Goodman A/GPG13 M SERIES W/R410A, GPG1324M, GPG1330M, GPG1336M, GPG1342M Installation & Operating Instructions Manual

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INSTALLATION & OPERATING

INSTRUCTIONS for

A/GPG13 M SERIES W/R410A

SINGLE PACKAGE GAS-ELECTRIC

HEATING & COOLING UNIT

Affix this manual and Users Information Manual adjacent to the unit.

This Forced Air Central Unit Design Complies With Requirements Embodied in The American National Standard / National Standard of Canada Shown Below.

ANSI Z21.47•CSA-2.3 Central Furnaces

RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.

ATTENTION INSTALLING PERSONNEL

Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During

installation or repair, caution is to be observed.

It is your responsibility to install the product safely and to educate the customer on its safe use.

These installation instructions cover the outdoor installation of single package gas electric heating and cooling units. See the Specification Sheet or Technical Manual applicable to your model* for information regarding accessories.

*NOTE: Please contact your distributor or

our website for the applicable

Specification Sheet or Technical Manual

referred to in this manual.

IO-357D 5151 San Felipe, Suite 500, Houston, TX 77056 11/12 www.goodmanmfg.com - or - www.amana-hac.com

Goodman Manufacturing Company, L.P.

Page 2

Index

Replacement Parts ................................................................................................................................................................................... 3

RDERING PARTS ..................................................................................................................................................................................... 3

Safety Instructions .................................................................................................................................................................................... 3

MPORTANT NOTE TO THE OWNER REGARDING PRODUCT WARRANTY ................................................................................................................... 3

Unit location ............................................................................................................................................................................................... 4

LL INS TALLATIONS: .................................................................................................................................................................................. 4

GROUND LEVEL I NSTALLATIONS O NLY: ............................................................................................................................................................ 4

OOFTOP INS TALLATIONS ONLY: .................................................................................................................................................................... 5

R R

OOF CURB INSTALLATIONS ONLY: ................................................................................................................................................................ 5

General Information .................................................................................................................................................................................. 5

RANSPORTATION D AMAGE .......................................................................................................................................................................... 6

Rigging Details ........................................................................................................................................................................................... 6

Gas Piping .................................................................................................................................................................................................. 6

HIGH A LTITUDE D ERATE (U.S. INSTALLATIONS ONLY) ....................................................................................................................................... 6

PIPING ................................................................................................................................................................................................... 6

AS PIPING CHECKS ................................................................................................................................................................................. 7

Propane Gas Installations ......................................................................................................................................................................... 8

TANKS AND PIPING .................................................................................................................................................................................... 8

Electrical Wiring ........................................................................................................................................................................................ 8

HERMOSTAT LOCATION .............................................................................................................................................................................. 8

NIT VOLTAGE ......................................................................................................................................................................................... 9

HEAT A NTICIPATOR SETTING ........................................................................................................................................................................ 9

Circulating Air and Filters ....................................................................................................................................................................... 10

AIRFLOW CONVERSION ............................................................................................................................................................................ 10

DUCTWORK .......................................................................................................................................................................................... 10

FILTERS ................................................................................................................................................................................................ 10

Venting ..................................................................................................................................................................................................... 11

FLUE HOOD I NSTALLATION ......................................................................................................................................................................... 11

Condensate Drain .................................................................................................................................................................................... 11

ONDENSATE DRAIN C ONNECTION .............................................................................................................................................................. 11

Normal Sequences of Operation ............................................................................................................................................................ 11

HEATING ............................................................................................................................................................................................... 11

COOLING .............................................................................................................................................................................................. 11

FAN ONLY ............................................................................................................................................................................................. 11

Startup, Adjustments, and Checks ........................................................................................................................................................ 11

HEATING S TARTUP ................................................................................................................................................................................... 11

GAS SUPPLY PRESSURE MEASUREMENT ....................................................................................................................................................... 12

AS MANIFOLD P RESSURE MEASUREMENT AND ADJUSTMENT ........................................................................................................................... 13

COOLING STARTUP .................................................................................................................................................................................. 15

Troubleshooting ....................................................................................................................................................................................... 15

IGNITION CONTROL E RROR CODES .............................................................................................................................................................. 15

BNORMAL OPERATION - HEATING .......................................................................................................................................................... 15

ABNORMAL OPERATION - COOLING .......................................................................................................................................................... 16

Maintenance ............................................................................................................................................................................................ 16

ILTER REPLACEMENT OR C LEANING ............................................................................................................................................................ 16

CABINET FINISH MAINTENANCE ................................................................................................................................................................... 17

CLEAN OUTSIDE COIL (QUALIFIED S ERVICER ONLY) ...................................................................................................................................... 17

ONDENSER, EVAPORATOR, AND INDUCED DRAFT M OTORS .............................................................................................................................. 17

FLAME SENSOR (QUALIFIED S ERVICER ONLY) ............................................................................................................................................... 17

FLUE PASSAGES (QUALIFIED S ERVICER ONLY ) ............................................................................................................................................... 17

CLEANING FLUE P ASSAGES (QUALIFIED SERVICER ONLY) ................................................................................................................................. 17

MAIN BURNER F LAME (QUALIFIED SERVICER ONLY) ....................................................................................................................................... 17

CLEANING BURNERS ................................................................................................................................................................................ 17

Accessories and Functional Parts ......................................................................................................................................................... 18

HEET METAL A CCESSORIES ..................................................................................................................................................................... 18

FUNCTIONAL PARTS ................................................................................................................................................................................ 18

GENERAL INFORMATION ............................................................................................................................................................................ 18

APPENDIX ................................................................................................................................................................................................. 26

Unit Dimensions ...................................................................................................................................................................................... 26

Wiring Diagrams ...................................................................................................................................................................................... 27

Minimum Clearances .............................................................................................................................................................................. 39

Recommended Filter Sizes ..................................................................................................................................................................... 39

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REPLACEMENT PARTS

Keep this literature in a safe place for future reference.

ORDERING P ARTS

When reporting shortages or damages, or ordering repair parts, give the complete unit model and serial numbers as stamped on the unit’s nameplate.

Replacement parts for this appliance are available through your contractor or local distributor. For the location of your nearest distributor, consult the white business pages, the yellow page section of the local telephone book or contact:

CONSUMER AFFAIRS

GOODMAN MANUFACTURING COMPANY, L.P.

7401 SECURITY WAY

HOUSTON, TEXAS 77040

(713) 254-4729

SAFETY INSTRUCTIONS

TO THE INSTALLER

Before installing this unit, please read this manual to familiarize yourself on the specific items which must be adhered to, including maximum external static pressure to unit, air temperature rise, minimum or maximum CFM and motor speed connections.

IMPORTANT N OTE TO THE O WNER REGARDING P RODUCT W ARRANTY

Your warranty certificate is supplied as a separate document with the unit installed by your contractor. Read the limited warranty certificate carefully to determine what is and is not covered and keep the warranty certificate in a safe place. If you are unable to locate the warranty certificate please contact your installing contractor or contact customer service (877-254-4729) to obtain a copy.

IMPORTANT NOTICE TO GOODMAN

the 10 Year Parts Limited Warranty, online registration must be completed within 60 days of installation. Online registration is not required in California or Quebec. Complete warranty details available from your local dealer or, for Goodman® brand products, visit www.goodmanmfg.com, and for Amana® brand products, visit www.amana-hac.com.

IMPORTANT NOTICE TO AMANA

Lifetime Heat Exchanger Limited Warranty and the 10 Years Parts Limited Warranty, online registration must be completed within 60 days of installation. Online registration is not required in California or Quebec. Full warranty details available at www.amana-hac.com.

To register your Goodman

brand unit, go to www.goodmanmfg.com and click on “Warranty Registration”. Complete the registration as prompted.

To register your Amana

brand unit, go to www.amana-hac.com and click on “Warranty Registration”. Complete the registration as prompted.

Product limited warranty certificates for models currently in production can be viewed at www.amana-hac.com. If your model is not currently in production or does not appear on the website, please contact your installing contractor or contact customer service (at 877-254-4729) to obtain a copy of your warranty certificate.

Each product overview page contains a Product Warranty link; by clicking on it you will be able to view the limited warranty coverage for that specified product. To view warranty registration information, click on the Product Warranty text on the left navigation panel on the home page of each website. The Online Product Registration pages are located in this same section.

BRAND OWNERS: To receive

BRAND OWNERS: To receive the

www.goodmanmfg.com or

WARNING

DO NOT CONNECT TO OR USE ANY DEVICE THAT IS NOT DESIG N CERTIFIED

BY GOODMAN FOR USE WITH THIS UNIT. SERIOUS PROPERTY DAMAGE,

PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/

CONDITIONS MAY RESULT FROM THE USE OF SUCH NON-APPROVED DEVICES.

WARNING

SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN

OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE

TURNING OFF THE ELECTRICAL SUPPLY.

WARNING

HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH

MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE

TATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER

REPRODUCTIVE HARM.

WARNING

O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DO NOT USE

THIS UNIT IF ANY PART HAS BEEN UNDER WATER.

QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FURNACE AND TO REPLACE

ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL HAVING BEEN

UNDER WATER.

OR HAZARDOUS

MMEDIATELY CALL A

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WARNING

CARBON MONOXIDE POISONING HAZARD

TO PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,

DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER

FLAMMABLE LIQUIDS OR VAPORS IN THE V ICINITY OF THIS APPLIANCE.

Special Warning for Installation of Furnaces or Air Handling Units in Enclosed Areas such as Garages, Utility Rooms or Parking Areas

Carbon monoxide producing devices (such as an automobile, space heater, gas water heater, etc.) should not be operated in enclosed areas such as unventilated garages, utility rooms or parking areas because of the danger of carbon monoxide (CO) poisoning resulting from the exhaust emissions. If a furnace or air handler is installed in an enclosed area such as a garage, utility room or parking area and a carbon monoxide producing device is operated therein, there must be adequate, direct outside ventilation.

UNIT LOCATION

WARNING

O PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL

INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED

WHEN INSTALLING THE UNIT.

ALL I NSTALLATIONS:

• For proper flame pattern within the heat exchanger and

proper condensate drainage, the unit must be mounted level.

• The flue outlet hood must be at least 12 inches from any

opening through which flue gases could enter a building, and at least three feet above any forced air inlet located within ten feet. The economizer/manual fresh air intake/ motorized fresh air intake and combustion air inlet mounted on the unit are not affected by this restriction.

• To avoid possible corrosion of the heat exchanger, do not

locate the unit in an area where the outdoor air (i.e. combustion air for the unit) will be frequently contaminated by compounds containing chlorine or fluorine. Common sources of such compounds include swimming pool chemicals and chlorine bleaches, paint stripper, adhesives, paints, varnishes, sealers, waxes (which are not yet dried) and solvents used during construction and remodeling. Various commercial and industrial processes may also be sources of chlorine/fluorine compounds.

• To avoid possible illness or death of the building occupants,

do NOT locate outside air intake device (economizer, manual fresh air intake, motorized fresh air intake) too close to an exhaust outlet, gas vent termination, or plumbing vent outlet. For specific distances required, consult local codes.

• Allow minimum clearances from the enclosure for fire

protection, proper operation, and service access (see appendix). These clearances must be permanently maintained.

• The combustion air inlet and flue outlet hoods on the unit

must never be obstructed. If used, do not allow the economizer/manual fresh air damper/ motorized fresh air damper to become blocked by snow or debris. In some climates or locations, it may be necessary to elevate the unit to avoid these problems.

• When the unit is heating, the temperature of the return air

entering the unit must be between 50° F and 100° F.

GROUND L EVEL I NSTALLATIONS O NLY:

• When the unit is installed on the ground adjacent to the

building, a level concrete (or equal) base is recommended. Prepare a base that is 3” larger than the package unit footprint and a minimum of 3” thick.

• The base should also be located where no runoff of water

from higher ground can collect in the unit.

This ventilation is necessary to avoid the danger of CO poisoning which can occur if a carbon monoxide producing device continues to operate in the enclosed area. Carbon monoxide emissions can be (re)circulated throughout the structure if the furnace or air handler is operating in any mode.

CO can cause serious illness including permanent brain damage or death.

B10259-216

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Outside Slab Installation

ROOFTOP I NSTALLATIONS O NLY:

NOTE: To ensure proper condensate drainage, unit must be

installed in a level position.

• To avoid possible property damage or personal injury, the

roof must have sufficient structural strength to carry the weight of the unit(s) and snow or water loads as required by local codes. Consult a structural engineer to determine the weight capabilities of the roof.

ROOF C URB I NSTALLATIONS O NLY:

• Sufficient structural support must be determined prior to

locating and mounting the curb and package unit.

• Ductwork must be constructed using industry guidelines.

The duct work must be placed into the roof curb before mounting the package unit.

