Goldine Controls AQL-PLUS, AQL-PLUS-20 Operation Manual

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Aqua PlusAqua Plus

Aqua Plus

Aqua PlusAqua Plus

Automation and Chlorination

(actuators, cell & remote display not included - order separately)

Operation Manual

for model

AQL-PLUS

AQL-PLUS-20

LINE

ROLS

www.goldlinecontrols.com 888-921-7665

IMPORTANT SAFETY INSTRUCTIONS

When using this electrical equipment, basic safety precautions should always be followed, including the following:

•

• A green colored terminal marked “Earth Ground” is located inside the wiring

• One bonding lug for US models (two for Canadian models) is provided on the

READ AND FOLLOW ALL INSTRUCTIONS

WARNING: Disconnect all AC power during installation.

WARNING: Water in excess of 100 degrees Fahrenheit may be

hazardous to your health.

WARNING: To reduce the risk of injury, do not permit children to

use this product unless they are closely supervised at all times.

compartment. To reduce the risk of electric shock, this terminal must be connected to the grounding means provided in the electric supply service panel with a continuous copper wire equivalent in size to the circuit conductors supplying the equipment.

external surface. To reduce the risk of electric shock, connect the local common bonding grid in the area of the swimming pool, spa, or hot tub to these terminals with an insulated or bare copper conductor not smaller than 8 AWG US / 6 AWG Canada.

• All field installed metal components such as rails, ladders, drains, or other

similar hardware within 3 meters of the pool, spa or hot tub shall be bonded to the equipment grounding bus with copper conductors not smaller than 8 AWG US / 6 AWG Canada.

• SAVE THESE INSTRUCTIONS

System Overview

Water

Air

Solar

Optional

Flow Switch

240 VAC

Power

Lights

Aux 1

Aux 2

Return Valves

Val ve 3

Heater

Chlorinator Cell

Circuit Breaker

Subpanel

Main Display

Keypad

Optional

Remote Display

Keypad

(maximum of three)

Wireless Base

Receiver

Temperature

Sensors

Relays

The Aqua Plus is a multifunction pool controller used to fully manage your pool/spa system. The Aqua Plus can control pumps, valves, lighting, heaters, and chlorination. Although the Aqua Plus is easy to use, it is important to completely read through this operating manual before attempting to operate the control.

Optional

Filter Pump

120/240V

Pool/Spa Suction &

Optional

NOTE: This manual assumes that the Aqua Plus has been wired and configured according to the Installation Manual. Aspects of the Aqua Plus that pertain to system setup are not covered in this manual.

Automation

The Aqua Plus can control up to 4 high voltage (120/240V) pieces of equipment, up to 3 automatic valve actuators, and a conventional and solar heater. Both manual and automatic (programmed) operation are

24V Valve

ctuators

available. All of the control functions can be programmed at a display/keypad which is part of the main unit (typically located near the pool equipment) or at one or more remote display/keypads.

Table of Contents

System Overview Block Diagram....................................................................... 1

Automation............................................................................. 1

Chlorination............................................................................ 2

Default Display....................................................................... 2

Manual System Filter Pump............................................................................. 3

Operation Lights and Aux Outputs.......................................................... 4

Pool/Spa Valves..................................................................... 4

Service.................................................................................... 4

Automatic System Using the Programming Buttons.......................................... 5

Operation Programming Menu Flow Chart........................................... 6

(Programming) Settings Menu........................................................................ 7

Timers Menu.......................................................................... 10

Configuration Menu............................................................... 13

Quick “How To” Operate the Spa - Manually.................................................. 22

Guide Operate the Spa - Automatically.......................................... 22

Set the Heater Temperature................................................. 22

Set the Chlorinator Output ................................................... 22

Start/Stop Superchlorination................................................ 23

Program a Timeclock............................................................ 23

Program a Countdown Timer............................................... 23

Enter/Exit Service Mode....................................................... 24

Chlorinator Operation/ Saturation Index..................................................................... 25

Water Chemistry Salt Level................................................................................ 26

Type of Salt............................................................................ 26

How to Add or Remove Salt................................................. 26

System Maintenance Servicing and Cleaning the Turbo Cell................................ 29

Winterizing.............................................................................. 29

Spring Startup........................................................................ 29

Troubleshooting & Service Mode ....................................................................... 30

Diagnostic Information Check System Indicator........................................................ 31

Diagnostic Menu................................................................... 32

Chlorinator Diagnostics........................................................ 32

Instant Salt.............................................................................. 32

Flow Switch............................................................................ 32

Cell, Water, Air, Solar Temperature...................................... 33

Software Revision................................................................. 33

Warranty Aqua Plus Warranty............................................................... 36

Chlorination

11:45A

Filter

Lights

Service

Aux 1

Aux 2

With the use of the included AQL-CL chlorination kit, the Aqua Plus is also an automatic chlorine generation system for pool and/or spa sanitization. If enabled (see Configuration Menu), this operation requires a low concentration of salt (sodium chloride) in the pool/spa water. The Aqua Plus automatically converts the salt into free chlorine which kills bacteria and algae in the pool/spa. Chlorine will revert back to sodium chloride after killing bacteria. These reactions will continuously recycle, virtually eliminating the need to add sanitizing chemicals to your pool/spa. The only time you may need to add more salt to the pool/spa is when water is replenished due to backwashing, draining, or splashing (not evaporation).

The Aqua Plus is designed to handle the purification needs of most residential swimming pools up to 40,000 gallons (150,000 liters), or the needs of most commercial pools up to 25,000 gallons (95,000 liters). The AQ-PLUS-20 should be used for pools up to 20,000 gallons (75,000 liters). Check local codes for other restrictions. The actual amount of chlorination required to properly sanitize a pool varies due to bather load, rainfall, temperature, and the pool’s cleanliness.

For pools larger than 40,000 gallons, the Aqua Plus can control one or more Goldline Aqua Rite chlorinators to supplement chlorine production.

NOTE: Before installing this product as part of a saline water purification system in a pool or spa using natural stone for coping or for immediately adjacent patios/decking, a qualified stone installation specialist should be consulted regarding the appropriate type, installation, sealant (if any) and maintenance of stone used around a saline pool with electronic chlorine generator in your particular location and circumstances.

Default Display

Turn power on at the main panel and turn the Aqua Plus control power circuit breaker on. The keypad will show the default display. The default display alternates between the day/time, air and pool (or spa) temperature, pool/spa sanitizer setting, and salt level. Under certain circumstances, additional displays may be added to the default menu to inform you about system operation. Refer to the Programming Menu Flowchart on page 6 to view all possible displays. The Aqua Plus will automatically scroll through all of the available default menu displays or you can press “<” or “>” to manually scroll.

Saturday

Pool/Spa

Manual System Operation

Salt Level 3200ppm

Filter

Lights

Service

Aux 1

Aux 2

(On/Off)

Lights

(On/Off)

Aux 1

(On/Off)

Aux 2

(On/Off)

Heater Indicator

Val ve 3

Indicator

Check System

Indicator

Service Button

(main display only)

Set Day and Time

Wednesday 10:37P

Move to previous/next menu item

+23.45 +6.75A

84°F 3200PPM

Instant Salt

3200 PPM (+=save)

Move to previous/next menu item

Flow Switch

Flow

While the main objective of the Aqua Plus is to automate the operation of your pool/spa system, there may be certain times when you want to override the automatic operation and control the equipment manually. To operate the pool equipment manually while keeping the automation active, perform the following procedures. Note that if you turn a relay on manually, it will remain on until either you turn it off manually, or the next time the programmed automatic operation would normally turn that relay off. Example: the filter pump is programmed to run from 9:00A to 5:00P daily. If you turn the filter pump on manually at 8:00PM, it will run continuously until the next day at 5:00PM at which time it will turn off and follow the normal program from then on. Manually turning off a relay works in a similar fashion.

Display

Pool/Spa Button

(Pool/Spa/Spillover)

Filter Pump

Pool/Spa

Filter Pump

Single Speed Filter Pump: If the pump is currently off, press the FILTER button to turn on the pump. Pressing the FILTER button again will turn off the pump. However, if there is a heater in the system, and it is operating, and the “Heater Cooldown” feature is enabled (Configuration Menu) then: when you press the FILTER button to turn off the filter, only the heater will turn off, the Filter LED will flash and the display will indicate “Heater Cooldown”. At this point the filter pump will automatically turn off after 5 minutes of heater cooldown operation. If you want to override the heater cooldown, simply press the FILTER button again to turn off the filter pump.

Two Speed Filter Pump: If the pump is currently off, simply press the FILTER button to turn on high speed operation of the filter pump. The “Filter” LED will illuminate continuously. Pressing the FILTER button again will switch to low speed operation and the “Filter” LED will flash. If you attempt to switch to low speed shortly after turning on high speed the filter pump will automatically remain in high speed for 3 minutes before switching to low speed to allow the pump to prime and establish normal water flow.

Freeze Protection: This function protects the pool, plumbing, and equipment against freeze damage. If Freeze Protection is enabled and the AIR temperature sensor falls below the preset freeze protection temperature (see Filter Pump Configuration), the Aqua Plus will turn on the filter pump to circulate the water.

Lights, Aux1 and Aux2 Outputs

Standard Relay: Manual operation of all 3 relays is identical. Assuming that the relay is currently off, simply press the appropriate button to turn on the relay. If the relay does not turn on, it probably is due to the “interlock” feature (which was set up in the Configuration Menu) being activated that requires the filter pump to be running and the valves to be in the pool-only position. This protects pumps and other equipment from possible damage. If the controlled output is on, pressing the appropriate button again will turn off the relay. Manual turn off is disabled if the “Freeze Protection” feature is enabled and the air temperature is less than the selected freeze temperature threshold.

Dimmer Relay: If Lights or an Aux output is configured as a dimmer, pressing the corresponding button will generate a temporary display which shows the dimmer output level (Off - On 100%). Pushing the “+” or “-” button changes the level in increments of 20%. When the desired output level is displayed, press the corresponding button again to turn off the display and return to normal operation. When the Lights or Aux output comes on again (either manually or automatically), the dimmer output level will be the same as the last time that it was set.

Pool/Spa Valves

Pool-only or spa-only systems: The POOL/SPA button has no function.

Pool and Spa systems without spa spillover: In pool-only mode, the left LED next to the POOL/SPA

button is illuminated. Pressing the POOL/SPA button will switch the Aqua Plus to spa-only operation (right LED illuminated). Pressing the POOL/SPA button again will switch back to pool-only. Note that the filter pump will turn off while the pool/spa valves are turning.

Pool and Spa systems with spa spillover: In pool-only mode, the left LED next to the POOL/SPA button is illuminated. Pressing the POOL/SPA button will switch the Aqua Plus to spa-only operation (right LED illuminated). Pressing the POOL/SPA button again will switch to spa spillover operation (both LED’s illuminated). Pressing the POOL/SPA button again will switch back to pool-only. Note that the filter pump will turn off while the pool/spa valves are turning.

