Automation and Chlorination
Installation Manual
G
LD
C
LINE
ONTROLS
for model
PL-P-4
www.goldlinecontrols.com
IMPORTANT SAFETY INSTRUCTIONS
When using this electrical equipment, basic safety precautions should always be
followed, including the following:
•
•
•
•
• A green colored terminal marked “Earth Ground” is located inside the wiring
• One bonding lug for US models (two for Canadian models) is provided on the
READ AND FOLLOW ALL INSTRUCTIONS
W ARNING: Disconnect all AC power during installation.
!
W ARNING: Water in excess of 100 degrees Fahrenheit may be
!
hazardous to your health.
W ARNING: To reduce the risk of injury , do not permit children to
!
use this product unless they are closely supervised at all times.
compartment. To reduce the risk of electric shock, this terminal must be
connected to the grounding means provided in the electric supply service
panel with a continuous copper wire equivalent in size to the circuit conductors
supplying the equipment.
external surface. To reduce the risk of electric shock, connect the local
common bonding grid in the area of the swimming pool, spa, or hot tub to
these terminals with an insulated or bare copper conductor not smaller than 8
AWG US / 6 AWG Canada.
• All field installed metal components such as rails, ladders, drains, or other
similar hardware within 3 meters of the pool, spa or hot tub shall be bonded to
the equipment grounding bus with copper conductors not smaller than 8 A WG
US / 6 AWG Canada.
• SAVE THESE INSTRUCTIONS
Table of Contents
Introduction Before Y ou Begin................................................................... 1
Installation Step s.................................................................... 2
1. Preparing General Water Chemistry..................................................... 3
Pool/Spa Water Salt.......................................................................................... 4
2. Mounting Pro Logic Control Center ...................................................... 6
Equipment T emperature Sensors........................................................... 6
Optional AQL-CL Chlorination Kit........................................ 6
Optional AQL-CHEM Sensing Kit....................................... 6
Optional AQL-CHEM2 CO2 Dispense Kit.......................... 6
Optional Remote Controls.................................................... 7
Optional Base St ation........................................................... 8
Optional V alve Actuators....................................................... 8
3. Plumbing Pool/Sp a Configuration........................................................ 9
Turbo Cell............................................................................... 10
Flow Switch............................................................................ 10
4. Electrical Main Service.......................................................................... 11
Wiring Grounding and Bonding........................................................ 11
Circuit Breaker Installation and Wiring......................... ...... 11
General Purpose Outlet........................................................ 12
Pro Logic Control Power...................................................... 12
High V oltage Pool Equipment.............................................. 13
Low V oltage Wiring............................................................... 14
5. Configuration Configuration Menu............................................................... 21
6. System Startup Before St artup...................................................................... 30
and Checkout Heater Checkout................................................................... 31
Service Mode........................................................................ 31
7. Warranty Pro Logic Limited Warranty................................................. 32
Introduction
Before You Begin
What’s Included
Before attempting to install the Pro Logic system, check that the following components have been included
in the package:
Pro Logic Electr onics Unit
(3) T emperature sensors with 15 ft. (5m) cable, hose clamp
What’s NOT Included
Some of the additional items that you may need to complete an installation include:
Circuit br eakers
None are included with control—see page 12 and inside of door for suitable breakers
Wire
4-conductor cable (electronics unit to remote display/keypad)
Wire/conduit for 100A service from main panel to Pro Logic
Wire/conduit for filter pump and other high voltage loads
Wire for bonding
Miscellaneous
Utility electrical outlet and weatherproof cover (for mounting on side of Pro Logic)
Mounting hardware (screws, etc.) for mounting Pro Logic and remote display/keypad
V alves (use standard Hayward, Pentair/Compool, or Jandy valves)
Additional valve actuators
Accessory Products - Order Separately
AQL-CL Chlorination kit
AQL-CL-25FT Chlorination kit with 25ft cable
AQL-CHEM ORP & pH sense kit
AQL-CHEM2 pH dispense kit
AQL-WW-P-4 W ired W all Mount Remote Display
AQL-SS-6B-x (x=W/B) Wired Spa Side 6 Function Remote Control, 150ft cable, specify color (white or black)
AQL2-POD Handheld W ireless W aterproof Remote with Char ging Station (AQL2-BASE-RF required)
AQL2-Tx-RF-P-4 Wireless T able Top remote (AQL2-BASE-RF required)
AQL2-SS-RF Wireless Spa Side Remote Control (AQ2L-BASE-RF required)
AQL2-BASE-RF Base Receiver
AQL-DIM Light Dimmer Relay
GV A-24 Valve Actuator
V&A-xx Valve & Actuator (xx=1P (1.5” pos. seal), -2P (2” pos. seal)
1 30
Installation Step s
Details on each installation step are presented on the following pages:
1. Prepare the pool water (page 3)
General W ater Chemistry
Salt
2. Mounting the equipment (page 6)
Pro Logic main unit
T emperature sensors
Remote display/keypad (optional)
Valve actuators (if applicable)
3. Plumbing (page 9)
General Pool Equipment
Turbo Cell
Flow Switch
4. Electrical W iring (page 11)
Main service
Grounding and bonding
Circuit breakers
Pro Logic control power
High V oltage pool equipment
Low voltage wiring (temperature sensors, flow switch, etc.)
5. Pro Logic control configuration (page 21)
6. System Startup and checkout (page30)
229
1
1. Preparing Pool/Spa Water
General Water Chemistry
Salt is required only if you are using the chlorinator features on the Pro Logic Control. If you are NOT
using the chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to the description of the Pro Logic configuration menu for information on enabling/disabling the chlorinator (see page 21).
Water Chemistry
The table below summarizes the levels that are recommended by the Association of Pool and Spa Professionals (APSP). The only special requirements for the Pro Logic are the salt level and stabilizer.
Saturation index
The saturation index (Si) relates to the calcium and alkalinity in the water and is an indicator of the pool
water “balance”. Your water is properly balanced if the Si is 0 ±0.2. If the Si is below -0.2, the water is
corrosive and plaster pool walls will be dissolved into the water . If the Si is above +0.2, scaling and
staining will occur. Use the chart below to determine the saturation index.
Si = pH + Ti + Ci + Ai - 12.
ºC ºF Ti
12
53
16
60
19
66
24
76
29
84
34
94
39
103
How to use: Measure pool pH, temperature, calcium hardness,
and total alkalinity. Use the chart above to determine Ti, Ci,and
Ai from your measurements. Insert values of pH, Ti, Ci and Ai
into the above equation. If Si equals .2 or more, scaling and
staining may occur. If Si equals -.2 or less corrosion or irritation
may occur.
CORROSIVE SCALING
Calcuim
Hardness
.3
75 75
100 100
.4
125 125
150 150
.5
200 200
.6
250 250
300 300
.7
400 400
.8
600 600
800 800
.9
-.2
Ci
1.5 1.9
1.6 2.0
1.7 2.1
1.8 2.2
1.9 2.3
2.0 2.4
2.1 2.5
2.2 2.6
2.4 2.8
2.5 2.9
0.2
Total
Alkalinity
Ai
OK
3
Gall
o
n
s
a
n
d
(
L
i
t
e
r
s
)
o
f
Poo
l
/
S
p
a
wate
r
12,000 14,000 16,000
1
8
,
0
002
0
,
0
002
2
,
0
0
0
3
2
,
0
0
0
2
4
,
0
0
0
3
4
,
0
0
0
2
6
,
0
0
0
3
6
,
0
0
0
2
8
,
0
0
0
3
8
,
0
0
0
3
0
,
0
0
0
4
0
,
0
0
0
Current salt
level
(45000) (52,500) (60,000)
(
6
7
,
5
0
0
)
(
7
5
,
0
0
0
)
(
8
2
,
5
0
0
)
(
1
2
0
,
0
0
0
)
(
9
0
,
0
0
0
)
(
1
2
7
,
5
0
0
)
(
9
7
,
5
0
0)(
1
3
5
,
0
0
0
)
(
1
0
5
,
0
0
0
)
(
1
4
2
,
5
0
0
)
(
1
1
2
,
5
0
0
)
(
1
5
0
,
0
0
0
)
ppm
0
320
(145)
373
(170)
427
(194)
4
8
0
(21
8
)
(242)
587 854
(267) (388)
640 907
(291) (412)
693 960
(315) (436)
747
(339) (4
6
0
)
800
1
0
6
7
(364)
(
4
84)
200
300
(136)
350
(159)
400
(182)
450
(205)
500
(227)
550 800
(250)
(363)
600 850
(273) (385)
650 900
(295) (408)
700 9
5
0
(318) (4
3
0
)
750
1
0
0
0
(341)
(
4
5
3
)
400
280
(127)
327
(148)
373
(170)
420
(191)
467
(212)
513 747
(233) (339)
560 793
(255) (360)
607 840
(276) (382)
653 8
8
7
(297) (4