• Curb insulation, cant strips, flashing and general roofing

material are furnished by the contractor.

Rooftop Installation

• The unit may be installed directly on wood floors or on

Class A, Class B, or Class C roof covering material.

• To avoid possible personal injury, a safe, flat surface for

service personnel should be provided.

Roof Curb Installation

GENERAL INFORMATION

WARNING

O PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DUE TO FIRE,

EXPLOSIONS, SMOKE, SOOT, CONDENSATION, ELE CTRIC SHOCK OR CARBON

MONOXIDE, THIS UNIT MUST BE PROPERLY INSTALLED, REPAIRED, OPERATED,

AND MAINTAINED.

This unit is approved for outdoor installation ONLY. Rated performance is achieved after 72 hours of operation. Rated performance is delivered at the specified airflow. See outdoor unit specification sheet for split system models or product specification sheet for packaged and light commercial models. Specification sheets can be found at www.goodmanmfg.com for Goodman® brand products or www.amana-hac.com for Amana® brand products. Within either website, please select the residential or commercial products menu and then select the submenu for the type of product to be installed, such as air conditioners or heat pumps, to access a list of product pages that each contain links to that model’s specification sheet.

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To assure that your unit operates safely and efficiently, it must be installed, operated, and maintained in accordance with these installation and operating instructions, all local building codes and ordinances, or in their absence, with the latest edition of the National Fuel Gas Code NFPA54/ANSI Z223.1 and National Standard of Canada CAN/CSA B149 Installation Codes.

The heating and cooling capacities of the unit should be greater than or equal to the design heating and cooling loads of the area to be conditioned. The loads should be calculated by an approved method or in accordance with A.S.H.R.A.E. Guide or Manual J Load Calculations published by the Air Conditioning Contractors of America.

Obtain from:

American National Standards Institute

1430 Broadway

New York, NY 10018

TRANSPORTATION D AMAGE

Check the carton upon arrival for external damage. If damage is found, a request for inspection by carrier agent should be made in writing immediately.

Carefully inspect the unit for damage including damage to the cabinetry. Any bolts or screws which may have loosened in transit must be retightened. In the event of damage, the receiver should:

1. Make notation on delivery receipt of any visible damage to shipment or container.

2. Notify carrier promptly and request an inspection.

3. In case of concealed damage, carrier should be notified as soon as possible-preferably within 5 days.

4. File the claim with the following supporting documents:

a. Original Bill of Lading, certified copy, or indemnity bond. b. Original paid freight bill or indemnity in lieu thereof. c. Original invoice or certified copy thereof, showing trade

and other discounts or reductions.

d. Copy of the inspection report issued by carrier

representative at the time damage is reported to the carrier. The carrier is responsible for making prompt inspection of damage and for a thorough investigation of each claim. The distributor or manufacturer will not accept claims from dealers for transportation damage.

NOTE: When inspecting the unit for transportation damage, remove all packaging materials. Recycle or dispose of the packaging material according to local codes.

RIGGING DETAILS

WARNING

O PREVENT PROPERTY DAMAGE, THE UNIT SHOULD REMAIN IN AN UPRIGHT

POSITION DURING ALL RIGGING AND MOVING OPERATIONS.

LIFTING AND MOVING WHEN A CRANE IS USED, PLACE THE UNIT IN AN

ADEQUATE CABLE SLING.

Important: If using bottom discharge with roof curb, ductwork

should be attached to the curb prior to installing the unit. Ductwork dimensions are shown in roof curb installation instructions.

Refer to the Roof Curb Installation Instructions for proper curb installation. Curbing must be installed in compliance with the National Roofing Contractors Association Manual.

Lower unit carefully onto roof mounting curb. While rigging unit, center of gravity will cause condenser end to be lower than supply air end.

O FACILITATE

Rigging

GAS PIPING

IMPORTANT NOTE: This unit is factory set to operate on natural gas at the altitudes shown on the rating plate.

WARNING

O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH WHEN EITHER

USING PROPANE GAS ALONE OR AT HIGHER ALTITUDES, OBTAIN AND INSTALL

THE PROPER CONVERSION KIT(S).

UNSATISFACTORY OPERATION AND/OR EQUIPMENT DAMAGE.

U.S

KITS ARE FOR

ANADA.

. INSTALLATIONS ONLY AND ARE NOT APPROVED FOR USE

The rating plate is stamped with the model number, type of gas and gas input rating. Make sure the unit is equipped to operate on the type of gas available. Conversion to LP gas is permitted with the use of the factory authorized conversion kit LPT-03. (LPT-00A may

be used on models with AA revisions. LPT-03 is compatible with both the White Rodgers and the Honeywell gas valves.)

AILURE TO DO S O CAN RESULT IN

IGH ALTITUDE

Inlet Gas Pressure

Natural Min. 5.0" W.C., Max. 10.0" W.C.

Propane Min. 11.0" W.C., Max. 13.0" W.C.

Inlet Gas Pressure Must Not Exceed the Maximum Value Shown in Table Above.

The minimum supply pressure should not vary from that shown in the table above because this could prevent the unit from having dependable ignition. In addition, gas input to the burners must not exceed the rated input shown on the rating plate. Overfiring of the unit could result in premature heat exchanger failure.

HIGH ALTITUDE DERATE (U.S. INSTALLATIONS ONLY)

IMPORTANT NOTE: The gas/electric units naturally derate with al-

titude. Do not attempt to increase the firing rate by changing orifices or increasing the manifold pressure. This can cause poor combustion and equipment failure. At all altitudes, the manifold pressure must be within 0.3 inches W.C. of that listed on the nameplate for the fuel used. At all altitudes and with either fuel, the air temperature rise must be within the range listed on the unit nameplate. Refer to the Installation Manual provided with the LP kit for conversion from natural gas to propane gas and for altitude adjustments. NOTE: Up to 7,000 feet, no changes are required; above 7,000 feet, refer to High Altitude Kit HA-02.

Page 7

PIPING

)

IMPORTANT NOTE: To avoid possible unsatisfactory operation or

equipment damage due to under firing of equipment, do not undersize the natural/propane gas piping from the meter/tank to the unit. When sizing a trunk line, include all appliances on that line that could be operated simultaneously. The rating plate is stamped with the model number, type of gas and gas input rating. Make sure the unit is equipped to operate on the type of gas available. The gas line installation must comply with local codes, or in the absence of local codes, with the latest edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1.

Natural Gas Connection

Natural Gas Capacity of Pipe

in Cubic Feet of Gas Per Hour (CFH)

Length of

Pipe in Feet

10 132 278 520 1050 1600 20 92 190 350 730 1100 30 73 152 285 590 980 40 63 130 245 500 760 50 56 115 215 440 670 60 50 105 195 400 610 70 46 96 180 370 560 80 43 90 170 350 530 90 40 84 160 320 490

100 38 79 150 305 460

Pressure = .50 PSIG or less and Pressure Drop of 0.3" W.C. (Based

CFH =

Heatin

Refer to the Proper Piping Practice drawing for the general layout at the unit. The following rules apply:

1. Use black iron pipe and fittings for the supply piping. The use of a flex connector and/or copper piping is permitted as long as it is in agreement with local codes.

2. Use pipe joint compound on male threads only. Pipe joint compound must be resistant to the action of the fuel used.

3. Use ground joint unions.

4. Install a drip leg to trap dirt and moisture before it can enter the gas valve. The drip leg must be a minimum of three inches long.

5. Use two pipe wrenches when making connection to the gas valve to keep it from turning.

6. Install a manual shut-off valve in a convenient location (within six feet of unit) between the meter and the unit.

7. Tighten all joints securely.

8. The unit must be connected to the building piping by one of the following methods:

• Rigid metallic pipe and fittings

• Semirigid metallic tubing and metallic fittings (Aluminum alloy tubing must not be used in exterior locations)

• Listed gas appliance connectors used in accordance with the terms of their listing that are completely in the same room as the equipment

• In the prior two methods above the connector or tubing must be protected from physical and thermal damage. Aluminum alloy tubing and connectors must be coated to protect against external corrosion when in contact with masonry, plaster or insulation or are subject to repeated wettings by liquids (water - not rain water, detergents or sewage)

Nominal Black Pipe Size (inches)

1/2 3/4

on 0.60 S

ecific Gravity Gas

1 1/4 1 1/2

BTUH Furnace Input

Value of Gas (BTU/Cubic Foot

MANUAL SHUT-OFF VALVE

DRIP LEG

GROUND JOINT UNION (INSTALLED AHEAD OF GAS VALVE)

GROMMET

Proper Piping Practice

NOTE: The unit gas supply entrance is factory sealed with plugs.

Keep plugs in place until gas supply is ready to be installed. Once ready, replace the plugs with the supplied grommets and install gas supply line.

GAS PIPING CHECKS

CAUTION

O PREVENT PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, THE

FOLLOWING INSTRUCTIONS MUST BE PERFORMED REGARDING GAS

CONNECTIONS AND PRESSURE TESTING:

•

HE UNIT AND ITS GAS CONNECTIONS MUST BE LEAK TESTED BEFORE

PLACING IN OPERATION.

FIRE, NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS.

EXCEED SPECI FIED PRESSURES FOR TESTI NG.

DAMAGE GAS VALV E AND CAUSE OVERFIRING WHICH MAY RESULT IN

PREMATURE HEAT EXCHANGE FAILURE.

HIS UNIT AND ITS SHUT-OFF VALVE MUST BE DISCONNECTED FROM

•

THE GAS SUPPLY DURING ANY PRESSURE TESTING OF THAT SYSTEM AT

TEST PRESSURES IN EXCESS OF 1/2

•

HIS UNI T MUST BE ISOLA TED FROM THE GAS SUPPLY SYS TEM BY

CLOSING ITS MANUAL SHUT-OFF VALVE DURING ANY PRESSURE

TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES

EQUAL TO OR LESS THAN 1/2

BECAUSE OF THE DANGER OF EXPLOSION OR

IGHER PRESSURE MAY

(3.48 KPA).

PSIG

(3.48 KPA).

PSIG

EVER

WARNING

O AVOID PROPERTY DAMAGE OR PERSONAL INJURY

NO OPEN FLAME IN THE VICINITY DURING AIR BLEEDING.

There will be air in the gas supply line after testing for leaks on a new installation. Therefore, the air must be bled from the line by loosening the ground joint union until pure gas is expelled. Tighten union and wait for five minutes until all gas has been dissipated in the air. Be certain there is no open flame in the vicinity during air bleeding procedure. The unit is placed in operation by closing the main electrical disconnect switch for the unit.

, BE SURE THERE IS

Page 8

PROPANE GAS INSTALLATIONS

WARNING

O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIR E

OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS

DETECTING WARNING DEVICE.

OF ODORANT IN PROPANE GAS, A GAS DETECTING WARNING DEVICE

IS THE ONLY RELIABLE WAY TO DETECT A PROPANE GAS LEAK.

ONTACT A LOCAL PROPANE GAS SUPPLIER ABOUT INSTALLING A

GAS DETECTING WARNING DEVICE.

INCE RUST CAN REDUCE THE LEVEL

IMPORTANT NOTE: Propane gas conversion kits must be

installed to convert units to propane gas. All propane gas equipment must conform to the safety

standards of the National Board of Fire Underwriters (See NBFU Manual 58).

For satisfactory operation, propane gas supply pressure must be within 9.7 - 10.3 inches W.C. at the manifold with all gas appliances in operation. Maintaining proper gas pressure depends on three main factors:

1. Vaporization rate, which depends on (a) temperature of the liquid, and (b) wetted surface area of the container or containers.

2. Proper pressure regulation.

3. Pressure drop in lines between regulators, and between second stage regulator and the appliance. Pipe size required will depend on length of pipe run and total load of all appliances.

TANKS AND PIPING

Complete information regarding tank sizing for vaporization, recommended regulator settings and pipe sizing is available from most regulator manufacturers and propane gas suppliers.

Since propane gas will quickly dissolve white lead or most standard commercial compounds, special pipe dope must be used. Shellac base compounds resistant to the actions of liquefied petroleum gases such as Gasolac®, Stalactic®, Clyde’s® or John Crane® are satisfactory.

See below for typical propane gas piping.

First Stage Regulator

5 to 15 PSIG (20 PSIG Max.)

Continuous

11" W.C.

