Godiva RSD-F Installation Manual

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A

B

C

HALE RSD FLEX SERIES PUMP

GEARBOX POSITION - VERTICAL, DISCHARGE POSITION - 1,

ENGINE ROTATION AND OPTIONAL GEARBOX COOLER SHOWN

NOTES:

PRIMING SYSTEM, DISCHARGE & SUCTION VALVES, PRESSURE RELIEF VALVES &

1.
CONTROLLERS AND THERMAL RELIEF VALVES ARE AVAILABLE.
USE SAE 50 LONG-LIFE SYNTHETIC MANUAL TRANSMISSION FLUID MEETING ONE OR

2.
MORE OF THE FOLLOWING SPECIFICATIONS.

API MT-1

•

EATON PS-164 Rev. 7

•

MACK TO-A Plus

•

MERITOR 0-81

•

NAVISTAR / INTERNATIONAL TMS 6816

•

ROCKWELL / EATON / FULLER CD-50 (PS-081)

•

ZF FreedomLine

•

1.37
35

4X STUDS

4x STUD
M10x1.5 - 6G
SEE NOTES 4 &5

IF IN DOUBT ASK

PUMP MODEL &
SERIAL NUMBER

OPTIONS AND ACCESSORIES

OPTION

ESP PRIMING PUMP
PVG PRIMING VALVE
SPV PRIMING VALVE

PUMP SHIFT INDICATOR LIGHTS

GEARBOX POSITIONS
DISCHARGE POSITIONS
FLEX SERIES GEARBOX

ASSEMBLY

DRAWING

FSG-PL-01487, SHT 2
FSG-PL-01487, SHT 2

FSG-PL-01481

INPUT SHAFT - INERTIA

NUMBER

PL821
PL480
PL828
PL825

GEAR RATIOS &

PUMP MODELS

PUMP MODEL

RSD*-29F

*

RSD
RSD
RSD
RSD
RSD
RSD

-26F

*

-23F

*

-19F

*

-16F

*

-13F

*

-11F

GEAR

RATIO

2.91

2.60

2.33

1.90

1.64

1.31

1.14

PROJECTION:

COMPLIANCE NOTE:

15 CFR 758.6 These items are controlled by the U.S. Government and authorized for export only
to the country of ultimate destination for use by the ultimate consignee or end-user(s) herein
identified. They may not be resold, transferred, or otherwise disposed of, to any other country or to
any person other than the authorized ultimate consignee or end-user(s), either in their original form
or after being incorporated into other items, without first obtaining approval from the U.S.
government or as otherwise authorized by U.S. law and regulations the term 'authorized' includes
exports, reexports and transfers (in-country) designated under No License Required (NLR). These
drawings are trademarked and copy written intellectual property of IDEX and it subsidiaries. and
may not be reproduced or replicated without the express written permission of IDEX corp.

PUMP WEIGHT (DRY):

IRON VERSION: 206 LBS [93 kg]

BRONZE VERSION: 224 LBS [102 kg]

REPRESENTS CENTER OF GRAVITY

A

B

WITH PUMPED WATER

MAXIMUM INPUT RPM

CALCULATIONS FOR INPUT SHAFT DOES NOT INCLUDE

MATING DRIVE FLANGE, DRIVE COUPLING, YOKES, OR

DRIVELINE. CUSTOMER OR SUPPLIER MUST PROVIDE MASS

MOMENTS OF INERTIA FOR ADDITIONAL DRIVELINE

COMPONENTS

EXCEEDING THESE LIMITS OR FAILURE TO FOLLOW THE

RECOMMENDATIONS OUTLINED ON THIS DRAWING COULD DAMAGE

THE PUMP AND RESULT IN PERSONAL INJURY.

WARNING

C

D

E

F

FILL GEARBOX UNTIL OIL LEVEL INDICATOR WINDOW IS 1/2 TO 3/4 FULL.

