Goodman AGZ120E Installation Manual

Installation, Operation,
IOM 1206-6
and Maintenance Manual
Trailblazer™ Air-Cooled Scroll Chillers
Model AGZ, E Vintage 30 to 240 Tons (100 to 840 kW) HFC-410A Refrigerant 50/60 Hz
Group: Chiller
Part Number: IOM1206-6
Date: December 2015
Table of ConTenTs
Table of ConTenTs
Installation and Application Information ..........3
Dimensions and Weights - Packaged Units ......15
Refrigerant Charge...........................23
Isolator Information ..........................24
Pressure Drop Data ..........................27
Electrical Data...............................29
Unit Controller Operation .....................38
Sequence of Operation .......................49
Unit Functions ..............................56
Circuit Functions ............................65
Table of ConTenTs
Alarms .....................................74
Using the Controller..........................78
Optional Low Ambient Fan VFD ................81
Startup and Shut-down Procedures .............87
Component Operation ........................89
Unit Maintenance ............................91
Troubleshooting Chart .......................97
Warranty Registration Form (Scroll).............99
Manufactured in an ISO 9001 & ISO 14001 certied facility
©2015 Daikin Applied. Illustrations and data cover the Daikin Applied product at the time of publication and we reserve the right to make changes in design and construction at any time without notice.
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Job Name
Installation Location
Customer Order Number
Model Number(s)
G.O. Number(s)
Chilled Water
Yes
No
N/A
Initials
Piping Complete
Water strainer : Shell & Tube Evaporators 0.125”(3.175mm) or smaller perforations
Brazed Plate Evaporator 0.063” (1.6mm) or smaller perforations
Water System filled, flushed and vented
Pumps installed and operational (rotation checked, strainers cleaned)
Controls operational (3-way valves, face/bypass dampers, bypass valves, etc.)
Water system operated and tested; flow meets unit design requirements
Flow switch installed and wired
Vent installed on evaporator
Glycol at design %
Electrical
Yes
No
N/A
Initials
Building controls operational
*Power leads connected to power block or optional disconnect
Power leads have been checked for proper phasing and voltage
All interlock wiring complete and compliant with Daikin specifications
Power applied at least 24 hours before startup
Oil heaters energized at least 24 hours before startup
Chiller components (EXV Sensors Transducers) installed and wired properly.
*Wiring complies with National Electrical Code and local codes (See Notes)
Remote EXV wired with shielded cable
Miscellaneous
Yes
No
N/A
Initials
Unit control switches all off
Remote Evaporator /Condenser Piping factory reviewed
All refrigerant components/piping leak tested, evacuated and charged
Thermometers, wells, gauges, control, etc., installed
Minimum system load of 80% capacity available for testing/adjusting controls
Document Attached: Technical Breakdown from Selection Software
Document Attached: Final Order Acknowledgement
Document Attached: Remote piping approval
Notes: The most common problems delaying start-up and affecting unit reliability are:
3. Items on this list incorrectly acknowledged resulting in delayed start and possible extra expenses incurred by return trips.
Contractor Representative
Daikin Applied Sales Representative
Signed:
Signed:
Name:
Name:
Company:
Company:
Date:
Date:
Phone/Email:
Phone/Email:
Pre-Start Checklist – Scroll Compressor Chillers
Must be completed, signed and provided to Daikin Applied at least 2 weeks prior to requested start date.
1. Field installed compressor motor power supply leads too small. Questions: Contact the local Daikin sales representative*. State size, number and type of conductors and conduits installed:
Cut Here
a. From Power supply to chiller
* Refer to NEC Article 430-22 (a)
2. Remote Evaporator piping incomplete or incorrect. Provide approved piping diagrams.
©2013 Daikin Applied Form SF01017 P/N 331977001 22OCT2013

InsTallaTIon and applICaTIon InformaTIon

General Description
Daikin Trailblazer™ air-cooled water chillers are complete, self­contained, automatic chillers designed for outdoor installation. Packaged units are completely assembled, factory wired, charged, and tested.
NOMENCLATURE
A G Z XXX E D SM
Air-Cooled
Global Design
Scroll Compressor
Nominal Tons
Design Vintage
WARNING
Installation is to be performed by qualied personnel who are
familiar with local codes and regulations.
CAUTION
Sharp edges on unit and coil surfaces are a potential hazard to personal safety. Avoid contact with them.
InsTallaTIon and applICaTIon InformaTIon
The electrical control center includes all equipment protection and operating controls necessary for dependable automatic operation.
Application
SM = Standard Efciency Packaged Unit HM = High Efciency Packaged Unit
# of Compressors D = Tandem per Circuit T = Trio per Circuit
Figure 1: Suggested Pushing Arrangment
Blocking is required across full width
Additional Manual
This manual covers the installation, of dual circuit, AGZ-EH packaged, scroll compressor chillers using R-410A.
Information for units with either the pump package or remote evaporator options can be found at www.DaikinApplied.com.
Inspection
Check all items carefully against the bill of lading. Inspect all units for damage upon arrival. Report shipping damage
and le a claim with the carrier. Check the unit nameplate
before unloading, making certain it agrees with the power supply available. Daikin Applied is not responsible for physical damage after the unit leaves the factory.
Handling
Be careful to avoid rough handling of the unit. Do not push or pull the unit from anything other than the base. Block the pushing vehicle away from the unit to prevent damage to the sheet metal cabinet and end frame (see Figure 1).
To lift the unit, 2-1/2” (64mm) diameter lifting eyes are provided on the base of the unit. Arrange spreader bars and cables to prevent damage to the condenser coils or cabinet (see Figure
2).
CAUTION
All lifting locations must be used to prevent damage to unit.
Figure 2: Required Lifting Arrangement
Number of fans and rigging holes may vary
SPREADER BARS REQUIRED FOR EACH PAIR OF LIFTING LUGS (USE CAUTION)
from this diagram. The lifting method will remain the same.
MUST USE THESE RIGGING HOLES (BE AWARE OF CONTROL BOX LOCATION)
DANGER
Do not stand beneath the unit while it is being lifted or installed.
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InsTallaTIon and applICaTIon InformaTIon
Operating and Standby Limits
Table 1: Operating Limits
Maximum standby ambient temperature 131°F (55°C)
Maximum operating ambient temperature 105°F (41°C)
-with optional high ambient package (see information under High Ambient Operation) 125°F (52°C)
Minimum operating ambient temperature (standard control) 32°F (0°C)
Minimum operating ambient temperature (with optional low-ambient control) -10°F (-23°C)
Leaving chilled water temperature 40°F to 65°F (4°C to 18°C)
Leaving chilled uid temperatures (with anti-freeze) - Note that in cases of high ambient
temperature, the lowest leaving water temperature settings may be outside of the chiller operating envelope; consult Daikin Tools to ensure chiller is capable of the required lift.
Operating chilled water delta-T range 6°F to 16°F (3.3°C to 8.9°C)
Maximum evaporator operating inlet uid temperature 81°F (27°C)
Maximum evaporator non-operating inlet uid temperature 100°F (38°C)
15°F to 65°F (-9°C to 18°C)
Unit Placement
Trailblazer™ units are for outdoor applications and can be mounted either on a roof or at ground level. For roof mounted applications, install the unit on a steel channel or I-beam frame to support the unit above the roof. For ground level applications, install the unit on a substantial base that will not settle. Use a one-piece concrete slab with footings extended below the frost line. Be sure the foundation is level within 0.5” (13 mm) over its length and width. The foundation must be strong enough to support the unit weight - see “Dimensions
and Weights - Packaged Units” on page 15.
Service Clearance
Sides
30-70 Ton Models: Minimum of 4 feet (1.2 meters)
75-240 Ton Models: It is highly recommended to
provide a minimum of 8 feet (2.4 meters) on one side to allow for coil replacement. Coils can be removed from the top, allowing a minimum of 4 feet (1.2 meters) of side clearance; however, the unit performance may be derated.
Control Panel End
All Models: Minimum of 4 feet (1.2 meters)
Opposite Control Panel End
30-70 Ton Models with Microchannel Coils: Minimum
of 7.5 feet (2.3 meters)
75-180 Ton Models: Minimum of 4 feet (1.2 meters)
190-240 Ton Models: Minimum of 8 feet (2.4 meters) for
evaporator removal
Figure 3: Service Clearance
075-240 Ton Models: 8ft (2.4 m) recommended on one side
Minimum = 7.5 ft (2.3 m)
for models 030-070
with Microchannel Coils
Minimum = 4 ft (1.2 m)
for models 075-180
Minimum = 8 ft (2.4 m)
for models 190-240
Minimum = 4 ft (1.2 m)
Minimum = 4 ft (1.2 m)
Minimum = 4 ft
(1.2 m)
Control Panel
Spacing Requirements
Sufcient clearance must be maintained between the unit
and adjacent walls or other units to allow the required unit air
ow to reach the coils. Failure to do so will result in a capacity
reduction and an increase in power consumption. No solid obstructions are allowed above the unit at any height, see page
7 for details.
Graphs on the following pages give the minimum clearance for different types of installations and also capacity reduction and power increase if closer spacing is used. The clearance requirements shown are a general guideline and cannot account for all scenarios. Such factors as prevailing winds, additional equipment within the space, design outdoor air temperature, and numerous other factors may require more clearance than what is shown.
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InsTallaTIon and applICaTIon InformaTIon
D
% Capacity Reduction
AGZ190-210E AGZ225-240E
AGZ190-210E AGZ225-240E
Case 1: Building or Wall on One Side of Unit
NOTE: Assumes a solid height wall taller than unit. Refer to
Case 4 for partial wall openings.
For models AGZ030-100E, maintain a 4 feet minimum from a wall of any height.
For models AGZ110-130E, maintain a 6 feet minimum from a wall of any height.
For models AGZ140-240E, maintain a 8 feet minimum from a wall of any height.