Sizing Between First and Second S tage Regulator Maximum Propane Capacities listed a re based on 1 PSIG Pressure Drop at 10 PSIG Setting. Capacities in 1,000 BTU/HR

PIPE OR TUBING

LENGTH,

FEET

30 309 700 1,303 2,205 3,39 4 1,843 3,854

40 265 599 1,115 1,887 2,90 4 1,577 3,298

50 235 531 988 1, 672 2,574 1,398 2, 923

60 213 481 896 1, 515 2,332 1,267 2, 649

70 196 446 824 1, 394 2,146 1,165 2, 437

80 182 412 767 1, 297 1,996 1,084 2, 267

90 171 386 719 1, 217 1,873 1,017 2, 127

100 161 365 679 1,149 1,769 96 1 2,009

150 130 293 546 923 1,42 1 772 1,613

200 111 251 467 790 1,21 6 660 1,381

250 90 222 414 700 1,078 585 1,224

300 89 201 378 634 976 530 1,109

350 82 185 345 584 898 488 1,020

400 76 172 321 543 836 454 949

To convert to Capacities at 15 PSI G Settings -- Multiply by 1.130 To convert to Capacities at 5 PSIG Settings -- Multiply by 0.879

Sizing Betwe en Single or Secon d Stage Regulato r and Appliance* Maximum Pro pane Capacitie s Listed are Bas ed on 1/2" W.C. Pressure Drop at 11" W.C. Setting. Capacities in 1,000 BTU/HR

PIPE OR TUBING

LENGTH,

FEET

10 49 110 206 348 539 291 608 1,146 2,353 3,525

20 34 76 141 239 368 200 418 788 1,617 2,423

30 27 61 114 192 296 161 336 632 1,299 1,946

40 23 52 97 164 253 137 284 541 1,111 1,665

50 20 46 86 146 224 122 255 480 985 1,476

60 19 42 78 132 203 110 231 436 892 1,337

80 16 36 67 113 174 94 198 372 764 1,144

100 14 32 59 100 154 84 175 330 677 1,014

125 12 28 52 89 137 74 155 292 600 899

150 11 26 48 80 124 67 141 265 544 815

200 10 22 41 69 106 58 120 227 465 697

250 9 19 36 61 94 51 107 201 412 618

300 8 18 33 55 85 46 97 182 374 560

350 7 16 30 51 78 43 89 167 344 515

400 7 15 28 47 73 40 83 156 320 479

*DATA IN ACCORDANCE WITH NFPA PAMPHLET NO. 54

TUBING SIZE, O.D., TYPE L

3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"

TUBING SIZE, O.D., TYPE L

3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4"

NOMINAL PIPE SIZE,

SCHEDULE 40

Table 3 - Propane Gas Pipe Sizing

WARNING

200 PSIG Maximum

Second Stage Regulator

Typical Propane Gas Piping

O PREVENT PROPERTY DAMAGE OR SERIOUS PERSONAL INJURY DUE TO

FIRE OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS

DETECTING WARNING DEVICE.

F THE PROPANE GAS UNIT IS INSTALLED IN AN EXCAVATED AREA OR A

CONFINED SPACE, A WARNING DEVICE IS REQUIRED DUE TO:

•

ROPANE GAS IS HEAVIER THAN AIR AND ANY LEAKING GAS CAN

SETTLE IN ANY LOW AREAS OR CONFINED SPACES.

•

ROPANE GAS ODORANT MAY FADE, MAKING THE GAS UNDETECTABLE

EXCEPT WITH A WARNING DEVICE.

ELECTRICAL WIRING

THERMOSTAT L OCATION

Mount the thermostat approximately five feet above the floor, in an area that has an inside, vibration-free wall and has good air circulation.

Page 9

Movement of air must not be obstructed by furniture, door, draperies, etc. The thermostat must not be mounted where it will be affected by drafts, hot or cold water pipes or air ducts in walls, radiant heat from fireplace, lamps, the sun, television, etc. Consult the Instruction Sheet packaged with thermostat for mounting instructions.

All units have one stage of heating and one stage of mechanical cooling. Units which will have economizers may use thermostats with one or two stages of cooling.

The units are designed for operation on 60 hertz current and at voltages as shown on the rating plate. All internal wiring in the unit is complete. It is necessary to bring in the power supply to the contactor as shown on the unit wiring diagram which is supplied with each unit. 24 volt wiring must be connected between the unit control panel and the room thermostat.

CAUTION

O PREVENT IMPROPER AND DANGEROUS OPERATION DUE TO WIRING ERRORS,

LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.

ERIFY PROPER OPERATION AFTER SERVICING.

For unit protection, use a time delay fuse or HACR circuit breaker that is in excess of the circuit ampacity, but less than or equal to the maximum overcurrent protection device. DO NOT EXCEED THE MAXIMUM OVERCURRENT DEVICE SIZE SHOWN ON UNIT DATA PLATE.

All line voltage connections must be made through weatherproof fittings. All exterior power supply and ground wiring must be in approved weatherproof conduit. Low voltage wiring from the unit control panel to the thermostat requires coded cable. See below for ground level and rooftop wiring.

Note:Junction box location shown is optional and is for illustration purposes only.

JUNCTION BOX

1068-83-400A

B18099-18

WYR

LOW VOLTAGE

CONNECTOR

MODEL

1068-400

24VAC 50/60Hz 400mA MAX.

ANSI Z21.20 AUTOMATIC IGNITION SYSTEM

COMPRESSOR

BREAK FOR TWO STAGE

W G

FUSE 3 AMP MAX

C22

Low Voltage Wiring

Refer to the unit wiring diagram for electrical connections. When installed, the unit must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA No. 70, and/or the CSA C22.1 Electrical Code. Ensure low voltage connections are waterproof.

COOL

L2L2L2L2

L1 HEATUNUSED

L1DI

9FS6

659

ECON

120

135

150

SPEED-UP

Electrical Power Directly To Junction Box

Electrical Power Routed Through Bottom of Unit

Typical Electrical Wiring Unit Voltage

UNIT V OLTAGE

The unit transformer is factory connected for 230V operation. If the unit is to operate on 208V, reconnect the transformer primary lead as shown on the unit wiring diagram.

WARNING

O AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO THE UNIT MUST BE

POLARIZED AND GROUNDED.

CAUTION

O AVOID PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, USE

ONLY COPPER CONDUCTORS.

HEAT A NTICIPATOR S ETTING

The heat anticipator is to be set by measuring the load (amperage) at the “R” circuit. Follow the instructions provided by the thermostat for more details.

Page 10

Unit

From

Typical Thermostat and Unit 24 V Wiring Hookup

CIRCULATING AIR AND FILTERS

AIRFLOW C ONVERSION

Units can easily be converted from horizontal to downdischarge airflow delivery. In down-discharge or high static installations, the installer should measure the total external static and review the blower performance charts before performing the installation. In some installations it will be necessary to change the blower speed to provide proper air flow.

Horizontal Air Flow (Applies to 3 phase models)

Single phase models are shipped without horizontal duct covers. If needed, these kits may be ordered through Goodman’s Service Parts department.

Remove supply and return duct covers which are attached to the unit as shown below.

Down Discharge Applications

Cut insulation around bottom openings and remove panels from the bottom of the unit, saving the screws holding the panels in place.

NOTE: Single phase models require installation of horizontal duct kit #20464501PDGK (medium chassis) and #20464502PDGK (large chassis).

DUCTWORK

Duct systems and register sizes must be properly designed for the C.F.M. and external static pressure rating of the unit. Ductwork should be designed in accordance with the recommended methods of Air Conditioning Contractors of America Manual D (Residential) or Manual Q (Commercial). All ductwork exposed to the outdoors must include a weatherproof barrier and adequate insulation.

A duct system should be installed in accordance with Standards of the National Board of Fire Underwriters for the Installation of Air Conditioning, Warm Air Heating and Ventilating Systems. Pamphlets No. 90A and 90B.

The supply duct from the unit through a wall may be installed without clearance. However, minimum unit clearances as shown in the appendix must be maintained. The supply duct should be provided with an access panel large enough to inspect the air chamber downstream of the heat exchanger. A cover should be tightly attached to prevent air leaks.

For duct flange dimensions on the unit refer to the Unit Dimension illustration in the appendix.

For down-discharge applications, the ductwork should be attached to the roof curb prior to installing the unit. Ductwork dimensions are shown in the roof curb installation manual.

If desired, supply and return duct connections to the unit may be made with flexible connections to reduce possible unit operating sound transmission.

Remove these covers for horizontal duct applications

FILTERS

CAUTION

O PREVENT PROPERTY DAMAGE DUE TO FIRE AND LOSS OF

EQUIPMENT EFFICIENCY OR EQUIPMENT DAMAGE DUE TO DUST AND LINT

BUILD UP ON INTERNAL PARTS, NEVER OPERATE UNIT WITHOUT AN AIR

FILTER INSTALLED IN THE RETURN AIR SYSTEM.

Even though a return air filter is not supplied with this unit, there must be a means of filtering all return air. All units may be externally filtered.

Refer to the unit filter size chart in the appendix for filter size information.

Filters installed external to the unit should be sized in accordance with their manufacturer recommendations. A throwaway filter must be sized for a maximum face velocity of 300 feet per minute.

Filter Installation

Important: When installing a filter, the air flow arrows on the

filter must point toward the circulator blower.

Duct Cover Installation

Page 11

VENTING

NOTE: Venting is self-contained. Do not modify or block.

FLUE H OOD I NSTALLATION

Install the exhaust flue hood and combustion air intake hood prior to operation of the unit.

To install the flue hood cover, please refer to IO-653*, included in the flue hood assembly box located in the blower compartment.

2. The spark igniter and gas valve energizes for 7 seconds.

NOTE: The igniter produces a very intense electrical spark that ignites the gas.

3. The 30-second HEAT FAN ON delay time begins.

4. The unit delivers heat to the conditioned space until the thermostat is satisfied.

5. The gas valve deenergizes. The induced draft blower continues operation for a 29-second post-purge.

6. Ignition control begins timing the HEAT FAN OFF delay. There is an adjustable HEAT FAN OFF delay of approximately 120/135/150 seconds (factory set at 150). After the HEAT FAN OFF delay time has elapsed, the blower will deenergize. This allows any additional heat in the heat exchanger to be transferred to the conditioned space.

COOLING

1. Thermostat calls for cooling. The compressor and outdoor fan are energized.

2. Approximately seven seconds later, the indoor fan starts.

3. The unit will deliver cooling to the conditioned space until the thermostat is satisfied.

4. The compressor and outdoor fan will be de-energized when the thermostat opens.

5. The indoor fan continues to run for approximately 60 seconds after the thermostat is satisfied. This allows additional cooling from the indoor coil to be transferred to the conditioned space. Then, the indoor fan stops.

Flue Hood and Bug Screen Installation

CONDENSATE DRAIN

CONDENSATE D RAIN C ONNECTION

A 3/4” NPT drain connection is supplied for condensate piping. An external trap must be installed for proper condensate drainage. NOTE: Maximum torque is 10 in-lbs.

DRAIN CONNECTION

UNIT 2" MINIMUM

FLEXIBLE TUBING-HOSE OR PIPE

A POSITIVE LIQUID SEAL IS REQUIRED

3" MINIMUM

Drain Connection

NORMAL SEQUENCES OF OPERATION

HEATING

This unit is equipped with an ignition control that automatically lights the main burner. DO NOT attempt to light the main burners by any other method.

1. Thermostat calls for heat. The induced draft blower energizes for a 15-second pre-purge.

NOTE: A 180-second anti-short cycle is integral to the control and prevents recycling of the compressor.

FAN ONLY

1. Thermostat calls for FAN ONLY by energizing “G”.

2. Approximately seven seconds later, the indoor fan starts.

3. The indoor fan continues to run for approximately 60 seconds after “G” is de-energized.

STARTUP, ADJUSTMENTS, AND CHECKS

HEATING S TARTUP

This unit is equipped with an electronic ignition device to automatically light the main burners. It also has a power vent blower to exhaust combustion products.

On new installations, or if a major component has been replaced, the operation of the unit must be checked.

Check unit operation as outlined in the following instructions. If any sparking, odors, or unusual sounds are encountered, shut off electrical power and recheck for wiring errors, or obstructions in or near the blower motors. Duct covers must

be removed before operating unit.

Heat Anticipator Setting

Set the heat anticipator on the room thermostat to 0.4 amps to obtain the proper number of heating cycles per hour and to prevent the room temperature from overshooting the room thermostat setting.

Rollout Protection Control

The rollout protection device opens, cutting power to the gas valve, if the flames from the burners are not properly drawn into the heat exchanger. The rollout protection device is located on the burner bracket. The reason for elevated temperatures at the control should be determined and repaired prior to resetting this manual reset control.

Page 12

WARNING

O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE

OR EXPLOSION, A QUALIFIED SERVICER MUST INVESTIGATE THE REASON FOR

THE ROLLOUT PROTECTION DEVICE TO OPEN BEFORE MANUALLY RESETTING

THE ROLLOUT PROTECTION DEVICE.

Rollout Protection

8. Smell for gas, including near the ground. This is important because some types of gas are heavier than air. If you have waited five minutes and you do smell gas, immediately follow the warnings on page 3 of this manual. If having waited for five minutes and no gas smell is noted, move the gas control valve switch to the ON position.

