Godiva MBP-F Installation Manual

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D
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F
HALE MBP FLEX SERIES PUMP
GEARBOX POSITION - VERTICAL, DISCHARGE POSITION - 1,
ENGINE ROTATION AND OPTIONAL GEARBOX COOLER SHOWN
NOTES:
PRIMING SYSTEM, DISCHARGE & SUCTION VALVES, PRESSURE RELIEF VALVES &
1. CONTROLLERS AND THERMAL RELIEF VALVES ARE AVAILABLE. USE SAE 50 LONG-LIFE SYNTHETIC MANUAL TRANSMISSION FLUID MEETING ONE OR MORE OF
2. THE FOLLOWING SPECIFICATIONS.
API MT-1
EATON PS-164 Rev. 7
MACK TO-A Plus
MERITOR 0-81
NAVISTAR / INTERNATIONAL TMS 6816
ROCKWELL / EATON / FULLER CD-50 (PS-081)
ZF FreedomLine
• FILL GEARBOX UNTIL OIL LEVEL INDICATOR WINDOW IS 1/2 TO 3/4 FULL. APPROXIMATE OIL
3. CAPACITY IS 1.5 QUART [1.4 LITER]. ALL METRIC FASTENERS TO HAVE A MINIMUM PROPERTY CLASS 8.8.
4. ALL SAE FASTENERS TO HAVE A MINIMUM GRADE 8 SPECIFICATION. PUMP ASSEMBLY MOUNTING:
5.
MOUNTING SHOULD BE FROM BOTH VOLUTE AND GEARBOX.
1.
PUMP MOUNTING SUPPORT SHOULD BE VIA THE PUMP VOLUTE MOUNTING HOLES (3 MIN).
2.
GEARBOX MOUNTING SUPPORT SHOULD BE FROM THE STUDS PROVIDED (3 MIN).
3.
CONSIDERATION MUST BE TAKEN NOT TO TRANSMIT LOADS OR TWISTING MOMENTS TO
4.
OR THROUGH PUMP ASSEMBLY FROM CHASSIS, FRAME, BODY WORK, SUCTION AND DISCHARGE PIPING CONNECTIONS.
REFER TO "MAXIMUM TORQUE VALUES" AND "THREAD LOCKS & SEALANTS" TABLES WHEN
6. INSTALLING THREADED COMPONENTS.
7.69
195.2
4X
MTG
STUDS
3.13
79.5
2X
4.69 119
SIDE MTG
PADS
1-1/2 NPT PLUG
4X 1/4 NPT PLUG
4X STUD M10X1.5 - 6G SEE NOTES 4 & 5
1.38
C
35
4X STUDS
1.499
1.498
38.06
38.04
1.92
48.6
OIL FILL & BREATHER SEE NOTES 2 & 3
PUMP MODEL & SERIAL NUMBER
7.26
184.5
13.08
332.2
10.27
260.9
FACE TO FACE OF MTG BOSSES
9.33
237.1
IF IN DOUBT ASK
3/8 PRIMING CONNECTION (USE MIN 0.50 INCH [13] TUBING)
0.16
4X ON
SUCTION AND DISCHARGE ANODES (OPTIONAL)
4
0.469 [11.91] THRU
3.27 [83.1] B.C.