Service

The main unit keypad has a SERVICE key. This button is used primarily during servicing of the pool equipment. If you want to completely disable the automatic operation and operate the system manually, you can put the system into Service or Service-Timed mode by pressing the SERVICE button. Pressing the SERVICE button once will switch the system into service mode which means that all automatic functions are disabled, and the remote display/keypads are disabled (except for manual turn off for emergencies). The red SERVICE LED will be illuminated and the Aqua Plus will remain in this mode of operation until manually taken out of service mode.

Pressing the SERVICE button again will cause the Aqua Plus to switch to service-timed mode which is very similar to service mode, except that the Aqua Plus will automatically return to normal operation after 3 hours. During service timed operation, the “Service” LED will flash and the time remaining will be displayed on the remote display/keypad(s).

Pressing the SERVICE button again, will return the Aqua Plus to normal (automatic) operation. See Troubleshooting/Diagnostic Information (page 30) for more information about the service modes.

Automatic System Operation

Menu Button

Adust

Select Desired Menu

Select Items from

The Aqua Plus controls most of your pool equipment automatically in order to minimize the time spent working on your pool. Most of the pool equipment can be programmed to operate on a timeclock basis. In addition, the desired pool and spa temperatures and pool and spa chlorinator settings can be programmed. This section will guide you on how to program the automatic operation for each function.

The programming of automatic functions can be performed at either the main display/keypad located at the pool equipment pad or the in-home remote display/keypad.

Using the programming buttons

There are 5 buttons on each keypad that are used for programming (refer to diagram).

Display

Settings

There are 4 steps to programming any function:

3. Once a menu item has been selected above, the current setting/selection will ap-

“<” and “>” Buttons

a Menu

“+” and “-” Buttons

Press the “MENU” button to get to the desired menu. Multiple pushes of the button will rotate through all 5 menus and return to the starting point.

Press either key to scroll through the various items in the selected menu. Multiple pushes of the button will rotate through all menu items and return to the starting point. Only menu items that are applicable to your pool will appear. (Example: if you don’t have a spa, then no spa related menu items will appear).

pear (flashing) on the display. Use the “+” and/or “-” keys to change this selection. Sometimes “+” and “-“ will adjust a value up or down (example: heater temperature setting or timeclock on/off time). In this case, pushing the “+” or “-” will change the value by one increment and holding the “+” or “-” button in for more than one second will make the values auto scroll. In other cases, the “+” and “-“ may toggle between 2 options (example: turning superchlorination ON or OFF).

After you have adjusted the item to the desired value, simply move on to the next menu item to “lock in” your new setting. The Aqua Plus memory will maintain the setting, even if power is removed for an extended period.

Programming Menu Flowchart

The Aqua Plus’s five menus have many items in each menu that allow you to customize the operation of your pool/spa equipment. The chart below shows the Aqua Plus’s five menus as well as each menu’s specific settings

denotes conditional items

qua Plus only

The Default Menu is a series of informative displays (temperatures, salt levels, chlorinator settings, etc.)

Spa Heater1

102°F

Adjust the desired spa temperature (Off, 65°F, 66°F, ...103°F, 104°F, Off) Move to previous/next menu item

Pool Heater1

Off

Adjust the desired pool temperature (Off, 65°F, 66°F, ...103°F, 104°F, Off) Move to previous/next menu item

Spa Solar

104°F

Adjust the desired spa temperature (Off, 65°F, 66°F, ...103°F, 104°F, Off) Move to previous/next menu item

POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM

Gallons and (Liters) of Pool/Spa water

Current

Stabilizer

Level (ppm)

0 ppm

20 ppm

60 ppm

30 ppm

40 ppm

50 ppm

70 ppm

80 ppm

10 ppm

12,000

(45000)

8,000

(30000)

14,000

(52500)

10,000

(37500)

16,000

(60000)

18,000

(67500)

20,000

(75000)

22,000

(82500)

32,000

(120000)

24,000

(90000)

34,000

(127500)

26,000

(97500)

36,000

(135000)

28,000

(105000)

38,000

(142500)

30,000

(112500)

40,000

(150000)

8.0

(3.6)

5.3

(3.6)

8.0

(3.6)

8.0

(3.6)

9.4

(4.3)

6.7

(4.3)

9.4

(4.3)

10.7

(4.9)

12.0

(5.4)

12.0

(5.4)

13.4

(6.1)

14.7

(6.7)

21.3

(9.7)

16.0

(7.3)

22.7

(10.3)

18.7

(8.5)

25.3

(11.5)

20.0

(9.1)

26.7

(12.0)

7.0

)

(3.2

4.7

(3.2)

8.2

(3.7)

5.8

(3.7)

10.5

(4.8)

11. 7

(5.3)

12.9

(5.9)

18.7

(8.5)

14.0

(6.4)

19.8

(9.0)

15.2

(6.9)

21.0

(9.5)

16.4

(7.4)

22.2

(10.0)

17.2

(8.0)

23.3

(10.5)

6.0

(2.7)

4.0

(2.7)

6.0

(2.7)

6.0

(2.7)

8.5

(3.9)

7.0

(3.2)

9.0

(2.2)

10.0

(4.5)

10.0

(4.5)

14.2

(6.3)

11. 0

(5.0)

16.0

(7.2)

13.0

(5.9)

18.0

(8.1)

14.0

(6.4)

19.0

(8.6)

15.0

(6.8)

20.0

(9.0)

5.0

(2.3)

3.3

(2.3)

5.0

(2.3)

5.9

(2.7)

4.2

(2.7)

6.7

(3.0)

8.4

(3.8)

6.7

(3.0)

7.5

(3.4)

9.2

(4.2)

13.3

(6.0)

10.8

(4.9)

15.0

(6.7)

11.7

(5.2)

15.8

(7.1)

12.5

(5.6)

16.7

(7.5)

4.0

(1.8)

2.7

(1.8)

4.0

(1.8)

4.0

(1.8)

5.7

(2.6)

4.7

(2.1)

3.3

(2.1)

5.4

(2.4)

7.4

(3.3)

10.7

(4.8)

8.7

(3.9)

12.0

(5.4)

9.3

(4.2)

12.7

(5.7)

10.0

(4.5)

13.3

(6.0)

3.0

(1.4)

2.0

(1.4)

3.0

(1.4)

3.5

(1.6)

2.5

(1.6)

4.5

(2.0)

5.5

(2.5)

8.0

(3.6)

6.5

(2.9)

9.0

(4.1)

7.0

(3.2)

9.5

(4.3)

7.5

(3.4)

10.0

(4.5)

2.0

(.91)

1.3

(.91)

2.0

(.91)

2.8

(1.3)

2.3

(1.1)

1.7

(1.1)

2.7

(1.2)

3.3

(1.5)

3.7

(1.7)

5.3

(2.4)

4.3

(2.0)

4.7

(2.1)

6.3

(2.8)

5.0

(2.3)

6.7

(3.0)

1.0

(.45)

0.7

(.45)

1.2

(.54)

0.8

(.54)

1.4

(.64)

1.5

(.68)

1.7

(.77)

1.8

(.82)

2.7

(1.2)

2.2

(1.0)

3.0

(1.3)

2.3

(1.1)

3.2

(1.4)

2.5

(1.2)

3.3

(1.5)

0.00.0 0.00.0 0.0 0.0 0.0 0.0

0.00.0 0.00.0 0.00.0 0.00.0 0.0

with nothing to set. The Aqua Plus will automatically switch to the default menu when no keys have been pressed for 2 minutes and will then scroll through each display.

The Settings Menu and the Timers Menu are the menus you will be using most often to adjust the operation of your pool. The Configuration Menu is used when the system is installed and defines what equipment is connected to each output and the operational logic that will control the equipment. This menu is normally “locked” and should only be used by a pool professional. Details regarding the Configuration menu are included in both the Operation and the Installation Manual.

The “Diagnostic Menu” is primarily intended for the service technician and contains information and details about the system operation that are helpful in troubleshooting, if problems occur.

Settings Menu

The Settings Menu allows you to set all system operating parameters except the timeclock and countdown timers which are part of the Timers Menu.

The spa heater setting will only appear if the system has been setup for “spa only” or “pool and spa” operation and the heater control is enabled. The heater will turn on whenever the pool/spa valves are in the “spa only” position and the filter pump is running and the spa water temperature is less than the desired temperature setting. If you have both solar heat and a conventional heater and the solar priority option is selected (Configuration Menu), then the conventional heater will only operate when solar heat is NOT available.

The pool heater setting will only appear if the system has been setup for “pool only” or “pool and spa” operation and the heater control is enabled. The heater will turn on whenever the pool/spa valves are in the “pool only” or “spa spillover” position and the filter pump is running and the pool water temperature is less than the desired temperature setting. If you have both solar heat and a conventional heater and the solar priority option is selected (Configuration Menu), then the conventional heater will only operate when solar heat is NOT available.

The spa solar setting will only appear if the system has been setup for “spa only” or “pool and spa” operation and the solar control is enabled. The solar system will turn on whenever the pool/spa valves are in the “spa only” position and the filter pump is running and the spa water temperature is less than the desired temperature setting and solar heat is available.

Pool Solar

88°F

Adjust the desired pool temperature (Off, 65°F, 66°F, ...103°F, 104°F, Off) Move to previous/next menu item

Super Chlorinate

Spa Chlorinator

Move to previous/next menu item

Pool Chlorinator

60%

Move to previous/next menu item

The pool solar setting will only appear if the system has been setup for “pool only” or “pool and spa” operation and the solar control is enabled. The solar system will turn on whenever the pool/spa valves are in the “pool only” or “spa spillover” position and the filter pump is running and the pool water temperature is less than the desired temperature setting and solar heat is available.

Turn super chlorinate on or off

Move to previous/next menu item

This setting will only appear if “chlorinator” is enabled. When you have an unusually high bather load, a large amount of rain, a cloudy water condition, or any other condition that requires a large amount of chlorine to be introduced to the pool, activate the Aqua Plus Super-Chlorinate function. The Aqua Plus will turn on the filter pump, set the pool/spa valves to the correct position, and set the chlorine generator to maximum output. The superchlorinate function will continue for the programmed number of hours (see Timers/ Super Chlorinate Hours below) overriding the normal filter pump timeclock settings. At the end of the super chlorinate period, the pool will return to normal operation.

If you manually turn off the filter pump (using the “Filter” button on any display/keypad), the super chlorinate function terminates. When you turn the filter pump back on, super chlorinate will resume for the balance of the programmed number of hours.

Adjust the desired chlorinator output for spa (0,1,2,3...9,10,15,20...95,100%)

This setting will appear only if the system has been setup for “chlorinator” and “spa only” or “pool and spa”. It will determine the chlorinator output when the system is operating in spa-only mode. The actual amount of chlorine introduced into the spa is determined by: this setting, the amount of time the pool operates in spa-only mode, the water temperature, and the amount of salt in the water. If the filter pump is running due to the freeze protection feature, then the chlorinator will not operate during this time.

Adjust the desired chlorinator output for pool (0,1,2,3...9,10,15,20...95,100%)

This setting will appear only if the system has been setup for “pool only” or “pool and spa”. It will determine the chlorinator output when the system is operating in pool-only or spa spillover modes. The actual amount of chlorine introduced into the pool is determined by: this setting, the amount of time the filter pump is running, the water temperature, and the amount of salt in the water. If the filter pump is running due to the freeze protection feature, then the chlorinator will not operate during this time.

