Goodman A/GPG13 M SERIES W/R410A, GPG1324***M, GPG1330***M, GPG1336***M, GPG1342***M Installation & Operating Instructions Manual
...
INSTALLATION & OPERATING
INSTRUCTIONS for
A/GPG13 M SERIES W/R410A
SINGLE PACKAGE GAS-ELECTRIC
HEATING & COOLING UNIT
Affix this manual and Users Information Manual adjacent to the unit.
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown Below.
ANSI Z21.47•CSA-2.3 Central Furnaces
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During
installation or repair, caution is to be observed.
It is your responsibility to install the product safely and to educate the customer on its safe use.
These installation instructions cover the outdoor
installation of single package gas electric heating and
cooling units. See the Specification Sheet or Technical
Manual applicable to your model* for information
regarding accessories.
*NOTE: Please contact your distributor or
our website for the applicable
Specification Sheet or Technical Manual
referred to in this manual.
IO-357D 5151 San Felipe, Suite 500, Houston, TX 77056
11/12 www.goodmanmfg.com - or - www.amana-hac.com
© 2009 - 2010, 2012 Goodman Manufacturing Company, L.P.
Goodman Manufacturing Company, L.P.
Index
Replacement Parts ................................................................................................................................................................................... 3
RDERING PARTS ..................................................................................................................................................................................... 3
O
Safety Instructions .................................................................................................................................................................................... 3
MPORTANT NOTE TO THE OWNER REGARDING PRODUCT WARRANTY ................................................................................................................... 3
I
Unit location ............................................................................................................................................................................................... 4
A
LL INS TALLATIONS: .................................................................................................................................................................................. 4
GROUND LEVEL I NSTALLATIONS O NLY: ............................................................................................................................................................ 4
OOFTOP INS TALLATIONS ONLY: .................................................................................................................................................................... 5
R
R
OOF CURB INSTALLATIONS ONLY: ................................................................................................................................................................ 5
General Information .................................................................................................................................................................................. 5
RANSPORTATION D AMAGE .......................................................................................................................................................................... 6
T
Rigging Details ........................................................................................................................................................................................... 6
Gas Piping .................................................................................................................................................................................................. 6
HIGH A LTITUDE D ERATE (U.S. INSTALLATIONS ONLY) ....................................................................................................................................... 6
PIPING ................................................................................................................................................................................................... 6
AS PIPING CHECKS ................................................................................................................................................................................. 7
G
Propane Gas Installations ......................................................................................................................................................................... 8
TANKS AND PIPING .................................................................................................................................................................................... 8
Electrical Wiring ........................................................................................................................................................................................ 8
T
HERMOSTAT LOCATION .............................................................................................................................................................................. 8
NIT VOLTAGE ......................................................................................................................................................................................... 9
U
HEAT A NTICIPATOR SETTING ........................................................................................................................................................................ 9
Circulating Air and Filters ....................................................................................................................................................................... 10
AIRFLOW CONVERSION ............................................................................................................................................................................ 10
DUCTWORK .......................................................................................................................................................................................... 10
FILTERS ................................................................................................................................................................................................ 10
Venting ..................................................................................................................................................................................................... 11
FLUE HOOD I NSTALLATION ......................................................................................................................................................................... 11
Condensate Drain .................................................................................................................................................................................... 11
ONDENSATE DRAIN C ONNECTION .............................................................................................................................................................. 11
C
Normal Sequences of Operation ............................................................................................................................................................ 11
HEATING ............................................................................................................................................................................................... 11
COOLING .............................................................................................................................................................................................. 11
FAN ONLY ............................................................................................................................................................................................. 11
Startup, Adjustments, and Checks ........................................................................................................................................................ 11
HEATING S TARTUP ................................................................................................................................................................................... 11
GAS SUPPLY PRESSURE MEASUREMENT ....................................................................................................................................................... 12
AS MANIFOLD P RESSURE MEASUREMENT AND ADJUSTMENT ........................................................................................................................... 13
G
COOLING STARTUP .................................................................................................................................................................................. 15
Troubleshooting ....................................................................................................................................................................................... 15
IGNITION CONTROL E RROR CODES .............................................................................................................................................................. 15
BNORMAL OPERATION - HEATING .......................................................................................................................................................... 15
A
ABNORMAL OPERATION - COOLING .......................................................................................................................................................... 16
Maintenance ............................................................................................................................................................................................ 16
F
ILTER REPLACEMENT OR C LEANING ............................................................................................................................................................ 16
CABINET FINISH MAINTENANCE ................................................................................................................................................................... 17
CLEAN OUTSIDE COIL (QUALIFIED S ERVICER ONLY) ...................................................................................................................................... 17
ONDENSER, EVAPORATOR, AND INDUCED DRAFT M OTORS .............................................................................................................................. 17
C
FLAME SENSOR (QUALIFIED S ERVICER ONLY) ............................................................................................................................................... 17
FLUE PASSAGES (QUALIFIED S ERVICER ONLY ) ............................................................................................................................................... 17
CLEANING FLUE P ASSAGES (QUALIFIED SERVICER ONLY) ................................................................................................................................. 17
MAIN BURNER F LAME (QUALIFIED SERVICER ONLY) ....................................................................................................................................... 17
CLEANING BURNERS ................................................................................................................................................................................ 17
Accessories and Functional Parts ......................................................................................................................................................... 18
HEET METAL A CCESSORIES ..................................................................................................................................................................... 18
S
FUNCTIONAL PARTS ................................................................................................................................................................................ 18
GENERAL INFORMATION ............................................................................................................................................................................ 18
APPENDIX ................................................................................................................................................................................................. 26
Unit Dimensions ...................................................................................................................................................................................... 26
Wiring Diagrams ...................................................................................................................................................................................... 27
Minimum Clearances .............................................................................................................................................................................. 39
Recommended Filter Sizes ..................................................................................................................................................................... 39
2
REPLACEMENT PARTS
Keep this literature in a safe place for future reference.
