Goodman GMVC950704CXAA, GCVC90704CXAA, GMVC950905DXAA, GMVC951155DXAA, GCVC90905DXAA Technical Manual

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Page 1
TECHNICAL MANUTECHNICAL MANU
TECHNICAL MANU
TECHNICAL MANUTECHNICAL MANU
TM
ALAL
AL
ALAL
ACVC9/AMVC95
GCVC9/GMVC95
90%-95% Gas Furnace Unit s
Refer to Service Manual RS6200004 for installation, operation, and troubleshooting information.
All safety information must be followed as provided in the Service Manual.
Refer to the appropriate Parts Catalog for part number information.
Models listed on page 3.
®
C
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures performed by an unqualified person.
US
RT6612021
October 2009
Copyright ©2009 Goodman Manufacturing Company, L.P.
Page 2
PRODUCT IDENTIFICATION
A
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
GCVC90704CXAA
PRODUCT TYPE:
G: Good man®
: Ama na ®
Brand Gas
SUPPL Y TYPE:
C: Counterflow/ Hor izontal M: Up fl ow / Hor izontal
FURNACE TYPE:
V: Variable Speed
AFUE
9: 90 % 95: 95%
COMMUNICATION FEATURE:
C: 4-wire Communication Ready
AIRFLOW CAPABILITY:
3: 1200 4: 1600 5: 2000
NOMINAL INPUT:
0 45: 45,000 Btuh 0 70: 70,000 Btuh 0 90: 90,000 Btuh 1 15: 115,000 Btuh
CABINET WIDTH:
B: 17 - 1/2" C: 21" D: 24-1/2"
ADDITIONAL FEATURES:
N: Natural Gas
X: Low NOx
A: Initial Release
MAJOR
REVISION
LEVEL
MINOR
REVISION
LEVEL
A: Init ial Re lease
WARNING
WARNING
WARNING
WARNING
arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment.
Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.
Goodman will not be responsible for any injury or property damage
2
HIGH VOLTAGE!
WARNING
WARNING
individuals meeting the requirements of an "entry level technician" as specified by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death.
Installation and repair of this unit should be performed
ONLY by
Page 3
PRODUCT IDENTIFICATION
The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.
GMVC950453BXAA GMVC950704CXAA GMVC950905DXAA
GMVC951155DXAA
GCVC90704CXAA GCVC90905DXAA GCVC91155DXAA
AMVC950453BXAA AMVC950704CXAA AMVC950905DXAA
AMVC951155DXAA
ACVC90704CXAA ACVC90905DXAA
WARNING
WARNING
WARNING
WARNING
Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices.
The United States Environmental Protection Agency (“EPA”) has issued various regulations re­garding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office.
Do not connect or use any device that is not design certified by Goodman for use with this unit.
WARNING
WARNING
do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance.
To prevent the risk of property damage, personal injury, or death,
3
Page 4
PRODUCT DESIGN
A
General Operation
Models covered by this manual come with a new 4-wire com­municating PCB. When paired with a compatible communi­cating indoor unit and a CTK01AA communicating thermo­stat, these models can support 4-wire communication pro­tocol and provide more troubleshooting information. These models are also backward compatible with the legacy ther­mostat wiring.
The GCVC9, GMVC95, AMVC95 and ACVC9 furnaces are equipped with an electronic ignition device to light the burn­ers and an induced draft blower to exhaust combustion prod­ucts.
An interlock switch prevents furnace operation if the blower door is not in place. Keep the blower access doors in place except for inspection and maintenance.
These furnaces are also equipped with a self-diagnosing elec­tronic control module. In the event a furnace component is not operating properly, the control module's dual 7-segment LED's will display an alpha-numeric code, depending upon the problem encountered. These LED's may be viewed through the observation window in the blower access door. Refer to the Troubleshooting Chart for further explanation of the LED codes and Abnormal Operation - Integrated Igni- tion Control section in the Service Instructions for an expla­nation of the possible problem.
The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with “ASHRAE Guide” or “Manual J-Load Calculations” published by the Air Conditioning Con­tractors of America.
*Obtain from: American National Standards Institute 1430 Broadway New York, NY 10018
Location Considerations
The furnace should be as centralized as is practical with respect to the air distribution system.
Do not install the furnace directly on carpeting, tile, or combustible material other than wood flooring.
When suspending the furnace from rafters or joists, use 3/8" threaded rod and 2” x 2” x 1/8” angle as shown in the Installation and Service Instructions. The length of the rod will depend on the application and clearance necessary.
When installed in a residential garage, the furnace must be positioned so the burners and ignition source are located not less than 18 inches (457 mm) above the floor and protected from physical damage by ve­hicles.
Notes:
1. Installer must supply one or two PVC pipes: one for com­bustion air (optional) and one for the flue outlet (required).
Vent pipe must be either 2” or 3” in diameter, depending upon furnace input, number of elbows, length of run and installation (1 or 2 pipes). The optional Combustion Air Pipe is dependent on installation/code requirements and must be 2” or 3” diameter PVC.
2. Line voltage wiring can enter through the right or left side of the furnace. Low voltage wiring can enter through the right or left side of furnace.
3. Conversion kits for propane gas and high altitude natural and propane gas operation are available. See High Alti­tude Derate chart for details.
4. Installer must supply the following gas line fittings, de­pending on which entrance is used:
Left -- Two 90° Elbows, one close nipple, straight pipe Right -- Straight pipe to reach gas valve.
Accessibility Clearances (Minimum)
*MVC95* MINI MUM CLEARANCES TO CO MBUSTIBLE MA TERIALS
(INCHES)
POSITION* FRONT SIDES REAR TOP FLUE FLOOR
Upflow30010C
Horizontal Alcove 6 0 4 0 C
*= All positioning is determined as installed unit is vi ew ed from the f r ont. C= If pl aced on combustibl e floor, floor MU ST be wo od only. NC= For in sta lalt i on on non-c om busti bl e floors only. A combustible
subb ase must be used for instal la tions on combustible flooring.
*CVC9 MINIMUM CLEARANCES TO COMBUSTIBLE MATERIALS
(INCHES)
POSITION* FRONT SIDES REAR TOP FLUE FLOOR
Upflow10010NC
Horizontal Alcove 6 0 4 0 C
*= All positioning is determined as installed unit is vi ew ed from the f r ont. C= If pl aced on combustibl e floor, floor MU ST be wo od only. NC= For in sta lalt i on on non-c om busti bl e floors only. A combustible
subb ase must be used for instal la tions on combustible flooring.
Alcove Illustration
REAR
S I
E D
I S
LCOVE
D E
24" at front is required for servicing or cleaning. Note: In all cases accessibility clearance shall take
precedence over clearances from the enclosure where accessibility clearances are greater. All dimensions are given in inches.
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Page 5
PRODUCT DESIGN
High Altitude Derate
When this furnace is installed at high altitude, the appropri­ate High Altitude orifice kit must be installed. This is re­quired due to the natural reduction in the density of both the gas fuel and combustion air as altitude increases. The kit will provide the proper design certified input rate within the specified altitude range.
High altitude kits are purchased according to the installa­tion altitude and usage of either natural or propane gas. Refer to the chart above for a tabular listing of appropriate altitude ranges and corresponding manufacturer’s high altitude Natu­ral Gas and Propane Gas kits. For a tabular listing of appro­priate altitude ranges and corresponding manufacturer's High Altitude Pressure Switch kits, refer to either the Pressure
Switch Trip Points & Usage Chart in this manual or the Ac­cessory Charts in Service Instructions.
Single Stage Thermostat
A single-stage thermostat with only one heating stage may be used to control this furnace. The application of a single­stage thermostat does not offer “true” thermostat-driven two­stage operation, but provides a timed transition from low to high fire. The furnace will run on low stage for a fixed period
of time before stepping up to high stage to satisfy the thermostat’s call for heat. The delay period prior to stepping up can be set at either a fixed 5 minute time delay or a load based variable time between 1 and 12 minutes (AUTO mode). If the AUTOmode is selected, the control averages the cycle times of the previous three cycles and uses the average to determine the time to transition from low stage to high stage.
To use a single-stage thermostat, turn off power to the fur­nace, move the thermostat selection DIP switch to the OFF position. Set the desired transition time by setting the tran­sition delay DIP switch to the desired ON/OFF position. Turn power back on. Refer to the following figure.
