Goodman AGZ140D Installation Manual

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Page 1

Installation and Maintenance Manual IM 1110-1

Air-Cooled Scroll Compressor Chiller

Group: Chillers

Part Number: IM1110-1

Date: June 2014

AGZ025D-AGZ190D (REV 0A), Chillers with Pump Packages

R-410A, 60 Hz

Page 2

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Manufactured in an ISO-certified facility

Selection Procedures . . . . . . . . . . . . . . . . . . . . . . . 8

Pressure Drop Data . . . . . . . . . . . . . . . . . . . . . . . . 15

Installation Information . . . . . . . . . . . . . . . . . . . . . 16

Unit Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Vibration Isolators . . . . . . . . . . . . . . . . . . . . . . . . . 19

Triple Duty Valve . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Electrical Information . . . . . . . . . . . . . . . . . . . . . . 30

Pump Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Start-up and Shutdown . . . . . . . . . . . . . . . . . . . . 52

Setup for BAS Integration . . . . . . . . . . . . . . . . . . 54

System Maintenance . . . . . . . . . . . . . . . . . . . . . . 60

Hazard Identification

DANGER

Dangers indicate a hazardous situation which will result in death or serious injury if not avoided.

WARNING

Warnings indicate potentially hazardous situations, which can result in property damage, severe personal injury, or death if not avoided.

CAUTION

Cautions indicate potentially hazardous situations, which can result in personal injury or equipment damage if not avoided.

This manual contains information on the optional factory-installed pump packages for

AGZ-D (REV 0A) vintage air-cooled scroll chillers. For other product information, go to

www.DaikinApplied.com.

Cover Picture: Pump package shown during manufacture without evaporator insulation installed and without the

shipped loose pump inlet “Y” strainer and outlet triple-duty valve.

2 IM 1110-1

Page 3

Introduction

G Z XXX D H

Air-Cooled

Global Design Scroll Compressor

Nominal Tons

Application

Design Vintage

H = Standard Packaged

Installation is to be performed by qualified personnel who are familiar with local codes and regulations.

Sharp edges on unit and coil surfaces are a potential hazard to personal safety. Avoid contact with them.

Note: Use this manual in conjunction with the current Installation and Maintenance Manual and Operation Manual,

for AGZ-D packaged chillers. Both manuals are available on www.DaikinApplied.com.

General Description

Introduction

WARNING

CAUTION

This manual covers optional on-board, integrated, chilled water pump package available on all Daikin Model AGZ-D (REV 0A) chillers. Factory-installed pump packages provide important benefits:

• Greatly simplify the chilled water system design and installation

• Provide installation savings by reducing field piping, wiring and control costs

• Save valuable floor space inside the building

• Reduce project engineering content

• Greatly reduce pump operating cost with the optional variable flow pump Variable Frequency Drive (VFD)

Standard Components

Single Pump (Model 4380) is a single spring inside seal, vertical, in-line, radially split-case pump, serviceable without breaking pipe connections. The motor and pump rotating assembly can be serviced without removing the pump casing from the line.

Dual Pumps in a Single Casting (Model 4392) single-spring inside-seal vertical, in-line, radially split-case pumps, mounted in a common casing with a common inlet connection and outlet connection and including a flapper valve to prevent recirculation when only one pump is operating. An isolation valve is included that allows one pump to operate when the other is removed. The pumps are designed for duty/standby, not parallel operation. All information and performance curves

for the single pump arrangement (Model 4380) can be used for the dual pump arrangement (Model 4392.)

PLUS

• “Y" type inlet strainer

• Combination triple-duty outlet valve having a drip-tight discharge shutoff valve, non-slam check valve, and flow throttling valve

• Combination suction guide with flow stabilizing outlet vanes and stainless steel strainer with a disposable finemesh strainer for start-up

• Factory power and control wiring from the AGZ-D chiller to the pump package control panel

• Flow switch mounted and wired

• Interconnecting schedule 40 piping with Victaulic® couplings

• Insulation of all cold surfaces

Options

• Water pressure gauges on the pump suction and discharge

• Expansion tank with size increments from 4.4 to 90 gallons, field installed (small sizes can be factory mounted

• Air separator with air vent, field installed

• Flex piping connections, field installed

• Storage tanks, vertical, insulated. (150, 300, 600, 1000 gallon sizes) with optional immersion heater, field installed.

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Introduction

1.Industry standard face mounted motor.

2.Flush and vent connection removes entrained air and ensures liquid at seal face at all times.

3.Inside type mechanical seal with Silicon Carbide seat, serviceable without breaking pipe connections.

4.Heavy cylindrical bracket with 360° register on both flanges provides a rigid union of pump and motor.

5.Dynamically balanced impeller assures smooth vibrationfree operation.

6.Radially split casing with equal suction and discharge flange sizes. Separate tapped openings for gauge, flush and drain

connections.

7.Liberal inlet passageways and straightening vanes provide

optimum suction performance and quiet operation.

8.Ribs cast integral with casing. Machined surface to accept

floor support when specified.

9.Confined casing gasket to meet stringent industrial

temperature and pressure applications.

Optional Variable Flow VFD

The operating cost savings resulting from using variable chilled water flow via a pump VFD has been well known for many years. In the past, however, its usage has been somewhat limited by the cost and uncertainty of field installing the required system pressure differential sensors.

Daikin Applied can now offer a variable chilled water flow system, completely self-contained within the pump package, by simply ordering the optional pump VFD-no external sensors required.

Including sensorless operation, there are four operating modes available with the optional factory-installed variable flow VFD:

1 Sensorless Pressure Control: Onboard measurements

allow control of the pump speed to optimize chilled water flow with respect to water system pressure. External pressure sensors are not required, eliminating design and installation effort. The unit is factoryconfigured for this mode.

2 BAS Input: The pump speed will be controlled

according to the voltage level from a BAS input signal.

Figure 1: Model 4380 Design Features

3 Locally Selected Constant Speed Control: Operation

of the pump at a constant speed selected on the VFD control panel. Among other things, this mode allows selecting a pump speed to match the actual system curve.

4 Remote Sensor Control: The VFD is wired to pressure

sensors mounted in the chilled water piping system. This is the standard VFD control when a sensorless VFD is not used.

Pump Description

• Pump casing is cast iron.

• The casing suction and discharge connections are the same size and have tapped seal vent and pressure gauge connections.

• The mechanical seal is single-spring inside type with carbon against silicon carbide faces. EPDM elastomer with stainless steel and hardware are provided.

• Impellers are bronze, trimmed to design conditions and then balanced.

• The shaft sleeve is bronze extending the full length of the seal area.

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Page 5

Component Location

Outlet Valve

Wat er

Inlet

Chilled

Wat er

Outlet

“Y”Type

Inlet

Strainer

Inlet Guide

Dual

Vertical

Pumps

VFD

Controllers

Pump

Package

Control

Brazed-Plate Evaporator

Gauge Port

Swt.

Guage Port

Figure 2: Component location for models AGZ025D - AGZ070D

Introduction

Chilled

Optional

Evap In Press.

Panel

Triple-Duty

Flow

Drain

Evap Out Press.

Notes:

1 Dual pumps having a common housing and inlet and outlet connections as shown. An available single pump arrangement can

replace the dual pump and will have a similar piping layout.

2 The inlet strainer and triple-duty valve are shipped separate for field installation. 3 The pump package control panel is located under the main unit control panel. The piping connections are on the left side of

the chiller unit when looking at the control panel.

4 Pump drains are located under the pump casing, ¼ in. NPT. 5 Pipe drains are 1 in. NPT.

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Introduction

Dual

Vertical

Pumps

Optional

VFD

Controllers

Chilled

Water

Inlet

Chilled

Water Outlet

Outlet Valve

Flow Switch

Brazed-Plate Evaporator

Pump Package Control Panel

Drain Port

Press. Ga. Port

Evap Out Press. Ga. Port

Figure 3: Component location for models AGZ075D - AGZ130D

Evap In

“Y” Type Strainer

Notes:

1 Dual pump having a common inlet and outlet shown. An available single pump arrangement can replace the dual pump and

Triple-Duty

will have a similar piping layout.

2 The inlet strainer and triple-duty valve are shipped separate for field installation.

3 The pump package control panel is located under the main unit control panel. The piping connections are at the rear of the

unit, opposite the control panel.

4 Pump drains are located under the pump casing, ¼ in. NPT.

5 Pipe drains are 1 in. NPT.

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Figure 4: Component location for models AGZ140D - AGZ190D

Dual

Vertical

Pumps

Optional

VFD

Controllers

Chilled

Water

Inlet

Water Outlet

Inlet

Guide

Outlet valve

Shell-and-Tube Evaporator

Pump Package Control Panel

“Y” Type

Inlet

Strainer

Evap In Press Ga. Port

Evap Out Press. Ga. port

Introduction

Drain Port

Flow Switch

Triple-Duty

Chilled

Notes:

1 Dual pump having a common inlet and outlet shown. An available single pump arrangement can replace the dual pump and

will have a similar piping layout.

2 The inlet strainer and triple-duty valve are shipped separate for field installation.

3 The pump package control panel is located under the main unit control panel. The piping connections are at the rear of the

unit, opposite the control panel.

4 Pump drains are located under the pump casing, ¼ in. NPT.

5 Pipe drains are 1 in. NPT.

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Page 8

Selection Procedures

Selection Procedure

This section provides material to make pump selections. Your Daikin Applied sales representative can make computerized selections and provide pricing. The AGZ-D model size, the chilled water flow, and the total dynamic external system head are required to select a pump package.

AGZ Model Size

The AGZ-D model size is determined by the selection program or selected from the current version of the Daikin Applied catalog available from your local sales representative or www.DaikinApplied.com.

Chilled Water Flow

The chilled water flow will either be specified or determined from the AGZ selection program.

Total Dynamic System Head

The total system dynamic head is the sum of three components:

1 Internal pump package losses from piping, valves and

fittings from Table 1

2 Evaporator pressure drop from the selection program or

from curves on page 15

3 External system pressure drop as determined by the

system designer.

For systems using a glycol solution:

"For the internal package pressure drop, use Table 1 values. Glycol has no significant impact.

"For the evaporator pressure drop, the Daikin Applied selection program includes an automatic correction factor. If the pressure drop is determined from the pressure drop curves, use the correction factors from Tab le 2 to calculate the water pressure drop for glycol. Do not use uncorrected table values for the evaporator.

"The external system pressure drop must also account for glycol use.

Table 1: Pump Package Internal Pressure Drop and Water Volume

AGZ-D

MODEL

025 3.7 4 055 7.1 6 090 16.3 11 160 12.7 65

030 4.3 4 060 8.0 8 100 10.3 11 180 15.9 65

035 4.6 4 065 8.7 9 110 10.5 12 190 18.4 65

040 4.9 4 070 9.5 9 125 12.9 13

045 5.6 4 075 10.8 9 130 16.0 14

050 6.3 5 080 14.0 9 140 10.0 65

Note: 1.Internal pump package pressure drop is based on the AGZ nominal flow and includes the pipe, fittings and suction guide/strainer. It does not include

Note: 2.Water volume shown is for pump package components, piping and fittings and includes the evaporator.

PRESS

DROP

(ft)

the evaporator pressure drop. Lower flow rates have a negligible affect on the pump selection.

WATER-

VOLUME

(gal.)

AGZ-D

MODEL

PRESS.

DROP

(ft)

WATER

VOLUME

(gal.)

AGZ-D

MODEL

PRESS.

DROP

(ft)

WATER

VOLUME

(gal.)

AGZ-D

MODEL

PRESS.

DROP

(ft)

WATER

VOLUME

(gal.)

Table 2: Glycol Correction Factors

Ethylene Glycol Propylene Glycol

Freeze

% E.G.

10 26 -3.3 1.097 1.097 1.038 1.101 10 26 -3.3 1.016 1.100 1.019 1.097 20 18 -7.8 1.226 1.226 1.063 1.224 20 19 -7.2 1.032 1.211 1.035 1.201 30 7 -13.9 1.369 1.369 1.095 1.358 30 9 -12.8 1.057 1.380 1.059 1.351 40 -7 -21.7 1.557 1.557 1.134 1.536 40 -5 -20.6 1.092 1.703 1.095 1.598 50 -28 -33.3 1.791 1.791 1.184 1.755 50 -27 -32.8 1.140 2.251 1.142 2.039

Point

° F ° C ° F ° C

Model

025-130

Flow PD Flow PD Flow PD Flow PD

Model

140-190

% P.G.

Flow

Freeze Point

Model

025-130

Model

140-190

8 IM 1110-1

Page 9

Selection Procedures

Pump Nomenclature

x 1.5 x 5.5

Suction Size (in.)

Discharge Size (in.)

Unit Nom. Nom. Min. Max. Unit Tota l

Model Tons gpm gpm gpm gpm Head

ft. Size rpm HP Size rpm HP

41 25 2x2x6 1800 1 2x2x6 1800 1

41 50 1.5x1.5x8 1800 2 2x2x8 1800 3

41 75 1.5x1.5x6 3600 3 2x2x8 3600 5

41 100 1.5x1.5x6 3600 5 2x2x6 3600 5

41 125 1.5x1.5x6 3600 5 - - -

66 25 2x2x6 1800 1 2x2x6 1800 1

66 50 2x2x8 1800 3 2x2x8 1800 3

66 75 1.5x1.5x6 1800 5 3x3x6 1800 5

66 100 1.5x1.5x6 3600 5 2x2x6 3600 5

66 125 1.5x1.5x6 3600 5 - - -

87 25 2x2x6 1800 2 2x2x6 1800 2

87 50 2x2x8 1800 3 2x2x8 1800 3

87 75 2x2x6 3600 5 2x2x6 3600 5

47 25 2x2x6 1800 1 2x2x6 1800 1

47 50 2x2x8 1800 3 2x2x8 1800 3

47 75 1.5x1.5x6 3600 3 2x2x8 3600 5

47 100 1.5x1.5x6 3600 5 2x2x6 3600 5

47 125 1.5x1.5x6 3600 5 - - -

76 25 2x2x6 1800 1 2x2x6 1800 1

76 50 2x2x8 1800 3 2x2x8 1800 3

76 75 1.5x1.5x6 3600 3 2x2x6 3600 5

76 100 1.5x1.5x6 3600 5 - - -

10 1 2 5 3 x3x6 1 80 0 2 3 x3x6 18 00 2

10 1 5 0 2 x2x8 1 80 0 3 2 x2x8 18 00 3

10 1 7 5 2 x2x6 3 60 0 5 2 x2x6 36 00 5

Single Pump Dual Pumps

AGZ 025D

27.3 66 41 109

AGZ 030D

31.6 76 47 126

Pump Selection Procedure

A family of pump sizes has been pre-selected for groups of AGZ units and shown in Table 3.

Selection Examples

Select: a pump for an AGZ 025-D with 65 gpm of water flow at a 90 ft external head, dual pumps. From Tab le 1., the internal pump package pressure drop is 3.7 ft.

From the pressure drop curves on page 15, the evaporator pressure drop is 9.4 ft.

Internal Pump Package 3.7 Evaporator 9.4 External 90.0 Total Head 103.1

Using the required flow and total system head, select the best pump from the table. Flow values are shown for minimum, nominal, and near-maximum flow rates for each AGZ size. For flow rates falling between these values, check the pump selection for the higher and lower flow. The impeller will be trimmed for specific job conditions after order placement.

Impeller Size (in.)

From Table 3., select a dual 2 x 2 x 6 pump, 3600 rpm, 7.5 hp. Although a 5 hp pump is adequate at design conditions, a 7.5 hp pump will provide non-overloading characteristics.

Table 3: AGZ-D Unit/Pump Combinations

Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.

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Selection Procedures

Table 3: AGZ-D Unit/Pump Combinations Continued

Unit Nom . Nom. Min. M a x. Unit Tota l

Model Tons gpm gpm gpm gpm Head

52 50 2x2x8 1800 3 2x2x8 1800 3

52 75 1.5x1.5x6 3600 3 2x2x6 3600 5

52 100 1.5x1.5x6 3600 5 2x2x6 3600 5

52 125 1.5x1.5x6 3600 5 2x2x6 3600 7.5

84 25 2x2x6 1800 2 2x2x6 1800 2

84 50 2x2x8 1800 3 2x2x8 1800 3

AGZ 035D

AGZ 040D

AGZ

045D

AGZ 050D

34.9 84 52

37.9 91 57 152

42.6 102 64 170

48.1 115 72 192

140

84 75 2x2x6 3600 5 2x2x6 3600 5

84 100 1.5x1.5x6 3600 5 2x2x6 3600 7.5

84 125 2x2x6 3600 7.5 2x2x6 3600 7.5

112 25 2x2x8 1800 2 2x2x8 1800 2

112 50 2x2x8 1800 3 2x2x8 1800 3

112 75 2x2x6 3600 5 2x2x6 3600 5

112 100 2x2x6 3600 7.5 2x2x6 3600 7.5

57 50 2x2x8 1800 3 2x2x8 1800 3

57 75 1.5x1.5x6 3600 3 3x3x6 3600 5

57 100 1.5x1.5x6 3600 5 2x2x6 3600 5

57 125 1.5x1.5x6 3600 5 2x2x6 3600 7.5

91 25 2x2x6 1800 2 2x2x6 1800 2

91 50 2x2x8 1800 3 2x2x8 1800 3

91 75 2x2x6 3600 5 2x2x6 3600 5

91 100 2x2x6 3600 7.5 2x2x6 3600 7.5

91 125 2x2x6 3600 7.5 2x2x6 3600 7.5

121 25 3x3x6 1800 2 3x3x6 1800 2

121 50 2x2x8 1800 3 2x2x8 1800 3

121 75 2x2x6 3600 5 2x2x6 3600 5

121 100 2x2x6 3600 7.5 2x2x6 3600 7.5

64 50 2x2x8 1800 3 2x2x8 1800 3

64 75 1.5x1.5x6 1800 5 3x3x6 1800 5

64 100 1.5x1.5x6 3600 5 2x2x6 3600 5

64 125 1.5x1.5x6 3600 5 2x2x6 3600 7.5

102 25 3x3x6 1800 2 3x3x6 1800 2

102 50 2x2x8 1800 3 2x2x8 1800 3

102 75 2x2x6 3600 5 2x2x6 3600 5

102 100 2x2x6 3600 7.5 2x2x6 3600 7.5

136 25 3x3x6 1800 2 3x3x6 1800 2

136 50 2x2x8 1800 5 2x2x8 1800 5

136 75 2x2x6 3600 5 2x2x6 3600 5

136 100 2x2x6 3600 7.5 2x2x6 3600 7.5

72 50 2x2x8 1800 3 2x2x8 1800 3

72 75 1.5x1.5x6 3600 3 2x2x6 3600 5

72 100 1.5x1.5x6 3600 5 2x2x6 3600 7.5

72 125 2x2x6 3600 7.5 2x2x6 3600 7.5

115 25 2x2x8 1800 2 2x2x8 1800 2

115 50 2x2x8 1800 3 2x2x8 1800 3

115 75 2x2x6 3600 5 2x2x6 3600 5

115 100 2x2x6 3600 7.5 2x2x6 3600 7.5

154 25 3x3x6 1800 2 3x3x6 1800 2

154 50 2x2x8 1800 5 2x2x8 1800 5

154 75 2x2x6 3600 7.5 2x2x6 3600 7.5

154 100 2x2x6 3600 7.5 2x2x6 3600 7.5

Single Dual

ft. Size rpm HP Size rpm HP

Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.

10 IM 1110-1

Page 11

Table 3: AGZ-D Unit/Pump Combinations Continued

Unit Nom. Nom. M in. Ma x . Unit Tota l Head

Model Tons gpm gpm gpm gpm ft. Size RPM HP Size RPM HP

77 50 2x2x8 1800 3 2x2x8 1800 3

77 75 1.5x1.5x6 3600 3 2x2x6 3600 5

77 100 1.5x1.5x6 3600 5 2x2x6 3600 7.5

77 125 2x2x6 3600 7.5 2x2x6 3600 7.5

124 25 3x3x6 1800 2 3x3x6 1800 2

124 50 2x2x8 1800 3 2x2x8 1800 3

124 75 2x2x6 3600 5 2x2x6 3600 5

124 100 2x2x6 3600 7.5 2x2x6 3600 7.5

165 25 3x3x6 1800 2 3x3x6 1800 2

165 50 3x3x8 1800 5 3x3x8 1800 5

165 75 2x2x6 3600 7.5 2x2x6 3600 7.5

84 50 2x2x8 1800 3 2x2x8 1800 3

84 75 2x2x6 3600 5 2x2x6 3600 5

84 100 1.5x1.5x6 3600 5 2x2x6 3600 7.5

84 125 2x2x6 3600 7.5 2x2x6 3600 7.5

135 25 3x3x6 1800 2 3x3x6 1800 2

135 50 2x2x8 1800 5 2x2x8 1800 5

135 75 2x2x6 3600 5 2x2x6 3600 5

135 100 2x2x6 3600 7.5 2x2x6 3600 7.5

135 125 2x2x6 3600 10 2x2x6 3600 10

180 25 3x3x6 1800 2 3x3x6 1800 2

180 50 3x3x8 1800 5 3x3x8 1800 5

180 75 3x3x6 3600 7.5 3x3x6 3600 7.5

180 100 2x2x6 3600 10 2x2x6 3600 10

180 125 2x2x8 3600 10 2x2x8 3600 10

87 50 2x2x8 1800 3 2x2x8 1800 3

87 75 2x2x6 3600 5 2x2x6 3600 5

87 100 2x2x6 3600 7.5 2x2x6 3600 7.5

87 125 2x2x6 3600 7.5 2x2x6 3600 7.5

139 25 3x3x6 1800 2 3x3x6 1800 2

139 50 2x2x8 1800 5 2x2x8 1800 5

139 75 2x2x6 3600 5 2x2x6 3600 5

139 100 2x2x6 3600 7.5 2x2x6 3600 7.5

139 125 2x2x6 3600 10 2x2x6 3600 10

186 25 3x3x6 1800 2 3x3x6 1800 2

186 50 3x3x8 1800 5 3x3x8 1800 5

186 75 3x3x6 3600 7.5 3x3x6 3600 7.5

186 100 2x2x6 3600 10 2x2x6 3600 10

96 50 2x2x8 1800 3 2x2x8 1800 3

96 75 2x2x6 3600 5 2x2x6 3600 5

96 100 2x2x6 3600 7.5 2x2x6 3600 7.5

96 125 2x2x6 3600 10 2x2x6 3600 10

154 25 3x3x6 1800 2 3x3x6 1800 2

154 50 2x2x8 1800 5 2x2x8 1800 5

154 75 2x2x6 3600 7.5 2x2x6 3600 7.5

154 100 2x2x6 3600 7.5 2x2x6 3600 7.5

154 125 1.5x1.5x8 3600 10 2x2x6 3600 10

205 25 3x3x8 1800 3 3x3x8 1800 3

205 50 3x3x8 1800 5 3x3x8 1800 5

205 75 3x3x6 3600 7.5 3x3x6 3600 7.5

205 100 3x3x6 3600 10 3x3x6 3600 10

AGZ 055D

51.6 124 77

Single Pump Dual Pumps

AGZ 065D

58.1 139 87

206

AGZ 060D

56.1 135 84 224

256

AGZ 070D

64.1 154 96

232

Selection Procedures

Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.