0
3
)
700
9
3
3
(318)
(
4
2
4
)
600
260
(118)
303
(138)
347
(158)
390
(177)
433
(197)
477 693
(217) (317)
520 737
(236) (337)
563 780
(256) (358)
607 8
2
3
(276) (3
7
8
)
650
8
6
7
(297)
(
3
9
8
)
800
240
(109)
280
(127)
320
(145)
360
(164)
400
(182)
440 640
(200) (291)
480 680
(218)
(310)
520 720
(236) (328)
560 76
0
(255) (3
4
6
)
600
8
0
0
(273)
(
3
6
4
)
1000
220
(100)
257
(117)
293
(133)
330
(150)
367
(167)
403 587
(183) (267)
440 623
(200) (283)
477 660
(217) (300)
513 69
7
(233) (3
1
7
)
550
7
3
3
(250)
(
3
3
3
)
1200
200
(91)
233
(106)
267
(121)
300
(136)
333
(152)
367 533
(167) (243)
400 567
(182) (258)
433 600
(197) (274)
467 63
3
(212) (2
8
9
)
500
6
6
7
(227)
(
3
0
4
)
1400
180
(82)
210
(95)
240
(109)
270
(123)
300
(136)
330 480
(150) (218)
360 510
(164) (232)
390 540
(177) (246)
420 57
0
(191) (2
5
9
)
450
6
0
0
(205)
(
2
6
3
)
1600
160
(73)
187
(85)
213
(97)
240
(109)
267
(121)
293 427
(133)
(195)
320 453
(145) (207)
347 480
(158) (219)
373 50
7
(170) (2
3
1
)
400
5
3
3
(182)
(
2
4
3
)
1800
140
(64)
163
(74)
187
(85)
210
(95)
233
(106)
257 373
(117) (169)
280 397
(127) (180)
303 420
(138) (190)
327 44
3
(148) (20
1
)
350
4
6
7
(159)
(
2
1
1
)
2000
120
100
80
60
20
40
(55)
(45)
(36)
(27)
(9)
(18)
140
117
23
47
(64)
(53)
(11)
(21)
160
133
27
53
(73)
(61)
(12)
(24)
180
150
30
60
(82)
(68)
(14)
(27)
200
167
33
67
(91)
(76)
(15)
(30)
220 320
183 267
37 53
73 107
(100) (145)
(83) (121)
(17) (24)
(33) (48)
240
340
200 283
40
57
80 113
(109) (154)
(91) (129)
(18) (26)
(36) (51)
260 360
217 300
43 60
87 120
(118) (163)
(98) (137)
(20) (27)
(39) (54)
280 38
0
233 31
7
47
6
3
93
1
2
7
(127) (17
2
)
(106) (1
4
4
)
(21) (2
9
)
(42) (5
7
)
300
4
0
0
250
3
3
3
50
6
7
100
1
3
3
(136)
(
1
8
1
)
(114)
(
1
5
2
)
(23)
(
3
0
)
(45)
(60
)
(32)
80
(36)
90
(41)
100
(45)
1
1
0
1
6
0
(
5
0
)
(73
)
1
2
0
1
7
0
(
5
5
)
(
7
7
)
1
3
0
1
8
0
(59
)
(81
)
1
4
0
1
9
0
(64
)
(
86)
1
5
0
2
0
0
(
6
8
)
(
9
0
)
93
(42)
107
(48)
120
(55)
133
(61)
1
4
7
2
1
3
(67
)
(98
)
1
6
0
2
2
7
(
7
3
)
(
1
0
4
)
1
7
3
2
4
0
(
7
9
)
(
1
1
0
)
1
8
7
25
3
(
8
5
)
(
1
1
7
)
2
0
0
2
6
7
(
9
1
)
(
1
2
3
)
2200
3000
2800
2400
3200
Ideal Ideal Ideal Ideal Ideal
I
d
e
a
l
I
d
e
a
l
I
d
e
a
l
I
d
e
a
l
I
d
e
alI
d
e
a
l
I
d
e
alI
d
e
a
l
I
d
e
a
l
I
d
e
a
l
2600
3400
OK
OK
OK
OK
OK OK OK
O
K
OKO
K
O
K
O
K
O
K
O
K
O
K
O
K
O
K
P
O
U
N
D
S
a
n
d
(
K
g
)
O
F
S
A
L
T N
E
E
D
E
D
F
OR
3
2
0
0
P
P
M
3600+
Dilute Dilute Dilu
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
teD
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
Dil
u
t
e
10,000
8,000
(37,500)
213
267
(97)
(121)
200 250
(91) (114)
187 233
(85)
(106)
173
217
(79)
(98)
160 200
(73)
(91)
147 183
(67) (83)
133 167
(61) (76)
120 150
(55) (68)
107 133
(48) (61)
93 117
(42) (53)
80 100
67 83
53
67
40 50
13 17
27 33
(36) (45)
(30) (38)
(24) (30)
(18) (23)
(6) (8)
(12)
(15)
Ideal
Ideal
Dilute
Dilute
(30,000)
The pool’ s chemistry must be balanced BEFORE activating the Pro Logic’s optional chlorinator function.
NOTE: If the pool does not have new water, add metal remover and non-copper based algaecide to the
pool, per manufacturer’s instructions. This ensures a quick, troublefree transfer to the Pro Logic system.
Salt (When using optional chlorinator function - requires AQL-CL chlorination kit)
Salt Level
Use the chart below to determine how much salt in pounds or (Kgs) should be added to reach the recommended levels. Use the equations on the following page (measurements are in feet/gallons and meters/
liters) if pool size is unknown.
The operating salt level is between 2700-3400 PPM (parts per million) with 3200 PPM being optimal.
Before adding any salt, test the salt level. This is especially important for retrofit installation to older pools
where all of the chlorine added to the pool over time is ending up as salt. If the level is low , determine the
number of gallons in the pool and add salt according to the chart below . A low salt level will reduce the
efficiency of the sanitization and result in low chlorine production. A high salt level can cause the Pro Logic
to stop chlorinating. The salt in your pool/spa is constantly recycled and the loss of salt throughout the
swimming season should be minimal. This loss is due primarily to the addition of water because of splashing, backwashing, or draining (because of rain). Salt is not lost due to evaporation.
4
Pool Sizing Formula
Liters
Rectangular
Round
Oval
Gallons
(pool size in feet)
Length x Width x
Average Depth x 7.5
Diameter x Diameter x
Average Depth x 5.9
Length x Width x
Average Depth x 6.7
(pool size in meters)
Length x Width x
Average Depth x 1000
Diameter x Diameter x
Average Depth x 785
Length x Width x
Average Depth x 893
Type of Salt to Use
It is important to use only sodium chloride (NaCl) salt that is greater than 99.0% pure. This can be found
at most pool stores in 40-80 lb. bags labeled “for use in swimming pools”. Alternatively, use common food
quality or water softener salt that is at least 99.0% pure. It is also acceptable to use water conditioning salt
pellets, however, it will take longer for them to dissolve. Do not use rock salt, or salt with more than 1%
of yellow prussiate of soda, salt with anti-caking additives, or iodized salt.
How to Add Salt
For new plaster pools, wait 10-14 days before adding salt to allow the plaster to cure. Turn the circulating
pump on and add salt directly into the pool. Brush the salt around to speed up the dissolving process—do
not allow salt to pile up on the bottom of the pool. Run the filter pump for 24 hours with the suction coming
from the main drain (use pool vacuum if there is no main drain) to allow the salt to evenly disperse throughout the pool. The salt display may take 24 hours to respond to the change in salt concentration.
Always check stabilizer (cyanuric acid), when checking salt. These levels will most likely decline together .
Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm.
POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDE D FOR 80 PPM
Current
Stabilizer
Level ( ppm)
0 ppm
10 ppm
20 ppm
30 ppm
40 ppm
50 ppm
60 ppm
70 ppm
80 ppm
8,000
(30000)
5.3
(3.6)
4.7
(3.2)
4.0
(2.7)
3.3
(2.3)
2.7
(1.8)
2.0
(1.4)
1.3
(.91)
0.7
(.45)
10,000
(37500)
6.7
(4.3)
5.8
(3.7)
4.2
(2.7)
3.3
(2.1)
2.5
(1.6)
1.7
(1.1)
0.8
(.54)
14,000
(52500)
9.4
(4.3)
8.2
(3.7)
7.0
(3.2)
5.9
(2.7)
4.7
(2.1)
3.5
(1.6)
2.3
(1.1)
1.2
(.54)
16,000
(60000)
10.7
(4.9)
9.4
(4.3)
8.0
(3.6)
6.7
(3.0)
5.4
(2.4)
4.0
(1.8)
2.7
(1.2)
1.4
(.64)
12,000
(45000)
8.0
(3.6)
7.0
(3.2
)
6.0
(2.7)
5.0
(2.3)
4.0
(1.8)
3.0
(1.4)
2.0
(.91)
1.0
(.45)
0.00.0 0.00.0 0.0 0.0 0.0 0.0
Gallons and (Liters) of Pool/Spa water
18,000
20,000
22,000
(67500)
12.0
(5.4)
10.5
(4.8)
9.0
(2.2)
7.5
(3.4)
6.0
(2.7)
4.5
(2.0)
3.0
(1.4)
1.5
(.68)
(75000)
13.4
(6.1)
11.7
(5.3)
10.0
(4.5)
8.4
(3.8)
6.7
(3.0)
5.0
(2.3)
3.3
(1.5)
1.7
(.77)
(82500)
14.7
(6.7)
12.9
(5.9)
11.0
(5.0)
9.2
(4.2)
7.4
(3.3)
5.5
(2.5)
3.7
(1.7)
1.8
(.82)
24,000
(90000)
16.0
(7.3)
14.0
(6.4)
12.0
(5.4)
10.0
(4.5)
8.0
(3.6)
6.0
(2.7)
4.0
(1.8)
2.0
(.91)
26,000
(97500)
15.2
(6.9)
13.0
(5.9)
10.8
(4.9)
8.7
(3.9)
6.5
(2.9)
4.3
(2.0)
2.2
(1.0)
28,000
(105000)
18.7
(8.5)
16.4
(7.4)
14.0
(6.4)
11.7
(5.2)
9.3
(4.2)
7.0
(3.2)
4.7
(2.1)
2.3
(1.1)
30,000
(112500)
20.0
(9.1)
17.2
(8.0)
15.0
(6.8)
12.5
(5.6)
10.0
(4.5)
7.5
(3.4)
5.0
(2.3)
2.5
(1.2)
32,000
34,000
(127500)
22.7
(10.3)
19.8
(9.0)
14.2
(6.3)
8.5
(3.9)
5.7
(2.6)
2.8
(1.3)
36,000
(135000)
(120000)
21.3
(9.7)
18.7
(8.5)
16.0
(7.2)
13.3
(6.0)
10.7
(4.8)
8.0
(3.6)
5.3
(2.4)
2.7
(1.2)
0.00.0 0.00.0 0.00.0 0.00.0 0.0
21.0
(9.5)
18.0
(8.1)
15.0
(6.7)
12.0
(5.4)
9.0
(4.1)
3.0
(1.3)
38,000
(142500)
25.3
(11.5)
22.2
(10.0)
19.0
(8.6)
15.8
(7.1)
12.7
(5.7)
9.5
(4.3)
6.3
(2.8)
3.2
(1.4)
40,000
(150000)
26.7
(12.0)
23.3
(10.5)
20.0
(9.0)
16.7
(7.5)
13.3
(6.0)
10.0
(4.5)
6.7
(3.0)
3.3
(1.5)
5
2. Mounting the Equipment
Pro Logic Control Center
The Pro Logic is contained in a raintight enclosure that is suitable for outdoor mounting. The control must
be mounted a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes
require). The Control Center is designed to mount vertically on a flat surface with the knockouts facing
downward. Because the enclosure also acts as a heat sink (disperses heat from inside the box), it is
important not to block the four sides of the control. Do not mount the Pro Logic inside a panel or tightly
enclosed area.
When selecting a location, note that the standard cables supplied with the Turbo Cell, flow switch, temperature sensors, and valve actuators (if applicable) are all 15 ft. (5m) long.
Temperature Sensors
Three sensors are included with the Pro Logic. A water sensor and an air sensor must be installed at all
times for proper operation. A solar sensor is required if the solar function is enabled.