Heat OFF Delay DIP Switches
ON OFF
3 4
Thermostat
Stage Delay
S1
Move to the ON position to select two-stage thermostat or OFF to select single stage thermostat
Move to the ON position to select A u to transition delay or OFF for 5 minute transition delay
Furnace
GMVC950453BX* GMVC950704CX*
AMVC950453BX*
AMVC950704CX*
GMVC950905DX* GMVC951155DX* AMVC950905DX* AMVC951155DX*
GCVC90704CX* GCVC90905DX* GCVC91155DX* ACVC90704CX* ACVC90905DX*
0 - 7,000 Feet
(Standard Altitude)
Gas Orifices
Natural
No
Change
No
Change
No
Change
LPM-05*
#55
Orifice
LPM-05*
#55
Orifice
LPM-05*
#55
Orifice
Propane
"STANDARD" and "HIGH ALTITUDE" KITS
7, 001 - 9,000 Feet
Gas Or ifices
ID Blwr
Pressure
Switch
No
Change
No
Change
No
Change
Natural
HANG13
#44
Orifice
HANG13
#44
Orifice
HANG13
#44
Orifice
HALP11
#56
Orifice
HALP11
#56
Orifice
HALP11
#56
Orifice
ID Blwr
Pressure
Sw itch
Propane
HAPS28
HAPS29
HAPS29
9, 001 - 11,000 Feet
Gas Or ifices
Natural
HANG14
#45
Orifice
HANG14
#45
Orifice
HANG14
#45
Orifice
HALP11
#56
Orifice
HALP11
#56
Orifice
HALP11
#56
Orifice
ID Blwr
Pressure
Switch
Propane
HAPS28
HAPS29
HAPS31
5
Page 6
COMPONENT IDENTIFICATION
6
5
8
7
9
7
10
5
27
26
32
3
19
4
*
*
*
2
1
*
*
*
*
*
*
31
18
15
16
3
12 13
19
11
17
18
14
20
17
25
24
3
31
20
21
18
19
28
BLOWER COMPARTMENT BURNER COMPARTMENT
23
26
27
25
20
13
12
9
7
23
10
11
28
3
29
15
14
BLOWER COMPARTMENT
16
30
18
19
20
2
21
6
8
7
4
1
1 Two-Stage Gas Valve 2 Gas Line Entrance (Alternate) 3 Pressure Switch(es) 4 Gas Manifold 5 Combustion Air Intake Connection 6 Hot Surface Igniter 7 Rollout Limit 8 Burners
9 Flame Sensor 10 Flue Pipe Connection 11 Flue Pipe 12 Primary Limit 13 Gas Line Entrance 14 Flue Pipe Connection (Alternate) 15 Rubber Elbow 16 Two-Speed Induced Draft Blower 17 Electrical Connection Inlets (Alternate)
Counterflow /HorizontalUpflow/Horizontal
18 Coil Front Cover Pressure Tap 19 Coil Front Cover Drain Port 20 Drain Line Penetrations 21 Drain Trap 22 Blower Door Interlock Switch 23 Inductor (Not All Models) 24 Two-Stage Integrated Control Module
(with fuse and diagnostic LED) 25 24 Volt Thermostat Connections 26 Transformer (40 VA) 27 ECM Variable Speed Circulator Blower 28 Auxiliary Limit 29 Junction Box 30 Electrical Connection Inlets 31 Coil Front Cover 32 Combustion Air Inlet Pipe (ACV9 only)
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PRODUCT DIMENSIONS
SIZE
UNITSABCD
SMA LL 0453BX* 17 1/2 15 1 2 3/8 1 2 5/8
MEDI UM 07 04CX* 21 1 9 16 3/8 1 4 5/8
LARGE
0905DX*
1155DX*
24 1/2 23 2 0 3/8 1 8 5/8
All dimensions are in inches.
GMVC95/AMVC95___X*
IR
DISCHARGE
STANDARD GAS
SUPPLY HOLE
2 11 /1 6
2" PVC
VENT/FLUE PIPE
(RIGHT OR
w/ 3/4" PVC
DISCHARGE
DRAIN TRAP
CONDENSATE
B
C
A
(DISCHARGE AIR)
4 1/8
LEFT SIDE)
RIGHT SIDE
HOLES
DRAIN LINE
LOW VOLTA GE
ELECTRICAL HOLE
TRAP
DRAIN
19 3/16
SIDE CUT-OUT
HIGH VOLTAGE
ELECTRICAL HOLE
1 3/4
32 13/16
2
VIEW
RIGHT SIDE
BOTTOM KNOCK-OUT
PIPE
2" PVC
AIR INTAKE
AIR
DISCHARGE
20 3/16
CABINET
30 1/4
19 3/16
TRAP
DRAIN
2 5/8
HOLES
LEFT SIDE
DRAIN LINE
LOW VOLTAGE
ELECTRICAL HOLE
11 3/4
1 3/4
VIEW
LEFT S I D E
23 9/16
HIGH VOLTAGE
SIDE CUT-OUT
ELECTRICAL HOLE
BOTTOM KNOCK-OUT
1 1/2
1 5/8
NOTE: Airflow area will be reduced by approximately 18% if duct flanges are not unfolded. This could cause performance issues and noise issues.
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Page 8
PRODUCT DIMENSIONS
GCVC9/ACVC9_____X*
VENT/FLUE PIPE
2" PVC
HOLES
DRAIN LINE
RIGHT SIDE
LTERNATE GAS
SUPPLY HOLE
TRAP
DRAIN
HIGH VOLTAGE
ELECTRICAL HOLE
LOW VOLTAGE
ELECTRICAL HOLE
7 3/8
1 3/4
(RIGHT OR
LEFT SIDE)
w/ 3/4" PVC
DISCHARGE
DRAIN TRAP
CONDENSATE
2 11/16
14
18 13/16
28 5/16
2
IR
DISCHARGE
C
B
A
(RETURN AIR)
E
All dim ens ions are in inc hes .
DISCHARGE AIR
FOLDED FLANGES
UNFOLDE D FLANGES
24 1/2 23 20 3/ 8 18 5/ 8 20 7/ 8
AIR INTAKE
PIPE
2" PVC
28 5/1 6
15 1/2
1 3/4
TRAP
DRAIN
LOW VOLTAGE
ELECTRICAL HOLE
HIGH VOLTAGE
ELECTRICAL HOLE
11 1/2
9 13/ 16
2 5/8
18 5/8
HOLES
LEFT SIDE
DRAIN LINE
SUPPLY HOLE
STANDARD GAS
UNFOLDED FLANGES
AIR
20 5/3 2
DISCHARGE
FOLDED FLANGES
UNITSABCDE
SIZE
CABINET
0905DX*
1155DX*
LARGE
ME DIUM 0704CX* 21 19 16 3/8 14 5/8 17 1/ 2
8
NOTE: Airflow area will be reduced by approximately 18% if duct flanges are not unfolded. This could cause performance issues and noise issues.
Page 9
PRODUCT DESIGN
PRESSURE SW ITCH TRIP POINTS AND USAGE CHART
MODEL
GMVC950453BX* GMVC950704CX* AMVC950453BX* AMVC950704CX*
GMVC950905DX* GMVC951155DX* AMVC950905DX* AMVC951155DX*
GCVC90704CX* ACVC90704CX*
GCVC90905DX* ACVC90905DX*
GCVC91155DX*
NEGATIVE PR ESSURE
ID BLOW ER
WITH FLUE
NOT FIRING
TYPICAL SEA LEVEL
(1)
DATA
NEGATIVE PR ESSURE
ID BLOWER
WITH FLUE
FIRING
TYPIC AL SEA LEVEL
(2)
DATA
NEGATIVE PRESSURE
COIL COVER
WITH FLUE
NOT FIRING
TYPICAL SEA LEVEL
(1)
DATA
NEGATIVE PR ESSURE
COIL COVER
WITH FLUE
FIRING
TYPICAL SEA LEVEL
(2)
DATA
LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE
-0.45 -0.92 -0.50 -0.97 -0.25 -0.25 -0.25 -0.25
-0.65 -1.27 -0.70 -1.32 -0.25 -0.25 -0.25 -0.25
-0.35 -0.70 -0.40 -0.75 -0.52 -0.52 -0.52 -0.52
-0.35 -0.70 -0.40 -0.75 -0.52 -0.52 -0.52 -0.52
-0.35 -0.70 -0.40 -0.75 -0.52 -0.52 -0.52 -0.52
(1) Data given is least negative pres sure re quired for pressure sw itch to c lose. (2) Data given is least negative pres sure re quired for pressure sw itch to remain closed. Note: The typical sea level negative pres sure data represents the minimum pressures expected. Shorter length of flue pipe or single pipe systems
compared to dual pipe systems should show higher (greater negative) pr essures.