Figure 4: Building or Wall on One Side of Unit
Height
of
Wall
Distance Between
Wall and
Unit
Case 2: Two Units, Side-by-Side
For models 030-180, there must be a minimum of 4 feet between two units placed side-by-side; however, performance may be affected at this distance. For models 190-210, the minimum is 6 feet as closing spacing may cause air recirculation and elevated condenser pressure. Assuming the requirement of one side having at least 8 feet of
service clearance is met, Case 2 gures show performance
adjustments as the distance between two units increases.
Figure 5: Two Units, Side-by-Side
Figure 6: Case 2 - Full Load Capacity Reduction
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0.0 4 5 6 8
Full Load Capacity Reduction
Distance Between Units (ft)
AGZ030-070E AGZ075-100E AGZ110-130E AGZ140-180E
Figure 7: Case 2 - Power Increase
4.5
4.0
3.5
3.0
2.5
2.0
1.5
% Power Increase
1.0
0.5
0.0 4 5 6 8
Power Increase
Distance Between Units (ft)
AGZ030-070E AGZ075-100E AGZ110-130E AGZ140-180E
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InsTallaTIon and applICaTIon InformaTIon
Distance from Wall to Unit (ft)
Case 3: Three or More Units, Side-by-Side
For all models, there must be a minimum distance between any units placed side-by-side; however, performance may be affected at this distance. Minimum distances are: models 030
to 070 - 4 feet, models 075 to 100 - 5 feet, models 110 to 240
- 6 feet. Figure 9 and Figure 10 depict Case 3 performance adjustments as the distance between units increases.
NOTE: Data in Figure 9 and Figure 10 is for the middle unit
with a unit on each side. See Case 2 adjustment factors for the two outside units.
Figure 8: Three or More Units, Side-by-Side
Figure 9: Case 3 - Full Load Capacity Reduction
6.0
5.0
4.0
3.0
2.0
% Capacity Reduction
1.0
0.0 4 5 6 8
Full Load Capacity Reduction
Distance Between Units
AGZ030-035E AGZ040-070E AGZ075-100E AGZ0110-130E AGZ140-180E AGZ190-210E AGZ225-240E
Case 4: Open Screening Walls
Decorative screening walls are often used to help conceal a unit either on grade or on a rooftop. When possible, design these walls such that the combination of their open area and distance from the unit (see Figure 11) do not require performance adjustment. If the wall opening percentage is less than recommended for the distance to the unit, it should be considered as a solid wall. It is assumed that the wall height is equal to or less than the unit height when mounted on its base support. If the wall height is greater than the unit height, see Case 5: Pit Installation for performance adjustment factors. The distance from the sides of the unit to the side walls must
be sufcient for service, such as opening control panel doors.
For uneven wall spacing, the distance from the unit to each wall can be averaged providing no distance is less than 4 feet. Values are based on walls on all four sides.
Figure 11: Case 4 - Allowable Wall Open Area
Wall Free Area vs. Distance
9.0
8.0
7.0
6.0
5.0
4.0
3.0 0 10 20 30 40 50
% Open Wall Area
AGZ030-070E AGZ075-100E AGZ110-130E AGZ140-180E AGZ190-240E
Figure 10: Case 3 - Power Increase
8.0
7.0
6.0
5.0
4.0
3.0
% Power Increase
2.0
1.0
0.0 4 5 6 8
AGZ030-035E AGZ040-070E AGZ075-100E AGZ0110-130E AGZ140-180E AGZ190-210E AGZ225-240E
Power Increase
Distance Between Units (ft)
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InsTallaTIon and applICaTIon InformaTIon
0.0
1.0
2.0
3.0
4.0
5.0
6.0
08101213
14
% Capacity Reduction
Depth of Pit / Wall Height (ft)
Full Load Capacity Reduction (AGZ030-070E)
Dis tance = 4 ft
Dis tance = 5 ft
Dis tance = 6 ft
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
08101213
14
% Pow er Incr ease
Depth of Pit / Wall Height (ft)
Power Increase (AGZ030-070E)
Dis tance = 4 ft
Dis tance = 5 ft
Dis tance = 6 ft
0.0
1.0
2.0
3.0
4.0
5.0
6.0
08101213
14
% Capacity Reduction
Depth of Pit / Wall Height ft)
Full Load Capacity Reduction (AGZ075
-130E)
Dis tance = 5 ft
Dis tance = 6 ft
Dis tance = 8 ft
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
08101213
14
% Pow er Incr ease
Depth of Pit / Wall Height (ft)
Power Increase (AGZ075-130E)
Dis tance = 5 ft
Dis tance = 6 ft
Dis tance = 8 ft
Case 5: Pit Installation
Pit installations can cause operating problems resulting from
air recirculation and restriction and require care that sufcient
air clearance is provided, safety requirements are met and service access is provided. A solid wall surrounding a unit is substantially a pit and this data should be used.
Steel grating is sometimes used to cover a pit to prevent accidental falls or trips into the pit. The grating material and installation design must be strong enough to prevent such accidents, yet provide abundant open area to avoid recirculation problems. Have any pit installation reviewed by the Daikin Applied sales representative prior to installation to
ensure it has sufcient air-ow characteristics and approved by
the installation design engineer to avoid risk of accident.
Models AGZ030-070E:
The Case 5 gures for models AGZ030-070E show adjustment
factors for pit/wall heights of 4 feet, 5 feet, and 6 feet.
Figure 12: Case 5 - Full Load Capacity Reduction (AGZ030E-070E)
Figure 14: Case 5 - Pit Installation
Models AGZ075-130E:
The Case 5 gures for models AGZ075-130E show adjustment
factors for pit/wall heights of 5 feet, 6 feet, and 8 feet.
Figure 15: Case 5 - Full Load Capacity Reduction (AGZ075-130E)
Figure 13: Case 5 - Power Increase (AGZ030-070E)
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Figure 16: Case 5 - Power Increase (AGZ075-130E)
Models AGZ140-240E:
% Capacity Reduction
% Capacity Reduction
The Case 5 gures for models AGZ140-240E show adjustment
factors for pit/wall heights of 6 feet, 8 feet, and 10 feet.
InsTallaTIon and applICaTIon InformaTIon
Figure 17: Case 5 - Full Load Capacity Reduction (AGZ140-180E)
6.0
5.0
4.0
3.0
2.0
1.0
0.0
Full Load Capacity Reduction (AGZ140-180E)
0 8 10 12 13 14
Depth of Pit / Wall Height (ft)
Distance = 6 ft Distance = 8 ft Di stance = 10 ft
Figure 18: Case 5 - Full Load Capacity Reduction (AGZ190-240E)
7.0
6.0
5.0
4.0
3.0
2.0
1.0
0.0
Full Load Capacity Reduction (AGZ190-240E)
0 8 10 12 13 14
Depth of Pit / Wall Height (ft)
Distance = 6 ft Distance = 8 ft Distance = 10 ft
Figure 19: Case 5 - Power Increase (AGZ140-210E)
9.0
8.0
7.0
6.0
5.0
4.0
3.0
% Power Increase
2.0
1.0
0.0 0 8 10 12 13 14
Power Increase (AGZ140-210E)
Depth of Pit / Wall Height (ft)
Distance = 6 ft Distance = 8 ft Distance = 10 ft
Figure 20: Case 5 - Power Increase (AGZ225-240E)
11.0
10.0
9.0
8.0
7.0
6.0
5.0
4.0
3.0
% Power Increase
2.0
1.0
0.0 0 8 10 12 13 14
Power Increase (AGZ225-240E)
Depth of Pit / Wall Height (ft)
Distance = 6 ft Distance = 8 ft Distance = 10 ft
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Chilled Water Piping
CAUTION
To prevent damage to the evaporator and potential chiller failure, a supply strainer is required in the inlet water piping which connects to this evaporator. This strainer must be installed prior to operation of the chilled liquid pumps.
Field installed water piping to the chiller must include:
• A cleanable strainer installed at the water inlet to the evaporator to remove debris and impurities before they reach the evaporator. Install cleanable strainer within 5 feet (1500 mm) of pipe length from the evaporator inlet connection and downstream of any welded connections (no welded connections between strainer and evaporator).
• AGZ-E models 030-180 require a strainer with perforations no larger than 0.063” (1.6 mm) diameter and models 190-240 require a strainer with perforations no larger than 0.125” (3.175 mm) diameter. See the Inlet Strainer Guidelines on page 10 for more information.
A water ow switch must be installed in the horizontal piping of the supply (evaporator outlet) water line to avoid
evaporator freeze-up under low or no ow conditions. The ow switch may be ordered as a factory-installed option, a eld-installed kit, or may be supplied and installed in the eld. See page 12 for more information.
• Piping for units with brazed-plate evaporators must have a drain and vent connection provided in the bottom of the lower connection pipe and to the top of the upper connection pipe respectively, see Figure 21. These evaporators do not have drain or vent connections due to their construction. Purge air from the water system
before unit start-up to provide adequate ow through the
evaporator.
• Adequate piping support, independent from the unit,
InsTallaTIon and applICaTIon InformaTIon
to eliminate weight and strain on the ttings and
connections.
It is recommended that the eld installed water piping to the chiller include:
• Thermometers at the inlet and outlet connections of the evaporator.
• Water pressure gauge connection taps and gauges at the inlet and outlet connections of the evaporator for measuring water pressure drop.
• Shutoff valves are necessary to isolate the unit from the piping during unit servicing.
• Minimum bends and changes in elevation to minimize pressure drop.
• An expansion tank or regulating valve to maintain adequate water pressure
• Vibration eliminators in both the supply and return water lines to reduce transmissions to the building.
• Flush the system water piping thoroughly before making connections to the unit evaporator.
• Piping insulation, including a vapor barrier, helps prevent condensation and reduces heat loss.
• Regular water analysis and chemical water treatment for the evaporator loop is recommended immediately at equipment start-up.
NOTE: Failure to follow these measures may result in
performance and reliability issues.
WARNING
Daikin Applied recommends against the use of PVC and CPVC piping for chilled water systems. In the event the pipe is exposed to POE oil used in the refrigerant system, the pipe can be chemically damaged and pipe failure can occur. .
