CAUTION
Read all precautions and instructions in this manual before using
this equipment. Keep this manual for future reference.
Serial Number
Decal
(on underside
of frame)
Model No. GGEL60407.1
Serial No.
Write the serial number in the
space above for reference.
QUESTIONS?
As a manufacturer, we are committed to providing complete customer
satisfaction. If you have questions,
or if parts are damaged or missing,
PLEASE DO NOT CONTACT THE
STORE; please contact Customer
Care.
IMPORTANT: You must note the
product model number and serial
number (see the drawing above)
before contacting us:
CALL TOLL-FREE:
1-877-776-4777
Mon.–Fri. 6 a.m.–6 p.m. MST
Sat. 8 a.m.–4 p.m. MST
ON THE WEB:
www.goldsgympowerflex.com
USER’S MANUAL
TABLE OF CONTENTS
WARNING DECAL PLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE ELLIPTICAL EXERCISER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
MAINTENANCE AND TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
2
WARNING DECAL PLACEMENT
The warning decal shown here has
been applied in the location shown.
If the decal is missing or illegible,
call the telephone number on the
front cover of this manual and
request a free replacement decal.
Apply the decal in the location
shown. Note: The decal may not be
shown at actual size.
GOLD'S GYM is a registered trademark of Gold's Gym International, Inc. This product is manufactured and
distributed under license from Gold's Gym International, Inc.
3
1. Before beginning any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems.
2. It is the responsibility of the owner to ensure
that all users of the elliptical exerciser are
adequately informed of all precautions.
3. Your elliptical exerciser is intended for home
use only. Do not use your elliptical exerciser
in a commercial, rental, or institutional setting.
4. Keep your elliptical exerciser indoors, away
from moisture and dust. Place your elliptical
exerciser on a level surface, with a mat
beneath it to protect the floor or carpet.
Make sure that there is enough clearance
around your elliptical exerciser to mount,
dismount, and use it.
5. Inspect and properly tighten all parts regularly. Replace any worn parts immediately.
6. Keep children under age 12 and pets away
from your elliptical exerciser at all times.
7. Your elliptical exerciser should not be used
by persons weighing more than 275 lbs.
(124 kg).
8. Wear appropriate exercise clothes when
exercising; do not wear loose clothes that
could become caught on your elliptical exerciser. Always wear athletic shoes for foot
protection.
9. Hold the handgrip pulse sensor or the upper
body arms when mounting, dismounting, or
using your elliptical exerciser.
10. Keep your back straight while using your
elliptical exerciser; do not arch your back.
11. The pulse sensor is not a medical device.
Various factors, including the user’s movement, may affect the accuracy of heart rate
readings. The pulse sensor is intended only
as an exercise aid in determining heart rate
trends in general.
12. When you stop exercising, allow the pedals
to slowly come to a stop.
13. If you feel pain or dizziness while exercising,
stop immediately and cool down.
14. Use your elliptical exerciser only as
described in this manual.
WARNING: To reduce the risk of serious injury, read all important precautions and
instructions in this manual and all warnings on your elliptical exerciser before using your elliptical
exerciser. ICON assumes no responsibility for personal injury or property damage sustained by or
through the use of this product.
IMPORTANT PRECAUTIONS
4
BEFORE YOU BEGIN
Thank you for selecting the new GOLD’S GYM
®
CROSSTRAINER 510 elliptical exerciser. The
GOLD’S GYM CROSSTRAINER 510 elliptical exerciser provides a wide array of features designed to make
your workouts at home more effective and enjoyable.
For your benefit, read this manual carefully before
you use the elliptical exerciser. If you have ques-
tions after reading this manual, please see the front
cover of this manual. To help us assist you, note the
product model number and serial number before con-
tacting us. The model number and the location of the
serial number decal are shown on the front cover of
this manual.
To avoid a registration fee for any service needed
under warranty, you must register the elliptical
exerciser at www.iconservice.com/registration.
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Handgrip Pulse Sensor
Handlebar
Wheel
Pedal
Console
Water Bottle Holder*
Accessory Tray
Leveling Foot
Leveling Foot
Fan
*No water bottle is included
5
ASSEMBLY
To hire an authorized service technician to assemble the elliptical exerciser, call 1-800-445-2480.