PRES S URE S WIT CH T RIP P O I NTS AN D US AGE CHART
0 to 7,000 ft.
TRIP POINT
MODEL
GMVC950453BX* GMVC950704CX* AMVC950453BX* AMVC950704CX*
GMVC950905DX* GMVC951155DX* AMVC950905DX* AMVC951155DX*
GCVC90704CX* ACVC90704CX*
GCVC90905DX* ACVC90905DX*
GCVC91155DX* -0.37 -0.37 20197313 -0.20 -0.55 11177118 -0.37 -0.37 -0.15 -0.30 HAPS31
Note: All installations above 7,000 ft. require a pressure switch change. For installations in Canada the *CVC9 & *MVC95 furnaces are certified only to 4500 ft. Note: Replacement pressure switch number is list ed below high altitude kit number. Note: All negative pressure rea dings are in inches of water column (" w.c.).
COIL COVER
PRESSURE SWITCH
LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE LOW FIRE HIGH FIRE
-0.10 -0.10 20197308 -0.30 -0.75 11177113 -0.10 -0.10 -0.22 -0.55
-0.10 -0.10 20197308 -0.50 -1.10 11177114 -0.10 -0.10 -0.38 -0.82
-0.37 -0.37 20197313 -0.20 -0.55 11177118 -0.37 -0.37 -0.15 -0.30 HAPS31
-0.37 -0.37 20197313 -0.20 -0.55 11177118 -0.37 -0.37 -0.15 -0.30 HAPS31
COIL COVER
PRESSURE
SWITCH
PART #
TRIP POINT
ID BLOW ER
PRESSURE SWITCH
ID BLOW ER
PRESSURE
SWITCH
PART #
TRIP POINT
COIL COVER
PRESSURE SWITCH
7,001 ft. to 11,000 ft.
TRIP POINT ID BLOWER
PRESSURE SWITCH
HIGH
ALTITUDE
KIT
HAPS28
11177115
HAPS29
11177116
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Page 10
PRODUCT DESIGN
Part Number 20162903 20162904 20162905 20162907 20162908
PRIMARY LIM IT
O p e n S e ttin g (° F)
GMVC950453BX**
AMVC90453BX**
GMVC950704CX** AMVC950704CX**
GMVC950905DX** AMVC950905DX**
GMVC951155DX** AMVC951155DX**
GCVC90704CX** ACVC90704CX**
GCVC90905DX** ACVC90905DX**
GCVC91155DX**
Part Number 10 123512 10123517 10123518 10123533 10123 534 10123537
O p en Setting (° F)
GM VC950453BX** AMVC950453BX**
GM VC950704CX** AMVC950704CX**
GM VC950905DX** AMVC950905DX**
GM VC951155DX** AMVC951155DX**
GCVC90704CX** ACVC90704CX**
GCVC90905DX** ACVC90905DX**
325 210 170 200 220 190
---- --- --- --- 2 ---
160 150 145 155 170
--- --- 1 --- ---
--- --- --- 1 ---
--- --- 1 --- ---
--- 1 --- --- ---
1 --- --- --- ---
--- --- --- --- 1
---- ---- 1 ---- ----
ROLLO UT LIM IT SW ITCHES
--- --- 1 --- --- ---
--- --- --- 2 --- ---
--- --- --- --- --- 2
--- --- --- 2 --- ---
--- 2 --- --- --- ---
GCVC91155DX**
Part Number 10123534 10123535 10123537 10123536 10123533
Open Setting (°F) GMVC950453BX**
AMVC950453BX** GMVC950704CX**
AMVC950704CX** GMVC950905DX**
AMVC950905DX** GMVC951155DX**
AMVC951155DX**
GCVC90704CX** ACVC90704CX**
GCVC90905DX** ACVC90905DX**
GCVC911555DX**
10
---- 2 ---- ---- ---- ---
AUXI LIARY LI M IT S WIT CHES
220 150 190 180 200
--- 2 --- --- ---
--- --- 2 --- ---
--- --- --- 2 ---
--- --- --- ---
2 --- --- --- ---
--- --- --- 2 ---
--- --- --- 2 ---
2
Page 11
PRODUCT DESIGN
Coil Matches:
A large array of Amana® brand coils are available for use with the GCVC9, ACVC9, GMVC95 and AMVC95 furnaces, in either counterflow or horizontal applications & with GMVC95 and AMVC95 furnaces, in either upflow or horizontal applica­tions. These coils are available in both cased and uncased models (with the option of a field installed TXV expansion device). These 92%+ and 95%+ furnaces match up with the existing Amana® brand coils as shown in the chart below.
Coil Matches (for Goodman® and Amana® Brand units using R22 and R-410A):
C A P F 1824 A 6 A
PRODUCT
TYPE:
C: Indoor Coil
APPLICATION
A: Up fl ow/D ownflow Coil H: Hor izont al A Coil S: Ho r izont al Slab Co il
EXPA NSIO N DEV ICE:
F: Flowrater
CAB INET FINIS H:
U: Unpainted P: Pai nted N: Unpainted Case
N OMINAL CAPACIT Y RA NGE @ 13 SEER
18 24: 1 1/2 t o 2 Tons 30 30: 2 1/2 Tons 36 36: 3 Tons 36 42: 3 to 3 1/ 2 Tons 37 43: 3 to 3 1/ 2 Tons 48 60: 4 & 5 Ton s 49 61: 4 & 5 Ton s
REVISION
A: Revisio n
REFRIGERANT CHARGE:
6 : R- 410A or R - 2 2 2: R- 22 4: R- 410a
NOM INAL WIDTH FOR GAS FURN ACE
A: Fits 14 " Fur nace Cabine t B: Fits 17 1/2" Fu r n ac e Cabinet C: Fits 21" Furnace Cabinet D: Fits 24 1/2" Furnace Cabinet N : Does Not Apply ( Hor izontal S lab Coi ls )
• All CAPF coils in B, C, & D widths have insulated blank off plates for use with one size smaller furnaces.
• All CAPF coils have a CAUF equivalent.
• All CHPF coils in B, C & D heights have an insulated Z bracket for use with one size smaller furnace.
• All proper coil combinations are subject to being ARI rated with a matched outdoor unit.
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Page 12
PRODUCT DESIGN
Thermostats:
ComfortNet™ CTK01A* Thermostat Kit
Filters:
Filters are required with this furnace and must be provided by the installer. The filters used must comply with UL900 or CAN/ULCS111 standards. Installing this furnace without filters will void the unit warranty
Upflow Filters
Return air filters may be installated at the furnace side and/or bottom return openings. The furnace bottom return opening and side openings will accommodate the following filter sizes depending on cabinet size:
Side Re turn Opening(s) Bottom Re turn Opening
Cabinet
Width
(in.)
All 16 x 25 x 1 400 17-1/2 14 x 25 x 1 350
Nominal
Filter S iz e
(in.)
Approx.
Flow Area
2
(in
)
Cabinet
Width
(in.)
Nominal
Filter Size
(in.)
Approx.
Flow Area
2
(in
)
21 16 x 25 x 1 400
24-1/2 20 x 25 x 1 500
Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return.
COOLING AIRFLOW REQUIREMENT (CFM)
600 800 1000 1200 1400 1600 2000
0453__X* 415* 415* 480 576 --- --- --­0704__X* --- --- 636* 636* 672 768
0905__X* --- --- --- 826* 826* 826* 960
Input__Airflow
1155__X* --- --- --- 875* 875* 875* 960
COOLING AIRFLOW REQUIREMENT (CFM)
600 800 1000 1200 1400 1600 2000
0704__X* --- --- 634* 634* 672 768 --­0905__X* --- --- --- 819* 819* 819* 960
Input
Airflow
115__X* --- --- --- 860* 860* 860* 960
UPFLOW
COUNTERFLOW
*Minimum filter area dictated by heating airflow requirement.