3.75
95.1
OPTIONS AND ACCESSORIES
OPTION
ESP PRIMING PUMP
PVG PRIMING VALVE
SPV PRIMING VALVE
PUMP SHIFT INDICATOR LIGHTS
GEARBOX POSITIONS
DISCHARGE POSITIONS
PTO INPUT DRIVE
FLEX SERIES GEARBOX
ASSEMBLY
DRAWING NUMBER
PL821
PL480
PL828
PL825
FSG-PL-01486, SHT 2
FSG-PL-01486, SHT 2
FSG-PL-01481, SHT 3
FSG-PL-01481
INPUT SHAFT - INERTIA
WITH PUMPED WATER
CALCULATIONS FOR INPUT SHAFT DOES NOT
INCLUDE MATING DRIVE FLANGE, DRIVE COUPLING,
YOKES, OR DRIVELINE. CUSTOMER OR SUPPLIER MUST PROVIDE MASS MOMENTS OF INERTIA FOR
ADDITIONAL DRIVELINE COMPONENTS
INERTIA (UNITS)
PUMP MODEL
MBP-37F
MBP-29F
MBP-26F
MBP-23F MBP-19F
MBP-16F
MBP-13F
MBP-11F
6.81
172.9
5.00
127.1
B
2.38
60.5
(LB-FT
6.831 0.2879
6.745 0.2842
5.452 0.2297
4.465 0.1881
3.076 0.1296
2.380 0.1003
1.590 0.0670
1.261 0.0531
2
)
4.00
101.6
5.44
138.1
4.25 108
(kg-m2)
GEAR RATIOS &
PUMP MODELS
PUMP MODEL
MBP*-37F
*
MBP MBP MBP MBP MBP MBP MBP
-29F
*
-26F
*
-23F
*
-19F
*
-16F
*
-13F
*
-11F
GEAR
RATIO
3.74
2.91
2.60
2.33
1.90
1.64
1.31
1.14
PUMP WEIGHT (DRY):
IRON VERSION: 156 LBS [71 KG]
BRONZE VERSION: 165 LBS [75 KG]
REPRESENTS CENTER OF GRAVITY
PROJECTION:
COMPLIANCE NOTE:
15 CFR 758.6 These items are controlled by the U.S. Government and authorized for export only to the country of ultimate destination for use by the ultimate consignee or end-user(s) herein identified. They may not be resold, transferred, or otherwise disposed of, to any other country or to any person other than the authorized ultimate consignee or end-user(s), either in their original form or after being incorporated into other items, without first obtaining approval from the U.S. government or as otherwise authorized by U.S. law and regulations the term 'authorized' includes exports, reexports and transfers (in-country) designated under No License Required (NLR). These drawings are trademarked and copy written intellectual property of IDEX and it subsidiaries. and may not be reproduced or replicated without the express written permission of IDEX corp.
MAXIMUM INPUT RPM
WARNING
EXCEEDING THESE LIMITS OR FAILURE TO FOLLOW THE
RECOMMENDATIONS OUTLINED ON THIS DRAWING COULD DAMAGE THE
PUMP AND RESULT IN PERSONAL INJURY.
PUMP MODEL
MBP-37F MBP-29F MBP-26F MBP-23F
MAX GEARBOX
INPUT RPM
2210 2840 3180 3540
PUMP MODEL
MBP-19F MBP-16F MBP-13F MBP-11F
MAX GEARBOX
INPUT RPM
4340 5020 6320
6720
**
SEE HALE TORQUE LIMIT CHART F-72 FOR ADDITIONAL DATA. MAXIMUM ALLOWABLE HYDRODYNAMIC PRESSURE: 400 PSIG; **340 PSIG
MAXIMUM ALLOWABLE HYDROSTATIC PRESSURE: 500 PSIG
HALE TYPE MBP/MBP-GB PUMP MODEL IDENTIFICATION
THE HALE TYPE MBP/MBP-GB PUMP IS AVAILABLE WITH MULTIPLE DRIVE RATIOS TO ADAPT TO A WIDE VARIETY OF APPLICATIONS. THE RATING, RATIO AND DRIVE UNIT TYPE DETERMINE THE MODEL NUMBER. FOR EXAMPLE:
AP IDENTIFICATION (GPM)
THE MODEL NUMBER FOR AN MBP RATED AT 750 GPM WITH A DRIVE RATIO OF 2.33 AND HALE DRIVE UNIT WOULD BE:
PUMP GEARBOX TYPE TYPE (M=ENGINE MOUNT) RATED DRIVE RATIO CAPACITY (2.33 = 23) GPM
MBP(M)
75
-23
F
THE MODEL NUMBER FOR AN MBP RATED AT 50 (L/S) WITH A DRIVE RATIO OF 2.33 AND HALE DRIVE UNIT WOULD BE:
PUMP DRIVE RATIO TYPE (2.33 = 23) (M=ENGINE MOUNT) GB FOR 31 LPS RATED LS FOR 32 LPS GEARBOX CAPACITY - L/S TYPE
MBP(M)
AP IDENTIFICATION (L/S)
50 GB
-23
F
A
B
C
D
E
F
BE SURE TO INCLUDE THE MODEL NUMBER AND SERIAL NUMBER WHEN ORDERING PARTS OR REQUESTING INFORMATION. THE MODEL / SERIAL NUMBER PLATE IS LOCATED ON TOP OF GEAR DRIVE AS SHOWN IN DRAWING.