Water Sensor
This sensor is used to measure the pool/spa temperature and is installed in the filtration plumbing after the
filter but before either the solar or conventionally fueled heaters—refer to the plumbing overview diagram.
1. Drill a 3/8” (10mm) diameter hole in the PVC piping and remove all chips and burrs.
2. Insert sensor until O-ring collar sits flush on the hole.
3. Position hose clamp over the sensor and gently tighten until O-ring makes an adequate seal. Do not
overtighten.
4. For maximum temperature accuracy, cover the sensor and 3” (6cm) of pipe on either side with
insulation and white paint.
Air Sensor
Mount the air sensor outdoors.
IMPORT ANT : Mount the air sensor out of direct sunlight.
!
Solar Sensor
For solar applications, mount the sensor near the solar collector array so that it is exposed to the same
sunlight as the collectors. Use additional cable (20 AWG) if necessary .
Optional AQL-CL Chlorination Kit
The AQL-P4 requires the use of the AQL-CL or AQL-CL-25FT chlorination kit when using the chlorinator function. This kit contains a T urbo Cell, cell unions and flow switch. Refer to pages 9 and 18 for
plumbing and wiring instructions.
Optional AQL-CHEM ORP and pH Sensing Kit
The AQL-CHEM is an ORP and pH sensing kit for the Pro Logic. When used with the AQL-CL, the Pro
Logic senses the pool's ORP and pH levels and generates the correct amount of chlorine to keep your pool
properly sanitized. W iring and plumbing requirements for the AQL-CHEM should be considered before
installing the Pro Logic. Refer to the AQL-CHEM manual for specific installation information.
Optional AQL-CHEM2 CO2 Dispensing Kit
The AQL-CHEM2 is a CO2 dispensing device that connects directly to the Pro Logic. When used with
an AQL_CHEM, the Pro Logic will sense the pool’ s pH level and automatically dispense the correct
amount of CO2 to control the pool’ s pH to the desired level. Wiring and plumbing requirements for the
AQL-CHEM2 should be considered before installing the Pro Logic. Refer to the AQL-CHEM2 manual
for specific installation information.
6
Optional Remote Controls
Goldline offers a variety of wired and wireless remote control options for the Pro Logic. Each model gives
you the ability to control your pool’s functions from a remote location, away from the Control Center .
Wired Remote Controls
Up to 3 wired remote controls can be installed. See page 19 for wiring information.
AQL-WW-P-4
The AQL-WW-P-4 display/keypad must be mounted indoors or in a weather protected area (rain should
never touch the unit). The display/keypad is designed to mount onto a standard electrical utility box (same
box as a single light switch, ideal for new construction) or can be mounted directly onto any wall surface.
When selecting a location, note that the wire to the Pro Logic main unit must be less than 500’ long. Refer
to the remote’s installation instructions as well as the steps below:
1. Remove display/keypad baseplate from the cover by lifting up on the cover at the lower end of the
keypad. See diagram below .
Remote Keypad
push up here
to remove cover
2. Screw the baseplate in the desired position (screws supplied by installer).
3. See “Electrical Wiring” (page 19) for instructions on running the cable from the Pro Logic main unit
to the remote display/keypad.
AQL-SS-6B-x (x=W , G or B for White, Gray or Black)
The AQL-SS-6B is a double insulated, waterproof device which is intended for installation at the water's
edge. The remote control comes with an attached 150’ cable and is typically installed at the tile-line of the
spa wall, or in the deck, within arm's reach of a pool/spa occupant. Refer to the AQL-SS-6B installation
manual for specific mounting and wiring information.
Wireless Remote Controls
Note that the Pro Logic is compatible with AQL2 wireless remote controls only . A single AQL2-BASERF Base Station must be installed on the Pro Logic in order to use any of the Goldline wireless remote
controls. With the Base S tation installed, there is no limit on the number of wireless remotes that can used.
The maximum distance between the wireless remotes and the base station on the Pro Logic main control
unit is 400 feet (120m) line of sight or 200 feet (60m) through walls, etc. If in doubt about the distance, test
operation before installing the remote. All wireless models require the user to run the “T each Wireless”
routine in the Settings Menu. This information can be found in the Pro Logic Operation Manual and the
owner’s manual of each remote.
AQL2-Tx-RF-P-4
The AQL2-Tx-RF-P-4 is a portable battery operated remote control designed to be used in a weather
protected area (rain should never hit the unit). This remote comes with a wall mounted power supply for
recharging the built-in batteries.
7
AQL2-SS-RF, AQL2-POD
The AQL2-SS-RF and AQL2-POD are waterproof portable remote controls that are designed to be
used in and around the pool/spa area. These units float and can be left in the water for easy access.
Optional Base Station
The AQL2-BASE-RF optional base station must be installed if any wireless remote control is used. T o
install the base station, remove the knockout on the upper left side of the Pro Logic main control unit, insert
the base station, and then tighten the nut from the inside. Also refer to the Base Station manual and the
diagram on page 19.
Optional V alve Actuators
For optional actuators used with the Pro Logic—note that the internal cams in the actuator may also have
to be adjusted depending on the way the actuator is mounted on the valve and the desired valve action.
OUT
RETURN
IN
(Common)
OUT
SUCTION
IN
OUT
(Common)
IN
8
3. Plumbing
V
Pool/Spa system configuration
These systems use a single filter pump and filter. Pool or spa operation is controlled by two 3-way valves
(suction and return). Refer to the diagram below .
HIGH VOLTAGE
LIGHTS
CHECK VALVE
(prevents draining
of raised sp as)
POOL VACUUM
VALV E
High Voltage Relays Val ve Outputs
Filter Pump
Lights
Aux 1
Aux 2
MANUAL
FILTER
PUMP
VALV E
TWO-WAY
VALV E
ENERGY
FILTER
ISOLATED
WATE R
FEATURE
PUMP
PRESSURE
CLEANER
ENERGY
MANUAL
VALV E
SUCTION
CLEANER
POOL/SPA SUCTION
VALV E
SKIM
MAIN
DRAIN
Pool/Spa Suction
Pool/Spa Return
Valve 3
FILTER
SAVER
SOLAR BOOST
PUMP
CHECK
VALV E
POOL/SPA
TEMPERATURE
SENSOR
POOL
POP-UP
SOLAR
VALV E
SPA
BLOWER
SPA
SPILLOVER
SPA JET
PUMP
TEMPERATURE
SENSOR
CHECK
VALVE
HEATER
BYPASS
VALVE
(manual)
POP-UP
OVERFLOW
POP-UP
SOLAR
HEATER
CELL
MANUAL
VALV E
CHECK
ALVE
(prevents draining
of raised spas)
IN-FLOOR
CLEANER
POP-UP
TRANSFORMER
FIBER OPTIC
LIGHT SOUR CE
FLOW
SWITCH
WATER
FEATURE
VALV E
RETURN
NON-BOOST
PRESSURE
POOL/SPA
RETURN
VALV E
JET
CLEANER
LOW VOLTAGE
LIGHTS
COLOR WHEEL
POOL SWEEP
BOOST PUMP
WATER
FEATURE
PUMP
VALVE
WATER
FEATURE
PUMP
WATER
FEATURE
PRESSURE
CLEANER
Some important notes regarding the Pro Logic control of Standard Pool/Spa systems:
In Pool/Spa Config., select:
1. The Pro Logic can be programmed to accommodate spa spillover, if desired.
2. A conventional heater (gas or heat pump) and solar can be used to heat both the pool and the spa.
3. If the chlorinator cell is plumbed prior to the pool/spa return valve, then both the pool and the spa
can be chlorinated
4. The water sensor should be installed prior to any heater or solar and will display either the pool or
the spa temperature, depending on the current operation of the pool. The temperature will only be
displayed when the filter pump is running.
5. If any water feature or pressure side cleaner boost pumps are used, be sure to enable the “interlock”
feature (see “Configuration Menu” for details) to ensure that the pumps operate only when the
filter pump is on and the system is in the “pool only” operating mode.
6. The plumbing diagram above is intended to be used as a general guideline and is not a complete
plumbing schematic for the pool.
Pool/ Spa Setup
Pool a nd Spa
9
7. The air sensor must be installed if the freeze protection feature is enabled for the filter, valves or aux
outputs or if the chlorinator is enabled.
T urbo Cell (supplied with AQL-CL chlorination kit)
The Turbo Cell (used for chlorine generation) should be plumbed AFTER the filter and heater . If installed
on a pool/spa combination system, the cell should be plumbed BEFORE the pool/spa return valve in order
to allow proper chlorination of both the pool and the spa. Refer to plumbing diagram below:
12”
min
Flow switch before cell
Flow switch after cell
The cell may be mounted vertically or horizontally , and water can move in either direction through the cell.
Install using the 2" unions provided. Tighten unions
BY HAND for a watertight seal. For systems with
1½“ plumbing use adaptors (provided by installer).
Flow Switch (supplied with AQL-CL chlorination kit)
The flow switch must be plumbed in the same section of plumbing as the Turbo Cell. The flow switch is a
safety device that ensures that water is flowing through the cell before the Pro Logic starts to generate
chlorine. Failure to properly install the flow switch can result in explosive gases accumulating in the pool
plumbing system.
IMPORTANT: There must be at least a 12" (30cm) straight pipe run befor e (upstream)
!
the flow switch. If the switch is plumbed after the cell, the cell can by counted as the 12" (30cm)
of straight pipe.
IMPORT ANT : To ensure proper operation, verify that the arr ow on the flow switch points
!
in the direction of water flow .
1021
4. Electrical Wiring
A
Remote Keypad
Temp Sensor Inputs
Heater Output
Valve Connectors
Flow Swit ch
Cell Connector
Subpanel
Ground Bus Bar
Wireless Base
Receiver Connector
x
x
AQL-CHEM Connector
“Local” Display
High Voltage
Relays
Control Power
Input
Bonding Lug(s)
The Pro Logic Control Center requires both high and low voltage connections. Low voltage connections
will be made to actuators, sensors, remote keypad, etc. High voltage connections will be made to pumps,
lights, etc., as well as providing direct input power to the Control Center. Always:
-Ensure that Power is disconnected prior to doing any wiring
-Follow all local and NEC (CEC if applicable) codes
-Use copper conductors only
Main Service (Power to the Circuit Breaker Subpanel)
The Pro Logic circuit breaker subpanel is rated for 100A service. Run properly rated conductors (L1, L2,
N, and ground) from the primary house electrical panel to the main power connections on the Pro Logic
circuit breaker base. The connection at the main house panel should be to a 240V AC circuit breaker rated
at 100A maximum.