Set Day and Time

Wednesday 10:37P

Adjust the current day of the week Move to hours setting

Set Day and Time

10:37P

Adjust the current day of the week Move to hours setting

Set Day and Time

Adjust the current hour (including AM/PM, if applicable)

Adjust the current minute

Move to minutes setting

Move to previous/next menu item

Wednesday

10: P

Display Light

On for 60 sec.

Move to previous/next menu item

Beeper

Enabled

Move to previous/next menu item

Teach Wireless

+ to start

Teach

Successful

Wireless

Teach

NOT Successful

Wireless

Teach Wireless

Base NOT Found

Press and hold

wireless button

menu item

Gallons

Liters

Rectangular

Round

Oval

Diameter x Diameter x Average Depth x 5.9

Length x Width x Average Depth x 6.7

Length x Width x Average Depth x 7.5

Average Depth x 785

Length x Width x Average Depth x 893

Length x Width x Average Depth x 1000

Use this function to set the current day of the week and time. These values are used for all the automatic timeclock functions of the Aqua Plus and are also displayed as part of the default menu.

The Aqua Plus is designed to keep the clock running during power outages lasting less than 7 days. If power has been off for longer than 7 days, then the time may have to be reset.

Toggle between Always On and On for 60 sec.

This function controls the backlight on the display. If the “60 seconds” option is selected, then the backlight will automatically turn off 60 seconds after the last key is pressed and will stay off until next time a key is pressed.

Note that the Display Light selection only applies to the display keypad that you are currently using. Other display/keypads will not be affected. In other words, you need to individually set this option for each display/keypad in the system.

Toggle between Beeper Enabled (default) and Disabled

When “Enabled”, the keypad will beep every time a key is pressed. If this is not desired, select “Disabled”.

This function only applies to the display/keypad that you are currently using. You need to set this option for each display/keypad in your system.

NOTE: This function is not supported on all display/keypads. If the “Enabled” selection is not blinking, then the current software revision of that particular keypad/display does not

support the option and it will default to Beeper Enabled.

Push to start process

Move to previous/next

Press any button on wireless remote

Move to previous/next

This menu will only appear if a wireless base station is connected to the Aqua Plus. Perform this procedure each time a wireless remote control is added to the Aqua Plus system. During

this procedure the wireless remote “learns” and remembers the ID code for the wireless base

Wireless

Channel: 1

Reteach all

wireless units

Confirm Change:

+ to proceed

Push to confirm the channel change

Move to previous/next menu item

Set Day and Time

Wednesday 10 : 37P

Adjust time setting

Filter T1-all

8:30A to 4:00P

Adjust time s

Filter T1-wkend

8:30A to 4:00P

Filter T1-wkday

8:30A to 4:00P

Adjust time setting

station connected to this particular Aqua Plus unit and will reject messages with any other ID codes. If “Base NOT found” is displayed, then the Aqua Plus can not communicate with the transmitter/receiver base station attached to the main unit. If “NOT Successful” is displayed, then the base station did not receive a signal from the remote control. This may be due to the distance between the Base Receiver and the remote device being too great or may be due to interference caused by other RF equipment operating in the neighborhood. Try changing the channel and then repeat the “Teach Wireless” command.

Change the desired wireless channel (1 - 5)

If channel is changed, move to confirmation menu If channel is not changed, move to previous/next menu item

ove to previous (Teach Wireless) menu

This setting changes the channel to be used by the wireless base station and remote(s). If the channel is changed and confirmed, all of the wireless remotes will have to be retaught.

This menu will only appear if a wireless base station is connected to the Aqua Plus.

Timers Menu

The Timers Menu allows you to set all timeclock and countdown timers which control the automatic operation of your pool/spa system.

Each timeclock has a single on/off program per day. All of the timeclocks are setup (Configuration Menu) either as “all days” or “weekends/weekdays”. If “weekends/weekdays” are selected, you will need to program on times for both weekdays and weekends and off times for both weekdays and weekends, even if you want them to be the same. All times are adjusted in 15 minute increments (9:00A, 9:15A, 9:30A, etc.). If you program the on time equal to the off time (“10:00A to 10:00A”) the output will NEVER turn on. If you want to disable a timeclock, you can set the on time equal to the off time and you will notice the times disappear and the display simply shows “Off”. If, at a later time, you wish to re-activate the timeclock, simply press either the “+” or “-” buttons to go back to a normal timeclock programming display.

The Countdown timer is programmed in increments of 5 minutes from “Manual On/Off” (0 minutes) to a maximum of “21:00” (21 hours). When “Manual On/Off” is displayed, the countdown timer is disabled and the output will be manually controlled. When a countdown timer is equal or greater than “0:05”, pressing the appropriate output button will turn the output on and start the timer. Pressing the button again will turn the output off or, when the programmed time has elapsed, the output will automatically turn off.

Move between start and stop times & to previous/next menu item

For one speed pumps, this is the first filter timeclock and will determine the normal hours of filtration for the pool. For pool/spa combination systems with spillover enabled, the valves will automatically switch to spillover mode at the start of the filtration period. For all other systems, the valves will switch to the pool-only position. Refer to the text above for general notes regarding timeclock programming.

For two speed pumps, this setting will be the period of time when the pump runs at high

Set Day and Time

Wednesday 10:37P

Adjust time setting

Spa-all

6:00P to 9:00P

Adjust time s

Spa-wkend

6:00P to 9:00P

Spa-wkday

6:00P to 9:00P

Adjust time setting

Set Day and Time

Wednesday 10:37P

Adjust time setting

Filter T2-all

8:30A to 4:00P

Adjust time s

Filter T2-wkend

8:30A to 4:00P

Filter T2-wkday

8:30A to 4:00P

Adjust time setting

speed (the word “Filter T1” in the display will be replaced with “Filter Hi”). There is a separate timeclock for the low speed operation (see “Filter T2” below). If the high speed and low speed periods overlap, then the pump will operate in low speed during the overlap period.

There are several reasons the filter pump may be running at times other than the timeclock period set above. These include super-chlorination, spa operation, manual operation, heater cooldown, freeze protection and “solar-extend”.

Move between start and stop times & to previous/next menu item

For one speed pumps, this is the second filter timeclock

For two speed pumps, this timeclock will set the normal time period for filter pump low speed operation (the word “Filter T2” in the display will be replaced with “Filter Lo”). If the filter pump was off prior to the start of this time period, the filter pump will first turn on at high speed for 3 minutes to prime and establish water flow. Afterwards, it will drop down to low speed for the remainder of the programmed low speed time period. While this time clock will override the high speed timeclock (see above), there are several reasons why the pump will automatically switch to high speed operation during this programmed time period. These include manual operation, spa operation, or heating operation. Refer to page 10 for general notes regarding timeclock programming.

This menu is only available if the system has been setup for “spa only” or “pool and spa”. During the programmed spa time, the Aqua Plus will turn on the filter pump and move the pool/spa valves into the “spa-only” position. The heater will automatically heat the spa up to the programmed spa temperature (page 7). This programmed spa operation will take precedence over all other automatic functions, only manual operation of the filter button or pool/spa valve button will override this function.

If your pool has a separate jet pump or blower controlled by Aux1 and/or Aux2 , you will have to program those separately (see page 12).

Move between start and stop times & to previous/next menu item

Set Day and Time

Wednesday 10:37P

Adjust time setting

Move between start and stop times & to previous/next menu item

Lights-all

8:00P to 11:00P

Adjust time s

Lights-wkend

8:00P to 11:00P

Lights-wkday

8:00P to 11:00P

Adjust time setting

Lights-CountDn

0:20

Move to previous/next menu item

Set Day and Time

Wednesday 10:37P

Adjust time setting

Aux1-all

8:30A to 4:00P

Adjust time s

Aux1-wkend

8:30A to 4:00P

Aux1-wkday

8:30A to 4:00P

Adjust time setting

Aux1-CountDn

0:20

Move to previous/next menu item

Move between start and stop times & to previous/next menu item

This menu will appear only if the Lights are configured for timeclock. The lights will turn on and off at the designated times. The only override on this function is manual on/off control by the “Lights” button.

Adjust time setting (Manual On/Off, 0:05, 0:10, 0:15...)

This menu will appear only if the Lights are configured for countdown timer. This setting is the time after you manually turn on the lights until the Aqua Plus automatically turns off the lights. You can also manually turn off the lights at an earlier time by pressing the LIGHTS button. If the Lights relay is on during the programmed off time, it may be because of freeze protection.

Aux1 and Aux2 configurations are identical.

This menu will appear only if the Aux1 is configured for timeclock. The Aux output will turn on and off at the designated times. If the Aux relay is off during the programmed on time— note that some pool equipment (example pressure side pool cleaner) can only be operated when the filter pump is running and the pool/spa valves are in the pool-only position—the Aqua Plus will keep the relay off until these other conditions are suitable for operation. If the Aux relay is on during the programmed off time, it may be because of freeze protection. Also, manual operation overrides the timeclock.

This menu will appear only if the Aux1 is configured for countdown timer. This setting is the time after you manually turn on the Aux relay until the Aqua Plus automatically turns off the relay. You can also manually turn off the relay at an earlier time by pressing the AUX1 button.

Move between start and stop times & to previous/next menu item

Adjust time setting (Manual On/Off, 0:05, 0:10, 0:15...)

Super Chlorinate

24 hours

Move to previous/next menu item

Configuration

Menu-Unlocked

Configuration Menu-Locked

Press repeatedly until “Configuration Menu” is displayed

Move to configuration menu items

Press BOTH buttons SIMULTANEOUSLY for 5 seconds to unlock

Set Day and Time

Wednesday 10:37P

Adjust time setting

Move between start and stop times & to previous/next menu item

Valve3-all

8:30A to 4:00P

Adjust time s

Valve3- w kend

8:30A to 4:00P

Valve3-wkday

8:30A to 4:00P

Adjust time setting

Move between start and stop times & to previous/next menu item

This menu will appear only if Valve3 is configured for timeclock. The valve will rotate on and off at the designated times. There is no manual override. If the Valve3 relay is on during the programmed off time, it may be because of freeze protection.

Adjust Superchlorination period (1 - 96 hours)

Larger pools or when you have an unusually high bather load, a large amount of rain, a cloudy water condition, or any other condition that requires a large amount of chlorine to be introduced to the pool, may require more hours of Superchlorination. Smaller pools require less hours of Superchlorination.

Configuration Menu

The Aqua Plus MUST BE CONFIGURED before attempting to operate. Configuration information is entered at the keypad and “tells” the Aqua Plus what equipment is connected and how each should be controlled.

CAUTION: When changing an existing configuration, it is important to understand how the pool system operates and what specific equipment is connected to each output. Incor-

rect settings in the configuration menu could lead to damaged equipment and improper operation of the pool system.

Accessing the Configuration Menu

Configuring the Aqua Plus requires that you navigate through the Configuration Menu and input various information. For more detailed information about using the Aqua Plus menu system, refer to the Operation Manual.

To access the Configuration Menu

NOTE: The configuration menu automatically “locks” after 2 minutes of no buttons being pressed to prevent unauthorized people from changing the control logic inadvertently and possibly damaging the pool equipment or causing a “call back” to fix the configuration.

