to free the blocks, which are
then removed.
Table 6: Operating and Mounting Weights
A LUM INUM
COPPER FIN
Installation of spring isolators requires flexible pipe
connections and at least three feet of conduit flex tie-ins.
Support piping and conduit independently from the unit to not
stress connections. Mounting locations are on the unit
dimension drawings beginning on page 23. Isolator selections
are different for AGZ-D units with a pump package than those
without one.
18IM 1110-1
Vibration Isolators
NOTES:
MOUNT MATERIAL TO BE DURULENE RUBBER.1.
MOLDED STEEL AND ELASTOMER MOUNT FOR2.
OUTDOOR SERVICE CONDITIONS.