ORDERING P ARTS
When reporting shortages or damages, or ordering repair
parts, give the complete unit model and serial numbers as
stamped on the unit’s nameplate.
Replacement parts for this appliance are available through
your contractor or local distributor. For the location of your
nearest distributor, consult the white business pages, the
yellow page section of the local telephone book or contact:
CONSUMER AFFAIRS
GOODMAN MANUFACTURING COMPANY, L.P.
7401 SECURITY WAY
HOUSTON, TEXAS 77040
(713) 254-4729
SAFETY INSTRUCTIONS
TO THE INSTALLER
Before installing this unit, please read this manual to
familiarize yourself on the specific items which must be
adhered to, including maximum external static pressure to
unit, air temperature rise, minimum or maximum CFM and
motor speed connections.
IMPORTANT N OTE TO THE O WNER REGARDING P RODUCT W ARRANTY
Your warranty certificate is supplied as a separate document with
the unit installed by your contractor. Read the limited warranty certificate carefully to determine what is and is not covered and keep
the warranty certificate in a safe place. If you are unable to locate
the warranty certificate please contact your installing contractor or
contact customer service (877-254-4729) to obtain a copy.
IMPORTANT NOTICE TO GOODMAN
the 10 Year Parts Limited Warranty, online registration must be
completed within 60 days of installation. Online registration is not
required in California or Quebec. Complete warranty details available from your local dealer or, for Goodman® brand products, visit
www.goodmanmfg.com, and for Amana® brand products, visit
www.amana-hac.com.
IMPORTANT NOTICE TO AMANA
Lifetime Heat Exchanger Limited Warranty and the 10 Years Parts
Limited Warranty, online registration must be completed within 60
days of installation. Online registration is not required in California
or Quebec. Full warranty details available at www.amana-hac.com.
To register your Goodman
®
brand unit, go to www.goodmanmfg.com
and click on “Warranty Registration”. Complete the registration as
prompted.
To register your Amana
®
brand unit, go to www.amana-hac.com
and click on “Warranty Registration”. Complete the registration as
prompted.
Product limited warranty certificates for models currently in
production can be viewed at
www.amana-hac.com. If your model is not currently in production
or does not appear on the website, please contact your installing
contractor or contact customer service (at 877-254-4729) to obtain
a copy of your warranty certificate.
Each product overview page contains a Product Warranty link; by
clicking on it you will be able to view the limited warranty coverage
for that specified product. To view warranty registration information,
click on the Product Warranty text on the left navigation panel on
the home page of each website. The Online Product Registration
pages are located in this same section.
®
BRAND OWNERS: To receive
®
BRAND OWNERS: To receive the
www.goodmanmfg.com or
WARNING
DO NOT CONNECT TO OR USE ANY DEVICE THAT IS NOT DESIG N CERTIFIED
BY GOODMAN FOR USE WITH THIS UNIT. SERIOUS PROPERTY DAMAGE,
PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/
CONDITIONS MAY RESULT FROM THE USE OF SUCH NON-APPROVED DEVICES.
WARNING
SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN
OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE
TURNING OFF THE ELECTRICAL SUPPLY.
WARNING
HIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH
T
MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE
S
TATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM.
WARNING
O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DO NOT USE
T
THIS UNIT IF ANY PART HAS BEEN UNDER WATER.
QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FURNACE AND TO REPLACE
ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL HAVING BEEN
UNDER WATER.
OR HAZARDOUS
I
MMEDIATELY CALL A
3
WARNING
CARBON MONOXIDE POISONING HAZARD
TO PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,
DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER
FLAMMABLE LIQUIDS OR VAPORS IN THE V ICINITY OF THIS APPLIANCE.
Special Warning for Installation of Furnaces or Air Handling Units in
Enclosed Areas such as Garages, Utility Rooms or Parking Areas
Carbon monoxide producing devices (such as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
such as unventilated garages, utility rooms or parking areas because of
the danger of carbon monoxide (CO) poisoning resulting from the exhaust
emissions. If a furnace or air handler is installed in an enclosed area such
as a garage, utility room or parking area and a carbon monoxide producing
device is operated therein, there must be adequate, direct outside
ventilation.
UNIT LOCATION
WARNING
O PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL
T
INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED
WHEN INSTALLING THE UNIT.
ALL I NSTALLATIONS:
• For proper flame pattern within the heat exchanger and
proper condensate drainage, the unit must be mounted
level.
• The flue outlet hood must be at least 12 inches from any
opening through which flue gases could enter a building,
and at least three feet above any forced air inlet located
within ten feet. The economizer/manual fresh air intake/
motorized fresh air intake and combustion air inlet
mounted on the unit are not affected by this restriction.