Grounding and Bonding
Connect a ground wire from the primary electrical panel to the Pro Logic ground bus bar. Also ground
each piece of high voltage (120 or 240VAC) equipment that is connected to the Pro Logic control relays
or circuit breakers. The Pro Logic should also be connected to the pool bonding system by an 8A WG
(6A WG for Canada) wire. A lug for bonding (2 for Canada) is provided on the outside/bottom of the Pro
Logic enclosure.
Circuit Breaker Installation and Wiring
Circuit breakers are to be supplied by the installer . Refer to the circuit breaker chart on the following page
for a list of suitable circuit breakers that can be used. Follow the code and the circuit breaker manufacturer’s
rating requirements regarding the size and temperature rating for wiring. Note that some pool equipment
may be required to be connected to ground fault circuit breakers—check local and NEC (CEC) codes.
11
SUITABLE LIS TE D BREAKERS
Manufacturer
Cutler-Hammer
Murray
Siemens
Square D
Thomas & Betts
Single
BR
MP-T
QP
HOM
TB
Double
BR
MP-T
QP
HOM
TB
Twin
BRD
MH-T
QT
HOMT
TBBD
Quad
BRD
MH-T
QT
HOMT
TBBQ
GFCB
GFCB
MP-GT
QPF
HOM
GFB
Filler Plates
BRFP
LX100FP
QF3
HOMFP
FP-1C-TB
General Purpose Outlet
If desired, a duplex receptacle with weatherproof cover (supplied by installer) may be installed in the
knockouts on the lower right side of the Pro Logic enclosure. Per code, the receptacle should be a GFCI
type. Alternatively , connect a standard receptacle to a GFCB.
Pro Logic Control Power
The Pro Logic requires 120V AC, 2A power to operate the control logic circuits and the chlorinator . This
power should be connected to one of the circuit breakers.
WARNING: 120V AC only (permanent damage if connected to 240V)
!
Factory
Prewired
120, 2VA
Field
Wired
12
High V olt age (120/240V) Pool Equipment
A
All Pro Logic relays are double pole (they make/break both “legs” of 240V circuits) and are rated at 3HP/
30A at 240V (1½HP/30A at 120V). Refer to the diagram below for typical relay wiring.
240 VAC
Load
Wiring relays for 240 VAC
Pool Equipm ent
WARNING: Do not use the Pro Logic to control an automatic pool cover. Swim-
!
120 VAC
Load
Wiring relays for 120 VAC
Pool Equipm ent
120 VAC
Load
Wiring GFCB for 120 VAC
Pool Equipment
mers may become entrapped underneath the cover.
T wo speed filter pump: Requires 2 relays (FIL TER plus one of the AUX relays) for proper operation of
both speeds.
IMPORT ANT : Be sur e to follow the wiring diagram below AND to configure
!
the control logic according to the instructions on page 23.
L2
Lo Speed
Hi Speed
Common
Ground
N
L1
G
2-Speed
Filter
Pump
Lights: A ground fault circuit breaker must be used to supply power for high voltage pool/spa lighting.
Low voltage lights will require an external transformer. For lighting systems that have both a light source
and color wheel, connect the light source to the “Lights” relay and then connect the color wheel to one of
the AUX outputs.
Hayward V ariable Speed Filter Pump: Proper installation of the Hayward Tristar V ariable Speed
Control (VSC) includes high voltage input wiring, communication wiring, and menu configuration/settings.
Refer to the following diagram for proper input wiring to the VSC. W iring from the 220V breaker must
connect through the Pro Logic’s Filter relay . The Filter relay is used to supply input power to the VSC
pump control. The relay will be on when the filter pump output is on. When the filter pump output is off,
13
the relay will be off. Note that when the filter pump relay is off (power off to the VSC), the Pro Logic will
not display errors or diagnostics for the pump. The filter pump relay must be on for diagnostic function.
220 VAC input
power to VSC
Goldline pH Dispense Pigtail: The Goldline pH Dispense Pigtail is included with the AQL-CHEM and
is used to provide a plug-in receptacle for the AQL-CHEM2 solenoid valve's linecord or other line voltage
pH related dispensing device (peristaltic pumps, solenoid valves, etc.) that use a typical 110 V AC male
plug. The Pigtail wires directly to one of the Pro Logic relays. The particular relay used for the Pigtail will
depend on the Pro Logic model and the auxiliary outputs that are already being used. For PS-8 or PS-16
models, use any available Aux or Lights relay. For PS-4 or P-4 models, an additional relay (included with
the AQL-CHEM) must be installed for pH control. Refer to the AQL-CHEM manual for instructions on
how to install the additional relay . After determining which relay to use, wire the Pigtail according to the
diagram below . Note that the Pigtail must be powered by a GFCB.
Low V oltage W iring
Valve Actuators
The Pro Logic can control up to three automatic valve actuators. T wo of the valve outputs are dedicated
to the pool/spa suction (V alve2) and return (Valve1) valves. Valve3 is for general purpose use (solar,
water feature, in-floor cleaner, etc.).
For installations with solar heating, Goldline offers the AQ-SOL-KIT -xx solar kit that contains a valve,
actuator, and extra temperature sensor . The “xx” indicates the valve type from the 3 choices below:
-1P 1.5” Positive Seal
-2P 2” Positive Seal
The Pro Logic is compatible with standard valve actuators manufactured by Hayward, Pentair/Compool,
and Jandy . See diagram on page 11 for the location of valve connectors.
Heater Control
The Pro Logic provides a set of low voltage dry contacts that can be connected to most gas heaters or heat
pumps with 24V control circuits. Refer to the diagram below for a generic connection. The manuals
supplied with most heaters also include specific wiring instructions for connecting the heater to an external
control (usually identified as “2-wire” remote control). For millivolt or line voltage heaters, contact Goldline T ech support, 908-355-7995. Refer to the diagrams and the information on the following pages for
more details on the connection to several popular heaters.
14
Generic Heaters
1. Wire heater to 120/240V power source per the instructions in the heater manual. The Pro Logic does
NOT control the power going to the heater .
2. Wire the Pro Logic dry contact heater output per the diagram below . Many internal parts of the heater
can get very hot--see the heater manufacturer’s recommendations on the minimum temperature rating
for wires. If no guidance is given, use 105°C rated wire.
3. Set any ON/OFF switch on the heater to ON.
4. Set the thermostat(s) on the heater to the maximum (hottest) setting.
Heater
x
x
Kill Switch
Heater
Laars Heaters
1. Turn power of f to heater.
2. Remove factory jumper from terminal block.
3. Wire Pro Logic to the heater as shown.
4. Ensure toggle switch is in the ON position.
5. Set heater thermostats to maximum position.
to limit switches
remove jumper
white
Thermostat
Ignition/Valve
Heater
x
x
white
Fusible Link
15
Hayward Heaters
Refer to the instructions in the heater manual for “2-wire Remote Thermostat” operation under “Remote
Control Connections” and the diagram below:
1. Turn off power to heater.
2. Wire Pro Logic to terminals 1 & 2 (see diagram).
3. Leave jumper attached to terminals 4 & 5.
4. Move “BYPASS” dipswitch on heater circuit board to “ON” position (up).
5. Turn heater power back on.
6. Switch heater to either “Pool” or “Spa” (it doesn’t make any difference which is selected, the Pro
Logic will take control).
7. Heater display should be “bO” (for “bypass On).
8. Heater will fire whenever Pro Logic requests (when Pro Logic “Heater” LED is illuminated).
ONºC
ºF
OFF
Dipswitch located on heater
circuit board
PK
W
R
BK
R
Do not remove jumper
Terminal block located at
electrical junction box
Heater
x
x
Pentair/Purex/MiniMax
1. Turn power of f to heater.
2. Remove factory installed jumper from the “Ext Switch” connector.
3. Wire the Pro Logic to the “Ext Switch” connector as shown below .
4. The wires to the Pro Logic must be separated from any line voltage wires. Failure to follow these
instructions may cause erratic operation of the heater.
5. Set the Power (Thermostat Select) switch to either “Pool” or “Spa”.
6. Set the “Pool” and “Spa” thermostats to their maximum settings.
Remove
Factory Jumper
Ext.
Switch
MINIMAX
Heater
x
x
16
Raypak RP2100 Pool/Spa Heater
1. Turn power of f to heater.
2. Push the mode button to “spa” mode.
3. Set the temperature to the maximum.
4. Push the mode button to “OFF”.
5. Lastly , plug the
IMPORT ANT : The heater will display “OFF” when it is being remotely controlled by the
!
Pro Logic. Some homeowners see the “OFF” display and, thinking this is a mistake, change the
mode to “POOL” or “SP A” which then disables the remote control by the Pr o Logic. T o prevent
this: Remove the heater touch pad connector (P5) which will disable the touchpad.
Black
Orange Stripe
prewired connector in the P7 position on the board.
Orange
StripeBlack
Light Blue
Heater
x
P7
x
Drawing is for digital
heater. If heater is a
millivolt (analog),
run red wires from
Fireman’s Switch
to heater relay.
RAYPAK RP2100
ST A-RITE Heater
1. Turn power of f to heater.
2. Remove upper jacket and open the control box.
3. Remove the jumper for the “fireman’ s switch.
4. Wire to the Pro Logic using wire rated for 105°C minimum.
Fireman’s
Switch
Operating
‘Control
Terminal
Board
x
x
Heater
STA-RITE
17
Hayward V ariable Speed Filter Pump: Refer to the diagram below for proper low voltage communica-
A
tion wiring between the Pro Logic and the Hayward Tristar V ariable Speed Control (VSC).
Connect screw terminals
“1” to “1”, “2” to “2”, etc.
RED
BLK
YEL
GRN
1
2
3
4
VSC
GRN
4
YEL
3
BLK
2
RED
1
Use four conductor cable (typically phone cable) for communications connection between the VSC and
the Pro Logic. The maximum wiring distance is 500 feet (160 meters). Note that the terminals on both the
VSC interface board and the Pro Logic main board are numbered. The terminal connections should be
matched between both terminal blocks (connect 1 to 1, 2 to 2, etc.). The communications cable should be
routed through the knockout hole on the left side of the VSC enclosure, and a watertight fitting should be
used to keep water and debris out of the opening. The communications cable should also be routed away
from the Pro Logic and VSC power connections if possible.
VSC Pump Address Setting
For proper communications, a pump address must be set for each VSC used in the system. For single
pump systems, the VSC address should be set to 001. When using Dual Equipment, the Pool Filter pump
should be set to 001 and the Spa Filter pump should be set to 002. Refer to the TriStar Pump Owner’ s
Manual (IS3220VSC) and Hayward document IS3220VSCAQLL for specific instructions on setting the
pump address.
