Page 1
Aqua LogicAqua Logic
Aqua Logic
Aqua LogicAqua Logic
Automation and Chlorination
G
ON
C
(actuators, cell & remote display not included - order separately)
Installation Manual
LD
TROLS
for model
AQL-P-4
LINE
INC
.
www.goldlinecontrols.com
888-921-7665
Page 2
IMPORTANT SAFETY INSTRUCTIONS
When using this electrical equipment, basic safety precautions should always be
followed, including the following:
•
•
•
•
• A green colored terminal marked “Earth Ground” is located inside the wiring
• One bonding lug for US models (two for Canadian models) is provided on the
READ AND FOLLOW ALL INSTRUCTIONS
W ARNING: Disconnect all AC power during installation.
!
W ARNING: Water in excess of 100 degrees Fahrenheit may be
!
hazardous to your health.
W ARNING: To reduce the risk of injury , do not permit children to
!
use this product unless they are closely supervised at all times.
compartment. To reduce the risk of electric shock, this terminal must be
connected to the grounding means provided in the electric supply service
panel with a continuous copper wire equivalent in size to the circuit conductors
supplying the equipment.
external surface. To reduce the risk of electric shock, connect the local
common bonding grid in the area of the swimming pool, spa, or hot tub to
these terminals with an insulated or bare copper conductor not smaller than 8
AWG US / 6 A WG Canada.
• All field installed metal components such as rails, ladders, drains, or other
similar hardware within 3 meters of the pool, spa or hot tub shall be bonded to
the equipment grounding bus with copper conductors not smaller than 8 AWG
US / 6 AWG Canada.
• SAVE THESE INSTRUCTIONS
Page 3
Table of Contents
Introduction Before Y ou Begin................................................................... 1
Installation Step s.................................................................... 2
1. Preparing General Water Chemistry..................................................... 3
Pool/Spa Water Salt.......................................................................................... 4
2. Mounting Aqua Logic Control Center ................................................... 6
Equipment T emperature Sensors........................................................... 6
Optional AQL-CL Chlorination Kit........................................ 6
Optional Wired Remote Display/Keypad........................... 6
Optional Base Receiver........................................................ 7
Optional V alve Actuators....................................................... 7
3. Plumbing Pool/Sp a Configuration........................................................ 8
Turbo Cell............................................................................... 9
Flow Switch............................................................................ 9
4. Electrical Main Service.......................................................................... 10
Wiring Grounding and Bonding........................................................ 10
Circuit Breaker Installation and Wiring......................... ...... 10
General Purpose Outlet........................................................ 11
Aqua Logic Control Power ................................................... 11
High Volt age Pool Equipment.............................................. 12
Low Volt age Wiring............................................................... 13
5. Configuration Configuration Menu............................................................... 19
6. System Startup Before St artup...................................................................... 26
and Checkout Heater Checkout................................................................... 26
Service Mode........................................................................ 27
7. Warranty Aqua Logic Limited Warranty.............................................. 32
Page 4
Introduction
Before You Begin
What’s Included
Before attempting to install the Aqua Logic system, check that the following components have been included in the package:
Aqua Logic Electronics Unit
(3) T emperature sensors with 15 ft. (5m) cable, hose clamp
What’s NOT Included
Some of the additional items that you may need to complete an installation include:
Circuit br eakers
None are included with control—see page 11 and inside of door for suitable breakers
Wire
4-conductor cable (electronics unit to remote display/keypad)
Wire/conduit for 100A service from main panel to Aqua Logic
Wire/conduit for filter pump and other high voltage loads
Wire for bonding
Miscellaneous
Utility electrical outlet and weatherproof cover (for mounting on side of Aqua Logic)
Mounting hardware (screws, etc.) for mounting Aqua Logic and remote display/keypad
V alves (use standard Jandy , Pentair/Compool, or Hayward valves)
Additional valve actuators
Accessory Products - Order Separately
AQL-CL Chlorination kit
AQL-CL-25FT Chlorination kit with 25ft cable
AQL-WMW-P4 Wired Remote Display
AQL-SS-RF Wireless Spaside Remote Control (AQL-BASE-RF required)
AQL-BASE-RF Base Receiver
GVA-24 Valve Actuator
V&A-xx Valve & Actuator (xx=1P (1.5” pos. seal), -2P (2” pos. seal)
1
Page 5
Installation Step s
Details on each installation step are presented on the following pages:
1. Prepare the pool water (page 3)
General W ater Chemistry
Salt
2. Mounting the equipment (page 6)
Aqua Logic main unit
Remote display/keypad (optional)
T emperature sensors
V alve actuators (if applicable)
3. Plumbing (page 8)
General Pool Equipment
Turbo Cell
Flow Switch
4. Electrical Wiring (page 10)
Main service
Grounding and bonding
Circuit breakers
Aqua Logic control power
High V oltage pool equipment
Low voltage wiring (temperature sensors, flow switch, etc.)
5. Aqua Logic control configuration (page 19)
6. System Startup and checkout (page 26)
2
Page 6
1
1. Preparing Pool/Spa Water
General Water Chemistry
Salt is required only if you are using the chlorinator features on the Aqua Logic Control. If you are NOT
using the chlorinator, it is recommended that you follow all of the other chemistry recommendations besides salt. Refer to the description of the Aqua Logic configuration menu for information on enabling/
disabling the chlorinator (see page 19).
Water Chemistry
The table below summarizes the levels that are recommended by the National Spa and Pool Institute
(NSPI). The only special requirements for the Aqua Logic are the salt level and stabilizer.
Saturation index
The saturation index (Si) relates to the calcium and alkalinity in the water and is an indicator of the pool
water “balance”. Your water is properly balanced if the Si is 0 ±0.2. If the Si is below -0.2, the water is
corrosive and plaster pool walls will be dissolved into the water . If the Si is above +0.2, scaling and
staining will occur. Use the chart below to determine the saturation index.
Si = pH + Ti + Ci + Ai - 12.
ºC ºF Ti
12
53
16
60
19
66
24
76
29
84
34
94
39
103
How to use: Measure pool pH, temperature, calcium hardness,
and total alkalinity. Use the chart above to determine Ti, Ci,and
Ai from your measurements. Insert values of pH, Ti, Ci and Ai
into the above equation. If Si equals .2 or more, scaling and
staining may occur. If Si equals -.2 or less corrosion or irritation
may occur.