9. Replace the heat exchanger door on the side of the unit.

10. Open the manual gas valve external to the unit.

11. Turn on the electrical power supply to the unit.

12. Set the thermostat to desired setting.

Rollout Protection on Burner Bracket

Secondary Limit Control

The secondary limit control is located on the top of the blower scroll assembly. This control opens when elevated temperatures are sensed. Elevated temperatures at the control are normally caused by blower failure. The reason for the opening should be determined and repaired prior to resetting.

If the power to the unit is interrupted during the heating cycle, it may cause the secondary limit to trip. Once the blower compartment temperature drops below the limit reset temperature, the limit will automatically reset.

Secondary

Control Lim it

INLET

Inlet Pressure Ta p

OUTLE

Gas Valve

On/Off

Selector

Switch

White-Rodgers 36G22

Pressure Regulator (under cap screw)

Outlet Pressure Ta p

Gas Valve On/Off Selector Switch

Honeywell Model VR8215 (Single-Stage)

Back of Unit

Secondary Limit Control

Pre-Operation Checks

1. Close the manual gas valve external to the unit.

2. Turn off the electrical power supply to the unit.

3. Set the room thermostat to its lowest possible setting.

4. Remove the heat exchanger door on the side of the unit by removing screws.

5. This unit is equipped with an ignition device which automatically lights the main burner. DO NOT try to light burner by any other method.

6. Move the gas control valve switch to the OFF position. Do not force.

7. Wait five minutes to clear out any gas.

Gas Supply And Manifold Check

Gas supply pressure and manifold pressure with the burners operating must be as specified on the rating plate.

GAS SUPPLY PRESSURE MEASUREMENT

CAUTION

PREVENT UNRELIA BLE OPERATION OR EQUIPMENT DAMAGE, THE

NLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT

RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING

Page 13

The line pressure supplied to the gas valve must be within the range specified in the chart on the next page. The supply pressure can be measured at the gas valve inlet pressure tap or at a hose fitting installed in the gas piping drip leg. The supply pressure must be measured with the unit OFF. To measure inlet pressure, use the following procedure.

Gas Valve

On/Off

OUTLET

Pressure Regulator

Adjustment

(Under Cap Screw)

White-Rodgers Model 36G22

Selector

Switch

Outlet Pressure

Inlet Pressure

Tap

INLET

Tap

Pressure Regulator

Inlet Pressure Ta p

(under cap screw)

Outlet Pressure Ta p

8. Measure the gas supply pressure with burners firing. Adjust supply pressure using the Inlet Gas Supply Pressure table shown below. If supply pressure reading differs from the table, make necessary adjustments to pressure regulator, gas piping size, etc., and/or consult with local gas utility.

Inlet Gas Supply Pressure

Natural Gas

Propane Gas

9. Turn OFF all electrical power and gas supply to the system.

10.Remove the manometer hose from the hose barb fitting or inlet pressure boss.

11.Replace inlet pressure tap:

a. Honeywell VR8215 valve:

Remove the 1/8” NPT hose barb fitting from the inlet pressure tap. Replace the inlet pressure boss plug and seal with a high quality thread sealer.

b. White-Rodgers 36G22 valve:

Turn inlet pressure test screw in to seal pressure port (clockwise, 7 in-lb minimum).

12.Retest for leaks. If bubbles form, SHUT DOWN GAS AND REPAIR LEAKS IMMEDIATELY.

13.Turn ON electrical power and gas supply to the system.

14.Turn valve switch ON.

Minimum:5.0" W.C. Maximum :10.0" W.C. Minimum:11.0" W.C. Maximum :13.0" W.C.

GAS MANIFOLD P RESSURE MEASUREMENT AND A DJUSTMENT

Gas Valve On/Off Selector Switch

Honeywell Model VR8215 (Single-Stage)

1. Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace.

2. Turn OFF all electrical power to the system.

3. Inlet pressure tap connections:

a. Honeywell VR8215 Valve:

Remove the inlet pressure boss plug. Install an 1/8” NPT hose barb fitting into the outlet pressure tap.

b. White-Rodgers 36G22 valve:

Back inlet pressure test screw (inlet pressure boss) out one turn (counterclockwise, not more than one turn).

4. Attach a hose and manometer to the outlet pressure barb fitting (Honeywell valve) or inlet pressure boss (WhiteRodgers valve).

5. Turn ON the gas supply.

6. Turn On power and close thermostat “R” and “W” contacts to provide a call for heat.

7. Using a leak detection solution or soap suds, check for leaks at outlet pressure boss plug (Honeywell valve) or screw (White-Rodgers valve). Bubbles forming indicate a leak. SHUT OFF GAS AND REPAIR ALL LEAKS IMMEDIATELY!

CAUTION

PREVENT UNRELIA BLE OPERATION OR EQUIPMENT DAMAGE, THE

NLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT

RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES OPERATING

This valve is shipped from the factory with the regulator preset (see control label). Consult the appliance rating plate to ensure burner manifold pressure is as specified. If another outlet pressure is required, follow these steps.

1. Turn OFF gas to furnace at the manual gas shutoff valve

2. Turn OFF all electrical power to the system.

3. Outlet pressure tap connections: a. Honeywell VR8215 valve:

b. White-Rodgers 36G22 valve:

4. Attach a hose and manometer to the outlet pressure barb

5. Turn ON the gas supply.

external to the furnace.

Remove the outlet pressure boss plug. Install an 1/8” NPT hose barb fitting into the outlet pressure tap.

Back outlet pressure test screw (outlet pressure boss) out one turn (counterclockwise, not more than one turn).

fitting (Honeywell valve) or outlet pressure boss (WhiteRodgers valve).

Page 14

6. Turn ON power and close thermostat “R” and “W” contacts to provide a call for heat.

8. Measure the gas manifold pressure with burners firing. Adjust manifold pressure using the Manifold Gas Pressure table shown below.

Manifold Gas Pressure

Natural Gas 3.5" w.c.

Propane Gas 10.0" w.c.

9. Remove regulator cover screw from the outlet pressure regulator and turn screw clockwise to increase pressure or counterclockwise to decrease pressure. Replace regulator cover screw.

10.Turn OFF all electrical power and gas supply to the system.

11.Remove the manometer hose from the hose barb fitting or outlet pressure boss.

12.Replace outlet pressure tap:

a. Honeywell VR8215 valve:

Remove the 1/8” NPT hose barb fitting from the outlet pressure tap. Replace the outlet pressure boss plug and seal with a high quality thread sealer.

b. White-Rodgers 36G22 valve: Turn outlet pressure test

screw in to seal pressure port (clockwise, 7 in-lb minimum).

13. Turn ON electrical power and gas supply to the system.

14. Close thermostat contacts to provide a call for heat.

15.Retest for leaks. If bubbles form, SHUT OFF GAS AND REPAIR ALL LEAKS IMMEDIATELY!

Gas Input (Natural Gas Only) Check

To measure the gas input use a gas meter and proceed as follows:

1. Turn off gas supply to all other appliances except the unit.

2. With the unit operating, time the smallest dial on the meter for one complete revolution. If this is a 2 cubic foot dial, divide the seconds by 2; if it is a 1 cubic foot dial, use the seconds as is. This gives the seconds per cubic foot of gas being delivered to the unit.

3. INPUT=GAS HTG VALUE x 3600 / SEC. PER CUBIC FOOT

Example: Natural gas with a heating value of 1000 BTU per cubic foot and 34 seconds per cubic foot as determined by Step 2, then:

Input = 1000 x 3600 / 34 = 106,000 BTU per Hour. NOTE: BTU content of the gas should be obtained from the gas supplier. This measured input must not be greater than shown on the unit rating plate.

4. Relight all other appliances turned off in step 1. Be sure all pilot burners are operating.

Main Burner Flame Check

Flames should be stable, soft and blue (dust may cause orange tips but they must not be yellow) and extending directly outward from the burner without curling, floating or lifting off.

Temperature Rise Check

Check the temperature rise through the unit by placing thermometers in supply and return air registers as close to the unit as possible. Thermometers must not be able to sample temperature directly from the unit heat exchangers, or false readings could be obtained.

1. All registers must be open; all duct dampers must be in their final (fully or partially open) position and the unit operated for 15 minutes before taking readings.

2. The temperature rise must be within the range specified on the rating plate.

NOTE: Air temperature rise is the temperature difference between supply and return air.

With a properly designed system, the proper amount of temperature rise will normally be obtained when the unit is operated at rated input with the recommended blower speed.

If the correct amount of temperature rise is not obtained, it may be necessary to change the blower speed. A higher blower speed will lower the temperature rise. A slower blower speed will increase the temperature rise.

NOTE: Blower speed MUST be set to give the correct air temperature rise through the unit as marked on the rating plate.

External Static Pressure Check

The total external static pressure must be checked on this unit to determine if the airflow is proper.

Blower Speed Adjustments

WARNING

TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK, REMOVE

ELECTRICAL POWER FROM THE UNIT BEFORE CHANGING SPEED TAPS ON THE

BLOWER MOTOR.

Refer to the wiring diagram in the appendix to verify speed tap settings.

For models equipped with PSC type motors, blower speeds are to be changed at the ignition control board. Both heat speed and cool speed terminals are supplied on the board along with two unused motor lead terminals.

Some models are equipped with EEM motors. EEM motors are constant torque motors with very low power consumption. This motor is energized by 24V. Adjust the CFM for the unit by changing the 24V low voltage leads to the speed terminal block on the motor.

Heating-White Lead Cooling-Yellow Lead T1 - Low Speed T4 - Low Speed T2 - Medium Speed T5 - High Speed T3 - High Speed

NOTE: Heating airflow must be adjusted to provide the temperature rise shown on rating plate.

Limit Check

Check limit control operation after 15 minutes of operation by blocking the return air grille(s).

1. After several minutes the main burners must go OFF. Blower will continue to run.

2. Remove air restrictions and main burners will relight after a cool down period of a few minutes.

Page 15

Adjust the thermostat setting below room temperature.

L2L2

L1 UNUSED

HEAT

COOL

R10

R31

LED

C27

R38

D10

R34

R35

R11

R42

D12

R36

D11

D14

C20

R29

R22

C13

R25

1. Main burners must go OFF.

2. Circulating Air Blower will continue to run for 120, 135 or 150 seconds, depending on the setting.

Control Board (Top)

NOTE: If necessary, adjust fan OFF delay settings to obtain satis-

factory comfort level.

Unit Shutdown

1. Set the thermostat to lowest setting.

2. Turn off the electrical power supply to the unit.

3. Remove the heat exchanger door on the side of the unit by removing screws.

4. Move the gas control valve switch to the OFF position. Do not force.

5. Close manual gas shutoff valve external to the unit.

6. Replace the heat exchanger door on the unit.

7. If cooling and/or air circulation will be desired, turn ON the electrical power.

COOLING S TARTUP

NOTE: Check all manual reset limit controls in heating circuit if

cooling mode does not operate.

Compressor Protection Devices

The compressor includes components which are designed to protect the compressor against abnormal operating conditions.

WARNING

O PREVENT PERSONAL INJURY OR DEATH, ALWAYS DISCONNECT ELECTRICAL

POWER BEFORE INSPECTI NG OR SERVICING THE UN IT.

PROTECTION DEVICES RESET AUTOMATICALLY, ENERGIZING THE CONTACTOR

AND OUTDOOR FAN.

Refrigerant Charge Check

After completing airflow measurements and adjustments the unit’s refrigerant charge must be checked. The unit comes factory charged, but this charge is based on 325 CFM per ton and minimum ESP per AHRI test conditions (generally between .15

-.28 ESP). When air quantity or ESP is different than above,

the refrigerant charge must be adjusted to the proper amount.

ALL COMPRESSOR

All package units with fixed orifice devices are charged using the super heat method at the compressor suction line.

After superheat is adjusted it is recommended to check unit sub-cooling at the condenser coil liquid line out. For charge adjustments, see superheat and sub-cooling charts shown for each model.

Designsuperheat&su b c o ol in g@95°Foutdoor

Models#Superheat ±2°F Subcooling±3°F

GPG1324***M GPG1330***M GPG1336***M

715

615

GPG1342***M 912 GPG1348***M GPG1360***M

Cooling Operation

NOTE: Mechanical cooling cannot be reliably provided at ambient

temperatures below 50° F.

1. Turn on the electrical power supply to the unit.

2. Place the room thermostat selector switch in the COOL position (or AUTO if available, and if automatic changeover from cooling to heating is desired).

3. Set the room thermostat to the desired temperature.

13 9

10 9

TROUBLESHOOTING

IGNITION CONTROL E RROR CODES

The following presents probable causes of questionable unit operation. Refer to Diagnostic Indicator Chart for an interpretation of the signal and to this section for an explanation.

Remove the control box access panel and note the number of diagnostic LED flashes. Refer to Diagnostic Indicator Chart for an interpretation of the signal and to this section for an explanation.