IM 1110-1 11

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Selection Procedures

Unit Nom. Nom. Min. Max. Unit Total Head

Model Tons gpm gpm gpm gpm ft. Size rpm HP Size rpm HP

1 10 5 0 2 x2x8 1 80 0 3 2 x2x8 18 00 3

1 10 7 5 2 x2x6 3 60 0 5 2 x2x6 36 00 5

110 100 2x2x6 3600 7.5 2x2x6 3600 7.5

110 125 2x2x6 3600 10 2x2x6 3600 10

1 75 5 0 3 x3x8 1 80 0 5 3 x3x8 18 00 5

175 75 3x3x6 3600 7.5 3x3x6 3600 7.5

175 100 2x2x6 3600 10 2x2x6 3600 10

175 125 2x2x8 3600 15 2x2x8 3600 15

2 34 2 5 3 x3x8 1 80 0 3 3 x3x8 18 00 3

2 34 5 0 3 x3x8 1 80 0 5 3 x3x8 18 00 5

234 75 3x3x6 3600 7.5 3x3x6 3600 7.5

234 100 2x2x8 3600 15 2x2x8 3600 15

234 125 2x2x8 3600 15 2x2x8 3600 15

1 22 5 0 2 x2x8 1 80 0 3 2 x2x8 18 00 3

1 22 7 5 2 x2x6 3 60 0 5 2 x2x6 36 00 5

122 100 2x2x6 3600 7.5 2x2x6 3600 7.5

122 125 2x2x6 3600 10 2x2x6 3600 10

1 95 2 5 3 x3x6 1 80 0 3 3 x3x6 18 00 3

1 95 5 0 3 x3x8 1 80 0 5 3 x3x8 18 00 5

195 75 3x3x6 3600 7.5 3x3x6 3600 7.5

195 100 2x2x6 3600 10 2x2x6 3600 10

195 125 2x2x8 3600 15 2x2x8 3600 15

2 60 2 5 3 x3x6 1 80 0 3 3 x3x6 18 00 3

2 60 5 0 3 x3x8 1 80 0 5 3 x3x8 18 00 5

260 75 3x3x6 3600 7.5 3x3x6 3600 7.5

260 100 2x2x6 3600 10 2x2x6 3600 10

260 120 2x2x8 3600 15 2x2x8 3600 15

1 34 5 0 2 x2x8 1 80 0 5 2 x2x8 18 00 5

1 34 7 5 2 x2x6 3 60 0 5 2 x2x6 36 00 5

134 100 2x2x6 3600 7.5 2x2x6 3600 7.5

134 125 2x2x6 3600 10 2x2x6 3600 10

2 14 5 0 3 x3x8 1 80 0 5 3 x3x8 18 00 5

214 75 3x3x6 3600 7.5 3x3x6 3600 7.5

214 100 4x4x6 3600 15 4x4x6 3600 15

214 125 2x2x8 3600 15 2x2x8 3600 15

2 85 2 5 4 x4x6 1 80 0 3 4 x4x6 18 00 3

285 50 3x3x8 1800 7.5 3x3x8 1800 7.5

285 75 3x3x6 3600 10 3x3x6 3600 10

285 100 4x4x6 3600 15 4x4x6 3600 15

1 50 5 0 2 x2x8 1 80 0 5 2 x2x8 18 00 5

150 75 2x2x6 3600 7.5 2x2x6 3600 7.5

150 100 2x2x6 3600 7.5 2x2x6 3600 7.5

150 125 2x2x6 3600 15 2x2x6 3600 15

2 40 2 5 3 x3x8 1 80 0 3 3 x3x8 18 00 3

2 40 5 0 3 x3x8 1 80 0 5 3 x3x8 18 00 5

240 75 3x3x6 3600 7.5 3x3x6 3600 7.5

240 100 2x2x8 3600 15 2x2x8 3600 15

240 125 2x2x8 3600 15 2x2x8 3600 15

3 19 2 5 4 x4x6 1 80 0 3 4 x4x6 18 00 3

319 50 3x3x8 1800 7.5 3x3x8 1800 7.5

319 75 3x3x8 3600 10 3x3x8 3600 10

319 100 4x4x6 3600 15 4x4x6 3600 15

Dual Pumps

73.1 175 110 292

Single Pump

324

AGZ 090D

89.2 214 134 357

AGZ 080D

81.1 195 122

AGZ 100D

99.8 240 150 399

AGZ 075D

Table 3: AGZ-D Unit/Pump Combinations Continued

Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.

12 IM 1110-1

Page 13

Table 3: AGZ-D Unit/Pump Combinations Continued

Unit Nom . Nom. Min. Max. Unit Tota l Hea d

Model Tons gpm gpm gpm gpm ft. Size rpm HP Size rpm HP

159 50 2x2x8 1800 5 2x2x8 1800 5

159 75 2x2x6 3600 7.5 2x2x6 3600 7.5

159 100 2x2x6 3600 7.5 2x2x6 3600 7.5

159 125 2x2x6 3600 15 2x2x6 3600 15

255 25 3x3x6 1800 3 3x3x6 1800 3

255 50 3x3x8 1800 5 3x3x8 1800 5

255 75 3x3x6 3600 7.5 3x3x6 3600 7.5

255 100 2x2x6 3600 10 2x2x6 3600 10

255 125 2x2x8 3600 15 2x2x8 3600 15

340 25 4x4x6 1800 3 4x4x6 1800 3

340 50 3x3x8 1800 7.5 3x3x8 1800 7.5

340 75 4x4x6 3600 10 4x4x6 3600 10

340 100 4x4x6 3600 15 4x4x6 3600 15

176 50 3x3x8 1800 5 3x3x8 1800 5

176 75 3x3x6 3600 7.5 3x3x6 3600 7.5

176 100 2x2x6 3600 10 2x2x6 3600 10

176 125 2x2x8 3600 15 2x2x8 3600 15

281 25 4x4x6 1800 3 4x4x6 1800 3

281 50 3x3x8 1800 7.5 3x3x8 1800 7.5

281 75 3x3x6 3600 10 3x3x6 3600 10

281 100 4x4x6 3600 15 4x4x6 3600 15

375 25 4x4x6 1800 5 4x4x6 1800 5

375 50 3x3x6 3600 10 4x4x8 3600 10

375 75 4x4x6 3600 15 4x4x6 3600 15

375 100 4x4x6 3600 15 4x4x6 3600 15

194 25 3x3x6 1800 3 3x3x6 1800 3

194 50 3x3x8 1800 5 3x3x8 1800 5

194 75 3x3x6 3600 7.5 3x3x6 3600 7.5

194 100 2x2x6 3600 10 2x2x6 3600 10

194 125 2x2x8 3600 15 2x2x8 3600 15

311 25 4x4x6 1800 3 4x4x6 1800 3

311 50 3x3x8 1800 7.5 3x3x8 1800 7.5

311 75 3x3x8 3600 10 3x3x8 3600 10

311 100 4x4x6 3600 15 4x4x6 3600 15

415 25 3x3x6 3600 7.5 4x4x8 3600 10

415 50 4x4x6 3600 10 4x4x8 3600 10

415 75 4x4x6 3600 15 4x4x6 3600 15

415 100 4x4x6 3600 15 4x4x6 3600 15

204 50 3x3x8 1800 5 3x3x8 1800 5

204 75 3x3x6 3600 7.5 3x3x6 3600 7.5

204 100 3x3x6 3600 10 4x4x6 3600 15

204 125 3x3x6 3600 15 3x3x6 3600 15

327 50 3x3x8 1800 7.5 3x3x8 1800 7.5

327 75 3x3x8 3600 10 3x3x8 3600 10

327 100 4x4x6 3600 15 4x4x6 3600 15

327 125 3x3x8 3600 20 3x3x8 3600 20

436 25 4x4x8 1800 5 4x4x8 1800 5

436 50 4x4x8 1800 10 4x4x8 1800 10

436 75 4x4x6 3600 15 4x4x6 3600 15

436 100 3x3x8 3600 20 3x3x8 3600 20

255 159

Single Pump Dual Pumps

311 194

424

AGZ 125D

117.1 281 176 468

AGZ 110D

106.1

518

AGZ 140D

136.2 327 204 545

AGZ 130D

129.6

Selection Procedures

Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.

IM 1110-1 13

Page 14

Selection Procedures

Unit Nom. Nom. Min. Max. Unit Total Head

Model Tons gpm gpm gpm gpm ft. Size rpm HP Size rpm HP

230 50 3x3x8 1800 5 3x3x8 1800 5

230 75 3x3x6 3600 7.5 3x3x6 3600 7.5

230 100 3x3x6 3600 15 3x3x6 3600 15

230 125 3x3x8 3600 15 3x3x8 3600 15

368 25 4x4x6 1800 5 4x4x6 1800 5

368 50 4x4x8 1800 10 4x4x8 1800 10

368 75 4x4x6 3600 15 4x4x6 3600 15

368 100 4x4x6 3600 15 4x4x6 3600 15

368 125 3x3x8 3600 20 3x3x8 3600 20

491 25 4x4x8 1800 7.5 4x4x8 1800 7.5

491 50 4x4x8 1800 10 4x4x8 1800 10

491 75 4x4x6 3600 15 4x4x6 3600 15

491 100 3x3x8 3600 20 3x3x8 3600 20

258 50 3x3x8 1800 5 3x3x8 1800 5

258 75 3x3x6 3600 7.5 3x3x6 3600 7.5

258 100 4x4x6 3600 15 4x4x6 3600 15

258 125 3x3x8 3600 20 3x3x8 3600 20

413 25 4x4x8 1800 5 4x4x8 1800 5

413 50 4x4x8 1800 10 4x4x8 1800 10

413 75 4x4x6 3600 15 4x4x6 3600 15

413 100 4x4x6 3600 15 4x4x6 3600 15

413 125 3x3x8 3600 20 3x3x8 3600 20

551 25 4x4x8 1800 7.5 4x4x8 1800 7.5

551 50 4x4x8 1800 10 4x4x8 1800 10

551 75 4x4x6 3600 15 4x4x6 3600 15

551 100 4x4x6 3600 20 4x4x6 3600 20

270 50 3x3x8 1800 7.5 3x3x8 1800 7.5

270 75 3x3x6 3600 10 3x3x6 3600 10

270 100 4x4x6 3600 15 4x4x6 3600 15

270 125 3x3x8 3600 20 3x3x8 3600 20

432 25 4x4x8 1800 5 4x4x8 1800 5

432 50 4x4x8 1800 10 4x4x8 1800 10

432 75 4x4x6 3600 15 4x4x6 3600 15

432 100 3x3x8 3600 20 3x3x8 3600 20

576 25 4x4x8 1800 7.5 4x4x8 1800 7.5

576 50 4x4x8 1800 15 4x4x8 1800 15

576 75 4x4x6 3600 15 4x4x6 3600 15

576 100 4x4x6 3600 20 4x4x6 3600 20

Single Pump Dual Pumps

258 689

AGZ 160D

153.3 368 230

720

AGZ 190D

180.1 432 270

613

AGZ 180D

172.2 413

Table 3: AGZ-D Unit/Pump Combinations Continued

Note: Some unit gpm and head combination do not have a valid selection and are absent from the table.

14 IM 1110-1

Page 15

Pressure Drop Data

CCD

100

10 100 1000

(

)

Flow Rate (gpm)

gpm DP ft. lps DP kpa gpm DP ft. lps DP kpa gpm DP ft. lps DP kpa

A025D

41.3 3.8 2.6 11.5 66.0 9.4 4.2 28.1 105.6 23.0 6.7 68.6

B030D

47.4 5.0 3.0 15.0 75.8 12.3 4.8 36.7 121.3 30.0 7.7 89.7

C035D

51.8 5.4 3.3 16.3 82.8 13.3 5.2 39.7 132.5 32.5 8.4 97.0

D040D

56.4 5.4 3.6 16.3 90.2 13.3 5.7 39.7 144.4 32.5 9.1 97.0

E045D

63.5 5.3 4.0 15.9 101.5 13.0 6.4 38.8 162.4 31.8 10.2 94.8

F050D

72.2 6.1 4.6 18.2 115.4 14.9 7.3 44.5 184.7 36.4 11.7 108.7

G055D

77.4 5.4 4.9 16.3 123.8 13.3 7.8 39.7 198.1 32.5 12.5 97.0

H060D

84.2 5.1 5.3 15.3 134.6 12.5 8.5 37.3 215.4 30.5 13.6 91.2

I065D

87.2 4.5 5.5 13.4 139.4 11.0 8.8 32.8 223.1 26.9 14.1 80.2

J070D

96.2 5.4 6.1 16.3 153.8 13.3 9.7 39.7 246.1 32.5 15.5 97.0

K075D

109.7 5.3 6.9 15.8 175.4 12.9 11.1 38.5 280.7 31.5 17.7 94.1

L080D

121.7 5.2 7.7 15.6 194.6 12.8 12.3 38.2 311.4 31.3 19.7 93.4

M090D

132.3 5.4 8.3 16.1 211.7 13.2 13.4 39.4 338.7 32.2 21.4 96.3

N100D

149.7 5.2 9.4 15.4 239.5 12.6 15.1 37.6 383.2 30.8 24.2 91.9

O110D

159.2 5.3 10.0 15.9 254.6 13.0 16.1 38.8 407.4 31.8 25.7 94.8

P125D

175.7 5.4 11.1 16.1 281.0 13.2 17.7 39.4 449.7 32.2 28.4 96.3

Q130D

194.3 5.5 12.3 16.5 310.8 13.5 19.6 40.3 497.3 33.0 31.4 98.5

R140D

204.3 4.8 12.9 14.4 326.9 11.8 20.6 35.2 523.0 28.8 33.0 86.1

S160D

230.0 5.9 14.5 17.7 367.9 14.5 23.2 43.3 588.7 35.4 37.1 105.8

T180D

258.3 7.4 16.3 22.0 413.3 18.0 26.1 53.7 661.2 44.0 41.7 131.3

U190D

270.2 9.0 17.0 26.9 432.2 22.0 27.3 65.7 691.6 53.7 43.6 160.5

Nominal Flow Rate Maximum Flow Rate

IP SI IP SI IP SI

Brazed Plate

Shell-and-Tube

Model

Ev ap o r a t or

Type

Curve

Re f .

Minimum Flow Rate

Figure 5: Pressure Drop Curves

Pressure Drop Data

Table 4: Pressure Drop Data

IM 1110-1 15

Page 16

Installation Information

This section provides additional information on optional pump packages factory-mounted on Daikin Model AGZ-D (REV 0A) scroll compressor chillers. The current chiller installation, operating, and maintenance manuals are available at www.DaikinApplied.com.

Inspection

When the equipment is received, carefully check all items against the bill of lading to check for a complete shipment. Check all units for damage upon arrival. All shipping damage must be reported to the carrier and a claim must be filed with the carrier. Check the unit's serial plate before unloading the unit to be sure that it agrees with the power supply available. Physical damage to unit after acceptance is not the responsibility of Daikin Applied.

Note: Installation and maintenance are to be performed only by qualified personnel who are familiar with local codes and regulations, and experienced with this type of equipment.

Handling and Rigging

Follow the directions in IM 1100 for locating, handling and rigging the unit. The addition of the optional pump package does not change installation procedure. However, vibration isolator selection and location, lifting and operating weights, dimensions, and electrical data will differ from units without a pump package. Refer to dimension drawings for center-ofgravity locations.

Field Water Piping

Piping design must be provided by a qualified Architect or Systems HVAC Design Engineer familiar with piping design, as well as local codes and regulations. The manufacturer recommendations are to be used as a general guide, but do not replace system design by a qualified professional. All field piping, wiring, and procedures must be performed in accordance with ASHRAE, EPA, and industry standards.

Use best practice for piping design with a minimum number of bends and changes in elevation to keep system cost down and performance up. See AGZ-D installation manual, IM 1100, for general unit piping information.

The chilled water piping contains vent and drain connections as well as taps for inlet and outlet pressure gauges. Install a manual or automatic vent and a drain valve. Install a single, valved pressure gauge as shown in the chiller unit installation manual. The unit inlet and outlet connections are marked. It is prudent to double check the unit dimension drawing to confirm the connections.

The inlet guide and the outlet triple duty valve are shipped separately to protect them from shipping damage. Install on

the unit and support as necessary. Support the chilled water piping independently from the unit.

Flush the system water piping thoroughly before making connections to the unit evaporator.

System Water Volume

It is important to have adequate water volume in the system to provide an opportunity for the chiller to sense a load change, adjust to the change and stabilize. As the expected load change becomes more rapid, a greater water volume is needed. The system water volume is the total amount of water in the evaporator, air handling products and associated piping. If the water volume is too low, operational problems can occur including rapid compressor cycling, rapid loading and unloading of compressors, erratic refrigerant flow in the chiller, improper motor cooling, shortened equipment life and other undesirable occurrences.

For normal comfort cooling where the cooling load changes relatively slowly, we recommend a minimum system volume in gallons of 2 to 3 times the flow rate (gpm). For example, if the design chiller flow rate is 350 gpm, we recommend a minimum system volume of 700 to 1050 gallons.

Since there are many other factors that can influence performance, systems can successfully operate below these suggestions. However, as the water volume decreases below these suggestions, the possibility of problems increases.

Freeze Protection

In installations where the unit is subject to sub-freezing temperatures, some method of preventing pipe and component freezing and subsequent damage is required. The pump will start on a signal from the chiller controller when either the chilled water leaving or entering temperature reaches the chiller freeze point setting to help prevent freeze up. If constant chilled water circulation is not possible or desired, one or more of the following procedures must be used:

• Drain the outdoor portion of the system and cap with a nitrogen charge.

• Heat trace all outdoor components.

• Add sufficient anti-freeze to prevent freezing.

Note: the evaporator is equipped with a water heater to help protect from freezing. This heater does not protect the pump package piping or components.

Adding of a concentration of a glycol anti-freeze with a freeze point 10°F below the lowest expected outdoor temperature will result in decreased capacity and increased pressure drop in the chiller. AGZ units are selected to provide the required capacity with the fluid specified when selected.

Temporary Strainer

The suction guide strainer contains a tempory strainer that must be removed after startup. See page 81 in the Startup and Shutdown section. for complete instructions.

CAUTION

Do not use automotive grade antifreezes as it contains inhibitors harmful to chilled water systems.

Use only glycols designated for use in building cooling systems

16 IM 1110-1

Page 17

Lifting Locations

CONTROL PANEL

AGZ190D - Approximate Lifting Locations

See Dimension Drawing for location

AGZ025D-180D - Approximate Lifting Locations

See Dimension Drawing for location

LB S KG LB S KG LB S KG LBS KG LBS KG LB S KG LBS KG LB S KG

AGZ025D

4339 1968 4657

2112

1020 463 1106 502 1062 482 1151 522 - - - -

AGZ030D

4371 1983 4689 2127 1038 471 1098 498 1086 493 1149 521 - - - -

AGZ035D

4376 1985 4694 2129 1046 474 1093 496 1094 496 1143 518 - - - -

AGZ040D

4456 2021 4990 2263 1053 478 1115 506 1111 504 1177 534 - - - -

AGZ045D

4611 2092 5145 2334 1090 494 1155 524 1149 521 1218 552 - - - -

AGZ050D

4686 2126 5220 2368 1113 505 1178 534 1164 528 1231 558 - - - -

AGZ055D

4716 2139 5250 2381 1121 508 1187 538 1169 530 1239 562 - - - -

AGZ060D

4836 2194 5370 2436 1148 521 1228 557 1189 539 1272 577 - - - -

AGZ065D

4866 2207 5502 2496 1154 523 1241 563 1191 540 1281 581 - - - -

AGZ070D

5276 2393 5912 2682 1292 586 1254 569 1385 628 1345 610 - - - -

AGZ075D

6660 3021 7460 3384 1716 778 1611 731 1720 780 1614 732 - - - -

AGZ080D

6750 3062 7550 3425 1757 797 1656 751 1718 779 1620 735 - - - -

AGZ090D

6841 3103 7795 3536 1740 789 1635 742 1787 811 1679 762 - - - -

AGZ100D

6965 3159 7919 3592 1794 814 1707 774 1775 805 1689 766 - - - -

AGZ110D (208/230)

8574 3889 9646 4375 2322 1053 2330 1057 1958 888 1964 891 - - - -

AGZ125D (208/230)

8799 3991 10075 4570 2411 1094 2383 1081 2015 914 1991 903 - - - -

AGZ130D (208/230)

8934 4052 10210 4631 2455 1114 2489 1129 1982 899 2009 911 - - - -

AGZ110D (460/575)

8514 3862 9586 4348 2283 1036 2282 1035 1975 896 1974 895 - - - -

AGZ125D (460/575)

8739 3964 10015 4543 2369 1075 2332 1058 2034 923 2003 909 - - - -

AGZ130D (460/575)

8874 4025 10150 4604 2414 1095 2438 1106 2001 908 2021 917 - - - -

AGZ140D

11147 5056 12743 5780 2636 1196 2767 1255 1698 770 1783 809 1103 500 1158 525

AGZ160D

11297 5124 12893 5848 2716 1232 2803 1271 1734 787 1789 811 1110 503 1146 520

AGZ180D

11462 5199 13058 5923 2769 1256 2903 1317 1740 789 1824 827 1087 493 1140 517

AGZ190D

12308 5583 14223 6451 2032 922 2104 954 2017 915 2089 948 1997 906 2069 938

L1 L2

L IFT I NG W EIG HT BY CORNER ( A L FIN C OIL S)

(SEE NOT E FOR COPPER FI N C OI L S)

NOT E:

To calculate corner lifting w eights f or A GZ 025D-130D (4 lifting points) units w ith copper f in coils add 1/4 of the c opper vs . aluminum shipping w eight to eac h aluminum cor ner lifting w eight. To calculate cor ner lifting w eights f or AGZ 140D-190D (6 lifting points) units w ith copper f in coils add 1/6 of the c opper vs . aluminum shipping w eight to each aluminum corner lifting w eight.

AL UM INUM

FIN C OILS

COPPER FIN

COILS

UNIT M ODEL

SHIPPING WEIGHT

L3 L4 L5 L6

Unit Weights

Table 5: Shipping and Lifting Weights

Unit Weights

IM 1110-1 17

Page 18

Unit Weights

L BS KG LBS KG LBS KG LBS KG L BS KG L BS KG L BS KG L BS KG L BS KG L BS KG

AGZ025D

4404 1998 4722

2142

1040 472 1127 511 1074 487 1164 528 - - - - - - - -

AGZ030D

4436 2012 4754 2156 1058 480 1120 508 1097 498 1161 527 - - - - - - - -

AGZ035D

4446 2017 4764 2161 1067 484 1116 506 1106 502 1157 525 - - - - - - - -

AGZ040D

4526 2053 5060 2295 1075 488 1138 516 1123 509 1189 539 - - - - - - - -

AGZ045D

4686 2126 5220 2368 1113 505 1180 535 1162 527 1231 558 - - - - - - - -

AGZ050D

4766 2162 5300 2404 1137 516 1203 546 1178 534 1247 566 - - - - - - - -

AGZ055D

4796 2175 5330 2418 1144 519 1212 550 1184 537 1255 569 - - - - - - - -

AGZ060D

4921 2232 5455 2474 1172 532 1254 569 1206 547 1290 585 - - - - - - - -

AGZ065D

4956 2248 5592 2536 1179 535 1268 575 1209 548 1300 590 - - - - - - - -

AGZ070D

5366 2434 6002 2722 1323 600 1285 583 1400 635 1359 616 - - - - - - - -

AGZ080D

6850 3107 7650 3470 1854 841 1748 793 1672 758 1576 715 - - - - - - - -

AGZ090D

6945 3150 7899 3583 1850 839 1738 788 1731 785 1626 738 - - - - - - - -

AGZ100D

7080 3211 8034 3644 1900 862 1808 820 1728 784 1644 746 - - - - - - - -

AGZ110D (208/230)

8694 3944 9766 4430 1412 640 1416 642 1447 656 1451 658 1482 672 1486 674 - - - -

AGZ125D (208/230)

8929 4050 10205 4629 1470 667 1453 659 1497 679 1479 671 1524 691 1506 683 - - - -

AGZ130D (208/230)

9074 4116 10350 4695 1510 685 1531 694 1502 681 1523 691 1494 678 1514 687 - - - -

AGZ110D (460/575)

8634 3916 9706 4403 1379 626 1378 625 1439 653 1439 653 1500 680 1499 680 - - - -

AGZ125D (460/575)

8869 4023 10145 4602 1435 651 1413 641 1490 676 1467 665 1545 701 1521 690 - - - -

AGZ130D (460/575)

9014 4089 10290 4667 1476 670 1491 676 1495 678 1510 685 1513 686 1528 693 - - - -

AGZ140D

11929 5411 13525 6135 1636 742 1717 779 1524 691 1600 726 1390 630 1459 662 1270 576 1333 605

AGZ160D

12079 5479 13675 6203 1690 767 1744 791 1564 709 1614 732 1413 641 1458 661 1278 580 1319 598

AGZ180D

12244 5554 13840 6278 1731 785 1815 823 1585 719 1661 753 1409 639 1478 670 1252 568 1313 596

AGZ190D

13093 5939 15008 6808 1719 780 1780 807 1650 748 1709 775 1577 715 1633 741 1486 674 1539 698

NOT E:

For AGZ025- 100D (4 mounting points): to calculate cor ner mounting w eights f or units w ith copper f in coils add 1/4 of the copper v s. aluminum operating w eight to each aluminum mounting w eight. For A GZ110-130D (6 mounting points):: to c alculate c orner mounting w eights f or units w ith copper fin coils add 1/6 of the copper vs . aluminum operating w eight to each aluminum mounting w eight. For AGZ140-190D (8 Mounting Points) : to calculate corner mounting w eights for units w ith copper f in coils add 1/8 of the c opper v s. aluminum operating w eight to each aluminum mounting w eight.