Figure 21: Typical Piping, Brazed-Plate Evaporator
Air
Vent
Strainer
Inlet
P
Vibration
Eliminators
Isolation
Valves
Outlet
Flow
Switch
Drain
WELDED PIPE CONNECTIONS ARE NOT ALLOWED BETWEEN THE STRAINER AND EVAPORATOR DUE TO THE CHANCE OF SLAG ENTERING THE EVAPORATOR
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Typical Piping, Shell and Tube Evaporator
CHANCE OF SLAG ENTERING THE EVAPORATOR
InsTallaTIon and applICaTIon InformaTIon
VENT
3/8” PIPE PLUG
OUTLET
INLET
VIBRATION
ELIMINATOR
DRAIN
PROTECT ALL FIELD PIPING
AGAINST FREEZING
WELDED PIPE CONNECTIONS ARE NOT ALLOWED BETWEEN THE STRAINER AND EVAPORATOR DUE TO THE
WATER
STRAINER
Inlet Strainer Guidelines
An inlet water strainer kit must be installed in the chilled water piping before the evaporator inlet. Several paths are available to meet this requirement:
1. Factory installed option is available - models 030 to 180.
2. A eld-installed kit shipped-loose with the unit is available
for all unit sizes and consists of:
• Y-type area strainer with 304 stainless steel perforated basket, Victaulic pipe connections and strainer cap [a strainer with perforations no larger than 0.063” (1.6 mm) diameter for AGZ-E models 030-180, a strainer with perforations no larger than 0.125” (3.175 mm) diameter for AGZ-E models 190-240].
Extension pipe with two Schrader ttings that can be
used for a pressure gauge and thermal dispersion ow switch. The pipe provides sufcient clearance from the
evaporator for strainer basket removal.
• ½-inch blowdown valve
• Two grooved clamps
Both are sized per Table 2 and with the pressure drop shown in the Strainer Pressure Drop graph. Connection sizes are given in the Dimensions and Weights section on page 15.
3. A eld-supplied strainer that meets specication and
installation requirements of this manual.
LEAVING FLUID TEMP. SENSOR
VIBRATION
ELIMINATOR
FLOW
VALVED
PRESSURE
GAUGE
GATE
VALV E
BALANCING
FLOW
SWITCH
VALV E
Figure 22: Factory Installed Strainer
Figure 23: Strainer Pressure Drop
100.0
10.0
Pressure Drop ( ft)
1.0
GATE
VALV E
FLOW
2.5 in
3.0 in
4.0 in
8.0 in.
Table 2: Strainer Data
Trailblazer™
Model
030-070E 2.5 (64) 0.063 (1.6) Y Y
075-130E 3.0 (76) 0.063 (1.6) Y Y
140-180E 4.0 (102) 0.063 (1.6) Y Y
190-240E 8.0 (203) 0.125 (3.175) N Y
Strainer Size
in (mm)
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Minimum
perforation size
in (mm)
Factory
Installed
Option
Field
Installed
Option
0.1
10.0 100.0 1000.0
Flow Rate (gpm)
InsTallaTIon and applICaTIon InformaTIon
Water Flow Limitations
Constant Evaporator Flow
The evaporator ow rates and pressure drops shown on page
28 for various system designs. The maximum ow rate and
pressure drop are based on a 6°F temperature drop. Flow rates above the maximum values will result in unacceptable pressure drops and can cause excessive erosion, potentially leading to failure.
The minimum ow and pressure drop is based on a full load evaporator temperature drop of 16°F. Evaporator ow rates below the minimum values can result in laminar ow causing
low pressure alarms, scaling and poor temperature control.
Variable Evaporator Flow
Reducing evaporator ow in proportion to load can reduce system power consumption. The rate of ow change should be a maximum of 10 percent of the ow per minute. For example, if the maximum design ow is 200 gpm and it will be reduced to a ow of 140 gpm, the change in ow is 60 gpm. Ten percent of
200 gpm equals 20 gpm change per minute, or a minimum of
three minutes to go from maximum to desired ow. The water ow through the evaporator must remain between the minimum
and maximum values listed in Table 11 on page 28. If ow drops below the minimum allowable, large reductions in heat
transfer can occur. If the ow exceeds the maximum rate,
excessive pressure drop and tube erosion can occur. See unit set point information in See Variable Evaporator Flow on page
56
System Water Volume Considerations
All chilled water systems need adequate time to recognize a load change, respond to the change and stabilize to avoid undesirable short cycling of the compressors or loss of temperature control. In air conditioning systems, the potential for short cycling usually exists when the building load falls below the minimum chiller plant capacity or on close-coupled systems with very small water volumes. Some of the things the designer should consider when looking at water volume are the minimum cooling load, the minimum chiller plant capacity during the low load period and the desired cycle time for the compressors. Assuming that there are no sudden load changes and that the chiller plant has reasonable turndown, a rule of thumb of “gallons of water volume equal to two to
three times the chilled water gpm ow rate” is often used. A
storage tank may have to be added to the system to reach the recommended system volume. Refer to AG 31-003 for method of calculating “Minimum Chilled Water Volume”.
BAS should enable chiller only when there is a cooling demand.
Evaporator Freeze Protection
Evaporator freeze-up can be a concern in the application of air-cooled water chillers in areas experiencing below freezing temperatures. To protect against freeze-up, insulation and an electric heater are furnished with the evaporator. Models 030 through 180 have an external plate heater and thermostat. Models 190 through 240 have immersion heaters with a thermostat. These heaters help protect the evaporator down to
-20°F (-29°C) ambient air temperature. The evaporator heater cable is factory wired to the 115 volt control circuit transformer in the control box. A 115V power source for the heater and controls may also be supplied from a separate power feed to
maximize unit protection if desired. Refer to the eld wiring
diagram on page 30 for additional information on supplying a separate 115V power feed.
Operation of the heaters is automatic through the sensing thermostat that energizes the evaporator heaters for protection against freeze-up. Unless the evaporator is drained in the winter or contains an adequate concentration of anti-freeze, the disconnect switch to the evaporator heater must not be open.
Although the evaporator is equipped with freeze protection, it does not protect water piping external to the unit or the evaporator itself if there is a power failure or heater burnout, or if the chiller is unable to control the chilled water pumps. Use one of the following recommendations for additional freeze protection:
1. If the unit will not be operated during the winter, drain the
evaporator and chilled water piping and ush with glycol.
2. Add a glycol solution to the chilled water system. Burst protection should be approximately 10°F below minimum design ambient temperature.
3. Insulate the exposed piping.
4. Add thermostatically controlled heat by wrapping the lines with heat tape.
5. When glycol is added to the water system for freeze protection, the refrigerant suction pressure will be lower, cooling performance less, and water side pressure drop greater. If the percentage of glycol is high, or if propylene is used instead of ethylene glycol, the added pressure drop and loss of performance could be substantial. When Glycol or Ice are selected as Unit Mode, the MicroTech® III control will automatically reset the available range for the Leaving Water Temperature, Freezestat and Evaporator Pressure settings.
www.DaikinApplied.com 11 IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS
InsTallaTIon and applICaTIon InformaTIon
Chilled Water Pump
It is important that the chilled water pumps be wired to, and controlled by, the chiller’s microprocessor. When equipped with optional dual pump output, the chiller controller has the capability to selectively send the signal to a pump relay (by others) to start pump A or B or automatically alternate pump selection and also has standby operation capability. The controller will energize the pump whenever at least one circuit on the chiller is enabled to run, whether there is a call for cooling or not. This helps ensure proper unit start-up sequence. he pump will also be turned on when the water temperature
goes below the Freeze Setpoint for longer than a specied time
to help prevent evaporator freeze-up. Connection points are shown in the Field Wiring Diagram beginning on page 30.
CAUTION
Adding glycol or draining the system is the recommended method of freeze protection. If the chiller does not have the ability to control the pumps and the water system is not drained in temperatures below freezing, catastrophic evaporator failure may occur.
Failure to allow pump control by the chiller may cause the following problems:
1. If any device other than the chiller attempts to start the
chiller without rst starting the pump, the chiller will lock
out on the No Flow alarm and require manual reset.
2. If the chiller evaporator water temperature drops below the “Freeze setpoint” the chiller will attempt to start the water pumps to avoid evaporator freeze. If the chiller does not have the ability to start the pumps, the chiller
will alarm due to lack of water ow.
3. If the chiller does not have the ability to control the pumps and the water system is not to be drained in temperatures below freezing or contain glycol, the chiller may be subject to catastrophic evaporator failure due to freezing. The freeze rating of the evaporator is based on the evaporator heater and pump operation. The external brazed plate heater or shell and tube immersion heater itself may not be able to properly protect the evaporator from freezing without circulation of water.
Flow Switch
All chillers require a chilled water ow switch to check that there is adequate water ow through the evaporator ant to shut
the unit down if there isn’t. There are two options for meeting this requirement.
1. A factory-mounted thermal dispersion ow switch.
2. A “paddle” type ow switch is available from Daikin
Applied for eld mounting and wiring. Wire from switch
terminals Y and R to the unit control panel terminals
shown on the eld wiring diagrams, page 30 and page
31. Mount the ow switch in the leaving water line to
shut down the unit when water ow is interrupted. A ow
switch is an equipment protection control and should never be used to cycle a unit.
Installation should be per manufacturer’s instructions included with the switch. Flow switches should be calibrated to shut off
the unit when operated below the minimum listed ow rate for
the unit as listed on page 28.
There is also a set of normally closed contacts on the switch that can be used for an indicator light or an alarm to indicate
when a “no ow” condition exists. Freeze protect any ow
switch that is installed outdoors. Differential pressure switches are not recommended for outdoor installation. They can freeze
and not indicate a no-ow conditions.
Glycol Solutions
The use of a glycol/water mixture in the evaporator to prevent
freezing will reduce system capacity and efciency, as well
as increase pressure drop. The system capacity, required
glycol solution ow rate, and pressure drop with glycol may be
calculated using the following formulas and tables.