Assembly requires two persons. Place all parts of the elliptical exerciser in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed. In addition to the
included hex keys, assembly requires a Phillips screwdriver , an adjustable
wrench , and a rubber mallet .
As you assemble the elliptical exerciser, use the drawings below to identify small parts. The number in parentheses below each drawing is the key number of the part, from the PART LIST near the end of this manual. The
number following the parentheses is the quantity needed for assembly. Note: Some small parts may have
been preassembled. If a part is not in the hardware kit, check to see if it has been preassembled.
Star Washer
(92)–3
M10 x 20mm x
1mm Washer
(81)–2
M4 x 16mm
Self-tapping
Screw (79)–10
M8 x 16mm Patch
Screw (95)–3
M4 x 13mm
Washer (93)–2
M4 x 16mm
Screw (86)–4
M6 Split
Washer (88)–8
M10 x 25mm
Washer
(94)–10
M6 x 35mm Phillips
M8 x 48mm Patch
Screw (78)–2
M8 Split
Washer (72)–2
Locknut (96)–4
Screw (87)–8
M10 x 20mm Patch
M10 Spacer
M8 Nylon
Screw (91)–10
(76)–2
M8 x 42mm Bolt
M10 x 23mm Shoulder
Wave Washer
(98)–8
M10 Nylon
Locknut (97)–2
(71)–4
Screw (80)–2
M10 x 62mm Patch Bolt (89)–4 M10 x 78mm Patch Screw (90)–2
6
1.
Orient the the Front Stabilizer (35) as shown.
Attach the two Wheels (25) to the Front
Stabilizer with two M10 x 62mm Patch Bolts (89)
and two M10 Nylon Locknuts (97).
Next, attach two Feet (26) to the underside of
the Front Stabilizer (35).
2. Have a second person tip the Frame (2) backward. Attach the Front Stabilizer (35) to the
Frame with two M10 x 78mm Patch Screws (90).
97
26
26
1
2
2
89
89
25
25
35
90
35
To make assembly easier, read the
information on page 5 before you begin
assembling the elliptical exerciser.
3. Orient the Base (1) near the Frame (2) as
shown. See the inset drawing. Attach two Feet
(26) to the underside of the Base.
Have a second person tip the Frame (2) forward. Insert the Base (1) into the Frame. Attach
the Base with two M10 x 62mm Patch Bolts
(89), two M10 Spacers (76), two M8 x 48mm
Patch Screws (78), and two M8 Split Washers
(72).
2
89
1
72
78
3
1
76
26
26
7
4. Have a second person hold the Upright (6) near
the Frame (2) as shown.
Pull the Wire Harness (48) out of the Frame (2)
and insert it upward through the Upright (6). Do
not let the Wire Harness fall into the Upright; use
a piece of tape or an elastic band to hold the
Wire Harness in place until step 12.
Insert the Upright (6) into the Frame (2). Attach
the Upright with three M8 x 16mm Patch Screws
(95) and three Star Washers (92). Avoid pinch-
ing the Wire Harness (48) between the
Upright and the Frame.
6
4
95
95
92
2
95
92
48
5. Identify the Left Roller Leg (12), which is marked
with a “Left” sticker. Orient the Left Roller Leg as
shown near the left Crank Arm (36).
Apply a small amount of the included grease to
both sides of a Wave Washer (98). Also, apply
grease to the Roller (22) on the Left Roller Leg
(12); spread the grease evenly around the
Roller.
Slide the Wave Washer (98) onto the left Crank
Arm (36). Next, slide the Left Roller Leg (12)
onto the Crank Arm and set the Roller (22) on
the Base (1). Attach the Left Roller Leg with an
M10 x 20mm Patch Screw (91), a Crank Axle
Cap (30), and an M10 x 25mm Washer (94).
Repeat this step to attach the Right Roller
Leg (21) to the right Crank Arm (not shown).
5
36
1
30
94
98
22
Grease
91
12
21
Grease
8
6. Identify the Left Handlebar (8), which is marked
with a “Left” sticker. Insert the Left Handlebar
into one of the Handlebar Legs (11) as shown.
Attach the Left Handlebar (8) with two M8 x
42mm Bolts (71) and two M8 Nylon Locknuts
(96). Make sure that the Nylon Locknuts are
inside the hexagonal holes.