Configuration Menu Items

Chlorinator

Disabled

Chlor. Config.

+ to view/change

Move to next menu item

Move to next configuration menu

Push to access Chlorinator option

Display

Salt

Toggle between Display Salt (default) and Minerals

Move to previous/next configuration menu

Cell Type

T- C E L L- 1 5

Toggle between T-CELL-5 and T-CELL-15 (default) Move to next menu item

Pool/Spa Config.

+ to view/change

Pool/Spa Setup

Pool and Spa

Spa Spillover

Enabled

Filter Operation

Spa Spillover

Push to access Pool/Spa options

Rotates between Pool and Spa, Spa Only, and Pool Only (default) options

Toggle between Enabled and Disabled Spa Spillover(default)

Toggle between Pool Only and Spa Spillover options(default)

Move to previous/next configuration menu item

Move to next menu item

Move to next menu item or previous/next configuration menu

Move to previous/next configuration menu

if “Pool and Spa” is selected

and if “Spa Spillover” is enabled

Spa - CountDn

00:30

Move to next menu item

if “Pool and Spa” is selected

V1=Aux1, V2=Aux2

Disabled

(default)

if “Pool Only” or “Spa Only” is selected

Each item needs to be programmed and may contain additional sub-menu items. Refer to the following pages for information on programming.

Toggle between Chlorinator Enabled and Disabled (default)

Chlorinator

If the chlorinator is enabled (requires the use of the AQL-CL chlorination kit), then the cell and flow switch must also be installed and the Aqua Plus will automatically chlorinate both the pool and spa according to the desired output setting (see Settings Menu in the Operation manual). If disabled (default), then neither the cell nor flow switch need to be installed and all displays relating to the chlorinator will be suppressed.

When the chlorinator is enabled, the Aqua Plus will automatically detect and control any Aqua Rite(s) that is installed in the system.

Display

Allows for the display of salt (default) or mineral values.

Cell Type Selection

The Cell Type Menu appears after “Display Salt/Minerals” in the Chlorinator Configuration Menu. The options are T-CELL-5 or T-CELL-15 (default). Make the proper selection based on the electrolytic cell that is used in your system. For pools up to 20,000 gallons, the T-

CELL-5 is typically used. The T-CELL-15 is for pools up to 40,000 gallons.

Adjust time setting (Manual on/off, 0:05, 0:10, 0:15..., (default is 4:00))

Toggle between Enabled and Disabled

Move to previous/next configuration menu

Pool/Spa Setup

If “Pool Only” or “Spa Only” are selected, then the pool/spa valves are not needed and pushing the POOL/SPA button on the display/keypad will have no effect. If “Pool and Spa”

is selected, then the pool/spa suction and return valve actuators should be connected to the

Filter Pump Config.

+ to view/change

Filter Pump

1 Speed

Freeze Protect

Enabled

Freeze Temp

38ºF

Push to access pump options

Adjust the desired freeze protection temperature (33ºF - 42ºF)

Move to next menu item

Move to previous/next configuration menu

Move to next menu item or previous/next configuration menu

Move to previous/next configuration menu

6B Spa Config.

+ to view/change

6B A, Button 1

Pool/Spa

Select 6B Spa

Push to access the 6 Button Spa Side Remote options

Rotates between Pool/Spa, Filter, Lights, Heater1, Aux1, and Aux2

Rotates between all available remotes

Move to previous/next configuration menu

Move to previous/next menu item or next configuration menu

Move to next menu item

Remote Menus

Enabled

Toggle between Move to previous/next configuration menu

All Timeclocks

7-day

Move to previous/next configuration menu

Aqua Plus. Pressing the POOL/SPA button on the display/keypad will allow the homeowner to alternate between pool and spa operation.

Spa CountDn

This menu will appear only if Pool/Spa Setup is set to “Pool and Spa”. This setting is the time, after you manually switch the Pool/Spa valves to “Spa Only”, until the Aqua Plus automatically returns the valves to their previous positions. It is programmed in increments of 5 minutes, from “Manual On/Off” (0 minutes) to “21:00” (21 hours). The filter is forced on during this time period.

Spa Spillover

When spa spillover is “Enabled” and “Pool and Spa”, the homeowner will be able to rotate through “Pool Only” (both suction and return valves switched to pool), “Spa Only” (both suction and return valves switched to spa) and “Spillover” (suction valve switched to pool and return valve switched to spa) by successive presses of the “Pool/Spa) button.

Filter Operation

If “Spa Spillover” is selected, the Aqua Plus will automatically switch the pool/spa suction and return valves to “spillover” at the start of the programmed pool filtering time period or when the super-chlorinate function is turned on. The valves will remain in this position for the remainder of the super-chlorinate period. This option is usually preferable because both the pool and spa water will be filtered and sanitized.

If “Pool Only” is selected, then the Aqua Plus will switch the pool/spa valves to the “pool only” position at the start of the programmed pool filtering time period or when the superchlorinate function is turned on. This may be desirable on some systems with in-floor cleaners because it allows the cleaner to operate all the time the pool is being filtered and/or the super chlorinate is running.

V1=Aux1, V2=Aux2

This menu appears only if the Pool/Spa Setup is “Pool Only” or “Spa Only”. When enabled, Valve 1 (return) will follow the Aux1 output and Valve 2 (suction) will follow the Aux2 output. When disabled (default), the return and suction pool/spa valves function normally.

Toggle between 1-speed (default) and 2-speed options

Toggle between Enabled (default) and Disabled Freeze Protection

Filter Pump

Select single speed or 2-speed pump. If a 2-speed pump is configured, one of the AUX relays must also be configured to control the low speed motor winding on the pump. See page 3 for specific information regarding the control logic for 2-speed pump operation.

Freeze Protection

Freeze protection is used to protect the pool and plumbed equipment against freeze damage. If freeze protection is enabled and the AIR temperature sensor falls below the freeze threshold (see below), the Aqua Plus will turn on the filter pump to circulate the water. If “Pool and Spa” is selected in the Pool/Spa sub-menu, the valves will also alternate between the pool and spa every 30 minutes and the filter pump will turn off while the valves are turning. The chlorinator will not operate if freeze protection is the only reason the pump is running.

Freeze Protection Temperature

Select the temperature to be used for freeze protection. Temperature is adjustable from 33ºF

- 42ºF (1ºC - 6ºC). 38ºF (3ºC) is default. This threshold will be used for all outputs that have freeze protection enabled.

Heater1 Config.

+ to view/change

Heater1 Disabled

Heater1 Cooldown

Disabled

Heater1 Extend

Disabled

Push to access heater options

Toggle between Enabled and Disabled (default) Heater 1

Toggle between Enabled and Disabled (default) Heater 1 Cooldown

Toggle between Enabled and Disabled (default) Heater 1 Extend

Move to previous/next configuration menu

Move to next menu item or previous/next configuration menu

Move to next menu item

Move to previous/next configuration menu

if “Heater1” is enabled

Solar Config.

+ to view/change

Solar

Disabled

Solar Extend

Disabled

Solar Priority

Disabled

Push to access solar options

Toggle between Enabled and Disabled (default) Solar

Move to previous/next configuration menu

Move to next menu item or previous/next configuration menu

Move to next menu item

Move to previous/next configuration menu

if “Solar” is enabled

Heater1

If the heater is “Enabled”, the heater relay will turn on when the water temperature is less than the desired temperature setting and the filter pump is running. The desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate “pool” and “spa” settings. Depending on the position of the pool/spa suction valve, the proper temperature setting will be used.

Heater Cooldown

This feature ensures that the heater cools down before water circulation is stopped. When enabled, the Aqua Plus will continue to run the filter pump for 5 minutes after the heater turns off. During this period the filter pump LED will flash and also a “Heater Cooldown, X:XX remaining” message will scroll on the display.

When the filter pump is running and the heater is on: Pressing the “Filter” button once will cause the heater to turn off, but the filter pump will continue to run for heater cooldown (filter LED flashing and message on display). Pushing the filter button a second time will override the heater cooldown operation and turn the filter pump off.

Heater Extend

If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time until the pool (or spa) is heated up to the desired temperature setting (see Settings Menu). Heater extend will NOT cause the filter pump to turn on, it will only delay the turn off time when the heater is operating.

Toggle between Enabled and Disabled (default) Solar Extend

Toggle between Enabled and Disabled (default) Solar Priority

Solar

If the solar control logic is “Enabled”, several additional steps must be taken to ensure proper operation of the solar system. If the solar is operated by a valve, then the Valve3 output must be setup for solar logic. If the solar is operated by a pump, then one of the AUX relays must be set up for solar logic. Also, the “solar” temperature sensor must be installed. This sensor is typically mounted near the collector array and is used to sense whether sufficient solar heat is available.

If solar is “Enabled”, the valve or solar pump relay will turn on when the water temperature is less than the desired temperature setting AND the solar sensor is hotter than the water. The

desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted

Lights Interlock

Disabled

Lights Freeze

Disabled

Toggle between

Move to next menu item

Move to previous/next configuration menu

Lights Config.

+ to view/change

Lights Function

Manual On/Off

Lights Relay

Standard

Push to access Lights options

Rotates between

options, and Super Chlorinate

Solar, Low speed of a 2-speed pump

Toggle between Standard (default) and Dimmer

Move to previous/next configuration menu item

Move to next menu item

Move to next menu item or previous/next configuration menu

for all functions except solar and low speed of 2-speed filter pump and dimmer

for all functions except low speed of 2-speed filter pump

for manual on/off, countdown timer and timeclock functions

Aux1 Config.

+ to view/change

Aux1 Function Manual On/Off

Aux1 Interlock

Disabled

Aux1 Freeze

Enabled

Push to access Aux1 options

Rotates between

options, and Super Chlorinate

Solar, Low speed of a 2-speed pump

(default)

Toggle between Enabled and Disabled (default) Aux1 Interlock

Toggle between Enabled (default) and Disabled Aux1 Freeze

Move to previous/next configuration menu item

Move to next menu item

Move to previous/next configuration menu

Aux1 Relay

Standard

Toggle between Standard (default) and Dimmer

for all functions except low speed of 2-speed filter pump

for manual on/off, countdown timer and timeclock functions

for all functions except solar and low speed of 2-speed filter pump and dimmer

to enter separate pool and spa desired temperature settings. Depending on the position of the pool/spa suction valve, the proper temperature setting will be used.

Solar Extend

If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off time if solar heat is still available. When solar heat is no longer available, both the solar valve/pump and filter pump will turn off simultaneously. Solar extend will NOT cause the filter pump to turn on, it will only delay the turn off time when solar is operating.

Solar Priority

If both “Solar Control” and “Heater Control” are enabled, the Solar Priority feature will keep the conventional heater off whenever solar heat is available. This provides the most cost effective way of heating the pool. When solar heat is not available, the conventional heater will operate normally.