Disposable Minimum Filter Area (in2)
12
[Based on a 300 ft/min filter face velocity]
Page 13
PRODUCT DESIGN
Counterflow Filters
Return air filters may be installated at the at the counterflow top return. A field supplied center filter support must be provided by the installer in order to use the top return. The furnace will accommodate the following counterflow top return filter sizes depending on cabinet size:
Cou nte r flow Top Retu rn
Optional
Access
Door
Return Air
"A" Min
Cabinet Width
17 1/2 14.2
21 13.0 24 1/2 11.3 17 1/2 19.7
21 18.8 24 1/2 17.7 17 1/2 25.0
21 24.3 24 1/2 23.4
Filter Area
2
(in
)
600 2 15 X 20 X 1
800 2 20 X 20 X 1
1 000 2 2 5 X 20 X 1
Qty
Filter Size
(in)
Dimension "A"
(in)
Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return.
13
Page 14
FURNACE SPECIFICATIONS
GMVC95
MODE L
Bt uh Input (US) High Fire 46,000 69,000 92,000 115,000 Output (US) High Fire 44,300 66, 900 88,800 111, 100 Bt uh Input (US) Low Fire 32,000 48,000 64,000 80,000 Output (US) Low Fire 30,800 46,400 61,700 77,400 A.F. U.E . 96% 95.5% 95.7% 95. 8% Rated Ex ternal St atic (" w. c. ) .10 - .50 . 10 - .50 .10 - .50 .10 - .50 Temperature Rise (°F) 30 - 60 30 - 60 30 - 60 35 - 65 High Stage P ress ure Switc h Trip Point (" w.c. ) -0.75 -0.75 -1.10 -1.10 Low St age P ress ure S witc h Trip Point (" w.c . ) -0.30 -0.30 -0.50 -0.50 Front Cover P ress ure S witc h Trip Point (" w.c ) -0.10 -0.10 -0.10 -0.10 Blower W heel (D" x W " ) 10 x 8 10 x 10 11 x 10 11 x 10 Blower Horsepower 1/2 3/ 4 1 1 Blower Speeds Max CFM @ 0.5 E.S.P. Power Supply 115-60-1 115-60-1 115-60-1 115-60-1 Minimum Circ uit Am pac ity (MCA ) 11.3 14.1 17.9 17.9 Max imum O vercurrent Devic e 15 15 20 20 Trans former (VA) 40 40 40 40 Heat Ant icipator (Am ps ) 0.7 0.7 0.7 0.7 Primary Lim it S et ting (°F) 145 155 145 150 Au x iliary Li m it S et t ing (°F ) 150 190 180 200 Rollout Limit Set ting (°F) 170 200 190 200 Fan Delay On Heating 30 secs. 30 secs. 30 secs. 30 secs. Off Heating * 150 sec s. 150 sec s. 150 sec s . 150 s ec s. Fan Delay On Cooling 5 secs. 5 secs. 5 secs. 5 secs. Off Cooling 45 secs. 45 secs. 45 secs. 45 secs. Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. 5 secs. Gas S upply P ress ure (Natural/Propane) (" w. c. ) 7 / 11 7 / 11 7 / 11 7 / 11 Manifold Press ure (Natural/Propane) High Stage (" w.c.) 3.5 / 10 3.5 / 10 3.5 /10 3.5 /10 Manifold Press ure (Natural/Propane) Low Stage ("w.c.) 1.9 / 6.0 1.9 / 6.0 1.9 / 6.0 1.9 / 6.0 Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 #43 / #55 Number of Burners 2 3 4 5 Vent Connec tor Diamet er (inches) 2 2 3 3 Combus tion A ir Connector Diamet er (inches) 2 2 3 3 Shipping Weight (lbs. ) 133 157 172 184
GM V C950453BX * GM V C950704CX * GM V C950905DX* GMV C951155DX *
Refer to airflow charts in this m anual.
* Off Heating - This fan delay timing is adjustable (90, 120, 150 or 180 seconds), 150 seconds as shipped.
1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation.
2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude.
3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output.
4. Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps.
14
Page 15
FURNACE SPECIFICATIONS
AMVC95
MODE L
Bt uh Input (US) High Fire 46,000 69,000 92,000 115,000 Output (US) High Fire 44,300 66, 900 88,800 111, 100 Bt uh Input (US) Low Fire 32,000 48,000 64,000 80,000 Output (US) Low Fire 30,800 46,400 61,700 77,400 A.F. U.E . 96% 95.5% 95.7% 95. 8% Rated Ex ternal St atic (" w. c. ) .10 - .50 . 10 - .50 .10 - .50 .10 - .50 Temperature Rise (°F) 30 - 60 30 - 60 30 - 60 35 - 65 High Stage P ress ure Switc h Trip Point (" w.c. ) -0.75 -0.75 -1.10 -1.10 Low St age P ress ure S witc h Trip Point (" w.c . ) -0.30 -0.30 -0.50 -0.50 Front Cover P ress ure S witc h Trip Point (" w.c ) -0.10 -0.10 -0.10 -0.10 Blower W heel (D" x W " ) 10 x 8 10 x 10 11 x 10 11 x 10 Blower Horsepower 1/2 3/ 4 1 1 Blower Speeds Max CFM @ 0.5 E.S.P. Power Supply 115-60-1 115-60-1 115-60-1 115-60-1 Minimum Circ uit Am pac ity (MCA ) 11.3 14.1 17.9 17.9 Max imum O vercurrent Devic e 15 15 20 20 Trans former (VA) 40 40 40 40 Heat Ant icipator (Am ps ) 0.7 0.7 0.7 0.7 Primary Lim it S et ting (°F) 145 155 145 150 Au x iliary Li m it S et t ing (°F ) 150 190 180 200 Rollout Limit Set ting (°F) 170 200 190 200 Fan Delay On Heating 30 secs. 30 secs. 30 secs. 30 secs. Off Heating * 150 sec s. 150 sec s. 150 sec s . 150 s ec s. Fan Delay On Cooling 5 secs. 5 secs. 5 secs. 5 secs. Off Cooling 45 secs. 45 secs. 45 secs. 45 secs. Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. 5 secs. Gas S upply P ress ure (Natural/Propane) (" w. c. ) 7 / 11 7 / 11 7 / 11 7 / 11 Manifold Press ure (Natural/Propane) High Stage (" w.c.) 3.5 / 10 3.5 / 10 3.5 /10 3.5 /10 Manifold Press ure (Natural/Propane) Low Stage ("w.c.) 1.9 / 6.0 1.9 / 6.0 1.9 / 6.0 1.9 / 6.0 Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 #43 / #55 Number of Burners 2 3 4 5 Vent Connec tor Diamet er (inches) 2 2 3 3 Combus tion A ir Connector Diamet er (inches) 2 2 3 3 Shipping Weight (lbs. ) 133 157 172 184
AMV C 950453BX * AMVC950704CX* AM V C950905DX* AM V C951155DX *
Refer to airflow charts in this m anual.
* Off Heating - This fan delay timing is adjustable (90, 120, 150 or 180 seconds), 150 seconds as shipped.
1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation.
2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude.
3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output.
4. Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps.