CORROSIVE SCALING
Calcuim
Hardness
.3
75 75
100 100
.4
125 125
150 150
.5
200 200
.6
250 250
300 300
.7
400 400
.8
600 600
800 800
.9
-.2
Ci
1.5 1.9
1.6 2.0
1.7 2.1
1.8 2.2
1.9 2.3
2.0 2.4
2.1 2.5
2.2 2.6
2.4 2.8
2.5 2.9
0.2
Total
Alkalinity
Ai
OK
3
Page 7
Gall
o
n
s
a
n
d
(
L
i
t
e
r
s
)
o
f
Poo
l
/
S
p
a
wate
r
12,000 14,000 16,000
1
8
,
0
002
0
,
0
002
2
,
0
0
0
3
2
,
0
0
0
2
4
,
0
0
0
3
4
,
0
0
0
2
6
,
0
0
0
3
6
,
0
0
0
2
8
,
0
0
0
3
8
,
0
0
0
3
0
,
0
0
0
4
0
,
0
0
0
Current salt
level
(45000) (52,500) (60,000)
(
6
7
,
5
0
0
)
(
7
5
,
0
0
0
)
(
8
2
,
5
0
0
)
(
1
2
0
,
0
0
0
)
(
9
0
,
0
0
0
)
(
1
2
7
,
5
0
0
)
(
9
7
,
5
0
0)(
1
3
5
,
0
0
0
)
(
1
0
5
,
0
0
0
)
(
1
4
2
,
5
0
0
)
(
1
1
2
,
5
0
0
)
(
1
5
0
,
0
0
0
)
ppm
0
320
(145)
373
(170)
427
(194)
4
8
0
(21
8
)
(242)
587 854
(267) (388)
640 907
(291) (412)
693 960
(315) (436)
747
(339) (4
6
0
)
800
1
0
6
7
(364)
(
4
84)
200
300
(136)
350
(159)
400
(182)
450
(205)
500
(227)
550 800
(250)
(363)
600 850
(273) (385)
650 900
(295) (408)
700 9
5
0
(318) (4
3
0
)
750
1
0
0
0
(341)
(
4
5
3
)
400
280
(127)
327
(148)
373
(170)
420
(191)
467
(212)
513 747
(233) (339)
560 793
(255) (360)
607 840
(276) (382)
653 8
8
7
(297) (4
0
3
)
700
9
3
3
(318)
(
4
2
4
)
600
260
(118)
303
(138)
347
(158)
390
(177)
433
(197)
477 693
(217) (317)
520 737
(236) (337)
563 780
(256) (358)
607 8
2
3
(276) (3
7
8
)
650
8
6
7
(297)
(
3
9
8
)
800
240
(109)
280
(127)
320
(145)
360
(164)
400
(182)
440 640
(200) (291)
480 680
(218)
(310)
520 720
(236) (328)
560 76
0
(255) (3
4
6
)
600
8
0
0
(273)
(
3
6
4
)
1000
220
(100)
257
(117)
293
(133)
330
(150)
367
(167)
403 587
(183) (267)
440 623
(200) (283)
477 660
(217) (300)
513 69
7
(233) (3
1
7
)
550
7
3
3
(250)
(
3
3
3
)
1200
200
(91)
233
(106)
267
(121)
300
(136)
333
(152)
367 533
(167) (243)
400 567
(182) (258)
433 600
(197) (274)
467 63
3
(212) (2
8
9
)
500
6
6
7
(227)
(
3
0
4
)
1400
180
(82)
210
(95)
240
(109)
270
(123)
300
(136)
330 480
(150) (218)
360 510
(164) (232)
390 540
(177) (246)
420 57
0
(191) (2
5
9
)
450
6
0
0
(205)
(
2
6
3
)
1600
160
(73)
187
(85)
213
(97)
240
(109)
267
(121)
293 427
(133)
(195)
320 453
(145) (207)
347 480
(158) (219)
373 50
7
(170) (2
3
1
)
400
5
3
3
(182)
(
2
4
3
)
1800
140
(64)
163
(74)
187
(85)
210
(95)
233
(106)
257 373
(117) (169)
280 397
(127) (180)
303 420
(138) (190)
327 44
3
(148) (20
1
)
350
4
6
7
(159)
(
2
1
1
)
2000
120
100
80
60
20
40
(55)
(45)
(36)
(27)
(9)
(18)
140
117
23
47
(64)
(53)
(11)
(21)
160
133
27
53
(73)
(61)
(12)
(24)
180
150
30
60
(82)
(68)
(14)
(27)
200
167
33
67
(91)
(76)
(15)
(30)
220 320
183 267
37 53
73 107
(100) (145)
(83) (121)
(17) (24)
(33) (48)
240
340
200 283
40
57
80 113
(109) (154)
(91) (129)
(18) (26)
(36) (51)
260 360
217 300
43 60
87 120
(118) (163)
(98) (137)
(20) (27)
(39) (54)
280 38
0
233 31
7
47
6
3
93
1
2
7
(127) (17
2
)
(106) (1
4
4
)
(21) (2
9
)
(42) (5
7
)
300
4
0
0
250
3
3
3
50
6
7
100
1
3
3
(136)
(
1
8
1
)
(114)
(
1
5
2
)
(23)
(
3
0
)
(45)
(60
)
(32)
80
(36)
90
(41)
100
(45)
1
1
0
1
6
0
(
5
0
)
(73
)
1
2
0
1
7
0
(
5
5
)
(
7
7
)
1
3
0
1
8
0
(59
)
(81
)
1
4
0
1
9
0
(64
)
(
86)
1
5
0
2
0
0
(
6
8
)
(
9
0
)
93
(42)
107
(48)
120
(55)
133
(61)
1
4
7
2
1
3
(67
)
(98
)
1
6
0
2
2
7
(
7
3
)
(
1
0
4
)
1
7
3
2
4
0
(
7
9
)
(
1
1
0
)
1
8
7
25
3
(
8
5
)
(
1
1
7
)
2
0
0
2
6
7
(
9
1
)
(
1
2
3
)
2200
3000
2800
2400
3200
Ideal Ideal Ideal Ideal Ideal
I
d
e
a
l
I
d
e
a
l
I
d
e
a
l
I
d
e
a
l
I
d
e
alI
d
e
a
l
I
d
e
alI
d
e
a
l
I
d
e
a
l
I
d
e
a
l
2600
3400
OK
OK
OK
OK
OK OK OK
O
K
OKO
K
O
K
O
K
O
K
O
K
O
K
O
K
O
K
P
O
U
N
D
S
a
n
d
(
K
g
)
O
F
S
A
L
T N
E
E
D
E
D
F
OR
3
2
0
0
P
P
M
3600+
Dilute Dilute Dilu
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
teD
i
l
u
t
e
D
i
l
u
t
e
D
i
l
u
t
e
Dil
u
t
e
10,000
8,000
(37,500)
213
267
(97)
(121)
200 250
(91) (114)
187 233
(85)
(106)
173
217
(79)
(98)
160 200
(73)
(91)
147 183
(67) (83)
133 167
(61) (76)
120 150
(55) (68)
107 133
(48) (61)
93 117
(42) (53)
80 100
67 83
53
67
40 50
13 17
27 33
(36) (45)
(30) (38)
(24) (30)
(18) (23)
(6) (8)
(12)
(15)
Ideal
Ideal
Dilute
Dilute
(30,000)
The pool’s chemistry must be balanced BEFORE activating the Aqua Logic’ s optional chlorinator function. NOTE: If the pool does not have new water, add metal remover and non-copper based algaecide
to the pool, per manufacturer’s instructions. This ensures a quick, troublefree transfer to the Aqua Logic
system.
Salt
Adjust salt levels only when using the AQL-P-4 optional chlorinator function (requires the use of the AQLCL chlorination kit sold separately).
Salt Level
Use the chart below to determine how much salt in pounds or (Kgs) should be added to reach the recommended levels. Use the equations on the following page (measurements are in feet/gallons and meters/
liters) if pool size is unknown.
The operating salt level is between 2700-3400 PPM (parts per million) with 3200 PPM being optimal.
Before adding any salt, test the salt level. This is especially important for retrofit installation to older pools
where all of the chlorine added to the pool over time is ending up as salt. If the level is low , determine the
number of gallons in the pool and add salt according to the chart below . A low salt level will reduce the
efficiency of the sanitization and result in low chlorine production. A high salt level can cause the Aqua
Logic to stop chlorinating. The salt in your pool/spa is constantly recycled and the loss of salt throughout
the swimming season should be minimal. This loss is due primarily to the addition of water because of
splashing, backwashing, or draining (because of rain). Salt is not lost due to evaporation.
4
Page 8
Pool Sizing Formula
,
2
8
7
2
5
9
4
6
2
3
1
0
Liters
Rectangular
Round
Oval
Gallons
(pool size in feet)
Length x Width x
Average Depth x 7.5
Diameter x Diameter x
Average Depth x 5.9
Length x Width x
Average Depth x 6.7
(pool size in meters)
Length x Width x
Average Depth x 1000
Diameter x Diameter x
Average Depth x 785
Length x Width x
Average Depth x 893
Type of Salt to Use
It is important to use only sodium chloride (NaCl) salt that is greater than 99% pure. This is common food
quality or water softener salt and is usually available at building supply stores in 40-80 lb. bags labeled
coarse or fine “Solar Salt”. It is also acceptable to use water conditioning salt pellets, however, it will take
longer for them to dissolve. Do not use rock salt, or salt with more than 1% of yellow prussiate of soda,
salt with anti-caking additives, or iodized salt.
How to Add Salt
For new plaster pools, wait 10-14 days before adding salt to allow the plaster to cure. T urn the circulating
pump on and add salt directly into the pool. Brush the salt around to speed up the dissolving process—do
not allow salt to pile up on the bottom of the pool. Run the filter pump for 24 hours with the suction coming
from the main drain (use pool vacuum if there is no main drain) to allow the salt to evenly disperse throughout the pool. The salt display may take 24 hours to respond to the change in salt concentration.
Always check stabilizer (cyanuric acid), when checking salt. These levels will most likely decline together .
Use the chart below to determine how much stabilizer must be added to raise the level to 80 ppm.