Temperature Sensors
The Pro Logic utilizes 10K ohm thermistor type sensors. Three sensors (water temperature, air temperature and solar temperature) are included. If the Pro Logic is being used to control a solar heating system,
the solar sensor is required. The sensors are provided with a 15 ft. cable. See page 6 and the diagram
below for installation information.
POOL/SPA
SENSOR
AIR
SENSOR
Pool/Spa
ir
Solar
x
SOLAR/SPA
SENSOR
x
18
Remote Display/Keypad
The Pro Logic main unit can connect to a maximum of 3 remote wired display/keypads (ordered separately).
Use four conductor cable (typically phone cable) to connect the wired remote display/keypad with the Pro
Logic Control Center as shown below . The maximum wiring distance is 500ft. (160m). Note that the
terminals on both the Pro Logic main unit and the wired remote display/keypad are numbered: Connect 1
to 1, 2 to 2, etc. Refer to diagram below .
3.75
1
2
3
4
Remote Display unit
”
x
x
12
34
4.50
”
Alternative
Concealed Wiring
500 ft max
If multiple remote display/keypads are installed: Never connect more than 2 wires to any terminal
block. T wo remotes can be wired back to the Pro Logic main unit or the second display/keypad (and
third, if applicable) can be “daisy chained” with one display/keypad wired to the next. The maximum wire
run from the Pro Logic main unit to the furthest remote display/keypad is 500 ft (160m).
Base Station
Plug in the pigtail connector from the wireless base station into the “wireless” connector on the main PCB
in the Pro Logic control unit.
Connector for
Base Station
(AQL2-BASE-RF)
Base Station
Pro Logic
Main PCB
Tighten nut
19
AQL-CHEM ORP and pH Sensing Kit
A
Plug in the connector from the AQL-CHEM into the “AQL-CHEM” connector on the main PCB in the
Pro Logic control unit.
Connector for
AQL-CHEM
Flow Switch
Only applicable if the chlorinator function is enabled. The flow switch cable plugs into the Pro Logic
Control Center at the position shown in the diagram on page 11. Ensure that the connector catch “snaps”
in order to provide a reliable connection.
Turbo Cell
Only applicable if the chlorinator function is enabled. The T urbo Cell should be plugged in after the
Pro Logic cover panel is put back in place. Refer to page 11 for the location of the connector .
Goldline Aqua Rite Chlorinator
The Pro Logic can control one or more Goldline Aqua Rite chlorinators when additional sanitizing capacity
is required. A 4 wire connection is used to communicate to the Aqua Rite and can be wired up to 500'
apart. Any outdoor rated 4 conductor cable can be used. Refer to the wiring diagrams below for proper
wiring connection to the Aqua Rite. NOTE: There must be only 1 "primary" unit. All other Aqua Rite units
must be configured as "secondary".
GREEN
4
3
YELLOW
BLACK
Pro Logic
Jumper Installed
For Primary
(Factory Default)
Aqua Rite
(Primary)
NOTE: Primary/Secondary jumper is located underneath small circuit board.
2
1
RED
Aqua Rite
(Secondary)
Jumper Removed
For Secondary(s)
Additional
qua Rite(s)
(if required)
GRN
Pro Logic
YEL
BLK
RED
4
3
2
1
green
yellow
black
red
4
GRN
3
YEL
BLK
2
1
RED
Aqua Rite
20
5. Configuration Setup
After plumbing and wiring are complete, the Pro Logic MUST BE CONFIGURED before attempting to
operate. Configuration information is entered at the keypad and “tells” the Pro Logic what equipment is
connected and how each should be controlled.
Accessing the Configuration Menus
Configuring the Pro Logic requires that you navigate through the Configuration Menu and input various
information. For more detailed information about using the Pro Logic menu system, refer to the Operation
Manual.
To access the Configuration Menu
Configuration
Menu-Locked
Configuration
Menu-Unlocked
Press repeatedly until “Configuration Menu” is displa yed
Press BOTH buttons SIMULTANEOUSLY for 5 seconds to unlock
Move to co nf iguration m en u item s
NOTE: The configuration menu automatically “locks” after 2 minutes of no buttons being
pressed to prevent unauthorized people from changing the control logic inadvertently and
possibly damaging the pool equipment or causing a “call back” to fix the configuration.
Configuration Menu Items
Each item needs to be programmed and may contain additional sub-menu items. Refer to the following
pages for information on programming.
Chlor. Config.
+ to view/change
Chlorinator
Enabled
Display
Salt
Cell Type
T- CE LL- 15
Push to access Chlorinator option
Move to next configuration menu
Toggle between Chlorinator Enabled (def ault) and Disabled
Move to next menu item
Toggle between Display Salt (default) and Minerals
Move to previous/next configuration menu
Toggle between T-CELL-5 and T-CELL-15
Move to next menu item
Chlorinator
If the chlorinator is enabled (requires the use of the AQL-CL chlorination kit), then the cell
and flow switch must also be installed and the Pro Logic will automatically chlorinate both
the pool and spa according to the desired output setting (see Settings Menu in the Operation
manual). If disabled (default), then neither the cell nor flow switch need to be installed and
all displays relating to the chlorinator will be suppressed.
When the chlorinator is enabled, the Pro Logic will automatically detect and control any
Aqua Rite(s) that is installed in the system (see page 20).
Display
Allows for the display of salt (default) or mineral values.
Cell Type Selection
The Cell T ype Menu appears after “Display Salt/Minerals” in the Chlorinator Configuration
Menu. The options are T-CELL-5 or T -CELL-15 (default). Make the proper selection based
on the electrolytic cell that is used in your system. For pools up to 20,000 gallons, the TCELL-5 is typically used. The T-CELL-15 is for pools up to 40,000 gallons.
Chemistry Config.
Wizard + to enter
Press to access Chemistry Config. Wizard
Move to previous/next menu item
Chemistry Configuration Wizard
Requires use of the optional AQL-CHEM Sensing Kit. Following the steps of the Chemistry
Config. W izard will set up the AQL-CHEM to sense ORP and pH levels and, if the AQL-CL
chlorination kit is used, can configure the Pro Logic to generate the correct amount of
chlorine to properly sanitize the pool. Refer to the AQL-CHEM manual for more detailed
information.
Pool/Spa Config.
+ to view/change
Pool/Spa Setup
Pool and Spa
if “Pool and Spa” is sele ct ed
Spa - CountDn
00:30
if “Pool an d Spa” is selected
Spa Spillover
Enabled
if “Pool an d Spa” is selected and
if “Spa Sp il lover” is en abled
Filter Operation
Spa Spillover
if “Pool Only” or “Spa Only” is selected
V1=Aux1, V2=Aux2
Disabled
if “Pool and Spa” is sele ct ed
Filter Off Valve
Change: Enabled
Push to access Pool/Spa options
Move to previous/next configuration menu
Rotates between Pool Only (default), Spa Only and
Pool and Spa
Move to next menu item
Adjust time setting (Manual On/Off, 0:05, 0:10, 0:15..., (default is 4:00))
Move to next menu item
Toggle between Enabled and Disabled Spa Spillover(default)
Move to next menu item or previous/next configuration menu
Toggle between Pool Only and Spa Spillover options(default)
Move to previous/next configuration menu
Toggle between Enabled and Disabled (default)
Move to previous/next configuration menu
Toggle between Enabled and Disabled (default)
Move to previous/next configuration menu
Pool/Spa Setup
If “Pool Only” or “Spa Only” are selected, then the pool/spa valves are not needed and
pushing the POOL/SP A button on the display/keypad will have no effect. If “Pool and Spa”
is selected, then the pool/spa suction and return valve actuators should be connected to the
Pro Logic. Pressing the POOL/SP A button on the display/keypad will allow the homeowner
to alternate between pool and spa operation. For more information on “Pool and Spa”, refer
to the Plumbing section on pages 8.
Spa CountDn
This menu will appear only if Pool/Spa Setup is set to “Pool and Spa”. This setting is the
time, after you manually switch the Pool/Spa valves to “Spa Only”, until the Pro Logic
automatically returns the valves to their previous positions. It is programmed in increments
of 5 minutes, from “Manual On/Off” (0 minutes) to “21:00” (21 hours). The filter is forced on
during this time period.
Spa Spillover
When spa spillover is “Enabled” and “Pool and Spa”, the homeowner will be able to rotate
through “Pool Only” (both suction and return valves switched to pool), “Spa Only” (both
suction and return valves switched to spa) and “Spillover” (suction valve switched to pool
and return valve switched to spa) by successive presses of the “Pool/Spa button.
22
Filter Operation
If “Spa Spillover” is selected, the Pro Logic will automatically switch the pool/spa suction
and return valves to “spillover” at the start of the programmed pool filtering time period or
when the super-chlorinate function is turned on. The valves will remain in this position for
the remainder of the super-chlorinate period. This option is usually preferable because both
the pool and spa water will be filtered and sanitized.
If “Pool Only” is selected, then the Pro Logic will switch the pool/spa valves to the “pool
only” position at the start of the programmed pool filtering time period or when the superchlorinate function is turned on. This may be desirable on some systems with in-floor
cleaners because it allows the cleaner to operate all the time the pool is being filtered and/or
the super chlorinate is running.
V1=Aux1, V2=Aux2
This menu appears only if the Pool/Spa Setup is “Pool Only” or “Spa Only”. When enabled,
V alve 1 (return) will follow the Aux1 output and Valve 2 (suction) will follow the Aux2 output.
When disabled (default), the return and suction pool/spa valves function normally.
Filter Off Valve Change
This menu appears only if Pool/Spa setup is set to “Pool and Spa - Std”. When enabled
(default), the filter pump will shut off for 35 seconds whenever the Pool/Spa valves are
turning. The pump will NOT shut off when a heater is in Heater Cooldown mode.
Filter Config.
+ to view/change
Filter Pump
1 Speed
if “Variable Spee d” is selected
Lowest Speed
10%
if “Variable Spee d” is selected
Highest Speed
100%
Freeze Protect
Enabled
if “Freez e Protect” is enabled
and “1-speed Filter” is n ot selected
Freeze Protect
High Speed
if “Freez e Protect” is enabled
Freeze Temp
38ºF
Filter Pump
For 2-speed pumps: When a 2-speed pump is configured, one of the AUX relays must also
be configured to control the low speed motor winding on the pump. Refer to the appropriate
sections in the Installation manual for specific information regarding the control logic for 2speed and variable speed pump operation.