Assemble the Right Handlebar (not shown)
and the other Handlebar Leg (not shown) in
the same way.
11
71
8
96
6
Hexagonal
Hole
Hexagonal
Hole
7. Position an Inner Handlebar Cover (18) and an
Outer Handlebar Cover (19) around the Left
Handlebar (8) as shown.
Attach the Inner and Outer Handlebar Covers
(18, 19) with three M4 x 16mm Self-tapping
Screws (79) and an M4 x 13mm Washer (93).
Start all three Self-tapping Screws before
tightening them.
Repeat this step for the Right Handlebar (not
shown).
7
19
18
79
79
8
93
9
8. Apply a generous amount of grease to the Pivot
Axle (65) and insert it into the Frame (2).
Attach the two Frame Covers (17) to the Frame
(2) with four M4 x 16mm Screws (86) as shown.
8
86
86
65
17
17
2
Grease
9. Apply a small amount of grease to both sides of
a Wave Washer (98). Slide the Wave Washer
onto the left side of the Pivot Axle (65). Next,
slide the Left Handlebar (8) onto the Pivot Axle
as shown.
Attach the Left Handlebar (8) with an M10 x
23mm Shoulder Screw (80) and an M10 x
20mm x 1mm Washer (81).
Repeat this step to attach the Right
Handlebar (9) to the Pivot Axle (65).
9
98
9
81
8
80
65
Grease
10
10. Identify the Left Pedal (13) and the Left Pedal
Leg (14), which are marked with “Left” stickers,
and orient them as shown.
Attach the Left Pedal (13) to the Left Pedal Leg
(14) with four M6 x 35mm Phillips Screws (87)
and four M6 Split Washers (88). Start all four
Phillips Screws before tightening them.
Repeat this step to attach the Right Pedal
(not shown) to the Right Pedal Leg (not
shown).
10
88
88
13
14
87
87
11. Apply a generous amount of grease to two Pedal
Leg Axles (32). Insert one Pedal Leg Axle into
the bottom of the left Handlebar Leg (11). Insert
the other Pedal Leg Axle into the Left Roller
Leg (12).
Apply a small amount of grease to both sides of
two Wave Washers (98). Place a Wave Washer
on each Pedal Leg Axle (32).
Orient the Left Pedal Leg (14) as shown, and
slide it onto the Pedal Leg Axles (32). Attach the
Left Pedal Leg to the left Handlebar Leg (11)
with two M10 x 20mm Patch Screws (91), two
Axle Caps (31), and two M10 x 25mm Washers
(94).
Attach the Left Pedal Leg (14) to the Left Roller
Leg (12) with two M10 x 20mm Patch Screws
(91) and two M10 x 25mm Washers (94); do not
overtighten the Patch Screws. The Legs (11,
14, 12) must be able to pivot freely.
Repeat this step for the Right Pedal Leg (not
shown).
31
91
14
94
91
94
32
94
11
91
12
94
91
31
32
11
Grease
98
Grease
98
11
12. The Console (5) requires four 1.5V “D” batteries
(not included); alkaline batteries are recommended. IMPORTANT: If the elliptical exercis-
er has been exposed to cold temperatures,
allow it to warm to room temperature before
inserting batteries into the Console. If you
do not do this, the console displays or other
electronic components may become damaged. See the inset drawing. Remove the bat-
tery cover from the Console and insert four batteries into the Console. Make sure that the batteries are oriented as shown by the diagram in
the battery compartment. Then, reattach the battery cover.
Note: The Console (5) can be operated with an
optional power supply instead of batteries. To
purchase a power supply, call the telephone
number on the front cover of this manual.
Plug one end of the power supply into the jack
on the console. Plug the other end of the power
supply into an appropriate outlet that is properly
installed in accordance with all local codes and
ordinances.
Have a second person hold the Console (5) near
the Upright (6) as shown. Connect the console
wire to the Wire Harness (48). Insert the excess
wire downward into the Upright.
Attach the Console (5) to the Upright (6) with
four M4 x 16mm Self-tapping Screws (79).
13. Make sure that all parts of the elliptical exerciser are properly tightened. Note: Some hardware may be
left over after assembly is completed. To protect the floor or carpet from damage, place a mat under the
elliptical exerciser.