3.
APPROXIMATE OIL CAPACITY IS 1.5 QUART [1.4 LITER].
ALL METRIC FASTENERS TO HAVE A MINIMUM PROPERTY CLASS 8.8.

4.
ALL SAE FASTENERS TO HAVE A MINIMUM GRADE 5 SPECIFICATION.
PUMP ASSEMBLY MOUNTING:

5.

MOUNTING SHOULD BE FROM BOTH VOLUTE AND GEARBOX.

1.

PUMP MOUNTING SUPPORT SHOULD BE VIA THE PUMP VOLUTE MOUNTING HOLES

2.

(3 MIN.).
GEARBOX MOUNTING SUPPORT SHOULD BE FROM THE STUDS PROVIDED (3 MIN.).

3.

CONSIDERATION MUST BE TAKEN NOT TO TRANSMIT LOADS OR TWISTING

4.

MOMENTS TO OR THROUGH PUMP ASSEMBLY FROM CHASSIS, FRAME, BODY
WORK, SUCTION AND DISCHARGE PIPING CONNECTIONS.

REFER TO "MAXIMUM TORQUE VALUES" AND "THREAD LOCKS & SEALANTS" TABLES

6.
WHEN INSTALLING THREADED COMPONENTS.

4.69

119.0

4x

3.13

79.5

MTG

STUDS

ARROW SHOWS DIRECTION OF ROTATION
FOR "ENGINE ROTATION PTO"
ROTATION WILL BE REVERSED FOR
"OPPOSITE ENGINE ROTATION PTO"

1.499

1.498

38.07

38.05

1.92

48.6

1.13

28.8

OIL FILL & BREATHER
SEE NOTES 2 & 3

3.56

90.5

9.68

245.8

14.00

355.7

4.33

109.9

4 INCH ASA CLASS 150
DISCHARGE FLANGE
(8) 0.69 [17.0] HOLES
ON 7.50 [191.0] B.C.

1/4 NPT PRESSURE
CONNECTION

PUMP MODEL

RSD-29F

RSD150-29F

RSD-26F

RSD150-26F

RSD-23F

RSD150-23F

RSD-19F

RSD150-19F

RSD-16F

RSD150-16F

RSD-13F

RSD150-13F

RSD-11F

RSD150-11F

6.25

158.8

INERTIA (UNITS)

2

(LB-FT

16.295 0.6867

20.526 0.8650

13.066 0.5506

16.436 0.6926

10.597 0.4466

13.312 0.5610

7.155 0.3015

8.962 0.3776

5.435 0.2290

6.788 0.2860

3.516 0.1482

4.369 0.1841

2.732 0.1151

3.384 0.1426

)

7.76

197.0

(kg-m2)

PUMP MODEL

RSD-29F
RSD-26F
RSD-23F
RSD-19F

SEE HALE TORQUE LIMIT CHART F-72 FOR ADDITIONAL DATA.

MAXIMUM ALLOWABLE HYDRODYNAMIC PRESSURE: 400 PSIG;
MAXIMUM ALLOWABLE HYDROSTATIC PRESSURE: 500 PSIG

MAX GEARBOX

INPUT RPM

2840
3180
3540
4340

PUMP MODEL

RSD-16F
RSD-13F
RSD-11F

MAX GEARBOX

INPUT RPM

5020
6320

6720

**

340 PSIG

**

HALE TYPE RSD/RSD-GB PUMP MODEL IDENTIFICATION

THE HALE TYPE RSD/RSD-GB PUMP IS AVAILABLE WITH MULTIPLE DRIVE RATIOS TO ADAPT
TO A WIDE VARIETY OF APPLICATIONS. THE RATING, RATIO AND DRIVE UNIT TYPE
DETERMINE THE MODEL NUMBER. FOR EXAMPLE:

RSD IDENTIFICATION (GPM)

THE MODEL NUMBER FOR AN RSD RATED
AT 1000 GPM WITH A DRIVE RATIO OF 2.33
AND HALE DRIVE UNIT WOULD BE:

PUMP GEARBOX
TYPE TYPE
(M=ENGINE
MOUNT) RATED DRIVE RATIO
CAPACITY (2.33 = 23)
GPM

BE SURE TO INCLUDE THE MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS
OR REQUESTING INFORMATION. THE MODEL / SERIAL NUMBER PLATE IS LOCATED ON TOP
OF GEAR DRIVE AS SHOWN IN DRAWING.