15
Page 16
FURNACE SPECIFICATIONS
GCVC9
MODEL
Bt uh Input (US) High Fi re 69,000 92,000 115, 000 Output (US) High F ire 65,300 86,500 10 9,000 Bt uh Input (US) Low Fire 48,000 64,000 80,000 Output (US) Low F ire 45, 000 60, 100 77, 400 A.F .U .E . 93.0% 92.0% 93% Rated E x te rnal S tat ic (" w.c.) .10 - .50 .10 - .50 .10 - .5 0 Temperature Ris e (°F) 30 - 60 30 - 60 40 - 70 High St age P res s ure S wit c h Trip Point (" w. c . ) -0.55 -0.55 -0. 55 Low St age P res s ure S wit c h Trip Point (" w. c .) -0.20 -0.20 -0. 20 Front Cover Pressure Switch Trip Point (" w.c) -0.37 -0.37 -0.37 Blower Wheel (D" x W " ) 10 x 10 11 x 10 11 x 10 Blower Hors epower 3/4 1 1 Blower S peeds Max CFM @ 0.5 E.S.P. Power S upply 115-60-1 1 15-60-1 115-60-1 Minimum Circuit Ampacity (MCA) 14.1 17.9 17.9 Max im um O vercurrent Devic e 15 20 20 Transformer (VA) 40 40 40 Heat A nt i c i pat or (Amps ) 0.7 0.7 0.7 Prim ary Lim it S et ting (°F ) 160 170 145 Aux ili ary Lim it Se tt ing (°F) 220 180 180 Rollout Lim it S et t ing (°F) 220 210 210 Fan Delay On Heating 30 secs. 30 secs. 30 secs. Off Heating * 150 secs. 150 sec s. 150 secs . Fan Delay On Cooling 5 secs. 5 secs. 5 secs. Off Cooling 45 sec s. 45 secs. 45 secs. Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. Gas Supply P res s ure (Natural/ P ropane) (" w. c . ) 7 / 11 7 / 11 7 / 11 Manifold P ressure (Natural/ P ropane) High S t age (" w. c .) 3. 5 / 10 3.5 /1 0 3. 5 /10 Manifold P ressure (Natural/ P ropane) Low S tag e ("w. c .) 1.9 / 6. 0 1.9 / 6. 0 1.9 / 6. 0 Orifice S iz e (Natu ral/P ropane) #43 / #55 #43 / #55 #43 / #55 Number of Burners 3 4 5 Vent Connec t or Diam et er (inch es ) 2 2 3 Combus t ion A i r Connec tor Diam e ter (inc hes ) 2 2 2 Shipping Weight (lbs.) 157 172 175
GCVC 90 704C X* GCVC90905DX* GCVC9115 5DX*
Refer to airflow charts in this manual.
* Of f Heating - Thi s fan delay ti ming is adjustable (90, 120, 150 or 180 seconds), 150 seconds as shipped.
1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation.
2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude.
3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output.
4. Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps.
16
Page 17
FURNACE SPECIFICATIONS
ACVC9
MODEL
Btuh Input (US) High Fire 69,000 92,000 Output (US ) High Fire 65,3 00 86, 500 Btuh Input (US) Low Fire 48,000 64,000 Output (US ) Low Fire 45,000 6 0,100 A .F.U.E . 93.3% 92.7% Rated E x ternal Sta tic (" w.c .) .10 - .50 .10 - .50 Temperature Rise (°F) 30 - 60 30 - 60 High S tage P ress ure S witch Trip Point (" w.c .) -0.55 -0.55 Low S tage P ressu re Switch Trip Point (" w.c.) -0.20 -0.20 Front Cover Press ure Sw itch Trip Point (" w.c ) -0.37 -0.37 Blower W heel (D" x W") 10 x 10 11 x 10 Blower Hors epower 3/4 1 Blower Speeds Max CFM @ 0.5 E.S.P. P ower Sup ply 115-60-1 115-60-1 M inim um Circuit A m pac ity (M CA ) 14.1 17 .9 Maximum Overcurrent Device 15 20 Trans form er (VA ) 40 40 Heat A ntic ipator (A m ps ) 0.7 0.7 P rim ary Limit S etting (°F) 16 0 170 A uxilia ry Li m it S et tin g (° F ) 22 0 1 80 Rollout Limit S etting (°F ) 220 210 Fan Delay On Heating 30 secs. 30 secs. O ff Heating * 150 s ecs . 150 s ecs . Fan Delay On Cooling 5 secs. 5 secs. O ff Cooling 45 sec s . 45 sec s . Fan Delay On - Fan Only 5 secs. 5 secs. Gas Supply P ressure (Natural/Propane) (" w .c.) 7 / 11 7 / 11 M anifold Pres sure (Natural/P ropane) High Stage (" w.c.) 3.5 / 10 3.5 /10 M anifold P ress ure (Natural/Propane) Low S tage ("w.c .) 1. 9 / 6.0 1.9 / 6.0 Orifice Size (Natural/Propane) #43 / #55 #43 / #55 Num ber of B urners 3 4 V ent Connec tor Diam eter (inches) 2 2 Com bus tion A ir Connecto r Diameter (inches) 2 2 S hipping W eight (lbs.) 157 172
ACVC90704CX * ACVC90905DX*
Refer to airflow charts in this m anua l.
* Off Heating - This fan delay timing is adjustable (90, 120, 150 or 180 s econds), 150 seconds as shipped.
1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation.
2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude.
3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output.
4. Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps.
17
Page 18
BLOWER PERFORMANCE SPECIFICATIONS
GMVC95/AMVC95 Heating Speed Charts
Heating
Speed
Tap
A
B
C
D
GMVC950453BX* AMVC950453BX*
(Rise Range: 30 - 60°F)
Low Stage
Adjus t
Tap
Minus (-) 495 713 57 Minus (-) 7 56 1,089 56
Normal 550 792 41 Normal 840 1,210 50
Plus (+ ) 605 871 46 Plus (+ ) 924 1,331 46
Minus (-) 540 778 52 Minus (-) 8 28 1,192 51
Normal 600 864 47 Normal 920 1,325 46
Plus (+ ) 660 950 43 Plus (+ ) 1,012 1,457 42
Minus (-) 585 842 48 Minus (-) 9 00 1,296 47
Normal 650 936 43 Normal 1,000 1,440 42
Plus (+ ) 715 1, 03 0 39 Plus (+ ) 1,100 1,5 8 4 38
Minus (-) 630 907 45 Minus (-) 9 72 1,400 43
Normal 700 1, 008 40 Normal 1, 080 1,555 39
Plus (+ ) 770 1, 10 9 36 Plus (+ ) 1,188 1,7 1 1 35
(Rise Range: 30 - 60°F)
CFM
at .1" - .5" w.c.
ESP
GMVC950905DX*
AMVC950905DX*
High Stage
CFM
at .1" - .5" w.c.
ESP
Rise
(°F)
Heating
Speed
Tap
A
B
C
D
Adjus t
Tap
GMVC950704CX*
AMVC950704CX*
Rise Range: 30 - 60°F)
Low Stage
CFM
at .1" - .5" w.c.
ESP
GMVC951155DX*
AMVC951155DX*
(Rise Range: 35 - 65°F)
High Stage
at .1" - .5" w.c.
CFM
ESP
Rise
(°F)
Heating
Speed
Tap
AA
BB
CC
DD
Adjus t
Tap
Minus (-) 1,013 1,458 56 Minus (-) 1,107 1 ,594 63
Normal 1,125 1,620 50 Normal 1,230 1,771 57
Plus (+) 1,238 1,782 45 Plus (+) 1,353 1,948 52
Minus (-) 1,076 1,549 52 Minus (-) 1,139 1 ,639 62
Normal 1,195 1,721 47 Normal 1,265 1,822 56
Plus (+) 1,315 1,893 43 Plus (+) 1,392 2,004 50
Minus (-) 1,139 1,639 49 Minus (-) 1,170 1 ,685 60
Normal 1,265 1,822 44 Normal 1,300 1,872 54
Plus (+) 1,392 2,004 40 Plus (+) 1,430 2,059 49
Minus (-) 1,202 1,730 47 Minus (-) 1,202 1 ,730 58
Normal 1,335 1,922 42 Normal 1,335 1,922 53
Plus (+) 1,469 2,115 38 Plus (+) 1,469 2,115 48
Low Stage
CFM
at .1" - .5" w.c.
ESP
at .1" - .5" w.c.
1. Units are shipped without filter(s). CFM in chart is without filter(s).
2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.
3. For most cooling applications, about 400 CFM per ton is desirable.
4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.
5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.
6. * Motor CFM minimum.
18
High Stage
CFM
ESP
Rise
(°F)
Heating
Speed
Tap
Adjus t
Tap
Low Stage
CFM
at .1" - .5" w.c.
ESP
High Stage
CFM
at .1" - .5" w.c.