Glycol Flow Rate = Capacity Tons X Flow Correction Factor
(gpm) 0.00429 x ΔT
1. Capacity - Multiply the capacity based on water by the
Capacity correction factor from Table 3 or Table 4.
2. Flow - Multiply the water evaporator ow by the Flow
correction factor from Table 3 or Table 4 to determine
the increased evaporator ow due to glycol. If the ow is
unknown, it can be calculated from the above equation.
3. Pressure drop - Multiply the water pressure drop from
Table 11 by Pressure Drop correction factor from Table 3 or Table 4. High concentrations of propylene glycol at
low temperatures may cause unacceptably high pressure drops.
4. Power - Multiply the water system power by Power
correction factor from Table 3 or Table 4.
IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS 12 www.DaikinApplied.com
InsTallaTIon and applICaTIon InformaTIon
Test coolant with a clean, accurate glycol refractometer to determine the freezing point. Obtain percent glycol from the freezing point table below. It is recommended that a minimum of 25% solution by weight be used for protection against corrosion or that additional compatible inhibitors be added. Concentrations above 35% do not provide any additional burst protection and should be carefully considered before using.
Reset the freezestat setting to 6 °F (3.3 °C) below the leaving chilled water setpoint temperature after the glycol percentage
is veried safe for the application.
CAUTION
Do not use an automotive-grade antifreeze. Industrial grade glycols must be used. Automotive antifreeze contains inhibitors which will cause plating on the copper tubes within the chiller evaporator. The type and handling of glycol used must be consistent with local codes.
Table 3: Ethylene Glycol Factors
E.G. Freeze Point
% °F °C
10 26 -3.3 0.997 0.999 1.028 1.090
20 18 -7.8 0.993 0.997 1.059 1.216
30 7 -14 0.987 0.995 1.094 1.379
40 -7 -22 0.981 0.993 1.132 1.557
50 -28 -33 0.972 0.990 1.174 1.811
Cap Power Flow PD
Low Ambient Operation
Compressor staging is adaptively determined by system load, ambient air temperature, and other inputs to the MicroTech® III control. The standard minimum ambient temperature is 32°F (0°C). A low ambient option with fan VFD allows operation down to -10°F (-23°C). The minimum ambient temperature is based on still conditions where the wind is not greater than 5 mph. Greater wind velocities will result in reduced discharge pressure, increasing the minimum operating ambient temperature. Field installed louvers are available and recommended to help allow the chiller to operate effectively down to the ambient temperature for which it was designed.
High Ambient Operation
Trailblazer™ units for high ambient operation (105°F to 125°F, 40°C to 52°C) require the addition of the optional high ambient
package that includes a small fan with a lter in the air intake
to cool the control panel.
All units with the optional VFD low ambient fan control automatically include the high ambient option. Note that in cases of high ambient temperature, capacity could be reduced or the lowest leaving water temperature settings may be outside of the chiller operating envelope; consult Daikin Tools to ensure chiller is capable of the required lift.
Table 4: Propylene Glycol Factors
P.G. Freeze Point
% °F °C
10 26 -3.3 0.995 0.998 1.011 1.025
20 19 -7.2 0.988 0.995 1.030 1.150
30 9 -13 0.979 0.992 1.056 1.375
40 -5 -21 0.968 0.988 1.090 1.701
50 -27 -33 0.955 0.983 1.131 2.128
Cap Power Flow PD
www.DaikinApplied.com 13 IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS
InsTallaTIon and applICaTIon InformaTIon
Condenser Coil Options and Coating Considerations
The standard coils on the Trailblazer™ chiller are an all
aluminum alloy microchannel design with a series of at tubes containing multiple, parallel ow microchannels layered
between the refrigerant manifolds. The microchannel coils are
designed to withstand 1000+ hour acidied synthetic sea water fog (SWAAT) test (ASTM G85-02) at 120°F (49°C) with 0% n
loss and develop no leaks.
Should the standard microchannel coil not meet the corrosion requirements for the application, additional coil options are available.
Aluminum n/copper tube coils consist of 3/8 inch (10 mm) seamless copper tubes mechanically bonded into plate-type
aluminum ns. The ns have full drawn collars to completely cover the tubes. The aluminum n/copper tube option is best
suited for non-corrosive environments, and can be repaired onsite. This option is only available for models AGZ030-070E.
Figure 24: Aluminum Fin/Copper Tube Coils
BlackFin™ coils include aluminum ns pre-coated with a
durable phenolic epoxy coating. In addition to providing a
durable coating on the n material, the BlackFin™ coils provide and epoxy barrier between the aluminum n stock and the
copper tube, to prevent the galvanic corrosion that can occur between the dissimilar metals. This option will provide a 1000+ hour salt spray rating per ASTM B117-90. The BlackFin™ option provides enhanced protection in mildly corrosive environments. This option is only available for models AGZ030­070E.
Copper-n coils consist of 3/8 inch (10 mm) seamless copper
tubes mechanically bonded into plate-type copper ns. The ns
have full drawn collars to completely cover the tubes. Since
the n and the tube materials are similar, the opportunity for galvanic corrosion is eliminated. The copper n/copper tube
option may be used in marine environments; however this option is not well suited for industrial or chemical atmospheric contamination. This option is only available for models AGZ030-070E.
ElectroFin® coil coating is a water-based extremely exible
and durable epoxy polymer coating uniformly applied to all coil surfaces through a multi-step, submerged electrostatic coating process. ElectroFin® condenser coils provide a 5000+ hour salt spray resistance per ASTM B117-90, applied to both the coil and the coil frames. The ElectroFin® coated coils also receive a UV-resistant urethane top-coat to provide superior resistance to degradation from direct sunlight. This coil coating option provides the best overall protection against corrosive marine, industrial or combined atmospheric contamination. This coating option may be applied to any of the untreated coil options offered, to provide excellent longevity and resistance to corrosion.
Table 5: Coil/Coating Selection Matrix
Coil Option
Standard Microchannel +++ - - -
Alum. Fin/Copper Tube
Copper Fin/Copper Tube
™5
BlackFin
ElectroFin
®
Non-
Corrosive
5
+++ - - -
5
+++ +++ - -
+++ + + -
+++ +++ +++ ++
Unpolluted
1
Marine
2
Industrial
Combined
3
Marine-
Industrial
NOTE:
1. Non-corrosive environments may be estimated by the appearance of existing equipment in the immediate area where the chiller is to be placed.
2. Marine environments should take into consideration proximity to the shore as well as prevailing wind direction.
3. Industrial contaminants may be general or localized, based on the immediate source of contamination (i.e. diesel fumes due to proximity to a loading dock).
4. Combined marine-industrial are inuenced by proximity to shore, prevailing winds, general and local sources of contamination.
5. Available for models AGZ030-070E only.
4
IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS 14 www.DaikinApplied.com

dImensIons and WeIghTs - paCkaged UnITs

BLANK PANELS ARE
M1 - M4, ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE
COMPRESSORS
LOCATIONS
TOP VIEW WITH
COILS AND
OPERATING
WEIGHT
LBS (KG) LBS (KG) L1 L2 L 3 L4 M1 M2 M3 M4
AGZ030E 2947 (1337) 2960 (1343) 1011 (459) 799 (362) 635 (288) 502 (228) 980 (445) 775 (352) 673 (305) 532 (241)
AGZ035E 2873 (1303) 2887 (1310) 1051 (477) 861 (391) 528 (240) 433 (196) 1005 (456) 824 (374) 581 (264) 476 (216)
PACKAGE UNITS WITH MICROCHANNEL COILS
LIFTING (SHIPPING) WEIGHT BY CORNER LBS (KG) MOUNTING (OPERATING) WEIGHT LBS (KG)
Figure 25: AGZ030E - AGZ035E
CG LOCATION, IN (MM)
X Y Z
0B
334547101
AGZ-E, 4 FANS
MOUNTING WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR WATER INCLUDED.
NOTE: LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS.
SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
PACKAGE UNITS WITH MICROCHANNEL COILS
AGZ030E 38.9 (988) 44.5 (1130) 40.9 (1039)
AGZ035E 39.7 (1008) 45.5 (1156) 38.1 (968)
UNIT MODEL
dImensIons and WeIghTs - paCkaged UnITs
2546
100.2
94.1
2389
(VICTAULIC)
497
64
19.6
2.5
2X
22
370
165
KNOCKOUTS
.875
8.2
209
REF.
71.8
A B
1822
CONTROL
BOX
EVAP. DIMENSIONS IN (MM) CONNE CTION SIZE
AGZ030E 24.2 (615) 2.9 (74) 2.5 (64)
AGZ035E 23.5 (597) 2.2 (56) 2.5 (64)
UNIT MODEL
[22]
14.6
6.5
QTY. 3
CONNECTIONS
FIELD CONTROL
Ø.875
KNOCKOUTS
POWER ENTRY
B
A
Y
FRONT OR
RIGHT SIDE
EVAP.
153
43.1
1094
X
88.0
2235
LIFTING BRACKETS
DIMENSION DOES NOT INCLUDE
WYE-STRAINER
REQUIRED
(FACTORY OR FIELD
INSTALLED OPTION)
6.0
FRONT LEFT
CORNER POST
PURPOSELY
HIDDEN
M3 M1
337
1721
337
13.3
L1L3
67.8
13.3
52
2.0
COMPRESSORS
CIRCUIT #1
CIRCUIT #2
FANS REMOVED
6.0
5.0
127
51
52
2.0
M2M4
2.0803.2
152
EVAP.
WATER
INLET
635
25.0
266
10.5
506
19.9
797
31.4
L1
L2
Z
EVAP.
WATER
OUTLET
[22]
Ø.875 KNOCKOUTS
POWER ENTRY KNOCKOUTS
ARE ON THE OPPOSITE
SIDE OF CONTROL BOX
L3
L1 - L4,
LIFTING
L4
506
19.9
L4 L2
.750
19
QTY. 4
USED ON UNIT SIDES.