ABNORMAL OPERATION - HEATING

Internal Control Failure

If the integrated ignition control in this unit encounters an internal fault, it will go into a “hard” lockout and turn off the diagnostic LED. If diagnostic LED indicates an internal fault, check power supply to unit for proper voltage, check all fuses, circuit breakers and wiring. Disconnect electric power for five seconds. If LED remains off after restoring power, replace control.

External Lockout

An external lockout occurs if the integrated ignition control determines that a measurable combustion cannot be established within three (3) consecutive ignition attempts. If flame is not established within the seven (7) second trial for ignition, the gas valve is de-energized, 15 second inter-purge cycle is completed, and ignition is reattempted. The control will repeat this routine three times if a measurable combustion is not established. The control will then shut off the induced draft blower and go into a lockout state.

Page 16

If flame is established but lost, the control will energize the circulator blower at the heat speed and then begin a new ignition sequence. If flame is established then lost on subsequent attempts, the control will recycle for four (4) consecutive ignition attempts (five attempts total) before locking out.

The diagnostic fault code is 1 flash for a lockout due to failed ignition attempts or flame dropouts. The integrated control will automatically reset after one hour, or it can be reset by removing the thermostat signal or disconnecting the electrical power supply for over five seconds. If the diagnostic LED indicates an external lockout, perform the following checks:

• Check the supply and manifold pressures

• Check the gas orifices for debris

• Check gas valve for proper operation

• Check secondary limit A dirty filter, excessive duct static, insufficient air flow, a faulty limit, or a failed circulator blower can cause this limit to open. Check filters, total external duct static, circulator blower motor, blower motor speed tap (see wiring diagram), and limit. An interruption in electrical power during a heating cycle may also cause the auxiliary limit to open. The automatic reset secondary limit is located on top of the circulator blower assembly.

• Check rollout limit If the burner flames are not properly drawn into the heat exchanger, the flame rollout protection device will open. Possible causes are restricted or blocked flue passages, blocked or cracked heat exchanger, a failed induced draft blower, or insufficient combustion air. The rollout protection device is a manual reset limit located on the burner bracket. The cause of the flame rollout must be determined and corrected before resetting the limit.

• Check flame sensor A drop in flame signal can be caused by nearly invisible coating on the sensor. Remove the sensor and carefully clean with steel wool.

• Check wiring Check wiring for opens/shorts and miswiring.

Important: If you have to frequently reset your gas/electric package unit, it means that a problem exists that should be corrected. Contact a qualified servicer for further information.

Pressure Switch Stuck Open

A pressure switch stuck open can be caused by a faulty pressure switch, faulty wiring, a disconnected or damaged hose, a blocked or restricted flue, or a faulty induced draft blower.

If the control senses an open pressure switch during the prepurge cycle, the induced draft blower only will be energized. If the pressure switch opens after ignition has begun the gas valve is de-energized, the circulator blower heat off cycle begins, and the induced draft blower remains on. The diagnostic fault code is two flashes.

Pressure Switch Stuck Closed

A stuck closed pressure switch can be caused by a faulty pressure switch or faulty wiring. If the control encounters a pressure switch stuck closed, the induced draft blower remains off. The diagnostic LED code for this fault is three (3) flashes.

Open Thermal Protection Device

If the primary limit switch opens, the gas valve is immediately de-energized, the induced draft and air circulating blowers are energized. The induced draft and air circulator blowers remain energized until the limit switch recloses. The diagnostic fault code for an open limit is four (4) flashes.

A primary limit will open due to excessive supply air temperatures. This can be caused by a dirty filter, excessive duct static, insufficient air flow, or a faulty limit. Check filters, total external duct static, blower motor, blower motor speed tap (see wiring diagram), and limit. This limit will automatically reset once the temperature falls below a preset level.

Flame Detected with Gas Valve Closed

If flame is detected with the gas valve de-energized, the combustion and air circulator blowers are energized. The diagnostic fault code is five (5) flashes for this condition. The control can be reset by removing the power supply to the unit or it will automatically reset after one hour. Miswiring is the probable cause for this fault.

ABNORMAL OPERATION - COOLING

Short Cycle Compressor Delay

The automatic ignition control has a built-in feature that prevents damage to the compressor in short cycling situations. In the event of intermittent power losses or intermittent thermostat operation, the ignition control will delay output to the compressor contactor for three minutes from the time power is restored. (Compressor is off a total of three minutes). The diagnostic LED will flash six (6) times to indicate the compressor contactor output is being delayed.

NOTE: Some electronic thermostats also have a built-in compressor short cycle timer that may be longer than the three minute delay given above. If you are using an electronic thermostat and the compressor has not started after three minutes, wait an additional five minutes to allow the thermostat to complete its short cycle delay time.

MAINTENANCE

Have the gas heating section of the unit checked at least once a year before the heating season begins, to be sure that the combustion air inlet and flue outlet hoods are not blocked by debris, which would prevent adequate combustion air and a properly operating vent system.

FILTER R EPLACEMENT OR CLEANING

A return air filter is not supplied with this unit; however, there must be a means of filtering all of the return air. The filter(s) may be located in the return air duct(s), or return air filter grille(s). Consult with your installing dealer for the actual location of the return air filter(s) for your unit.

Dirty filters are the most common cause of inadequate heating or cooling performance. Filter inspection should be made at least every two months; more often if necessary because of local conditions and usage.

Dirty throwaway filters should be discarded and replaced with a new, clean filter. Dirty permanent filters should be washed with water, thoroughly dried and sprayed with a filter adhesive before being reinstalled. (Filter adhesives may be found at many hardware stores.) Permanent filters should last several years. However, should one become torn or uncleanable, it should be replaced.

Page 17

CABINET F INISH M AINTENANCE

Use a fine grade automotive wax on the cabinet finish to maintain the finish’s original high luster. This is especially important in installations with extended periods of direct sunlight.

CLEAN OUTSIDE COIL (QUALIFIED SERVICER ONLY)

The coil with the outside air flowing over it should be inspected annually and cleaned as frequently as necessary to keep the finned areas free of lint, hair and debris.

CONDENSER, EVAPORATOR, AND I NDUCED DRAFT M OTORS

Bearings on the air circulating blower motor, condenser motor and the combustion fan motor are permanently lubricated. No additional oiling is required.

FLAME SENSOR (QUALIFIED SERVICER ONLY)

A drop in the flame current can be caused by a nearly invisible coating on the flame sensor. This coating, created by the fuel or combustion air supply, can be removed by carefully cleaning the flame sensor with steel wool.

NOTE: After cleaning, the microamp signal should be stable and in the range of 4 - 6 microamps DC.

Flame Sensor

CLEANING FLUE PASSAGES (QUALIFIED SERVICER ONLY)

1. Shut off electric power and gas supply to the unit.

2. Remove burner assembly by disconnecting the gas line and removing the manifold bracket from the partition panel.

3. Remove the flue from the induced draft blower and the collector box cover from the partition panel.

4. The primary heat exchanger tubes can be cleaned using a round wire brush attached to a length of high grade stainless steel cable, such as drain cleanout cable. Attach a variable speed reversible drill to the other end of the spring cable. Slowly rotate the cable with the drill and insert it into one of the primary heat exchanger tubes. While reversing the drill, work the cable in and out several times to obtain sufficient cleaning. Use a large cable for the large tube, and then repeat the operation with a small cable for the smaller tube. Repeat for each tube.

5. When all heat exchanger tubes have been cleaned, replace the parts in the reverse order in which they were removed.

6. To reduce the chances of repeated fouling of the heat exchanger, perform the steps listed in “Startup, Adjustments, and Checks”.

MAIN BURNER FLAME (QUALIFIED SERVICER ONLY)

Flames should be stable, soft and blue (dust may cause orange tips but must not be yellow). The flames must extend directly outward from the burner without curling, floating or lifting off.

Flame Sensor

FLUE PASSAGES (QUALIFIED SERVICER ONLY)

At the start of each heating season, inspect and, if necessary, clean the unit flue passage.

Check the burner flames for:

1. Good adjustment

2. Stable, soft and blue

3. Not curling, floating, or lifting off.

Burner Flame

WARNING

O AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK,

DO NOT REMOVE ANY INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY

ADJUSTMENT.

FLAME SHOULD DEVELOP.

At least once a year, prior to or during the heating season, make a visual check of the burner flames.

NOTE: This will involve removing and reinstalling the heat exchanger door on the unit, which is held by two screws. If you are uncertain about your ability to do this, contact a qualified servicer. If a strong wind is blowing, it may alter the airflow pattern within the unit enough that an inspection of the burner flames is not possible.

ONTACT A QUALIFIED SERVICER AT ONCE IF AN ABNORMAL

Page 18

CLEANING B URNERS

1. Shut off electric power and gas supply to the unit.

2. Remove the screws securing the manifold to the burner retention bracket. Remove the manifold and rotate each burner counterclockwise to remove.

Burner

ACCESSORIES AND FUNCTIONAL PARTS

SHEET M ETAL A CCESSORIES

Additional accessories can be purchased to fit specific application needs. Parts and instructions are available from your distributor.

FUNCTIONAL P ARTS

Burner Bracket

Manifold

Manifold Assembly

3. Remove the burners.

4. Use a bottle brush to clean burner insert and inside of the burners.

5. Replace burners and manifold, inspect the burner assembly for proper seating of burners in retention slots.

6. Reconnect electrical power and gas supply.

CAUTION

ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.

IRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.

CAUTION

FUNCTIONAL PARTS

Auxiliary Limit Switch Flame Roll-out Switch Blower Housing Flame Sensor Circulator Blower Motor Gas Orifice Blower W heel Gas Valve Burner Heat Exchanger Capacitor High Limit Switch Compressor Igniter Condenser Coil Ignition Control Condenser Fan Blade Induced Draft Blower Condenser Fan Motor Pressure Switch Contactor Pressure Switch Hose Gas Manifold Transformer Evaporator Coil

Functional Parts List

GENERAL I NFORMATION

1. Refer to the description in Functional Parts List when ordering any of the listed functional parts. Be sure to provide the unit model and serial numbers with the order.

2. Although only functional parts are shown, all sheet metal parts, doors, etc. may be ordered by description.

3. Parts are available from your distributor.

LWAYS VERIFY PROPER OPERATION AFTER SERVICING.

For further information on the yearly inspection, consult the User Manual. It is recommended that a qualified servicer inspect and service the unit at least once each year.

Turn the unit on at the thermostat. Wait a few minutes, since any dislodged dust will alter the normal flame appearance. Flames should be predominantly blue and directed into the tubes. They should not be yellow. They should extend directly outward from the burner ports without curling downward, floating or lifting off the ports.

Page 19

BLOWER PERFORMANCE DATA - SINGLE PHASE

*PG 1324045M41** - Rise R ange: 30° - 60°

Unit

Static CFM W ATTS RIS E C FM W ATTS RIS E CFM W A TTS RIS E

0.1 600 150 57 850 230 40 1,190 380 X

0.2 570 140 60 830 220 41 1,140 360 X

0.3 510 130 X 765 215 45 1,080 350 32

0.4 450 125 X 715 210 48 1,025 340 33

0.5 380 120 X 660 205 52 975 330 35

0.6 -------- -------- X 610 195 56 920 310 37

0.7 -------- -------- X -------- -------- X 830 300 41

0.8 -------- -------- X -------- -------- X 730 290 47

Unit

Static CFM W ATTS RIS E C FM W ATTS RIS E CFM W A TTS RIS E

0.1 600 150 X 850 230 X 1,190 380 43

0.2 570 140 X 830 220 X 1,140 360 45

0.3 510 130 X 765 215 X 1,080 350 47

0.4 450 125 X 715 210 X 1,025 340 50

0.5 380 120 X 660 205 X 975 330 52

0.6 -------- -------- X 610 195 X 920 310 56

0.7 -------- -------- X -------- -------- X 830 300 62

0.8 -------- -------- X -------- -------- X 730 290 X

Unit

Static C F M W ATTS RIS E C F M W ATTS RISE CFM W ATTS RISE

0.1 1,056 350 33 1,261 452 X 1,370 509 X

0.2 1,010 339 34 1,221 442 X 1,310 492 X

0.3 971 343 36 1,174 428 X 1,262 489 X

0.4 937 329 37 1,125 414 31 1,208 475 X

0.5 878 318 39 1,063 398 32 1,140 453 30

0.6 811 306 43 1,004 380 34 1,081 440 32

0.7 723 291 48 919 368 38 1,006 425 34

0.8 545 259 X 796 371 43 879 403 39

LOW MEDIUM HIGH

*PG 1324070M41** - Rise R ange: 35° - 65°

LOW MEDIUM HIGH

*PG 1330045M41** - Rise Range: 30° - 60°

L O W M E D IU M H IG H

*PG 133070M41** - Rise Range: 35° -65°

Unit

Static C F M W ATTS RIS E C F M W ATTS RISE CFM W ATTS RISE

0.1 1,056 350 49 1,261 452 41 1,370 509 38

0.2 1,010 339 51 1,221 442 42 1,310 492 40

0.3 971 343 53 1,174 428 44 1,262 489 41

0.4 937 329 55 1,125 414 46 1,208 475 43

0.5 878 318 59 1,063 398 49 1,140 453 45

0.6 811 306 64 1,004 380 52 1,081 440 48

0.7 723 291 X 919 368 56 1,006 425 X

0.8 545 259 X 796 371 65 879 403 X

X= Heating Temperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation, external static pressure should not exceed 0.5" w.c.