POUNDS and (Kg) OF STABILIZER (CYANURIC ACID) NEEDED FOR 80 PPM
Current
Stabilizer
Level (ppm)
0 ppm
10 ppm
20 ppm
30 ppm
40 ppm
50 ppm
60 ppm
70 ppm
80 ppm
8,000
(30000)
5.3
(3.6)
4.7
(3.2)
4.0
(2.7)
3.3
(2.3)
2.7
(1.8)
2.0
(1.4)
1.3
(.91)
0.7
(.45)
10,000
(37500)
6.7
(4.3)
5.8
(3.7)
4.2
(2.7)
3.3
(2.1)
2.5
(1.6)
1.7
(1.1)
0.8
(.54)
14,000
(52500)
9.4
(4.3)
8.2
(3.7)
7.0
(3.2)
5.9
(2.7)
4.7
(2.1)
3.5
(1.6)
2.3
(1.1)
1.2
(.54)
16,000
(60000)
10.7
(4.9)
9.4
(4.3)
8.0
(3.6)
6.7
(3.0)
5.4
(2.4)
4.0
(1.8)
2.7
(1.2)
1.4
(.64)
12,000
(45000)
8.0
(3.6)
7.0
(3.2
)
6.0
(2.7)
5.0
(2.3)
4.0
(1.8)
3.0
(1.4)
2.0
(.91)
1.0
(.45)
0.00.0 0.00.0 0.0 0.0 0.0 0.0
Gallons an d (Li ters) of Pool/ S pa wat e r
18,000
20,000
22,000
(67500)
12.0
(5.4)
10.5
(4.8)
9.0
(2.2)
7.5
(3.4)
6.0
(2.7)
4.5
(2.0)
3.0
(1.4)
1.5
(.68)
(75000)
13.4
(6.1)
11.7
(5.3)
10.0
(4.5)
8.4
(3.8)
6.7
(3.0)
5.0
(2.3)
3.3
(1.5)
1.7
(.77)
(82500)
14.7
(6.7)
12.9
(5.9)
11.0
(5.0)
9.2
(4.2)
7.4
(3.3)
5.5
(2.5)
3.7
(1.7)
1.8
(.82)
24,000
(90000)
16.0
(7.3)
14.0
(6.4)
12.0
(5.4)
10.0
(4.5)
8.0
(3.6)
6.0
(2.7)
4.0
(1.8)
2.0
(.91)
26,000
(97500)
15.2
(6.9)
13.0
(5.9)
10.8
(4.9)
8.7
(3.9)
6.5
(2.9)
4.3
(2.0)
2.2
(1.0)
28,000
(105000)
18.7
(8.5)
16.4
(7.4)
14.0
(6.4)
11.7
(5.2)
9.3
(4.2)
7.0
(3.2)
4.7
(2.1)
2.3
(1.1)
30,000
(112500)
20.0
(9.1)
17.2
(8.0)
15.0
(6.8)
12.5
(5.6)
10.0
(4.5)
7.5
(3.4)
5.0
(2.3)
2.5
(1.2)
0.0
32,000
(120000)
21.3
(9.7)
18.7
(8.5)
16.0
(7.2)
13.3
(6.0)
10.7
(4.8)
8.0
(3.6)
5.3
(2.4)
2.7
(1.2)
0.00.0 0.00.0 0.00.0
34,000
(127500)
22.7
(10.3)
19.8
(9.0)
14.2
(6.3)
8.5
(3.9)
5.7
(2.6)
2.8
(1.3)
36,000
(135000)
21.0
(9.5)
18.0
(8.1)
15.0
(6.7)
12.0
(5.4)
9.0
(4.1)
3.0
(1.3)
(14
38
2
(1
2
(1
1
(
1
(
1
(
(
(
(
5
Page 9
2. Mounting the Equipment
Aqua Logic Control Center
The Aqua Logic is contained in a raintight enclosure that is suitable for outdoor mounting. The control must
be mounted a minimum of 5 ft. (2 meters) horizontal distance from the pool/spa (or more, if local codes
require). The Control Center is designed to mount vertically on a flat surface with the knockouts facing
downward. Because the enclosure also acts as a heat sink (disperses heat from inside the box), it is
important not to block the four sides of the control. Do not mount the Aqua Logic inside a panel or tightly
enclosed area.
When selecting a location, note that the standard cables supplied with the Turbo Cell, flow switch, temperature sensors, and valve actuators (if applicable) are all 15 ft. (5m) long. Call the Goldline Service
Dept. (888-921-7665) for information regarding longer cables.
Temperature Sensors
The water temperature sensor is required for proper operation of the heater control and/or solar control
functions. This sensor is used to measure the pool water temperature when the pool/spa suction valve is
switched to the “pool” position and measures the spa water temperature when the valve is switched to the
“spa” position. The sensor should be installed in the filtration plumbing after the filter but before either the
solar or conventionally fueled heaters—refer to the plumbing overview diagram.
1. Drill a 3/8” (10mm) diameter hole in the PVC piping and remove all chips and burrs.
2. Insert sensor until O-ring collar sits flush on the hole.
3. Position hose clamp over the sensor and gently tighten until O-ring makes an adequate seal. Do not
overtighten.
4. For maximum temperature accuracy, cover the sensor and 3” (6cm) of pipe on either side with
insulation and paint white.
Also, if the freeze protection option is selected for the filter pump or any aux output, the air sensor is used
to detect freeze conditions.
The solar sensor (order separately) is required only for the solar control function. Mount the sensor near
the solar collector array so that it is exposed to the same sunlight as the collectors. Use additional cable
(20 A WG) if necessary .
IMPORT ANT : Mount the air sensor out of direct sunlight.
!
Optional AQL-CL Chlorination Kit
The AQL-P4 and AQL-PS-4/8/16 models require the use of the AQL-CL or AQL-CL-25FT chlorination kit when using the chlorinator function. This kit contains a T urbo Cell, cell unions and flow switch.
Refer to pages 9 and 18 for plumbing and wiring instructions.
Optional Remote Display/Keypad
The Aqua Logic Remote Display/Keypad (Goldline part number AQL-WMW -P4 must be mounted indoors or in a weather protected area (rain should never hit the display/keypad). Up to 3 remote display/
keypads (1 supplied with Aqua Logic, order additional remote display/keypads separately) can be installed. The display/keypad is designed to mount onto a standard electrical utility box (ideal for new
construction) or can be mounted directly onto any wall surface. When selecting a location, note that the
wire to the Aqua Logic main unit must be less than 500’ long. Follow the steps below:
1. Remove display/keypad baseplate from the cover by lifting up on the cover at the lower end of the
keypad. See diagram on page 7.
6
Page 10
2. Screw the baseplate in the desired position (screws supplied by installer).
Remote Keypad
push up here
to remove cover
3. See “Electrical Wiring” (page 17) for instructions on running the cable from the Aqua Logic main
unit to the remote display/keypad.
Optional Base Receiver
The optional base receiver (Goldline part number AQL-BASE-RF) must be installed if the wireless spaside
remote is used. T o install the base receiver, remove the knockout on the upper left side of the Aqua Logic
main control unit, insert the base receiver, and then tighten the nut from the inside. Also refer to the Base
Receiver manual and the diagram on page 17.
Optional V alve Actuators
For optional actuators supplied with the Aqua Logic—note that the internal cams in the actuator may also
have to be adjusted depending on the way the actuator is mounted on the valve and the desired valve
action.
RETURN
IN
(Common)
SUCTION
OUTOUT
IN
OUT
(Common)
7
Page 11
3. Plumbing
E
R
V
“Standard” Pool/S pa system configuration
These systems use a single filter pump and filter. Pool or spa operation is controlled by two 3-way valves
(suction and return). Refer to the diagram below .
HIGH VOLTAGE
LIGHTS
CHECK VALVE
(prevents draining
of raised spas)
POOL VACUUM
VALV E
High Voltage Relays Val ve Out puts
Filter Pump
Lights
Aux 1
Aux 2
MANUAL
FILTER
PUMP
VALV E
TWO-WAY
VALV E
ENERGY
FILTER
ISOLATED
WATE R
FEATURE
PUMP
PRESSURE
CLEANER
ENERGY
MANUAL
VALV E
CLEANER
POOL/SPA SUCTION
SKIM
SUCTION
VALV E
MAIN
DRAIN
Pool/Spa Suction
Pool/Spa Return
Valve 3
Valve 4
FILTER
SAVER
SOLAR BOOST
PUMP
CHECK
VALV E
POOL/SPA
TEMPERATURE
SENSOR
POOL
POP-UP
SOLAR
VALV E
SPA
BLOWER
SPA
SPILLOVER
SPA JET
PUMP
TEMPERATURE
SENSOR
CHECK
VALVE
HEATER
BYPASS
VALVE
(manual)
POP-UP
OVERFLOW
POP-UP
SOLAR
HEATER
HEAT
PUMP
CHECK
ALVE
(prevents draining
of raised spas)
CELL
MANUAL
VALV E
IN-FLOOR
CLEANER
POP-UP
TRANSFORMER
FIBER OPTIC
LIGHT SOUR CE
FLOW
SWITCH
WATER
FEATURE
VALV E
RETURN
NON-BOOST
PRESSURE
POOL/SPA
RETURN
VALV E
JET
CLEANER
LOW VOLTAGE
LIGHTS
COLOR WHEEL
POOL SWEEP
BOOST PUMP
WATER
FEATURE
PUMP
VALVE
WATER
FEATURE
PUMP
WATER
FEATURE
PRESSUR
CLEANE
Some important notes regarding the Aqua Logic control of S tandard Pool/Spa systems:
In Pool/Spa Config., select:
Pool/Sp a Setup
Pool and Spa
1. The Aqua Logic can be programmed to accommodate spa spillover , if desired.
2. A conventional heater (gas or heatpump) and solar can be used to heat both the pool and the spa.
3. If the chlorinator cell is plumbed prior to the pool/spa return valve, then both the pool and the spa
can be chlorinated
4. The water sensor should be installed prior to any heater or solar and will display either the pool or
the spa temperature, depending on the current operation of the pool. The temperature will only be
displayed when the filter pump is running.