M5 M6 M7 M8M1 M2 M3

FIN COIL S

COILS

UNIT MODEL

OPERATING WEIGHT

MOUNTING WEIGHT BY LOCATION (AL FIN COILS)

( SEE NOT E FOR COPPER FI N C OIL S)

Operating Weights & Vibration Isolators

Vibration isolators are recommended for all roof-mounted installations or wherever vibration transmission is a consideration. Initially install the unit on shims or blocks at the "free height" of the isolator. When all piping, wiring, flushing, charging, etc. is complete, adjust the springs upward to load them and to provide clearance to free the blocks, which are then removed.

Table 6: Operating and Mounting Weights

A LUM INUM

COPPER FIN

Installation of spring isolators requires flexible pipe connections and at least three feet of conduit flex tie-ins. Support piping and conduit independently from the unit to not stress connections. Mounting locations are on the unit dimension drawings beginning on page 23. Isolator selections are different for AGZ-D units with a pump package than those without one.

18 IM 1110-1

Page 19

Vibration Isolators

NOTES:

MOUNT MATERIAL TO BE DURULENE RUBBER.1.

MOLDED STEEL AND ELASTOMER MOUNT FOR2. OUTDOOR SERVICE CONDITIONS.

3. RP-4 MOUNT VERSION WITH STUD IN PLACE.

ALL DIMENSIONS ARE IN DECIMAL INCHES

DRAWING NUMBER 3314814

1.13 ± .25 APPROX.

1.63

.38

DURULENE

MATERIAL

RAISED GRIP RIBS

3.00

3.75

5.00

6.25

3.87 .56 TYP.

4.63

R.28 TYP.

R.250 TYP.

R.750 TYP.

RECESSED GRIP RIBS

ø .500-13NC-2B

VM&C

AG Z - D Un it Kit

Size M1 M2 M3 M4 M5 M6 M7 M8 Number

RP-4 RP- 4 RP-4 RP-4

Brow n Brow n Brow n Brow n

RP-4 RP- 4 RP-4 RP-4

Bric k Brick Br ick Bric k

Red Red Re d Re d

RP-4 RP- 4 RP-4 RP-4 RP- 4 RP- 4

Bric k Brick Br ick Bric k Brick Bric k

Red Red Re d Re d Re d Re d

RP-4 RP- 4 RP-4 RP-4 RP- 4 RP- 4 RP-4 RP-4

Bric k Brick Br ick Bric k Brick Bric k Brick Br ick

Red Red Re d Re d Re d Re d Re d Re d

140, 160, 180, 190

332325110

025, 030, 035, 040,

045, 050

332325107

075, 080, 090, 100

332325108

110, 125, 130

332325109

AGZ-D Unit Ki t

Size M1 M2 M3 M4 M5 M6 M7 M8 Number

RP-4 RP- 4 RP- 4 RP-4

Brow n Brow n Brow n Brow n

RP-4 RP- 4 RP- 4 RP-4

BrickBrickBrickBrick

RedRedRedRed

RP-4 RP- 4 RP- 4 RP-4

Lime Lime Lime Lime

RP-4 RP- 4 RP- 4 RP-4 RP- 4 RP- 4

Brick Brick Brick Brick Brick Brick

Red Red Red Red Red Red

RP-4 RP- 4 RP- 4 RP-4 RP- 4 RP- 4 RP-4 RP-4

Brick Brick Brick Brick Brick Brick Brick Brick

Red Red Red Red Red Red Red Red

RP-4 RP- 4 RP- 4 RP-4 RP- 4 RP- 4 RP-4 RP-4

Lime Lime Lime Lime Lime Lime Lime Lime

332325111

332325107

332325108

332325111

140, 160, 180

190

055. 060, 065, 070

025, 030, 035, 040,

045, 050

075, 080, 090, 100

332325109

332325110

110, 125, 130

Figure 6: RP-4 Rubber-in-Shear Isolator Dimensions

Vibration Isolators

Table 7: Rubber-in-Shear Isolator Locations, Aluminum Fin Coils

RUBBER IN SHEAR I SOL A T ORS - AL UM INUM FIN C OIL S

Table 8: Rubber-in-Shear Isolator Locations, Copper Fin Coils

RUBBER IN SHEAR I SOL A T O RS - Copper FIN COILS

IM 1110-1 19

Page 20

Vibration Isolators

AG Z - D Un i t Kit

Size M1 M2 M3 M4 M5 M6 M7 M8 Number

C2PE-1D-1350 C2PE-1D-1350 C2PE-1D-1350 C2PE-1D-1350

Pu rp le Pur p le Pu r pl e Pur p le

060, 065, 070

C2PE-1D-1800 C2PE-1D-1800 C2PE-1D-1800 C2PE-1D-1800

Green Green Green Green

C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-1800 C2PE-1D-1800

Gray Gray Green Green

C2PE-1D-1800 C2PE-1D-1800 C2PE-1D-1800 C2PE-1D-1800 C2PE-1D-1800 C2PE-1D-1800

Green Green Green Green Green Green

C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400

Gray Gray Gray Gray Gray Gray Gray Gray

025, 030, 035, 040

332320116

332320117

332320118

332320119

075, 080, 090, 100

110, 125, 130

140, 160, 180, 190

332320120

AG Z - D Un i t Kit

Size M1 M2 M3 M4 M5 M6 M7 M8 Number

C2PE-1D-1350 C2PE-1D-1350 C2PE-1D-1350 C2PE-1D-1350

Purple Purple Purple Pur ple

045, 050, 055

C2PE-1D-1800 C2PE-1D-1800 C2PE-1D-1800 C2PE-1D-1800

060, 065, 070

Green Green Green Green

C2PE-1D-2720 C2PE-1D-2720 C2PE-1D-2400 C2PE-1D-2400

White White Gray Gray

C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400

Gray Gray Gray Gray Gray Gray

C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400 C2PE-1D-2400

Gray Gray Gray Gray Gray Gray Gray Gray

025, 030, 035, 040

110, 125, 130

332320122

140, 160, 180, 190

332320120

332320116

332320117

075, 080, 090, 100

332320121

Figure 7: C2P

Table 9: Spring Isolator Locations, Aluminum Fin Coils

SPRING- FL EX I SOL A T ORS - A L UM INUM FI N C OI L S

Table 10: Spring Isolator Locations, Copper Fin Coils

SPRING-FLEX ISOLATORS

20 IM 1110-1

Page 21

Triple Duty Valve

Flow Indicator

Bonnet “O” Ring

High Strength Resin

Seat EPDM for 8”

and larger

Stainless Steel Stern

Bronze Disc

Stainless Steel Spring

Flow /Temperate Measurement orts Drain Connections (on opposite side)

Figure 8: Triple Duty Discharge Valve Diagram

Triple Duty Valve

Determining Flow Rate - Valve In Full Open Position

Measure and record the differential pressure across the valve using a CBDM- 135/60 meter, or pressure gauges with PMP

adapters.

Safety glasses should be used and the probe should not be left

inserted into fittings for prolonged periods of time as leakage

Locate Pressure Differential on left hand side of Performance Curve (Figure 9) and extend line horizontally across to valve size being used. Drop line vertically down and read flow rate from bottom of chart.

Determining Flow Rate - Valve In Throttled Position

Record the size of the valve and stem position using the Flow

Indicator Scale. Calculate percentage of valve opening

referring to table below:

Table 11: Valve Size and Number of Rings

Number of Rings

(valve full open)

Measure and record the differential pressure across the valve in the throttled position. Project a line vertically up to intersect with the Valve Curve and from this point project line horizontally across to the left of the chart and record the percentage of maximum flow rate.

On the Performance Curve (Figure 9) locate the differential pressure obtained above and project a line horizontally across to intercept with Valve Performance Curve. Drop a line vertically down to read the flow rate at the bottom of the chart.

IM 1110-1 21

CAUTION

from the PMP may occur when probe is removed.

Valve Size 2 1/2 3 4 5 6 8 10 12

5 5 6 9 10 12 18 28

To calculate flow rate of valve in the throttled position, multiply the flow rate by the percentage flow rate divided by

100.

Example:

• Valve size 4 inch.

• Differential Pressure is 5.4 ft. (1.65 m).

• Number of rings open = 3. Therefore: 3 rings ÷ 6 rings x 100 = 50% throttled.

From the Performance Curve (Figure 9), a 4 inch, valve with 5.4 ft. pressure drop (1.65 m) represents a flow of 400 USgpm (25.2 l/s). From Flow Characteristic Curve (Figure 10)., a 4 inch valve 50% open, represents 34% of maximum flow. Approximate flow of a 4 inch valve, with a 5.4 ft. (1.65 m) pressure drop when 50% throttled is: 400 x 34/100 = 136USgpm or in metric, 25.2 x 34100 = 8.57l/s

Note: To prevent premature valve failure it is not recommended that the valve operate in the throttled position with more than 25 ft. pressure differential. Instead the pump impeller should be trimmed or valves located elsewhere in the system be used to partially throttle the flow.

Flow Indicator Scale

The valve stem with its grooved rings and positioning sleeve indicates the throttled position of the valve. The quarter turn graduations on the sleeve, with the scribed line on the stem provides for approximate flow measurement.

Note: The valve is shipped in the closed position. The indicator on the plastic sleeve is aligned with the vertical scribed line on the stem.

Page 22

Triple Duty Valve

PRESSURE DROP (FT WG)

3.0 5.0 10 20 50 100 200 400

100 500 1000 2000 4000 6000

5.0

2.0

5.0

2.0

)O HM( PORD ERUSSERP

FLOWRATE (USGPM)

FLOWRATE (L/SEC)

Performance Curve

with Valve in Full Open Position

100

0 20 40 60 80 100

Inherent Flow Characteristic Curve

with Valve in Throttled Position

PERCENT OF MAX FLOW

PERCENT OF FULL OPEN

Figure 9: Performance Curve - Valve in Full Open Position

Figure 10: Flow Characteristic Curve - Valve in Throttled Position

22 IM 1110-1

Page 23

Dimensions

19.9

506

94.3

2396

19.9

506

10.2

260

27.3

693

32.4

823

3.0

EVAP WATER

OUTLET

VICTAULIC

CONNECTION

3.0

EVAP WATER

INLET

VICTAULIC

CONNECTION

32.2

818

5.0

127

2.0

46.7

1186

3.1

POWER ENTRY POINTS ARE ON THE OPPOSITE SIDE OF CONTROL BOX

.875" KNOCKOUTS

L3 L4

L1 L2

88.0

DIMENSION DOES NOT INCLUDE

LIFTING BRACKETS

2235

94.8

2408

99.9

2538

14.4

366

6.5

165

CONTROL BOX WIDTH

8.1

REF.

205

19.6

498

2.5

43.1

1094

43.1

1094

POWER ENTRY POINTS

.875" KNOCKOUTS

FRONT OR RIGHT SIDE

FIELD CONTROL CONNECTIONS

.875" KNOCKOUTS

CONTROL BOX

PUMP CONTROL PANEL

13.3

337

67.8

1721

13.3

337

2.0

.75

QTY. 4

11.4

290

ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE

M3 M1

M2M4

L3 L1

L2L4

COMPRESSORS CIRCUIT #1

COMPRESSORS CIRCUIT #2

SEE NOTE 1.

PUMPS

EVAP

CERT. DWG, AGZ-D 4 FANS R410A, w/PUMPS

*331749211001*

NOTES:

SUCTION STRAINER, SHUT OFF VALVE AND TRIPLE DUTY VALVE WILL BE SHIPPED LOOSE FOR FIELD INSTALLATION.

DUE TO VARIATIONS IN PUMP SIZE, OPERATING WEIGHT WITH WATER MAY VARY UP TO

5%.

TO CALCULATE CORNER LIFTING WEIGHTS FOR UNITS WITH COPPER FIN COILS: ADD 1/4 OF THE COPPER

3. VS. ALUMINUM SHIPPING WEIGHT TO EACH ALUMINUM LIFTING

CORNER WEIGHTS.

Figure 11: AGZ025D - AGZ070D with Pump Package (COG dimensions on page 29 )

Dimensions

IM 1110-1 23

Page 24

Dimensions

24.0

610

134.9

3426

24.0

610

17.4

442

19.4

492

46.7

1186

5.0

127

3.1

2.0

POWER ENTRY POINTS

OPPOSITE SIDE OF CONTROL BOX.

.875 KNOCKOUTS

L3 L4

L1 L2

SEE NOTE 1.

88.0

DIMENSION DOES NOT INCLUDE

LIFTING BRACKETS

2235

95.0

2413

99.9

2537

43.1

1094

14.4

366

6.5

165

CONTROL BOX WIDTH

8.1

REF.

206

43.1

1094

19.6

497

2.5

FIELD CONTROL CONNECTIONS

.875 KNOCKOUTS

POWER ENTRY POINTS

.875 KNOCKOUTS

FRONT AND RIGHT SIDE

CONTROL

BOX

PUMP CONTROL PANEL

.75

QTY. 4

12.4

315

110.1

2796

12.4

315

2.0

M2M4

L3 L1

L2L4

COMPRESSORS

CIRCUIT #2

COMPRESSORS

CIRCUIT #1

ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE

SEE NOTE 1.

PUMPS

EVAP

49.5

1258

11.4

290

31.4

797

3.0

EVAP WATER

INLET

VICTAULIC

CONNECTION

3.0

EVAP WATER

OUTLET

VICTAULIC

CONNECTION

NOTES:

SUCTION STRAINER, SHUT OFF VALVE AND TRIPLE DUTY VALVE

1. WILL BE SHIPPED LOOSE FOR FIELD INSTALLATION. DUE TO VARIATIONS IN PUMP SIZE, OPERATING WEIGHT

WITH WATER MAY VARY UP TO

5%.

TO CALCULATE CORNER LIFTING WEIGHTS FOR UNITS

3. WITH COPPER FIN COILS: ADD 1/4 OF THE COPPER VS. ALUMINUM SHIPPING WEIGHT TO EACH ALUMINUM

LIFTING WEIGHT.

CERT. DWG. AGZ-D 6 FANS, R410A w/PUMPS Sht 1/2 AGZ075D AGZ080D

*3317492120A1*

Figure 12: AGZ075D - AGZ080D with Pump Package (COG dimensions on page 29 )

24 IM 1110-1

Page 25

24.0

610

134.9

3426

24.0

610

17.4

442

19.4

493

46.7

1186

5.0

127

3.1

2.0

POWER ENTRY POINTS

OPPOSITE SIDE OF CONTROL BOX.

.875 KNOCKOUTS

L3 L4

L1 L2

SEE NOTE 1.

88.0

DIMENSION DOES NOT INCLUDE

LIFTING BRACKETS

2235

95.0

2413

99.9

2537

43.1

1094

14.4

366

6.5

165

CONTROL BOX WIDTH

8.1

REF.

206

43.1

1094

19.6

497

2.5

FIELD CONTROL CONNECTIONS

.875 KNOCKOUTS

POWER ENTRY POINTS

.875 KNOCKOUTS

FRONT AND RIGHT SIDE

CONTROL

BOX

PUMP CONTROL PANEL

.75

QTY. 4

12.4

315

110.1

2796

12.4

315

2.0

M2M4

L3 L1

L2L4

COMPRESSORS CIRCUIT #2

COMPRESSORS CIRCUIT #1

ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE

SEE NOTE 1.

PUMPS

EVAP

49.5

1258

11.4

290

32.1

816

4.0

EVAP WATER

INLET

VICTAULIC

CONNECTION

102

4.0

EVAP WATER

OUTLET

VICTAULIC

CONNECTION

102

331749212

CERT. DWG. AGZ-D 6 FANS, R410A w/PUMPS

NOTES:

SUCTION STRAINER, SHUT OFF VALVE AND TRIPLE DUTY VALVE

1. WILL BE SHIPPED LOOSE FOR FIELD INSTALLATION. DUE TO VARIATIONS IN PUMP SIZE, OPERATING WEIGHT

2. WITH WATER MAY VARY UP TO

5%.

TO CALCULATE CORNER LIFTING WEIGHTS FOR UNITS

3. WITH COPPER FIN COILS: ADD 1/4 OF THE COPPER VS. ALUMINUM SHIPPING WEIGHT TO EACH ALUMINUM LIFTING WEIGHT.

Figure 13: AGZ090D - AGZ100D with Pump Package (COG dimensions on page 29 )

Dimensions

IM 1110-1 25

Page 26

Dimensions

24.0

610

24.0

610

173.1

4396

5.0

127

2.0

47.6

1209

L3 L4

L1 L2

POWER ENTRY POINTS

ARE ON THE OPPOSITE

SIDE OF CONTROL BOX.

.875" KNOCKOUTS

88.0

DIMENSION DOES NOT

INCLUDE LIFTING BRACKETS

2235

95.0

2413

99.9

2538

43.9

1116

6.6

167

6.5

165

11.8

299

2.5

43.9

1116

EVAP

FIELD CONTROL CONNECTIONS

.875" KNOCKOUTS

POWER ENTRY POINTS

.875" KNOCKOUTS

FRONT AND RIGHT SIDE

CONTROL

BOX

PUMP CONTROL

PANEL

25.2

640

67.8

1722

67.7

1719

12.4

315

2.0

.75

QTY. 6

COMPRESSORS CIRCUIT #2

COMPRESSORS CIRCUIT #1

M5 M3 M1

L1L3

L4 L2

M2M4M6

ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE

PUMPS

SEE NOTE 1.

EVAP

11.4

290

33.1

842

4.0

EVAP WATER

INLET

VICTAULIC

CONNECTION

102

4.0

EVAP WATER

OUTLET

VICTAULIC

CONNECTION

102

44.0

1118

NOTES:

SUCTION STRAINER, SHUT OFF VALVE AND TRIPLE DUTY VALVE

WILL BE SHIPPED LOOSE FOR FIELD INSTALLATION. DUE TO VARIATIONS IN PUMP SIZE, OPERATING WEIGHT

2. WITH WATER MAY VARY UP TO

5%.

TO CALCULATE CORNER LIFTING WEIGHTS FOR UNITS

WITH COPPER FIN COILS: ADD 1/4 OF THE COPPER VS.

ALUMINUM SHIPPING WEIGHT TO EACH ALUMINUM

LIFTING WEIGHT.

331749213

CERT. DWG, AGZ-D 8 FANS, R410A, w/PUMPS

Figure 14: AGZ110D - AGZ130D with Pump Package (COG dimensions on page 29 )

26 IM 1110-1

Page 27

Figure 15: AGZ140D - AGZ180D with Pump Package (COG dimensions on page 29 )

268.0

6808

24.0

610

15.5

394

88.7

2252

139.8

3552

2.0

5.0

127

3.4

47.6

1209

POWER ENTRY POINTS ARE ON THE OPPOSITE SIDE OF CONTROL BOX.

.875" KNOCKOUTS

EVAP

L3 L4

L1 L2

50" COILS

L5 L6

SEE NOTE 1.

99.9

2538

95.0

2413

88.0

DIMENSION DOES NOT

INCLUDE LIFTING BRACKETS

2235

43.9

1116

2.5

43.9

1116

6.6

167

6.5

165

2.5

11.8

298

CONTROL BOX

FIELD CONTROL CONNECTIONS

.875" KNOCKOUTS

POWER ENTRY POINTS

.875" KNOCKOUTS

FRONT AND RIGHT SIDE

PUMP CONTROL PANEL

72.8

1849

81.1

2059

67.7

1719

12.4

315

2.0

34.0

863

12.3

313

M5 M3 M1

M2M4M6

L1L3

ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE

COMPRESSORS CIRCUIT #2

COMPRESSORS CIRCUIT #1

SEE NOTE 1.

NOTES:

SUCTION STRAINER, SHUT OFF VALVE AND TRIPLE DUTY VALVE

1. WILL BE SHIPPED LOOSE FOR FIELD INSTALLATION. DUE TO VARIATIONS IN PUMP SIZES, OPERATING WEIGHT

2. WITH WATER IS APPROXIMATE AND MAY VARY UP TO 5%. TO CALCULATE L1 THRU L6 LIFTING WEIGHTS FOR UNITS

3. WITH COPPER FIN COILS: ADD 1/6 OF THE COPPER VS. ALUMINUM SHIPPING WEIGHT TO EACH L1 THRU L6 ALUMINUM LIFTING WEIGHT.

PUMPS

20.0

508

32.4

822

4.0

EVAP WATER

INLET

VICTAULIC CONNECTION

102

4.0

EVAP WATER

OUTLET

VICTAULIC CONNECTION

102

17.0

432

Dimensions

IM 1110-1 27

Page 28

Dimensions

256.9

6524

37.3

948

110.3

2801

85.2

2165

24.0

610

5.0

127

2.0

47.6

1209

3.4

POWER ENTRY POINTS ARE ON THE OPPOSITE SIDE OF CONTROL BOX.

.875" KNOCKOUTS

EVAP

L5 L6

L3 L4

L1 L2

50" COILS

99.9

2538

95.0

2413

88.0

DIMENSION DOES NOT

INCLUDE LIFTING BRACKETS

2235

43.9

1116

6.6

167

6.5

165

11.8

299

2.5

43.9

1116

FIELD CONTROL CONNECTIONS

.875" KNOCKOUTS

POWER ENTRY POINTS

.875" KNOCKOUTS

FRONT AND RIGHT SIDE

CONTROL BOX

PUMP CONTROL PANEL

.75

QTY. 8

14.9

378

90.0

2286

71.9

1826

67.7

1719

12.4

315

2.0

M1M3

M5M7

M6 M4

COMPRESSORS CIRCUIT #2

COMPRESSORS CIRCUIT #1

ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE

PUMPS

SEE NOTE 1.