• To avoid possible corrosion of the heat exchanger, do not
locate the unit in an area where the outdoor air (i.e.
combustion air for the unit) will be frequently contaminated
by compounds containing chlorine or fluorine. Common
sources of such compounds include swimming pool
chemicals and chlorine bleaches, paint stripper,
adhesives, paints, varnishes, sealers, waxes (which are
not yet dried) and solvents used during construction and
remodeling. Various commercial and industrial processes
may also be sources of chlorine/fluorine compounds.
• To avoid possible illness or death of the building occupants,
do NOT locate outside air intake device (economizer,
manual fresh air intake, motorized fresh air intake) too close
to an exhaust outlet, gas vent termination, or plumbing vent
outlet. For specific distances required, consult local codes.
• Allow minimum clearances from the enclosure for fire
protection, proper operation, and service access (see
appendix). These clearances must be permanently
maintained.
• The combustion air inlet and flue outlet hoods on the unit
must never be obstructed. If used, do not allow the
economizer/manual fresh air damper/ motorized fresh air
damper to become blocked by snow or debris. In some
climates or locations, it may be necessary to elevate the
unit to avoid these problems.
• When the unit is heating, the temperature of the return air
entering the unit must be between 50° F and 100° F.
GROUND L EVEL I NSTALLATIONS O NLY:
• When the unit is installed on the ground adjacent to the
building, a level concrete (or equal) base is recommended.
Prepare a base that is 3” larger than the package unit
footprint and a minimum of 3” thick.
• The base should also be located where no runoff of water
from higher ground can collect in the unit.
This ventilation is necessary to avoid the danger of CO poisoning which
can occur if a carbon monoxide producing device continues to operate in
the enclosed area. Carbon monoxide emissions can be (re)circulated
throughout the structure if the furnace or air handler is operating in any
mode.
CO can cause serious illness including permanent brain damage or death.
B10259-216
4
Outside Slab Installation
ROOFTOP I NSTALLATIONS O NLY:
NOTE: To ensure proper condensate drainage, unit must be
installed in a level position.
• To avoid possible property damage or personal injury, the
roof must have sufficient structural strength to carry the
weight of the unit(s) and snow or water loads as required
by local codes. Consult a structural engineer to determine
the weight capabilities of the roof.
ROOF C URB I NSTALLATIONS O NLY:
• Sufficient structural support must be determined prior to
locating and mounting the curb and package unit.
• Ductwork must be constructed using industry guidelines.
The duct work must be placed into the roof curb before
mounting the package unit.
• Curb insulation, cant strips, flashing and general roofing
material are furnished by the contractor.
Rooftop Installation
• The unit may be installed directly on wood floors or on
Class A, Class B, or Class C roof covering material.
• To avoid possible personal injury, a safe, flat surface for
service personnel should be provided.
Roof Curb Installation
GENERAL INFORMATION
WARNING
O PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DUE TO FIRE,
T
EXPLOSIONS, SMOKE, SOOT, CONDENSATION, ELE CTRIC SHOCK OR CARBON
MONOXIDE, THIS UNIT MUST BE PROPERLY INSTALLED, REPAIRED, OPERATED,
AND MAINTAINED.
This unit is approved for outdoor installation ONLY. Rated performance is achieved after 72 hours of operation. Rated performance
is delivered at the specified airflow. See outdoor unit specification sheet for split system models or product specification sheet
for packaged and light commercial models. Specification sheets
can be found at www.goodmanmfg.com for Goodman® brand products or www.amana-hac.com for Amana® brand products. Within
either website, please select the residential or commercial products menu and then select the submenu for the type of product to
be installed, such as air conditioners or heat pumps, to access a
list of product pages that each contain links to that model’s specification sheet.
5
To assure that your unit operates safely and efficiently, it must be
installed, operated, and maintained in accordance with these installation and operating instructions, all local building codes and
ordinances, or in their absence, with the latest edition of the National Fuel Gas Code NFPA54/ANSI Z223.1 and National Standard of Canada CAN/CSA B149 Installation Codes.
The heating and cooling capacities of the unit should be greater
than or equal to the design heating and cooling loads of the area to
be conditioned. The loads should be calculated by an approved
method or in accordance with A.S.H.R.A.E. Guide or Manual J Load Calculations published by the Air Conditioning Contractors
of America.
Obtain from:
American National Standards Institute
1430 Broadway
New York, NY 10018
TRANSPORTATION D AMAGE
Check the carton upon arrival for external damage. If damage is
found, a request for inspection by carrier agent should be made in
writing immediately.
Carefully inspect the unit for damage including damage to the
cabinetry. Any bolts or screws which may have loosened in transit
must be retightened. In the event of damage, the receiver should:
1. Make notation on delivery receipt of any visible damage to
shipment or container.
2. Notify carrier promptly and request an inspection.
3. In case of concealed damage, carrier should be notified
as soon as possible-preferably within 5 days.
4. File the claim with the following supporting documents:
a. Original Bill of Lading, certified copy, or indemnity bond.
b. Original paid freight bill or indemnity in lieu thereof.
c. Original invoice or certified copy thereof, showing trade
and other discounts or reductions.
d. Copy of the inspection report issued by carrier
representative at the time damage is reported to the
carrier. The carrier is responsible for making prompt
inspection of damage and for a thorough investigation of
each claim. The distributor or manufacturer will not accept
claims from dealers for transportation damage.