5. If any water feature or pressure side cleaner boost pumps are used, be sure to enable the “interlock”
feature (see “Configuration Menu” for details) to ensure that the pumps operate only when the
filter pump is on and the system is in the “pool only” operating mode.
6. The plumbing diagram above is intended to be used as a general guideline and is not a complete
plumbing schematic for the pool.
7. The air sensor must installed if the freeze protection feature is enabled for the filter, valves or aux
outputs.
8
Page 12
T urbo Cell (supplied with AQL-CL chlorination kit)
The Turbo Cell (used for chlorine generation) should be plumbed AFTER the filter and heater . If installed
on a pool/spa combination system, the cell should be plumbed BEFORE the pool/spa return valve in order
to allow proper chlorination of both the pool and the spa. Refer to plumbing diagram below:
12”
min
Flow switch before cell
Flow switch after cell
The cell may be mounted vertically or horizontally , and water can move in either direction through the cell.
Install using the 2" unions provided. Tighten unions
BY HAND for a watertight seal. For systems with
1½“ plumbing use adaptors (provided by installer).
Flow Switch (supplied with AQL-CL chlorination kit)
The flow switch must be plumbed in the same section of plumbing as the Turbo Cell. The flow switch is a
safety device that ensures that water is flowing through the cell before the Aqua Logic starts to generate
chlorine. Failure to properly install the flow switch can result in explosive gases accumulating in the pool
plumbing system.
IMPORTANT: There must be at least a 12" (30cm) straight pipe run befor e (upstream)
!
the flow switch. If the switch is plumbed after the cell, the cell can by counted as the 12" (30cm)
of straight pipe.
IMPORT ANT : To ensure proper operation, verify that the arrow on the flow switch points
!
in the direction of water flow .
9
Page 13
Remote Keypad
Heater Output
Sensor Inputs
Valve Connectors
Flow Switch
Subpanel
4. Electrical Wiring
Cell
x
x
“Local” Display
High Voltage
Relays
Control Power
Input
The Aqua Logic Control Center requires both high and low voltage connections. Low voltage connections
will be made to actuators, sensors, remote keypad, etc. High voltage connections will be made to pumps,
lights, etc., as well as providing direct input power to the Control Center. Always:
-Ensure that Power is disconnected prior to doing any wiring
-Follow all local and NEC (CEC if applicable) codes
-Use copper conductors only
Main Service (Power to the Circuit Breaker Subpanel)
The Aqua Logic circuit breaker subpanel is rated for 100A service. Run properly rated conductors (L1,
L2, N, and ground) from the primary house electrical panel to the main power connections on the Aqua
Logic circuit breaker base. The connection at the main house panel should be to a 240VAC circuit
breaker rated at 100A maximum.
Grounding and Bonding
Connect a ground wire from the primary electrical panel to the Aqua Logic ground bus bar . Also ground
each piece of high voltage (120 or 240V AC) equipment that is connected to the Aqua Logic control relays
or circuit breakers. The Aqua Logic should also be connected to the pool bonding system by an 8A WG
(6A WG for Canada) wire. A lug for bonding (2 for Canada) is provided on the outside/bottom of the
Aqua Logic enclosure.
Circuit Breaker Installation and Wiring
Circuit breakers are to supplied by the installer . Refer to the circuit breaker chart on the following page for
a list of suitable circuit breakers that can be used. Follow the code and the circuit breaker manufacturer’s
rating requirements regarding the size and temperature rating for wiring. Note that some pool equipment
may be required to be connected to ground fault circuit breakers—check local and NEC (CEC) codes.
10
Page 14
SUITABLE LISTE D BREAKER S
Manufacturer
Cutler-Hammer
Murray
Siemens
Square D
Thomas & Betts
Single
BR
MP-T
QP
HOM
TB
Double
BR
MP-T
QP
HOM
TB
Twin
BRD
MH-T
QT
HOMT
TBBD
Quad
BRD
MH-T
QT
HOMT
TBBQ
GFCB
GFCB
MP-GT
QPF
HOM
GFB
Filler Plates
BRFP
LX100FP
QF3
HOMFP
FP-1C-TB
General Purpose Outlet
If desired, a duplex receptacle with weatherproof cover (supplied by installer) may be installed in the
knockouts on the lower right side of the Aqua Logic enclosure. Per code, the receptacle should be a
GFCI type. Alternatively , connect a standard receptacle to a GFCB.
Aqua Logic Control Power
The Aqua Logic requires 120VAC, 2A power to operate the control logic circuits and the chlorinator .
This power should be connected to one of the circuit breakers.
WARNING: 120VAC only (permanent damage if connected to 240V)
!
Field
Wired
Factory
Prewired
120, 2VA
11
Page 15
High V olt age (120/240V) Pool Equipment
V
All Aqua Logic relays are double pole (they make/break both “legs” of 240V circuits) and are rated at
3HP/30A at 240V (1½HP/30A at 120V). Refer to the diagram below for typical relay wiring.
240 VAC
Load
Wiring relays for 240 VAC
Pool Equipm ent
WARNING: Do not use the Aqua Logic to control an automatic pool cover . Swim-
!
120 VAC
Load
Wiring relays for 120 VAC
Pool Equipm ent
120 VAC
Load
Wiring GFCB for 120
Pool Equipment
mers may become entrapped underneath the cover.
T wo speed filter pump: Requires 2 relays (FIL TER plus one of the AUX relays) for proper operation of
both speeds.
IMPORT ANT : Be sur e to follow the wiring diagram below AND to configure
!
the control logic according to the instructions on page 21.
Lo Speed
Hi Speed
Common
Ground
N
L2
L1
G
2-Speed
Filter
Pump
Lights: A ground fault circuit breaker must be used to supply power for high voltage pool/spa lighting.
Low voltage lights will require an external transformer. For lighting systems that have both a light source
and color wheel, connect the light source to the “Lights” relay and then connect the color wheel to one of
the AUX outputs.
12
Page 16
Low V oltage W iring
Valve Actuators
The Aqua Logic can control up to four (PS-4/8) or eight (PS-16) 24V automatic valve actuators. T wo of
the valve outputs are dedicated to the pool/spa suction (V alve2) and return (Valve1) valves. V alve3 is for
general purpose use (solar, water feature, in-floor cleaner , etc.).
For installations with solar heating, Goldline offers the AQ-SOL-KIT -xx solar kit that contains a valve,
actuator, and extra temperature sensor . The “xx” indicates the valve type from the 3 choices below:
-1P 1.5” Positive Seal
-2P 2” Positive Seal
The Aqua Logic is compatible with standard valve actuators manufactured by Jandy, Pentair/Compool,
and Hayward. See diagram on page 10 for the location of valve connectors.
Heater Control
The Aqua Logic provides a set of low voltage dry contacts that can be connected to most gas heaters or
heatpumps with 24V control circuits. Refer to the diagram below for a generic connection. The manuals
supplied with most heaters also include specific wiring instructions for connecting the heater to an external
control (usually identified as “2-wire” remote control). For millivolt or line voltage heaters, contact Goldline
T ech support, 888-921-7665. Refer to the diagrams and the information on the following pages for more
details on the connection to several popular heaters.
Generic Heaters
1. Wire heater to 120/240V power source per the instructions in the heater manual. The Aqua Logic
does NOT control the power going to the heater .