L O W M E D IU M H IG H

Page 20

BLOWER PERFORMANCE DATA - SINGLE PHASE

*PG 1336045M41** - Rise Range: 30 -60°

Unit

Static C F M W ATTS RIS E C FM W ATTS RIS E C FM W ATTS RISE

0.1 1,029 346 34 1,337 471 X 1,462 596 X

0.2 982 334 35 1,265 452 X 1,398 563 X

0.3 946 329 36 1,227 448 X 1,326 550 X

0.4 888 313 39 1,159 429 30 1,260 534 X

0.5 823 304 42 1,073 405 32 1,188 513 X

0.6 750 287 46 1,008 393 34 1,090 496 32

0.7 668 271 52 895 371 39 997 478 35

0.8 454 238 X 760 346 45 852 454 40

Unit

Static C F M W ATTS RIS E C FM W ATTS RIS E C FM W ATTS RISE

0.1 1,029 346 50 1,337 471 39 1,462 596 35

0.2 982 334 53 1,265 452 41 1,398 563 37

0.3 946 329 55 1,227 448 42 1,326 550 39

0.4 888 313 58 1,159 429 45 1,260 534 41

0.5 823 304 63 1,073 405 48 1,188 513 44

0.6 750 287 X 1,008 393 51 1,090 496 47

0.7 668 271 X 895 371 58 997 478 52

0.8 454 238 X 760 346 68 852 454 61

Unit

Static C F M W ATTS RIS E C FM W ATTS RIS E C FM W ATTS RISE

0.1 1,029 346 50 1,337 471 X 1,462 596 X

0.2 982 334 53 1,265 452 X 1,398 563 X

0.3 946 329 55 1,227 448 X 1,326 550 X

0.4 888 313 58 1,159 429 45 1,260 534 X

0.5 823 304 63 1,073 405 48 1,188 513 X

0.6 750 287 69 1,008 393 51 1,090 496 47

0.7 668 271 X 895 371 58 997 478 52

0.8 454 238 X 760 346 68 852 454 61

L O W M E D IU M H IG H

*PG 1336070M41** - Rise Range: 35° -65°

L O W M E D IU M H IG H

*PG 1336090M41** - Rise Range: 45° -75°

L O W M E D IU M H IG H

*PG 1342070M41** - Rise Range: 35° - 65°

Unit

Static CFM W ATTS RISE CFM W ATTS RIS E C F M W ATTS R IS E

0.1 1,100 340 46 1,450 480 35 1,575 585 X

0.2 1,040 325 49 1,390 460 37 1,515 565 X

0.3 1,000 320 51 1,300 445 39 1,430 550 36

0.4 925 305 55 1,215 425 42 1,340 525 38

0.5 860 290 59 1,115 395 46 1,240 505 41

0.6 800 275 64 1,030 375 50 1,130 465 45

0.7 690 255 X 945 350 54 1,010 450 51

0.8 -------- -------- X 860 335 59 910 430 56

Unit

Static CFM W ATTS RISE CFM W ATTS RIS E C F M W ATTS R IS E

0.1 1,100 340 62 1,450 480 47 1,575 585 X

0.2 1,040 325 66 1,390 460 49 1,515 565 45

0.3 1,000 320 68 1,300 445 52 1,430 550 48

0.4 925 305 74 1,215 425 56 1,340 525 51

0.5 860 290 X 1,115 395 61 1,240 505 55

0.6 800 275 X 1,030 375 66 1,130 465 60

0.7 690 255 X 945 350 72 1,010 450 67

0.8 -------- -------- X 860 335 X 910 430 75

X = Heating Temperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation, external static pressure should not exceed 0.5" w.c.

LOW MEDIUM HIGH

*PG 1342090M41** - Rise Range: 45° - 75°

LOW MEDIUM HIGH

Page 21

BLOWER PERFORMANCE DATA - SINGLE PHASE

*PG1348070M41** - Rise Range: 35° - 65° F

E.S.P

T1 HEAT ING S PEED

T2 HEATING SPEED T3 HEATING SPEED

T4 COOLING

SPEED

CFM WATTS RISE CFM WATTS RISE CFM WATTS RISE CFM WATT

T5 COOLING

SPEED

CFM W ATTS

0.1 -- - -- - --- --- --- - -- - -- --- -- - - -- - -- - -- ---

0.2 892 104 56 1088 183 46 1401 310 X 1624 400 1704 433

0.3 824 112 62 1024 191 50 1345 318 X 1573 408 1655 440

0.4 756 120 69 960 199 53 1289 326 X 1522 416 1606 448

0.5 687 128 X 897 207 58 1233 333 X 1472 424 1558 456

0.6 619 135 X 833 214 62 1176 341 X 1421 431 1509 464

0.7 551 143 X 770 222 66 1120 349 45 1370 439 1460 472

0.8 482 151 X 706 230 73 1064 357 48 1319 447 1411 480

*PG1348090M41** - Rise Range: 45° - 75° F

E.S.P

T1 HEATING SPEED T2 HEATING SPEED T3 HEATING SPEED

T4 COOLING

SPEED

CFM WATTS RISE CFM WATTS RISE CFM WATTS RISE CFM WATT

T5 COOLING

SPEED

CFM W ATTS

0.1 -- - -- - --- --- --- - -- - -- --- -- - - -- - -- - -- ---

0.2 892 104 75 1088 183 62 1401 310 49 1624 400 1704 433

0.3 824 112 X 1024 191 67 1345 318 51 1573 408 1655 440

0.4 756 120 X 960 199 71 1289 326 53 1522 416 1606 448

0.5 687 128 X 897 207 X 1233 333 54 1472 424 1558 456

0.6 619 135 X 833 214 X 1176 341 58 1421 431 1509 464

0.7 551 143 X 770 222 X 1120 349 61 1370 439 1460 472

0.8 482 151 X 706 230 X 1064 357 65 1319 447 1411 480

*PG1348115M41** - Rise Range: 45° - 75° F

E.S.P

T1 HEATING SPEED T2 HEATING SPEED T3 HEATING SPEED

T4 COOLING

SPEED

CFM WATTS RISE CFM WATTS RISE CFM WATTS RISE CFM WATT

T5 COOLING

SPEED

CFM W ATTS

0.1 -- - -- - --- --- --- - -- - -- --- -- - - -- - -- - -- ---

0.2 892 104 X 1088 183 77 1401 310 61 1624 400 1704 433

0.3 824 11 2 X 10 24 19 1 X 1345 3 18 6 3 1 573 4 08 1655 440

0.4 756 120 X 960 199 X 1289 326 66 1522 416 1606 448

0.5 687 128 X 897 207 X 1233 333 67 1472 424 1558 456

0.6 619 135 X 833 214 X 1176 341 72 1421 431 1509 464

0.7 551 143 X 770 222 X 1120 349 X 1370 439 1460 472

0.8 482 151 X 706 230 X 1064 357 X 1319 447 1411 480

E.S.P

T1 HEATING SPEED T2 HEATING SPEED T3 HEATING SPEED

CFM WATTS RISE CFM WATTS RISE CFM WATTS RISE CFM WATT

0.1 1100 97 61 1445 305 47 1762 496 X 1878 566 2080 688

0.2 1050 105 65 1396 313 50 1713 504 X 1829 574 2031 696

0.3 1001 113 69 1346 321 51 1664 512 X 1780 582 1982 704

0.4 952 121 75 1297 329 53 1615 521 X 1730 590 1932 712

0.5 903 129 X 1248 337 55 1566 529 X 1681 598 1883 720

0.6 854 137 X 1199 345 58 1516 537 45 1632 607 1834 728

0.7 804 145 X 1149 353 60 1467 545 46 1583 615 1785 736

0.8 755 153 X 1100 361 63 1418 553 48 1534 623 1736 745

X = Heating Temperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation, external static pressure should not exceed 0.5" w.c.

*PG1360090M41** - Rise Range: 45° - 75° F

T4 COOLING

SPEED

T5 COOLING

SPEED

CFM W ATTS

Page 22

BLOWER PERFORMANCE DATA - SINGLE PHASE

*PG1360140M41** - Rise Range: 45° - 75° F

E.S.P

T1 HEATING SPEED T2 HEATING SPEED T3 HEATING SPEED

T4 COOLING

SPEED

T5 COOLING

SPEED

CFM WATTS RISE CFM WATTS RISE CFM WATTS RISE CFM WATT S CFM W ATTS

0 1100 97 X 1445 305 71 1762 496 59 1878 566 2080 688

0.2 1050 105 X 1396 313 X 1713 504 60 1829 574 2031 696

0.3 1001 113 X 1346 321 X 1664 512 63 1780 582 1982 704

0.4 952 121 X 1297 329 X 1615 521 65 1730 590 1932 712

0.5 903 129 X 1248 337 X 1566 529 67 1681 598 1883 720

0.6 854 137 X 1199 345 X 1516 537 69 1632 607 1834 728

0.7 804 145 X 1149 353 X 1467 545 71 1583 615 1785 736

0.8 755 153 X 1100 361 X 1418 553 74 1534 623 1736 745

GPG1 34 80 90 M4 3B* - Rise Ra nge : 45 ° - 75 ° F

E.S.P

T1 HEATING SPEED T2 HEATING SPEED T3 HEATING SPEED

T4 COOLING

SPEED

T5 COOLING

SPEED

CFM WATTS RISE CFM WATTS RISE CFM WATTS RISE CFM WATT S CFM W ATTS

0.1 --- --- --- --- --- --- --- --- --- --- --- --- ---

0.2 892 104 75 1088 183 62 1401 310 49 1624 400 1704 433

0.3 824 112 X 1024 191 67 1345 318 51 1573 408 1655 440

0.4 756 120 X 960 199 71 1289 326 53 1522 416 1606 448

0.5 687 128 X 897 207 X 1233 333 54 1472 424 1558 456

0.6 619 135 X 833 214 X 1176 341 58 1421 431 1509 464

0.7 551 143 X 770 222 X 1120 349 61 1370 439 1460 472

0.8 482 151 X 706 230 X 1064 357 65 1319 447 1411 480

GPG1 36 00 90 M4 3B* - Rise Ra nge : 45 ° - 75 ° F

T5 COOLING

SPEED

E.S.P

T3 HEATING SPEEDT2 HEATING SPEEDT1 HEATING SPEED

T4 COOLING

SPEED

CFM WATTS RISE CFM WATTS RISE CFM WATTS RISE CFM WATT S CFM W ATTS

0 1 10 0 97 61 14 45 3 05 47 1762 496 X 1878 566 2 080 688

0.2 1050 105 65 1396 313 50 1713 504 X 1829 574 2031 696

0.3 1001 113 69 1346 321 51 1664 512 X 1780 582 1982 704

0.4 952 121 75 1297 329 53 1615 521 X 1730 590 1932 712

0.5 903 129 80 1248 337 55 1566 529 X 1681 598 1883 720

0.6 854 137 85 1199 345 58 1516 537 45 1632 607 1834 728

0.7 804 145 93 1149 353 60 1467 545 46 1583 615 1785 736

0.8 755 153 97 1100 361 63 1418 553 48 1534 623 1736 745

GPG1 36 01 40 M4 3B* - Rise Ra nge : 45 ° - 75 ° F

T5 COOLING

SPEED

E.S.P

T3 HEATING SPEEDT2 HEATING SPEEDT1 HEATING SPEED

T4 COOLING

SPEED

CFM WATTS RISE CFM WATTS RISE CFM WATTS RISE CFM WATT S CFM W ATTS

0 1100 97 X 1445 305 X 1762 496 59 1878 566 2080 688

0.2 1050 105 X 1396 313 X 1713 504 60 1829 574 2031 696

0.3 1001 113 X 1346 321 X 1664 512 63 1780 582 1982 704

0.4 952 121 X 1297 329 X 1615 521 65 1730 590 1932 712

0.5 903 129 X 1248 337 X 1566 529 67 1681 598 1883 720

0.6 854 137 X 1199 345 X 1516 537 69 1632 607 1834 728

0.7 804 145 X 1149 353 X 1467 545 71 1583 615 1785 736

0.8 755 153 X 1100 361 X 1418 553 72 1534 623 1736 745

X = Heating Temperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation, external static pressure should not exceed 0.5" w.c.