12
5
5
Batteries
Battery
Cover
Console
Wire
48
6
79
12
HOW TO USE THE ELLIPTICAL EXERCISER
HOW TO MOVE THE ELLIPTICAL EXERCISER
Due to the size and weight of the elliptical exerciser, moving it requires two persons. Stand in front of
the elliptical exerciser, hold the upright, and place one
foot against one of the front wheels. Pull on the
upright and have a second person lift the base until
the elliptical exerciser will roll on the front wheels.
Carefully move the elliptical exerciser to the desired
location, and then lower it to the floor.
HOW TO LEVEL THE ELLIPTICAL EXERCISER
If the elliptical
exerciser
rocks slightly
on your floor
during use,
turn one or
both of the leveling feet
beneath the
base or
beneath the front stabilizer until the rocking motion is
eliminated.
HOW TO EXERCISE ON THE ELLIPTICAL
EXERCISER
To mount the elliptical exerciser, hold the handlebars
and step onto the pedal that is in the lower position.
Then, step onto the other pedal. Push the pedals until
they begin to move with a continuous motion. Note:
The crank arm covers can turn in either direction.
It is recommended that you turn the crank arm
covers in the direction shown by the arrow below;
however, for variety, you can turn the crank arm
covers in the opposite direction.
To dismount the elliptical exerciser, wait until the pedals come to a complete stop. Note: The elliptical
exerciser does not have a free wheel; the pedals
will continue to move until the flywheel stops.
When the pedals are stationary, step off the higher
pedal first. Then, step off the lower pedal.
Place
your foot
here
Pull on
upright
Leveling
Feet
Lift here
Pedals
Crank Arm
Cover
Handlebars
13
FEATURES OF THE CONSOLE
The advanced console offers an array of features
designed to make your workouts more effective and
enjoyable. When you select the manual mode of the
console, you can change the resistance of the pedals
with the touch of a button. As you exercise, the console will provide continuous exercise feedback. You
can even measure your heart rate using the handgrip
pulse sensor.
The console also features seven audio coach workouts. During an audio coach workout, the voice of a
personal trainer will guide you through an effective
workout while the console automatically changes the
resistance of the pedals.
The console also offers seven preset workouts. Each
workout automatically changes the resistance of the
pedals and prompts you to increase or decrease your
pedaling pace as it guides you through an effective
workout.
You can even connect your MP3 player or CD player
to the console’s stereo sound system and listen to
your favorite music or audio books while you exercise.
To use the manual mode of the console, follow the
steps beginning on page 14. To use an audio coach
workout, see page 16. To use a preset workout, see
page 17. To use the stereo sound system, see page
17.
Note: If there is a sheet of clear plastic on the face of
the console, remove the plastic.
CONSOLE DIAGRAM
14
HOW TO USE THE MANUAL MODE
1. Press any button on the console or begin pedaling to turn on the console.
When you turn on the console, the displays and
the workout target pacer will light. A tone will then
sound and the console will be ready for use.
2. Select the manual mode.
When you turn on the console, the manual mode
will be selected. If you have selected a workout,
reselect the manual mode by pressing one of the
seven buttons on the right or left side of the console repeatedly until a track appears in the left display.
3. Begin pedaling and change the resistance of
the pedals as desired.
As you pedal, change
the resistance of the
pedals by pressing the
Magnetic Resistance
increase and
decrease buttons.
There are ten resistance levels. Note: After you
press the buttons, it may take a moment for the
pedals to reach the selected resistance level.
4. Follow your progress with the displays.
The upper right
display can show the
elapsed time, the
approximate number of
calories you have
burned, and the dis-
tance (total revolutions) you have pedaled. The display will change modes every few seconds.
The lower right
display can show your
pedaling pace in revolutions per minute
(rpm) and the resistance level of the pedals. The display will change modes every few seconds. The display will also show your heart rate
when you use the handgrip pulse sensor (see step
5 on page 15).
The left display will
show a track representing 640 revolutions. As you exercise,
indicators will appear in
succession around the
track until the entire
track appears. The
track will then disappear and the indicators will
again begin to appear in succession.
To change the display mode, press the Display button repeatedly until the desired exercise information
appears in the upper or lower right display. After
several seconds, the displays will change modes
automatically as before.