0.88 [22.0]
C
THREAD LOCKS & SEALANTS
COMPONENT
STUDS IN ALUMINUM,
OIL SEALS, END CAPS,
& CLEARANCE RINGS
LOCTITE #
(OR EQUIVALENT)
680
95.3
NUTS & BOLTS WITHOUT
LOCKWASHERS
NPT / BSP
FITTINGS & PLUGS
243
580
38.1
G
6X M10X1.5 - 6H SEE NOTE 4
0.79 [20.0]
1.13
28.8
3.56
90.5 5X 7/16-14
CAST ARROW SHOWS DIRECTION OF ROTATION
MOUNTING HOLES SEE NOTES 4 & 5
1.57 6x
40
8.50
215.9
1/4 NPT PLUG
3.11
79
1.77 4X
45
MTG
STUDS
0.79
20
3.75
H
J J
2X
0.11
2.7
0.95
24.1
4.68
118.8
40
D
1.57 4x
0.375 [9.53] KEY
0.95
24.1
6.35
4.94
161.3
4.04
125.4
102.6
0.95
24.1
9.78
248.5
1.50
G
H
K
L
M
ECN
4704
5177
5426
M12X1.75 - 6H SEE NOTE 4
REV.
B
C
D
ZONE
1-F11,4-L11, 6-L11,
6-F11
1-B6, 1-G15, 1-K14
1-J6, 1-K5, 1-M6,
1-M9, 6-J4
1.24 [31.5]
3X
1.77 45
3X
1.77 45

INSTALLATION

REVISIONS
CHANGED FROM
CHANGED THE ORIENTATION OF POSITION 10 ON SHEET 2 TO
90° TO THE RIGHT. REMOVED MS49/25 STUD FROM BOM ON
SHEET 4 FOR CONSISTENCY ON ALL FLEX SERIES PUMPS.