2. Wire the Aqua Logic dry contact heater output per the diagram below . Many internal parts of the
heater can get very hot--see the heater manufacturer’s recommendations on the minimum temperature
rating for wires. If no guidance is given, use 105°C rated wire.
3. Set any ON/OFF switch on the heater to ON.
4. Set the thermostat(s) on the heater to the maximum (hottest) setting.
Pool/Spa
Air
Solar
Heater
x
x
Kill Switch
Thermostat
Heater
Ignition/Valve
13
Page 17
Laars Heaters
A
A
1. Turn power of f to heater.
2. Remove factory jumper from terminal block.
3. W ire Aqua Logic to the heater as shown.
4. Ensure toggle switch is in the ON position.
5. Set heater thermostats to maximum position.
to limit sw itches
remove jumper
white
Pool/Spa
ir
Solar
Heater
x
x
white
Fusible Link
Hayward Heaters
Refer to the instructions in the heater manual for “2-wire Remote Thermostat” operation under “Remote
Control Connections” and the diagram below:
1. Turn off power to heater.
2. Wire Aqua Logic to terminals 1 & 2 (see diagram).
3. Leave jumper attached to terminals 4 & 5.
4. Move “BYPASS” dipswitch on heater circuit board to “ON” position (up).
5. Turn heater power back on.
6. Switch heater to either “Pool” or “Spa” (it doesn’t make any difference which is selected, the Aqua
Logic will take control).
7. Heater display should be “bO” (for “bypass On).
8. Heater will fire whenever Aqua Logic requests (when Aqua Logic “Heater” LED is illuminated).
ONºC
ºF
OFF
Dipswitch located on heater
circuit board
PK
W
R
BK
R
Pool/Spa
ir
Solar
Heater
x
x
Do not remove jumper
Terminal block located at
electrical junction box
14
Page 18
Pentair/Purex/MiniMax
A
g
o
r
i
1. Turn power of f to heater.
2. Remove factory installed jumper from the “Ext Switch” connector.
3. Wire the Aqua Logic to the “Ext Switch” connector as shown below .
4. The wires to the Aqua Logic must be separated from any line voltage wires. Failure to follow these
instructions may cause erratic operation of the heater .
5. Set the Power (Thermostat Select) switch to either “Pool” or “Spa”.
6. Set the “Pool” and “Spa” thermostats to their maximum settings.
Remove
Fact ory Jumper
Ext.
Switch
Pool/Spa
Air
Solar
Heater
x
x
MINIMAX
Raypak RP2100 Pool/Spa Heater
1. Turn power of f to heater.
2. Push the mode button to “spa” mode.
3. Set the temperature to the maximum.
4. Push the mode button to “OFF”.
5. Lastly , plug the prewired connector in the P7 position on the board.
IMPORT ANT: The heater will display “OFF” when it is being remotely controlled by the
!
Aqua Logic. Some homeowners see the “OFF” display and, thinking this is a mistake, change
the mode to “POOL” or “SP A” which then disables the remote contr ol by the Aqua Logic. To
prevent this: Remove the heater touch pad connector (P5) which will disable the touchpad.
Orange
StripeBlack
Black
Orange Stripe
Light Blue
P7
Pool/Spa
ir
Solar
Heater
x
x
Drawing is for di
heater. If heater
millivolt (anal
run red wires f
Fireman’s Sw
to heater relay.
RAYPAK RP2100
15
Page 19
ST A-RITE Heater
A
A
1. Turn power of f to heater.
2. Remove upper jacket and open the control box.
3. Remove the jumper for the “fireman’ s switch.
4. Wire to the Aqua Logic using wire rated for 105°C minimum.
Fireman’s
Switch
Operating
‘Control
Pool/Spa
Solar
T erminal
Board
Heater
x
x
STA-RITE
ir
Temperature Sensors
The Aqua Logic utilizes 10K ohm thermistor type sensors. Three sensors (water temperature, air temperature and solar temperature) are included. If the Aqua Logic is being used to control a solar heating
system, a third “solar” sensor will be required. The sensors are provided with a 15 ft. cable. If a longer
cable is required, contact the Goldline service dept. (888-921-7665) for information on suitable cable
types and splices. See T emperature Sensors on page 6 for directions on installing the sensors.
POOL/SPA
SENSOR
AIR
SENSOR
Pool/Spa
ir
Solar
Heater
x
SOLAR/SPA
SENSOR
x
16
Page 20
Remote Display/Keypad
A
g
The Aqua Logic main unit can connect to a maximum of 3 remote wired display/keypads (orderd separately).
Use four conductor cable (typically phone cable) to connect the wired remote display/keypad with the
Aqua Logic Control Center as shown below . The maximum wiring distance is 500ft. (160m). Note that
the terminals on both the Aqua Logic main unit and the wired remote display/keypad are numbered:
Connect 1 to 1, 2 to 2, etc. Refer to diagram below .
3.75
”
Remote Display unit
Pool/Spa
Air
Solar
Heater
x
x
12
34
4.50
”
lternative
Concealed Wirin
500 ft ma x
If multiple remote display/keypads are installed: Never connect more than 2 wires to any terminal
block. T wo remotes can be wired back to the Aqua Logic main unit or the second display/keypad (and
third, if applicable) can be “daisy chained” with one display/keypad wired to the next. The maximum wire
run from the Aqua Logic main unit to the furthest remote display/keypad is 500 ft (160m).
Base Receiver
Plug in the pigtail connector from the wireless base receiver into the “wireless” connector on the main PCB
in the Aqua Logic control unit.
Connector for
Base Receiver
Base Receiver
(AQL-BASE-RF)
Aqua Logic
Main PCB
x
x
Tighten nut
17
Page 21
Flow Switch
Only applicable if the chlorinator function is enabled. The flow switch cable plugs into the Aqua Logic
Control Center at the position shown in the diagram on page 10. Ensure that the connector catch “snaps”
in order to provide a reliable connection.
Turbo Cell
Only applicable if the chlorinator function is enabled. The T urbo Cell should be plugged in after the
Aqua Logic cover panel is put back in place. Refer to page 10 for the location of the connector .
18
Page 22
5. Configuration Setup
After plumbing and wiring are complete, the Aqua Logic MUST BE CONFIGURED before attempting to
operate. Configuration information is entered at the keypad and “tells” the Aqua Logic what equipment is
connected and how each should be controlled.
Accessing the Configuration Menu
Configuring the Aqua Logic requires that you navigate through the Configuration Menu and input various
information. For more detailed information about using the Aqua Logic menu system, refer to the Operation Manual.
To access the Configuration Menu
Configuration
Menu-Locked
Configuration
Menu-Unlocked
Menu
Press repeatedly until “Configuration Menu” is displayed
>
>
Press BOTH buttons SIMULTANEO U SLY for 5 seconds to unlock
>
Move to configuration menu items
>
NOTE: The configuration menu automatically “locks” after 2 minutes of no buttons being
pressed to prevent unauthorized people from changing the control logic inadvertently and
possibly damaging the pool equipment or causing a “call back” to fix the configuration.
Configuration Menu Items
Each item needs to be programmed and may contain additional sub-menu items. Refer to the following
pages for information on programming.
Chlor. Config.
+ to view/change
Chlorinator
Disabled
Display
Salt
+
+
Push to access Chlorinator option
>
>
Move to previous/next configuration menu item
>
>
Toggle between Enabled and DisabledChlorinator (default)
+
+
>
>
Move to previous/next configuration menu item
>
>
Toggle between Display Salt (default) and Minerals
+
>
Move to previous/next configuration menu item
>
Chlorinator
If the chlorinator is enabled (requires the use of the AQL-CL chlorination kit), then the cell
and flow switch must also be installed and the Aqua Logic will automatically chlorinate both
the pool and spa according to the desired output setting (see Settings Menu in the Operation
manual). If disabled (default), then neither the cell nor flow switch need to be installed and
all displays relating to the chlorinator will be suppressed.
Display
Allows for the display of salt (default) or mineral values.