4.0

EVAP WATER

OUTLET

VICTAULIC

CONNECTION

102

30.1

765

17.0

432

4.0

EVAP WATER

INLET

VICTAULIC

CONNECTION

102

24.7

629

NOTES:

SUCTION STRAINER, SHUT OFF VALVE AND TRIPLE DUTY VALVE

1. WILL BE SHIPPED LOOSE FOR FIELD INSTALLATION. DUE TO VARIATIONS IN PUMP SIZES, OPERATING WEIGHT

2. WITH WATER IS APPROXIMATE AND MAY VARY UP TO 5%. TO CALCULATE L1 THRU L6 LIFTING WEIGHTS FOR UNITS

3. WITH COPPER FIN COILS: ADD 1/6 OF THE COPPER VS. ALUMINUM SHIPPING WEIGHT TO EACH L1 THRU L6 ALUMINUM LIFTING WEIGHT.

331749215D0100 AGZD 12 FAN W PUMPS

Figure 16: AGZ190D with Pump Package (COG dimensions on page 29 )

28 IM 1110-1

Page 29

Table 12: Center of Gravity Dimensions

IN M M IN MM IN M M

AGZ025D

45.8 1163 38.6 980 47.7 1212

AGZ030D

45.3 1151 38.3 973 47.8 1214

AGZ035D

45.0 1143 38.1 968 47.8 1214

AGZ040D

45.3 1151 38.7 983 47.9 1217

AGZ045D

45.3 1151 39.6 1006 47.9 1217

AGZ050D

45.2 1148 39.7 1008 47.8 1214

AGZ055D

45.3 1151 39.6 1006 47.7 1212

AGZ060D

45.5 1156 39.6 1006 47.6 1209

AGZ065D

45.6 1158 39.5 1003 47.6 1209

AGZ070D

43.4 1102 37.5 953 48.1 1222

AGZ075D

42.6 1082 40.7 1715 67.5 1715

AGZ080D

42.7 1085 40.5 1702 67.0 1702

AGZ090D

42.6 1082 41.9 1727 68.0 1727

AGZ100D

42.9 1090 41.5 1707 67.2 1707

AGZ110D (208/230)

44.1 1120 40.6 1031 81.2 2062

AGZ125D (208/230)

43.7 1110 39.9 1013 81.0 2057

AGZ130D (208/230)

44.3 1125 39.1 993 79.9 2029

AGZ110D (460/575)

44.0 1118 40.0 1016 82.0 2083

AGZ125D (460/575)

43.7 1110 39.4 1001 81.8 2078

AGZ130D (460/575)

44.2 1123 38.6 980 80.7 2050

AGZ140D

45.1 1146 37.4 950 114.0 2896

AGZ160D

44.7 1135 37.2 945 113.2 2875

AGZ180D

45.0 1143 37.1 942 111.9 2842

AGZ190D

44.8 1138 39.0 991 117.0 2972

UNIT MODEL

CENTER OF GRAV ITY ( COG) L OC ATION

XYZ

Dimensions

IM 1110-1 29

Page 30

Electrical Information

Note: Incoming power and run signals are factory wired. Note: Single pump panels have only Pump #1

and have a single run signal from the main box.

Electrical Information

Figure 17: Pump Panel Wiring Diagram with Dual Pumps/Dual Control

Power Wiring

As standard, power to the pump package control panel is factory wired from the chiller electrical panel. When the optional chiller multi-point power wiring is specified, the pump power originates from power circuit #1.

There is an option for field power wiring the pumps in lieu of factory wiring. In this case the necessary electrical data begins in Table 11 on page 40. In all cases, field power wiring connections are made to L1, L2, L3 and GND on the pump panel circuit breaker.

Power wiring to the chiller unit will be as shown in the chiller catalog and installation manual.

Control Wiring

Control wiring to the chiller unit will be as shown in the chiller catalog and installation manual except that the flow switch and pump output signals shown as field wiring will be factory wired.

Control wiring to start and stop the pump(s) is always factory wired from the chiller electric panel to the pump package. Dual pumps have two output signals and single pumps have one.

The pump panel schematic, Figure 28, shows the standard dual pump arrangement. Optionally a VFD can be substituted for the contacts shown. A VFD line reactor can also be added.

A single pump can be ordered, in which case only one run signal is factory wired in.

VFD Option, the VFD will require field wiring if the optional BAS control is used or if the VFD is wired to field-mounted differential switches. The pump BAS protocol will be the same as specified for the chiller unit. The standard sensorless arrangement does not require field wiring.

For BAS connection, use RS485 and wire to terminals 68 (+) and 69 (-) for Modbus, FLN or Metasys protocols. The terminals are located in the lower-right corner of the pumpmounted VFD enclosure under the keypad.

30 IM 1110-1

Page 31

Table 13: Electrical Data - Single Point

HP FLA

MCA RFS MFS

Pow er Block (1) Disconnect Sw itch (1)

208V 4.6 154 175 175

(1) 2/0 - #14 (2) 300 - 1/0

230V 4.2 153 175 175

(1) 2/0 - #14 (2) 300 - 1/0

460V 2.1 76 90 90

(1) 2/0 - #14 (1) 1/0 - #14

575V 1.7 66 70 70

(1) 2/0 - #14 (1) 1/0 - #14

208V 6.6 156 175 175 (1) 2/0 - #14 (2) 300 - 1/0

230V 6.0 155 175 175

(1) 2/0 - #14 (2) 300 - 1/0

460V 3.0 77 90 90

(1) 2/0 - #14 (1) 1/0 - #14

575V 2.4 67 70 70

(1) 2/0 - #14 (1) 1/0 - #14

208V 7.5 157 175 175 (1) 2/0 - #14 (2) 300 - 1/0

230V 6.8 156 175 175

(1) 2/0 - #14 (2) 300 - 1/0

460V 3.4 78 90 90

(1) 2/0 - #14 (1) 1/0 - #14

575V 2.7 67 70 70

(1) 2/0 - #14 (1) 1/0 - #14

208V 10.6 160 175 175 (1) 2/0 - #14 (2) 300 - 1/0

230V 9.6 159 175 175

(1) 2/0 - #14 (2) 300 - 1/0

460V 4.8 79 90 90

(1) 2/0 - #14 (1) 1/0 - #14

575V 3.9 68 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 16.7 166 175 175 (1) 2/0 - #14 (2) 300 - 1/0

230V 15.2 164 175 175

(1) 2/0 - #14 (2) 300 - 1/0

460V 7.6 82 90 90

(1) 2/0 - #14 (1) 1/0 - #14

575V 6.1 70 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 4.6 163 175 175

(1) 2/0 - #14 (2) 300 - 1/0

230V 4.2 156 175 175

(1) 2/0 - #14 (2) 300 - 1/0

460V 2.1 85 100 100

(1) 2/0 - #14 (1) 1/0 - #14

575V 1.7 69 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 6.6 165 175 175 (1) 2/0 - #14 (2) 300 - 1/0

230V 6.0 158 175 175

(1) 2/0 - #14 (2) 300 - 1/0

460V 3.0 86 100 100

(1) 2/0 - #14 (1) 1/0 - #14

575V 2.4 70 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 7.5 165 175 175 (1) 2/0 - #14 (2) 300 - 1/0

230V 6.8 158 175 175

(1) 2/0 - #14 (2) 300 - 1/0

460V 3.4 86 100 100

(1) 2/0 - #14 (1) 1/0 - #14

575V 2.7 70 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 10.6 169 175 175 (1) 600 - #2 (2) 300 - 1/0

230V 9.6 161 175 175

(1) 2/0 - #14 (2) 300 - 1/0

460V 4.8 87 100 100

(1) 2/0 - #14 (1) 1/0 - #14

575V 3.9 72 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 16.7 175 200 200 (1) 600 - #2 (2) 300 - 1/0

230V 15.2 167 175 175

(1) 2/0 - #14 (2) 300 - 1/0

460V 7.6 90 100 100

(1) 2/0 - #14 (1) 1/0 - #14

575V 6.1 74 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 6.6 175 200 200

(1) 600 - #2 (2) 300 - 1/0

230V 6.0 171 200 200

(1) 600 - #2 (2) 300 - 1/0

460V 3.0 88 100 100

(1) 2/0 - #14 (1) 1/0 - #14

575V 2.4 70 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 7.5 176 200 200 (1) 600 - #2 (2) 300 - 1/0

230V 6.8 172 200 200

(1) 600 - #2 (2) 300 - 1/0

460V 3.4 89 100 100

(1) 2/0 - #14 (1) 1/0 - #14

575V 2.7 70 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 10.6 179 200 200 (1) 600 - #2 (2) 300 - 1/0

230V 9.6 174 200 200

(1) 600 - #2 (2) 300 - 1/0

460V 4.8 90 100 100

(1) 2/0 - #14 (1) 1/0 - #14

575V 3.9 72 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 16.7 185 200 200 (1) 600 - #2 (2) 300 - 1/0

230V 15.2 180 200 200

(1) 600 - #2 (2) 300 - 1/0

460V 7.6 93 110 110

(1) 2/0 - #14 (1) 3/0 - #14

575V 6.1 74 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 24.2 193 225 225 (1) 600 - #2 (2) 300 - 1/0

230V 22.0 187 200 200

(1) 600 - #2 (2) 300 - 1/0

460V 11.0 96 110 110

(1) 2/0 - #14 (1) 3/0 - #14

575V 9.0 77 80 80

(1) 2/0 - #14 (1) 1/0 - #14

AGZ035D

PUM P

5.0

3.0

1.5

1.0

2.0

3.0

1.5

2.0

M odel Voltage

Pum p

AGZ025D

PUM P

AGZ030D

PUM P

2.0

1.0

1.5

Lug Range

Ratings

5.0

3.0

5.0

7.5

Electrical Information

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

IM 1110-1 31

Page 32

Electrical Information

HP FLA

MCA RFS MFS

Pow er Block (1) Disconnect Sw itch (1)

208V 6.6 185 200 200

(1) 600 - #2 (2) 300 - 1/0

230V 6.0 183 200 200

(1) 600 - #2 (2) 300 - 1/0

460V 3.0 91 100 100

(1) 2/0 - #14 (1) 1/0 - #14

575V 2.4 70 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 7.5 185 200 200

(1) 600 - #2 (2) 300 - 1/0

230V 6.8 183 200 200

(1) 600 - #2 (2) 300 - 1/0

460V 3.4 91 100 100

(1) 2/0 - #14 (1) 1/0 - #14

575V 2.7 70 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 10.6 189 200 200

(1) 600 - #2 (2) 300 - 1/0

230V 9.6 186 200 200

(1) 600 - #2 (2) 300 - 1/0

460V 4.8 93 110 110

(1) 2/0 - #14 (1) 3/0 - #14

575V 3.9 72 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 16.7 195 225 225

(1) 600 - #2 (2) 300 - 1/0

230V 15.2 192 225 225

(1) 600 - #2 (2) 300 - 1/0

460V 7.6 95 110 110

(1) 2/0 - #14 (1) 3/0 - #14

575V 6.1 74 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 24.2 202 225 225

(1) 600 - #2 (2) 300 - 1/0

230V 22.0 199 225 225

(1) 600 - #2 (2) 300 - 1/0

460V 11.0 99 110 110

(1) 2/0 - #14 (1) 3/0 - #14

575V 9.0 77 80 80

(1) 2/0 - #14 (1) 1/0 - #14

208V 6.6 235 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 6.0 234 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 3.0 95 110 110

(1) 2/0 - #14 (1) 3/0 - #14

575V 2.4 79 90 90

(1) 2/0 - #14 (1) 1/0 - #14

208V 7.5 236 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 6.8 235 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 3.4 95 110 110

(1) 2/0 - #14 (1) 3/0 - #14

575V 2.7 79 90 90

(1) 2/0 - #14 (1) 1/0 - #14

208V 10.6 239 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 9.6 238 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 4.8 97 110 110

(1) 2/0 - #14 (1) 3/0 - #14

575V 3.9 81 90 90

(1) 2/0 - #14 (1) 1/0 - #14

208V 16.7 245 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 15.2 243 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 7.6 100 110 110

(1) 2/0 - #14 (1) 3/0 - #14

575V 6.1 83 90 90

(1) 2/0 - #14 (1) 1/0 - #14

208V 24.2 252 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 22.0 250 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 11.0 103 110 110

(1) 2/0 - #14 (1) 3/0 - #14

575V 9.0 86 100 100

(1) 2/0 - #14 (1) 1/0 - #14

208V 6.6 255 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 6.0 254 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 3.0 113 125 125

(1) 2/0 - #14 (1) 3/0 - #14

575V 2.4 99 110 110

(1) 2/0 - #14 (1) 3/0 - #14

208V 7.5 256 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 6.8 255 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 3.4 113 125 125

(1) 2/0 - #14 (1) 3/0 - #14

575V 2.7 100 110 110

(1) 2/0 - #14 (1) 3/0 - #14

208V 10.6 259 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 9.6 258 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 4.8 115 125 125

(1) 2/0 - #14 (1) 3/0 - #14

575V 3.9 101 110 110

(1) 2/0 - #14 (1) 3/0 - #14

208V 16.7 265 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 15.2 263 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 7.6 117 125 125

(1) 2/0 - #14 (1) 3/0 - #14

575V 6.1 103 110 110

(1) 2/0 - #14 (1) 3/0 - #14

208V 24.2 272 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 22.0 270 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 11.0 121 125 125

(1) 2/0 - #14 (1) 3/0 - #14

575V 9.0 106 125 125

(1) 2/0 - #14 (1) 3/0 - #14

AGZ050D

PUM P

1.5

2.0

3.0

5.0

7.5

AGZ045D

PUM P

1.5

2.0

3.0

5.0

7.5

M odel Voltage

Pum p

AGZ040D

PUM P

1.5

2.0

3.0

Ratings

Lug Range

5.0

Table 14: Electrical Data - Single Point (Continued)

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

32 IM 1110-1

Page 33

Table 15: Electrical Data - Single Point (Continued)

HP FLA

MCA RFS MFS

Pow er Block (1) Disconnect Sw itch (1)

208V 6.6 263 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 6.0 261 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 3.0 121 125 125

(1) 2/0 - #14 (1) 3/0 - #14

575V 2.4 108 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 7.5 264 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 6.8 262 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 3.4 122 125 125

(1) 2/0 - #14 (1) 3/0 - #14

575V 2.7 108 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 10.6 267 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 9.6 264 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 4.8 123 125 125

(1) 2/0 - #14 (1) 3/0 - #14

575V 3.9 109 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 16.7 273 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 15.2 270 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 7.6 126 150 150

(1) 2/0 - #14 (1) 3/0 - #14

575V 6.1 112 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 24.2 281 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 22.0 277 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 11.0 129 150 150

(1) 2/0 - #14 (1) 3/0 - #14

575V 9.0 115 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 7.5 272 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 6.8 268 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 3.4 129 150 150

(1) 2/0 - #14 (1) 3/0 - #14

575V 2.7 116 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 10.6 275 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 9.6 270 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 4.8 131 150 150

(1) 2/0 - #14 (1) 3/0 - #14

575V 3.9 117 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 16.7 281 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 15.2 276 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 7.6 134 150 150

(1) 2/0 - #14 (1) 3/0 - #14

575V 6.1 119 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 24.2 288 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 22.0 283 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 11.0 137 150 150

(1) 2/0 - #14 (1) 3/0 - #14

575V 9.0 122 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 30.8 295 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 28.0 289 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 14.0 140 150 150

(1) 2/0 - #14 (2) 300 - 1/0

575V 11.0 124 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 7.5 280 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 6.8 276 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 3.4 133 150 150

(1) 2/0 - #14 (1) 3/0 - #14

575V 2.7 116 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 10.6 283 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 9.6 278 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 4.8 134 150 150

(1) 2/0 - #14 (1) 3/0 - #14

575V 3.9 117 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 16.7 289 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 15.2 284 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 7.6 137 150 150

(1) 2/0 - #14 (1) 3/0 - #14

575V 6.1 119 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 24.2 296 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 22.0 291 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 11.0 140 150 150

(1) 2/0 - #14 (2) 300 - 1/0

575V 9.0 122 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 30.8 303 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 28.0 297 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 14.0 143 150 150

(1) 2/0 - #14 (2) 300 - 1/0

575V 11.0 124 125 125

(1) 2/0 - #14 (1) 3/0 - #14

AGZ065D

PUM P

2.0

3.0

5.0

7.5

10.0

AGZ060D

PUM P

2.0

3.0

5.0

7.5

10.0

AGZ055D

PUM P

1.5

2.0

3.0

5.0

7.5

M odel Voltage

Pum p Ratings

Lug Range

Electrical Information

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

IM 1110-1 33

Page 34

Electrical Information

HP FLA

MCA RFS MFS

Pow er Block (1) Disconnect Sw itch (1)

208V 7.5 315 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 6.8 313 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 3.4 141 150 150

(1) 2/0 - #14 (2) 300 - 1/0

575V 2.7 119 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 10.6 318 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 9.6 316 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 4.8 143 150 150

(1) 2/0 - #14 (2) 300 - 1/0

575V 3.9 120 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 16.7 324 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 15.2 324 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 7.6 146 175 175

(1) 2/0 - #14 (2) 300 - 1/0

575V 6.1 123 125 125

(1) 2/0 - #14 (1) 3/0 - #14

208V 24.2 332 400 400

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

230V 22.0 328 400 400

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 11.0 149 175 175

(1) 2/0 - #14 (2) 300 - 1/0

575V 9.0 126 150 150

(1) 2/0 - #14 (1) 3/0 - #14

208V 30.8 339 400 400

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

230V 28.0 334 400 400

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

460V 14.0 152 175 175

(1) 2/0 - #14 (2) 300 - 1/0

575V 11.0 128 150 150

(1) 2/0 - #14 (1) 3/0 - #14

208V 10.6 366 400 400

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

230V 9.6 365 400 400

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

460V 4.8 158 175 175

(1) 2/0 - #14 (2) 300 - 1/0

575V 3.9 129 150 150

(1) 2/0 - #14 (1) 3/0 - #14

208V 16.7 372 400 400

(2) 500 - #6 (2) 500 - 3/0

230V 15.2 370 400 400

(2) 500 - #6 (2) 500 - 3/0

460V 7.6 161 175 175

(1) 2/0 - #14 (2) 300 - 1/0

575V 6.1 132 150 150

(1) 2/0 - #14 (1) 3/0 - #14

208V 24.2 379 450 450

(2) 500 - #6 (2) 500 - 3/0

230V 22.0 377 400 400

(2) 500 - #6 (2) 500 - 3/0

460V 11.0 164 175 175

(1) 2/0 - #14 (2) 300 - 1/0

575V 9.0 135 150 150

(1) 2/0 - #14 (1) 3/0 - #14

208V 30.8 386 450 450

(2) 500 - #6 (2) 500 - 3/0

230V 28.0 383 450 450

(2) 500 - #6 (2) 500 - 3/0

460V 14.0 167 175 175

(1) 2/0 - #14 (2) 300 - 1/0

575V 11.0 137 150 150

(1) 2/0 - #14 (1) 3/0 - #14

208V 46.2 401 450 450

(2) 500 - #6 (2) 500 - 3/0

230V 42.0 397 450 450

(2) 500 - #6 (2) 500 - 3/0

460V 21.0 174 200 200

(1) 600 - #2 (2) 300 - 1/0

575V 17.0 143 150 150

(1) 2/0 - #14 (2) 300 - 1/0

208V 10.6 403 450 450

(2) 500 - #6 (2) 500 - 3/0

230V 9.6 402 450 450

(2) 500 - #6 (2) 500 - 3/0

460V 4.8 176 200 200

(1) 600 - #2 (2) 300 - 1/0

575V 3.9 151 175 175

(1) 2/0 - #14 (2) 300 - 1/0

208V 16.7 409 450 450

(2) 500 - #6 (2) 500 - 3/0

230V 15.2 408 450 450

(2) 500 - #6 (2) 500 - 3/0

460V 7.6 179 200 200

(1) 600 - #2 (2) 300 - 1/0

575V 6.1 153 175 175

(1) 2/0 - #14 (2) 300 - 1/0

208V 24.2 417 500 500

(2) 500 - #6 (2) 500 - 3/0

230V 22.0 415 500 500

(2) 500 - #6 (2) 500 - 3/0

460V 11.0 182 200 200

(1) 600 - #2 (2) 300 - 1/0

575V 9.0 156 175 175

(1) 2/0 - #14 (2) 300 - 1/0

208V 30.8 423 500 500

(2) 500 - #6 (2) 500 - 3/0

230V 28.0 421 500 500

(2) 500 - #6 (2) 500 - 3/0

460V 14.0 185 200 200

(1) 600 - #2 (2) 300 - 1/0

575V 11.0 158 175 175

(1) 2/0 - #14 (2) 300 - 1/0

208V 46.2 439 500 500

(2) 500 - #6 (2) 500 - 3/0

230V 42.0 435 500 500

(2) 500 - #6 (2) 500 - 3/0

460V 21.0 192 225 225

(1) 600 - #2 (2) 300 - 1/0

575V 17.0 164 175 175

(1) 2/0 - #14 (2) 300 - 1/0

AGZ080D

PUM P

3.0

5.0

7.5

10.0

15.0

7.5

10.0

AGZ075D

PUM P

3.0

5.0

7.5

10.0

15.0

M odel Voltage

Pum p

AGZ070D

PUM P

2.0

3.0

5.0

Ratings

Lug Range

Table 16: Electrical Data - Single Point (Continued)

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

34 IM 1110-1

Page 35

Table 17: Electrical Data - Single Point (Continued)

HP FLA

MCA RFS MFS

Pow er Block (1) Disconnect Sw itch (1)

208V 10.6 437 500 500

(2) 500 - #6 (2) 500 - 3/0

230V 9.6 436 500 500

(2) 500 - #6 (2) 500 - 3/0

460V 4.8 193 225 225

(1) 600 - #2 (2) 300 - 1/0

575V 3.9 170 200 200

(1) 600 - #2 (2) 300 - 1/0

208V 16.7 443 500 500

(2) 500 - #6 (2) 500 - 3/0

230V 15.2 441 500 500

(2) 500 - #6 (2) 500 - 3/0

460V 7.6 195 225 225

(1) 600 - #2 (2) 300 - 1/0

575V 6.1 172 200 200

(1) 600 - #2 (2) 300 - 1/0

208V 24.2 450 500 500

(2) 500 - #6 (2) 500 - 3/0

230V 22.0 448 500 500

(2) 500 - #6 (2) 500 - 3/0

460V 11.0 199 225 225

(1) 600 - #2 (2) 300 - 1/0

575V 9.0 175 200 200

(1) 600 - #2 (2) 300 - 1/0

208V 30.8 457 500 500

(2) 500 - #6 (2) 500 - 3/0

230V 28.0 454 500 500

(2) 500 - #6 (2) 500 - 3/0

460V 14.0 202 225 225

(1) 600 - #2 (2) 300 - 1/0

575V 11.0 177 200 200

(1) 600 - #2 (2) 300 - 1/0

208V 46.2 472 500 500

(2) 500 - #6 (2) 500 - 3/0

230V 42.0 468 500 500

(2) 500 - #6 (2) 500 - 3/0

460V 21.0 209 250 250

(1) 600 - #2 (2) 300 - 1/0

575V 17.0 183 200 200

(1) 600 - #2 (2) 300 - 1/0

208V 10.6 496 600 600

(2) 500 - #6 (2) 500 - 3/0

230V 9.6 495 600 600

(2) 500 - #6 (2) 500 - 3/0

460V 4.8 227 250 250

(1) 600 - #2 (2) 300 - 1/0

575V 3.9 203 250 250

(1) 600 - #2 (2) 300 - 1/0

208V 16.7 502 600 600

(2) 500 - #6 (2) 500 - 3/0

230V 15.2 501 600 600

(2) 500 - #6 (2) 500 - 3/0

460V 7.6 230 250 250

(1) 600 - #2 (2) 300 - 1/0

575V 6.1 205 250 250

(1) 600 - #2 (2) 300 - 1/0

208V 24.2 510 600 600

(2) 500 - #6 (2) 500 - 3/0

230V 22.0 507 600 600

(2) 500 - #6 (2) 500 - 3/0

460V 11.0 234 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 9.0 208 250 250

(1) 600 - #2 (2) 300 - 1/0

208V 30.8 516 600 600

(2) 500 - #6 (2) 500 - 3/0

230V 28.0 513 600 600

(2) 500 - #6 (2) 500 - 3/0

460V 14.0 237 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 11.0 210 250 250

(1) 600 - #2 (2) 300 - 1/0

208V 46.2 532 600 600

(2) 500 - #6 (2) 500 - 3/0

230V 42.0 527 600 600

(2) 500 - #6 (2) 500 - 3/0

460V 21.0 244 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 17.0 216 250 250

(1) 600 - #2 (2) 300 - 1/0

208V 10.6 539 600 600

(2) 500 - #6 (2) 500 - 3/0

230V 9.6 538 600 600

(2) 500 - #6 (2) 500 - 3/0

460V 4.8 227 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 3.9 186 200 200

(1) 600 - #2 (2) 300 - 1/0

208V 16.7 545 600 600

(2) 500 - #6 (3) 500 - 3/0

230V 15.2 544 600 600

(2) 500 - #6 (3) 500 - 3/0

460V 7.6 229 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 6.1 188 200 200