NOTE: When inspecting the unit for transportation damage, remove
all packaging materials. Recycle or dispose of the packaging material according to local codes.
RIGGING DETAILS
WARNING
O PREVENT PROPERTY DAMAGE, THE UNIT SHOULD REMAIN IN AN UPRIGHT
T
T
POSITION DURING ALL RIGGING AND MOVING OPERATIONS.
LIFTING AND MOVING WHEN A CRANE IS USED, PLACE THE UNIT IN AN
ADEQUATE CABLE SLING.
Important: If using bottom discharge with roof curb, ductwork
should be attached to the curb prior to installing the unit. Ductwork
dimensions are shown in roof curb installation instructions.
Refer to the Roof Curb Installation Instructions for proper curb installation. Curbing must be installed in compliance with the National
Roofing Contractors Association Manual.
Lower unit carefully onto roof mounting curb. While rigging unit,
center of gravity will cause condenser end to be lower than supply
air end.
O FACILITATE
Rigging
GAS PIPING
IMPORTANT NOTE: This unit is factory set to operate on natural
gas at the altitudes shown on the rating plate.
WARNING
O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH WHEN EITHER
T
USING PROPANE GAS ALONE OR AT HIGHER ALTITUDES, OBTAIN AND INSTALL
THE PROPER CONVERSION KIT(S).
UNSATISFACTORY OPERATION AND/OR EQUIPMENT DAMAGE.
U.S
KITS ARE FOR
ANADA.
IN
C
. INSTALLATIONS ONLY AND ARE NOT APPROVED FOR USE
The rating plate is stamped with the model number, type of gas and
gas input rating. Make sure the unit is equipped to operate on the
type of gas available. Conversion to LP gas is permitted with the
use of the factory authorized conversion kit LPT-03. (LPT-00A may
be used on models with AA revisions. LPT-03 is compatible with
both the White Rodgers and the Honeywell gas valves.)
AILURE TO DO S O CAN RESULT IN
F
IGH ALTITUDE
H
Inlet Gas Pressure
Natural Min. 5.0" W.C., Max. 10.0" W.C.
Propane Min. 11.0" W.C., Max. 13.0" W.C.
Inlet Gas Pressure Must Not Exceed the Maximum Value Shown in Table
Above.
The minimum supply pressure should not vary from that shown in
the table above because this could prevent the unit from having
dependable ignition. In addition, gas input to the burners must not
exceed the rated input shown on the rating plate. Overfiring of the
unit could result in premature heat exchanger failure.
HIGH ALTITUDE DERATE (U.S. INSTALLATIONS ONLY)
IMPORTANT NOTE: The gas/electric units naturally derate with al-
titude. Do not attempt to increase the firing rate by changing orifices or increasing the manifold pressure. This can cause poor combustion and equipment failure. At all altitudes, the manifold pressure must be within 0.3 inches W.C. of that listed on the nameplate
for the fuel used. At all altitudes and with either fuel, the air temperature rise must be within the range listed on the unit nameplate.
Refer to the Installation Manual provided with the LP kit for conversion from natural gas to propane gas and for altitude adjustments.
NOTE: Up to 7,000 feet, no changes are required; above 7,000 feet,
refer to High Altitude Kit HA-02.
6
PIPING
p
)
g
)
IMPORTANT NOTE: To avoid possible unsatisfactory operation or
equipment damage due to under firing of equipment, do not undersize the natural/propane gas piping from the meter/tank to the
unit. When sizing a trunk line, include all appliances on that line
that could be operated simultaneously.
The rating plate is stamped with the model number, type of gas
and gas input rating. Make sure the unit is equipped to operate on
the type of gas available. The gas line installation must comply
with local codes, or in the absence of local codes, with the latest
edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1.
Natural Gas Connection
Natural Gas Capacity of Pipe
in Cubic Feet of Gas Per Hour (CFH)
Length of
Pipe in Feet
10 132 278 520 1050 1600
20 92 190 350 730 1100
30 73 152 285 590 980
40 63 130 245 500 760
50 56 115 215 440 670
60 50 105 195 400 610
70 46 96 180 370 560
80 43 90 170 350 530
90 40 84 160 320 490
100 38 79 150 305 460
Pressure = .50 PSIG or less and Pressure Drop of 0.3" W.C. (Based
CFH =
Heatin
Refer to the Proper Piping Practice drawing for the general layout
at the unit. The following rules apply:
1. Use black iron pipe and fittings for the supply piping. The
use of a flex connector and/or copper piping is permitted
as long as it is in agreement with local codes.
2. Use pipe joint compound on male threads only. Pipe joint
compound must be resistant to the action of the fuel used.
3. Use ground joint unions.
4. Install a drip leg to trap dirt and moisture before it can enter
the gas valve. The drip leg must be a minimum of three
inches long.
5. Use two pipe wrenches when making connection to the gas
valve to keep it from turning.
6. Install a manual shut-off valve in a convenient location
(within six feet of unit) between the meter and the unit.