RSD(M)

100

-23

-F

THE MODEL NUMBER FOR AN RSD RATED AT
5000 (LPM) WITH A DRIVE RATIO OF 2.33 AND
HALE DRIVE UNIT WOULD BE:

RSD(M)

PUMP DRIVE RATIO
TYPE (2.33 = 23)
(M=ENGINE
MOUNT) RATED DENOTES GEARBOX
CAPACITY METRIC TYPE
LPM RATING

RSD IDENTIFICATION (L/S)

500 M

-23

-F

D

E

F

G

1.77

45.0

MTG

STUDES

40.0

D

6x

8.00

203.2

THREAD LOCKS & SEALANTS

COMPONENT

LOCTITE #

(OR EQUIVALENT)

1.57

STUDS IN ALUMINUM,

OIL SEALS, END CAPS,

& CLEARANCE RINGS

680

3.11

79.0

0.79

20.0

4.44

112.8

NUTS & BOLTS WITHOUT

H

4.68

118.8

J J

9.36

237.8

1.57

40.0

4x

E

9.78

248.5

10.63

269.9

2.9

0.12

LOCKWASHERS

NPT / BSP

FITTINGS & PLUGS

243

580

G

H

M12x1.75 - 6H

6x M10x1.5 - 6H

K

L

INSTALLATION

ECN

4704

M

5177

5426

REV.

C

D

E

ZONE

5-E8

D4, F3

A12, A8,
C8, D11,

2-A10, 6-

D13

1

1.24[31.5]

SEE NOTE 4

0.79[20.0]

SEE NOTES 4 & 5

3x

1.77

45.0

REVISIONS

CHANGED FROM

ADDED OER DECAL & CHANGED COOLER HOSE QTY ON

SHEET 4. REPLACED BRZ SCREW FOR SS & MADE FIRST TWO

INCREASED 4X M10 INPUT SIDE MOUNTING STUD LENGTH TO

35MM; ADDED TORQUE AND THREAD LOCK TABLES

ADDED M12 X 1.75 - 6H MOUNTING HOLE DETAILS & NOTES,

OIL LEVEL INDICATOR LOCATION FOR SPECIFIC VOLUTE

KEYS THE SAME ON SHEET 5.

POSITIONS WITH A VERTICAL GEARBOX

2

BY

MB

AJG

KTN

DATE

28JAN2019

11AUG2020

14APR2021

3

3x

1.77

45.0

APVD

JS2

KTN

TAM

CAST ARROWS

1.55

39.3

SHOW DIRECTION

OF ROTATION

D

1.83

46.6

16x M8x1.25 - 6H

0.63[16.0]

5.35

135.9

8x PER SIDE MTG PAD

SEE NOTES 4 & 5

1.57

40.0

0.79

20.0
6x

3.56

90.5

8x M12x1.75 - 6H
4x PER SIDE MTG PAD
SEE NOTES 4 & 5

OIL LEVEL INDICATOR
SEE NOTES 2 & 3

8x M8x1.25 - 6H
SEE NOTES 4 & 5

4x M12x1.75 - 6H
SEE NOTES 4 & 5

1.57

4x

40.0

DETAIL - BOTTOM MOUNTING PAD

6

7

8

E

4

5

6" SUCTION CONNECTION FOR

0.65

16.6

SIZE

#77 STYLE VICTAULIC COUPLING

1.06[27.0]

E

0.63[16.0]

1.06[27.0]

9

(INSTALL ANTI-ROTATION BAFFLE
IN MATING PIPE)

E

10

11

1/2 NPT MAGNETIC
DRAIN PLUG

UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCE FOR INCHES DIMENSIONS:
X: ±0.04
X.X: ±0.02
X.XX: ±0.01
X.XXX: ±0.005
ANGLES: ±0.25°
SURFACE TEXTURE IN μm Ra
REMOVE ALL BURRS AND SHARP
EDGES, 0.01MAX