Push to access pump options
Move to previous/next configuration menu
Rotates between 1-speed (default), 2-s peed and variable speed options
Move to next menu item
Adjust the lowest speed desired for variable speed operation
Move to next menu item
Adjust the highest speed desired for variable speed operation
Move to next menu item
Toggle between Enabled (default) and Disabled Freeze Protection
Move to next menu item or previous/next configuration menu
Toggle between high speed (default) and low speed
Move to next menu item
Adjust the desired freeze protection temperature (33ºF - 42ºF)
Move to previous/next configuration menu
For the Hayward Tristar variable speed pump: The Filter relay is used to supply input power
to the VSC pump control. The relay will be on when the filter pump output is on. When the
filter pump output is off, the relay will be off. On , off and speed is controlled by commands
sent to the pump.
23
Lowest Speed
This is the lowest speed that the variable speed pump is allowed to run at. It is used as the
lower limit in the Low Speed Settings Menu. Set lowest speed from 10% (default) to 50%.
Highest Speed
This is the highest speed that the variable speed pump is allowed to run at. It is used as the
upper limit in the High Speed Settings Menu. Also, this is the speed that the pump will run
at during the first 3 minutes of operation anytime the pump has been off for more than 30
seconds. Set highest speed from 20% to 100% (default).
Freeze Protection
Freeze protection is used to protect the pool and plumbed equipment against freeze damage.
If freeze protection is enabled and the AIR temperature sensor falls below the freeze threshold
(see below), the Pro Logic will turn on the filter pump to circulate the water. If “Pool and Spa”
is selected in the Pool/Spa sub-menu (see page 22), the valves will also alternate between the
pool and spa every 30 minutes and the filter pump will turn off while the valves are turning.
The chlorinator will not operate if freeze protection is the only reason the pump is running.
Freeze Protection Speed
This menu only appears if freeze protection is enabled and the pump is configured for 2speed or variable speed pump operation. This is the speed that the pump will run at during
freeze protection operation. Select high (default) or low speed operation.
Freeze Protection Temperature
Select the temperature to be used for freeze protection. T emperature is adjustable from 33ºF
- 42ºF (1ºC - 6ºC). 38ºF (3ºC) is default. This threshold will be used for all outputs that have
freeze protection enabled.
Heater1 Config.
+ to view/change
Heater1
Disable
if “Heater 1” is enabled
Heater1 Cooldown
Disabled
if “Heater 1” is enabled
Heater1 Extend
Disabled
if “Heater 1” is enabled and
1-speed f i lt er pump is not sel ect ed
Allow Low Speed
Disabled
Heater1
If the heater is “Enabled”, the heater relay will turn on when the water temperature is less
than the desired temperature setting and the filter pump is running. The desired temperature
is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate
“pool” and “spa” settings. Depending on the position of the pool/spa suction valve, the
proper temperature setting will be used.
Heater Cooldown
This feature ensures that the heater cools down before water circulation is stopped. When
enabled, the Pro Logic will continue to run the filter pump for 5 minutes after the heater turns
off. During this period the filter pump LED will flash and also a “Heater Cooldown, X:XX
remaining” message will scroll on the display .
Push to access heater options
Move to previous/next configuration menu
Toggle between Enabled and Disabled (default) Heater 1
Move to next menu item or previous/next configuration menu
Toggle between Enabled and Disabled (default) Heater 1 Cooldown
Move to next menu item
Toggle between Enabled and Disabled (default) Heater 1 Extend
Move to previous/next configuration menu
Toggle between Enabled and Disabled (default)
Move to next menu item or previous/next configuration menu
24
When the filter pump is running and the heater is on: Pressing the “Filter” button once will
cause the heater to turn off, but the filter pump will continue to run for heater cooldown (filter
LED flashing and message on display). Pushing the filter button a second time will override
the heater cooldown operation and turn the filter pump off.
Heater Extend
If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off
time until the pool (or spa) is heated up to the desired temperature setting (see Settings
Menu). Heater extend will NOT cause the filter pump to turn on, it will only delay the turn
off time when the heater is operating.
Allow Low Speed
This menu only appears if the filter is configured for 2-speed or variable speed operation.
During default operation, high speed mode is used whenever the heater is on. If Allow Low
Speed is enabled, low speed will be allowed even if the heater is on.
Solar Config.
+ to view/change
Solar
Disabled
if “Solar” is enabled
Solar-Extend
Disabled
if “Solar” is enabled
Solar Priority
Disabled
if “Solar” is enabled and
“1-speed Filter” is not selected
Allow Low Speed
Disabled
Push to access solar options
Move to previous/next configuration menu
Toggle between Enabled and Disabled (default) Solar
Move to next menu item or previous/next configuration menu
Toggle between Enabled and Disabled (default) Solar Extend
Move to next menu item
Toggle between Enabled and Disabled (default) Solar Priority
Move to ne x t m e n u i te m
Toggle between Enabled and Disabled (default)
Move to next menu item or previous/next configuration menu
Solar
If the solar control logic is “Enabled”, several additional steps must be taken to ensure
proper operation of the solar system. If the solar is operated by a valve, then the Valve3
output must be setup for solar logic (page 28). If the solar is operated by a pump, then one
of the AUX relays must be set up for solar logic (page 27). Also, the “solar” temperature
sensor must be installed. This sensor is typically mounted near the collector array and is
used to sense whether sufficient solar heat is available.
If solar is “Enabled”, the valve or solar pump relay will turn on when the water temperature is
less than the desired temperature setting AND the solar sensor is hotter than the water. The
desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted
to enter separate pool and spa desired temperature settings. Depending on the position of
the pool/spa suction valve, the proper temperature setting will be used.
Solar Extend
If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off
time if solar heat is still available. When solar heat is no longer available, both the solar
valve/pump and filter pump will turn off simultaneously. Solar extend will NOT cause the
filter pump to turn on, it will only delay the turn off time when solar is operating.
25
Solar Priority
If both “Solar Control” and “Heater Control” are enabled, the Solar Priority feature will keep
the conventional heater off whenever solar heat is available. This provides the most cost
effective way of heating the pool. When solar heat is not available, the conventional heater
will operate normally .
Allow Low Speed
This menu only appears if the pool filter is configured for 2-speed or variable speed operation.
During default operation, high speed mode is used whenever the solar heater is on. If Allow
Low Speed is enabled, low speed pump operation will be allowed during solar heating except
for the first 3 minutes after solar heat turns on.
Lights Config.
+ to view/change
Lights Function
Manual On/Off
for manual on/off, countdown
timer an d tim eclock func tions
Lights Relay
Standard
f
for all func t i ons except dim mer relay, solar
super chlorinate, and low speed
Lights Interlock
Disable
f
or all functions except dimmer relay,
super chlorinate, and low speed
Lights Freeze
Disable
Push to access Lights options
Move to previous/next configuration menu
Rotates between Manual On /Off (default), Countdown Timer,
Low Speed- Filter, Tim eclock , Solar, and Super Chlorinate
Move to next menu item
Toggle between Standard (default) and Dimmer
Move to next menu item or previous/next configuration menu
Toggle between Enabled and Disabled (default) Lights Interlock
Move to next menu item
Toggle between Enabled and Disabled (default) Lights Freeze
Move to previous/next configuration menu
Lights Function
Although designated as the “Lights” output, the function of the lights relay is similar to the
aux1 and aux2 relays. If pool lights are wired to the lights relay, some options including Solar
function, Low Speed of a 2-Speed Filter Pump, Lights Interlock and Lights Freeze Protection
will not be necessary and should be disabled. If no pool lights are used, the lights relay can
be used to control other pool devices that may require these options. The function of each
option is shown below.
Manual On/Off (default)—the lights relay will alternate between turning on and off when
the LIGHTS button is pressed. There is no automatic control logic.
Countdown Timer—the lights relay will turn on when the LIGHTS button is pressed. The
lights relay will turn off automatically after a programmed time (see Timers Menu in Operation
Manual). The LIGHTS button can also be used to turn the output off.
Low Speed of a 2-speed Filter Pump – the Pro Logic will turn on the lights relay whenever
the low speed operation of the filter pump is required. It is very important that the “2-speed”
filter pump option be selected under the “Filter Config.” Menu for proper operation.
Timeclock – the lights relay will turn-on and turn-off at the times set for the lights timeclock
in the Timers Menu (see Timers Menu in Operation Manual). The LIGHTS button can also
be used to turn the output on and off.
Solar – the lights relay can operate a solar booster pump which will turn on when the filter
pump is running and solar heat is available and the water is less than the desired temperature
setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.”
menu for proper operation to occur.