7. Tighten all joints securely.
8. The unit must be connected to the building piping by one
of the following methods:
• Rigid metallic pipe and fittings
• Semirigid metallic tubing and metallic fittings (Aluminum
alloy tubing must not be used in exterior locations)
• Listed gas appliance connectors used in accordance with
the terms of their listing that are completely in the same
room as the equipment
• In the prior two methods above the connector or tubing
must be protected from physical and thermal damage.
Aluminum alloy tubing and connectors must be coated to
protect against external corrosion when in contact with
masonry, plaster or insulation or are subject to repeated
wettings by liquids (water - not rain water, detergents or
sewage)
Nominal Black Pipe Size (inches)
1/2 3/4
on 0.60 S
1
ecific Gravity Gas
1 1/4 1 1/2
BTUH Furnace Input
Value of Gas (BTU/Cubic Foot
MANUAL
SHUT-OFF
VALVE
DRIP LEG
GROUND JOINT UNION
(INSTALLED AHEAD OF GAS VALVE)
GROMMET
Proper Piping Practice
NOTE: The unit gas supply entrance is factory sealed with plugs.
Keep plugs in place until gas supply is ready to be installed. Once
ready, replace the plugs with the supplied grommets and install gas
supply line.
GAS PIPING CHECKS
CAUTION
T
O PREVENT PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, THE
FOLLOWING INSTRUCTIONS MUST BE PERFORMED REGARDING GAS
CONNECTIONS AND PRESSURE TESTING:
•
HE UNIT AND ITS GAS CONNECTIONS MUST BE LEAK TESTED BEFORE
T
PLACING IN OPERATION.
FIRE, NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS.
EXCEED SPECI FIED PRESSURES FOR TESTI NG.
DAMAGE GAS VALV E AND CAUSE OVERFIRING WHICH MAY RESULT IN
PREMATURE HEAT EXCHANGE FAILURE.
HIS UNIT AND ITS SHUT-OFF VALVE MUST BE DISCONNECTED FROM
•
T
THE GAS SUPPLY DURING ANY PRESSURE TESTING OF THAT SYSTEM AT
TEST PRESSURES IN EXCESS OF 1/2
•
HIS UNI T MUST BE ISOLA TED FROM THE GAS SUPPLY SYS TEM BY
T
CLOSING ITS MANUAL SHUT-OFF VALVE DURING ANY PRESSURE
TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES
EQUAL TO OR LESS THAN 1/2
BECAUSE OF THE DANGER OF EXPLOSION OR
N
IGHER PRESSURE MAY
H
(3.48 KPA).
PSIG
(3.48 KPA).
PSIG
EVER
WARNING
O AVOID PROPERTY DAMAGE OR PERSONAL INJURY
T
NO OPEN FLAME IN THE VICINITY DURING AIR BLEEDING.
There will be air in the gas supply line after testing for leaks
on a new installation. Therefore, the air must be bled from the
line by loosening the ground joint union until pure gas is
expelled. Tighten union and wait for five minutes until all gas
has been dissipated in the air. Be certain there is no open
flame in the vicinity during air bleeding procedure. The unit is
placed in operation by closing the main electrical disconnect
switch for the unit.
, BE SURE THERE IS
7
PROPANE GAS INSTALLATIONS
WARNING
O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIR E
T
OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS
DETECTING WARNING DEVICE.
OF ODORANT IN PROPANE GAS, A GAS DETECTING WARNING DEVICE
IS THE ONLY RELIABLE WAY TO DETECT A PROPANE GAS LEAK.
ONTACT A LOCAL PROPANE GAS SUPPLIER ABOUT INSTALLING A
C
GAS DETECTING WARNING DEVICE.
INCE RUST CAN REDUCE THE LEVEL
S
IMPORTANT NOTE: Propane gas conversion kits must be
installed to convert units to propane gas.
All propane gas equipment must conform to the safety
standards of the National Board of Fire Underwriters (See NBFU
Manual 58).
For satisfactory operation, propane gas supply pressure must
be within 9.7 - 10.3 inches W.C. at the manifold with all gas
appliances in operation. Maintaining proper gas pressure
depends on three main factors:
1. Vaporization rate, which depends on (a) temperature of the
liquid, and (b) wetted surface area of the container or
containers.
2. Proper pressure regulation.
3. Pressure drop in lines between regulators, and between
second stage regulator and the appliance. Pipe size
required will depend on length of pipe run and total load of
all appliances.
TANKS AND PIPING
Complete information regarding tank sizing for vaporization,
recommended regulator settings and pipe sizing is available
from most regulator manufacturers and propane gas suppliers.
Since propane gas will quickly dissolve white lead or most
standard commercial compounds, special pipe dope must be
used. Shellac base compounds resistant to the actions of
liquefied petroleum gases such as Gasolac®, Stalactic®,
Clyde’s® or John Crane® are satisfactory.
See below for typical propane gas piping.
First Stage
Regulator
5 to 15 PSIG
(20 PSIG Max.)
Continuous
11" W.C.