(1) 600 - #2 (2) 300 - 1/0

208V 24.2 553 600 600

(2) 500 - #6 (3) 500 - 3/0

230V 22.0 550 600 600

(2) 500 - #6 (3) 500 - 3/0

460V 11.0 233 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 9.0 191 200 200

(1) 600 - #2 (2) 300 - 1/0

208V 30.8 559 600 600

(2) 500 - #6 (3) 500 - 3/0

230V 28.0 556 600 600

(2) 500 - #6 (3) 500 - 3/0

460V 14.0 236 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 11.0 193 200 200

(1) 600 - #2 (2) 300 - 1/0

208V 46.2 575 600 600

(2) 500 - #6 (3) 500 - 3/0

230V 42.0 570 600 600

(2) 500 - #6 (3) 500 - 3/0

460V 21.0 243 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 17.0 199 200 200

(1) 600 - #2 (2) 300 - 1/0

AGZ110D

PUM P

3.0

5.0

7.5

10.0

15.0

AGZ100D

PUM P

3.0

5.0

7.5

10.0

15.0

AGZ090D

PUM P

3.0

5.0

7.5

10.0

15.0

M odel Voltage

Pum p Ratings

Lug Range

Electrical Information

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

IM 1110-1 35

Page 36

Electrical Information

HP FLA

MCA RFS MFS

Pow er Block (1) Disconnect Sw itch (1)

208V 10.6 587 600 600

(2) 500 - #6 (3) 500 - 3/0

230V 9.6 586 600 600

(2) 500 - #6 (3) 500 - 3/0

460V 4.8 271 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 3.9 217 250 250

(1) 600 - #2 (2) 300 - 1/0

208V 16.7 593 600 600

(2) 500 - #6 (3) 500 - 3/0

230V 15.2 591 600 600

(2) 500 - #6 (3) 500 - 3/0

460V 7.6 274 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 6.1 219 250 250

(1) 600 - #2 (2) 300 - 1/0

208V 24.2 600 600 600

(2) 500 - #6 (3) 500 - 3/0

230V 22.0 598 600 600

(2) 500 - #6 (3) 500 - 3/0

460V 11.0 277 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 9.0 222 250 250

(1) 600 - #2 (2) 300 - 1/0

208V 30.8 607 600 600

(2) 500 - #6 (3) 500 - 3/0

230V 28.0 604 600 600

(2) 500 - #6 (3) 500 - 3/0

460V 14.0 280 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 11.0 224 250 250

(1) 600 - #2 (2) 300 - 1/0

208V 46.2 622 700 700

(2) 500 - #6 (3) 500 - 3/0

230V 42.0 618 700 700

(2) 500 - #6 (3) 500 - 3/0

460V 21.0 287 300 300

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 17.0 230 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 10.6 630 700 700

(2) 500 - #6 (3) 500 - 3/0

230V 9.6 629 700 700

(2) 500 - #6 (3) 500 - 3/0

460V 4.8 312 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 3.9 245 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 16.7 636 700 700

(2) 500 - #6 (3) 500 - 3/0

230V 15.2 635 700 700

(2) 500 - #6 (3) 500 - 3/0

460V 7.6 315 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 6.1 247 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 24.2 644 700 700

(2) 500 - #6 (3) 500 - 3/0

230V 22.0 642 700 700

(2) 500 - #6 (3) 500 - 3/0

460V 11.0 318 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 9.0 250 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 30.8 651 700 700

(2) 500 - #6 (3) 500 - 3/0

230V 28.0 648 700 700

(2) 500 - #6 (3) 500 - 3/0

460V 14.0 321 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 11.0 252 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 46.2 666 700 700

(2) 500 - #6 (3) 500 - 3/0

230V 42.0 662 700 700

(2) 500 - #6 (3) 500 - 3/0

460V 21.0 328 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 17.0 258 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 16.7 652 700 700

(2) 500 - #6 (3) 500 - 3/0

230V 15.2 651 700 700

(2) 500 - #6 (3) 500 - 3/0

460V 7.6 322 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 6.1 253 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 24.2 660 700 700

(2) 500 - #6 (3) 500 - 3/0

230V 22.0 657 700 700

(2) 500 - #6 (3) 500 - 3/0

460V 11.0 326 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 9.0 256 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 30.8 666 700 700

(2) 500 - #6 (3) 500 - 3/0

230V 28.0 663 700 700

(2) 500 - #6 (3) 500 - 3/0

460V 14.0 329 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

575V 11.0 258 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 46.2 682 700 700

(4) 500 - #6 (4) 500 - 3/0

230V 42.0 677 700 700

(4) 500 - #6 (4) 500 - 3/0

460V 21.0 336 350 350

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

575V 17.0 264 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 59.4 695 700 700

(4) 500 - #6 (4) 500 - 3/0

230V 54.0 689 700 700

(4) 500 - #6 (4) 500 - 3/0

460V 27.0 342 350 350

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

575V 22.0 269 250 250

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

AGZ140D

PUM P

5.0

7.5

10.0

15.0

20.0

10.0

15.0

AGZ130D

PUM P

3.0

5.0

7.5

10.0

15.0

M odel Voltage

Pum p

AGZ125D

PUM P

3.0

5.0

7.5

Lug Range

Ratings

Table 18: Electrical Data - Single Point (Continued)

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

36 IM 1110-1

Page 37

Table 19: Electrical Data - Single Point (Continued)

HP FLA

MCA RFS MFS

Pow er Block (1) Disconnect Sw itch (1)

208V 16.7 738 800 800

(4) 500 - #6 (4) 500 - 3/0

230V 15.2 736 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 7.6 355 400 400

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

575V 6.1 301 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 24.2 745 800 800

(4) 500 - #6 (4) 500 - 3/0

230V 22.0 743 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 11.0 358 400 400

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

575V 9.0 304 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 30.8 752 800 800

(4) 500 - #6 (4) 500 - 3/0

230V 28.0 749 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 14.0 361 400 400

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

575V 11.0 306 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 46.2 767 800 800

(4) 500 - #6 (4) 500 - 3/0

230V 42.0 763 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 21.0 368 400 400

(2) 500 - #6 (2) 500 - 3/0

575V 17.0 312 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 59.4 781 800 800

(4) 500 - #6 (4) 500 - 3/0

230V 54.0 775 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 27.0 374 400 400

(2) 500 - #6 (2) 500 - 3/0

575V 22.0 317 350 350

(1) 600 - #2 (1) 600 - #1 & (2) 250 - #1

208V 16.7 892 1000 1000

(4) 500 - #6 (4) 500 - 3/0

230V 15.2 816 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 7.6 402 450 450

(2) 500 - #4 (2) 500 - 3/0

575V 6.1 345 350 350

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

208V 24.2 900 1000 1000

(4) 500 - #6 (4) 500 - 3/0

230V 22.0 822 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 11.0 405 450 450

(2) 500 - #6 (2) 500 - 3/0

575V 9.0 348 350 350

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

208V 30.8 906 1000 1000

(4) 500 - #6 (4) 500 - 3/0

230V 28.0 828 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 14.0 408 450 450

(2) 500 - #6 (2) 500 - 3/0

575V 11.0 350 350 350

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

208V 46.2 922 1000 1000

(4) 500 - #6 (4) 500 - 3/0

230V 42.0 842 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 21.0 415 450 450

(2) 500 - #6 (2) 500 - 3/0

575V 17.0 356 400 400

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

208V 59.4 935 1000 1000

(4) 500 - #6 (4) 500 - 3/0

230V 54.0 854 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 27.0 421 450 450

(2) 500 - #6 (2) 500 - 3/0

575V 22.0 361 400 400

(2) 500 - #6 (2) 500 - 3/0

208V 16.7 908 1000 1000

(4) 500 - #6 (4) 500 - 3/0

230V 15.2 831 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 7.6 409 450 450

(2) 500 - #6 (2) 500 - 3/0

575V 6.1 351 350 350

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

208V 24.2 915 1000 1000

(4) 500 - #6 (4) 500 - 3/0

230V 22.0 838 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 11.0 412 450 450

(2) 500 - #6 (2) 500 - 3/0

575V 9.0 354 350 350

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

208V 30.8 922 1000 1000

(4) 500 - #6 (4) 500 - 3/0

230V 28.0 844 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 14.0 415 450 450

(2) 500 - #6 (2) 500 - 3/0

575V 11.0 356 350 350

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

208V 46.2 937 1000 1000

(4) 500 - #6 (4) 500 - 3/0

230V 42.0 858 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 21.0 422 450 450

(2) 500 - #6 (2) 500 - 3/0

575V 17.0 362 350 350

(2) 500 - #6 (2) 500 - 3/0

208V 59.4 950 1000 1000

(4) 500 - #6 (4) 500 - 3/0

230V 54.0 870 800 800

(4) 500 - #6 (4) 500 - 3/0

460V 27.0 428 450 450

(2) 500 - #6 (2) 500 - 3/0

575V 22.0 367 350 350

(2) 500 - #6 (2) 500 - 3/0

AGZ190D

PUM P

5.0

7.5

10.0

15.0

20.0

AGZ180D

PUM P

5.0

7.5

10.0

15.0

20.0

AGZ160D

PUM P

5.0

7.5

10.0

15.0

20.0

M odel Voltage

Pum p

Lug Range

Ratings

Electrical Information

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

IM 1110-1 37

Page 38

Electrical Information

HP FLA MCA RFS MFS Power Block (1) Disconnect Switch [1] MCA RFS MFS Power Block ( 1) Disconnect Switch [1]

208V 4.6 83 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 78 100 100 (1) 2/ 0 - #14 ( 1) 1/0 - #14 230V 4.2 83 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 78 100 100 (1) 2/ 0 - #14 ( 1) 1/0 - #14 460V 2.1 41 50 50 (1) 2/0 - #14 ( 1) 1/0 - #14 39 50 50 (1) 2/0 - #14 (1) 1/0 - #14 575V 1.7 36 45 45

34 45 45 208V 6.6 85 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 78 100 100 (1) 2/ 0 - #14 ( 1) 1/0 - #14 230V 6.0 84 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 78 100 100 (1) 2/ 0 - #14 ( 1) 1/0 - #14 460V 3.0 42 50 50 (1) 2/0 - #14 ( 1) 1/0 - #14 39 50 50 (1) 2/0 - #14 (1) 1/0 - #14 575V 2.4 36 45 45

34 45 45 208V 7.5 86 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 78 100 100 (1) 2/ 0 - #14 ( 1) 1/0 - #14 230V 6.8 85 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 78 100 100 (1) 2/ 0 - #14 ( 1) 1/0 - #14 460V 3.4 43 50 50 (1) 2/0 - #14 ( 1) 1/0 - #14 39 50 50 (1) 2/0 - #14 (1) 1/0 - #14 575V 2.7 37 45 45

34 45 45 208V 10.6 89 110 110 ( 1) 2/0 - #14 (1) 1/0 - #14 78 100 100 (1) 2/0 - #14 (1) 1/ 0 - #14 230V 9.6 88 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 78 100 100 (1) 2/ 0 - #14 ( 1) 1/0 - #14 460V 4.8 44 50 50 (1) 2/0 - #14 ( 1) 1/0 - #14 39 50 50 (1) 2/0 - #14 (1) 1/0 - #14 575V 3.9 38 45 45

34 45 45 208V 16.7 95 110 110 ( 1) 2/0 - #14 (1) 3/0 - #14 78 100 100 (1) 2/0 - #14 (1) 1/ 0 - #14 230V 15.2 94 110 110 ( 1) 2/0 - #14 (1) 1/0 - #14 78 100 100 (1) 2/0 - #14 (1) 1/ 0 - #14 460V 7.6 47 60 60 (1) 2/0 - #14 ( 1) 1/0 - #14 39 50 50 (1) 2/0 - #14 (1) 1/0 - #14 575V 6.1 40 50 50

34 45 45 208V 4.6 88 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 83 110 110.3 (1) 2/ 0 - #14 (1) 1/0 - #14 230V 4.2 84 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 80 100 100.3 (1) 2/ 0 - #14 (1) 1/0 - #14 460V 2.1 46 60 60 (1) 2/0 - #14 ( 1) 1/0 - #14 44 60 60. 3 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 1.7 37 50 50

36 45 45.3 208V 6.6 90 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 83 110 110.3 (1) 2/ 0 - #14 (1) 1/0 - #14 230V 6.0 86 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 80 100 100.3 (1) 2/ 0 - #14 (1) 1/0 - #14 460V 3.0 47 60 60 (1) 2/0 - #14 ( 1) 1/0 - #14 44 60 60. 3 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 2.4 38 50 50

36 45 45.3 208V 7.5 91 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 83 110 110.3 (1) 2/ 0 - #14 (1) 1/0 - #14 230V 6.8 87 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 80 100 100.3 (1) 2/ 0 - #14 (1) 1/0 - #14 460V 3.4 47 60 60 (1) 2/0 - #14 ( 1) 1/0 - #14 44 60 60. 3 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 2.7 38 50 50

36 45 45.3 208V 10.6 94 125 125 ( 1) 2/0 - #14 (1) 1/0 - #14 83 110 110.3 (1) 2/ 0 - #14 ( 1) 1/0 - #14 230V 9.6 89 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 80 100 100.3 (1) 2/ 0 - #14 (1) 1/0 - #14 460V 4.8 48 60 60 (1) 2/0 - #14 ( 1) 1/0 - #14 44 60 60. 3 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 3.9 40 50 50

36 45 45.3 208V 16.7 100 125 125 (1) 2/0 - #14 ( 1) 3/0 - #14 83 110 110.3 (1) 2/0 - #14 (1) 1/0 - #14 230V 15.2 95 110 110 ( 1) 2/0 - #14 (1) 3/0 - #14 80 100 100.3 (1) 2/ 0 - #14 ( 1) 1/0 - #14 460V 7.6 51 60 60 (1) 2/0 - #14 ( 1) 1/0 - #14 44 60 60. 3 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 6.1 42 50 50

36 45 45.3 208V 6.6 90 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 94 125 125 (1) 2/ 0 - #14 ( 1) 1/0 - #14 230V 6.0 86 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 93 125 125 (1) 2/ 0 - #14 ( 1) 1/0 - #14 460V 3.0 47 60 60 (1) 2/0 - #14 ( 1) 1/0 - #14 46 60 60 (1) 2/0 - #14 (1) 1/0 - #14 575V 2.4 38 50 50

36 45 45 208V 7.5 91 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 94 125 125 (1) 2/ 0 - #14 ( 1) 1/0 - #14 230V 6.8 87 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 93 125 125 (1) 2/ 0 - #14 ( 1) 1/0 - #14 460V 3.4 47 60 60 (1) 2/0 - #14 ( 1) 1/0 - #14 46 60 60 (1) 2/0 - #14 (1) 1/0 - #14 575V 2.7 38 50 50

36 45 45 208V 10.6 94 125 125 ( 1) 2/0 - #14 (1) 1/0 - #14 94 125 125 (1) 2/0 - #14 (1) 1/ 0 - #14 230V 9.6 89 110 110 ( 1) 2/0 - #14 ( 1) 1/0 - #14 93 125 125 (1) 2/ 0 - #14 ( 1) 1/0 - #14 460V 4.8 48 60 60 (1) 2/0 - #14 ( 1) 1/0 - #14 46 60 60 (1) 2/0 - #14 (1) 1/0 - #14 575V 3.9 40 50 50

36 45 45 208V 16.7 100 125 125 (1) 2/0 - #14 ( 1) 3/0 - #14 94 125 125 (1) 2/ 0 - #14 ( 1) 1/0 - #14 230V 15.2 95 110 110 ( 1) 2/0 - #14 (1) 3/0 - #14 93 125 125 (1) 2/0 - #14 (1) 1/ 0 - #14 460V 7.6 51 60 60 (1) 2/0 - #14 ( 1) 1/0 - #14 46 60 60 (1) 2/0 - #14 (1) 1/0 - #14 575V 6.1 42 50 50

36 45 45 208V 24.2 107 125 125 (1) 2/0 - #14 ( 1) 3/0 - #14 94 125 125 (1) 2/ 0 - #14 ( 1) 1/0 - #14 230V 22.0 102 125 125 (1) 2/0 - #14 ( 1) 3/0 - #14 93 125 125 (1) 2/ 0 - #14 ( 1) 1/0 - #14 460V 11.0 55 70 70 (1) 2/0 - #14 (1) 1/0 - #14 46 60 60 (1) 2/0 - #14 (1) 1/0 - #14 575V 9.0 45 50 50

36 45 45

1.0

1.5

2.0

3.0

1.5

Model Voltage

Pum p

2.0

3.0

5.0

AGZ025D

PUMP

AGZ030D

PUMP

1.0

Multiple Point Field Data - Circuit #1

Multiple Point Field Data - Circuit #2

Ratings

AGZ035D

PUMP

1.5

2.0

3.0

5.0

7.5

Table 20: Electrical Data - Multi-Point

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

38 IM 1110-1

Lug Range

(1) 2/0 - #14 (1) 1/0 - #14

Lug Range

Page 39

Table 21: Electrical Data - Multi-Point (Continued)

HP FL A MC A RFS M FS Po we r Bl oc k ( 1) Di s co n n ect Sw it ch [ 1] M CA RFS MFS Po w e r Bl oc k ( 1 ) Di s c o nn ec t Sw i tc h [ 1]

208V 6.6 100 125 125 (1) 2/0 - #14 (1) 3/0 - #14 94 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 230V 6.0 99 125 125 (1) 2/0 - #14 (1) 3/0 - #14 93 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 460V 3.0 49 60 60

46 60 60 575V 2.4 38 50 50

36 45 45 208V 7.5 101 125 125 (1) 2/0 - #14 (1) 3/0 - #14 94 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 230V 6.8 100 125 125 (1) 2/0 - #14 (1) 3/0 - #14 93 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 460V 3.4 50 60 60

46 60 60 575V 2.7 38 50 50

36 45 45 208V 10.6 104 125 125 (1) 2/0 - #14 (1) 3/0 - #14 94 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 230V 9.6 103 125 125 (1) 2/0 - #14 (1) 3/0 - #14 93 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 460V 4.8 51 60 60

46 60 60 575V 3.9 40 50 50

36 45 45 208V 16.7 110 125 125 (1) 2/0 - #14 (1) 3/0 - #14 94 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 230V 15.2 108 125 125 (1) 2/0 - #14 (1) 3/0 - #14 93 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 460V 7.6 54 70 70

46 60 60 575V 6.1 42 50 50

36 45 45 208V 24.2 118 150 150 (1) 2/0 - #14 (1) 3/0 - #14 94 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 230V 22.0 115 150 150 (1) 2/0 - #14 (1) 3/0 - #14 93 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 460V 11. 0 57 70 70

46 60 60 575V 9.0 45 50 50

36 45 45 208V 6.6 127 150 150 (1) 2/0 - #14 (1) 3/0 - #14 120 150 150 ( 1) 2/0 - #14 (1) 3/0 - #14 230V 6.0 126 150 150 (1) 2/0 - #14 (1) 3/0 - #14 120 150 150 ( 1) 2/0 - #14 (1) 3/0 - #14 460V 3.0 52 70 70

49 60 60 575V 2.4 43 50 50

40 50 50 208V 7.5 128 175 175 (1) 2/0 - #14 (1) 3/0 - #14 120 150 150 ( 1) 2/0 - #14 (1) 3/0 - #14 230V 6.8 127 150 150 (1) 2/0 - #14 (1) 3/0 - #14 120 150 150 ( 1) 2/0 - #14 (1) 3/0 - #14 460V 3.4 52 70 70

49 60 60 575V 2.7 43 50 50

40 50 50 208V 10.6 131 175 175 (1) 2/0 - #14 (1) 3/0 - #14 120 150 150 ( 1) 2/0 - #14 ( 1) 3/0 - #14 230V 9.6 130 175 175 (1) 2/0 - #14 (1) 3/0 - #14 120 150 150 ( 1) 2/0 - #14 (1) 3/0 - #14 460V 4.8 53 70 70

49 60 60 575V 3.9 44 50 50

40 50 50 208V 16.7 137 175 175 (1) 2/0 - #14 (1) 3/0 - #14 120 150 150 ( 1) 2/0 - #14 ( 1) 3/0 - #14 230V 15.2 135 175 175 (1) 2/0 - #14 (1) 3/0 - #14 120 150 150 ( 1) 2/0 - #14 ( 1) 3/0 - #14 460V 7.6 56 70 70

49 60 60 575V 6.1 47 60 60

40 50 50 208V 24.2 144 175 175 (1) 2/0 - #14 (2) 300 - 1/0 120 150 150 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 22.0 142 175 175 (1) 2/0 - #14 (1) 3/0 - #14 120 150 150 ( 1) 2/0 - #14 ( 1) 3/0 - #14 460V 11. 0 60 70 70

49 60 60 575V 9.0 49 60 60

40 50 50 208V 6.6 137 175 175 (1) 2/0 - #14 (1) 3/0 - #14 131 175 175 ( 1) 2/0 - #14 (1) 3/0 - #14 230V 6.0 137 175 175 (1) 2/0 - #14 (1) 3/0 - #14 131 175 175 ( 1) 2/0 - #14 (1) 3/0 - #14 460V 3.0 61 80 80

58 80 80 575V 2.4 54 70 70

51 70 70 208V 7.5 138 175 175 (1) 2/0 - #14 (1) 3/0 - #14 131 175 175 ( 1) 2/0 - #14 (1) 3/0 - #14 230V 6.8 138 175 175 (1) 2/0 - #14 (1) 3/0 - #14 131 175 175 ( 1) 2/0 - #14 (1) 3/0 - #14 460V 3.4 61 80 80

58 80 80 575V 2.7 54 70 70

51 70 70 208V 10.6 141 175 175 (1) 2/0 - #14 (1) 3/0 - #14 131 175 175 ( 1) 2/0 - #14 ( 1) 3/0 - #14 230V 9.6 140 175 175 (1) 2/0 - #14 (1) 3/0 - #14 131 175 175 ( 1) 2/0 - #14 (1) 3/0 - #14 460V 4.8 63 80 80

58 80 80 575V 3.9 55 70 70

51 70 70 208V 16.7 148 200 200 (1) 2/0 - #14 (2) 300 - 1/0 131 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 15.2 146 175 175 (1) 2/0 - #14 (2) 300 - 1/0 131 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 460V 7.6 66 80 80

58 80 80 575V 6.1 57 70 70

51 70 70 208V 24.2 155 200 200 (1) 2/0 - #14 (2) 300 - 1/0 131 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 22.0 153 200 200 (1) 2/0 - #14 (2) 300 - 1/0 131 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 460V 11. 0 69 90 90

58 80 80 575V 9.0 60 70 70

51 70 70

Ratings

Multiple Point Field Data - Circuit #1 Multiple Point Field Data - Circuit #2

Ratings

AGZ040D

PUMP

1.5

2.0

3.0

5.0

7.5

5.0

7.5

AGZ045D

PUMP

1.5

2.0

3.0

5.0

7.5

Model Voltage

Pum p

AGZ050D

PUMP

1.5

2.0

3.0

Electrical Information

Lug Range

(1) 2/0 - #14 (1) 1/0 - #14 (1) 2/0 - #14 (1) 1/0 - #14

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

(1) 2/0 - #14 (1) 1/0 - #14 (1) 2/0 - #14 (1) 1/0 - #14

Lug Range

IM 1110-1 39

Page 40

Electrical Information

HP FL A MC A RFS M FS Po we r Bl oc k ( 1) Di s co n n ect Sw it ch [ 1] M CA RFS MFS Po w e r Bl oc k ( 1 ) Di s c o nn ec t Sw i tc h [ 1]

208V 6.6 137 175 175 (1) 2/0 - #14 (1) 3/0 - #14 139 175 175 ( 1) 2/0 - #14 (1) 3/0 - #14 230V 6.0 137 175 175

138 175 175 460V 3.0 61 80 80 (1) 2/0 - #14 ( 1) 1/0 - #14 67 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 2.4 54 70 70