ESP
Rise
(°F)
Page 19
BLOWER PERFORMANCE SPECIFICATIONS
GMVC95/AMVC95
GMVC950453BX*
AMVC950453BX*
Coolin g
Speed
Tap
A
B
D
Adjust
Tap
Minus(-) 540 Minus (-) 540 Minus(-) 720 Minus (-) 720
Normal 600 Normal 600 Normal 800 Normal 800
Plus (+) 660 Plus (+) 660 Plus (+) 880 Plus (+) 880
Minus(-) 720 Minus (-) 720 Minus(-) 990 Minus (-) 990
Normal 800 Normal 800 Normal 1 100 Normal 1100
Plus (+) 880 Plus (+) 880 Plus (+) 1210 Plus (+) 1210
Minus(-) 900 Minus (-) 990 Minus(-) 1260 Minus (-) 1260
Normal 1000 Normal 1100 Normal 1400 Normal 1400
Plus (+) 1100 Plus (+) 1210 Plus (+) 1540 Plus (+) 1540
Minus(-) 1080 Minus (-) 1286 Minus (-) 1620 Minus (-) 1620
Normal 1200 Normal 1429 Normal 1800 Normal 1800
Plus (+) 1320 Plus (+) 1572 Plus (+) 1980 Plus (+) 1980
CFM at .1" - .8"
w. c. E SP
High (Single) Stage Cooling Speed Charts
GMVC950704CX*
AMVC 950704CX*
Cooling
Speed
Tap
A
B
CC
D
Adjus t
Tap
CFM at .1" - .8"
w.c. ESP
GMVC950905DX* AMVC950905DX*
Cooling
Speed
Tap
Adjust
Tap
CFM at .1" - .8"
w.c. ESP
Cooling
Speed
Tap
CC
DD
GMVC951155DX*
AMVC951155DX*
Adjust
Tap
AA
BB
CFM at .1" - .8"
w. c. ES P
GMVC95/AMVC95 Low Stage Cooling Speed Charts
GMVC950453BX*
AMVC950453BX*
Coo ling
Speed
Tap
Adjust
Tap
Minus(-) 351 Minus (-) 351 Minus(-) 468 Minus(-) 468
A
Normal 390 Normal 390 Normal 520 Normal 520
Plus (+) 429 Plus (+) 429 Plus (+) 572 Plus (+) 572
Minus(-) 468 Minus (-) 468 Minus(-) 644 Minus(-) 644
B
Normal 520 Normal 520 Normal 715 Normal 715
Plus (+) 572 Plus (+) 572 Plus (+) 787 Plus (+) 787
Minus(-) 585 Minus (-) 644 Minus(-) 819 Minus(-) 819
Normal 650 Normal 715 Normal 910 Normal 910
Plus (+) 715 Plus (+) 787 Plus (+) 1001 Plus (+) 1001
Minus(-) 702 Minus (-) 836 Minus(-) 1053 Minus(-) 1053
D
Normal 780 Normal 929 Normal 1170 Normal 1170
Plus (+) 858 Plus (+) 1022 Plus (+) 1287 Plus (+) 1287
1. Units are shipped without filter(s). CFM in chart is without filter(s).
2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.
3. For most cooling applications, about 400 CFM per ton is desirable.
4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.
5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.
6. * Motor CFM minimum.
CFM at .1" - .8"
w.c. ESP
Cooling
Speed
Tap
A
B
CC
D
GMVC950704CX*
AMVC 950704CX*
Adjus t
Tap
CFM at .1" - .8"
w.c. ESP
GMVC950905DX* AMVC950905DX*
Cooling
Speed
Tap
Adjust
Tap
CFM at .1" - .8"
w.c. ESP
GMVC951155DX*
AMVC951155DX*
Cooling
Speed
Tap
AA
BB
CC
DD
Adjust
Tap
CFM at .1" - .8"
w. c. ESP
19
Page 20
BLOWER PERFORMANCE SPECIFICATIONS
GMVC95/AMVC95 Continuous Fan Speed Chart
Model
G MVC950453B X* A MVC950 453B X*
G MVC950704C X* AMVC950704CX*
G MVC950905D X* AMVC950905DX*
G MVC951155D X* AMVC951155DX*
1
Continuous fan speed is 30% of furnace maximum CFM
2
Three continuous fan speeds are possible with the CTK01AA
thermostat: 30%, 50%, and 70% of furnace maximum CFM
Furnace Maximum
CFM 1400 420
1760 530
2200 660
2200 660
Continuous Fan
Speed
1,2
GCVC9/ACVC9 Continuous Fan Speed Chart
Model
G CVC9070 4CX *
A CVC9 0704CX*
G CVC9090 5DX *
A CVC9 0905DX*
Furnace Maximum
CFM 1760 530
2200 660
Continuous Fan
1,2
Speed
G CVC9115 5DX *
1
Continuous fan speed is 30% of furnace maximum C FM
2
Three continuous fan speeds are possible with the CTK 01A A
thermostat: 30%, 50% , and 70% of furnace max imum CF M.
2350 705
1. Units are shipped without filter(s). CFM in chart is without filter(s).
2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.
3. For most cooling applications, about 400 CFM per ton is desirable.
4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.
5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.
6. * Motor CFM minimum.
20
Page 21
BLOWER PERFORMANCE SPECIFICATIONS
GCVC9/ACVC9 Heating Speed Charts
Heating
Speed
Tap
A
B
D
GCV C90704CX* ACV C90704CX*
(Rise Ra nge: 30 - 60°F )
Low Stage
Adjust
Tap
Minus (-) 747 1,076 56 M inus (-) 999 1,439 56
Normal 830 1,195 50 Normal 1,110 1, 598 50 Plus (+) 913 1,315 46 P lus (+) 1,221 1,758 46 Minus (-) 824 1,186 51 M inus (-) 1, 067 1,536 52
Normal 915 1,318 46 Normal 1,185 1, 706 47 Plus (+) 1,007 1,449 42 Plus (+ ) 1, 303 1,876 43 Minus (-) 900 1,296 47 M inus (-) 1, 134 1,633 49
Normal 1, 000 1,440 42 Norm al 1, 260 1,814 44 Plus (+) 1,100 1,584 38 Plus (+ ) 1, 386 1,996 40 Minus (-) 978 1,408 43 M inus (-) 1, 202 1,730 46
Normal 1, 085 1,562 39 Norm al 1, 335 1,922 42 Plus (+) 1,194 1,719 35 Plus (+ ) 1, 469 2,115 38
CFM
at .1" - .5" w.c.
ESP
High Stage
CFM
at .1" - .5" w.c.
ESP
(Rise Range: 40 - 70°F)
(°F)
Heating
Speed
Tap
A
B
CC
D
Rise
GCV C91155DX*
Adjust
Tap
GCV C90905DX* ACVC90905DX*
(Rise Range: 30 - 60°F)
Low S tag e
CFM
at .1" - .5" w.c.
ESP
High Stage
at .1" - .5" w.c.
CFM
ESP
Rise
(°F)
Heating
Speed
1. Units are shipped without filter(s). CFM in chart is without filter(s).
2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.
3. For most cooling applications, about 400 CFM per ton is desirable.
4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.
5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.
6. * Motor CFM minimum.
Low St age
Adjust
Tap
A
B
C
D
Tap
Minus(-) 1,093 1,583 63
Normal 1, 214 1,759 56 Plus (+ ) 1, 335 1,935 51 Minus(-) 1,106 1,612 61
Normal 1, 229 1,791 55 Plus (+ ) 1, 352 1,970 50 Minus(-) 1,166 1,654 60
Normal 1, 296 1,838 54 Plus (+ ) 1, 426 2,022 49 Minus(-) 1,172 1,690 59
Normal 1, 302 1,878 53 Plus (+ ) 1, 432 2,066 48
CFM
at .1" - .5" w.c.
ESP
High St age
at .1" - .5" w.c.
CFM
ESP
Rise
(°F)
21
Page 22
BLOWER PERFORMANCE SPECIFICATIONS
NOFF
Circulator Blower Speed Adjustment Switches
Swit ch Bank: S3
Cooling Speed
Taps
AOFFOFF
BONOFF COFFON
D* ON ON
(*Indicates factory setting)
DIP S w itch No.
12
Switch Bank: S3
A djust Taps
Normal* OFF OFF
10% ON OFF
-10% OFF ON
Normal ON ON
(*Indicates f actory setting)
DIP Sw itch No.
34
Note: There are dual 7-segment LED's adjacent
to the selection dipswitches. The airflow rounded to the nearest 100 CFM, is displayed on the dual 7-segment LED's. The CFM display alternates with the operating mode.
Example: If the airlfow demand is 1230 CFM, the LED's will
display 12. If the airflow demand is 1275 CFM, the LED's will display 13.
Switch Bank: S4
Heating Speed
Taps
AOFFOFF
B* ON OFF
COFFON DONON
(*Indicates factory setting)
DIP Sw itch No.