19
Page 23
Pool/Spa Config.
o
+ to view/change
+
Push to access Pool/Spa options
>
Move to previous/next configuration menu item
>
Pool/Spa Setup
Pool and Spa
if “Pool and Spa” is sele ct ed
Spa - CountDn
00:30
if “Pool and Spa” is sele ct ed
Spa Spillover
Enabled
if “Pool and Spa” is sele ct ed
and if “Spa Spillover” is enabled
Filter Operation
Spa Spillover
if “Pool Onl y” or “ S pa Only” is selected
V1=Aux1, V2=Aux2
Disabled
+
>
>
+
>
>
+
+
+
>
>
>
>
>
>
+
>
>
Pool/Spa Setup
If “Pool Only” or “Spa Only” are selected, then the pool/spa valves are deactivated and
pushing the POOL/SP A button on the display/keypad will have no effect. If “Pool and Spa”
is selected, then the pool/spa suction and return valve actuators should be connected to the
Aqua Logic. Pressing the POOL/SP A button on the display/keypad will allow the homeowner
to alternate between pool and spa operation. For more information on “Pool and Spa”, refer
to the Plumbing section on pages 8-9.
Rotates between Pool and Spa, Spa Only, and Pool Only (default) opti
Move to next menu item
Adjust time setting (Manual on/off, 0:05, 0:10, 0:15..., (default is 4:00))
Move to next menu item
Toggle between Enabled and Disabled Spa Spillover(default)
Move to next menu item
Toggle between Pool Only and Spa Spillover options(default)
Move to next menu item
Toggle between Enabled and Disabled (default)
Move to next menu item
Spa CountDn
This menu will appear only if Pool/Spa Setup is set to “Pool and Spa”. This setting is the
time, after you manually switch the Pool/Spa valves to “Spa Only”, until the Aqua Logic
automatically returns the valves to their previous positions. It is programmed in increments
of 5 minutes, from “Manual On/Off” (0 minutes) to “21:00” (21 hours). The filter is forced on
during this time period.
Spa Spillover
When spa spillover is “Enabled” and “Pool and Spa”, the homeowner will be able to rotate
through “Pool Only” (both suction and return valves switched to pool), “Spa Only” (both
suction and return valves switched to spa) and “Spillover” (suction valve switched to pool
and return valve switched to spa) by successive presses of the “Pool/Spa) button.
Filter Operation
If “Spa Spillover” is selected, the Aqua Logic will automatically switch the pool/spa suction
and return valves to the “spillover” at the start of the programmed pool filtering time period
or when the superchlorinate function is turned on. The valves will remain in this position for
the remainder of the superchlorinate period. This option is usually preferable because both
the pool and spa water will be filtered and sanitized.
If “Pool Only” is selected, then the Aqua Logic will switch the pool/spa valves to the “pool
only” position during super chlorinate. This may be desirable on some systems with in-floor
cleaners because it allows the cleaner to operate all the time the pool is being filtered and/or
the super chlorinate is running.
V1=Aux1, V2=Aux2
This menu appears only if the Pool/Spa Setup is “Pool Only” or “Spa Only”. When enabled,
V alve 1 (return) will follow the Aux1 output and Valve 2 (suction) will follow the Aux2 output.
20
Page 24
When disabled (default), the return and suction pool/spa valves function normally.
Filter Pump Config.
+ to view/change
Filter Pump
1 Speed
Freeze Protect
Enabled
Freeze Temp
38ºF
+
Push to access pump options
>
Move to previous/next configuration menu
>
Toggle between 1-speed (default) and 2-speed options
+
+
>
>
Move to next menu item
>
>
Toggle between Enabled (default) and Disabled Freeze Protecti on
+
>
Move to next menu item
>
Adjust the desired freeze protection temperature (33ºF - 42ºF)
+
>
Move to next menu item
>
Filter Pump
Select single speed or 2-speed pump. If a 2-speed pump is configured, one of the AUX
relays must also be configured to control the low speed motor winding on the pump (see
page 12 for wiring and page 23 for AUX configuration). See the Operation Manual for
specific information regarding the control logic for 2-speed pump operation.
Freeze Protection
Freeze protection is used to protect the pool and plumbed equipment against freeze damage.
If freeze protection is enabled and the AIR temperature sensor falls below the freeze threshold
(see below), the Aqua Logic will turn on the filter pump to circulate the water. If “Pool and
Spa” is selected in the Pool/Spa sub-menu (see page 20), the valves will also alternate
between the pool and spa every 30 minutes and the filter pump will turn off while the valves
are turning. The heater and chlorinator will not operate if freeze protection is the only reason
the pump is running.
Heater1 Config.
+ to view/change
Heater1
Disable
if “Heater 1” is enabled
Heater1 Cooldown
Disabled
if “Heater 1” is enabled
Heater1 Extend
Disabled
Freeze Protection Temperature
Select the temperature to be used for freeze protection. T emperature is adjustable from 33ºF
- 42ºF (1ºC - 6ºC). 38ºF (3ºC) is default. This threshold will be used for all outputs that have
freeze protection enabled.
Push to access heater options
+
>
Move to previous/next configuration menu
>
Toggle between Enabled and Disabled (default) Heater 1
+
+
>
>
Move to next menu item
>
>
Toggle between Enabled and Disabled (default) Heater 1 Cooldown
+
>
Move to next menu item
>
+
Toggle between Enabled and Disabled (default) Heater 1 Extend
>
>
Move to next menu item
Heater1
If the heater is “Enabled”, the heater relay will turn on when the water temperature is less
than the desired temperature setting and the filter pump is running. The desired temperature
is in the “Settings Menu”. If applicable, the homeowner will be prompted to enter separate
“pool” and “spa” settings. Depending on the position of the pool/spa suction valve, the
proper temperature setting will be used.
21
Page 25
Heater Cooldown
This feature ensures that the heater cools down before water circulation is stopped. When
enabled, The Aqua Logic will continue to run the filter pump for 15 minutes after the heater
turns off. During this period the filter pump LED will flash and also a “Heater Cooldown,
Filter Pump On” message will scroll on the display .
When the filter pump is running and the heater is on: Pressing the “Filter” button once will
cause the heater to turn off, but the filter pump will continue to run for heater cooldown (filter
LED flashing and message on display). Pushing the filter button a second time will override
the heater cooldown operation and turn the filter pump off.
Heater Extend
If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off
time until the pool (or spa) is heated up to the desired temperature setting (see Settings
Menu). Heater extend will NOT cause the filter pump to turn on, it will only delay the turn
off time when the heater is operating.
Solar Config.
+ to view/change
Solar
Disabled
if “Solar” is enabled
Solar-Extend
Disabled
if “Solar” is enabled
Solar Priority
Disabled
Push to access solar options
+
>
Move to previous/next configuration menu
>
Toggle between Enabled and Disabled (default) Solar
+
>
Move to next menu item
>
Toggle between Enabled and Disabled (default) Solar Extend
+
>
Move to next menu item
>
Toggle between Enabled and Disabled (default) Solar Priority
+
>
Move to next menu item
>
Solar
If the solar control logic is “Enabled”, several additional steps must be taken to ensure
proper operation of the solar system. If the solar is operated by a valve, then the Valve3
output must be setup for solar logic (page 24). If the solar is operated by a pump, then one
of the AUX relays must be set up for solar logic (page 23). Also, the “solar” temperature
sensor must be installed. This sensor is typically mounted near the collector array and is
used to sense whether sufficient solar heat is available.
If solar is “Enabled”, the valve or solar pump relay will turn on when the water temperature is
less than the desired temperature setting AND the solar sensor is hotter than the water. The
desired temperature is in the “Settings Menu”. If applicable, the homeowner will be prompted
to enter separate pool and spa desired temperature settings. Depending on the position of
the pool/spa suction valve, the proper temperature setting will be used.
Solar Extend
If “Enabled”, the filter extend logic keeps the filter pump running beyond the normal turn-off
time if solar heat is still available. When solar heat is no longer available, both the solar
valve/pump and filter pump will turn off simultaneously. Solar extend will NOT cause the
filter pump to turn on, it will only delay the turn off time when solar is operating.
Solar Priority
If both “Solar Control” and “Heater Control” are enabled, the Solar Priority feature will keep
the conventional heater off whenever solar heat is available. This provides the most cost
effective way of heating the pool. When solar heat is not available, the conventional heater
will operate normally .
22
Page 26
Lights Config.
c
a
+ to view/change
+
Push to access Lights options
>
>
Move to previous/next configuration menu item
Lights Function
Manual On/Off
NOTE: The configuration parameters for the Aux2 output is the same as shown below for Aux1.
Aux1 Config.
+ to view/change
Aux1 Function
Manual On/Off
for all functions except solar and
low spee d of 2- spe ed filte r pump
Aux1 Interlock
Disabled
Rotates between Manual On/Off (default), Countdown Timer , and Time
+
>
Move to next menu item
>
Lights Function
Manual On/Off—the lights relay will alternate between turning on and off when the LIGHTS
button is pressed. There is no automatic control logic.