26
Gall
o
n
s
a
n
d
(
L
i
t
e
r
s
)
o
f
Poo
l
/
S
p
a
wate
r
12,000 14,000 16,000
1
8
,
0
002
0
,
0
002
2
,
0
0
0
3
2
,
0
0
0
2
4
,
0
0
0
3
4
,
0
0
0
2
6
,
0
0
0
3
6
,
0
0
0
2
8
,
0
0
0
3
8
,
0
0
0
3
0
,
0
0
0
4
0
,
0
0
0
Current salt
level
(45000) (52,500) (60,000)
(
6
7
,
5
0
0
)
(
7
5
,
0
0
0
)
(
8
2
,
5
0
0
)
(
1
2
0
,
0
0
0
)
(
9
0
,
0
0
0
)
(
1
2
7
,
5
0
0
)
(
9
7
,
5
0
0)(
1
3
5
,
0
0
0
)
(
1
0
5
,
0
0
0
)
(
1
4
2
,
5
0
0
)
(
1
1
2
,
5
0
0
)
(
1
5
0
,
0
0
0
)
ppm
0
320
(145)
373
(170)
427
(194)
4
8
0
(21
8
)
(242)
587 854
(267) (388)
640 907
(291) (412)
693 960
(315) (436)
747
(339) (4
6
0
)
800
1
0
6
7
(364)
(
4
84)
200
300
(136)
350
(159)
400
(182)
450
(205)
500
(227)
550 800
(250)
(363)
600 850
(273) (385)
650 900
(295) (408)
700 9
5
0
(318) (4
3
0
)
750
1
0
0
0
(341)
(
4
5
3
)
400
280
(127)
327
(148)
373
(170)
420
(191)
467
(212)
513 747
(233) (339)
560 793
(255) (360)
607 840
(276) (382)
653 8
8
7
(297) (4
0
3
)
700
9
3
3
(318)
(
4
2
4
)
600
260
(118)
303
(138)
347
(158)
390
(177)
433
(197)
477 693
(217) (317)
520 737
(236) (337)
563 780
(256) (358)
607 8
2
3
(276) (3
7
8
)
650
8
6
7
(297)
(
3
9
8
)
800
240
(109)
280
(127)
320
(145)
360
(164)
400
(182)
440 640
(200) (291)
480 680
(218)
(310)
520 720
(236) (328)
560 76
0
(255) (3
4
6
)
600
8
0
0
(273)
(
3
6
4
)
1000
220
(100)
257
(117)
293
(133)
330
(150)
367
(167)
403 587
(183) (267)
440 623
(200) (283)
477 660
(217) (300)
513 69
7
(233) (3
1
7
)
550
7
3
3
(250)
(
3
3
3
)
1200
200
(91)
233
(106)
267
(121)
300
(136)
333
(152)
367 533
(167) (243)
400 567
(182) (258)
433 600
(197) (274)
467 63
3
(212) (2
8
9
)
500
6
6
7
(227)
(
3
0
4
)
1400
180
(82)
210
(95)
240
(109)
270
(123)
300
(136)
330 480
(150) (218)
360 510
(164) (232)
390 540
(177) (246)
420 57
0
(191) (2
5
9
)
450
6
0
0
(205)
(
2
6
3
)
1600
160
(73)
187
(85)
213
(97)
240
(109)
267
(121)
293 427
(133)
(195)
320 453
(145) (207)
347 480
(158) (219)
373 50
7
(170) (2
3
1
)
400
5
3
3
(182)
(
2
4
3
)
1800
140
(64)
163
(74)
187
(85)
210
(95)
233
(106)
257 373
(117) (169)
280 397
(127) (180)
303 420
(138) (190)
327 44
3
(148) (20
1
)
350
4
6
7
(159)
(
2
1
1
)
2000
120
100
80
60
20
40
(55)
(45)
(36)
(27)
(9)
(18)
140
117
23
47
(64)
(53)
(11)
(21)
160
133
27
53
(73)
(61)
(12)
(24)
180
150
30
60
(82)
(68)
(14)
(27)
200
167
33
67
(91)
(76)
(15)
(30)
220 320
183 267
37 53
73 107
(100) (145)
(83) (121)
(17) (24)
(33) (48)
240
340
200 283
40
57
80 113
(109) (154)
(91) (129)
(18) (26)
(36) (51)
260 360
217 300
43 60
87 120
(118) (163)
(98) (137)
(20) (27)
(39) (54)
280 38
0
233 31
7
47
6
3
93
1
2
7
(127) (17
2
)
(106) (1
4
4
)
(21) (2
9
)
(42) (5
7
)
300
4
0
0
250
3
3
3
50
6
7
100
1
3
3
(136)
(
1
8
1
)
(114)
(
1
5
2
)
(23)
(
3
0
)
(45)
(60
)
(32)
80
(36)
90
(41)
100
(45)
1
1
0
1
6
0
(
5
0
)
(73
)
1
2
0
1
7
0
(
5
5
)
(
7
7
)
1
3
0
1
8
0
(59
)
(81
)
1
4
0
1
9
0
(64
)
(
86)
1
5
0
2
0
0
(
6
8
)
(
9
0
)
93
(42)
107
(48)
120
(55)
133
(61)
1
4
7
2
1
3
(67
)
(98
)
1
6
0
2
2
7
(
7
3
)
(
1
0
4
)
1
7
3
2
4
0
(
7
9
)
(
1
1
0
)
1
8
7
25
3
(
8
5
)
(
1
1
7
)
2
0
0
2
6
7
(
9
1
)
(
1
2
3
)
2200
3000
2800
2400
3200
Ideal Ideal Ideal Ideal Ideal
I
d
e
a
l
I
d
e
a
l
I
d
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a
l
I
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I
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e
alI
d
e
a
l
I
d
e
a
l
I
d
e
a
l
2600
3400
OK
OK
OK
OK
OK OK OK
O
K
OKO
K
O
K
O
K
O
K
O
K
O
K
O
K
O
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P
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(
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A
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D
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D
F
OR
3
2
0
0
P
P
M
3600+
Dilute Dilute Dilu
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
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Dil
u
t
e
10,000
8,000
(37,500)
213
267
(97)
(121)
200 250
(91) (114)
187 233
(85)
(106)
173
217
(79)
(98)
160 200
(73)
(91)
147 183
(67) (83)
133 167
(61) (76)
120 150
(55) (68)
107 133
(48) (61)
93 117
(42) (53)
80 100
67 83
53
67
40 50
13 17
27 33
(36) (45)
(30) (38)
(24) (30)
(18) (23)
(6) (8)
(12)
(15)
Ideal
Ideal
Dilute
Dilute
(30,000)
Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super
Chlorinate cycle when the Lights button is pressed, rather than using the Settings Menu.
Note that only one button can be assigned to this function.
Lights Relay
This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for
the Lights output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is
desired. When “Dimmer” is selected, and the Lights output is manually turned on, the “+”
and “-” buttons adjust the level from 20% to 100% (default). The level is saved for the next
time the lights are turned from off to on.
Lights Interlock
If enabled, this feature will override the function (Manual On/Off, Countdown Timer,
Timeclock) selected above and turn the lights relay off when: filter pump is off, first 3
minutes of filter pump operation (allows the pump to prime and get water flowing), when the
pool/spa suction return valves are in any position other than “pool only”, or for the first 3
minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not
available for solar, low speed filter pump, super chlorinate or dimmer .
Lights Freeze Protection
This function helps protect equipment that is wired to the lights relay against freeze damage.
If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze
temperature threshold, the Pro Logic will energize the lights relay . IMPOR T ANT : this only
enables operation of the lights relay during freeze--see the “Filter Pump Config.” menu to
enable freeze protection for the main circulation system.
NOTE: The configuration parameters for the Aux2 output are the same as shown below for Aux1.
Aux1 Config.
+ to view/change
Aux1 Function
Manual On/Off
for manual on/off, countdown
timer and timeclock functions
Aux1 Relay
for all functions except dimmer relay, solar
super chlorinate, and lo w speed
Aux1 Interlock
f
or all functi ons except dimmer relay,
super chlorinate, and lo w speed
!
mers may become entrapped underneath the cover.
Standard
Disable
Aux1 Freeze
Disable
WARNING: Do not use the Pro Logic to control an automatic pool cover . Swim-
Aux1 Function
Manual On/Off (default)—the aux relay will alternate between turning on and off when the
aux button is pressed. There is no automatic control logic.
Countdown Timer – the aux relay will turn on when the AUX button is pressed and then will
turn off automatically after a programmed time (see Timers Menu, Operation Manual). The
AUX button can also be used to turn the output off.
Push to access Aux options
Move to pr evi o us/ ne x t c on fig ur a tio n menu
Rotates between Manual On/Off (default), Countdown Timer,
Low Speed- Filter, T im eclock , Solar , and Super Chlorinate
Move to next menu item
Toggle between Standard (def ault) and Dimmer
Move to next menu item or previous/next configuration menu
Toggle between Enabled and Disabled (default) Aux1 Interlock
Move to next menu item
Toggle between Enabled and Disabled Aux1 Freeze(default)
Move to previous/next configuration menu
27
Low Speed of a 2-speed Filter Pump – the Pro Logic will operate the aux relay whenever the
low speed operation of the filter pump is required. It is very important that the “2-speed”
filter pump option be selected under the “Filter Config.” Menu for proper operation.
Timeclock – the aux relay will turn-on and turn-off at the times set for the aux1 timeclock in
the Timers Menu. The AUX button can also be used to turn the output on and off.
Solar – the aux relay operates a solar booster pump which will turn on when the filter pump
is running
and solar heat is available and the water is less than the desired temperature
setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.”
menu for proper operation to occur.
Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super
Chlorinate cycle when the Aux button is pressed, rather than using the Settings Menu. Note
that only one button can be assigned to this function.
Aux1 Relay
This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for
the Aux1 output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired.
When “Dimmer” is selected, and the Aux1 output is manually turned on, the “+” and “-”
buttons adjust the level from 20% to 100% (default). The level is saved for the next time the
aux1 output is turned from off to on.
Aux1 Interlock
If “Enabled”, this feature will override the function (Manual On/Off, Countdown Timer,
Timeclock), selected above and turn the aux1 off when: filter pump is off, first 3 minutes of
filter pump operation (allows the pump to prime and get water flowing), when the pool/spa
suction return valves are in any position other than “pool only”, or for the first 3 minutes
after solar turns on (allows air in the solar panels to be purged). Interlock is not available for
solar, low speed filter pump, super chlorinate or dimmer .
Aux1 Freeze Protection
This function protects the pool, plumbing, and equipment against freeze damage. If Freeze
Protection is enabled and the AIR temperature sensor falls below the selected freeze
temperature threshold, the Pro Logic will turn on the aux relay to circulate the water.
IMPORTANT: this only enables operation of the AUX output during freeze--see the “Filter
Pump Config.” menu to enable freeze protection for the main circulation system.
Valve3 Config.
+ to view/change
Valve3 Function
Solar
for all functions except solar and super chlorinate
Valve3
Interlock
Disabled
for all functions except super chlorinate
Valve3
Freeze
Disabled
Push to access Valve3 options
Move to previous/next configuration menu
Rotates between kTimecloc (default), Solar, In-floor Cleaner,
and Super Chlorinate
Move to next menu item
Toggle between Enabled and Disabled (default) Valve3 Interlock
Move to next menu item
Toggle between Enabled and Disabled (default) Valve3 Freeze
Move to previous/next configur ation menu
Valve3 Function
Timeclock (default) – the valve turns on/off at the times set for the valve3 timeclock in the
Timers Menu (see Operations Manual). The VALVE3 button can also be used to turn the
valve output on or off.
28
Solar – the valve operates when the filter pump is running and solar heat is available and the
water is less than the desired temperature setting. Solar heating must be enabled in the
“Solar Config. menu for proper operation to occur.
In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor
cleaner and the normal return jets which facilitate efficient surface skimming. The valve will
operate the in-floor cleaner for the first half of each clock hour and then switch to the jets/
skimming for the last half of the hour.
Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super
Chlorinate cycle when the Valve3 button is pressed, rather than using the Settings Menu.
Note that only one button can be assigned to this function.
Valve3 Interlock
If “Enabled”, this feature will override the function (timeclock or in-floor cleaner) selected
above and turn the valve off when: the filter pump is off, first 3 minutes of filter pump
operation (allows the pump to prime and get water flowing), or for the first 3 minutes after
solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar
or super chlorinate.
Valve3 Freeze Protection
This function protects the pool and plumbed equipment against freeze damage. If Freeze
Protection is enabled and the AIR temperature falls sensor falls below the selected freeze
temperature threshold, the Pro Logic will turn on the valve to allow circulation of the water.
IMPOR T ANT: this only enables operation of the valve3 output during freeze--see the “Filter
Pump Config.” menu to enable freeze protection for the main circulation system.
if AQL-SS-6B is connected
6B Spa Config.