SLOPED 50" COILS
USED ON INSIDE.
2396
94.3
SHIPPING WEIGHT
UNIT MODEL
www.DaikinApplied.com 15 IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS
Figure 26: AGZ040E - AGZ070E
LOCATIONS
COILS AND
FANS REMOVED
2948 (1337) 2964 (1345) 1067 (484) 881 (400) 548 (249) 453 (206) 1022 (464) 844 (383) 601 (273) 496 (225)
3094 (1403) 3112 (1412) 1051 (477) 832 (377) 676 (307) 535 (243) 1021 (463) 809 (367) 715 (324) 567 (257)
3093 (1403) 3114 (1413) 1049 (476) 837 (380) 671 (304) 536 (243) 1020 (463) 814 (369) 712 (323) 568 (258)
3106 (1409) 3128 (1419) 1052 (477) 840 (381) 675 (306) 539 (245) 1023 (464) 817 (371) 716 (325) 572 (260)
3130 (1420) 3155 (1431) 1059 (480) 851 (386) 676 (307) 543 (246) 1031 (468) 828 (376) 718 (326) 577 (262)
3130 (1420) 3155 (1431) 1059 (480) 851 (386) 676 (307) 543 (246) 1031 (468) 828 (376) 718 (326) 577 (262)
3472 (1575) 3497 (1586) 1180 (535) 847 (384) 842 (382) 604 (274) 1157 (525) 830 (377) 880 (399) 631 (286)
LIFTING (SHIPPING) WEIGHT BY CORNER LBS (KG) MOUNTING (OPERATING) WEIGHT LBS (KG)
NOTE: LIFTING
SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
(VICTAULIC)
CG LOCATION, IN (MM)
208
dImensIons and WeIghTs - paCkaged UnITs
2546
100.2
94.0
2389
Y
[22]
Ø.875
FRONT OR
370
165
14.6
6.5
8.2 REF.
RIGHT SIDE
KNOCKOUTS
POWER ENTRY
0B
334547101
AGZ-E, 4 FANS
X
WYE-STRAINER
REQUIRED
(FACTORY OR FIELD
INSTALLED OPTION)
FRONT LEFT
CORNER POST
PURPOSELY
19.9
797
31.4
L2
WATER
OUTLET
L4
19.9
88.0
2235
LIFTING BRACKETS
DIMENSION DOES NOT INCLUDE
HIDDEN
PACKAGE UNITS W ITH MICROCHANNEL COILS
Z
2396
94.3
WEIGHT
OPERATING
SHIPPING WEIGHT
LBS (KG) LBS (KG) L1 L2 L3 L4 M1 M2 M3 M4
WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS.
71.8
X Y Z
A B
EVAP. DIMENSIONS IN (MM) CONNECTION SIZE
1822
CONTROL
BOX
64
2.5
2X
EVAP.
PACKAGE UNITS WITH MICROCHANNEL COILS
B
AGZ040E 39.8 (1011) 45.9 (1166) 38.4 (975)
AGZ045E 38.9 (988) 44.5 (1130) 41.2 (1047)
AGZ050E 39.1 (993) 44.9 (1141) 41.2 (1047)
AGZ055E 39.1 (993) 44.8 (1138) 41.2 (1047)
AGZ060E 39.2 (996) 44.6 (1133) 41.1 (1044)
AGZ065E 39.2 (996) 44.6 (1133) 41.1 (1044)
UNIT MODEL
52
2.0
337
13.3
L1L3
67.8
1721
M3 M1
337
13.3
AGZ070E 36.8 (935) 41.8 (1062) 42.6 (1082)
COMPRESSORS
CIRCUIT #1
AGZ040E 22.8 (579) 1.5 (38) 2.5 (64)
AGZ045E 21.4 (544) 0.11 (3) 2.5 (64)
AGZ050E 20 (508) 2.7 (69) 2.5 (64)
AGZ055E 19.3 (490) 2.0 (51) 2.5 (64)
AGZ060E 17.6 (447) 0.3 (8) 2.5 (64)
AGZ065E 17.6 (447) 0.3 (8) 2.5 (64)
UNIT MODEL
AGZ070E 17.6 (447) 0.3 (8) 2.5 (64)
52
2.0
M2M4
L4 L2
497
19.6
KNOCKOUTS
.875
22
51
2.0803.2
[22]
Ø.875 KNOCKOUTS
127
A
QTY. 3
CONNECTIONS
FIELD CONTROL
6.0
152
5.0
EVAP.
WATER
INLET
POWER ENTRY KNOCKOUTS
ARE ON THE OPPOSITE
SIDE OF CONTROL BOX
1094
43.1
153
635
6.0
25.0
266
10.5
506
L1
EVAP.
L3
506
AGZ045E
AGZ050E
AGZ055E
AGZ060E
AGZ065E
AGZ070E
UNIT MODEL
AGZ040E
.750
19
QTY. 4
M1 - M4, ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE
COMPRESSORS
CIRCUIT #2
TOP VIEW WITH
L1 - L4,
LIFTING
IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS 16 www.DaikinApplied.com
MOUNTING WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR WATER INCLUDED.
Figure 27: AGZ075E - AGZ100E
(FACTORY OR FIELD
INSTALLED OPTION)
WYE-STRAINER
REQUIRED
LOCATIONS
LIFTING
L1 - L4,
NOTE: LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS.
MOUNTING WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR WATER INCLUDED.
SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
M1 - M4, ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE.
TOP VIEW WITH
COILS AND FANS
REMOVED
SHIPPING WEIGHT OPERATING WEIGHT
4451 (2019) 1341 (608) 1420 (644) 790 (358) 837 (380) 1173 (532) 1242 (563) 989 (449) 1047 (475)
4579 (2077) 1407 (638) 1418 (643) 840 (381) 846 (384) 1232 (559) 1241 (563) 1049 (476) 1057 (479)
4609 (2091) 1456 (660) 1466 (665) 806 (366) 812 (368) 1276 (579) 1285 (583) 1020 (463) 1028 (466)
4780 (2168) 1505 (683) 1480 (671) 863 (391) 848 (385) 1322 (600) 1299 (589) 1089 (494) 1070 (485)
LIFTING (SHIPPING) WEIGHT BY CORNER, LBS (KG) MOUNTING (OPERATING) WEIGHT, LBS (KG)
dImensIons and WeIghTs - paCkaged UnITs
CG LOCATION, IN (MM)
XYZ
45.3 (1151) 38.6 (980) 56.2 (1427)
44.2 (1122) 39.2 (995) 56.5 (1435)
44.2 (1122) 39.2 (995) 55.0 (1397)
43.6 (1108) 38.9 (988) 55.7 (1415)
UNIT
MODEL
AGZ0 75E
AGZ0 80E
AGZ0 90E
AGZ1 00E
52
2.0
COMPR.
CIRCUIT 2
3.0 (76)
SIZE, IN.
CONNE CTION
IN (MM)
AB
EVAP. DIMENSIONS
55.6 (1412) 27.1 (688)
54.4 (1382) 25.9 (658)
54.4 (1382) 25.9 (658)
UNIT
MODEL
AGZ075E
AGZ080E
AGZ090E
CIRCUIT 1
COMPR.
51.6 (1311) 23.1 (587)
AGZ100E
52
175
FRONT OR RIGHT SIDE
ARE ON THE OPPOSITE SIDE
6.9
2235
OF THE CONTROL BOX
88.0
DIMENSION DOES NOT INCLUDE
37
1.5
00
334547111
AGZ-E, 6 FANS
LIFTING BRACKETS
98.6
2506
92.7
2355
X
BOX
CONTROL
.875 KNOCKOUTS
22
FIELD CONTROL
2.0
CONNECTIONS
QTY. 3
2.0513.1
64
127
Y
8.4
213
64
2.5
2.5
305
5.0
80
.875 POWER ENTRY
[22]
KNOCKOUTS
6.5
165
292
11.5
12.0
.875 KNOCKOUTS
22
POWER ENTRY KNOCKOUTS
M1
M3
315
2433
984
12.4
L1
95.8
L3
38.7
44.0
1118
M2
L2
L4
609
24.0
Z
L1
WATER
INLET
290
EVAP.
L3
11.4
L4 L2
916
EVAP.
WATER
36.1
OUTLET
3733
147.0
LBS (KG) LBS (KG ) L1 L2 L3 L4 M1 M2 M3 M4
4510 (2046)
4540 (2059)
4696 (2130)
4388 (1990)
AGZ080E
AGZ090E
AGZ100E
AGZ075E
UNIT M ODEL
.750
19
QTY. 4
M4
A
B
153
6.0
858
33.8
www.DaikinApplied.com 17 IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS
Figure 28: AGZ110E - AGZ130E
FIELD INSTALLED
OPTION)
LIFTING
LOCATIONS
WYE-STRAINER
REQUIRED
(FACTORY OR
NOTE: LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS.
MOUNTING WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR WATER INCLUDED.
SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
M1 - M6, ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE.
TOP VIEW WITH
COILS AND FANS
REMOVED.
SHIPPING WEIGHT OPERATING WEIG HT
AGZ110E
5528 (2508) 1762 (799) 1769 (802) 951 (431) 955 (433) 1424 (646) 1430 (649) 845 (383) 849 (385) 489 (222) 491 ( 223)
AGZ120E
5796 (2629) 1907 (865) 1915 (869) 935 (424) 939 (426) 1548 (702) 1555 (705) 878 (398) 882 (400) 465 (211) 467 ( 212)
AGZ130E
5903 (2678) 1941 (880) 1863 (845) 1015 (460) 974 (442) 1575 ( 714) 1511 (685) 920 (417) 883 (401) 517 (235) 49 6 (225)
LIFT ING (SHIPPI NG) WEIGHT BY CORNER, LBS (KG) MOUNTING (OPERATING) W EIGHT, LBS (KG)
dImensIons and WeIghTs - paCkaged UnITs
98.6
2506
92.7
2355
3.0 (76)
SIZE, IN.