Countdown Timer—the lights relay will turn on when the LIGHTS button is pressed. The
lights relay will turn off automatically after a programmed time (see Timers Menu in Operation
Manual). The LIGHTS button can also be used to turn the output off.
Timeclock – the lights will turn-on and turn-off at the times set for the lights timeclock in the
Settings Menu (see Settings Menu in Operation Manual). The LIGHTS button can also be
used to turn the output on and off.
Push to access Aux1 options
+
>
Move to previous/next configur ation menu item
>
Rotates between
+
Low speed of a 2-speed pump
>
Move to next menu item
>
Toggle between Enabled and Disabled (default) Aux1 Interlock
+
>
Move to next menu item
>
Manual On/Off, Countdown Timer, Timeclock, Solar,
options
Aux1 Freeze
Enabled
W ARNING: Do not use the Aqua Logic to control an automatic pool cover . Swim-
!
Toggle between Enabled (default) and Disabled Aux1 Freeze
+
>
Move to next menu item
>
mers may become entrapped underneath the cover.
Aux1 Function
Manual On/Off (default)—the aux relay will alternate between turning on and off when the
aux button is pressed. There is no automatic control logic.
Countdown Timer – the aux relay will turn on when the AUX button is pressed and then will
turn off automatically after a programmed time (see Timers Menu, Operation Manual). The
AUX button can also be used to turn the output off.
Timeclock – the aux relay will turn-on and turn-off at the times set for the aux1 (aux2)
timeclock in the Timers Menu. The AUX button can also be used to turn the output on and
off.
Solar – the aux relay operates a solar booster pump which will turn on when the filter pump
in running and solar heat is available and the water is less than the desired temperature
setting. It is important to note that “Solar Control” must be enabled in the “Solar Config.”
menu for proper operation to occur.
23
Page 27
Low Speed of a 2-speed Filter Pump – the Aqua Logic will operate the aux relay whenever
the low speed operation of the filter pump is required. It is very important that the “2-speed”
filter pump option be selected under the “Filter Config.” Menu for proper operation.
Aux1 Interlock
If “Enabled”, this feature will override the function (manual on/off, countdown timer, timeclock)
selected above and turn the aux1 or aux2 relay off. This forced off condition occurs when:
filter pump is off, first 3 minutes of filter pump operation (allows the pump to prime and get
water flowing), when the pool/spa suction return valves are in any position other than “pool
only”, for 3 minutes after solar turns on (allows air in the solar panels to be purged). Interlock
is not available for solar or low speed filter pump functions.
Aux1 Freeze Protection
This function protects the pool, plumbing, and equipment against freeze damage. If Freeze
Protection is enabled and the AIR temperature sensor falls below the selected freeze
temperature threshold, the Aqua Logic will turn on the aux relay to circulate the water.
IMPORTANT: this only enables operation of the AUX output during freeze--see the “Filter
Pump Config.” menu to enable freeze protection for the main circulation system.
Valve3 Config.
+ to view/change
Valve3 Function
Solar
for all functions except solar
Valve3 Interlock
Disabled
Valve 3 F reeze
Disabled
Push to access V alve3 options
+
>
Move to previous/next configuration menu item
>
Rotates between Timeclock , Solar, and In-Floor Cleaner(default)
+
>
Move to next menu item
>
Toggle between Enabled and Disabled (default) V alve3 Interlock
+
>
Move to next menu item
>
Toggle between Enabled and Disabled (default) Valve3 Freeze
+
>
Move to next menu item
>
Valve3 Function
Timeclock (default) – the valve turns on/off at the times set for the Valve3 timeclock in the
Timers Menu (see Operations Manual). The Valve 3 button can also be used to turn the
valve output on or off.
Solar – the valve operates when the filter pump is running and solar heat is available and the
water is less than the desired temperature setting. Solar heating must be enabled in the
“Solar Config. menu for proper operation to occur.
In-Floor Cleaner – the valve switches the water returning to the pool between the in-floor
cleaner and the normal return jets which facilitate efficient surface skimming. The valve will
operate the in-floor cleaner for the first half of each clock hour and then switch to the jets/
skimming for the last half of the hour.
Valve3 Interlock
If “Enabled”, this feature will override the function (timeclock or in-floor cleaner) selected
above and turn the valve off whenever the filter pump is off or the pool/spa suction/return
valves are set to “spa only” or “spillover” operation. Interlock is not available with solar.
24
Page 28
All Timeclocks
7-day
Time Format
12 hour AM/PM
Units
ºF and PPM
Valve3 Freeze Protection
This function protects the pool and plumbed equipment against freeze damage. If Freeze
Protection is enabled and the AIR temperature falls sensor falls below the selected freeze
temperature threshold, the Aqua Logic will turn on the valve to allow circulation of the water .
IMPORTANT: this only enables operation of the Valve3 output during freeze--see the “Filter
Pump Config.” menu to enable freeze protection for the main circulation system.
Toggle between 7-day (default) and Weekend/Weekday time options
+
>
Move to previous/next configuration menu item
>
This selection affects ALL of the timeclock logic in the Aqua Logic. If “7-day” is selected,
each timeclock will have one set of turn-on/turn-off settings that operate every day of the
week. If “W eekend/W eekdays” option is selected then the user can enter one set of turn-on/
turn-off times for the weekend (fixed as Saturday/Sunday) and another set of turn-on/turnoff times for weekdays (Monday through Friday).
Toggle between 12 hour AM/PM (default) and 24 hour time format optio
+
>
Move to previous/next configuration menu item
>
Toggle between ºF and PPM (default) and ºC and g/L (Metric) options
+
>
Move to previous/next configuration menu item
>
Reset Config. to
Default Press +
Are you sure?
+ to proceed
Config. reset
Confirmed
Initiate reset of all configuration parameters
+
>
Move to previous/next configuration menu item (config not reset)
>
Reset all configuration parameters
+
>
Move to previous/next configuration menu item (config not reset)
>
>
Move to previous/next configuration menu item (config reset)
>
Use this function to erase all previous system configuration and reset all configuration
parameters back to the factory default values. This function is NOT reversible--be careful.
25
Page 29
6. System Startup and Checkout
Before Startup
Before starting the Aqua Logic for the first time, be sure that the following items have been completed:
1. Pool/spa chemicals are within the recommended levels according to the chart on page 3.
2. Pool/spa salt level is between 2700 – 3400 PPM.
3. Properly rated circuit breakers are installed in the Aqua Logic subpanel.
4. All wiring is performed according to NEC and local codes.
5. The Aqua Logic is properly grounded and bonded.
6. The Aqua Logic is properly configured to control all desired functions.
Program Automatic Operation
Refer to the programming flow chart on the back cover of this manual for a listing of the available menus
and the items included in each menu.
Settings Menu
Heater and/or solar thermostat settings
Chlorinator settings
Day and Time
Timers Menu
Timeclock and/or Countdown timer settings
Heater Checkout
Follow these instructions to verify that the Aqua Logic is properly controlling the heater .
1. Check that the Aqua Logic is calling for the heater to turn on as indicated by the “Heater” LED being
illuminated. If the “Heater” LED is illuminated, go directly to step 2; if not, then check the following:
• The heater is enabled (Configuration Menu/Heater Config.).
• The heater temperature setting is at least 2ºF greater than the water temperature (Settings Menu /
Pool Heater & Spa Heater).
• The filter pump is running.
• If the pool has solar heat and the solar priority feature is enabled (Configuration Menu/Solar
Config) then solar must be off in order for the heater to fire. The easiest way to force solar off is to
go to the Settings Menu / Pool Solar & Spa Solar and temporarily lower the temperature settings
below the current water temperature.
2. Check that the heater is running. If not, then check:
• Power is supplied to the heater.
• The Aqua Logic control output is properly connected to the heater control (see ”Heater Control”
wiring, page 13).
• Some heaters also have internal switches or jumpers that have to be set correctly for remote
control operation—refer to the heater manual and also “Heater Control” (page 13).
• Heater is turned on (“Kill Switch” is in the “ON” position).
• If a heater bypass valve is installed, check that water is flowing through the heater.
• The heater temperature setting is set as high as possible (usually 104ºF/40ºC). Also note that
some heatpumps actually have be set to the lowest possible temperature.
26
Page 30
3. Once the heater is running, you can verify the “heater cooldown” feature (optional - see Configuration
Menu/Heater Config.) is operating properly:
• Press the “Filter” button once (for 2 speed pumps, this may require 2 pushes of the “Filter”
button).
• The heater should turn off (“Heater” LED off) and the “Filter” LED will flash to indicated heater
cooldown is active.