Manual On/Off (default), Countdown Timer, Timeclock,

Toggle between Enabled and Disabled (default) Lights Interlock

Enabled and Disabled (default) Lights Freeze Protection

Lights Function

Although designated as the “Lights” output, the function of the lights relay is similar to the aux1 and aux2 relays. If pool lights are wired to the lights relay, some options including Solar function, Low Speed of a 2-Speed Filter Pump, Lights Interlock and Lights Freeze Protection will not be necessary and should be disabled. If no pool lights are used, the lights relay can be used to control other pool devices that may require these options. The function of each option is shown below.

Manual On/Off—the lights relay will alternate between turning on and off when the LIGHTS button is pressed. There is no automatic control logic.

Countdown Timer—the lights relay will turn on when the LIGHTS button is pressed. The lights relay will turn off automatically after a programmed time (see Timers Menu in Operation Manual). The LIGHTS button can also be used to turn the output off.

Timeclock – the lights relay will turn-on and turn-off at the times set for the lights timeclock in the Settings Menu (see Settings Menu in Operation Manual). The LIGHTS button can also be used to turn the output on and off.

Solar – the lights relay can operate a solar booster pump which will turn on when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.” menu for proper operation to occur.

Low Speed of a 2-speed Filter Pump – the Aqua Plus will turn on the lights relay whenever the low speed operation of the filter pump is required. It is very important that the “2-speed” filter pump option be selected under the “Filter Config.” Menu for proper operation.

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super

Aux1 Config.

+ to view/change

Aux1 Function Manual On/Off

Aux1 Interlock

Disabled

Aux1 Freeze

Enabled

Push to access Aux1 options

Rotates between

options, and Super Chlorinate

Solar, Low speed of a 2-speed pump

(default)

Toggle between Enabled and Disabled (default) Aux1 Interlock

Toggle between Enabled (default) and Disabled Aux1 Freeze

Move to previous/next configuration menu item

Move to next menu item

Move to previous/next configuration menu

Aux1 Relay

Standard

Toggle between Standard (default) and Dimmer

for all functions except low speed of 2-speed filter pump

for manual on/off, countdown timer and timeclock functions

for all functions except solar and low speed of 2-speed filter pump and dimmer

Chlorinate cycle when the Lights button is pressed, rather than using the Settings Menu. Note that only one button can me assigned to this function.

Lights Relay

This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for the Lights output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired. When “Dimmer” is selected, and the Lights output is manually turned on, the “+” and “-” buttons adjust the level from 20% to 100% (default). The level is saved for the next time the lights are turned from off to on.

Lights Interlock

If enabled, this feature will override the function (Manual On/Off, Countdown Timer, Timeclock) selected above and turn the lights relay off when: filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, or dimmer.

Lights Freeze Protection

This function helps protect equipment that is wired to the lights relay against freeze damage. If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold, the Aqua Plus will energize the lights relay. IMPORTANT: this only enables operation of the lights relay during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system. Freeze Protection is not available for low speed filter pump or dimmer.

NOTE: The configuration parameters for the Aux2 output is the same as shown below for Aux1.

WARNING: Do not use the Aqua Plus to control an automatic pool cover. Swim-

mers may become entrapped underneath the cover.

Manual On/Off , Countdown Timer, Timeclock,

Move to next menu item or previous/next configuration menu

Aux1 Function

Manual On/Off (default)—the aux relay will alternate between turning on and off when the aux button is pressed. There is no automatic control logic.

Countdown Timer – the aux relay will turn on when the AUX button is pressed and then will turn off automatically after a programmed time (see Timers Menu, Operation Manual). The AUX button can also be used to turn the output off.

Timeclock – the aux relay will turn-on and turn-off at the times set for the aux1 timeclock in the Timers Menu. The AUX button can also be used to turn the output on and off.

1817

Heater1 Config.

+ to view/change

Heater1 Disabled

Heater1 Cooldown

Disabled

Heater1 Extend

Disabled

Push to access heater options

Toggle between Enabled and Disabled (default) Heater 1 Cooldown

Toggle between Enabled and Disabled (default) Heater 1 Extend

Move to previous/next configuration menu

Move to next menu item or previous/next configuration menu

Move to next menu item

Move to previous/next configuration menu

if “Heater1” is enabled

Solar Config.

+ to view/change

Solar

Disabled

Solar Extend

Disabled

Solar Priority

Disabled

Push to access solar options

Toggle between Enabled and Disabled (default) Solar

Move to previous/next configuration menu

Move to next menu item or previous/next configuration menu

Move to next menu item

Move to previous/next configuration menu

if “Solar” is enabled

Solar – the aux relay operates a solar booster pump which will turn on when the filter pump

Valve3 Config.

+ to view/change

Valve3 Fu n ction

Solar

Push to access Valve3 options

and Super Chlorinate

(default)

Move to previous/next configuration menu item

Move to next menu item

Valve3 I nterlo c k

Disabled

Valve3 Freeze

Disabled

Toggle between Enabled and Disabled (default) Valve3 Freeze

Move to next menu item

Move to previous/next configuration menu

for a ll function s except solar

is running setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.” menu for proper operation to occur.

Low Speed of a 2-speed Filter Pump – the Aqua Plus will operate the aux relay whenever the low speed operation of the filter pump is required. It is very important that the “2-speed” filter pump option be selected under the “Filter Config.” Menu for proper operation.

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle when the Aux button is pressed, rather than using the Settings Menu. Note that only one button can me assigned to this function.

Aux1 Relay

This feature allows the user to select either “Standard” (default) or “Dimmer” type relay for the Aux1 output. The optional AQL-DIM dimmer kit must be installed if “Dimmer” is desired. When “Dimmer” is selected, and the Aux1 output is manually turned on, the “+” and “-” buttons adjust the level from 20% to 100% (default). The level is saved for the next time the aux1 output is turned from off to on.

Aux1 Interlock

If “Enabled”, this feature will override the function (Manual On/Off, Countdown Timer, Timeclock), selected above and turn the aux1 off when: filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get water flowing), when the pool/spa suction return valves are in any position other than “pool only”, or for the first 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock is not available for solar, low speed filter pump, or dimmer.

and solar heat is available and the water is less than the desired temperature

Aux1 Freeze Protection

This function protects the pool, plumbing, and equipment against freeze damage. If Freeze Protection is enabled and the AIR temperature sensor falls below the selected freeze temperature threshold, the Aqua Plus will turn on the aux relay to circulate the water. IMPORTANT: this only enables operation of the AUX output during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system. Freeze Protection is not available for low speed filter pump or dimmer.

Rotates between Timeclock , Solar, In-Floor Cleaner,

Toggle between Enabled and Disabled (default) Valve3 Interlock

Valve3 Function

Timeclock (default) – the valve turns on/off at the times set for the Valve3 timeclock in the Timers Menu (see Operations Manual). The Valve 3 button can also be used to turn the valve output on or off.

Solar – the valve operates when the filter pump is running and solar heat is available and the water is less than the desired temperature setting. Solar heating must be enabled in the “Solar Config. menu for proper operation to occur.

In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor cleaner and the normal return jets which facilitate efficient surface skimming. The valve will operate the in-floor cleaner for the first half of each clock hour and then switch to the jets/ skimming for the last half of the hour.

6B Spa Config.

+ to view/change

6B A, Button 1

Pool/Spa

Select 6B Spa

Push to access the 6 Button Spa Side Remote options

Rotates between Pool/Spa, Filter, Lights, Heater1, Aux1, and Aux2

Rotates between all available remotes

Move to previous/next configuration menu

Move to previous/next menu item or next configuration menu

Move to next menu item

if AQL- SS-6B is connected

Remote Menus

Enabled

Toggle between Move to previous/next configuration menu

All Timeclocks

7-day

Move to previous/next configuration menu

Super Chlorinate – if “Chlorinator” is enabled, this option allows the user to start a Super Chlorinate cycle when the Valve3 button is pressed, rather than using the Settings Menu. Note that only one button can me assigned to this function.

Valve3 Interlock

If “Enabled”, this feature will override the function (timeclock or in-floor cleaner) selected above and turn the valve off whenever the filter pump is off or the pool/spa suction/return valves are set to “spa only” or “spillover” operation. Interlock is not available with solar.

Valve3 Freeze Protection

This function protects the pool and plumbed equipment against freeze damage. If Freeze Protection is enabled and the AIR temperature falls below the selected freeze temperature threshold, the Aqua Plus will turn on the valve to allow circulation of the water. IMPORTANT: this only enables operation of the Valve3 output during freeze--see the “Filter Pump Config.” menu to enable freeze protection for the main circulation system.

Select 6B Spa

This menu only appears if more than one AQL-SS-6B is detected at power up. Select which of the available remote controls (A, B or C) is to be configured.

6B A, Button 1

This menu allows the user to map each button of the AQL-SS-6B to one of the standard Aqua Plus functions. The default selections are: Button 1 - Pool/Spa, Button 2 - Filter, Button 3 Lights, Button 4 - Heater1, Button 5 - Aux1 and Button 6 - Aux2.

Enabled (default) and Disabled Remote Menus

This feature will prevent unauthorized access to the Settings, Timers, and Configuration menus from any of the Aqua Plus’s remote display/keypads. When disabled, the remote display/keypads will only show the default menu and allow on/off control via the pushbuttons. Note that the function of the Aqua Plus’s built-in display/keypad is unchanged by this selection. Once disabled, the only way to enable “Remote Menus” is to use the local display/keypad.

Toggle between 7-day (default) and Weekend/Weekday time options

This selection affects ALL of the timeclock logic in the Aqua Plus. If “7-day” is selected, each timeclock will have one set of turn-on/turn-off settings that operate every day of the week. If “Weekend/Weekdays” option is selected then the user can enter one set of turn-on/ turn-off times for the weekend (fixed as Saturday/Sunday) and another set of turn-on/turnoff times for weekdays (Monday through Friday).

Chlorinator

Disabled

Chlor. Config.

+ to view/change

Move to next menu item

Move to next configuration menu

Push to access Chlorinator option

Display

Salt

Toggle between Display Salt (default) and Minerals

Move to previous/next configuration menu

Cell Type

T- C E L L- 1 5

Toggle between T-CELL-5 and T-CELL-15 (default) Move to next menu item

Pool/Spa Config.

+ to view/change

Pool/Spa Setup

Pool and Spa

Spa Spillover

Enabled

Filter Operation

Spa Spillover

Push to access Pool/Spa options

Rotates between Pool and Spa, Spa Only, and Pool Only (default) options

Toggle between Enabled and Disabled Spa Spillover(default)

Toggle between Pool Only and Spa Spillover options(default)

Move to previous/next configuration menu item

Move to next menu item

Move to next menu item or previous/next configuration menu

Move to previous/next configuration menu

if “Pool and Spa” is selected

and if “Spa Spillover” is enabled

Spa - CountDn

00:30

Move to next menu item

if “Pool and Spa” is selected

V1=Aux1, V2=Aux2

Disabled

(default)

if “Pool Only” or “Spa Only” is selected

Time Format

12 hour AM/PM

Move to previous/next configuration menu

Toggle between 12 hour AM/PM (default) and 24 hour time format options

Units

ºF and PPM

Move to previous/next configuration menu

Toggle between ºF and PPM (default) and ºC and g/L (Metric) options

Reset Config. to

Default Press +

Are you sure?