CONNECTION
213
Y
8.4
.875 POWER ENTRY
[22]
KNOCKOUTS
FRONT OR RIGHT SIDE
175
334547121
AGZ-E 8 FANS
6.9
X
CG LOCATION, IN (MM)
X Y Z
44.1 (1120) 42.1 (1069) 69.0 (1753)
44.1 (1120) 43.3 (1100) 66.4 (1687)
UNIT
MODEL
AGZ110E
AGZ120E
52
2.0
COMPR.
CIR. 2
315
12.4
M1
95.824.8
2433
43.1 (1095) 41.0 (1041) 68.3 (1735)
AGZ130E
A B
95.5 (2426) 69.1 (1755)
93.9 (2385) 67.5 (1715)
EVAP. DIMENSIONS, I N (MM)
UNIT
COMPR.
92.0 (2337) 65.5 (1664)
MODEL
AGZ110E
AGZ120E
AGZ130E
64
64
2.5
2.5
BOX
CONTROL
52
2.0
CIR. 1
M2
L2M4L 4M 6
QTY. 3
CONNECTIONS
.875 KNOCKOUTS
22
FIELD CONTROL
5.0
127
51
2.0 80
3.1
305
6.5
165
88.0
2235
LIFTING BRACKETS
DIMENSION DOES NOT INCLUDE
292
11.5
12.0
.875 KNOCKOUTS
22
POWER ENTRY KNOCKOUTS
ARE ONTHE OPPOSITE SIDE
37
1.5
609
24.0
L1
Z
OF THE CONTROL BOX
WATERL2INLET
EVAP.
4879
192.1
M3
59.0
1499
L3 L1
M5
630
44.0
1118
A
B
.750
19
QTY. 6
153
6.0
858
OUTLET
WATER
EVAP.
L4
L3
996
39.2
290
11.4
33.8
L1 - L4,
LBS (KG) LBS (KG) L1 L2 L3 L4 M1 M2 M3 M4 M5 M6
5792 (2627)
5696 (2584)
5437 (2466)
UNIT
MODE L
IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS 18 www.DaikinApplied.com
Figure 29: AGZ140E - AGZ161E
TOP VIEW WITH
COILS AND FANS
M1 - M4, ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE.
REMOVED
NOTE: LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS.
MOUNTING WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR WATER INCLUDED.
SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
LOCATIONS
LIFTING
1862 (845) 1868 (847) 1410 (640) 1415 (642) 1411 (640) 1416 (642) 1070 (485) 1074 (487) 850 (386) 853 (387)
1888 (856) 1881 (853) 1426 (647) 1421 (645) 1433 (650) 1428 (648) 1085 (492) 1081 (490) 861 (391) 858 (389)
1917 (870) 1876 (851) 1453 (659) 1422 (645) 1456 (660) 1425 (646) 1104 (501) 1080 (490) 878 (398) 859 (390)
LIFTING (SHIP PING) WEIGHT BY COR NER, LBS (KG) M OUNTING (OPERATING) WEIGHT, LBS (KG)
SIZE, IN.
4.0 (102)
CONNECTION
65.9 (1674)
67.51 (1715)
2506
dImensIons and WeIghTs - paCkaged UnITs
98.6
92.7
2355
Y
213
8.4
.875
[22]
POWER ENTRY
KNOCKOUTS FRONT
OR RIGHT SIDE
6.9
175
EVAP. DIMENSIONS, IN (MM)
X
165
6.5
88.0
2235
LIFTING BRACKETS
DIMENSION DOES NOT INCLUDE
CG LOCATION, IN (MM)
44.1 (1120) 42.6 (1083) 83.3 (2117) 122.1 (3102)
43.9 (1116) 42.4 (1077) 83.3 (2115) 120.5 (3062)
43.5 (1105) 42.3 (1074) 83.4 (2117) 120.5 (3062) 65.9 (1674)
CONTROL
UNIT
MODEL X Y Z A B
AGZ140E
AGZ150E
AGZ161E
AGZ-E 10FANS
334547131
52
2.0
COMPR.
CIR. 2
315
12.4
M1
L1
52
2.0
CIR. 1
COMPR.
M2
L2
BOX
64
2.5
64
2.5
5.0
127
80
3.1
51
2.0
292
11.5
QTY. 3
CONNECTIONS
.875 KNOCKOUTS
22
FIELD CONTROL
305
12.0
.875 KNOCKOUTS
22
POWER ENTRY KNOCKOUTS
ARE ON THE OPPOSITE SIDE
OF THE CONTROL BOX
609
24.0
37
L1
L2
1.5
Z
95.8
2433
INSTALLED OPTION)
6025
L1 L2 L3 L4 M1 M2 M3 M4 M5 M6
237.2
6674 (3027)
6745 (3059)
LBS (KG) LBS (KG)
6555 (2973)
6617 (3001)
6668 (3025) 6802 (3085)
SHIPPING W EIGHT OPERATING W EIGHT
UNIT
MODEL
AGZ140E
AGZ150E
AGZ161E
WATER
INLET
EVAP.
M3
61.6
1564
L3
M5
67.4
1711
M4
8.3
210
WATER
EVAP.
OUTLET
.750
19
QTY. 6
L 4M 6
L4
L3
A
75.5
(FACTORY OR FIELD
WYE-STRAINER
REQUIRED
B
1919
290
858
11.4
33.8
L1 - L4
1118
44.0
www.DaikinApplied.com 19 IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS
Figure 30: AGZ170E - AGZ180E
NOTE: LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS.
MOUNTING WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR WATER INCLUDED.
SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
LIFTING
LOCATIONS
M1 - M4, ISOLATOR MOUNTING HOLE LOCATIONS ON BOTTOM SURFACE OF UNIT BASE.
REMOVED
TOP VIEW WITH
COILS AND FANS
SHIPPING WEIGHT OPERATING WEIGHT
CONNECTI ON
dImensIons and WeIghTs - paCkaged UnITs
98.6
2506
92.7
4.0 (102)
SIZE, IN.
2355
Y
213
8.4
.875
[22]
POWER ENTRY
KNOCKOUTS FRONT
OR RIGHT SIDE
6.9
175
954 (433)
920 (417)
119 (3022)
83.6 (2123) 64.3 (1634)
40.4 (1025)
39.4 (1000) 82.8 (2103) 117 (2971) 62.4 (1584)
CG LOCATION, IN ( MM) EVAP. DIMENSIONS, IN (MM)
X Y Z A B
43.2 (1096)
44.1 (1119)
AGZ170E
AGZ-E 10FANS
334547131
52
2.0 CIR. 2
COMPR.
315
12.4
M1
L1
AGZ180E
UNIT MODEL
52
2.0
COMPR.
CIR. 1
M 2L 2M4L 4M 6
X
64
2.5
64
2.5
CONTROL
BOX
5.0
127
80
3.1
51
2.0
6.5
165
88.0
2235
LIFTING BRACKETS
DIMENSION DOES NOT INCLUDE
292
11.5
MOUNTING (OPERATING) W EIGHT, LBS (KG)
QTY. 3
CONNECTIONS
.875 KNOCKOUTS
22
305
FIELD CONTROL
12.0
.875 KNOCKOUTS
22
POWER ENTRY KNOCKOUTS
ARE ON THE OPPOSITE SIDE
OF THE CONTROL BOX
609
24.0
L2
L1
37
1.5
Z
M1 M2 M3 M4 M5
1466 (665) 1471 (667) 1136 (515) 1140 (517) 924
1613 (732) 1617 (733) 1210 (549) 1214 (551) 951 (431)
1571 (713) 1512 (686) 1197 (543) 1152 (523) 956 (434)
2127 (965) 1580 (717) 1584 (718)
95.8
2433
LIFTI NG (SHIPPIN G) WEIGHT BY CORNER, LBS (KG)
1941 (880)
2072 (940)
2121 (962)
EVAP.
WATER
INLETOUTLET
M3
6025
237.2
7307 (3314) 1995 (905) 1581 (717) 1522 (690)
LBS (KG) L BS (KG) L1 L2 L3 L4 M6
MODE L
7560 (3429)
6937 (3147)
7170 (3252)
7412 (3362)
AGZ170E
AGZ180E
8.3
61.6
1564
L3
M5
67.4
1711
44.0
1118
.750
19
QTY. 6
A
B
210
EVAP.
WATER
L3
L4
WYE-STRAINER
REQUIRED
(FACTORY OR FIELD
INSTALLED OPTION)
UNIT
75.5
1919
290
11.4
858
33.8
L1 - L4
IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS 20 www.DaikinApplied.com
Figure 31: AGZ190E - AGZ210E
ISOLATOR MOUNTING HOLE LOCATIONS ARE ON BOTTOM SURFACE OF UNIT
TOP VIEW
WITH COILS
AND FANS
REMOVED
MODEL
LIFTING (SHIPPING) WEIGHT BY CORNER, LBS (KG)
LBS (KG) LBS (KG) L1 L2 L3 L4 L5 L6 M1 M2 M3 M4 M5 M6 M7 M 8
AGZ190E
8548 (3877) 9022 (4092) 1707 (774) 1687 (765)1442 (654) 1426 (647)1150 (522) 1137 (516)1587 (720)1569 (712) 1191 (540)1177 (534) 1009 (458) 998 (453) 749 (340) 741 (336)
AGZ210E
8584 (3894) 9058 (4109) 1714 (777) 1703 (772)1445 (655) 1435 (651)1147 (520) 1140 (517)1594 (723)1584 (718) 1193 (541)1186 (538) 1010 (458) 1003 (455) 747 (339)742 (337)
Z
102.1 (2592)
39.8 (1011)
CG LOCATION IN (MM)
X Y
43.8 (1111)
UNIT
MODEL
AGZ190E
52
2.0
101.9 (2587)
39.8 (1011)43.9 (1114)
AGZ210E
dImensIons and WeIghTs - paCkaged UnITs
98.6
2506
92.7
2355
Y
CG
BOX
CONTROL
.875 KNOCKOUTS
22
WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR
LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS. MOUNTING
THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
WATER INCLUDED. SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE
NOTE:
COMPRESSORS
CIRCUIT #1
CIRCUIT #2
COMPRESSORS
FRONT & RIGHT SIDE
POWER ENTRY POINTS
.875 KNOCKOUTS
22
CONNECTIONS
.875 KNOCKOUTS
22
FIELD CONTROL
52
2.0
ARE ON OPPOSITE
POWER ENTRY POINTS
SIDE OF CONTROL BOX
37
1.5
51
2.0
127
305
8.4
213
6.9
175
X
6.5
165
88.0
2235
64
2.5
64
2.5
DIMENSION DOES NOT
INCLUDE LIFTING BRACKETS
292
11.5
5.0
12.0 80
3.1
LEFT HAND EVAPORATOR VIEWS SHOWN. SEE CERTIFIED
DRAWING FOR VIEWS WITH RIGHT HAND EVAP.