Note: You can adjust
the volume of the console tones and the
voice of the personal
trainer. First, press the
Display button for a few
seconds until the display is blank; then, release the Display button. Next,
press the Magnetic Resistance increase and
decrease buttons to select a volume level between
1 and 5. When you have selected the desired volume level, press the Display button again.
15
5. Measure your heart rate if desired.
If there are
sheets of clear
plastic on the
metal contacts
on the handgrip
pulse sensor,
remove the plastic. In addition,
make sure that
your hands are
clean. To measure
your heart rate,
hold the handgrip pulse sensor with your palms
resting against the metal contacts. Avoid moving
your hands or gripping the contacts tightly.
When your pulse is detected, a heart-shaped symbol will flash in the lower right display each time
your heart beats, one or two dashes will appear,
and then your heart rate will be shown. For the
most accurate heart rate reading, hold the contacts for at least 15 seconds.
If your heart rate is not shown, make sure that
your hands are positioned as described. Be careful not to move your hands excessively or to
squeeze the metal contacts tightly. For optimal
performance, clean the metal contacts using a soft
cloth; never use alcohol, abrasives, or chemi-
cals to clean the contacts.
6. Turn on the fan if desired.
The fan has high, low, and auto speed settings;
while the auto mode is selected, the speed of the
fan will automatically increase or decrease as you
increase or decrease your pedaling pace. Press
the Fan button repeatedly to select a fan speed or
to turn off the fan. Note: If the pedals do not move
for about thirty seconds, the fan will turn off automatically.
Pivot the thumb tab
on the right side of
the fan to adjust
the fan angle.
To turn off the fan, press the Fan button again.
Note: If the pedals do not move for about thirty
seconds, the fan will automatically turn off to conserve the batteries.
7. When you are finished exercising, the console
will turn off automatically.
If the pedals do not move for several seconds, a
series of tones will sound and the console will
pause.
If the pedals do not move for about five minutes,
the console will turn off and the displays will be
reset.
Contacts
Thumb
Ta b
16
HOW TO USE AN AUDIO COACH WORKOUT
1. Press any button on the console or begin pedaling to turn on the console.
See step 1 on page 14.
2. Select an audio coach workout.
To select one of the seven audio coach workouts,
press one of the seven buttons on the left side of
the console.
When you select an audio coach workout, the
name of the workout and the maximum resistance
level will appear in the display for a few seconds
and a profile of the resistance levels of the workout will scroll across the left side of the display.
The voice of a personal trainer will also begin
guiding you through the workout.
3. Begin pedaling to start the workout.
Each workout is divided into either 30 or 45 oneminute segments. One resistance level and one
target pace setting are programmed for each segment. Note: The same resistance level and/or target pace setting may be programmed for consecutive segments.
During the workout, the workout profile will show
your progress (see the drawing above). The flashing segment of the profile represents the current
segment of the workout. The height of the flashing
segment indicates the resistance level for the current segment. At the end of each segment of the
workout, a series of tones will sound and the next
segment of the profile will begin to flash. If a different resistance level is programmed for the next
segment, the resistance level will appear in the
display for a few seconds to alert you. The resistance of the pedals will then change.
During the workout, the workout target pacer will
prompt you to keep your pedaling pace near the
target pace setting for the current segment. When
a left indicator lights, increase your pace; when a
right indicator lights, decrease your pace. When
the center indicator lights, maintain your current
pace. IMPORTANT: The workout target pacer is
intended only to provide a goal. Make sure to
pedal at a pace that is comfortable for you.
If the resistance level for the current segment is
too high or too low, you can manually override the
resistance level by pressing the Magnetic
Resistance increase or decrease button. However,
when the current segment ends, the resistance of
the pedals will automatically adjust to the resistance level programmed for the next segment.
If you stop pedaling for several seconds, a series
of tones will sound and the workout will pause. To
restart the workout, simply resume pedaling. The
workout will continue until the last segment of the
workout ends.
4.
Follow your progress with the displays.
See step 4 on page 14.
5.
Measure your heart rate if desired.
See step 5 on page 15.
6. Turn on the fan if desired.
See step 6 on page 15.
7.
When you are finished exercising, the console
will turn off automatically.
See step 7 on page 15.