+ to proceed

Config. reset

Confirmed

Reset all configuration parameters

Move to previous/next configuration

Move to previous/next menu (config. not reset)

Move to previous/next configuration menu

Initiate reset of all configuration parameters

menu (config. not reset)

Use this function to erase all previous system configuration and reset all configuration parameters back to the factory default values. This function is NOT reversible--be careful.

Quick “How To” Guide

Operate the Spa—Manually

1. Press the “Pool/Spa” button to go to “spa-only” operation (right LED illuminated). In some cases, this may take more than one press of the button.

2. If the filter pump is not already on, press the “FILTER” button to turn it on.

3. If the spa is below the desired temperature, the heater will turn on automatically when the filter pump is on and the valves are in the spa-only position. If you have not already set the desired temperature for the spa, see “Set Heater Temperature” below

4. If the spa has a separate jet pump and or blower, determine if the jet pump/blower is controlled by Aux1 or Aux2 (it should be marked on the label inside the door). Then press the appropriate button to turn on the jets/blower.

Operate the Spa—Automatically

1. Press the “MENU” button repeatedly until “Timers Menu” is displayed

2. Press the “>” button repeatedly until the “Spa—all” or “Spa—wkend” is displayed.

3. Use the “+” and “-“ buttons to set the desired start time, then press “>” to switch to the off time. Use the “+” and “-“ buttons to adjust the off time. If you are setting the “weekend” timeclock, press “>” to go to the “weekday” settings.

Note: During the programmed spa time, the valves will automatically switch to the “spa-only” position, the filter pump will turn on, and, if the spa is not up to the desired temperature, the heater will start. This operation is the highest priority and will take precedence over other automatically programmed operations. At the end of the spa period, the Aqua Plus will return to its normally programmed operation state.

Set the Heater Temperature (or turn heater permanently off)

1. Press the “MENU” button repeatedly until “Settings Menu” is displayed

2. Press the “>” button repeatedly until the “Spa Heater1” or “Pool Heater1” is displayed.

3. Press the “+” or “-“ buttons repeatedly to adjust the temperature. If you adjust the temperature below 65ºF or above 104°F the display will indicate “off” and the heater will not operate regardless of temperature.

Note: Separate temperatures for the pool and spa must be set. If the valves are in the pool-only or spa spillover positions, then the heater will use the pool setting. If the valves are in the spa-only position then the heater will operate according to the spa setting.

Set the Chlorinator Output

1. Press the “MENU” button repeatedly until “Settings Menu” is displayed

2. Press the “>” button repeatedly until the “Spa Chlorinator” or “Pool Chlorinator” is displayed.

3. Press the “+” or “-“ buttons repeatedly to adjust the setting. If you adjust the setting to 0% the

chlorinator will be off all the time

Note: Separate chlorinator output levels for the pool and spa must be set. If the valves

Set Day and Time

Wednesday 10:37P

Adjust time setting

Lights-all

8:00P to 11:00P

Adjust time s

Lights-wkend

8:00P to 11:00P

Lights-wkday

8:00P to 11:00P

Adjust time setting

Lights-CountDn

0:20

Move to previous/next menu item

Set Day and Time

Wednesday 10:37P

Adjust time setting

Aux1-all

8:30A to 4:00P

Adjust time s

Aux1-wkend

8:30A to 4:00P

Aux1-wkday

8:30A to 4:00P

Adjust time setting

Aux1-CountDn

0:20

Move to previous/next menu item

are in the pool-only or spa spillover positions, then the chlorinator will operate according the pool setting. If the valves are in the spa-only position then the chlorinator will operate according to the spa setting. The actual amount of chlorine introduced into the pool/spa is determined by: this output setting, the amount of time the filter pump is running, the water temperature, and the amount of salt in the water. Also see Start/Stop Superchlorination below.

Start/Stop Superchlorination

1. Press the “MENU” button repeatedly until “Settings Menu” is displayed

2. Press the “>” button repeatedly until “Super Chlorinate” is displayed.

3. The display will show whether superchlorination is “on” or “off”.

4. Press “+” or “-“ to toggle between “on” and “off”

Note: Once started, superchlorination will run for the programmed number of hours (Timers Menu/Super Chlorinate Hours) or until you manually turn it off. Superchlorination may be temporarily interrupted for a programmed spa operation.

Program a Timeclock

1. Press the “MENU” button repeatedly until “Timers Menu” is displayed

2. Press the “>” button repeatedly until “xxx—all” or “xxx—wkend” (where xxx is the parameter that you want to program) is displayed.

Note: During the programmed time, there may be other automatic or manual operations that prevent the relay/valve from operating—see a more detailed discussion under Automatic System Operation/Timers Menu/Aux Timeclock or in Troubleshooting/Diagnostic Information.

Program a Countdown Timer

1. Press the “MENU” button repeatedly until “Timers Menu” is displayed

2. Press the “>” button repeatedly until the “xxx—Timer” (where xxx is the parameter that you want to program) is displayed.

3. Use the “+” and “-“ buttons to set the desired timer period.

Note: A setting of 0:00 will display as “manual on/off”. The countdown automatic turn off function is disabled but manual operation is still permitted. There may be other automatic or manual operations that prevent the relay/valve from operating—see a more detailed discussion under Automatic System Operation/Timers Menu/Aux Timeclock or in Troubleshooting/Diagnostic Information.

Enter/Exit Service (or Service—Timed) Mode

1. Go to Aqua Plus main unit (normally mounted near the pool equipment)

2. Pressing the “Service” button rotates through normal operation (red LED off), service mode (red LED on continuously) and service-timed mode (red LED flashing).

Note: This operation can only be performed at the main Aqua Plus unit. Both “Service” and “Service-Timed” disable all automatic programmed operations and allow manual operation from the main unit only. The buttons on the remote display/keypads will still be able to turn equipment off in case of an emergency, but will not turn any equipment on. If the system is in “Serviced-Timed” it will automatically switch back to normal operation at the end of the 3 hour time period.

Wireless

Channel: 1

Reteach all

wireless units

Confirm Change:

+ to proceed

Push to confirm the channel change

Move to previous/next menu item

Set Day and Time

Wednesday 10 : 37P

Adjust time setting

Filter T1-all

8:30A to 4:00P

Adjust time s

Filter T1-wkend

8:30A to 4:00P

Filter T1-wkday

8:30A to 4:00P

Adjust time setting

Chlorinator Operation / Water Chemistry

ºC ºF Ti

Calcuim

Hardness

To ta l

Alkalinity

103

How to use: Measure pool pH, temperature, calcium hardness, and total alkalinity. Use the chart above to determine Ti, Ci,and Ai from your measurements. Insert values of pH, Ti, Ci and Ai into the above equation. If Si equals .2 or more, scaling and staining may occur. If Si equals -.2 or less corrosion or irri tation may occur.

-.2

0.2

CORROSIVE SCALING

75 75 100 100 125 125

150 150

200 200

250 250

300 300

400 400

600 600

800 800

1.5 1.9

1.6 2.0

1.7 2.1

1.8 2.2

1.9 2.3

2.0 2.4

2.1 2.5

2.2 2.6

2.4 2.8

2.5 2.9

General Water Chemistry

Salt is required only if you are using the chlorinator features on the Aqua Plus Control. If you are NOT using the chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to the description of the Aqua Plus configuration menu for information on enabling/disabling the chlorinator (see page 14).

Water Chemistry

The table below summarizes the levels that are recommended by the Association of Pool and Spa Professionals (APSP). The only special requirements for the Aqua Plus are the salt level and stabilizer.

Saturation index

The saturation index (Si) relates to the calcium and alkalinity in the water and is an indicator of the pool water “balance”. Your water is properly balanced if the Si is 0 ±0.2. If the Si is below -0.2, the water is corrosive and plaster pool walls will be dissolved into the water. If the Si is above +0.2, scaling and

staining will occur. Use the chart below to determine the saturation index.

Si = pH + Ti + Ci + Ai - 12.

Gallons

Liters

Rectangular

Round

Oval

Diameter x Diameter x Average Depth x 5.9

Length x Width x Average Depth x 6.7

Length x Width x Average Depth x 7.5

Average Depth x 785

Length x Width x Average Depth x 893

Length x Width x Average Depth x 1000

The pool’s chemistry must be balanced BEFORE activating the Aqua Plus’s optional chlorinator function. NOTE: If the pool does not have new water, add metal remover and non-copper based algaecide to the pool, per manufacturer’s instructions. This ensures a quick, troublefree transfer to the Aqua Plus system.

Salt

Salt Level

Use the chart on the following page to determine how much salt in pounds or (Kgs) should be added to reach the recommended levels. Use the equations below (measurements are in feet/gallons and meters/ liters) if pool size is unknown.

(pool size in feet)

(pool size in meters)

Diameter x Diameter x

The operating salt level is between 2700-3400 PPM (parts per million) with 3200 PPM being optimal. Before adding any salt, test the salt level. This is especially important for retrofit installation to older pools where chlorine added to the pool over time has ended up as salt. If the level is low, determine the number of gallons in the pool and add salt according to the chart below. A low salt level will reduce the efficiency of the sanitization and result in low chlorine production. A high salt level can cause the Aqua Plus to stop chlorinating. The salt in your pool/spa is constantly recycled and the loss of salt throughout the swimming season should be minimal. This loss is due primarily to the addition of water because of splashing, backwashing, or draining (because of rain). Salt is not lost due to evaporation.

Type of Salt to Use

It is important to use only sodium chloride (NaCl) salt that is greater than 99.0% pure. This can be found at most pool stores in 40-80 lb. bags labeled “for use in swimming pools”. Alternatively, use common food quality or water softener salt that is at least 99.0% pure. It is also acceptable to use water conditioning salt pellets, however, it will take longer for them to dissolve. Do not use rock salt, or salt with more than 1% of yellow prussiate of soda, salt with anti-caking additives, or iodized salt.

How to Add Salt

For new plaster pools, wait 10-14 days before adding salt to allow the plaster to cure. Turn the circulating pump on and add salt directly into the pool. Brush the salt around to speed up the dissolving process—do not allow salt to pile up on the bottom of the pool. Run the filter pump for 24 hours with the suction coming from the main drain (use pool vacuum if there is no main drain) to allow the salt to evenly disperse throughout the pool. The salt display may take 24 hours to respond to the change in salt concentration.

Always check stabilizer (cyanuric acid), when checking salt. These levels will most likely decline together. Use the chart on page 28 to determine how much stabilizer must be added to raise the level to 80 ppm.