1.
NOTES:
315
12.4
M1
L1
2433
M3
L3L5
43.8 95.8
1114
M5
62.9
1596
M7
.75
19
QTY 8
67.4
1711
M2
M4
L4
M6 L2
4210
165.7
L6
M8
88.6
2249
CG
EVAPORATOR
WATER OUTLET WATER INLET
609
24.0
L2L4
L1L5
Z
86.9
MOUNTING (OPERATING) WEIGHT, LBS (KG)
L3
8.0
203
L6
7171
CONN. TYP.
2436
1919 2207
282.3
95.9
75.5
WEIGHT
OPERATING
VICTAULIC
814
32.1
TYP.
www.DaikinApplied.com 21 IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS
432
17.0
TYP.
Y
WEIGHT
SHIPPING
UNIT
Figure 32: AGZ225E - AGZ240E
ISOLATOR MOUNTING HOLE LOCATIONS ARE ON BOTTOM SURFACE OF UNIT.
LIFTING WEIGHTS ARE BASED ON UNIT SHIPPING WEIGHTS. MOUNTING
WEIGHTS ARE BASED ON UNIT OPERATING WEIGHT WITH EVAPORATOR
WATER INCLUDED. SHIPPING AND OPERATING WEIGHTS DO NOT INCLUDE
TOP VIEW
WITH COILS
AND FANS
REMOVED
MODEL
AGZ225E
43.7 (1110) 40.7 (1034)
AGZ240E
43.8 (1113) 40.8 (1036)
MODEL
LBS (KG) LBS (KG)
L1 L2 L3 L4 L5 L6 L7 L8
AGZ225E
1419 (644) 1403 (636)1248 (566) 1234 (560)1141 (518) 1128 (512)
AGZ240E
1443 (655) 1433 (650)1260 (572) 1251 (567)1146 (520) 1138 (516)
52
2.0 52
COMPRESSORS
CIRCUIT #1
COMPRESSORS
CIRCUIT #2
2.0
.875 KNOCKOUTS
POWER ENTRY POINTS
FRONT AND RIGHT SIDE
[22]
.875 KNOCKOUTS
FIELD CONTROL
CONNECTIONS
[22]
98.6
2506
92.7
2355
BOX
CG
CONTROL
KNOCKOUTS
.875
22
ARE ON OPPOSITE
POWER ENTRY POINTS
37
1.5
51
2.0
dImensIons and WeIghTs - paCkaged UnITs
8.4
305
127
12.0
213
6.9
175
X
6.5
165
88.0
2235
64
2.5 64
2.5
5.0
80
3.1
292
11.5
DIMENSION DOES NOT
INCLUDE LIFTING BRACKETS
LEFT HAND EVAPORATOR VIEWS SHOWN. SEE SHEET 2 FOR
VIEWS WITH RIGHT HAND EVAP.
NOTES:
1.
PART NUMBER
334547141
Y
SIDE OF CONTROL BOX
315
12.4
M1
L1
95.8
2433
M3
L3
43.8
1114
M5
L5L7
2743
108.0
M7
.75
19
67.4
1711
QTY 8
814
32.1
TYP.
M2
L2
M4
L4
M6
L6L8
INLET
5496
216.4
M8
OUTLET
2685
105.7
CG
INLET
WATER
WATER
OUTLET
EVAPORATOR
432
17.0
TYP.
Y
609
L1
L3
L5
203
L7
24.0
L2
MOUNTING (OPERATING) WEIGHT, LBS (KG)
Z
86.9
2207
L4
54.1
1375
L6
8.0
VICTAULIC
CONN. TYP.
L8
8317
327.4
86.9
2207
LIFTING (SHIPPING) WEIGHT BY CORNER, LBS (KG)
75.5
1919
WEIGHT
OPERATING
WEIGHT
SHIPPING
UNIT
INSTR,CERTIFIED DWG,AGZ-E 14 FANS
M1 M2 M3 M4 M5 M6 M7 M8
1410 (640) 1394 (632)1309 (594) 1294 (587)1262 (572) 1248 (566)1148 (521) 1135 (515)
1433 (650) 1422 (645)1320 (599) 1310 (594)1269 (576) 1259 (571)1141 (518) 1133 (514)
970 (440) 959 (435)
963 (437) 956 (434)
NOTE:
Z
10200 (4627)
10288 (4667)
CG LOCATION IN (MM)
X Y
9501 (4310)
9589 (4349)
UNIT
THE WEIGHTS OF ANY OPTIONS OR ACCESSORIES.
126.6 (3216)
125.9 (3198)
IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS 22 www.DaikinApplied.com
Table 6: Refrigerant Charge - Microchannel Units
Microchannel Coil Unit Operating Charge - lbs (kg)
Unit
Models
030E 17 (7.7) 17 (7.7) 15 (16.8) 15 (16.8)
035E 16 (7.3) 16 (7.3) 14 (6.4) 14 (6.4)
040E 23 (10.5) 23 (10.5) 21 (9.5) 21 (9.5)
045E 23 (10.5) 23 (10.5) 21 (9.5) 21 (9.5)
050E 23 (10.5) 23 (10.5) 21 (9.5) 21 (9.5)
055E 23 (10.5) 23 (10.5) 21 (9.5) 21 (9.5)
060E 23 (10.5) 23 (10.5) 21 (9.5) 21 (9.5)
065E 23 (10.5) 23 (10.5) 21 (9.5) 21 (9.5)
070E 23 (10.5) 23 (10.5) 21 (9.5) 21 (9.5)
075E 46 (20.9) 46 (20.9)
Replaceable Core Filter Drier Sealed Filter Drier
Circuit 1 Circuit 2 Circuit 1 Circuit 2

refrIgeranT Charge

refrIgeranT Charge
080E 46 (20.9) 46 (20.9)
090E 48 (21.8) 48 (21.8)
100E 49 (22.3) 49 (22.3)
110E 64 (29.1) 64 (29.1)
120E 65 (29.5) 65 (29.5)
130E 65 (29.5) 65 (29.5)
140E 76 (34.5) 76 (34.5)
150E 76 (34.5) 76 (34.5)
161E 78 (35.4) 78 (35.4)
170E 80 (36.3) 80 (36.3)
180E 80 (36.3) 80 (36.3)
190E
210E
225E 110 (49.9) 110 (49.9)
240E 114 (51.8) 114 (51.8)
90 (40.9) 90 (40.9)
94 (42.7) 94 (42.7)
www.DaikinApplied.com 23 IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS
Figure 33: Spring Isolator
OPER. HT.
ELASTOMERIC PAD
.25 TO .5 GAP
3
.62 [15.8]
[76.2]
.625
[15.9]
5
6.2
[127.0]
FREE HT.
5\X [127.0]
ELASTOMERIC
SNUBBER
9.25 [235.0]
10.5 [266.7]
7.75 [196.9]
.5 [12.7] DIA.
POSITIONING
PIN
ADJ. BOLT
[6.4 to 12.7]

IsolaTor InformaTIon

IsolaTor InformaTIon
In all cases, set the unit in place and level. When spring isolators are required, install springs running under the main unit supports. Unit should be installed on blocks or shims at the listed free height. Isolator springs should not be loaded until the installation is complete, then adjust the springs to the vendor listed compression for the load point.
Installation of spring isolators requires exible piping connections and at least three feet of exible electrical conduit
to avoid straining the piping and transmitting vibration and noise.
Mounting locations for each model can be found in the “Dimensions and Weights - Packaged Units” section of this document, starting on page 15.
Optional seismic isolator information begins on page 26
Contact a Daikin Applied sales representative for isolator
information related to units with other n materials.