Sizing Between First and Second S tage Regulator
Maximum Propane Capacities listed a re based on 1 PSIG Pressure Drop at 10
PSIG Setting. Capacities in 1,000 BTU/HR
PIPE OR
TUBING
LENGTH,
FEET
30 309 700 1,303 2,205 3,39 4 1,843 3,854
40 265 599 1,115 1,887 2,90 4 1,577 3,298
50 235 531 988 1, 672 2,574 1,398 2, 923
60 213 481 896 1, 515 2,332 1,267 2, 649
70 196 446 824 1, 394 2,146 1,165 2, 437
80 182 412 767 1, 297 1,996 1,084 2, 267
90 171 386 719 1, 217 1,873 1,017 2, 127
100 161 365 679 1,149 1,769 96 1 2,009
150 130 293 546 923 1,42 1 772 1,613
200 111 251 467 790 1,21 6 660 1,381
250 90 222 414 700 1,078 585 1,224
300 89 201 378 634 976 530 1,109
350 82 185 345 584 898 488 1,020
400 76 172 321 543 836 454 949
To convert to Capacities at 15 PSI G Settings -- Multiply by 1.130
To convert to Capacities at 5 PSIG Settings -- Multiply by 0.879
Sizing Betwe en Single or Secon d Stage Regulato r and Appliance*
Maximum Pro pane Capacitie s Listed are Bas ed on 1/2" W.C. Pressure Drop at
11" W.C. Setting. Capacities in 1,000 BTU/HR
PIPE OR
TUBING
LENGTH,
FEET
10 49 110 206 348 539 291 608 1,146 2,353 3,525
20 34 76 141 239 368 200 418 788 1,617 2,423
30 27 61 114 192 296 161 336 632 1,299 1,946
40 23 52 97 164 253 137 284 541 1,111 1,665
50 20 46 86 146 224 122 255 480 985 1,476
60 19 42 78 132 203 110 231 436 892 1,337
80 16 36 67 113 174 94 198 372 764 1,144
100 14 32 59 100 154 84 175 330 677 1,014
125 12 28 52 89 137 74 155 292 600 899
150 11 26 48 80 124 67 141 265 544 815
200 10 22 41 69 106 58 120 227 465 697
250 9 19 36 61 94 51 107 201 412 618
300 8 18 33 55 85 46 97 182 374 560
350 7 16 30 51 78 43 89 167 344 515
400 7 15 28 47 73 40 83 156 320 479
*DATA IN ACCORDANCE WITH NFPA PAMPHLET NO. 54
TUBING SIZE, O.D., TYPE L
3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"
TUBING SIZE, O.D., TYPE L
3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4"
NOMINAL PIPE SIZE,
NOMINAL PIPE SIZE,
SCHEDULE 40
SCHEDULE 40
Table 3 - Propane Gas Pipe Sizing
WARNING
200 PSIG
Maximum
Second Stage
Regulator
Typical Propane Gas Piping
T
O PREVENT PROPERTY DAMAGE OR SERIOUS PERSONAL INJURY DUE TO
FIRE OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS
DETECTING WARNING DEVICE.
F THE PROPANE GAS UNIT IS INSTALLED IN AN EXCAVATED AREA OR A
I
CONFINED SPACE, A WARNING DEVICE IS REQUIRED DUE TO:
•
ROPANE GAS IS HEAVIER THAN AIR AND ANY LEAKING GAS CAN
P
SETTLE IN ANY LOW AREAS OR CONFINED SPACES.
•
ROPANE GAS ODORANT MAY FADE, MAKING THE GAS UNDETECTABLE
P
EXCEPT WITH A WARNING DEVICE.
ELECTRICAL WIRING
THERMOSTAT L OCATION
Mount the thermostat approximately five feet above the floor,
in an area that has an inside, vibration-free wall and has good
air circulation.
8
Movement of air must not be obstructed by furniture, door,
draperies, etc. The thermostat must not be mounted where it
will be affected by drafts, hot or cold water pipes or air ducts in
walls, radiant heat from fireplace, lamps, the sun, television,
etc. Consult the Instruction Sheet packaged with thermostat
for mounting instructions.
All units have one stage of heating and one stage of
mechanical cooling. Units which will have economizers may
use thermostats with one or two stages of cooling.
The units are designed for operation on 60 hertz current and
at voltages as shown on the rating plate. All internal wiring in
the unit is complete. It is necessary to bring in the power supply
to the contactor as shown on the unit wiring diagram which is
supplied with each unit. 24 volt wiring must be connected
between the unit control panel and the room thermostat.
CAUTION
O PREVENT IMPROPER AND DANGEROUS OPERATION DUE TO WIRING ERRORS,
T
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.
ERIFY PROPER OPERATION AFTER SERVICING.
V
For unit protection, use a time delay fuse or HACR circuit
breaker that is in excess of the circuit ampacity, but less than
or equal to the maximum overcurrent protection device. DO
NOT EXCEED THE MAXIMUM OVERCURRENT DEVICE SIZE
SHOWN ON UNIT DATA PLATE.
All line voltage connections must be made through
weatherproof fittings. All exterior power supply and ground
wiring must be in approved weatherproof conduit. Low voltage
wiring from the unit control panel to the thermostat requires
coded cable. See below for ground level and rooftop wiring.
Note:Junction box location
shown is optional and is
for illustration purposes only.
JUNCTION BOX
1068-83-400A
B18099-18
K4
K3
WYR
C
G
LOW VOLTAGE
CONNECTOR
MODEL
1068-400
24VAC 50/60Hz 400mA MAX.