Page 23

BLOWER PERFORMANCE DATA - HEATING SPEEDS THREE PHASE

GPG1336090M43A* - Rise Range: 45° - 75°

Unit

Static CFM W ATTS RISE CFM W ATTS RISE CFM WATTS RISE

0.1 1100 342 62 1469 494 47 1655 604 X

0.2 1037 335 66 1409 480 49 1579 587 X

0.3 991 320 69 1327 459 52 1483 567 46

0.4 926 308 74 1257 442 55 1407 547 49

0.5 831 290 X 1163 419 59 1329 522 52

0.6 773 279 X 1094 398 63 1210 498 57

0.7 669 260 X 942 363 73 1036 464 66

0.8---------

LO W MED IU M HIG H

X = Heating Temperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation, external static pressure should not exceed 0.5" w.c.

Page 24

BLOWER PERFORMANCE DATA - COOLING SPEEDS THREE PHASE

(

)

GP G1336***M43A* - C OO LING SPEEDS

Unit

Static CFM W atts RPM CFM W atts RPM CFM W atts RPM

0.1 1,655 604 878 1,469 494 804 1,100 342 665

0.2 1,579 587 903 1,409 480 833 1,037 335 697

0.3 1,483 567 925 1,327 459 866 991 320 760

0.4 1,407 547 953 1,257 442 903 926 308 818

0.5 1,329 522 980 1,163 419 942 831 290 872

0.6 1,210 498 1,004 1,094 398 968 773 279 902

0.7 1,036 464 1,033 942 363 1,002 669 260 945

0.8---------

HIGH

Cooling Speed

MEDIUM (Cooling Speed

LOW (Cooling Speed

X = Heating Temperature Rise Not Recommended.

NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation, external static pressure should not exceed 0.5" w.c.

Page 25

Circulator Blower

IGNITION CONTROL DIAGNOSTIC INDICATOR CHART

Light Signal Refer to Abnormal Heating or Cooling Operation Sections of this Manual

Off Internal Control Failure 1 Flash External Lockout 2 Flashes Pressure Switch Stuck Open 3 Flashes Pressure Switch Stuck Closed 4 Flashes Thermal Protection Device Open 5 Flashes Flame Detected with Gas Valve Closed 6 Flashes Short Cycle Compressor Delay (Cooling Only)

HEATING TIMING CHART

100 %

OFF

Gas Valve

Igniter

Induced Draft Blower

Thermostat

Seconds

OFF

0 15 22 45 52 0 29 120, 135,150

COOLING TIMING CHART

Circulator Blower

Outdoor Fan

and

OFF

Compressor

Thermostat

OFF

100%

Page 26

APPENDIX

UNIT DIMENSIONS

FLUE EXHAUST

HOOD

FLUE EXHAUST

HEAT EXCHANGE ACCESS PAN EL

POWER WIRE ENTRA NCE

CONTROL WIRE ENTRANCE

EXHAUST FLUE HOOD

BLOWER ACCESS PANEL

Page 27

*PG13(24, 30, 36, 42)1A* WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

CH O PTIONAL

CONNECTED AT L1, L 2

NOTE 3

PU(L2)

MEDI UM

HIGH

CAP.2

ALT. 3 S PEED MOTOR

ALS

SCR

COMP

NOTE 4

LOW

3SPEED

OPTIONA L

CAP2

BR BR

4SPEED MOTOR

1C2

TRANS

208

24V

240

GRD

CH OPTION AL

POW ER SUP PLY 208-230/1/60

SEENOTE6

NOTE 2

HPS

BL/ PK

NOTE 5

SEE NOTE 5

W. R.

GAS VALVE

2 5

1 4

(ALT.) HONEYWELL

GAS VALVE

IGN

Y/Y2

TO THC

(SEE THC FIELD WIRING BELO W)

NOTE 4

ECON

UNUSE D

HEAT

COOL

IIC

CAP

F CH

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

0140G01233 REV. A

Page 28

*PG13(24, 30, 36, 42)1A* WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

COMP

L1 L1

SUPPLY VOLTAGE

S H

208-230/1/60

CAP1

(HIGH)

(LOW)

TRANS

NOTE 3

NOTE 4

CAP 2

NOTE 2

FUSE

IIC

ECON

ALS

IGN

HPS

NOTE 5

TO THC

Y/Y2WY1

INSTALLER/SERVICEMAN

THE STATUS L IGHT ON THE FURNACE CONTROL MAY BE USED AS A GUIDE TO TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:

STATUSL IGHT

OFF

1BLINK

2BLINKS

3BLINKS

4BLINKS

5BLINKS 6BLINKS

EQUIP. STATUS

NORMAL OPERATION

NO POWER OR

INTERNA L CONTR OL

FAULT

IGNITION FAILURE

OPEN ROLLOUT

SWIT CH

OPEN AUX. LIMI T

SWIT CH

PRESSURE SWIT CH

OPEN

PRESSURE SWITCH CLOSED

WITH OUT I NDUCER ON

OPEN LI MIT SWI TCH

FALSE FLAME SEN SED

COMPRES SOR

OUTPUT DELAY

CHECK

CHECK INPUT POWER CHECK FUS E ON CONTROL REPLACE CONTROL

GAS F LOW

GAS PRESSURE

GAS VALVE

FLAME SE NSOR

FLAME ROLLOUT

BAD SWI TCH

AUX. LIMIT OPEN

CHECK

PRESSU RE SWIT CH

CHECK

PRESSU RE SWIT CH

MAIN L IMIT OPEN

BAD SWI TCH

STICKING GAS VALVE

3MIN.COMP.

ANTI-CYCLE TIMER

MPONENT LEGEND

ALS AUXILIARY LIMIT SW ITCH CAP CAPACITOR COMP COM PRESSOR CM CONDENSER MOTOR CC CONTACT OR CH C RANKC ASE HEATER EM EVAPORATOR MOTOR

FS FL AME SENSOR GV GAS VALVE IIC INTEGRATED IGN ITION CONTROL IGN IG NITOR LS LIMIT SWITC H PL PLU G PS PRESSU RE SW ITCH

RS ROLLOUT SWITCH THC THERM OSTAT HEAT & COOL TRANS TRANSFORMER

VM VENT MOTOR

HPS HIGH PRESSURE SWITCH

NOTES

1. REPLACEMENT WIRE MU ST BE THE SAME SIZE AND TYPE OF INSULATION AS OR IGIN AL.(USE COPPER CONDUC TOR ON LY).

2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE

FROM TERMINAL 3 TO TERMIN AL 2 ON TRA NSFORMER.

3. CRANKCASE HEATER ( OPTION AL).

4. FOR D IFFERENT THAN FACTORY SPEED TAP. CHANGE COOL ING

SPEED AT COOL TERMINAL (II C). CHANGE HEATIN G SPE ED AT H EAT TERMINAL (II C)

4SPE

ED MOT OR B - HIGH SPE ED BL - MED IUM HIGH SPEED Y - MEDI UM LO W SPE ED

R - L OW SPEED

5. ACCE SSORY ECON OMIZER PLUG ADJACENT TO BLOWER HOUSIN G IN RETURN AIR COMPARMENT.

6. USE C OPPER W IRE

WIRE SPLICE MARKED TERMINAL UNMARKED TERMINAL

WIRIN

LINE VOLTAGE LOW VOLTAG E

FIELD INSTALLED POW ER FIELD INSTALL ED C ONTROL

BBLACK BL BLUE BR BROW N GGREEN OORANGE PK PINK PU PURPLE RRED WWHITE

Y YELLOW

BL/PK BLU E/PINK

3SPE

ED MOTOR B - HIGH SPEED BL - ME DIUM SP EED

R - LOW SPEED

THC-FIELD W IRING

THC-N O ECONO MIZER

W W

BL C

2 STAGE COOLING W ITH ECONOMIZER

0140G01233 REV. A

WIRE C O

208-230/1/60

Y1PU

Y2Y

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

Page 29

(

CH OPTIONAL

CONNECTED AT L1, L2

NOTE 3

COMP

*PG13(48, 60)1A* WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

T2T1

L2L1

POWER SUPPLY 208- 230/1/60 SEE NOTE 6

HPS

208

24V

240

VMR

GND

CH OPTIONAL

BL/PK

WH YL

GAS VALVE

ALS

W. R.

PLF

ALT.) HONEYWE LL

RD PU BL

NGL

NOTE 4

GAS VALVE

5412

IGN

YL WH

SEE NOTE 5

Y/Y2

WGCR

SEE NOTE 7

IIC

RCCF

HCF

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

0140G01234 REV A

Page 30

*PG13(48, 60)1A* WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

NOTE 7 NOTE 7

IIC

TO THER MOSTAT

SUPPLY VOLTAGE

208-230/1/60

NOTE 2

ALS

Y1WGR

Y/Y2

NOTE 3

HFC

IGN

VMR

HPS

VMR

EM31C

NOTE

PLF

IIC

321

OMPONENT LEGEND

AUXILIARY LI MIT SWIT CH

COMP

COMPRESSOR

CONDENSER MO TOR

CONTACTOR

CRANKCASE HEATER

EVAPORATOR MOTOR FUSEF FLAME SENSOR

GND

EQUIPMENT G ROUND GAS VALVE

INTEGRATED IGNI TION CONTROL

IIC

IGNITOR

IGN

LIMIT SWITCH

FEMALE P LUG/CONNECTOR

PLF

PRESSURE SWIT CH

RUN CAPACITOR FOR CO MPRESSOR/FANRCCF

ROLLOUT SWI TCH

TR TRANSFORMER

VENT MOTOR

VMR

VEN T MOTOR RELAY

HPS

HIGH PRESSURE SWIT CH

NOTES

1. REPLACEMENT WIRE MUST BE TH E SAME SI ZE AND TYPE OF INSULATION AS ORIGINAL.(USE COPPER CONDUCTO R ONLY).

2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.

3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.

4. FOR DI FF ERENT THAN FACTORY SPEED TAP. CHANGE COOLING

SPEED AT MOTOR T4 AND T5 TERMINALS. CHANGE HEATING SPEED AT MOTOR T1, T2 AND T3 TERMINALS.

OOLING SPEED (YELLOW WIRE) T4 - LOW SP EED T5 - HIGH SPEED

5. ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING IN RET URN AIR COMPARMENT.

6. USE COOPER CONDUCTORS ONLY.

USE NEC CLA SS 2 WIRE.

EATING SPEED (WHITE WIRE) T1 - LOW SPEED T2 - MED. SPEED T3 - HIGH SPEED

CTORY WI RING

LINE VOLTAGE LOW VOLTAGE OPTIONAL HIGH VOLTAGE

FIEL

D WIRING

HIGH VOLTAGE LOW VOLTAGE

RE CODE

BK BLACK

BL BLUE BR BROWN GR GREEN OR ORANGE PK PINK PU PURPLE RD RED WH WHITE

YL YELLOW

BL/PK BLUE/PINK

208-230/1/60

STATUS LIGHT

OFF

1 BLINK

2 BLINKS

3 BLINKS

4 BLINKS

5 BLINKS

6 BLINKS

INSTALLER/SERVICEMAN

EQUIP. STATUS CHECK

NORM AL OPER ATION

NO POWER OR

INTERNAL CONTROL

FAULT

IGNIT ION FAILU RE

OPEN ROLLOUT

SWITCH

OPEN AUX. LIMIT

SWITCH

PRESSURE SWITCH

OPEN

WITHOUT INDUCER ON

OP EN LIM IT S WITC H

FALSE FL AME SE NSED

COMPRESSOR

OUTPUT DELAY

GAS FLOW

GA S PRE SSU RE

GAS VALVE

FLAME SENSOR

FLAME ROLLOUT

BAD SWITCH

AUX. LIMIT OPEN

CHECK

PRESSURE SWITCH

CHECK

PRESSURE SWITCH

MAIN LIMIT OPEN

BAD SWITCH

3 MIN. COMP.

NO ECONOMIZER

THERMOSTAT FIELD WIRING

WH GR RD YL BL

W G R Y C

2 STAGE COOLING WITH ECONO MIZER

GR RD

YL BL

0140G01234 REV A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

WWH G R

Y1PU

Page 31

*PG13(24, 30, 36, 42)1B* WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

Page 32

*PG13(24, 30, 36, 42)1B* WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

Page 33

*PG13(48, 60)1B* WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

Page 34

*PG13(48, 60)1B* WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

IIC

HPS

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

Page 35

CH OP TIONAL

CONNECTED AT L1, L2

NOTE 3

COMP

NOTE 4

T2 T1T3

3 SPEED

MOTOR

GPG13(36)3** WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

R D

T2T1

208

240

24V

BK BK

NOTE 2

HPS

GND

CH OP TIONAL SEE NOTE 3

POWER SUPPLY 208-230/3/60 SEE NO TE 6

BL/PK

BR BL PU

GAS VALVE

ALS

W. R.

NOTE 5

PLF

(ALT.) HONEYW ELL

6523

GAS VALVE

IGN

ECON

IIC

Y1Y/Y2

O R

NOTE 4

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

0140G01001 REV. A

Page 36

GPG13(36)3** WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

IIC

R G

PLF

L3L2

COMPONE

COMP

CM C CH EM F FC FS GND GV IIC IGN LS PLF PS RS

TR TRANSFORMER VM

HPS

NOTES

1. REPLACE MENT WIRE MUST BE THE SAME SIZE AND TYPE OF INSULATION AS ORIGINA L.(USE COPPER CONDUCTOR ONLY).

2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE

FROM TE RMINAL 3 TO TERM INAL 2 ON TRANSF ORMER.