+ to view/change
Select 6B Spa
A
6B A, Button 1
Pool/Spa
Remote Menus
Enabled
Push to access the 6 Button Spa Side Remote options
Move to previous/next configuration menu
Rotates between all available remotes
Move to next menu item
Rotates between System Off, Pool/Spa, Filter, Lights, Heater1,
Aux1 and Aux2
Move to previous/next menu item or next configuration menu
Select 6B Spa
This menu only appears if more than one AQL-SS-6B is detected at power up. Select which
of the available remote controls (A, B or C) is to be configured.
6B A, Button 1
This menu allows the user to map each button of the AQL-SS-6B to one of the standard Pro
Logic functions. The default selections are: Button 1 - Pool/Spa, Button 2 - Filter, Button 3
- Lights, Button 4 - Heater1, Button 5 - Aux1 and Button 6 - Aux2.
Toggle between Enabled (default) and Disabled Remote Menus
Move to previous/next config ur ation menu
This feature will prevent unauthorized access to the Settings, Timers, and Configuration
menus from any of the Pro Logic’s remote display/keypads. When disabled, the remote
display/keypads will only show the default menu and allow on/off control via the pushbuttons.
Note that the function of the Pro Logic’s built-in display/keypad is unchanged by this
selection. Once disabled, the only way to enable “Remote Menus” is to use the local
display/keypad.
All Timeclocks
7-day
Toggl e betwe en 7-day (defau lt) and Weekend/Weekday time options
Move to previous/next configuration menu
This selection affects ALL of the timeclock logic in the Pro Logic. If “7-day” is selected, each
timeclock will have one set of turn-on/turn-off settings that operate every day of the week. If
“Weekend/Weekdays” option is selected then the user can enter one set of turn-on/turn-off
times for the weekend (fixed as Saturday/Sunday) and another set of turn-on/turn-off times
for weekdays (Monday through Friday).
Time Format
12 hour AM/PM
Units
ºF and PPM
Reset Config. to
Default Press +
Are you sure?
+ to proceed
Config. reset
Confirmed
6. System Startup and Checkout
Toggle between 12 hour AM/PM (default) and 24 hour time format options
Move to previous/next configuration menu
Toggle between ºF and PPM (default) and ºC and g/L (Metric) options
Move to previous/next configuration menu
Initiate reset of all configuration parameters
Move to previous/next configuration menu (config. not reset)
Reset all configuration parameters
Move to previous/next menu (config. not reset)
Move to previous/next configuration menu
Use this function to erase all previous system configuration and reset all configuration
parameters back to the factory default values. This function is NOT reversible--be careful.
Before Startup
Before starting the Pro Logic for the first time, be sure that the following items have been completed:
1. Pool/spa chemicals are within the recommended levels according to the chart on page 3.
2. Pool/spa salt level is between 2700 – 3400 PPM.
3. Properly rated circuit breakers are installed in the Pro Logic subpanel.
4. All wiring is performed according to NEC and local codes.
5. The Pro Logic is properly grounded and bonded.
6. The Pro Logic is properly configured to control all desired functions.
Program Automatic Operation
Refer to the programming flow chart on the back cover of this manual for a listing of the available menus
and the items included in each menu.
Settings Menu
Heater and/or solar thermostat settings
Chlorinator settings
Day and Time
Timers Menu
Timeclock and/or Countdown timer settings
Heater Checkout
Follow these instructions to verify that the Pro Logic is properly controlling the heater .
1. Check that the Pro Logic is calling for the heater to turn on as indicated by the “Heater” LED being
illuminated. If the “Heater” LED is illuminated, go directly to step 2; if not, then check the following:
• The heater is enabled (Configuration Menu/Heater Config.).
• The heater temperature setting is at least 2ºF greater than the water temperature (Settings Menu /
Pool Heater & Spa Heater).
• The filter pump is running.
• If the pool has solar heat and the solar priority feature is enabled (Configuration Menu/Solar
Config) then solar must be off in order for the heater to fire. The easiest way to force solar off is to
go to the Settings Menu / Pool Solar & Spa Solar and temporarily lower the temperature settings
below the current water temperature.
2. Check that the heater is running. If not, then check:
• Power is supplied to the heater.
• The Pro Logic control output is properly connected to the heater control (see ”Heater Control”
wiring, page 14).
• Some heaters also have internal switches or jumpers that have to be set correctly for remote
control operation—refer to the heater manual and also “Heater Control” (page 14).
• Heater is turned on (“Kill Switch” is in the “ON” position).
• If a heater bypass valve is installed, check that water is flowing through the heater.
• The heater temperature setting is set as high as possible (usually 104ºF/40ºC). Also note that
some heat pumps actually have be set to the lowest possible temperature.
3. Once the heater is running, you can verify the “heater cooldown” feature (optional - see Configuration
Menu/Heater Config.) is operating properly:
• Press the “Filter” button once (for 2 speed pumps, this may require 2 pushes of the “Filter”
button).
• The heater should turn off (“Heater” LED off) and the “Filter” LED will flash to indicated heater
cooldown is active.
• The display will periodically indicate that the filter pump is on for heater cooldown and show the
minutes remaining.
• The pump will automatically turn off at the end of the 5 minute heater cooldown period.
For more detailed instructions on control and operation of the Pro Logic system, refer to the Operation
Manual.
Service Mode
Service mode disables all automatic control operation and is intended to be used when servicing the pool
system. T o enter service mode, push the SER VICE button once on the main unit keypad. This will initially
turn all outputs off and then allow you to turn outputs on/off manually at the main display (only). In service
mode, the buttons on the optional remote display/keypad and the optional spa side remote will turn
outputs off, but will not turn any output on. Heater control outputs and solar control outputs are prevented
from turning on if the water temperature exceeds 104ºF (40ºC).
Pushing the SER VICE button again will enter a timed service mode. Service operation as described
above will continue for 3 hours, then automatically return to normal operation.
Push the SER VICE button once more to exit out of Service mode.
31
LIMITED WARRANTY Goldline warrants its Aqua Rite, Aqua Rite Pro, Aqua T rol, Aqua Logic and Pro Logic products (products
with Goldline part numbers starting with AQ-RITE-, AQ-RT -PRO, AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-, AQL-CL-, PLP-, PL-PS-, and HPC-2) to be free from defects in material or workmanship, under normal use and service:
For three years from the date of the initial system installation on private, residential swimming pools within the USA or Canada
and one year from the date of initial system installation on commercial installations, installations outside of the USA or Canada
and for any replacement parts or accessory products including Sense and Dispense™ products (products with Goldline part
numbers starting with AQL-CHEM), provided they are installed in accordance with the Goldline installation instructions and
specifications provided with the product. If written proof of the date of the initial system installation is not provided to Goldline,
the manufacturing datecode on the Aqua Rite, Aqua Rite Pro, Aqua T rol, Aqua Logic and Pro Logic electronics unit will be the sole
determinant of the date of the initial system installation.
For residential installations in USA or Canada: If a product is defective in workmanship or materials and is removed and returned
freight prepaid within three (3) years after the date of the initial system installation, Goldline will, at its option, either repair or
replace the defective product and return it freight prepaid.
For commercial installations, installations outside the USA and Canada, and accessory products and replacement parts: If a
product is defective in workmanship or materials and is removed and returned freight prepaid within one (1) year after the date of
the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid.
Contact any Goldline dealer or contact Goldline at 61 Whitecap Drive, North Kingstown, RI 02852 for warranty service. The
costs incurred in removal and/or reinstallation of the product are NOT covered under this warranty. Some states do not allow
limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
W ARRANTY EXCLUSIONS:
1. Material supplied or workmanship performed by others in process of installation.
2. Damage resulting from improper installation including installation on pools larger than the product rating.
3. Problems resulting from failure to operate the product(s) in accordance with the recommended instructions contained in
product’s owners manual(s).
4. Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners
manual(s).
5. Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or alternations, fire, flood, lightning,
freezing, external water, degradation of natural stone used in or immediately adjacent to a pool or spa, war or acts of God.
DISCLAIMER. THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE ENTIRE WARRANTY OF
GOLDLINE WITH RESPECT T O ITS POOL AUT OMA TION AND CHLORINA TION PRODUCTS AND IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANT ABILITY OR
FITNESS FOR A PARTICULAR PURPOSE.
MA Y ALSO HAVE OTHER RIGHTS WHICH VARY FROM ST A TE TO ST A TE.
RESPONSIBLE FOR ANY CONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE
WHATSOEVER, INCLUDING , BUT NOT LIMITED TO, PERSONAL INJURY , PROPER TY DAMAGE, DAMAGE TO OR
LOSS OF EQUIPMENT, LOST PROFITS OR REVENUE, COSTS OF RENTING REPLACEMENTS, AND OTHER
ADDITIONAL EXPENSES, EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO GIVE ANY
W ARRANTY ON BEHALF OF GOLDLINE.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU
IN NO EVENT SHALL GOLDLINE BE
THIS W ARRANTY IS VOID IF THE PRODUCT HAS BEEN AL TERED IN ANY W A Y AFTER LEA VING THE F ACTOR Y .
32
Pro Logic Programming Flow Chart
T
default menu
settings menu
maintenancemenu
day and time
water temperature
air temperature
chlorinator setting
salt level
reason pump is running (not scheduled)
inspect cell
reason hi-speed is running (not scheduled)
countdown time remaining
heater control status
system manual off
check system error
filter speed
pH/ORP levels
spa heater1 temperature
pool heater1 temperature
spa solar temperature
pool solar temperature
superchlorinate
spa chlorinator setting
pool chlorinator setting
spa high/low speed
pool high/low speed
day and time
backlit display light
beeper
teach wireless remote
wireless channel
pH calibration wizard
clean probe wizard
denotes conditional items
G
LD
LINE
C
ONTROLS
North Kingstown, RI 02852 USA
timers menu
diagnosticmenu
configurationmenu
pool filter pump1 or hi-speed
pool filter pump2 or lo-speed
spa
lights
aux1
aux2
valve3
superchlorinate
chlorinator diagnostics
instant salt
pH/ORP levels
flow switch
cell temperature sensor
water sensor
air sensor
solar sensor
main software revision
display software revision
chemistry sense software revision
filter bridge/vsc software revision
RF base software revision
6 button spa side software revision
chlorinator
chemistry config. Wizard
pool/spa
filter
heater1
solar
lights
aux1
aux2
valve3
6 button spa side remote
remote menus
7-day or weekend/weekday timeclock
12 hour or 24 hour time format
ºF or ºC
reset to default
092337A
Copyright © 2008 Goldine Controls
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