ANSI Z21.20 AUTOMATIC IGNITION SYSTEM
COMPRESSOR
BREAK FOR TWO STAGE
T2
K2
K1
R
12
12
12
11
Y
W
G
11
11
10
10
10
F1
FUSE 3 AMP MAX
T1
C22
Low Voltage Wiring
Refer to the unit wiring diagram for electrical connections.
When installed, the unit must be electrically grounded in
accordance with local codes or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA No. 70, and/or
the CSA C22.1 Electrical Code. Ensure low voltage
connections are waterproof.
COOL
L2L2L2L2
L1 HEATUNUSED
L1DI
9FS6
3
3
659
9
6
3
2
2
8
8
5
7
4
1
1
7
4
12
7
4
P1
ECON
120
135
P3
150
P2
SPEED-UP
Electrical Power Directly To Junction Box
Electrical Power Routed Through Bottom of Unit
Typical Electrical Wiring Unit Voltage
UNIT V OLTAGE
The unit transformer is factory connected for 230V operation.
If the unit is to operate on 208V, reconnect the transformer
primary lead as shown on the unit wiring diagram.
WARNING
O AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO THE UNIT MUST BE
T
POLARIZED AND GROUNDED.
CAUTION
O AVOID PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, USE
T
ONLY COPPER CONDUCTORS.
HEAT A NTICIPATOR S ETTING
The heat anticipator is to be set by measuring the load
(amperage) at the “R” circuit. Follow the instructions provided
by the thermostat for more details.
9
G
Y
R
W
R
Unit
W
Y
G
From
Typical Thermostat and Unit 24 V Wiring Hookup
CIRCULATING AIR AND FILTERS
AIRFLOW C ONVERSION
Units can easily be converted from horizontal to downdischarge airflow delivery. In down-discharge or high static
installations, the installer should measure the total external
static and review the blower performance charts before
performing the installation. In some installations it will be
necessary to change the blower speed to provide proper air
flow.
Horizontal Air Flow (Applies to 3 phase models)
Single phase models are shipped without horizontal duct
covers. If needed, these kits may be ordered through
Goodman’s Service Parts department.
Remove supply and return duct covers which are attached to
the unit as shown below.
Down Discharge Applications
Cut insulation around bottom openings and remove panels
from the bottom of the unit, saving the screws holding the
panels in place.
NOTE: Single phase models require installation of horizontal
duct kit #20464501PDGK (medium chassis) and
#20464502PDGK (large chassis).
DUCTWORK
Duct systems and register sizes must be properly designed
for the C.F.M. and external static pressure rating of the unit.
Ductwork should be designed in accordance with the
recommended methods of Air Conditioning Contractors of
America Manual D (Residential) or Manual Q (Commercial).
All ductwork exposed to the outdoors must include a
weatherproof barrier and adequate insulation.
A duct system should be installed in accordance with
Standards of the National Board of Fire Underwriters for the
Installation of Air Conditioning, Warm Air Heating and
Ventilating Systems. Pamphlets No. 90A and 90B.
The supply duct from the unit through a wall may be installed
without clearance. However, minimum unit clearances as
shown in the appendix must be maintained. The supply duct
should be provided with an access panel large enough to
inspect the air chamber downstream of the heat exchanger.
A cover should be tightly attached to prevent air leaks.
For duct flange dimensions on the unit refer to the Unit
Dimension illustration in the appendix.
For down-discharge applications, the ductwork should be
attached to the roof curb prior to installing the unit. Ductwork
dimensions are shown in the roof curb installation manual.
If desired, supply and return duct connections to the unit may
be made with flexible connections to reduce possible unit
operating sound transmission.
Remove these covers
for horizontal duct
applications
FILTERS
CAUTION
T
O PREVENT PROPERTY DAMAGE DUE TO FIRE AND LOSS OF
EQUIPMENT EFFICIENCY OR EQUIPMENT DAMAGE DUE TO DUST AND LINT
BUILD UP ON INTERNAL PARTS, NEVER OPERATE UNIT WITHOUT AN AIR
FILTER INSTALLED IN THE RETURN AIR SYSTEM.
Even though a return air filter is not supplied with this unit,
there must be a means of filtering all return air. All units may
be externally filtered.
Refer to the unit filter size chart in the appendix for filter size
information.
Filters installed external to the unit should be sized in
accordance with their manufacturer recommendations. A
throwaway filter must be sized for a maximum face velocity of
300 feet per minute.
Filter Installation
Important: When installing a filter, the air flow arrows on the
filter must point toward the circulator blower.
Duct Cover Installation
10
VENTING
NOTE: Venting is self-contained. Do not modify or block.
FLUE H OOD I NSTALLATION
Install the exhaust flue hood and combustion air intake hood
prior to operation of the unit.
To install the flue hood cover, please refer to IO-653*, included
in the flue hood assembly box located in the blower
compartment.
2. The spark igniter and gas valve energizes for 7 seconds.
NOTE: The igniter produces a very intense electrical spark
that ignites the gas.
3. The 30-second HEAT FAN ON delay time begins.
4. The unit delivers heat to the conditioned space until the
thermostat is satisfied.
5. The gas valve deenergizes. The induced draft blower
continues operation for a 29-second post-purge.
6. Ignition control begins timing the HEAT FAN OFF delay.
There is an adjustable HEAT FAN OFF delay of
approximately 120/135/150 seconds (factory set at 150).