Profile
17
HOW TO USE A PRESET WORKOUT
1. Press any button on the console or begin pedaling to turn on the console.
See step 1 on page 14.
2. Select a preset workout.
To select one of the seven preset workouts, press
one of the seven buttons on the right side of the
console.
When you select a preset workout, the name of
the workout and the maximum resistance level will
appear in the display for a few seconds. A profile
of the resistance levels of the workout will also
scroll across the left side of the display.
3. Begin pedaling to start the workout.
Each workout is divided into either 20, 30, or 45
one-minute segments. One resistance level and
one target pace setting are programmed for each
segment. Note: The same resistance level and/or
target pace setting may be programmed for consecutive segments.
During the workout, the workout profile will show
your progress (see the drawing above). The flashing segment of the profile represents the current
segment of the workout. The height of the flashing
segment indicates the resistance level for the current segment. At the end of each segment of the
workout, a series of tones will sound and the next
segment of the profile will begin to flash. If a different resistance level is programmed for the next
segment, the resistance level will appear in the
display for a few seconds to alert you. The resistance of the pedals will then change.
During the workout, the workout target pacer will
prompt you to keep your pedaling pace near the
target pace setting for the current segment. When
a left indicator lights, increase your pace; when a
right indicator lights, decrease your pace. When
the center indicator lights, maintain your current
pace. IMPORTANT: The workout target pacer is
intended only to provide a goal. Make sure to
pedal at a pace that is comfortable for you.
If the resistance level for the current segment is
too high or too low, you can manually override the
resistance level by pressing the Magnetic
Resistance increase or decrease button. However,
when the current segment ends, the resistance of
the pedals will automatically adjust to the resistance level programmed for the next segment.
If you stop pedaling for several seconds, a series
of tones will sound and the workout will pause. To
restart the workout, simply resume pedaling. The
workout will continue until the last segment of the
workout ends.
4.
Follow your progress with the displays.
See step 4 on page 14.
5.
Measure your heart rate if desired.
See step 5 on page 15.
6. Turn on the fan if desired.
See step 6 on page 15.
7.
When you are finished exercising, the console
will turn off automatically.
See step 7 on page 15.
HOW TO USE THE STEREO SOUND SYSTEM
To play music or audio books through the console’s
stereo sound system while you exercise, plug an
audio cable (not included) into the jack on the console
and into a jack on your MP3 player or CD player;
make sure that the audio cable is fully plugged in.
Next, press the play button on your MP3 player or CD
player. Adjust the volume of the speakers using the
volume control on your MP3 player or CD player.
Profile
18
Inspect and tighten all parts of the elliptical exerciser
regularly. Replace any worn parts immediately.
To clean the elliptical exerciser, use a damp cloth and
a small amount of mild soap. Important: To avoid
damage to the console, keep liquids away from
the console and keep the console out of direct
sunlight.
CONSOLE TROUBLESHOOTING
If the console display becomes dim, the batteries
should be replaced; most console problems are the
result of low batteries. See assembly step 12 on page
11 for replacement instructions.
HANDGRIP PULSE SENSOR TROUBLESHOOTING
If the console does not display your heart rate when
you hold the handgrip pulse sensor, or if the displayed
heart rate appears to be too high or too low, see step
5 on page 15.
HOW TO LEVEL THE ELLIPTICAL EXERCISER
If the elliptical exerciser rocks slightly on your floor
during use, see HOW TO LEVEL THE ELLIPTICAL
EXERCISER on page 12.
HOW TO ADJUST THE DRIVE BELT
If the pedals slip while you are pedaling, even while
the resistance is adjusted to the highest setting, the
drive belt may need to be adjusted. To adjust the drive
belt, first remove the screws from the left and right
side shields (not shown). Gently pull the side shields
apart and remove the convenience tray.
Next, locate the Idler Screw (68) and loosen it one half
turn. Step onto the elliptical exerciser and move the
pedals. If the pedals continue to slip, turn the Idler
Screw another half turn and test the pedals again.
Continue in this way until the pedals no longer slip.
Then, replace the convenience tray and reattach the
side shields.
MAINTENANCE AND TROUBLESHOOTING
68
19
These guidelines will help you to plan your exercise
program. For detailed exercise information, obtain a
reputable book or consult your physician. Remember,
proper nutrition and adequate rest are essential for
successful results.