.56 [14.3]
.25 [6.4]
Figure 34: Rubber-in-Shear (RIS) Isolator
Table 7: Isolator Kits
AGZ-E
Model
030 332320102 332325101
035 332320102 332325101
040 332320102 332325101
045 332320132 332325101
050 332320132 332325101
055 332320132 332325101
060 332320132 332325101
065 332320132 332325101
070 332320132 332325101
075 332320117 332325101
080 332320117 332325101
090 332320117 332325101
100 332320117 332325101
110 332320123 332325113
120 332320124 332325113
130 332320124 332325113
140 332320106 332325113
150 332320106 332325113
161 332320111 332325113
170 332320111 332325113
180 332320111 332325113
190 332320108 332325114
210 332320108 332325114
225 332320126 332325114
240 332320126 332325114
Microchannel - Packaged Units
Spring Isolators RIS Isolators
IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS 24 www.DaikinApplied.com
Table 8: Isolator Information - Microchannel Units
AGZ-E Model
030
035
040
045
050
055
060
065
070
075
080
090
100
110
120
130
140
150
161
170
180
190
210
225
240
M1 M2 M3 M4 M5 M6 M7 M8 M1 M2 M3 M4 M5 M6 M7 M8
Brown Brown Brown Brown Dark Grn Dk Prple Black Black
Brown Brown Brown Brown Dark Grn Dk Prple Black Black
Brown Brown Brown Brown Dark Grn Dk Prple Black Black
Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
Brown Brown Brown Brown Dark Grn Dk Prple Dk Prple Black
Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn
Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn
Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn
Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn
Red Red Brown Brown Brown Brown Dark Grn Dark Grn Dk Prple Dk Prple Red Red
Red Red Brown Brown Brown Brown Gray Gray Dk Prple Dk Prple Red Red
Red Red Brown Brown Brown Brown Gray Gray Dk Prple Dk Prple Red Red
Red Red Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn Dk Prple Dk Prple
Red Red Brown Brown Brown Brown Dark Grn Dark Grn Dark Grn Dark Grn Dk Prple Dk Prple
Red Red Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn
Red Red Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn
Red Red Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn
Red Red Brown Brown Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn Black Black
Red Red Brown Brown Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn Black Black
Red Red Brown Brown Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn Dark Grn Dark Grn
Red Red Brown Brown Brown Brown Brown Brown Gray Gray Dark Grn Dark Grn Dark Grn Dark Grn Dark Grn Dark Grn
Rubber-In-Shear (RIS) Mounts Spring Isolator Mountings
IsolaTor InformaTIon
www.DaikinApplied.com 25 IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS
Figure 35: Seismic Spring Isolators
2 1/4 [57]
6 1/4 [159]
2 7/8 [73]
7/8 [22]
6 1/8 [156]
FREE &
OPERATING
HEIGHT
1 1/8
[29]
5 1/8
[130]
[38]
[203]
7 1/41 1/2
[184]
8
3/4 [19] REMOVABLE ADJUSTING BOLT
3/4 [19] STD.WASHER (BY OTHERS)
[21]
13/16 DIA HOLE FOR
ATTACHMENT TO CONCRETE (6 TYP)
(BASE PLATE)
[19]
3/4 DIA HOLE FOR ATTACHMENT TO STEEL (4 TYP) (VIEW CUT AWAY FOR CLARITY)
2 7/8 [73]
STEEL SHIM
(REMOVE AFTER
SPRING ADJUSTMENT)
3/8 [10] GAP
1/4 - 3/8 [6 - 10]
ELASTOMERIC SNUBBER
SHIPPING SPACER
ASSY STRAP (NOT SHOWN IN OTHERVIEWS FOR CLARITY )
5 3/4
[146]
1/2 [13]
LIMIT STOPS
(NOT SHOWN
IN TOP VIEW
FOR CLARITY )
IsolaTor InformaTIon
3/8 [10]
10 1/4 8
[260]
[203]
Figure 36: Seismic Neoprene Isolation Pads Table 9: Seismic Isolator Kit Numbers
Packaged Unit - Aluminum Fins
Neoprene Pads Spring Isolators
4.00
101.6
2.00
50.8
4.00
101.6
8.00
203.2
.875
22.2
THRU
ALL
AGZ-E
Model
030 334549001 334548801
035 334549001 334548801
040 334549001 334548801
045 334549001 334548801
050 334549001 334548801
055 334549001 334548801
060 334549001 334548801
065 334549001 334548801
070 334549001 334548802
Table 10: Seismic Isolator Information
AGZ-E Model
030
035
040
045
050
055
060
065
070
M1 M2 M3 M4 M5 M6 M7 M8 M1 M2 M3 M4 M5 M6 M7 M8
Brown Brown Brown Brown Pink Pink Tan Tan
Brown Brown Brown Brown Pink Pink Tan Tan
Brown Brown Brown Brown Pink Pink Tan Tan
Brown Brown Brown Brown Pink Pink Tan Tan
Brown Brown Brown Brown Pink Pink Tan Tan
Brown Brown Brown Brown Pink Pink Tan Tan
Brown Brown Brown Brown Pink Pink Tan Tan
Brown Brown Brown Brown Pink Pink Tan Tan
Brown Brown Brown Brown Pink Pink Pink Ta n
Neoprene Pads Spring Isolators
IOM 1206-6 • TRAILBLAZER™ MODEL AGZ CHILLERS 26 www.DaikinApplied.com
Figure 37: Pressure Drop Curves
100
A
B
C
D

pressUre drop daTa

pressUre drop daTa
E
F
C
D
A
E
F
G
B
H
I
K
D
L
J
M
G
H
I
J
K
L
M
N
10
Differential Pressure (ft)
O
P
Q
R
S
T
U
V
C
B
A
V
E
W
P
F
Q
G
N
H
S
I
O
J
V
T
K
L
W
U
M
X
Y
N
O
P
Q
S
U
T W V
X
Y
W
X
Y
B
C
D
A
1
10 100 1000
E
F
H
G
I
U
S
T
Q
O
L
N
P
M
K
J
Y
X
Flow Rate (gpm)
NOTE: Data table on next page.
www.DaikinApplied.com 27 IOM 1206-6 • TRAILBLAZER® MODEL AGZ CHILLERS
pressUre drop daTa
Table 11: Pressure Drop Data
Part Load Minimum Flow
(Variable Flow Systems Only
Minimum Flow Rate
Curve
Model
Ref.
A 030E 27.0 1.7 1.7 5.1 42.2 4.0 2.7 12.0 67.4 9.8 4.3 29.4 112.4 26.0 7.1 77.7
B 035E 33.5 2.4 2.1 7.1 52.4 5.6 3.3 16.7 83.8 13.7 5.3 40.9 139.6 36.4 8.8 108.7
C 040E 37.1 2.5 2.3 7.4 57.9 5.8 3.7 17.3 92.6 14.2 5.8 42.5 154.4 37.7 9.7 112.6
D 045E 40.9 2.3 2.6 6.8 63.9 5.3 4.0 15.8 102.2 13.2 6.5 39.4 170.4 34.4 10.8 102.7
E 050E 46.4 2.7 2.9 7.9 72.5 6.2 4.6 18.5 115.9 15.2 7.3 45.3 193.2 40.0 12.2 119.6
F 055E 49.7 2.3 3.1 7.0 77.7 5.5 4.9 16.3 124.3 13.4 7.8 40.0 207.2 35.6 13.1 106.2
G 060E 54.0 2.3 3.4 6.9 84.3 5.4 5.3 16.1 134.9 13.1 8.5 39.3 224.8 34.7 14.2 103.6
H 065E 55.5 2.4 3.5 7.3 86.7 5.7 5.5 17.0 138.7 13.9 8.8 41.4 231.2 36.6 14.6 109.3
I 070E 61.5 3.0 3.9 8.8 96.1 6.9 6.1 20.6 153.8 16.9 9.7 50.4 256.4 44.5 16.2 133.0
J 075E 69.8 1.2 4.4 3.6 109.1 2.8 6.9 8.4 174.5 6.9 11.0 20.5 290.8 18.2 18.3 54.3
K 080E 73.8 1.2 4.7 3.7 115.4 2.9 7.3 8.6 184.6 7.1 11.6 21.3 307.6 18.9 19.4 56.6
L 090E 80.1 1.4 5.1 4.3 125.1 3.4 7.9 10.1 200.2 8.3 12.6 24.8 333.6 22.1 21.0 66.1
M 100E 92.4 1.3 5.8 4.0 144.3 3.2 9.1 9.5 230.9 7.8 14.6 23.3 384.8 20.8 24.3 62.2
N 110E 102.0 1.4 6.4 4.2 159.5 3.3 10.1 9.9 255.1 8.2 16.1 24.4 425.2 21.6 26.8 64.6
O 120E 113.1 1.5 7.1 4.5 176.7 3.6 11.1 10.7 282.7 8.8 17.8 26.4 471.2 23.5 29.7 70.3
P 130E 119.5 1.5 7.5 4.4 186.8 3.5 11.8 10.4 298.8 8.6 18.9 25.7 498.0 22.9 31.4 68.3
Q 140E 128.9 1.7 8.1 5.1 201.5 4.0 12.7 12.1 322.3 9.9 20.3 29.7 537.2 26.4 33.9 79.0
R 150E 143.6 1.8 9.1 5.5 224.4 4.4 14.2 13.0 359.0 10.8 22.7 32.4 598.4 29.1 37.8 87.0
S 161E 143.6 1.8 9.1 5.5 224.4 4.4 14.2 13.0 359.0 10.8 22.7 32.4 598.4 29.1 37.8 87.0
T 170E 154.1 1.9 9.7 5.6 240.8 4.5 15.2 13.4 385.2 11.2 24.3 33.4 642.0 30.2 40.5 90.2
U 180E 164.8 2.3 10.4 6.9 257.6 5.3 16.2 15.9 412.1 12.8 26.0 38.3 686.8 33.5 43.3 99.9
V 190E 176.0 4.3 11.1 12.9 275.0 8.9 17.3 26.6 439.9 19.1 27.8 57.1 691.6 40.1 43.6 119.8
W 210E 181.7 4.5 11.5 13.4 284.0 9.3 17.9 27.8 454.3 20.2 28.7 60.4 691.6 40.1 43.6 119.8
X 225E 197.1 1.7 12.4 5.1 308.0 3.9 19.4 11.7 492.7 9.3 31.1 27.8 789.0 22.1 49.8 66.2
Y 240E 216.4 2.0 13.7 6.1 338.1 4.6 21.3 13.9 541.0 11.0 34.1 33.0 789.0 22.1 49.8 66.2
IP SI IP SI IP SI IP SI
GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa GPM DP ft. lps DP kpa
2
NOTE: 1. Full load ow minimum is the minimum allowable ow at full load conditions, and/or for a constant ow system.
2. Part Load ow minimum is the minimum allowable ow for a partially loaded unit, which is only applicable a variable ow system. Flow may only be reduced proportionally to load, i.e. a ow reduction of 25% from the design ow rate is only allowable if the chiller
load is reduced by 25%.
Full Load Minimum Flow
(Applies to Constant and
Variable Flow Systems)
Minimum Flow Rate
1
Fixed and Variable Flow Systems
Nominal Flow Rate Maximum Flow Rate
IOM 1206-6 • TRAILBLAZER® MODEL AGZ CHILLERS 28 www.DaikinApplied.com
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