After the HEAT FAN OFF delay time has elapsed, the blower
will deenergize. This allows any additional heat in the
heat exchanger to be transferred to the conditioned space.
COOLING
1. Thermostat calls for cooling. The compressor and outdoor
fan are energized.
2. Approximately seven seconds later, the indoor fan starts.
3. The unit will deliver cooling to the conditioned space until
the thermostat is satisfied.
4. The compressor and outdoor fan will be de-energized
when the thermostat opens.
5. The indoor fan continues to run for approximately 60
seconds after the thermostat is satisfied. This allows
additional cooling from the indoor coil to be transferred to
the conditioned space. Then, the indoor fan stops.
Flue Hood and Bug Screen Installation
CONDENSATE DRAIN
CONDENSATE D RAIN C ONNECTION
A 3/4” NPT drain connection is supplied for condensate piping. An
external trap must be installed for proper condensate drainage.
NOTE: Maximum torque is 10 in-lbs.
DRAIN
CONNECTION
UNIT 2" MINIMUM
FLEXIBLE
TUBING-HOSE
OR PIPE
A POSITIVE LIQUID
SEAL IS REQUIRED
3" MINIMUM
Drain Connection
NORMAL SEQUENCES OF OPERATION
HEATING
This unit is equipped with an ignition control that automatically
lights the main burner. DO NOT attempt to light the main
burners by any other method.
1. Thermostat calls for heat. The induced draft blower
energizes for a 15-second pre-purge.
NOTE: A 180-second anti-short cycle is integral to the control and
prevents recycling of the compressor.
FAN ONLY
1. Thermostat calls for FAN ONLY by energizing “G”.
2. Approximately seven seconds later, the indoor fan starts.
3. The indoor fan continues to run for approximately 60
seconds after “G” is de-energized.
STARTUP, ADJUSTMENTS, AND CHECKS
HEATING S TARTUP
This unit is equipped with an electronic ignition device to
automatically light the main burners. It also has a power vent
blower to exhaust combustion products.
On new installations, or if a major component has been
replaced, the operation of the unit must be checked.
Check unit operation as outlined in the following instructions.
If any sparking, odors, or unusual sounds are encountered,
shut off electrical power and recheck for wiring errors, or
obstructions in or near the blower motors. Duct covers must
be removed before operating unit.
Heat Anticipator Setting
Set the heat anticipator on the room thermostat to 0.4 amps
to obtain the proper number of heating cycles per hour and to
prevent the room temperature from overshooting the room
thermostat setting.
Rollout Protection Control
The rollout protection device opens, cutting power to the gas
valve, if the flames from the burners are not properly drawn
into the heat exchanger. The rollout protection device is located
on the burner bracket. The reason for elevated temperatures
at the control should be determined and repaired prior to
resetting this manual reset control.
11
WARNING
T
O AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE
T
OR EXPLOSION, A QUALIFIED SERVICER MUST INVESTIGATE THE REASON FOR
THE ROLLOUT PROTECTION DEVICE TO OPEN BEFORE MANUALLY RESETTING
THE ROLLOUT PROTECTION DEVICE.
Rollout Protection
8. Smell for gas, including near the ground. This is important
because some types of gas are heavier than air. If you
have waited five minutes and you do smell gas,
immediately follow the warnings on page 3 of this manual.
If having waited for five minutes and no gas smell is noted,
move the gas control valve switch to the ON position.
9. Replace the heat exchanger door on the side of the unit.
10. Open the manual gas valve external to the unit.
11. Turn on the electrical power supply to the unit.
12. Set the thermostat to desired setting.
Rollout Protection on Burner Bracket
Secondary Limit Control
The secondary limit control is located on the top of the blower
scroll assembly. This control opens when elevated
temperatures are sensed. Elevated temperatures at the
control are normally caused by blower failure. The reason for
the opening should be determined and repaired prior to
resetting.
If the power to the unit is interrupted during the heating cycle,
it may cause the secondary limit to trip. Once the blower
compartment temperature drops below the limit reset
temperature, the limit will automatically reset.
Secondary
Control Lim it
INLET
Inlet
Pressure
Ta p
OUTLE
Gas Valve
On/Off
Selector
Switch
White-Rodgers 36G22
Pressure Regulator
(under cap screw)
Outlet
Pressure
Ta p
Gas Valve On/Off
Selector Switch
Honeywell Model VR8215 (Single-Stage)
Back of Unit
Secondary Limit Control
Pre-Operation Checks
1. Close the manual gas valve external to the unit.
2. Turn off the electrical power supply to the unit.
3. Set the room thermostat to its lowest possible setting.
4. Remove the heat exchanger door on the side of the unit by
removing screws.
5. This unit is equipped with an ignition device which
automatically lights the main burner. DO NOT try to light
burner by any other method.
6. Move the gas control valve switch to the OFF position. Do
not force.
7. Wait five minutes to clear out any gas.
Gas Supply And Manifold Check
Gas supply pressure and manifold pressure with the burners
operating must be as specified on the rating plate.
GAS SUPPLY PRESSURE MEASUREMENT
CAUTION
TO
PREVENT UNRELIA BLE OPERATION OR EQUIPMENT DAMAGE, THE
NLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT
I
RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES
OPERATING
.
12
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