60 80 80 208V 7.5 138 175 175 (1) 2/0 - #14 (1) 3/0 - #14 139 175 175 ( 1) 2/0 - #14 (1) 3/0 - #14 230V 6.8 138 175 175

138 175 175 460V 3.4 61 80 80 (1) 2/0 - #14 ( 1) 1/0 - #14 67 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 2.7 54 70 70

60 80 80 208V 10.6 141 175 175 (1) 2/0 - #14 (1) 3/0 - #14 139 175 175 ( 1) 2/0 - #14 ( 1) 3/0 - #14 230V 9.6 140 175 175

138 175 175 460V 4.8 63 80 80 (1) 2/0 - #14 ( 1) 1/0 - #14 67 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 3.9 55 70 70

60 80 80 208V 16.7 148 200 200 (1) 2/0 - #14 (2) 300 - 1/0 139 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 15. 2 146 175 175

138 175 175 460V 7.6 66 80 80 (1) 2/0 - #14 ( 1) 1/0 - #14 67 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 6.1 57 70 70

60 80 80 208V 24.2 155 200 200 (1) 2/0 - #14 (2) 300 - 1/0 139 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 22. 0 153 200 200

138 175 175 460V 11.0 69 90 90 ( 1) 2/0 - #14 ( 1) 1/0 - #14 67 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 9.0 60 70 70

60 80 80 208V 7.5 147 200 200 (1) 2/0 - #14 (2) 300 - 1/0 139 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 6.8 144 175 175

138 175 175 460V 3.4 70 90 90 (1) 2/0 - #14 ( 1) 1/0 - #14 67 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 2.7 62 80 80

60 80 80 208V 10.6 150 200 200 (1) 2/0 - #14 (2) 300 - 1/0 139 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 9.6 147 200 200

138 175 175 460V 4.8 71 90 90 (1) 2/0 - #14 ( 1) 1/0 - #14 67 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 3.9 64 80 80

60 80 80 208V 16.7 156 200 200 (1) 2/0 - #14 (2) 300 - 1/0 139 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 15. 2 153 200 200

138 175 175 460V 7.6 74 100 100 (1) 2/0 - #14 (1) 1/0 - #14 67 90 90 ( 1) 2/0 - #14 ( 1) 1/0 - #14 575V 6.1 66 80 80

60 80 80 208V 24.2 164 200 200 (1) 2/0 - #14 (2) 300 - 1/0 139 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 22. 0 160 200 200

138 175 175 460V 11.0 78 100 100 (1) 2/0 - #14 ( 1) 1/0 - #14 67 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 9.0 69 90 90

60 80 80 208V 30.8 170 225 225 ( 1) 600 - #2 (2) 300 - 1/ 0 139 175 175 (1) 2/0 - #14 (1) 3/0 - #14 230V 28. 0 166 200 200

138 175 175 460V 14.0 81 100 100 (1) 2/0 - #14 ( 1) 1/0 - #14 67 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 11. 0 71 90 90

60 80 80 208V 7.5 151 200 200 (1) 2/0 - #14 (2) 300 - 1/0 143 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 6.8 148 200 200

142 175 175 460V 3.4 72 90 90 (1) 2/0 - #14 ( 1) 1/0 - #14 68 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 2.7 62 80 80

60 80 80 208V 10.6 154 200 200 (1) 2/0 - #14 (2) 300 - 1/0 143 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 9.6 151 200 200

142 175 175 460V 4.8 73 90 90 (1) 2/0 - #14 ( 1) 1/0 - #14 68 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 3.9 64 80 80

60 80 80 208V 16.7 160 200 200 (1) 2/0 - #14 (2) 300 - 1/0 143 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 15. 2 157 200 200

142 175 175 460V 7.6 76 100 100 (1) 2/0 - #14 (1) 1/0 - #14 68 90 90 ( 1) 2/0 - #14 ( 1) 1/0 - #14 575V 6.1 66 80 80

60 80 80 208V 24.2 168 200 200 (1) 2/0 - #14 (2) 300 - 1/0 143 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 230V 22. 0 164 200 200

142 175 175 460V 11.0 79 100 100 (1) 2/0 - #14 ( 1) 1/0 - #14 68 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 9.0 69 90 90

60 80 80 208V 30.8 174 225 225 ( 1) 600 - #2 (2) 300 - 1/ 0 143 175 175 (1) 2/0 - #14 (1) 3/0 - #14 230V 28. 0 170 225 225

142 175 175 460V 14.0 82 100 100 (1) 2/0 - #14 ( 1) 1/0 - #14 68 90 90 ( 1) 2/0 - #14 (1) 1/0 - #14 575V 11. 0 71 90 90

60 80 80

AGZ055D

PUMP

1.5

2.0

3.0

5.0

7.5

AGZ060D

PUMP

2.0

3.0

5.0

7.5

10.0

AGZ065D

PUMP

2.0

3.0

5.0

7.5

10.0

Model Voltage

Pum p

Multiple Point Field Data - Circuit #1 Multiple Point Field Data - Circuit #2

Ratings

Table 22: Electrical Data - Multi-Point (Continued)

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

40 IM 1110-1

Lug Range

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (1) 1/0 - #14

Lug Range

Page 41

Table 23: Electrical Data - Multi-Point (Continued)

HP FL A MC A RFS M FS Po we r Bl oc k ( 1) Di s co n n ect Sw it ch [ 1] M CA RFS MFS Po w e r Bl oc k ( 1 ) Di s c o nn ec t Sw i tc h [ 1]

208V 7.5 171 225 225

163 225 225 230V 6.8 169 225 225 ( 1) 600 - #2 (2) 300 - 1/ 0 162 225 225 (1) 2/0 - #14 (2) 300 - 1/0 460V 3.4 76 100 100 (1) 2/0 - #14 (1) 1/0 - #14 73 100 100 (1) 2/0 - #14 ( 1) 1/0 - #14 575V 2.7 64 80 80

62 80 80

208V 10. 6 174 225 225

163 225 225 230V 9.6 172 225 225 ( 1) 600 - #2 (2) 300 - 1/ 0 162 225 225 (1) 2/0 - #14 (2) 300 - 1/0 460V 4.8 78 100 100 (1) 2/0 - #14 (1) 1/0 - #14 73 100 100 (1) 2/0 - #14 ( 1) 1/0 - #14 575V 3.9 66 90 90

62 80 80

208V 16. 7 180 250 250

163 225 225 230V 15.2 178 225 225 ( 1) 600 - #2 (2) 300 - 1/ 0 162 225 225 (1) 2/0 - #14 (2) 300 - 1/0 460V 7.6 81 110 110 (1) 2/0 - #14 (1) 1/0 - #14 73 100 100 (1) 2/0 - #14 ( 1) 1/0 - #14 575V 6.1 68 90 90

62 80 80

208V 24. 2 187 250 250

163 225 225 230V 22.0 184 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 162 225 225 (1) 2/0 - #14 (2) 300 - 1/0 460V 11.0 84 110 110 (1) 2/0 - #14 ( 1) 1/0 - #14 73 100 100 (1) 2/0 - #14 (1) 1/0 - #14 575V 9.0 71 90 90

62 80 80

208V 30. 8 194 250 250

163 225 225 230V 28.0 190 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 162 225 225 (1) 2/0 - #14 (2) 300 - 1/0 460V 14.0 87 110 110 (1) 2/0 - #14 ( 1) 1/0 - #14 73 100 100 (1) 2/0 - #14 (1) 1/0 - #14 575V 11. 0 73 90 90

62 80 80

208V 10. 6 197 250 250

187 250 250 230V 9.6 196 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 187 250 250 ( 1) 600 - #2 ( 2) 300 - 1/ 0 460V 4.8 85 110 110 (1) 2/0 - #14 (1) 1/0 - #14 81 110 110 (1) 2/0 - #14 ( 1) 1/0 - #14 575V 3.9 70 90 90

66 90 90

208V 16. 7 203 250 250

187 250 250 230V 15.2 202 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 187 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 460V 7.6 88 110 110 (1) 2/0 - #14 (1) 1/0 - #14 81 110 110 (1) 2/0 - #14 ( 1) 1/0 - #14 575V 6.1 72 90 90

66 90 90

208V 24. 2 211 250 250

187 250 250 230V 22.0 209 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 187 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 460V 11.0 92 110 110 (1) 2/0 - #14 ( 1) 1/0 - #14 81 110 110 (1) 2/0 - #14 (1) 1/0 - #14 575V 9.0 75 100 100

66 90 90

208V 30. 8 218 250 250

187 250 250 230V 28.0 215 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 187 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 460V 14.0 95 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 81 110 110 (1) 2/0 - #14 (1) 1/0 - #14 575V 11. 0 77 100 100

66 90 90

208V 46. 2 233 300 300

187 250 250 230V 42.0 229 300 300 ( 1) 600 - #2 (2) 300 - 1/ 0 187 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 460V 21.0 102 125 125 (1) 2/0 - #14 (1) 3/0 - #14 81 110 110 (1) 2/0 - #14 ( 1) 1/0 - #14 575V 17. 0 83 100 100

66 90 90

208V 10. 6 197 250 250

224 300 300 230V 9.6 196 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 224 300 300 ( 1) 600 - #2 ( 2) 300 - 1/ 0 460V 4.8 85 110 110 (1) 2/0 - #14 (1) 1/0 - #14 99 125 125 (1) 2/0 - #14 ( 1) 3/0 - #14 575V 3.9 70 90 90

88 110 110

208V 16. 7 203 250 250

224 300 300 230V 15.2 202 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 224 300 300 ( 1) 600 - #2 (2) 300 - 1/ 0 460V 7.6 88 110 110 (1) 2/0 - #14 (1) 1/0 - #14 99 125 125 (1) 2/0 - #14 ( 1) 3/0 - #14 575V 6.1 72 90 90

88 110 110

208V 24. 2 211 250 250

224 300 300 230V 22.0 209 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 224 300 300 ( 1) 600 - #2 (2) 300 - 1/ 0 460V 11.0 92 110 110 (1) 2/0 - #14 ( 1) 1/0 - #14 99 125 125 (1) 2/0 - #14 (1) 3/0 - #14 575V 9.0 75 100 100

88 110 110

208V 30. 8 218 250 250

224 300 300 230V 28.0 215 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 224 300 300 ( 1) 600 - #2 (2) 300 - 1/ 0 460V 14.0 95 125 125 (1) 2/0 - #14 ( 1) 1/0 - #14 99 125 125 (1) 2/0 - #14 (1) 3/0 - #14 575V 11. 0 77 100 100

88 110 110

208V 46. 2 233 300 300

224 300 300 230V 42.0 229 300 300 ( 1) 600 - #2 (2) 300 - 1/ 0 224 300 300 ( 1) 600 - #2 (2) 300 - 1/ 0 460V 21.0 102 125 125 (1) 2/0 - #14 (1) 3/0 - #14 99 125 125 (1) 2/0 - #14 ( 1) 3/0 - #14 575V 17. 0 83 100 100

88 110 110

AGZ070D

PUMP

2.0

3.0

5.0

7.5

10.0

7.5

10.0

15.0

AGZ075D

PUMP

3.0

5.0

7.5

10.0

15.0

Model Voltage

Pum p

AGZ080D

PUMP

3.0

5.0

Multiple Point Field Data - Circuit #1 Multiple Point Field Data - Circuit #2

Ratings

Electrical Information

Lug Range

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

IM 1110-1 41

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14 (1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 1/0 - #14

Lug Range

Page 42

Electrical Information

HP FLA MCA RFS MFS Powe r Block ( 1) Disconnect Switch [1] MCA RFS MFS Power Block (1) Disconnect Switch [1]

208V 10.6 235 300 300 ( 1) 600 - #2 (2) 300 - 1/0 224 300 300 ( 1) 600 - #2 ( 2) 300 - 1/ 0 230V 9.6 234 300 300 ( 1) 600 - #2 (2) 300 - 1/0 224 300 300 ( 1) 600 - #2 (2) 300 - 1/0 460V 4.8 104 125 125 (1) 2/ 0 - #14 ( 1) 3/0 - #14 99 125 125 (1) 2/0 - #14 ( 1) 3/0 - #14 575V 3.9 91 12 5 125

88 110 110 208V 16.7 241 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 224 300 300 ( 1) 600 - #2 ( 2) 300 - 1/ 0 230V 15.2 240 300 300 ( 1) 600 - #2 (2) 300 - 1/0 224 300 300 ( 1) 600 - #2 ( 2) 300 - 1/ 0 460V 7.6 107 125 125 (1) 2/ 0 - #14 ( 1) 3/0 - #14 99 125 125 (1) 2/0 - #14 ( 1) 3/0 - #14 575V 6.1 94 12 5 125

88 110 110 208V 24.2 249 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 224 300 300 ( 1) 600 - #2 ( 2) 300 - 1/ 0 230V 22.0 246 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 224 300 300 ( 1) 600 - #2 ( 2) 300 - 1/ 0 460V 11.0 110 125 125 ( 1) 2/0 - #14 (1) 3/0 - #14 99 125 125 (1) 2/ 0 - #14 ( 1) 3/0 - #14 575V 9.0 97 12 5 125

88 110 110 208V 30.8 255 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 224 300 300 ( 1) 600 - #2 ( 2) 300 - 1/ 0 230V 28.0 252 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 224 300 300 ( 1) 600 - #2 ( 2) 300 - 1/ 0 460V 14.0 113 150 150 ( 1) 2/0 - #14 (1) 3/0 - #14 99 125 125 (1) 2/ 0 - #14 ( 1) 3/0 - #14 575V 11. 0 99 125 125

88 110 110 208V 46.2 271 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 224 300 300 ( 1) 600 - #2 ( 2) 300 - 1/ 0 230V 42.0 266 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 224 300 300 ( 1) 600 - #2 ( 2) 300 - 1/ 0 460V 21.0 120 150 150 ( 1) 2/0 - #14 (1) 3/0 - #14 99 125 125 (1) 2/ 0 - #14 ( 1) 3/0 - #14 575V 17.0 105 125 125

88 110 110 208V 10.6 268 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 257 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 230V 9.6 267 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 257 350 350 ( 1) 600 - #2 (1) 600 - #1 & ( 2) 250 - #1 460V 4.8 123 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 118 150 150 (1) 2/0 - #14 ( 1) 3/0 - #14 575V 3.9 110 150 150

106 150 150 208V 16.7 274 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 257 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 230V 15.2 273 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 257 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 460V 7.6 126 175 175 (1) 2/ 0 - #14 ( 1) 3/0 - #14 118 150 150 (1) 2/0 - #14 ( 1) 3/0 - #14 575V 6.1 112 150 150

106 150 150 208V 24.2 282 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 257 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 230V 22.0 279 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 257 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 460V 11.0 129 175 175 ( 1) 2/0 - #14 (1) 3/0 - #14 118 150 150 (1) 2/0 - #14 (1) 3/0 - #14 575V 9.0 115 150 150

106 150 150 208V 30.8 288 400 400 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 257 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 230V 28.0 285 400 400 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 257 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 460V 14.0 132 175 175 ( 1) 2/0 - #14 (1) 3/0 - #14 118 150 150 (1) 2/0 - #14 (1) 3/0 - #14 575V 11.0 117 150 150

106 150 150 208V 46.2 304 400 400 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 257 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 230V 42.0 299 400 400 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 257 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 460V 21.0 139 175 175 ( 1) 2/0 - #14 (1) 3/0 - #14 118 150 150 (1) 2/0 - #14 (1) 3/0 - #14 575V 17.0 123 150 150

106 150 150 208V 10.6 284 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 274 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 230V 9.6 283 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 274 300 300 ( 1) 600 - #2 (1) 600 - #1 & ( 2) 250 - #1 460V 4.8 120 150 150 (1) 2/ 0 - #14 ( 1) 3/0 - #14 115 125 125 (1) 2/0 - #14 ( 1) 3/0 - #14 575V 3.9 98 11 0 110

94 110 110 208V 16.7 290 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 274 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 230V 15.2 289 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 274 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 460V 7.6 123 150 150 (1) 2/ 0 - #14 ( 1) 3/0 - #14 115 125 125 (1) 2/0 - #14 ( 1) 3/0 - #14 575V 6.1 100 125 125

94 110 110 208V 24.2 298 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 274 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 230V 22.0 296 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 274 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 460V 11.0 126 150 150 ( 1) 2/0 - #14 (1) 3/0 - #14 115 125 125 (1) 2/0 - #14 (1) 3/0 - #14 575V 9.0 103 125 125

94 110 110 208V 30.8 305 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 274 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 230V 28.0 302 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 274 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 460V 14.0 129 150 150 ( 1) 2/0 - #14 (1) 3/0 - #14 115 125 125 (1) 2/0 - #14 (1) 3/0 - #14 575V 11.0 105 125 125

94 110 110 208V 46.2 320 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 274 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 230V 42.0 316 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 274 300 300 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 460V 21.0 136 150 150 ( 1) 2/0 - #14 (1) 3/0 - #14 115 125 125 (1) 2/0 - #14 (1) 3/0 - #14 575V 17.0 111 125 125

94 110 110

AGZ090D

PUMP

3.0

5.0

7.5

10.0

15.0

AGZ100D

PUMP

3.0

5.0

7.5

10.0

15.0

AGZ110D

PUMP

3.0

5.0

7.5

10.0

15.0

Model Voltage

Pum p

Multiple Point Field Data - Circuit #1 Multiple Point Field Data - Circuit #2

Ratings

Table 24: Electrical Data - Multi-Point (Continued)

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

42 IM 1110-1

Lug Range

(1) 2/0 - #14 (1) 1/0 - #14

(1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 ( 1) 1/0 - #14

(1) 2/0 - #14 ( 1) 3/0 - #14

Lug Range

Page 43

Table 25: Electrical Data - Multi-Point (Continued)

HP FLA MCA RFS MFS Powe r Block (1) Disconnect Switch [1] MCA RFS MFS Power Block (1) Disconnect Switch [1]

208V 10.6 284 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 9.6 283 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 4.8 120 125 125

159 200 200

575V 3.9 98 110 110

125 150 150 208V 16.7 290 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 15.2 289 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 7.6 123 150 150

159 200 200 575V 6.1 100 125 125

125 150 150 208V 24.2 298 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 22.0 296 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 11. 0 126 150 150

159 200 200 575V 9.0 103 125 125

125 150 150 208V 30.8 305 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 28.0 302 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 14. 0 129 150 150

159 200 200 575V 11. 0 105 125 125

125 150 150 208V 46.2 320 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 42.0 316 350 350 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 21. 0 136 150 150

159 200 200 575V 17. 0 111 125 125

125 150 150 208V 10.6 332 400 400 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 9.6 331 400 400 ( 1) 600 - #2 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 4.8 164 200 200

159 200 200 575V 3.9 129 150 150

125 150 150 208V 16.7 338 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 15.2 336 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 7.6 167 200 200

159 200 200 575V 6.1 131 150 150

125 150 150 208V 24.2 345 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 22.0 343 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 11. 0 170 200 200

159 200 200 575V 9.0 134 150 150

125 150 150 208V 30.8 352 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 28.0 349 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 14. 0 173 200 200

159 200 200 575V 11. 0 136 150 150

125 150 150 208V 46.2 367 450 450 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 42.0 363 450 450 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 321 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 21. 0 180 200 200

159 200 200 575V 17. 0 142 175 175

125 150 150 208V 16.7 346 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 329 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 15.2 344 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 329 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 7.6 171 200 200

163 200 200 575V 6.1 134 150 150

128 150 150 208V 24.2 353 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 329 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 22.0 351 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 329 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 11. 0 174 200 200

163 200 200 575V 9.0 137 150 150

128 150 150 208V 30.8 360 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 329 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 28.0 357 400 400 ( 2) 500 - #6 (1) 600 - #1 & (2) 250 - #1 329 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 14. 0 177 200 200

163 200 200 575V 11. 0 139 150 150

128 150 150 208V 46.2 375 450 450 ( 2) 500 - #6 (2) 500 - 3/0 329 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 42.0 371 450 450 ( 2) 500 - #6 (2) 500 - 3/0 329 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 21. 0 184 225 225

163 200 200 575V 17. 0 145 175 175

128 150 150 208V 59.4 388 450 450 ( 2) 500 - #6 (2) 500 - 3/0 329 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 230V 54.0 383 450 450 ( 2) 500 - #6 (2) 500 - 3/0 329 400 400 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 460V 27. 0 190 225 225

163 200 200 575V 22. 0 150 175 175

128 150 150

AGZ125D

PUMP

3.0

5.0

7.5

10.0

15.0

10.0

15.0

20.0

AGZ130D

PUMP

3.0

5.0

7.5

10.0

15.0

Model Voltage

Pum p

AGZ140D

PUMP

5.0

7.5

Multiple Point Field Data - Circuit #1 Multiple Point Field Data - Circuit #2

Ratings

Rat ings

Electrical Information

Lug Range

(1) 2/0 - #14 (1) 3/0 - #14 (1) 2/0 - #14 (1) 3/0 - #14

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

(1) 2/0 - #14 (1) 3/0 - #14 (1) 2/0 - #14 (1) 3/0 - #14

(1) 2/0 - #14 (2) 300 - 1/0 (1) 2/0 - #14 (1) 3/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 3/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 3/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (2) 300 - 1/0

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 3/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 3/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (1) 3/0 - #14

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (2) 300 - 1/0

(1) 600 - #2 (2) 300 - 1/0

(1) 2/0 - #14 (2) 300 - 1/0

(1) 2/0 - #14 ( 2) 300 - 1/ 0 (1) 2/0 - #14 (1) 3/0 - #14

Lug Range

IM 1110-1 43

Page 44

Electrical Information

HP FL A MC A RFS M FS Po we r Bl oc k ( 1) Di s co n n ect Sw it ch [ 1] M CA RFS MFS Po w e r Bl oc k ( 1 ) Di s c o nn ec t Sw i tc h [ 1]

208V 16.7 346 400 400 ( 2) 500 - #6 ( 1) 600 - #1 & (2) 250 - #1 415 500 500 ( 2) 500 - #6 (2) 500 - 3/0 230V 15. 2 344 400 400

415 500 500 460V 7.6 171 200 200 ( 1) 600 - #2 (2) 300 - 1/ 0 196 225 225 ( 1) 600 - #2 ( 2) 300 - 1/ 0 575V 6.1 134 150 150

176 225 225 208V 24.2 353 400 400 ( 2) 500 - #6 ( 1) 600 - #1 & (2) 250 - #1 415 500 500 ( 2) 500 - #6 (2) 500 - 3/0 230V 22. 0 351 400 400

415 500 500 460V 11.0 174 200 200 ( 1) 600 - #2 (2) 300 - 1/ 0 196 225 225 ( 1) 600 - #2 (2) 300 - 1/ 0 575V 9.0 137 150 150

176 225 225 208V 30.8 360 400 400 ( 2) 500 - #6 ( 1) 600 - #1 & (2) 250 - #1 415 500 500 ( 2) 500 - #6 (2) 500 - 3/0 230V 28. 0 357 400 400

415 500 500 460V 14.0 177 200 200 ( 1) 600 - #2 (2) 300 - 1/ 0 196 225 225 ( 1) 600 - #2 (2) 300 - 1/ 0 575V 11. 0 139 150 150

176 225 225 208V 46.2 375 450 450 ( 2) 500 - #6 (2) 500 - 3/ 0 415 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 230V 42. 0 371 450 450

415 500 500 460V 21.0 184 225 225 ( 1) 600 - #2 (2) 300 - 1/ 0 196 225 225 ( 1) 600 - #2 (2) 300 - 1/ 0 575V 17. 0 145 150 150

176 225 225 208V 59.4 388 450 450 ( 2) 500 - #6 (2) 500 - 3/ 0 415 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 230V 54. 0 383 450 450

415 500 500 460V 27.0 190 225 225 ( 1) 600 - #2 (2) 300 - 1/ 0 196 225 225 ( 1) 600 - #2 (2) 300 - 1/ 0 575V 22. 0 150 150 150

176 225 225 208V 16.7 471 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 454 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 230V 15. 2 430 500 500

415 500 500 460V 7.6 212 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 204 250 250 ( 1) 600 - #2 ( 2) 300 - 1/ 0 575V 6.1 182 225 225

176 225 225 208V 24.2 478 600 600 ( 2) 500 - #6 (2) 500 - 3/ 0 454 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 230V 22. 0 437 500 500

415 500 500 460V 11.0 215 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 204 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 575V 9.0 185 225 225

176 225 225 208V 30.8 485 600 600 ( 2) 500 - #6 (2) 500 - 3/ 0 454 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 230V 28. 0 443 500 500

415 500 500 460V 14.0 218 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 204 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 575V 11. 0 187 225 225

176 225 225 208V 46. 2 500 600 600

454 500 500 230V 42.0 457 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 415 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 460V 21. 0 225 250 250

204 250 250 575V 17. 0 193 225 225

176 225 225 208V 59.4 513 600 600 ( 2) 500 - #6 (2) 500 - 3/ 0 454 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 230V 54. 0 469 500 500

415 500 500 460V 27.0 231 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 204 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 575V 22. 0 198 225 225

176 225 225 208V 16.7 478 600 600 ( 2) 500 - #6 (2) 500 - 3/ 0 462 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 230V 15.2 438 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 423 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 460V 7.6 216 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 208 250 250 ( 1) 600 - #2 ( 2) 300 - 1/ 0 575V 6.1 185 225 225

179 225 225 208V 24. 2 486 600 600

462 500 500 230V 22.0 445 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 423 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 460V 11.0 219 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 208 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 575V 9.0 188 225 225

179 225 225 208V 30.8 492 600 600 ( 2) 500 - #6 (2) 500 - 3/ 0 462 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 230V 28. 0 451 500 500

423 500 500 460V 14.0 222 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 208 250 250 ( 1) 600 - #2 (2) 300 - 1/ 0 575V 11. 0 190 225 225

179 225 225 208V 46.2 508 600 600 ( 2) 500 - #6 (2) 500 - 3/ 0 462 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 230V 42.0 465 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 423 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 460V 21. 0 229 250 250

208 250 250 575V 17. 0 196 225 225

179 225 225 208V 59.4 521 600 600 ( 2) 500 - #6 (2) 500 - 3/ 0 462 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 230V 54.0 477 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 423 500 500 ( 2) 500 - #6 (2) 500 - 3/ 0 460V 27.0 235 250 250 ( 1) 600 - #2 ( 1) 600 - #1 & (2) 250 - #1 208 250 250 ( 1) 600 - #2 (2) 300 - 1/0 575V 22. 0 201 250 250

179 225 225

AGZ160D

PUMP

5.0

7.5

10.0

15.0

20.0

AGZ180D

PUMP

5.0

7.5

10.0

15.0

20.0

AGZ190D

PUMP

5.0

7.5

10.0

15.0

20.0

Model Voltage

Pum p

Multiple Point Field Data - Circuit #1 Multiple Point Field Data - Circuit #2

Ratings

Table 26: Electrical Data - Multi-Point (Continued)

Note: Power block and disconnect switch sizes are minimums. Larger sizes may be used, however the lug range must be the same.