3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.

4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING

5. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT

6. USE COOPER CONDUCTORS ONLY.

NT LEGEND

AUXILIARY LIMIT SW ITCH

COMPRESSOR CONDENSER MOTOR CONTACTOR CRANKCASE HEATER EVAPORATOR MOTOR FUSE FAN CAPACITOR FLAME SENS OR EQUIPMENT GRO UND GAS VALVE

INTEGRATED IGNITION CONTROL IGNITOR LIMIT SWITCH FEMALE PLUG/CONNECTOR PRESSURE SWITCH ROLLOUT SWITCH

VENT MOTOR HIGH PRESSURE SWITCH

SPEED AT COOL TERMINAL (IIC). CHANGE HEATING SPEED AT HEAT TERMINAL (IIC)

3 SPEED MOTOR BK - HIGH SPEED BL - MEDIUM SPEED RD - LOW SPEED

TO BLOWER HOUSING IN RETURN AIR COMPARTMENT.

USE NEC CLASS 2 WIRE.

Y WIRING

FACTOR

LINE VOLTAGE

LOW VOLTAGE OPTION AL HI GH VOLTAGE

FIELD

WIRING

HIGH VOLTAGE LOW VOLTAGE

IRE CODE

BK BLACK

BL BLUE BR BROWN GR GREEN OR ORANGE PK PINK PU PURPLE RD RED

WH WHITE

YL YELLOW

BL/PK BLUE/PINK

208-230/3/60

SUPPLY VOLTAGE

208-230/ 3/60

NOTE 3

T2T1

C H

NOTE 4

G V

(MED)

V M

NOTE 2

T R

HPS

NOTE 5

Y/Y2W Y1

STATUS LIGHT

OFF

1 BLINK

2 BLINKS

3 BLINKS

4 BLINKS

5 BLINKS 6 BLINKS

INSTALLER/SERVICEMAN

EQUIP. STATUS

NORMAL OPERATIO N

NO POWER OR

INTERNAL C ONTROL

FAU LT

IGNITION FAILURE

OPEN ROLLOUT

SWITCH

OPEN AUX. LIMIT

SWITCH

PRESSURE SWITCH

OPEN

WITHOUT INDUCER ON

FALSE FLAME SENSED

COMPRESSOR

OUTPUT DEL AY

CHECK

GAS FLOW

GAS PRESSURE

GAS VALVE

FLAME SENSOR

FLAME ROLLOUT

BAD SWITCH

AUX. LIMIT OPEN

CHECK

PRESSURE SWITCH

CHECK

PRESSURE SWITCH

MAIN L IMIT OP ENOPEN LIMIT SWITCH

BAD SWITCH

3 MIN. COMP.

NO ECONOMIZER

THERMOSTAT FIELD WIRING

2 STAGE COOLING WITH ECONOMIZER OPTION

0140G01001 REV. A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

Page 37

CH OPTIO NAL

CONNECTED AT L1, L2

NOTE 3

COMP

GPG13(48, 60)3** WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

T2 T3

GND

CH OPTIONAL

POWER SUPPLY

208-230/3/60

SEE NOTE 6

BR WH

WH YL

GAS VALVE

ALS

NOTE 5

W. R.

C LEMG

YL YL

PLF

(ALT.) HONEYWELL

PU BL

NOTE 4

3 6

1 4

GAS VALVE

IGN

YL WH

Y/Y2

1 23 C

BLTRBL

208

24V

240

SEE NOTE 7

YL WH

VMR

YL RD

HPS

BL/PK

IIC

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

0140G01002 REV. A

Page 38

GPG13(48, 60)3** WIRING DIAGRAM

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

SUPPLY VO LTAGE

208-230/3/60

NOTE 3

ALS

VMR

IGN

VMR

HPS

NOTE 7

1 2

IIC

R G

TO THERMOSTAT

WY1

Y/Y2

NOTE

PLF

L3L2

COMPO NEN

LS COMP CM C CH

EM FFUSE FC FS

GND

IIC

IGN

PLF PS RS

TR VM

VMR

1. REPLACEMENT WIRE MUST BE THE SAME SIZE AN D TYPE OF

INSULATION AS ORIGINAL .(USE COPPER CONDUCTO R ONLY).

2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIR E

FROM TERMINAL 3 TO TERMINAL 2 ON TRANSF ORMER.

3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.

4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING

5. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT

123

6. USE COOPER CONDUCTORS ONLY.

7. L1 AND L2 ON ICC CO NTROL IS 24V INPUT.

T LEGEND

AUXILIARY LIMIT SWITCH COMPRESSOR CONDENSER MOT OR CONTACTOR CRANKCASE HEATER EVAPORATOR MOTOR

FAN C APACIT OR FLAME SENSOR

EQUIPMENT GROUND GAS VALVE INTEGRATED IGNITION CONTROL IGNITOR LIMIT SW ITCHLS FEMALE PLUG/CONNECTOR PRESSURE SWITCH ROLLOUT SW ITCH

TRANSFORMER

VENT MOTOR VENT MOTOR RELAY

HIGH PRESSURE SWITCHHPS

TES

SPEED AT MOTOR T4 AND T5 TERMINALS. CHANGE HEATING SPEED AT MOTOR T1, T2 AND T3 TERMINALS.

SPEED (YELLOW WIRE )

COOLING T4 - LOW SPEED T5 - HIGH SPEED

TO BLOW ER HOUSING IN RETURN AIR COMPARTMENT.

USE NEC CLASS 2 WIRE.

HEA T1 - LOW SPEED T2 - MED. SPEED T3 - HIGH SPEED

FAC TORY WIRING

LINE VOLTAGE LOW VOLTAGE

OPTIONAL HIGH VOLTAGE

LD WIR ING

FIE

HIGH VO LTAGE LOW VOLTAGE

IRE CODE

BK BLACK

BL BLUE BR BROWN GR GREEN OR ORANGE PK PINK PU PURPLE RD RED

WH W HITE

YL YELLOW

BL/PK BLUE/PINK

TING SPEED (W HITE WIRE)

208-230/3/60

STATUS LIGHT

OFF

1 BLINK

2 BLINKS

3 BLINKS

4 BLINKS

5 BLINKS 6 BLINKS

INSTALLER/SERVICEMAN

EQUIP. STATUS

NORMAL OPERATION

NO POWER OR

INTERNAL CONTROL

FAULT

IGNITION FAILURE

OPEN ROLLOUT

SWITCH

OPEN AUX. LIMIT

SWITCH

PRESSURE SWITCH

OPEN

WITHOUT INDUCER ON

OPEN LIMIT SWITCH

FALSE FLAME SENSED

COMPRESS OR

OUTPUT DELAY

CHECK

GAS FL OW

GAS PRESSURE

GAS VALVE

FLAME SEN SOR

FLAME ROLLOUT

BAD SWITCH

AUX. LIMIT OPEN

CHECK

PRESSURE SWITCH

CHECK

PRESSURE SWITCH

MAIN LIMIT OPEN

BAD SWITCH

3 MIN. COMP.

NO ECONOMIZER

THERMOSTAT FIELD WIRING

WH GR RD YL BL

G R Y

2 STAGE COOLING WITH ECONOMIZER OPTION

WH GR RD PU YL BL

0140G01002 REV. A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

W G R

Page 39

48" MIN

MINIMUM CLEARANCES

12" MIN

MIN

12" MIN

36" MIN

(FOR SERVICE)

NOTE: Roof overhang should be no more than 36".

UNIT 2 Ton 2 1/2 Ton 3 Ton 3 1/2 / 4 Ton 5 Ton

Min. Filter Size (1)20 x 20 x 1 (1)20 x 25 x 1 (1)25 x 25 x1 (2)20 x 20 x 1 (2)20 x 25 x 1

RECOMMENDED FILTER SIZES

Page 40

PACKAGE UNITS - DUAL FUEL & GAS

HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONS

We strongly recommend a bi-annual maintenance checkup be performed

by a qualified service agency before the heating and cooling seasons begin.

REPLACE OR CLEAN FILTER

IMPORTANT NOTE: Never operate unit without a filter installed as

dust and lint will build up on internal parts resulting in loss of efficiency, equipment damage and possible fire. A return air filter is not supplied with this unit; however, there must be a means of filtering the return air. An indoor air filter must be used with your comfort system. A properly maintained filter will keep the indoor coil of your comfort system clean. A dirty coil could cause poor operation and/or severe equipment damage. The installer of your unit can tell you where your filter(s) are and how to clean or replace them. Check your return filter(s) at least once every two months. When they are dirty, replace or clean as required. Disposable type filters should be replaced. Reusable type filters may be cleaned. NOTE: Reusable type filters should be washed with warm water, dried completely and sprayed with an adhesive according to the manufacturers recommendations. You may want to ask your dealer about high efficiency filters. High efficiency filters are available in both electronic and non-electronic types. These filters can do a better job of catching small airborne particles. Improper filter maintenance is the most common cause of inadequate heating or cooling performance. Filters should be cleaned (permanent) or replaced (disposable) every two months or as required. When replacing a filter, it must be replaced with a filter of the same type and size and always make certain the air flow arrows on the filter point in the proper direction.

CONDENSER, EVAPORATOR AND INDUCED DRAFT MOTORS

The bearings on the air circulating blower motor, condenser motor and the combustion fan motor are permanently lubricated and require no further lubrication.

COMPRESSOR

The compressor motor is hermetically sealed and does not require additional oiling.

ANNUAL INSPECTION (QUALIFIED SERVICER ONLY)

Your package unit should be inspected by a qualified installer, or service agency at least twice every year. This check should be performed before the heating and cooling seasons begin. This will ensure that adequate combustion air is being drawn and the vent system is working properly. Particular attention should be paid to the following items. Repair as necessary.

• Check physical support of the unit. Ensure it is sound without any sagging, cracks, or gaps, around the base.

• Check for obvious signs of deterioration of the unit.

• Flue Hood and Combustion Air Inlet. Check for blockage (wasp nest, etc.) and corrosion.

LUE HOOD (QUALIFIED SERVICER ONLY)

• Return Air Connection. Check for physical soundness and ensure that the connection is firmly sealed to the package unit casing.

• Heat exchanger. Check for corrosion and/or obstructions within the heat exchanger passageways.

•

Burners. Check for proper ignition, burner flame, and flame sense.

• Wiring. Check wires for damage.Check electrical connections for tightness and/or corrosion.

• Filters. Check that filters are clean and in the proper placement in the unit or duct system.

• Louvers. Inspect air inlet louvers inside the heat exchanger compartments. Ensure the area is clean and free of dirt and debris.

Clean Outside Coil (Qualified Servicer Only)

The outdoor coil should be inspected annually. It is important to keep the outdoor coil clean. Dirt, leaves, or debris could restrict the airflow. If cleaning of the outdoor coil becomes necessary, hire a qualified servicer. Inexperienced people could easily puncture the tubing in the coil.

BEFORE CALLING YOUR SERVICER

• Check the thermostat to confirm that it is properly set.

• Check the disconnect switch near the unit to confirm that it is closed.

• Check the electrical panel for tripped circuit breakers or failed fuses . Reset the circuit breakers or replace fuses as necessary.

• Check for blockage of the indoor air inlets and outlets. Confirm that they are open and have not been blocked by objects (rugs, curtains or furniture).

•

Check for obstructions on the unit . Confirm that it has not been covered on the sides or the top. Remove any obstruction that can be safely removed. If the unit is covered with dirt or debris, call a qualified servicer to clean it.

• Check the filter. If it is dirty, clean or replace it.

Goodman A/GPG13 M SERIES W/R410A, GPG1324M, GPG1330M, GPG1336M, GPG1342M Installation & Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Goodman A/GPG13 M SERIES W/R410A, GPG1324***M, GPG1330***M, GPG1336***M, GPG1342***M Installation & Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Goodman A/GPG13 M SERIES W/R410A, GPG1324M, GPG1330M, GPG1336M, GPG1342M Installation & Operating Instructions Manual