EXERCISE INTENSITY
Whether your goal is to burn fat or to strengthen your
cardiovascular system, exercising at the proper intensity is the key to achieving results. You can use your
heart rate as a guide to find the proper intensity level.
The chart below shows recommended heart rates for
fat burning and aerobic exercise.
To find the proper intensity level, find your age at the
bottom of the chart (ages are rounded off to the nearest ten years). The three numbers listed above your
age define your “training zone.” The lowest number is
the heart rate for fat burning, the middle number is the
heart rate for maximum fat burning, and the highest
number is the heart rate for aerobic exercise.
Burning Fat—To burn fat effectively, you must exercise at a low intensity level for a sustained period of
time. During the first few minutes of exercise, your
body uses
carbohydrate calories
for energy. Only after
the first few minutes of exercise does your body begin
to use stored
fat calories
for energy. If your goal is to
burn fat, adjust the intensity of your exercise until your
heart rate is near the lowest number in your training
zone. For maximum fat burning, exercise with your
heart rate near the middle number in your training
zone.
Aerobic Exercise—If your goal is to strengthen your
cardiovascular system, you must perform aerobic
exercise, which is activity that requires large amounts
of oxygen for prolonged periods of time. For aerobic
exercise, adjust the intensity of your exercise until
your heart rate is near the highest number in your
training zone.
WORKOUT GUIDELINES
Warming up—Start with 5 to 10 minutes of stretching
and light exercise. A warm-up increases your body
temperature, heart rate, and circulation in preparation
for exercise.
Training Zone Exercise—Exercise for 20 to 30 minutes with your heart rate in your training zone. (During
the first few weeks of your exercise program, do not
keep your heart rate in your training zone for longer
than 20 minutes.) Breathe regularly and deeply as you
exercise–never hold your breath.
Cooling down—Finish with 5 to 10 minutes of
stretching. Stretching increases the flexibility of your
muscles and helps to prevent post-exercise problems.
EXERCISE FREQUENCY
To maintain or improve your condition, complete three
workouts each week, with at least one day of rest
between workouts. After a few months of regular exercise, you may complete up to five workouts each
week, if desired. Remember, the key to success is to
make exercise a regular and enjoyable part of your
everyday life.
EXERCISE GUIDELINES
WARNING: Before beginning
this or any exercise program, consult your
physician. This is especially important for
persons over the age of 35 or persons with
pre-existing health problems.
The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in determining heart rate trends in general.
20
1 1 Base
2 1 Frame
3 2 Outer Crank Arm Cover
4 2 Inner Crank Arm Cover
5 1 Console
6 1 Upright
7 2 Roller Cover
8 1 Left Handlebar
9 1 Right Handlebar
10 2 Handlebar Endcap
11 2 Handlebar Leg
12 1 Left Roller Leg
13 1 Left Pedal
14 1 Left Pedal Leg
15 1 Right Pedal
16 1 Right Pedal Leg
17 2 Frame Cover
18 2 Inner Handlebar Cover
19 2 Outer Handlebar Cover
20 2 Axle Bearing
21 1 Right Roller Leg
22 2 Roller
23 2 Stabilizer Endcap
24 2 Roller Axle
25 2 Wheel
26 4 Foot
27 4 Wheel Bearing
28 1 Left Side Shield
29 1 Right Side Shield
30 2 Crank Axle Cap
31 4 Axle Cap
32 4 Pedal Leg Axle
33 8 Axle Bushing
34 4 Roller Bushing
35 1 Front Stabilizer
36 2 Crank Arm
37 1 Convenience Tray
38 2 Crank Hub
39 1 Pulley Spacer
40 1 Pulley
41 12 Axle Bushing
42 2 Pedal Leg Endcap
43 1 Crank Sleeve
44 1 Left Crank Bearing Set
45 1 Crank
46 8 Round Inner Cap
47 4 Snap Ring
48 1 Wire Harness
49 2 Base Endcap