Pool Solar

88°F

Adjust the desired pool temperature (Off, 65°F, 66°F, ...103°F, 104°F, Off) Move to previous/next menu item

Super Chlorinate

Spa Chlorinator

Move to previous/next menu item

Pool Chlorinator

60%

Move to previous/next menu item

Gall

12,000 14,000 16,000

Current salt

level

(45000) (52,500) (60,000)

ppm

320

(145)

373

(170)

427

(194)

(242)

587 854

(267) (388)

640 907

(291) (412)

693 960

(315) (436)

747

(339) (4

800

(364)

200

300

(136)

350

(159)

400

(182)

450

(205)

500

(227)

550 800

(250)

(363)

600 850

(273) (385)

650 900

(295) (408)

700 9

(318) (43

750

(341)

400

280

(127)

327

(148)

373

(170)

420

(191)

467

(212)

513 747

(233) (339)

560 793

(255) (360)

607 840

(276) (382)

653 88

(297) (4

700

(318)

600

260

(118)

303

(138)

347

(158)

390

(177)

433

(197)

477 693

(217) (317)

520 737

(236) (337)

563 780

(256) (358)

607 8

(276) (3

650

(297)

800

240

(109)

280

(127)

320

(145)

360

(164)

400

(182)

440 640

(200) (291)

480 680

(218)

(310)

520 720

(236) (328)

560 76

(255) (3

600

(273)

1000

220

(100)

257

(117)

293

(133)

330

(150)

367

(167)

403 587

(183) (267)

440 623

(200) (283)

477 660

(217) (300)

513 69

(233) (3

550

(250)

1200

200

(91)

233

(106)

267

(121)

300

(136)

333

(152)

367 533

(167) (243)

400 567

(182) (258)

433 600

(197) (274)

467 63

(212) (2

500

(227)

1400

180

(82)

210

(95)

240

(109)

270

(123)

300

(136)

330 480

(150) (218)

360 510

(164) (232)

390 540

(177) (246)

420 57

(191) (2

450

(205)

1600

160

(73)

187

(85)

213

(97)

240

(109)

267

(121)

293 427

(133)

(195)

320 453

(145) (207)

347 480

(158) (219)

373 50

(170) (2

400

(182)

1800

140

(64)

163

(74)

187

(85)

210

(95)

233

(106)

257 373

(117) (169)

280 397

(127) (180)

303 420

(138) (190)

327 44

(148) (20

350

(159)

2000

120

100

(55)

(45)

(36)

(27)

(9)

(18)

140

117

(64)

(53)

(11)

(21)

160

133

(73)

(61)

(12)

(24)

180

150

(82)

(68)

(14)

(27)

200

167

(91)

(76)

(15)

(30)

220 320

183 267

37 53

73 107

(100) (145)

(83) (121)

(17) (24)

(33) (48)

240

340

200 283

80 113

(109) (154)

(91) (129)

(18) (26)

(36) (51)

260 360

217 300

43 60

87 120

(118) (163)

(98) (137)

(20) (27)

(39) (54)

280 380233 31

(127) (172)(106) (14

(21) (2

(42) (5

300

250

100

(136)

(114)

(23)

(45)

(32)

(36)

(41)

100

(45)

(42)

107

(48)

120

(55)

133

(61)

2200

3000

2800

2400

3200

Ideal Ideal Ideal Ideal Ideal

2600

3400

OK OK OK

3600+

Dilute Dilute Dilu

10,000

8,000

(37,500)

213

267

(97)

(121)

200 250

(91) (114)

187 233

(85)

(106)

173

217

(79)

(98)

160 200

(73)

(91)

147 183

(67) (83)

133 167

(61) (76)

120 150

(55) (68)

107 133

(48) (61)

93 117

(42) (53)

80 100

67 83

40 50

13 17

27 33

(36) (45)

(30) (38)

(24) (30)

(18) (23)

(6) (8)

(12)

(15)

Ideal

Dilute

(30,000)

(60)

867

(484)

1067

933

(424)

(453)

1000

(398)

733

667

800

(364)

(333)

(304)

600

533

(263)

(243)

400

467

(181)

(211)

267

333

(152)

133

(30)

60)

03)

78)

46)

17)

89)

59)

31)

227

190

(68) (90)

(91) (123)

150 200

200

(64) (86)

187 253

(85) (117)

140

173 240

160

(59) (81)

(79) (110)

130 180

(55) (77)

(73) (104)

120 170

(50) (73)

(67) (98)

147 213

480

18,000 20,000 22,000 32,00024,000 34,00026,000 36,00028,000 38,00030,000 40,000

ons and (Liters) of Pool/Spa water

(67,500) (75,000) (82,500) (120,000)(90,000) (127,500)(97,500) (135,000)(105,000) (142,500)(112,500) (150,000)

(218)

110 160

OK OKOK OKOK OKOK OKOK OK

Ideal IdealIdeal IdealIdeal IdealIdeal IdealIdeal Ideal

te Dilute Dilute Dilute DiluteDilute DiluteDilute DiluteDilute DiluteDilute Dilute

POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM

POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM

Gallons and (Liters) of Pool/Spa water

Current

Stabilizer

Level (ppm)

0 ppm

20 ppm

60 ppm

30 ppm

40 ppm

50 ppm

70 ppm

80 ppm

10 ppm

12,000

(45000)

8,000

(30000)

14,000

(52500)

10,000

(37500)

16,000

(60000)

18,000

(67500)

20,000

(75000)

22,000

(82500)

32,000

(120000)

24,000

(90000)

34,000

(127500)

26,000

(97500)

36,000

(135000)

28,000

(105000)

38,000

(142500)

30,000

(112500)

40,000

(150000)

8.0

(3.6)

5.3

(3.6)

8.0

(3.6)

8.0

(3.6)

9.4

(4.3)

6.7

(4.3)

9.4

(4.3)

10.7

(4.9)

12.0

(5.4)

12.0

(5.4)

13.4

(6.1)

14.7

(6.7)

21.3

(9.7)

16.0

(7.3)

22.7

(10.3)

18.7

(8.5)

25.3

(11.5)

20.0

(9.1)

26.7

(12.0)

7.0

)

(3.2

4.7

(3.2)

8.2

(3.7)

5.8

(3.7)

10.5

(4.8)

11. 7

(5.3)

12.9

(5.9)

18.7

(8.5)

14.0

(6.4)

19.8

(9.0)

15.2

(6.9)

21.0

(9.5)

16.4

(7.4)

22.2

(10.0)

17.2

(8.0)

23.3

(10.5)

6.0

(2.7)

4.0

(2.7)

6.0

(2.7)

6.0

(2.7)

8.5

(3.9)

7.0

(3.2)

9.0

(2.2)

10.0

(4.5)

10.0

(4.5)

14.2

(6.3)

11. 0

(5.0)

16.0

(7.2)

13.0

(5.9)

18.0

(8.1)

14.0

(6.4)

19.0

(8.6)

15.0

(6.8)

20.0

(9.0)

5.0

(2.3)

3.3

(2.3)

5.0

(2.3)

5.9

(2.7)

4.2

(2.7)

6.7

(3.0)

8.4

(3.8)

6.7

(3.0)

7.5

(3.4)

9.2

(4.2)

13.3

(6.0)

10.8

(4.9)

15.0

(6.7)

11.7

(5.2)

15.8

(7.1)

12.5

(5.6)

16.7

(7.5)

4.0

(1.8)

2.7

(1.8)

4.0

(1.8)

4.0

(1.8)

5.7

(2.6)

4.7

(2.1)

3.3

(2.1)

5.4

(2.4)

7.4

(3.3)

10.7

(4.8)

8.7

(3.9)

12.0

(5.4)

9.3

(4.2)

12.7

(5.7)

10.0

(4.5)

13.3

(6.0)

3.0

(1.4)

2.0

(1.4)

3.0

(1.4)

3.5

(1.6)

2.5

(1.6)

4.5

(2.0)

5.5

(2.5)

8.0

(3.6)

6.5

(2.9)

9.0

(4.1)

7.0

(3.2)

9.5

(4.3)

7.5

(3.4)

10.0

(4.5)

2.0

(.91)

1.3

(.91)

2.0

(.91)

2.8

(1.3)

2.3

(1.1)

1.7

(1.1)

2.7

(1.2)

3.3

(1.5)

3.7

(1.7)

5.3

(2.4)

4.3

(2.0)

4.7

(2.1)

6.3

(2.8)

5.0

(2.3)

6.7

(3.0)

1.0

(.45)

0.7

(.45)

1.2

(.54)

0.8

(.54)

1.4

(.64)

1.5

(.68)

1.7

(.77)

1.8

(.82)

2.7

(1.2)

2.2

(1.0)

3.0

(1.3)

2.3

(1.1)

3.2

(1.4)

2.5

(1.2)

3.3

(1.5)

0.00.0 0.00.0 0.0 0.0 0.0 0.0

0.00.0 0.00.0 0.00.0 0.00.0 0.0

System Maintenance

To maintain maximum performance, it is recommended that you open and visually inspect the cell every 3 months or after cleaning your filter. The Aqua Plus will remind you to do this by displaying the message “Inspect/Clean Cell” after approximately 500 hours of operation.

The Aqua Plus electrolytic cell has a self cleaning feature incorporated into the electronic control’s logic. In most cases this self cleaning action will keep the cell working at optimum efficiency. In areas where water is hard (high mineral content) or in pools where the water chemistry has been allowed to get “out of balance”, the cell may require periodic cleaning.

Servicing and Cleaning the Turbo Cell

Turn off power to the Aqua Plus before removing the electrolytic cell. Once removed, look inside the cell and inspect for scale formation (light colored crusty or flaky deposits) on the plates and for any debris which has passed through the filter and caught on the plates. If no deposits are visible, reinstall. If deposits are seen, use a high pressure garden hose and try to flush the scale off. If this is not successful, use a plastic or wood tool (do not use metal as this will scratch the coating off the plates) and scrape deposits off of plates. Note that a buildup on the cell indicates that there is an unusually high calcium level in the pool (old pool water is usually the cause). If this is not corrected, you may to have to periodically clean the cell. The simplest way to avoid this is to bring the pool chemistry to the recommended levels as specified.

Mild Acid Washing: Use only in severe cases where flushing and scraping will not remove the majority of deposits. To acid wash, turn off power to Aqua Plus. Remove cell from piping. In a clean plastic container, mix a 2:1 solution of water to muriatic acid (one gallon of water to two quarts of muriatic acid). ALWAYS ADD ACID TO WATER - NEVER ADD WATER TO ACID. Be sure to wear rubber gloves and appropriate eye protection. The level of the solution in the container should just reach the top of the cell so that the wire harness compartment is NOT submerged. It may be helpful to coil the wiring before immersing the cell. The cell should soak for a few minutes and then rinse with a high pressure garden hose. If any deposits are still visible, repeat soaking and rinsing. Replace cell and inspect again periodically.

Winterizing

The Aqua Plus electrolytic cell and flow detection switch will be damaged by freezing water just as your pool plumbing would. In areas of the country which experience severe or extended periods of freezing temperatures, be sure to drain all water from the pump, filter, and supply and return lines before any freezing conditions occur. The electronic control is capable of withstanding any winter weather and should not be removed.

If you are in an area that only experiences occasional freezing conditions, your Aqua Plus system may be set up to circulate the pool water whenever the air sensor drops to the selected freeze temperature threshold. Make sure the air sensor is recording the correct temperature and is NOT located in the direct sunlight to ensure proper freeze protection operation.

Spring Start-up

When first starting the pool in the spring time, it is highly recommended that you temporarily set the pool and spa chlorinator settings (Pool Sanitizer & Spa Sanitizer in the Settings Menu) to 0% (off) and then manually shock the pool with any chlorine based shock product and balance the pool water chemistry per the levels indicated in the Chlorinator Operation section (page 25). Make sure to check the salt and stabilizer levels and bring them up to the recommended levels. Your local Authorized Aqua Dealer or pool store can recommend the best chemical treatment for your pool. After the water is clear and balanced, then go back and adjust the pool and spa chlorinator settings to the appropriate levels. Test the pool chlorine level weekly and adjust the chlorinator settings up or down accordingly.