• The display will periodically indicate that the filter pump is on for heater cooldown and show the
minutes remaining.
• The pump will automatically turn off at the end of the 15 minute heater cooldown period.
For more detailed instructions on control and operation of the Aqua Logic system, refer to the Operation
Manual.
Service Mode
Service mode disables all automatic control operation and is intended to be used when servicing the pool
system. T o enter service mode, push the SER VICE button once on the main unit keypad. This will initially
turn all outputs off and then allow you to turn outputs on/off manually at the main display (only). In service
mode, the buttons on the optional remote display/keypad and the optional spaside remote will turn outputs
off, but will not turn any output on. Heater control outputs and solar control outputs are prevented from
turning on if the water temperature exceeds 104ºF (40ºC).
Pushing the SER VICE button twice will enter a timed service mode. Service operation as described
above will continue for 3 hours, then automatically return to normal operation.
Push the SER VICE button once more to exit out of Service mode.
27
Page 31
The following statement is applicable if any of the wireless accessories are connected to the Aqua Logic
system.
FCC Statement
(Compliance Statement, Part 15.19): This device complies with Part 15 of the FCC Rules. Operation is
subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
W ARNING (Part 15.21): Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate this equipment.
Industry Canada Statement
The term “IC” before the certification/registration number only signifies that the Industry Canada technical
specifications were met.
Interference
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference to
radio communications. However, there is no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, then the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna
• Increase the separation between the equipment and the receiver
• Connect the equipment into a power source on different circuit than the receiver .
28
Page 32
Limited Warranty—Pool Automation & Chlorination Pr oducts
10/1/2004
This warranty statement is applicable to all pool automation and chlorination products manufactured by Goldline Controls, Inc.
(Goldline) on or after October 1, 2004. See the appropriate warranty statement for other Goldline products or for pool automation
and chlorination products produced prior to October 1, 2004.
Aqua Rite/Trol/Logic—Residential pools in USA or Canada:
Goldline warrants Aqua Rite, Aqua Trol, and Aqua Logic products (products with Goldline part numbers starting with AQ-RITE-,
AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-,or AQL-CL-) installed on private, residential swimming pools within the USA or
Canada to be free from defects in material or workmanship, under normal use and service for
installation, provided it is installed in accordance with the Goldline installation instructions and specifications provided with the
product. If written proof of the date of the initial system installation is not provided to Goldline, the manufacturing datecode on the
Aqua Rite, Aqua Trol, or Aqua Logic electronics unit will be the sole determinant of the date of the initial system installatio n.
If a product is defective, in workmanship or materials and is removed and returned freight prepaid within three (3) years after the date
of the initial system installation, Goldline Controls will, at its option, either repair or replace the defective product and return it freight
prepaid. If the defective product is returned freight prepaid to Goldline more than three (3) years but within five (5) years of the date
of the initial system installation, Goldline, at its option, will either repair or replace the defective product and will charge sixty percent
(60%) of the current list price for such repairs or replacements, plus shipping charges. The costs incurred in removal and/or
reinstallation of the product are NOT covered under this warranty.
Aqua Rite/Trol/Logic— Commercial pools or any pool outside of the USA or Canada:
Goldline warrants Aqua Rite, Aqua Trol, and Aqua Logic products (products with Goldline part numbers starting with AQ-RITE-,
AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-,or AQL-CL-) installed on commercial pools anywhere or any non-private single
family residential pool or any pool outside of the USA or Canada to be free from defects in material or workmanship, under normal
use and service for
installation instructions and specifications provided with the product. If written proof of the date of the initial system installation
is not provided to Goldline, the manufacturing datecode on the Aqua Rite, Aqua T rol, or Aqua Logic electronics unit will be the sole
determinant of the date of the initial system installation.
one year from date of the initial system installation, provided it is installed in accordance with the Goldline
five years from date of the initial system
If a product is defective, in workmanship or materials and is removed and returned freight prepaid within one (1) year after the date
of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid.
The costs incurred in removal and/or reinstallation of the product are NOT covered under this warranty.
Accessory Products and Replacement parts—any pools, anywhere:
Goldline warrants any replacement parts or accessory products (any pool automation or chlorination product or part with a part
number other than AQ-RITE-, AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-,or AQL-CL-) to be free from defects in material or
workmanship, under normal use and service for
accordance with the Goldline installation instructions and specifications provided with the product. If written proof of the date of
the initial system installation is not provided to Goldline, the manufacturing datecode on the product or part will be the sole
determinant of the date of the initial system installation.
If a product is defective, in workmanship or materials and is removed and returned freight prepaid within one (1) year after the date
of the initial system installation, Goldline will, at its option, either repair or replace the defective product and return it freight prepaid.
The costs incurred in removal and/or reinstallation of the product are NOT covered under this warranty.
one year from date of the initial system installation, provided it is installed in
Warranty exclusions:
1. Material supplied or workmanship performed by others in the process of installation
2. Damage resulting from improper installation including installation on pools larger than the product rating.
3. Problems resulting from failure to operate the products in accordance with recommended instructions contained in product’s
owners manual.
4. Problems resulting from failure to maintain pool water chemistry in accordance with recommended levels.
5. Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or alterations, fire, flood, lightning,
freezing, external water, war, or acts of God.
THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE ENTIRE WARRANTY OF GOLDLINE CONTROLS,
INC. WITH RESPECT TO ITS POOL AUTOMATION AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL
OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL GOLDLINE CONTROLS, INC. BE RESPONSIBLE FOR ANY
CONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHATSOEVER.
NO WHOLESALER, AGENT, DEALER, CONTRACTOR, OR OTHER PERSON IS AUTHORIZED TO GIVE ANY WARRANTY ON BEHALF OF GOLDLINE CONTROLS, INC. THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN
ALTERED IN ANY WAY AFTER LEAVING THE FACTORY.
29
Page 33
Aqua Logic Programming Flow Chart
y
y
y
(or)lig
y
(or)
y
(or)
y
y
(
)
(
)
)
)
)
y
(
)
)
)
)
y
(
)
(
)
)
default menu day and time
settings menu spaheater1temp(off, 65ºF-104ºF)
timers menu filter pump -- all days (or) filter pump -- weekends
diagnostic menu chlorinator diagnostics
configuration menu chlor config.
air/watertemperature
chlorinator setting
salt level
pool heater1 temp (off, 65ºF-104ºF)
spa solar temp (off, 65ºF-104ºF)
pool solar temp (off, 65ºF-104ºF)
superchlorinate (on/off)
spa chlorinator setting (0-100%)
pool chlorinator setting (0-100%)
day and time
display light (always on/60 sec)
teach wireless remote
wireless channel
filter pump --weekda
low speed -- all days (or) low speed -- weekends
spa -- all days (or) spa -- weekends
lights -- all days (or) lights -- weekends
aux1 -- all days (or) aux1 -- weekends
aux2 -- all days (or) aux2 -- weekends
valve3-- all days (or) valve3-- weekends
super chlorinate hours (1-96)
instant salt
flow switch
cell temperature sensor
water sensor
air sensor
solar sensor
main software revision
display software revision
RF base software revision
pool/spa config.
filter config.
low speed --weekda
spa --weekda
lights -- weekda
aux1 -- weekda
aux2 -- weekda
valve3-- weekda
denotes conditional items
s
s
s
s
pool onl
filter operation(pool only/spa spillover
v1=aux1 v2=aux2
freeze protection(enabled/disabled
s
s
s
chlorinator
displaysalt/minerals
/spaonly/pool&spa
spa countdn
spillover
1 speed, 2 speed
freeze temp
hts -- countdown
aux1 -- countdown
aux2 -- countdown
enabled/disabled
enabled/disabled
enabled/disabled
heater1 config
solar config.
function(manual on/off, timeclock, countdown timer
G
ON
C
LD
TROLS
lightsconfig
aux1 config
aux2 config
LINE
INC
function (manual on/off, timeclock, countdown timer, solar, low speed filter pump)
function (manual on/off, timeclock, countdown timer, solar, low speed filter pump)
.
North Kingstown, RI 02852 USA
heater1(enabled/disabled
heater cooldown(enabled/disabled
heater extend
solar extend(enabled/disabled
solar priorit
freeze protection (enabled/disabled)
freeze protection (enabled/disabled)
enabled/disabled
solar(enabled/disabled
enabled/disabled
interlock (enabled/disabled)
interlock (enabled/disabled)
Copyright © 2004 Goldine Controls, Inc
092028E
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