COPYRIGHT ©

NOT TO BE REPRODUCED OR USED TO

MAKE OTHER DRAWINGS OR MACHINERY

12

FSG OF

IDEX CORPORATION

MATERIAL

MADE FROM

FINISH

PROJECT

13

M8 x 1.25

M10 x 1.50

M12 x 1.75

OTHERWISE, FOLLOW STANDARD TORQUE VALUES PER

TITLE

PUMP ASSEMBLY, RSD FLEX SERIES

DRAWN

APPROVED

DATE

14

MAXIMUM TORQUE VALUES

STUDS & THREADS

IN ALUMINUM

12 LB-FT [16 Nm]

24 LB-FT [32 Nm] 17 LB-FT [23 Nm]

40 LB-FT [54 Nm] 29 LB-FT [39 Nm]

MATERIAL & GRADE / CLASS OF FASTENER.

SIZE

TAM

DLM

SCALE

01DEC2017

DRAWING NUMBER

D

FSG-PL-01487

1:3

15

STUDS & THREADS

NUTS ON

IN ALUMINUM

9 LB-FT [12 Nm]

K

L

M

REV

E

SHEET

1 OF 6

16

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

A

B

IF IN DOUBT ASK

ENGINE ROTATION VOLUTE POSITION

PROJECTION:

A

B

C

D

E

POSITION 1 POSITION 2 POSITION 3 POSITION 4 POSITION 5 POSITION 6 POSITION 7 POSITION 8 POSITION 9

OPPOSITE ENGINE ROTATION VOLUTE POSITION

POSITION 10* POSITION 11*

POSITION 12

C

D

E

F

G

POSITION 13 POSITION 14 POSITION 15 POSITION 16 POSITION 17

C

THE CAST "ARROW" ON

PUMP HEAD TO POINT UP FOR

ALL GEARBOX POSITIONS,

EXCEPT INVERTED POSITION.

POSITION 18*

POSITION 19 POSITION 20 POSITION 21 POSITION 22 POSITION 23 POSITION 24

GEARBOX POSITIONS

D

F

THE CAST "I" ON PUMP HEAD TO POINT

UP FOR INVERTED GEARBOX POSITION.

G

SECTION C-C

H

J J

K

SCALE 1 : 6

C

SECTION D-D

SCALE 1 : 6

D

H

K

L

M

HORIZONTAL LH - 22.5°

(NOT AVAILABLE WITH ENGINE MOUNT)

HORIZONTAL LH

GEARBOX AND DISCHARGE

POSITIONS

1

2

3

4

5

(PUMP OVER INPUT)

STANDARD OIL LEVEL

INDICATOR LOCATION

6

VERTICAL

E

7

INVERTED

(INPUT OVER PUMP)

*FOR SPECIFIC VOLUTE POSITIONS, OIL
LEVEL INDICATOR TO BE LOCATED HERE

8

9

10

HORIZONTAL RH

UNLESS OTHERWISE SPECIFIED
DIMENSIONS ARE IN INCHES
TOLERANCE FOR INCHES DIMENSIONS:
X: ±0.04
X.X: ±0.02
X.XX: ±0.01
X.XXX: ±0.005
ANGLES: ±0.25°
SURFACE TEXTURE IN μm Ra
REMOVE ALL BURRS AND SHARP
EDGES, 0.01MAX

COPYRIGHT ©

NOT TO BE REPRODUCED OR USED TO

MAKE OTHER DRAWINGS OR MACHINERY

11

12

MATERIAL

MADE FROM

FINISH

PROJECT

13

FSG OF

IDEX CORPORATION

HORIZONTAL RH - 22.5°

(NOT AVAILABLE WITH ENGINE MOUNT)

TITLE

PUMP ASSEMBLY, RSD FLEX SERIES

SIZE

DRAWN

APPROVED

DATE

14

TAM

DLM

SCALE

01DEC2017

DRAWING NUMBER

D

FSG-PL-01487

1:9

15

L

M

REV

E

SHEET

2 OF 6

16