78
Dehumidification Enable Switch
O
9
10
S5
DEHUM Unused
Move to the ON position to enable dehumidification
Note: Continuous fan speed will be 30% of the furnace's maximum airflow capability. If the fur­nace maximum CFM capaibility is 1760 CFM, the continuous fan speed will be 0.30 X 1760 CFM = 530 CFM.
Example: If the furnace maximum CFM capaibility is 1760 CFM, the continuous fan speed will be
0.30 X 1760 CFM = 530 CFM.
Note: The optional usage of a dehumidistat allows the furnace’s circulator blower to operate at a slightly lower speed (85% of desired speed) during a combined thermostat call for cooling and dehumidistat call for dehumidification. This can be done through an independent dehumidistat or through a thermostat’s DEHUM terminal (if available). This lower blower speed enhances dehumidification of the conditioned air as it passes through the AC coil. For proper function, a dehumidistat applied to this furnace must operate on 24 VAC and utilize a switch which opens on humidity
rise.
1. Units are shipped without filter(s). CFM in chart is without filter(s).
2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.
3. For most cooling applications, about 400 CFM per ton is desirable.
4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.
5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.
6. * Motor CFM minimum.
22
Page 23
BLOWER PERFORMANCE SPECIFICATIONS
Ramping Profile
Note: The multi-speed circulator blower also offers several custom ON/OFF ramping profiles. These profiles may be used
to enhance cooling performance and increase comfort level. The ramping profiles are selected using DIP switches 5 and
6. Refer to the following figure for switch positions and their corresponding taps. Refer to the bullet points below for a description of each ramping profile. Verify CFM by noting the number displayed on the dual 7-segment LED display.
Switc h Bank: S4
Ramping
Profiles
A* OFF OFF
BONOFF COFFON DONON
(*Ind i cates facto ry setting )
DIP Switch No.
56
OFF
Profile A: provides only an OFF delay of one (1) minute at 100% of the cooling demand airflow.
OFF
50% CFM
1/2 min
Profile B: ramps up to full cooling demand airflow by first stepping up to 50% of the full demand for 30 seconds. The motor then ramps to 100% of the required airflow. A one (1) minute OFF delay at 100% of the cooling airflow is provided.
100% CFM 100% CFM
1 min
100% CFM
100% CFM
OFF
OFF
1 min
1. Units are shipped without filter(s). CFM in chart is without filter(s).
2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.
3. For most cooling applications, about 400 CFM per ton is desirable.
4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.
5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.
6. * Motor CFM minimum.
OFF
100% CFM
Profile C: ramps up to 82% of the full cooling demand airflow and operates there for approximately 7 1/2 minutes. The motor then steps up to the full demand airflow. Profile C also has a one (1) minute 100% OFF delay.
OFF
Profile D: ramps up to 50% of the demand for 1/2 minute, then ramps to 82% of the full cooling demand airflow and operates there for approximately 7 1/2 minutes. The motor then steps up to the full demand airflow. Profile D has a 1/2 minute at 50% airflow OFF delay.
OFF
OFF
23
Page 24
BLOWER PERFORMANCE SPECIFICATIONS
GCVC9/ACVC9 High (Single) Stage Cooling Speed Charts
GCVC9070 4C X*
ACVC90704C X*
Cooling
Speed
Tap
A
B
C
D
Adjust
Tap
Minus(-) 540 Minus(-) 720
Normal 600 Normal 800 Pl us (+) 660 Plus (+) 880 Minus(-) 720 Minus(-) 990
Normal 800 Normal 1100 Plus (+) 880 Plus (+) 1210 Minus(-) 990 Minus(-) 1260
Normal 1100 Normal 1400 Pl us (+) 1210 Plus (+) 1540 Minus(-) 1286 Minus(-) 1620
Normal 1429 Normal 1800 Pl us (+) 1572 Plus (+) 1980
CFM a t .1" - .8"
w.c. ESP
GCVC90905DX * ACVC90905DX*
Cooling
Speed
Tap
A
B
C
D
Adjust
Tap
CFM at .1" - .8"
w. c. ESP
GCVC9/ACVC9 Low Stage Cooling Speed Charts
GCV C91155D X*
Cooling
Speed
Tap
A
B
C
D
Adjust
Tap
Minus(-) 705
Normal 783 Pl us (+) 861 Minus(-) 982
Normal 1091 Plus (+) 1200 Minus(-) 12 65
Normal 1406 Plus (+) 1547 Minus(-) 16 28
Normal 1809 Plus (+) 1990
CFM at .1" - .8"
w.c. ESP
GCV C90704CX*
ACVC90704CX*
Cooling
Speed
Tap
Minus(-) 351 Minus (-) 468
Plus (+ ) 429 Plus (+ ) 572 Minus(-) 468 Minus (-) 644
Plus (+ ) 572 Plus (+ ) 787 Minus(-) 644 Minus (-) 819
Plus (+ ) 787 Plus (+ ) 1001 Minus(-) 836 Minus (-) 1053
Plus (+ ) 1022 Pl us (+) 1287
Adjust
Tap
Normal 390 Normal 520
Normal 520 Normal 715
Normal 715 Normal 910
Normal 929 Normal 1170
CFM at .1" - .8"
w.c. ESP
GCV C90905DX*
ACVC90905DX*
Cooling
Speed
Tap
AA
BB
CC
DD
1. Units are shipped without filter(s). CFM in chart is without filter(s).
2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.
3. For most cooling applications, about 400 CFM per ton is desirable.
4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.
5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.
6. * Motor CFM minimum.
24
Adjust
Tap
CFM at .1" - .8"
w.c . ES P
GCVC91155DX*
Cooling
Speed
Tap
A
B
C
D
Adjust
Tap
Minus(-) 457
Normal 508 Plus (+) 559 Minus(-) 621
Normal 690 Plus (+) 759 Minus(-) 815
Normal 906 Plus (+) 997 Minus(-) 104 9
Normal 116 5 Plus (+ ) 128 2
CFM at .1" - .8"
w.c . ES P
Page 25
PERFORMANCE
MPER
RE R
÷ CFM
130 140 150
900
FORMULAS
BTU OUTPUT = CFM x 1.08 x RISE
1.08
BTU OUTPUT
RISE =
100
2400 CFM
2200
2000
1800
1600
1400
1200
1100
1000
OUTPUT BTU/HR x 1000
800
90
700
80
BTU OUTPUT vs TEMPER ATURE RISE CHART
600 CFM
100
70
30 40 50 60 70 80 90 110 120
60
ISE
50
ATU
TE
40
30
20
10
25
Page 26
WIRING DIAGRAMS
A
A
A
A
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT . FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
T
O
D
N
G
1
V
5
1
P
O
D
I
W
O
B
L
ERT
W
S
T
-
E
O
A
G
PRE
S
E
S
S
E
M
24V HUM .
C
N
O
TCOVE
SUR
ESW
R
O
C
E
D
R
A
F
T
O
WER
YL
FUSE
24V 3
BR
1
4
OR
7
10
G
13
BR
PU
G
K
B
EAC
SUR
Y
B
L
NO
R
C
I
T
H
PK
A
OR
R
O
K
P
Y
Y
H
W
BK
INDUCTOR COIL 70kBTU,90kBTU,
115kBTU MODELS
ONLY
R
O
L
O
C
PK PIN K BR BROWN WH WHITE BL BLUE
G
G
Y
R
D
R
YL YELLOW OR ORANGE PU PURPLE
G
N
BK BLACK
H
P
RES
S
BR
G
GY
O
C
A
R E
D
E
R
G
A
H
S
W
C
I
T
T
H
O
O
L
W
I
F
R
SUR
F
ACE
N
E
G
I
I
1
2
RD
WH
T
C
I
2
U
I
R
C
T
O
N
ECT
R
N
C
O
TWO
S
T
AGE
G
ASV
A
LVE
L
B
AUT
1
B
URN
E
O
B
L
E
W
1
WH
E
P
RES
S
U
R
R
C
L
3 2
R
R
DEHUM
E
S
W
C
T
I
H
3
HI
2
B
C
1
PM
M
A
N
UAL
RES
E
T
N
L
O
R
O
S
(
SIN
4
5
O
E
T
P
R
R
E
S
M
I
I
M
TCO
I
N
T
R
O
H
W
R
D K
B
C
A
M
M
O
P
E
R
T
M
C
O
P
A
E
R
T
M
A
L
R
N
U
M
A
A
Y
U
X
L
A
R
I
I
T
L
C
O
M
N
I
I
24 V THERMOSTAT CONNECTIONS
O
W2
W1
Y1
Y2
PU
R
G
Y
T
R L
G k
B
T
P
R
A
L
N
T
N
T
S
E
E
O
R
T
G
OR
C
N
O
OR
C
G
Y
N
O
F
R
PRE
S
L
O
O
L
I
U
T
I
L
M
E
T
C
O
N
T
L
O
R
O
U
K
N
)
Y
PU
I
NDU
D
B
L
G
N
D
U
P
T
L
1
2
C
R
RD
BK
DIAGNOSTIC
WH
LED'S
RD
1
2
3
4
1
2
4
WH
WH
RD
ECM MTR HARNESS
O
T
N
1
.