50 1 Reed Switch/Wire
51 1 Belt
52 1 Flywheel
53 1 “C” Magnet
54 2 Outer Bearing Set
55 1 Magnet
56 1 Spring
57 1 Idler
58 1 Flywheel Pulley
59 1 Clamp
60 2 Inner Bearing Set
61 1 Motor
62 1 Resistance Cable Pulley
63 1 Resistance Cable Set
64 2 Foam Grip
65 1 Pivot Axle
66 2 Hub Cover
67 1 Stop Screw
68 1 Idler Screw
69 1 M8 Flange Screw
70 4 M8 x 35mm Screw
71 4 M8 x 42mm Bolt
72 2 M8 Split Washer
73 4 M4 x 12mm Flange Screw
74 8 M8 x 25mm Screw
75 2 3/8" Flange Screw
76 2 M10 Spacer
77 2 Pivot Bushing
78 2 M8 x 48mm Patch Screw
79 18 M4 x 16mm Self-tapping Screw
80 2 M10 x 23mm Shoulder Screw
81 2 M10 x 20mm x 1mm Washer
82 1 M4 x 12mm Screw
83 4 M8 x 25mm Washer
84 1 Right Crank Bearing Set
85 10 M4 x 12mm Screw
86 6 M4 x 16mm Screw
87 8 M6 x 35mm Phillips Screw
88 8 M6 Split Washer
89 4 M10 x 62mm Patch Bolt
90 2 M10 x 78mm Patch Screw
Key No. Qty. Description Key No. Qty. Description
PART LIST—Model No. GGEL60407.1 R0108A
21
91 10 M10 x 20mm Patch Screw
92 3 Star Washer
93 2 M4 x 13mm Washer
94 10 M10 x 25mm Washer
95 7 M8 x 16mm Patch Screw
96 6 M8 Nylon Locknut
97 2 M10 Nylon Locknut
98 8 Wave Washer
* – Hex Key
* – Grease Packet
* – User’s Manual
Key No. Qty. Description Key No. Qty. Description
Note: Specifications are subject to change without notice. See the back cover of this manual for information
about ordering replacement parts. *These parts are not illustrated.
22
EXPLODED DRAWING A—Model No. GGEL60407.1 R0108A
49
80
81
10
19
96
71
41
41
98
18
9
93
79
79
11
66
98
33
33
74
74
47
52
1
55
26
49
65
10
62
39
82
50
73
3
48
73
38
75
76
74
36
66
61
72
78
89
63
74
86
3
17
6
5
79
17
86
86
79
8
64
79
18
41
79
93
96
41
19
95
92
71
77
95
51
81
80
92
98
95
36
11
77
75
25
38
89
47
84
2
90
33
33
23
97
45
98
35
85
57
4
97
96
47
26
25
85
43
53
44
70
85
40
89
56
20
20
4
47
58
23
68
59
26
96
79
70
67
69
23
EXPLODED DRAWING B—Model No. GGEL60407.1 R0108A
91
33
31
94
33
15
91
94
16
41
91
32
94
46
41
31
41
37
46
46
91
94
42
86
85
46
88
88
29
88
79
87
91
94
87
54
30
60
98
91
21
41
94
41
7
32
34
95
83
85
98
28
27
24
22
27
34
83
95
94
13
33
91
31
33
32
14
31
94
41
91
42
46
46
85
88
88
98
60
87
86
54
94
79
30
91
12
79
32
41
98
41
79
94
91
79
7
85
95
24
34
27
22
83
27
34
83
95
Part No. 262883 R0108A Printed in China © 2008 ICON IP, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON) warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.
All repairs for which warranty claims are made must be pre-authorized by ICON. If the product is shipped
to a service center, freight charges to and from the service center will be the customer’s responsibility. For
in-home service, the customer will be responsible for a minimal trip charge. This warranty does not extend
to any product or damage to a product caused by or attributable to freight damage, abuse, misuse,
improper or abnormal usage or repairs not provided by an ICON authorized service center; products used
for commercial or rental purposes; or products used as store display models. No other warranty beyond
that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss
of property, loss of revenues or profits, loss of enjoyment or use, costs of removal or installation or other
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813
ORDERING REPLACEMENT PARTS
To order replacement parts, please see the front cover of this manual. To help us assist you, be prepared to
provide the following information when contacting us:
• the model number and serial number of the product (see the front cover of this manual)
• the name of the product (see the front cover of this manual)
• the key number and description of the replacement part(s) (see the PART LIST and the EXPLODED
DRAWING near the end of this manual)
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