44 IM 1110-1

Lug Range

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

(1) 2/0 - #14 (1) 3/0 - #14

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

(1) 2/0 - #14 (1) 3/0 - #14

(2) 500 - #6 (1) 600 - #1 & (2) 250 - #1

(1) 2/0 - #14 (1) 3/0 - #14

(2) 500 - #6 (2) 500 - 3/0

(1) 2/0 - #14 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 2/0 - #14 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0 (2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0 (1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(1) 600 - #2 (2) 300 - 1/0 (2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(1) 600 - #2 (2) 300 - 1/0 (1) 600 - #2 (2) 300 - 1/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0 (2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0 (1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(1) 600 - #2 (2) 300 - 1/0 (2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(2) 500 - #6 (2) 500 - 3/0

(1) 600 - #2 (2) 300 - 1/0

(1) 600 - #2 (2) 300 - 1/0 (1) 600 - #2 (2) 300 - 1/0

(1) 600 - #2 (2) 300 - 1/0

Lug Range

Page 45

Electrical Information

PUMP PUMP MIN. CIRCUIT POWER SUPPLY FIELD FUSE SIZE OR

MOTOR V OLTS MOTOR A MPA CITY FIELD WIRE FIELD SUPP'D HUB ( IN.) MA X. CKT. BREA KER

1.0 208 4.6 6.0 3 10 AWG 1 0.5 10 10

1.0 230 4.2 6.0 3 10 AWG 1 0.5 6 6

1.0 460 2.1 3.0 3 10 AWG 1 0.5 3 3

1.5 208 6.6 9.0 3 10 AWG 1 0.5 10 10

1.5 230 6 8.0 3 10 AWG 1 0.5 10 10

1.5 460 3 4.0 3 10 AWG 1 0.5 6 6

2.0 208 7.5 10.0 3 10 A WG 1 0.5 15 15

2.0 230 6.8 9.0 3 10 AWG 1 0.5 15 15

2.0 460 3.4 5.0 3 10 AWG 1 0.5 6 6

3.0 208 10.6 14.0 3 10 AWG 1 0.5 20 20

3.0 230 9.6 12.0 3 10 A WG 1 0.5 20 20

3.0 460 4.8 6.0 3 10 AWG 1 0.5 10 10

5.0 208 16.7 21.0 3 10 AWG 1 0.5 35 35

5.0 230 15.2 19.0 3 10 AWG 1 0.5 30 30

5.0 460 7.6 10.0 3 10 A WG 1 0.5 15 15

7.5 208 24.2 31.0 3 10 AWG 1 0.5 50 50

7.5 230 22.0 28.0 3 10 AWG 1 0.5 45 45

7.5 460 11.0 14.0 3 10 AWG 1 0.5 20 20

10.0 208 30.8 39.0 3 8 A WG 1 0.5 60 60

10.0 230 28.0 35.0 3 10 AWG 1 0.5 60 60

10.0 460 14.0 18.0 3 10 AWG 1 0.5 30 30

15.0 208 46.2 58.0 3 6 A WG 1 0.75 100 100

15.0 230 42.0 53.0 3 6 A WG 1 0.75 90 90

15.0 460 21.0 27.0 3 10 AWG 1 0.5 45 45

20.0 208 59.4 75.0 3 4 A WG 1 1.0 125 125

20.0 230 54.0 68.0 3 4 A WG 1 1.0 110 110

20.0 460 27.0 34.0 3 10 AWG 1 0.5 60 60

25.0 208 74.8 94.0 3 3 A WG 1 1.0 150 150

25.0 230 68.0 85.0 3 4 A WG 1 1.0 150 150

25.0 460 34.0 43.0 3 8 A WG 1 0.5 70 70

Table 27: Electrical Data, Pumps Only (for field-wired pumps)

HP FLA ( EA ) ( MCA ) QTY WIRE GA QTY NOM. SIZ E RECOM. MAX.

1.0 575 1.7 3.0 3 10 AWG 1 0.5 3 3

1.5 575 2.4 3.0 3 10 AWG 1 0.5 3 3

2.0 575 2.7 4.0 3 10 AWG 1 0.5 6 6

3.0 575 3.9 5.0 3 10 AWG 1 0.5 6 6

5.0 575 6.1 8.0 3 10 AWG 1 0.5 10 10

7.5 575 9.0 12.0 3 10 A WG 1 0.5 20 20

10.0 575 11.0 14.0 3 10 AWG 1 0.5 20 20

15.0 575 17.0 22.0 3 10 AWG 1 0.5 35 35

20.0 575 22.0 28.0 3 10 AWG 1 0.5 45 45

25.0 575 27.0 34.0 3 10 AWG 1 0.5 60 60

Note 1: Use above data when field wiring pumps separately from the chiller unit. Data is for individual pump. Include a field supplied

circuit breaker.

Note 2: Consult chiller catalog or installation manual for unit electrical data.

IM 1110-1 45

Page 46

Pump Operation

Pump Start Control (MicroTech® III)

The standard arrangement is for the MicroTech III unit controller pump output signal to automatically start and stop the pump(s). The specific starting method is determined by the Evap Pump Control setpoint. This setting allows the following configurations:

• #1 only - Pump A will always be used

• #2 only - Pump B will always be used

• Auto - The primary pump is the one with the least run hours;

the other is used as a backup

• #1 Primary - Pump A used normally; pump B is backup

• #2 Primary - Pump B used normally; pump A is backup

#1 Only or #2 Only

Selecting [#1 only] or [#2 only] will run only the pump selected; the other is unavailable. This mode is useful for running only one pump if the other is out of service. [#1 only] is the factory default setting when there is only one pump on the pump package.

Primary/Standby Pump Staging

The pump designated as primary will start first. If the evaporator state is START for a time greater than the RECIRCULATE TIMEOUT setpoint and there is no flow, then the primary pump will be deenergized and the standby pump will start. When the evaporator is in the RUN state, if flow is lost for more than half of the FLOW PROOF setpoint value, the primary pump will shut off and the standby pump will start. Once the standby pump is started, the FLOW LOSS alarm logic will apply if flow cannot be established in the evaporator START state, or if flow is lost in the EVAPORATOR RUN state.

Auto Control

AUTO pump control is the factory default on two-pump units; the primary/standby logic above is in effect. When the evaporator is not in the RUN state, the run hours of the pumps will be compared. The pump with the least hours will be designated as the primary at this time.

Optional Local Control at Pump Panel

This control method can be selected at time of order placement and provides for one start output from the MicroTech III unit controller to start or stop pumps and two non-VFD pumps. Pump operation is controlled by a selector switch located on the door of the pump control panel. Pump #1 and Pump #2 will run the respective pump exclusively, with no duty/standby feature. The Auto position will alternate pump selection through an alternating relay, changing pump with each start.

This option does not have the desirable automatic duty/standby attribute normally associated with dual pumps. In case of a pump failure, the second pump must be started manually on the selector switch.

Pump Operating Control

Constant Flow

The pumps will run at constant speed and will start and stop automatically with the chiller unit. When the chiller is enabled to run by having its MicroTech III unit controller in the Auto state or by a signal from a BAS (not necessarily with compressors running based on availability of a cooling load), the pump panel will receive a signal to start. When there is sufficient flow to close the flow switch within a timed period (recirc timer), a proof-of-flow signal is sent to the chiller and the pump is in the Run state. If there is a call for cooling based on the chilled water temperature, the chiller will commence its compressor startup procedure. If there is no call for cooling, the chiller will be on stand-by, waiting for load.

If the flow switch does not see flow, the pump remains in the Start state until flow is established, at which time the pump will be in the Run state. Flow is recognized when the flow switch indicates flow for longer than the recir timer setpoint.

The Run state is a control condition established by satisfying certain conditions. The Start state means that a digital signal has been sent to the pump for it to start running.

If say, a chilled water valve is closed, the pump may receive a Start signal and will run dead-headed but not actually be in the Run state as defined by the controller. No alarm is given in this condition. When the valve is opened, the flow switch will see flow, will signal this to the chiller controller, and the pump will go to the official Run state.

When starting the chiller, it is prudent to be sure there is flow so the chiller compressors will be able to start based on a call for cooling due to high chilled water temperature. Observing water pressure gauges can confirm flow.

Flow interruption will open the flow switch, sending a signal to the chiller to shut down and also de-energize the pump. If the chiller is turned off, the pump will shut off after a timed period to allow water circulation during refrigerant pumpdown.

Operation of the evaporator pump is controlled by the Pump Transition diagram in Figure 18. The pump will start on a signal from the chiller controller when either the chilled water leaving or entering temperature reaches the chiller freeze point setting to help prevent freeze up.

46 IM 1110-1

Page 47

Figure 18: Pump Transition Diagram

OFF

RUN START

Evap Reci rc Time

TEST: Unit State=OFF & All Comp Stat e=OFF & NO Evap water freeze condition

TEST: Unit State = AUTO AND At lea st one circuit is enabled for st art

Evap wat er fr eeze condition

Unit State= OFF & Al l Comp State=OFF & NO Ev ap water fr eeze condit ion

Power

Pump Operation

TEST:

TEST: Flow OK for

Variable Flow

There are four possible pump operating modes when the pump package is equipped with the variable frequency drive (VFD) option:

1 Sensorless Pressure Control 2 BAS Control 3 Remote Sensor Control 4 Locally SElected Constant Speed Control

Sensorless Pressure Control is the factory default setting.

Sensorless Pressure Control

Speed and pressure is adjusted to match the system load. The control curve is designed to replicate sensor positions at varying distances from the pump. Sensorless control is an innovative concept in circulating pumps. Pump performance and characteristic curves for ten different speeds are embedded in the memory of the speed controller during manufacture. This data includes power, pressure and flow across the flow range of the pump.

These measurements enable the pump to continuously identify the head and flow at any point in time, giving accurate pressure control without the need for external feedback signals. Patented software technology within the controller ensures trouble-free operation in all conditions.

reduced, the pump automatically reduces the head developed according to the pre-set control curve. It is often found that using a remote differential pressure sensor to sense the pressure across a remote load could theoretically result in loads close to the pump being under-pumped. The situation would be where the load at a loop extremity is satisfied and the control valve closes while a load close to the pump needs full flow. The probability of this occurring is remote but it is possible. One answer to this is to move the sensor closer to the pump (two-thirds out in the system is a popular recommendation) although physically re-positioning the sensor at commissioning stage can be a costly exercise. With Sensorless pump control it is possible to replicate the moving of a sensor by adjusting the head setting 'Hmin'.

Figure 19: Pump Control Curve

Incorporating the pump's hydraulic data into the controller and removing sensors results in true integration of all components and removes the risk of remote sensor failure.

The default control mode for Sensorless pumps 'Quadratic Pressure Control' where the controller is set to control the speed according to a 'control curve' between max and min flow (seeFigure 19). Fitting a differential pressure sensor at the most remote load, across the supply piping and return piping encompassing the valve and coil set, is generally the best installation scheme for energy efficiency.

Sensorless control can replicate this control without the need for the remote sensor. As the flow required by the system is

IM 1110-1 47

BAS Control

The pump will speed up or slow down based on an input from the BAS. The pump control protocol is the same as ordered for the chiller unit.

Remote Sensor Control

The VFD is wired to pressure differential switch(s) mounted in the chilled water piping system. This is the standard VFD control when a sensorless VFD is not used

Page 48

Pump Operation

(a)

(b)

Locally Selected Constant Speed Control

This mode is selected by pressing the Hand on key. Operation of the pump at a constant speed as selected on the VFD control panel. This mode allows selecting a pump speed to match the system curve.

Operating the VFD Controller

The VFD incorporates an integrated graphic local display and keypad to select mode, change parameters and view status and alarms. A diagram of the controller and explanation of its operation begins on page 86.

The unit is shipped in the sensorless mode. If this mode is to be used, no programming is required.

Figure 20: Graphical Local Control Panel (GLCP)

Status Li ne

Data Lines

to two variables when not in status mode and in the case of Alarm/ Warning. The number of the Active Set-up (Sensorless mode being setup 1) is shown.

Line 1-2: Operator data lines displaying data and variables defined or chosen by the user. By pressing the [Status] key, up to one extra line can be added. It shows up to 5 variables with related unit, regardless of status. In case of alarm/warning, the warning is shown instead of the variables. Normal setup is to show feet of head and gpm.

Status line: Status shows the state of the inverter such as Run OK, Running on Auto Remote Running

Operating variables on the data lines (b) will vary depending on the operating mode.

• Sensorless: displays gpm and head

• External Sensor: displays gpm and head

• BAS: configured by the BAS

• Hand: displays Hz

Status Display I

This read-out state is standard after start-up or initialization. Use [INFO] to obtain information about the value/ measurement linked to the displayed operating variables

Control Functions

1 Graphical display with Status lines.

2 Menu keys and indicator lights (LED's) - selecting mode,

changing parameters and switching between display functions.

3 Navigation keys and indicator lights (LEDs).

4 Operation keys and indicator lights (LEDs).

Graphical Display

The LCD-display is back-lit with a total of 6 alpha-numeric lines. All data is displayed on the LCP which can show up to five operating variables while in [Status] mode.

Graphic Display Lines

Status line: The status line is programmable with the normal setup displaying hertz on the left, Pump kw in the middle and rpm on the right. Showing the status when in status mode or up

(1.1, 1.2, 1.3, 2, and 3).See the operating variables shown in the display Figure 21. 1.1, 1.2 and 1.3 are shown in small size. 2 and 3 are shown in medium size.

Status Display II

See the operating variables (1.1, 1.2, 1.3, and 2) shown in the display in Figure 21.

Figure 21: Status Display II

In the example, Speed, Motor current, Motor power and Frequency are selected as variables in the first and second lines.1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large size.

Display Contrast Adjustment

Press [status] and [?] for darker display

Press [status] and [?] for brighter display

48 IM 1110-1

Page 49

Pump Operation

Indicator Lights

Figure 22: LED Indicator Lights

If certain threshold values are

exceeded, the alarm and/or warning LED lights up (See

Figure 22). A status and alarm

text appear on the control panel. The On LED is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24V supply. At the same time, the back light is on.

• Green LED/On: Control section is working.

• Yellow LED/Warn.: Indicates a warning, may turn into

Alarm.

• Flashing Red LED/Alarm: Indicates an alarm.

CONTROL KEYS

Menu Keys

The menu keys are divided into functions. The keys below the display and indicator lamps are used for parameter set-up, including choice of display indication during normal operation.

Figure 23: Menu Keys

Back Cancel Info

These keys are only used for programming

Navigation Keys

The four navigation arrows (up, down, right, and left) are used to navigate between the different screen choices. Use the keys to move the cursor.

Figure 25: Navigation Keys

Is used for choosing a parameter marked by the cursor and for enabling the change of a parameter.

Pump Control Keys

Operation Control Keys for local control are found at the bottom of the control panel. The key in use will have an LED illuminated above it.

Figure 26: Pump Control Keys

Status

Three different readouts can be chosen by pressing the [Status] key repeatedly. Normal display is as shown in Figure 21.

Quick Menu

Used for programming only.

Main Menu

Used for programming all parameters.

Alarm Log

Displays an Alarm list of the ten latest alarms (numbered A1A10). To obtain additional details about an alarm, use the arrow keys to maneuver to the alarm number and press [OK]. Information is displayed about the condition of the frequency converter before it enters the alarm mode.

The Alarm log button on the LCP allows access to both Alarm log and Maintenance log.

Back/Cancel/Info Keys Figure 24: Back/Cancel/Info Keys

Hand On

Enables control of the pump speed via the graphic keypad. It will over-ride any other mode setting. Raise or lower the frequency (speed) using the up and down arrow keys. The pump will run even without a start signal from the chiller. If selected when in the Auto mode, it will start operation at the current speed, from which the speed can be changed. When going back to auto, it will be at the last Hand on speed, but quickly return to the correct automatic speed.

NOTE: The low water device (flow switch) input must be made for the pump to start in either hand mode or auto mode.

Off

Stops the pump in any operating mode.

Auto-On

Enables the pump to be controlled by either the sensorless control, the BAS or by the remote pressure sensor, depending on which operating mode is being used. When a start signal is applied on the control terminals the pump will start.

NOTE: For the pump to operate in either Sensorless mode or any other automatic control mode it is necessary to have pressed the [Auto on] button.

Reset

Used for resetting the frequency converter after an alarm (trip).

IM 1110-1 49

Page 50

Pump Operation

Warnings and Alarms

A warning or an alarm is signaled by the relevant LED on the front of the GLCP and indicated by a code on the display. A warning remains active until its cause is no longer present. Under certain circumstances operation of the pump may still be continued. Warning messages may be critical, but are not necessarily so. Warnings should be attended to ASAP as they can revert to an Alarm-shutting down the unit.

Viewing Warnings & Alarms

To view the warning or alarm details, press the Alarm Log key in the middle of the GLCP. Press the ? or ? key to go to the Alarm Log line and press OK. Navigate to the appropriate alarm number, press OK and view the alarm description, number and date-time stamp. A detailed description with some corrective measures is below in the section titled Warning/

Fault Messages.

Resetting Alarms

In the event of an alarm, the inverter will have tripped. Alarms must be reset to restart operation once their cause has been rectified. In many cases the auto reset function will restart the pump. Alternatively the [RESET] button on the control panel can be pressed.

NOTE: After a manual reset using the [RESET] button on the control panel, the [AUTO ON] button must be pressed to restart the pump.

If an alarm cannot be reset, the reason may be that its cause has not been rectified, or the alarm is trip-locked (see also table on following page).

Alarms that are trip-locked offer additional protection, means that the mains supply must be switched off before the alarm can be reset. After being switched back on, the inverter is no longer blocked and may be reset as described above once the cause has been rectified.

Alarms that are not trip-locked can also be reset using the automatic reset function Reset Mode (Note: automatic wakeup is possible!)

Selected warning and fault messages follow.

Warning/Fault Messages

WARNING/ALARM 3 - No motor

No motor has been connected to the output of the inverter.

WARNING/ALARM 9 - Inverter overloaded

The inverter is about to cut out because of an overload (too high current for too long). The counter for electronic, thermal inverter protection gives a warning at 98% and trips at 100%, while giving an alarm. You cannot reset the inverter until the counter is below 90%.The fault is that the inverter is overloaded by more than nominal current for too long.

WARNING/ALARM 10 - Motor ETR over temperature

According to the electronic thermal protection (ETR), the motor is too hot. You can choose if you want the inverter to give a warning or an alarm when the counter reaches 100% in programming par. 1-90 Motor Thermal Protection. The fault is that the motor is overloaded by more than nominal current for too long. Check that the motor in programming par. 1-24 Motor Current is set correctly.

WARNING/ALARM 11 - Motor thermistor over temp

The thermistor or the thermistor connection is disconnected. You can choose if you want the inverter to give a warning or an alarm in par. 1-90 Motor Thermal Protection. Check that the thermistor is connected correctly between terminal 53 or 54 (analog voltage input) and terminal 50 (+ 10 Volts supply), or between terminal 18 or 19 (digital input PNP only) and terminal 50. If a KTY sensor is used, check for correct connection between terminal 54 and 55.

WARNING/ALARM 13 - Over Current

The inverter peak current limit (approx. 200% of the rated current) is exceeded. The warning will last approx. 8-12 sec, then the inverter trips and issues an alarm. Turn off the inverter and check if the motor shaft can be turned and if the motor size matches the inverter.

ALARM 14 - Earth fault

There is a discharge from the output phases to earth, either in the cable between the inverter and the motor or in the motor itself. Turn off the inverter and remove the earth fault.

ALARM 16 - Short-circuit

There is short-circuiting in the motor or on the motor terminals. Turn off the inverter and remove the short-circuit.

WARNING 23 - Internal fans

External fans have failed due to defective hardware or fans not mounted.

WARNING/ALARM 4 - Mains phase loss

A phase is missing on the supply side, or the mains voltage imbalance is too high. This message also appears in case of a fault in the input rectifier on the inverter. Check the supply voltage and supply currents to the inverter.

50 IM 1110-1

WARNING/ALARM 29 - Drive over temperature

If the enclosure is IP00, IP20/Nema1 or IP21/TYPE 1, the cutout temperature of the heat-sink is 95°C +5°C. The temperature fault cannot be reset, until the temperature of the heatsink is below 70°C. The fault could be Ambient temperature too high or Too long motor cable

Page 51

Pump Operation

ALARM 30 - Motor phase U missing

Motor phase U between the frequency converter and the motor is missing. Turn off the frequency converter and check motor phase U.

ALARM 31 - Motor phase V missing

Motor phase V between the inverter and the motor is missing. Turn off the inverter and check motor phase V.

ALARM 32 - Motor phase W missing

Motor phase W between the inverter and the motor is missing. Turn off the frequency converter and check motor phase W.

ALARM 33 - Inrush fault

Too many power ups have occurred within a short time period.

WARNING/ALARM 36 - Mains failure

This warning/alarm is only active if the supply voltage to the inverter is lost and par. 14-10 Mains Failure is NOT set to OFF. Possible correction check the fuses to the frequency converter

WARNING/ALARM 37 - Phase Imbalance

There is a current imbalance between the power units.

fan speed is increased to the maximum in case the power part or control card is very hot. If the temperature is below 15 °C the warning will be present.