S
E
2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.
3. IF ANY OF THE O RIGIN AL WIRE AS S UPPLIED WIT H T H E FURNACE MUST B E WIRING MATER LEAST 105°C. USE COPPER CONDUCTORS ONLY.
4
.
U
N E
N
.
5. TO RECALL THE LA ST 6 FAULTS, MO ST RECENT TO LEA ST RECENT, DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY (NO THERMOSTAT INPUTS)
0
BL
GY
4
BK
3
2
1
CIRCULATOR BLOWER
E
S
:
P
N
T
C
I
A
E
T
A
I
A
O
T
H
T
T
B
T
M
U
S
I
L
D
.
O
N
A
C
.
0
1
F
0
4
R
R
O
N
CED, IT MUST BE R
REPL
VING A TEMPER ATU RE RATING OF AT
IAL H
E
P
E
N
E
Y
R
M
N
A
L
T
.
C
A
D
S
E
L
C
O
3
0
5
0
SEE NOTE 5
2ND STG DLY
HEAT OFF
DELAY
DIP SWITCHES
UNUSED DEHUM
HEAT
DELAY
ADJUST
COOL
FS
NEUTRAL
5
B
4
3
G
2
P
1
M
O
S
T
E
R
H
T
O
O
M
EPLA
A
D
E
N
O
U
N
D
G
R
B
.
R
E
V
B
K
R
K
A
T
D
C
Y
L
LINE
W
H
7
T
.
0
A
CED WITH
R
O
F
O
N
3
6
98
12
15
L
M
P
A
T
M
O
2
5
11
14
GND
.
S
I
G
F
H
R
E
I
SUR
E
W
I
T
C
YL
FLA
M
S
E
NSO
BL
OR
PU
YL
BR
WH
BK
BLOWER COMPARTMENT DOOR SWITCH (OPEN WHEN DOOR OPEN)
LOW VOLTAGE (24V)
:
S
E
D
O
L
HI VOLTAGE (115V)
Y
INTEGRATED CONTROL
N
E
JUNCTION BOX
BK
WH
TO 115VAC / 1
E
R
R
CHASSIS GROUND
GN
INTEGRATED CONTROL MODULE
R
24V THERMOST
Y1
W1
T CO N N ECT I ONS
W2
Y2
G O
H
U
D
M
E
24V HUM.
C
BK
TO
R
MICRO
INTEGRATED C ONT R O L MO DU LE
E
F
G
O
V
A
T
L
W
HI VOLTA G E F
IELD
JUNCTION
TERMINAL
INTERNAL TO
PLUG CONNECTION
D
I
N
S
N
C
O
ECT
Ø /60 HZ POW ER SUPPLY WITH
N
E
R
R
U
C
R
O
E
V
DOOR
C
H
T
I
W
S
O
D
U
R
C
T
N
L
I
C
O
I
7
0
T
k
9
B
T
U
,
B
k
0
U
E
TO +VDC
C
R
D
3 A
O
ONLY
EAC
HUM
G
N
I
FS
,
N
D
H
I
IND LO
FLAME SEN SO R
(
4
)
H
T
HLO (10)
PSO (7)
PS1 (2)
1
2
P
(
S
HIGH FIRE PRESS. S WTICH
L
I
H
(
1
)
1
M
(
V
3
L
MVH (14)
MVC (8)
G
N
D
(
5
)
1
T
(
1
R
)
GND (4) + VDC (1)
RX (2) TX (3)
HUMIDIFIER
115kBTU MODELS
LINE
LINE
F
U
S
T
O
M
I
TO
I
L
E
O PRO
L
N
T
C
E
P
R
T
O
G
N
L
JUNCTION BOX
INDOOR
A
R
I
CIRCULATOR
B
L
W
R
E
L
E
C
C
T
I
R
O
N
AIR CLEANER
I
D
I
BLWR
HUMIDIFIER
C
U
R
F
T
A
H
S
O
IGNITER
115 VAC
24 VAC
24V HUM.
NO
NO
)
2
)
C
INDOOR
CIRCULATOR
BLWR
EQUIPMENT GND
L
I
F
E
SWITCH (TEMP. )
H
W
I
C
S
T
OVERCURRENT PROT. DEVICE
WER
V
ERCUR
T
I
T
O
D
E
N
O
FRONT COVER PRESS. S WITCH
IR
E
I
F D
S
IGNITER
R
P
(
AC/
L P
ECT
N
40 VA
T
GND
D
E
1
S
D
N
N
NEUTRAL
N
N
R
A
G
I
L
C
S
S
Z
Ø /
H
0
6
P
PLY
U
W
T
REN
DEVIC
I
N
O
E
C
I
V
E
DISCONNECT
N
G
NEUTRAL
NEUTRA L
L
R
A
U
T
E
A
L
R
T
E
U
U
T
R
N
A
E
F
O
R
S
M
E
R
LOW FIR E PRES S . SWITCH
C
GAS VALV E
D
N E
)
.
I
T
H
E
INTEGRATED CONTROL MODULE
L
PM
H
I
C
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
26
Page 27
SCHEMATICS
LIMIT
RESET
MANUAL
YL
LIMIT
RESET
MANUAL
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
TAB TERMINAL
END
PU
BL
GY
BK
RD
ECM BLOWER MOTOR
1
I
N
P
PK
2
N
I
P
3
N
I
P
GN
I
4
P
N
I
5
N
P
BLWR MOTOR
TO ECM
PK
WH
BK
GROUND TO
TAB TERMINAL
END
BK
GY
RD
12V
IGN
HUM
INTEGRATED CONTROL MODULE
EAC
59-4715 REV. F
ST4
IND-N
IGN-N
IND-HI
IND-LO
FS
R
ANSI Z21.20 AUTOMATIC IGNI TION SYSTEM 24VAC 60Hz 0. 8 A. MAX.
WH
BL
RX
TX
GND
DEHUM
DE
HUM
DEHUM
O
O
O
Y2
Y1
Y1
Y1
W21
W2
W2
W1
W1
W1
G
G
G
C
C
R Y2
RC
2
2
2Y2 1
1 R
15
9
12
6
3
ST5
4
7
1
13
10
SCROL L HOUSING
WH
LINE
LOAD
BK
TRANSFORMER
BK
WH
BK
BK
INDUCTOR COIL
(MEDIUM AND LAR GE CABINET MODELS ONLY)
ACVC9/AMVC95/GCVC9/GMVC95_____X* MODEL FURNACES
This schematic is for reference only. Not all wiring is as shown above,
refer to the appropriate wiring diagram for the unit being serviced.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
BLOWER ASSEMBLY SCHEMATIC
27
Page 28
SCHEMATICS
Y2
O W2 W1
HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT . FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
XFMR
G
DEHUM
P
μ
C
4
8
R
Y112
6
N/C
122
DIPSWX
334
TX/RX
1
VARIABLE SPEED
CIRCULATOR
HI
2
LO
3
INDUCER
4
EAC
RJ11
P
μ
RS485
COMM
COMM
STATUS LED
DU AL LED
DIS PLAYS
71593
101
PS2
PS1
N/C
AUXRLSHL
TYPICAL SCHEMATIC
14
WR 50C51-289 INTEGRATED IGNITION CONTROL
HUM
15
IGN
Z CNTL
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
28
DRAIN
SWITC H
LO HI
138
GAS VALVE
5-11
GROU ND
ACVC9/AMV95/GCVC9/GMVC95_____X* MODEL FURNACES
WIRING SCHEMATIC
This schematic is for reference only. Not all wiring is as shown above. Refer to the appropriate wiring diagram for the unit being serviced.
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