It is usually a good idea to also inspect the cell and clean if necessary at the start of the season. See instructions above.

Troubleshooting and Diagnostic Information

The Aqua Plus provides 2 different tools to aid in troubleshooting any problems that may occur in your pool and/or spa system. The Service mode will allow you to disable automatic operation and manually control most of the equipment (the heater and general purpose Valve3 output are the exceptions). The Diagnostic Menu will provide some detailed information regarding system operation.

While both of the features are primarily intended for the use of the professional service technician, their function is fully explained below. If you believe your system is not operating properly or have questions regarding the operation, call the Goldline Technical Service Department from Monday through Friday, 8AM to 8PM EST at 888-921-7665.

Service Mode

The main unit keypad has a SERVICE button that is used primarily during servicing of the pool equipment.

If you want to completely disable the automatic operation and operate the system manually, you can put the system into Service or Service-Timed mode by pressing the “Service” button. Pressing the “SERVICE” button once will switch the system into service mode which means that all automatic functions are disabled, the optional remote display/keypads are disabled (except for manual turn off for emergencies). The outputs can be manually controlled by pressing the buttons on the local display/keypad. The red “SERVICE” LED will be illuminated and the Aqua Plus will remain in this mode of operation until manually taken out of service mode.

Pressing the “SERVICE” button again will cause the Aqua Plus to switch to service-timed mode which is very similar to service mode, except that the Aqua Plus will automatically return to normal operation after 3 hours. During service timed operation, the “SERVICE” LED will flash and the time remaining will be displayed on the remote display/keypad(s).

Pressing the “SERVICE” button again, will return the Aqua Plus to normal (automatic) operation.

Check System Indicator

The “CHECK SYSTEM” LED will alert you when the Aqua Plus detects any of the following conditions that are abnormal and require attention for optimal operation of your pool.

• Inspect Cell -- for optimum operation, you will need to inspect the Aqua Plus chlorinator cell approxi- mately every 3 months and clean the cell if necessary. The Aqua Plus will automatically remind you when it is time and display “Inspect Cell, + to reset” as part of the rotating Default Menu. Clean the cell (see instructions, page 29) and then press the “+” button during the “Inspect Cell” display to reset the timer.

• Low Salt/Minerals or Very Low Salt/Minerals -- when the salt is too low the Aqua Plus will generate less chlorine and the life of the cell is degraded. Check the cell and clean if necessary (see instructions, page 29) before adding salt (see instructions, page 26).

• High Salt/Amps/Minerals -- the Aqua Plus will stop generating chlorine under certain high salt con- ditions in order to protect the internal electronics from damage. The only way to lower the salt level is to partially drain the pool and add fresh water.

• Water Sensor -- if the water sensor is either an open or short circuit.

• Air sensor -- if the freeze protection feature is enabled (Configuration Menu/ Filter Config.) and the air sensor is either an open or short circuit.

• Solar Sensor -- if the solar sensor is either an open or short circuit.

• Chlorinator Cell Sensor -- if the chlorinator function is enabled (Configuration Menu/Chlorinator) and the cell sensor is either an open or short circuit.

• Low Volts -- if the chlorinator cell voltage is too low.

• No Cell Power -- if no chlorinator cell power is detected on the printed circuit board.

• Check Flow Switch -- if the flow switch input is invalid.

• Cell Power Error -- if a chlorinator cell power error is detected on the printed circuit board.

• Cell Missing -- if the chlorinator is enabled but no cell is detected.

For helpful troubleshooting information on any of these issues, go to the Diagnostic Menu and then scroll through the various items until you see the cause for the “CHECK SYSTEM” LED being illuminated.

Diagnostic Menu

Set Day and Time

Wednesday 10:37P

Move to previous/next menu item

+23.45 +6.75A

84°F 3200PPM

Instant Salt

3200 PPM (+=save)

Move to previous/next menu item

Flow Switch

Flow

To enter the Diagnostic Menu, press the “Menu” button repeatedly until the display shows “Diagnostic Menu”. At this point, you can use either the “<” or “>” buttons to scroll through the various menu items which are described below:

Press to switch chlorinator operation to opposite polarity (15 second delay)

+/- 23.45V is the voltage applied to the chlorinator cell +/-6.75A is the current (amps) through the cell 84ºF is the water temperature at the cell 3200PPM is the “instant” salt level at this time

This display will be shown only if the chlorinator is enabled. For the chlorinator to be operating, several other things must be happening: the filter pump must be running, the flow switch must be detecting flow, the chlorinator setting must be set greater than 0%, the water temperature at the cell must be between 50ºF and 140ºF, and the salt level must be within the operating range. If any of these conditions are not met, the chlorinator diagnostic display will tell you the reason. It’s possible to have more than one reason, in which case after you rectify what was displayed the first time, a second display will appear.

If the current (amps) display is 0.00A, then the chlorinator is operating normally but is in the off part of its normal operating cycle. Simply press either the “+” or “-“ key to start a new cycle.

The Aqua Plus periodically reverses the polarity of the voltage applied to the cell in order to automatically clean off any calcium deposits. It is important that you check the chlorinator operation in both polarities. To do this, press either the “+” or “-“ buttons and the chlorinator will turn off, wait for 15 seconds and then turn on in the opposite polarity.

If a conventional or solar heater is operating, it is likely that the temperature of the water at the cell is higher than the pool/spa water temperature displayed on the Aqua Plus default display.

Press to load the “Instant salt” into the averaged salt display

This display will be shown only if the chlorinator is enabled. This display shows “Instant Salt” or “Instant Minerals” (if Chlor. Config. is set for “Display Minerals”). The “Instant Salt” is calculated based on the voltage, current (amps), and water temperature at the cell. This is different than the “average salt” value which is displayed as part of the default menu. There are a number of reasons why instant and average salt readings may differ. Some of these include salt having just been added to the pool and not yet thoroughly mixed, calcium buildup on the cell, and the cell aging.

No function

Move to previous/next menu item

This display will be shown only if the chlorinator is enabled. The current status of the flow switch is displayed. There is a short delay when transitioning from flow to no-flow and a longer delay on the transition from no-flow to flow. The delay time is displayed.

11:45A

Filter

Lights

Service

Aux 1

Aux 2

Air Sensor

94ºF

Cell Temp Sensor

77ºF

Solar Sensor

Short circuit

Wat er Se nsor

Open circuit

No function

Move to previous/next menu item

Main Software

Revision 2.40

Display Software

remote-08 r3.10

RF Base Software

r1.20 ID:1234

No function

6B Spa Software

Remote A r1.00

No function

Move to previous/next menu item

Available displays depend on configuration. If the sensor appears to operating properly, then the temperature will be displayed. If this temperature is not correct then check the placement of the sensor. If the problem is not placement related, then the sensor will, most likely, require replacement. If the display is “Open Circuit” or “Short Circuit” then check the wiring to the sensor and also make sure that the wires are secure in the terminal block in the Aqua Plus main unit.

Move to previous/next menu item

Available displays depend on configuration. If you call the Goldline Technical Service Department for assistance, they may ask for the software revisions of both the main unit and each of the display/keypads or other devices that are attached to the system. Note that it is possible that different display/keypads have different software revision levels. For this reason, it is advisable to check this diagnostic menu item on every display.

The following statement is applicable if any of the wireless accessories are connected to the Aqua Plus system.

FCC Statement

(Compliance Statement, Part 15.19): This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

WARNING (Part 15.21): Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate this equipment.

Industry Canada Statement

The term “IC” before the certification/registration number only signifies that the Industry Canada technical specifications were met.

Interference

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, then the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and the receiver.

• Connect the equipment into a power source on different circuit than the receiver.

• Consult the dealer or an experienced radio/TV technician for help.

LIMITED WARRANTY Goldline warrants its Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic products (products with Goldline part numbers starting with AQ-RITE-, AQ-RT-PRO, AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-, AQL-CL-, PL-P-, PL-PS-, and HPC-2) to be free from defects in material or workmanship, under normal use and service:

For three years from the date of the initial system installation on private, residential swimming pools within the USA or Canada and one year from the date of initial system installation on commercial installations, installations outside of the USA or Canada and for any replacement parts or accessory products, provided they are installed in accordance with the Goldline installation instructions and specifications provided with the product. If written proof of the date of the initial system installation is not provided to Goldline, the manufacturing datecode on the Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic electronics unit will be the sole determinant of the date of the initial system installation.

For residential installations in USA or Canada: If a product is defective in workmanship or materials and is removed and returned freight prepaid within three (3) years after the date of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid.

For commercial installations, installations outside the USA and Canada, and accessory products and replacement parts: If a product is defective in workmanship or materials and is removed and returned freight prepaid within one (1) year after the date of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid.

Contact any Goldline dealer or contact Goldline at 61 Whitecap Drive, North Kingstown, RI 02852 for warranty service. The

costs incurred in removal and/or reinstallation of the product are NOT covered under this warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

WARRANTY EXCLUSIONS:

1. Material supplied or workmanship performed by others in process of installation.

2. Damage resulting from improper installation including installation on pools larger than the product rating.

3. Problems resulting from failure to operate the product(s) in accordance with the recommended instructions contained in product’s owners manual(s).

4. Problems resulting from failure to maintain pool water chemistry in accordance with the recommendations in the owners manual(s).

5. Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or alternations, fire, flood, lightning, freezing, external water, degradation of natural stone used in or immediately adjacent to a pool or spa, war or acts of God.

DISCLAIMER. THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE ENTIRE WARRANTY OF GOLDLINE WITH RESPECT TO ITS POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.

BE RESPONSIBLE FOR ANY CONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, PERSONAL INJURY, PROPERTY DAMAGE, DAMAGE TO OR LOSS OF EQUIPMENT, LOST PROFITS OR REVENUE, COSTS OF RENTING REPLACEMENTS, AND OTHER ADDITIONAL EXPENSES, EVEN IF THE SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.

CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AUTHORIZED TO GIVE ANY WARRANTY ON BEHALF OF GOLDLINE.

SOME STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND

IN NO EVENT SHALL GOLDLINE

THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY AFTER LEAVING THE FACTORY.

Free Chlorine 1.0 - 3.0 ppm Turn output dial up to increase,

pH 7.2 - 7.6

down to decrease -OR- increase

Too low - add soda ash.

or decrease pump filtration time.

Too high - add muriatic acid

Alkalinity 80 - 120 ppm

Salt 2700 - 3400 ppm Add salt as required to increase.

Add baking soda to increase.

Stabilizer 60 - 80 ppm Add cyanuric acid to increase.

Calcium 200 - 400 ppm Add calcium to increase.

Electrolytic Cell inspect & clean Refer to section in manual.

TEST IDEAL RANGE ADJUSTMENT REQUIRED

Drain and add water to decrease.

Add acid as required to decrease.

LINE

ROLS

North Kingstown, RI 02852 USA

092149B

Goldine Controls AQL-PLUS, AQL-PLUS-20 Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual