Goodman AGZ025D Installation Manual
Installation and Maintenance Manual IM 1240-1
Group: Controls
Part Number: 910166126
Date: November 2015
Intelligent Equipment™ for
Daikin Trailblazer™
Models: AGZ-D, AGZ-E
Table of ConTenTs
Introduction..................................3
Revision History .............................3
Reference Documents ........................3
Limited Warranty .............................3
General Information ..........................3
Product Description...........................3
Hazardous Information Messages ...............3
Components ................................4
Machine-to-Machine (M2M) Gateway ...........4
Antennas .................................4
Energy Management Module (EMM) ............4
Current Transformers (CT’s) ..................4
Power Supply..............................4
Fuse Block ................................4
USB-to-Ethernet Adapter .....................4
Installation...................................5
Unpacking ..................................5
Material shipped loose .......................5
Necessary Tools............................5
Retrot Installation ...........................5
Installing M2M Gateway......................6
Installing Energy Management Module ..........8
Installing Power Supply ......................8
Installing Fuse Block ........................8
Control Cabinet Penetrations..................9
Wiring interconnections.......................10
Table of ConTenTs
M2M Connection to MTIII ...................10
M2M Connection to EMM ...................10
Connection of Power Supply .................11
Connection of EMM to CT’s ..................11
Installing CT’s.............................12
Connection of EMM to Line Voltage............12
Connection of M2M and EMM to Ground .......13
Antenna Installation..........................14
Mounting ................................14
Wiring of Antennas .........................14
Verify Time Zone Information ..................15
Cellular Conguration ........................17
Wi-Fi Conguration ..........................19
Conguration for Hard-Wired Connection .........22
Troubleshooting .............................25
Potential issues:...........................25
Appendix ...................................26
Appendix A ................................26
Wi-Fi or Hardwired LAN Ethernet connection Pre-
Start-up Form.............................26
IM 1240-1 • INTELLIGENT EQUIPMENT 2 www.DaikinApplied.com
Revision History
InTroduCTIon
InTroduCTIon
Hazardous Information Messages
Literature Number Release Date Action
IM 1240-1 November 2015 Revised LAN conguration
IM 1240 May 2015 Initial release
instructions
Reference Documents
Number Company Title Source
OM 1241 Daikin Applied
Operation and
Maintenance
Manual
www.
daikinapplied.com
Limited Warranty
Consult your local Daikin representative for warranty details. To
nd your local Daikin representative, go to www.DaikinApplied.
com.
General Information
This manual contains the information you need to install and
congure the Intelligent Equipment solution on MicroTech® III
Air-Cooled Chiller models: AGZ-D and AGZ-E. For installation
Technical Support, please contact the Daikin Applied
Controls Support Group at (866) 462-7829.
Recognize Safety Symbols, Words and Labels
The following symbols and labels are used throughout this
manual to indicate immediate or potential hazards. It is the
owner and installer’s responsibility to read and comply with
all safety information and instructions accompanying these
symbols. Failure to heed safety information increases the
risk of property damage and/or product damage, serious
personal injury or death. Improper installation, operation and
maintenance can void the warranty.
CAUTION
Cautions indicate potentially hazardous situations, which can
result in personal injury or equipment damage if not avoided.
Static sensitive components. Can cause equipment damage.
Discharge any static electrical charge by touching the bare
metal inside the control panel before performing any service
work. Never unplug cables, circuit board terminal blocks, or
power plugs while power is applied to the panel.
WARNING
Warnings indicate potentially hazardous situations, which can
result in property damage, severe personal injury, or death if
not avoided.
Product Description
The Daikin Applied Intelligent Equipment™ Software-asa-Service (SaaS) solution provides facility and equipment
management, monitoring, control, analysis, and decisionmaking via a secure, cloud-communicating machine-tomachine gateway that captures, analyzes and delivers building
and equipment information, and third party content (i.e. weather, utility, and CRM data), to a user device (smart phone,
tablet, etc.) via wireless (cellular, Wi-Fi) or local area network
(LAN) connection.
Intelligent Equipment provides real-time power monitoring
of the site and individual equipment. The user can view unit
statuses, modes, temperatures, pressures and setpoints, and
make adjustments to modes, schedules and temperature
setpoints. Messages and alarms can be viewed, acknowledged
and cleared.
User accounts are role-based, and user interaction, including
setpoint changes and clearing of alarms, is logged for later
reporting. System updates can be delivered automatically from
the cloud. Built-in trending tools provide easy access to unit
performance history. The subscription-based SaaS is available
with three interface options: Owner View, Technical View,
and Owner/Technical View. Hardware components consist
of: one Machine to Machine (M2M) Gateway, one Energy
Management Module (EMM), two Antennas, and three Current
Transformers (CT’s).
DANGER
Dangers indicate a hazardous situation which will result in
death or serious injury if not avoided. Electric shock hazard.
Can cause personal injury or equipment damage. This
equipment must be properly grounded. Connections and
service to the MicroTech III Air-Cooled Chiller Controller,
Machine-to-Machine Gateway and Energy Management
Module must be performed only by personnel knowledgeable
in the operation of the equipment being controlled.
NOTICE
This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance
with this instruction manual, may cause interference to radio
communications. It has been tested and found to comply with
the limits for a Class A digital device, pursuant to part 15 of the
FCC rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment
is operated in a commercial environment. Operation of this
equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct
the interference at his or her own expense. Daikin disclaims
any liability resulting from any interference or for the correction
thereof.
www.DaikinApplied.com 3 IM 1240-1 • INTELLIGENT EQUIPMENT
Components
InTroduCTIon
Machine-to-Machine (M2M) Gateway
The M2M Gateway is a factory tested and commissioned
device, which analyzes and delivers data to the cloud
via wireless (Wi-Fi, cellular) or local area network (LAN)
connection. The M2M Gateway implements security, including
data delivery via secure HTTPS using SSL, and whitelisting
protection. In the case of a unit ordered with Intelligent
Equipment, the M2M gateway will be factory-installed in the
unit control panel. For installation in retrot applications, see
document section titled, Installing M2M Gateway on page
6.
Antennas
Two Cellular/Wi-Fi antennas are provided with the Intelligent
Equipment solution, and must be eld-mounted, regardless
of whether the Daikin Applied Intelligent Equipment solution
was ordered as part of the chiller, or for retrot installation. In
most cases, only one of the two antennas will be installed and
connected to the M2M Gateway. The second antenna is used
in situations where both cellular and Wi-Fi are used to deliver
data to the cloud. Both antennas are shipped with a magnetic
base, which is suitable for directly mounting to the unit control
panel or case.
Energy Management Module (EMM)
The EMM is a factory tested and commissioned device, which
monitors unit voltage, current, and power and transmits this
data to the M2M Gateway for delivery to the cloud. In the case
of a unit ordered with Intelligent Equipment, the EMM will be
factory-installed in the unit control panel. For installation in
retrot applications, see document section titled, Installing
Energy Management Module on page 8.
Current Transformers (CT’s)
Three Current Transformers (CT’s) are supplied with the
Intelligent Equipment solution. At the time of order, the Maximum
Current Ampacity (MCA) for the unit is specied, thereby driving
selection of appropriately-sized CT’s (See Table 1 for CT sizing
and specications). In the case of a unit ordered with Intelligent
Equipment, the CT’s will be factory-installed within the unit
control panel. For installation of the CT’s in retrot applications,
see document section titled, Installing CT’s on page 12.
Power Supply
A 24 VDC Power Supply is provided to power the M2M
Gateway. In the case of a unit ordered with Intelligent
Equipment, the power supply will be factory-installed in the
unit control panel. For installation of the power supply in
retrot applications, see document section titled, Installing
Power Supply on page 8.
Fuse Block
A Fuse Block is provided to provide over-current protection for
the Energy Management Module (EMM). Replaceable 5Amp
fuses are pre-installed in the Fuse Block. In the case of a unit
ordered with Intelligent Equipment, the Fuse Block will be
factory-installed in the unit control panel. For installation of the
Fuse Block in retrot applications, see document section titled,
Installing Fuse Block on page 8.
USB-to-Ethernet Adapter
For installations where a Local Area Network (LAN) connection
is to be used, a USB-to-Ethernet adapter is included in all
shipments. The adapter is necessary because the M2M
Gateway has a single Ethernet plug, which is connected to
the MicroTech III controller, and, therefore, unavailable for
connection to the LAN.
Table 1: CT Sizing and Specications.
Key Specications 50A Model 100A Model 200A Model 600A Model 1000A Model
Window Size 0.4ʺ (10 mm) 1ʺ (25 mm) 1ʺ (25 mm) 1.25ʺ (31.8 mm) 2ʺ (50.8 mm)
Current Range 0.25 – 80A AC 1 - 200A AC 1 – 300A AC 12 – 780A AC 20 – 1300A AC
Output 333 mV at rated current 333 mV at rated current 333 mV at rated current 333 mV at rated current 333 mV at rated current
Ratio Error
Phase Error
<0.5% from 0.25 – 80A AC
(typical)
<1.5° from 1 – 80A AC
<2° from 0.25 – 1A AC
<0.3% from 1 - 200A AC
(typical)
<0.5° from 1 - 200A AC <0.5° from 1 – 300A AC <2° from 12 – 780A AC <2° from 20 – 1300A AC
<1.0% from 1 – 300A AC
(typical)
<1% from 12 – 780A AC
(typical)
<1% from 20 – 1300A AC
(typical)
IM 1240-1 • INTELLIGENT EQUIPMENT 4 www.DaikinApplied.com
Unpacking
Material shipped loose
Factory Installed IE
If the Intelligent Equipment solution was ordered with the chiller,
it shipped with the M2M, EMM, CT’s, Powers Supply and Fuse
Block already installed in the control enclosure, and associated
interconnections already made. The antenna ags and Ethernet
adapter ship inside the schematics envelope for the unit. The
antenna(s) and Ethernet adapter are eld-installed.
Retrot IE
When the Intelligent Equipment solution is ordered for retrot
installation, the following components will ship loose:
• M2M Gateway
• Power Supply
• EMM
• Fuse Block (with 5A Fuses pre-installed).
• Antenna ags and bases
• Three Current Transformers (CT’s)
• 3' USB cable
• 6' Ethernet Patch cable
• USB-to-Ethernet Adapter
• 6" EMM Wiring Harness
• 6' EMM Wiring Harness
• Hardware packet, including (1) patch plate with two
watertight grommets pre-installed, (1) 0.875" grommet,
(2) grounding harnesses, (1) 3-wire voltage harness,
wire ties, wire tie hangers, (12) self-tapping sheet metal
screws, (1) section of 600V-rated heat shrink tubing.
Upon receiving, verify that all components are present, and
notify the supplier of any shortage.
Necessary Tools
• Corded (or powerful cordless) Drill
• Drill Bit set, including sizes 7/64", 1/8", and 5/32" suitable
for drilling through metal enclosure)
• Multimeter
• 25' Fish tape
• Wire strippers
• SAE hex wrench set
• Precision screwdriver set
• #2 Phillips screwdriver
• #2 Flat screwdriver
• 5/16" Nut driver
• Hammer
• Pliers
InsTallaTIon
InsTallaTIon
Retrot Installation
DANGER
Electric shock hazard. Can cause personal injury or
equipment damage.
Prior to installing Intelligent Equipment hardware, power must
be removed from the unit. This means removing power at the
breaker panel serving the unit, and following proper lockout/
tagout procedures at said breaker panel for the duration of
the install. Power should not be reapplied until all electrical
interconnections have been made and veried.
This equipment must be properly grounded. Connections
and service to the MicroTech III Air-Cooled Chiller Controller,
Machine-to-Machine Gateway and Energy Management
Module must be performed only by personnel knowledgeable
in the operation of the equipment being controlled.
CAUTION
Static sensitive components. Can cause equipment
damage.
Discharge any static electrical charge by touching the bare
metal inside the control panel before performing any service
work. Never unplug cables, circuit board terminal blocks, or
power plugs while power is applied to the panel.
WARNING
Sharp edges on sheet metal and fasteners can cause
personal injury. This equipment must be installed, operated,
and serviced only by an experienced installation company
and fully trained personnel.
CAUTION
To avoid damaging wires or components, verify clearance in
and around the point of penetration prior to any drilling
During any drilling, ensure that resultant metal shavings are
not allowed to contact unit electronics.
Subsequent to any drilling, remove all resulting metal shavings
from the control enclosure.
www.DaikinApplied.com 5 IM 1240-1 • INTELLIGENT EQUIPMENT
Installing M2M Gateway
Prior to installing any Intelligent Equipment components, power
must be removed from the unit. Power must be removed at
the breaker panel serving the unit, and proper lockout/tagout
procedures should be followed for the duration of the install.
After removing unit power at the breaker panel, the installer
must verify the absence of power at the unit using a multimeter.
Only if power has been veried absent, should the technician
begin the install. The retrot kit is shipped with the M2M
gateway shipped loose.
Figure 1: Component locations – AGZ-D & E Small Panel
InsTallaTIon
The M2M gateway must be installed inside the unit control
panel. The installation location will vary depending on the unit
model and size of the control enclosure (see Figure 1 through
Figure 4 for correct component locations). Begin by positioning
the M2M gateway on the backplane of the enclosure and
marking the screw holes. Next, drill pilot holes, through the
marks just created, using a 7/64" drill bit. Finally, attach the
M2M gateway to the backplane using (4) of the provided #6
sheet metal screws (5/16" head). Install the ring terminal on
one end of the M2M ground conductor under one of the(4)
sheet metal screws (Figure 5). The M2M ground conductor has
ring terminals at both ends. Termination for the other end of
this conductor is described in the section entitled, Connection
of M2M and EMM to Ground on page 13.
Figure 2: Component locations – AGZ-D & E Medium Panel
IM 1240-1 • INTELLIGENT EQUIPMENT 6 www.DaikinApplied.com
Figure 3: Component locations – AGZ-D Large Panel
Figure 4: Component locations – AGZ-E Large Panel
InsTallaTIon
Figure 5: Installation of Grounding Ring to M2M Gateway
www.DaikinApplied.com 7 IM 1240-1 • INTELLIGENT EQUIPMENT
InsTallaTIon
Installing Energy Management Module
Prior to installing any Intelligent Equipment components, power
must be removed from the unit. Power must be removed
at the breaker panel serving the unit, and proper lockout/
tagout procedures should be followed for the duration of the
install. After removing unit power at the breaker panel, the
installer must verify the absence of power at the unit using a
multimeter. Only if power has been veried absent, should the
technician begin the install. The retrot kit is shipped with the
EMM shipped loose. The EMM must be installed inside the unit
control panel.
The installation location will vary depending on the unit model
and size of the control enclosure (see Figure 1 through Figure
4 for correct component locations). Begin by positioning the
EMM on the backplane of the enclosure and marking the screw
holes. Next, drill pilot holes, through the marks just created,
using a 7/64" drill bit. Finally, attach the EMM to the backplane
using (4) of the provided #6 sheet metal screws (5/16" head).
Installing Power Supply
Prior to installing any Intelligent Equipment components, power
must be removed from the unit. Power must be removed at
the breaker panel serving the unit, and proper lockout/tagout
procedures should be followed for the duration of the install.
After removing unit power at the breaker panel, the installer
must verify the absence of power at the unit using a multimeter.
Only if power has been veried absent, should the technician
begin the install.
The retrot kit is shipped with the power supply shipped loose.
The power supply must be installed inside the unit control
panel. The installation location will vary depending on the unit
model and size of the control enclosure (see Figure 1 through
Figure 4 for correct component locations).
Begin by positioning the power supply on the backplane of the
enclosure and marking the screw holes. Next, drill pilot holes,
through the marks just created, using a 7/64" drill bit. Finally,
attach the power supply to the backplane using (2) of the
provided #6 sheet metal screws (5/16" head).
Installing Fuse Block
Prior to installing any Intelligent Equipment components, power
must be removed from the unit. Power must be removed at
the breaker panel serving the unit, and proper lockout/tagout
procedures should be followed for the duration of the install.
After removing unit power at the breaker panel, the installer
must verify the absence of power at the unit using a multimeter.
Only if power has been veried absent, should the technician
begin the install. The retrot kit is shipped with the fuse block
shipped loose. The fuse block must be installed inside the unit
control panel. The installation location will vary depending on
the unit model and size of the control enclosure (see Figure 1
through Figure 4 for correct component locations).
Begin by removing the fuse covers and fuses from the fuse
block (Figure 6). Prior to removal, make note of fuse orientation
within the fuse block. Then, position the fuse block on the
backplane of the enclosure and mark the screw holes. Next,
drill pilot holes, through the marks just created, using a 1/8"
drill bit.
Finally, attach the fuse block to the backplane using (2) of the
provided #8 sheet metal screws (5/16" head). Fuses can be
reinstalled, but the covers should remain off for subsequent
install of necessary wiring.
Figure 6: Fuse Block with Covers and Fuses Removed
IM 1240-1 • INTELLIGENT EQUIPMENT 8 www.DaikinApplied.com
Control Cabinet Penetrations
Only the antenna cable(s) must be routed to the outside of
the control enclosure; all other terminations remain within
the control enclosure. This is done using a specic available
knockout. The location of the correct knockout will vary
depending on the unit model and size of the control enclosure
(see Figure 7 through Figure 9 for knockout locations).
First, determine the correct knockout to remove, then remove
it using a hammer, at screwdriver and pliers. Use the hammer
to gently tap the at blade of a screwdriver into the open slit
of the knockout. Once enough separation is gained between
the knockout and the panel, use the pliers to fully remove the
knockout. Insert the provided 0.875" grommet into the control
enclosure from the outside. The knockout is now prepared for
routing of the antenna cable(s).
InsTallaTIon
Figure 8: AGZ Medium Enclosure Knockout Location (Rear
of Enclosure)
Figure 7: AGZ Small Enclosure Knockout Location (Rear
of Enclosure)
Figure 9: AGZ Large Enclosure Knockout Location (Rear
of Enclosure)
www.DaikinApplied.com 9 IM 1240-1 • INTELLIGENT EQUIPMENT
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