ADDED SOCKET HEAD SCREWS TO BOTH SIDES OF THE PUMP
INCREASED 4X M10 INPUT SIDE MOUNTING STUD LENGTH TO
35MM; ADDED TORQUE AND THREAD LOCK TABLES
ADDED M12 X 1.75 - 6H MOUNTING HOLE DETAILS & NOTES
BY
MB
AJG
KTN
DATE
25JAN2019
11AUG2020
15APR2021
APVD
JS2
KTN
TAM
1.55
2X
39.3
9.36
237.8
16X M8X1.25 - 6H 8X PER SIDE MTG PAD SEE NOTES 4 & 5
BOTTOM MTG PAD
8x M12x1.75 - 6H 4x PER SIDE MTG PAD
D
SEE NOTES 4 & 5
D
0.63 [16.0]
1.06[27.0]
1.13
28.8
5.35
135.9
3.56
3.99
101.2
90.5
40
1.57
20
0.79 6x
8X M8X1.25 - 6H SEE NOTES 4 & 5
4x M12x1.75 - 6H SEE NOTES 4 & 5
1.57
40
4x
DETAIL - BOTTOM MOUNTING PAD
14.99
380.8
0.63 [16.0]
1.06[27.0]
D
OPTIONAL GEARBOX COOLER
1/2 NPT MAGNETIC DRAIN PLUG
0.11
2.7
1.00
25.3
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE FOR INCHES DIMENSIONS: X: ±0.04 X.X: ±0.02 X.XX: ±0.01 X.XXX: ±0.005 ANGLES: ±0.25° SURFACE TEXTURE IN μm Ra REMOVE ALL BURRS AND SHARP EDGES, 0.01MAX
COPYRIGHT ©
NOT TO BE REPRODUCED OR USED TO
MAKE OTHER DRAWINGS OR MACHINERY
MATERIAL
MADE FROM
FINISH
PROJECT
C
FSG OF
IDEX CORPORATION
SIZE
M8 x 1.25
M10 x 1.50
M12 x 1.75
OTHERWISE, FOLLOW STANDARD TORQUE VALUES PER
TITLE
PUMP ASSEMBLY, MBP FLEX SERIES
DRAWN
APPROVED
DATE
MAXIMUM TORQUE VALUES
STUDS & THREADS
IN ALUMINUM
STUDS & THREADS
12 LB-FT [16 Nm]
24 LB-FT [32 Nm] 17 LB-FT [23 Nm]
40 LB-FT [54 Nm] 29 LB-FT [39 Nm]
MATERIAL & GRADE / CLASS OF FASTENER.
TAM
DLM
19MAR2018
SIZE
D
SCALE
5:16
DRAWING NUMBER
FSG-PL-01486
NUTS ON
IN ALUMINUM
9 LB-FT [12 Nm]
K
L
M
REV
D
SHEET
1 OF 6
1
2
3
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10
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15
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
A
B
IF IN DOUBT ASK
VOLUTE POSITION
PROJECTION:
A
B
C
D
E
C
POSITION 1 POSITION 2 POSITION 3 POSITION 4 POSITION 5 POSITION 6
D
E
F
G
H
POSITION 7 POSITION 8 POSITION 9
VIEW Y
THE CAST "ARROW" ON PUMP HEAD TO POINT UP FOR ALL GEARBOX POSITIONS, EXCEPT INVERTED POSITION.
THE CAST "I" ON PUMP HEAD TO POINT UP FOR INVERTED GEARBOX POSITION.
Y
Y
VIEW Z
POSITION 10 POSITION 11 POSITION 12
GEARBOX POSITIONS
Z
Y
F
G
Y
Y
H
J J
K
HORIZONTAL RH
MATERIAL
MADE FROM
FINISH
COPYRIGHT ©
PROJECT
FSG OF
IDEX CORPORATION
HORIZONTAL RH - 22.5°
(NOT AVAILABLE WITH ENGINE MOUNT)
TITLE
PUMP ASSEMBLY, MBP FLEX SERIES
DRAWN
APPROVED
DATE
TAM
DLM
19MAR2018
SIZE
D
SCALE
DRAWING NUMBER
FSG-PL-01486
1:4
REV
D
SHEET
2 OF 6
L
M
HORIZONTAL LH - 22.5°
(NOT AVAILABLE WITH ENGINE MOUNT)
HORIZONTAL LH
GEARBOX AND DISCHARGE
POSITIONS
VERTICAL
(PUMP OVER INPUT)
INVERTED
(INPUT OVER PUMP)
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCE FOR INCHES DIMENSIONS: X: ±0.04 X.X: ±0.02 X.XX: ±0.01 X.XXX: ±0.005 ANGLES: ±0.25° SURFACE TEXTURE IN μm Ra REMOVE ALL BURRS AND SHARP EDGES, 0.01MAX
NOT TO BE REPRODUCED OR USED TO
MAKE OTHER DRAWINGS OR MACHINERY
K
L
M
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