ALARM 68 - Safe Stop

Safe Stop has been activated. To resume normal operation, apply 24 VDC to terminal 37 then send a Reset signal (via Bus, Digital I/O or by pressing [Reset]).

ALARM 69 - Pwr. Card Temp

Power card over temperature.

ALARM 92 - No Flow

A no load situation has been detected for the system. See parameter group 22-2*.

ALARM 93 - Dry Pump

A no flow and high speed indicates that the pump has run dry. See parameter group 22-2*.

ALARM 96 - Start Delayed

Start of the motor has been delayed due to short cycle protection is active. See parameter group 22-7*.

VFD Operation

WARNING 49 - Speed limit

The speed has been limited by range in par. 4-11 Motor Speed Low Limit [RPM] and par. 4-13 Motor Speed High Limit [RPM].

ALARM 50 - AMA calibration failed

Contact Daikin Applied service.

ALARM 51 - AMA check Unom and Inom

The setting of motor voltage, motor current, and motor power is presumably wrong. Check the settings.

WARNING 59 - Current limit

The current is higher than the value in par. 4-18 Current Limit.

WARNING 60 - External Interlock

External Interlock has been activated. To resume normal operation, apply24 V DC to the terminal programmed for External Interlock and reset the inverter (via Bus, Digital I/O or by pressing [Reset]).

WARNING 66 - Heatsink Temperature Low

The heat sink temperature is measured as 0 °C. This could indicate that the temperature sensor is defective and thus the

The VFD constantly monitors the chilled water system's state.

When the building cooling load drops, air side controls will start to close in order to control the space temperature. At that instant in time, the pump power draw will start to drop. The drive will notice this and slow down the pump (Hz output will decrease), which then triggers a decrease in flow and head since the pump impeller rpm is dropping.

The reverse is true, when the load increases (valves open), the power draw will increase and the drive will speed up (Hz goes up) and the flow and head increases.

Both flow and head will fluctuate and since they are being read instantaneously, as opposed to an averaged value, even the slightest change is registered on the screen. This gives the readings a jumpy appearance.

A building's cooling load tends to change slowly and it may be difficult to discern load changes by merely observing the VFD display. However, the pump rpm, Hz and kW can be noted over time and used for reference. A given building load will have a discrete reading.

Observing the pump kW power input at various cooling loads will indicate the large amount of electrical energy saved by the VFD.

IM 1110-1 51

Page 52

Start-up and Shutdown

In addition to making any settings required, it is often desirable to run the pumps without the chiller running to check the chilled water circuit. De-energize the compressors by turning off the three switches located in the unit left-hand control panel (SW1, PS1 and PS2). Energize the unit by closing the main disconnect located in the right-hand panel door. Non-VFD pumps can then be operated using the switch located on the door of the pump control panel. Use the dispay keypad on VFD unit for operation. Press the Hand on key and use the ? or ? key to regulate the pump speed and flow. The VFD should be changed to the Auto mode for normal operation.

Setting the Operating Mode

For convenience, the operating parameters for each of the three operating modes have pre-programmed setups.

Setup #1 Sensorless

The pump control is factory set for this mode and no field changes or programming is required.

Setup #2 External Sensor

Normally a differential pressure sensor.

Setup #3 BAS

Hand On

Manual operation - not programmed.

Change from the sensorless default setup #1 to setup #2 or #3 on the graphic keypad display as follows. See Figure 20,

page 48 for key locations.

1 Press the OFF key. The keypad display will remain

powered.

2 Press the MAIN MENU key. Should show parameter "0-

** Operations/Display".

3 Press OK.

4 Press ▼ key to 0-1 "Set UP Operations".

5 Press "OK". Display goes to 0-10 "Active Setup"

6 Press "OK". Display will show boxed #1, #2, or #3

7 Press ▼ or ▲ key to select either mode #2 or #3. #1 is

factory default.

8 Press OK. The upper right-hand corner of the display

should show 2(2) or 3(3) depending on the choice.

9 Press AUTO for normal operation.

10 Press STATUS to return to the normal operating screen.

Pre-start Up

Follow the chiller start-up procedure outlined in the current chiller installation and operating manual, available on www.DaikinApplied.com. In addition, check that the pump package is operating normally in accordance with its sequence of operation.

Check rotation of the pump by bumping it. It should be clockwise when viewed from the top of the motor looking down at the fan rotation.

Do not run the pump without fluid in the system. Fluid is required to cool and lubricate the pump.

Before starting pump(s) and with water in the pump, purge the seal flush line by cracking the vent valve until water appears. The valve will protrude from the pump insulation. The seal is the highest point in the pump and requires water for sealing and lubrication.

VFD equipped pumps are shipped with the pump VFD controller in the AUTO mode. Confirm this by checking the VFD controller and pressing the Auto key if necessary. The AUTO ON button is located at the bottom on the controller. See Figure 20, page 48.

Check that the "Y" strainer valve is open (horizontal position) and the triple-

Vent

Valv

duty valve is open.

Hold-down Bolts

Start Up

Occasionally the impeller may be temporarily bound up and will not turn at start up. If this is the case, loosen the insulation and loosen the hold-down bolts holding the motor assembly to the pump casing (do not remove them) and bump the pump.

The pump package is shipped with three strainers:

• A "Y" type strainer at the unit inlet connection

• A perforated strainer located in the inlet guide assembly at

the inlet of the pump.

• A fine mesh temporary start-up strainer located in the inlet

guide.

The "Y" strainer has a finer mesh than the inlet guide strainer and should catch most debris before it reaches the inlet guide strainer, which also functions as suction flow direction device.

No special attention need be paid to the suction guide strainer at initial start-up. It will strain the pumped fluid and stabilize the flow into the pump suction automatically.

Removing Temporary Strainer

The temporary strainer must be removed following system clean up as follows:

After all debris has been removed from the system, or a maximum of 24 running hours, stop the pump and close the pump isolation valves. Drain the suction guide by removing the drain plug or opening the blowdown valve, if installed. Remove the insulation disc held on with Velcro (the disc has a "CAUTION Remove Startup Strainer After 24 Hours” sticker). Remove the suction guide cover and remove the strainer assembly from the valve body.

52 IM 1110-1

Page 53

Start-up and Shutdown

The temporary fine-mesh start-up strainer is tack-welded to the permanent stainless steel strainer. This temporary strainer should now be removed from the permanent strainer. The finemesh strainer is designed to remove small particulate from new piping systems and could easily clog with debris if left in place. This will be detrimental to the operation of the pump.

Replace the permanent strainer into the fitting body, once the temporary strainer is removed.

Inspect the cover O-ring and replace if necessary. Replace the cover into the body. Ensuring that the strainer is properly seated, tighten the cover bolts diagonally, evenly and firmly.

The seal may drip at initial start up as it breaks in. If the drip continues for more than a few hours, service may be required.

Figure 27: Temporary Strainer to be Removed

Seasonal Shutdown

Follow the instructions in the chiller unit for seasonal shutdown procedures. In addition for the pump package:

No components or piping on the pump package are heat traced. If heat tracing is field installed, carefully remove the factory insulation, install the heat tracing and carefully replace the insulation, being careful to seal it against moisture penetration.

If draining the chilled water system, see diagrams beginning on page 5 for the location of drain points in the piping and pumps, both of which must be thoroughly drained.

IM 1110-1 53

Page 54

Setup for BAS Integration

Introduction

The VFD pump supports an optional interface that allows control by a Building Automation System (BAS). The pump can be integrated to a BAS via BACnet® MS/TP, LONWORKS® or Modbus network protocols. The appropriate MicroTech® III communication module must be selected as a factory-installed option on the AGZ-D chiller. The chiller communication module determines the corresponding protocol of the VFD pump package frequency converter. The VFD pump controller ships from the factory with the protocol option that matches the communication module selected with the chiller. Note that while BACnet IP is offered as a factory-installed option on the AGZ-D chiller, BACnet IP is not offered on the VFD frequency converter. If a chiller unit is ordered with BACnet IP, the VFD will be provided with BACnet MS/TP. The VFD controller comes with an attached "option card" for BACnet and LonWorks. The VFD controller is a native Modbus device and does not require an "option card" for the Modbus protocol.

Network parameters are set using the VFD controller's graphical interface. The following sections describe the parameters that are required to enable communications from the VFD pump directly to the BAS via BACnet MS/TP, LONWORKS, or Modbus. Selecting a specific communication protocol changes various default parameter settings to match that protocol's specifications along with making additional protocol-specific parameters available from the BAS.

Configuring the VFD Controller for BACnet MS/TP Communication

This following section assumes you are using a BACnet Option Card in conjunction with the AGZ-D pump package frequency converter (see Figure 28). It is also assumed that the VFD pump controller is connected to a "master" BAS or PC equipped with a serial communication card supporting all the BACnet communication services required by your application, and that all requirements stipulated in the BACnet standard, as well as those pertaining to the VFD pump controller are strictly observed as well as all limitations therein fully respected.

The BACnet Option Card is designed to communicate with any master complying with the BACnet standard. Familiarity with the PC used as a master in the system is assumed.

Light Emitting Diodes (LEDs)

Two bi-colored LEDs indicate communication activity and status of BACnet communications. These indicators can be seen when the BACnet Option Card is connected to the VFD pump controller. Descriptions of the two LEDs are summarized in Table 29 and Table 30.

Figure 28: BACnet Option Card

VFD Network Integration

Use the VFD controller's graphical interface to set unit parameters and factory defaults for unit setpoints. Refer to the previous section in this IOMM for details on how to use the graphical interface.

Network configuration involves: 1) selecting the Control Protocol for BACnet, LONWORKS, or Modbus, and 2) then setting the specific network parameters as required by each protocol. The addressing parameters specific to BACnet, LONWORKS, and Modbus are described separately in the sections that follow.

The comprehensive set of network parameters available from the VFD pump to the BAS (i.e. point lists) are provided in separate AGZ-D VFD Pump Controller Operations Manuals for each protocol. These point lists can be found on www.DaikinApplied.com in both the MicroTech III Controls and AGZ-D chiller literature pages. For questions regarding the VFD pump operation and set up, please contact the chiller Technical Response Group (TRC) at 877-349-7782.

Note: AGZ-D chiller VFD controllers support only BACnet MS/

TP, LONWORKS, and Modbus communications. Daikin Applied does not support other protocol options that may be offered by the VFD manufacturer.

Steps for BACnet MS/TP Configuration

1 Set the basic BACnet MS/TP network parameters using

the VFD graphical interface. These BACnet parameters are described in Table 28 below. It is recommended that additional parameters available in menu 8-* should remain at factory defaults. See VFD installation manual for further details (available on www.DaikinApplied.com).

2 Cycle power to the VFD controller for changes to take

effect.

3 Verify connection from BAS to VFD - terminals 62 (+)

and 63 (-) on top of BACnet Option Card. Refer to

Table 28 .

4 The VFD controller is now ready for network

configuration from the BAS. Refer to the BACnet Operations Manual for the AGZ-D VFD Controller, which is available on www.DaikinApplied.com, for a complete points list and additional configuration information.

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Table 28: BACnet MS/TP Network Configuration Parameters

Parameter Setting for BACnet; Note Default Value

Option A [3] ; During initial power-up, the frequency

8-02 Control Source

8-30 Protocol BACnet Digital and control word

8-31 Address

8-32 Baud Rate

8-70 BACnet Device Instance

8-72 MS/TP Max Masters

8-73 MS/TP Max Info Frames

converter automatically sets this parameter to Option A [3] if it detects a valid fieldbus option installed in slot A

0-127; This value must be unique throughout the MSTP trunk 9600/19,200/38,400/76,800 baud; All devices on the MSTP trunk must be set to the same baud rate 0-4194303; This value must be unique throughout the entire BACnet network. 1-127; Dependent on the Number of Masters in the system 1-65534; Defines how many info/data frames the device is allowed to send while holding the token

Figure 29: BACnet MS/TP Connection

FC Port [1]

Note: This parameter cannot be adjusted while the motor is running.

FC RS485

9600 baud

127

Table 29: LED 1 - Net Activity

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Table 30: LED 2 - BACnet Option Card Activity

Configuring the VFD Controller for LONWORKS Communication

Introduction

This following section assumes you are using a LONWORKS Option Card in conjunction with the AGZ-D pump package frequency converter (see Figure 30, LONWORKS Connection). The LONWORKS Option Card is LonMark 3.4 certified. It is designed to communicate with any system complying with the FTT-10A and 78kbps LONWORKS standard. Familiarity with this technology is assumed.

The LONWORKS communications structure is similar to that of a local area network (LAN) in that messages are continually exchanged between a number of processors. A LONWORKS system is a local operating network (LON). LON technology offers a means for integrating various distributed systems that perform sensing, monitoring, control, and other automated functions. A LON allows these intelligent devices to communicate with one another through a variety of communications media using a standard protocol. LON technology supports distributed, peer-to-peer communications. That is, individual network devices can communicate directly with one another without the need for a central control system.

Data are transported by means of standard network variable types (SNVTs) which provide the interface for communication between devices from different manufacturers. LONWORKSdefined functional profiles determine the functionality and network variables for a particular family of devices (e.g. frequency converters, pumps etc.) are also available, and supported by the LONWORKS option.

The VFD controller typically does not involve network addressing to enable BAS communication. However, there are several basic steps required for LONWORKS integration, which are described in the following section. Additionally, the available network parameters are available via the graphical interface as shown in Tab le 31.

Figure 30: LONWORKS Connection

Service Pin Switch

The service pin generates a service-pin message that contains the Neuron® ID and the program code identification of the node. A service-pin message is a network message that is generated by a node and broadcast on the network. It can be used to commission the VFD controller to the LONWORKS network. The service pin switch is located on the lower righthand corner of the LonWorks Option Card. See Figure 30 for location of the service pin.

Light Emitting Diodes (LEDs)

Two LEDs indicate communication activity and status of the LonWorks Option Card. These indicators can be seen when the LonWorks Option Card is connected to the VFD pump controller. Descriptions of the two Service LEDs are summarized in and Tab le 32

Steps for LONWORKS Configuration

1 Commission the VFD controller by pressing the service

pin (see Figure 30). Doing so generates a service-pin message, which is broadcast on the network and contains the Neuron ID and the program code identification of the node.

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Par am ete r Default Value

8-02 Control Sour ce

FC Port [1]

11-0 Neuron ID

Variable/This item w ill be blank if the communication module is not commiss ioned.

11-10 Drive Profile

VSD Profile [0]

Bit St at us

0 Internal Fault 1 Internal Fault 2 Internal Fault 3 Internal Fault 4 Internal Fault 5Reserved 6Reserved 7Reserved 8Reserved 9 Invalid type change for changeable types 10 Initialization error 11 Internal communication error 12 Software revision mismatch 13 Bus not active 14 Option not present 15 LON input (nvi/nci) exc eeds limits

11-17 XIF Re vision

0 N/A

11-18 LonWork s Revis ion

0 N/A

11-21 Store Data Values

When activated (set to [2] Store all setups), all parameters are stored in

[2] Off w hen all parameter values have been stored.

N/A

0 N/A/This parameter contains the vers ion of the external interf ace f ile on the Neuron C chip on the LON option

0 N/A/This parameter contains the softw are version off the application program on the Neuron C c hip on the LON option.

Off [0] or Store all setups [2]/This parameter is used to activate storing of data in non-v olatile memory.

Value (Range)/Definition

Option A [3]/During initial pow er-up, the frequency converter automatically sets this parameter to Option A [3] if it detects a valid fieldbus option installed in slot A

Variable/This is the neuron ID of the Lonw orks module.

VSD Prof ile [0]/This parameter indicates the LONMA RK functional profile

11-15 LON War ning Word

(0-FFFF) / This par ameter c onta ins LON s pecif ic w ar n ings .

2 Cycle power to the unit controller after 1)

commissioning a device, 2) de-commissioning an existing device, and 3) subsequent re-commissioning of an existing device.

3 Review the LONWORKS network parameters as

described in Table 31 below. It is recommended that remaining items in menus 8-* and 11-* remain at factory defaults. See VFD installation manual, available on www.DaikinApplied.com for further details.

Table 31: LONWORKS Network Parameters

4 Verify connection from VFD to BAS - terminals 79 (Net

A) and 80 (Net B) on top of LONWORKS Option Card. See Figure 30 for terminal locations.

5 The VFD controller is now ready for network

configuration from the BAS. Refer to the LONWORKS Operations Manual for the AGZ-D VFD Controller, which is available on www.DaikinApplied.com, for a complete points list and additional configuration information.

EEPROM; the value returns to

Note: It is recommended that remaining items in menus 8-* and 11-* remain at factory defaults. See VFD installation manual,

available on www.DaikinApplied.com for further details.

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Situation LED Activity De scription

Configured state (normal operation)

½ sec. ON, then continuously OFF

The node is conf igures and running normally.

Non-configured state Flashing ½ Hz

Node is not configures but has an application. Proceed w ith loading node.

Applicationless state

1 sec. ON, 2 sec. OFF, then continuously ON

Node has no application, the LonWorks option needs replacing or reprogramming

Watchdog res ets

Short f lash about eac h 3 sec.

Indicates problem w ith application. The LonWorks option needs replacing.

Faulty har dw are Steady ON or OFF The LonWorks option needs replacing.

Table 32: MS: Service LED (Red)

Configuring the VFD Controller for Modbus Communication

Introduction

The VFD controller (frequency controller) is a native Modbus device. In other words, it does not require any additional communication card or other hardware for integration into a building automation system (BAS) via the Modbus network. The configuration process is described in the following section. It is assumed that the user is familiar with Modbus technology and terminology.

Standard Modbus network rules apply. The network is a daisychain of unit controllers including the master (in this case, the BAS) and all slaves (VFD controller). The Modbus standard recommends that the network be terminated on each end with the characteristic impedance of the network (about 120 ohms). Follow the guidelines stated in the Modbus specifications.

Steps for Modbus Configuration

Configurable Parameters

Table 33 defines the network parameters of the Modbus

Communication Module that are available via the graphical

interface. The Modbus network address and data transmission rate (Baud Rate) are available via the local control panel. At a minimum, you must set the network address and verify the correct baud rate before establishing network communication between the VFD controller and the BAS. Change remaining parameters as required for your network.

1 Set the Modbus network parameters as described in

Table 21. It is recommended that remaining items in menus 8-* remain at factory defaults. See VFD installation manual, available on www.DaikinApplied.com for further details.

2 Cycle power to the VFD controller for changes to take

effect.

3 Verify connection from BAS to VFD - terminals 68 (+)

and 69 (-) on the main control board of the frequency converter. Refer to Figure 35.

4 The VFD controller is now ready for network

configuration from the BAS. Refer to the Modbus Operations Manual for the AGZ-D VFD Controller, which is available on www.DaikinApplied.com, for a complete points list and additional configuration information.

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Paramete r Value (Range)/Definition De fault Value

8-02 Control Source

FC Port [1]/ On-board RS-485 port FC Port [1]

8-30 Protocol

Modbus RTU [2]/The protocol setting for the communication port

FC [0]

8-31 Address

throughout the entire Modbus netw ork.

8-33 Parity/Stop Bits

Ev en parity, 1 stop bit [0]; Odd Parity, 1 Stop Bit [1]; No Parity, 1 Stop Bit [2]; No Parity, 2 Stop Bits [3]/Set to matc h the netw ork settings

Ev en parity, 1 stop bit [0]

8-32 Baud Rate

2400 - 115200/This value should be set the same as all other devices on the trunk.

9600 baud [2]

Table 33: Modbus Network Parameters

1-247/The Modbus Address of the VFD; This address must be unique

Note: Note: Remaining items in menus 8-* should likely remain at factory defaults. See VFD installation manual for further details.

Figure 31: Modbus RTU Connection

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System Maintenance

DANGER

Electric equipment can cause electric shock with a risk of severe personal injury or death. Turn off, lock out and tag all power before continuing with following service. Panels can have more than one power source.

CAUTION

Service must be performed by trained, experienced refrigeration personnel familiar with equipment operation, maintenance, correct servicing procedures, and the safety hazards inherent in this work. Causes for repeated tripping of equipment protection controls must be investigated and corrected.

Lubrication

No routine lubrication is required on pump packages. The pump motors are TEFC and permanently lubricated. The pump seal is cooled and lubricated by the pumped fluid.

Mechanical Seal

Mechanical seals require no special attention. The mechanical seal is fitted with a flush line. The seal is flushed from discharge of the pump casing and is flushed/vented to the suction on close coupled pumps.

POE type oil is used for compressor lubrication. ARNING

Do not run the pump unless properly filled with water as the mechanical seals need a film of liquid between the faces for

WARNING

POE oil must be handled carefully using proper protective equipment (gloves, eye protection, etc.) The oil must not come in contact with certain polymers (e.g. PVC), as it may absorb moisture from this material. Also, do not use oil or refrigerant additives in the system.

For unit lubrication requirements, consult the current version of the chiller operation manual at www.DaikinApplied.com.

proper operation.

Mechanical seals may 'weep' slightly at start-up. Allow the pump to continue operating for several hours and the mechanical seal to 'seat' properly prior to calling for service personnel.

Electrical Terminals

Electrical connections should be checked for tightness during initial startup and annually thereafter.

Figure 32: Pump Preventative Maintenance Schedule

PREVENTATIVE MAINTENANCE SCHEDULE

OPERATION WEEKLY

MONTHLY

(Notes)

ANNUAL

(Notes)

General

Visually inspect unit for loose or damaged components and visible leaks X Inspect thermal insulation for integrity X Clean and paint as required X

Electrical

Check contactors for pitting, replace as required X Check terminals for tightness, tighten as necessary X Clean control panel interior X Visually inspect components for signs of overheating X

Strainers

Clean strainers (Note 3) X

Notes: Monthly operations include all weekly operations.Annual (or spring start-up) operations include all weekly and monthly operations.If several monthly strainer checks indicate a clean system, the frequency can be extended.

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System Maintenance

Pump Removal

The 4392 pump must be shut down and drained in order to remove either pump's rotating assembly. If it is desired to run the remaining pump during the replacement procedure, a blanking plate and gasket can be installed to seal off the removed pump cavity. The removal procedure is as follows:

1 Stop, isolate and drain the 4392 unit, in the usual manner 2 For the pump to be serviced: 3 Isolate and disconnect the motor cable. 4 Close the flush / vent line valve and disconnect the

tubing from the adapter fitting.

5 Line mark the parts (Casing /Adapter & Adapter Motor)

to confirm re-assembly locations.

6 Remove the adapter/casing bolts and lift the rotating

assembly (motor, adapter, impeller, etc) out of the casing.

7 Remove the existing gasket and ensure the gasket

surfaces on the adapter and casing are smooth & clean.

8 Insert the 4392 blanking plate fit and cross-tighten bolts

evenly (to 50 ft-lbs)

• 6-inch impeller (PN 427804-0612 - Plate with Gasket).

• 8-inch impeller (PN 427804-0812 - Plate with Gasket)

9 Open system isolation valves and re-start the duty pump.

10 Reverse process when repaired rotating assembly is

ready for installation.

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Daikin Applied Training and Development

Now that you have made an investment in modern, efficient Daikin Applied equipment, its care should be a high priority. For training information on all Daikin Applied HVAC products, please visit us at www.DaikinApplied.com and click on Training, or call 540-248-9646 to speak with the Training Department.

Warranty

All Daikin Applied equipment is sold pursuant to its standard terms and conditions of sale, including Limited Product Warranty. Consult your local Daikin Applied sales representative for warranty details. To find your local Daikin Applied representative, go to www.DaikinApplied.com.

Aftermarket Services

To find your local parts office, visit www.DaikinApplied.com or call 800-37PARTS (800-377-2787).

To find your local service office, visit www.DaikinApplied.com or call 800-432-1342.

This document contains the most current product information as of this printing. For the most up-to-date product information, please go to www.DaikinApplied.com.