INSTALLATION AND OPERATING INSTRUCTIONS FOR FURY X-3™ DEDICATED FAST CHARGER FOR INDUSTRIAL BATTERIES
NOTE
This document is based on information available at the time of its publication.Whileeffortshavebeenmadetobeaccurate,theinformation contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connectionwithinstallation,operation,ormaintenance. Featuresmaybe described herein which are not present in all systems.
CONTENTS
Fury X-3 Features and Benefits
Technical Specifications
Safety Precautions
Installation
Wall Mount Installation
Floor Stand Installation
Connection to Main Power
Operating Instructions
Control Panel Features
Charger Operation
Viewing Charger and Charging Information
Main Menu
Eq/Mix
Actuals
Records
Settings
Info (System Information)
USB
Download Charge Records
Service and Troubleshooting
Power Module Error
System Error
Power Module Replacement
Index
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FURY X-3 FEATURES AND BENEFITS
The Fury X-3 charger is a multi-voltage modular design for industrial battery fleet applications. It uses Silicon Carbide MOSFET (Metal Oxide Semiconductor Field-Effect Transistor) power technology to provide efficient high frequency power conversion to minimize infrastructure costs, reduce your carbon footprint and provide multi-shift standard, opportunity and fast charging capabilities.
Features* |
Benefits |
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Charging capabilities |
Capable of Opportunity and Fast charging (user programmable) in extended temperature |
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industrial environments with auto finish and equalization. |
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Advanced 24/36/48V Multi-Voltage Modular design allows the charger to grow with your fleet. |
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Modular and stackable design |
If more power is needed, more modules can be added. If one module fails, the others continue |
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operation. Stackable with shelf, stand and wall mounting options available. |
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Intelligent charging technology analyzes battery historical performance and charge data to |
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Intelligent charging technology |
provide a rapid and efficient recharge while maximizing battery life. The charger’s diagnostic |
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intelligence evaluates battery state and condition throughout the charging cycle. |
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Silicon Carbide MOSFET power |
Ultra high-frequency silicon carbide (SiC) MOSFET power conversion to minimize charger size |
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and weight, while maximizing efficiency and power factor. |
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Fully programmable |
Programmable via Wi-Fi or Bluetooth® to allow wireless client configuration. Large LCD graphics |
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display allows for clear reading of battery and charger status |
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Intelligent battery module |
New advanced GNB battery module provides complete battery identification |
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and operational history. |
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Wireless communications |
Wireless communication via Wi-Fi or Bluetooth allows both on-site and remote client |
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configuration, programming and data downloads using GNB Fleet Management software. |
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Battery types |
Lead Acid (Flooded, VRLA, AGM, Gel); Lithium capability coming soon |
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*Fury X-3 chargers are field upgradeable to all capabilities as they are developed.
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Fury X-3 Installation and Operating Instructions |
FURY X-3 TECHNICAL SPECIFICATIONS
Model |
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FX3M- |
0603 |
0606 |
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0609 |
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0612 |
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0615 |
0618 |
1021 |
1024 |
1027 |
1030 |
Number |
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MV48- |
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Max Output Power |
3kW |
6kW |
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9kW |
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12kW |
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15kW |
18kW |
21kW |
24kW |
27kW |
30kW |
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24V* |
64A |
128A |
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192A |
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256A |
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320A |
384A |
448A |
512A |
576A |
640A |
Maximum |
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Output |
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36V* |
64A |
128A |
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192A |
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256A |
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320A |
384A |
448A |
512A |
576A |
640A |
Amperage |
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48V* |
52A |
104A |
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156A |
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208A |
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260A |
312A |
364A |
416A |
468A |
520A |
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Number of Modules |
1 |
2 |
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3 |
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4 |
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5 |
6 |
7 |
8 |
9 |
10 |
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Input Amps (480V 3Ph) |
4.2 |
8.4 |
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12.6 |
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16.8 |
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21 |
25.2 |
29.4 |
33.6 |
37.8 |
42 |
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Min Circuit Breaker Size |
6 |
11 |
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16 |
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21 |
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27 |
32 |
37 |
42 |
48 |
53 |
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(A) |
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Max Circuit Breaker Size |
10 |
15 |
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20 |
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25 |
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35 |
40 |
45 |
50 |
60 |
70 |
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(A) |
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Min. AC Input Wire Size |
16 |
14 |
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12 |
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10 |
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10 |
8 |
6 |
6 |
4 |
4 |
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(AWG) |
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Min. DC Output Wire |
1/0 |
1/0 |
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2/0 |
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3/0 |
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4/0 |
4/0 |
3/0 |
3/0 |
4/0 |
4/0* |
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Size (AWG) |
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(qty 2) |
(qty 2) |
(qty 2) |
(qty 2) |
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Cabinet Size |
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6 Bay |
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10 Bay |
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Dimensions |
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27”H x 18.6”W x 14.5”D |
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39.5”H x 18.6”W x 14.5”D |
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(HxWxD) |
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Weight |
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42 lbs + (# modules * 9 lbs) |
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65 lbs + (# modules * 9 lbs) |
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Input Voltage |
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480VAC ± 10% 3PH 60Hz |
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Efficiency and |
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Efficiency = 0.94 |
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Power Factor |
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Power Factor = 0.95 max |
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Control |
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Manual and fully automatic control of charge, finish, and equalization |
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Environmental |
0º to +40ºC (32º to 104ºF), NEMA1 |
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Display |
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4.3” Backlit Color Graphic |
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Power Device |
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Silicon Carbide MOSFET |
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AC Line Disconnect |
Yes, Contactor |
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Certifications* |
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CSA Certified to UL1564, CSA 22.2, CEC |
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IoT Data Capability |
Wireless configuration, communication, and control capabilities via Bluetooth®, Wi-Fi and PLC, USB port |
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Field Repair |
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Module Replacement |
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Installation |
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Wall, stand, or shelf mounting options |
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* Stated output currents will require connectors and electrical cables of adequate capacity
2 |
Fury X-3 Installation and Operating Instructions |
SAFETY PRECAUTIONS
SAVE THESE INSTRUCTIONS. This manual contains important safety and operating instructions.
This danger symbol indicates that personnel must practice safety procedures to prevent equipment damage, bodily injury, or death.
CAUTION! Batteries can be dangerous.
Batteries generate explosive gases during normal charging and usage. Do not smoke, use open flame or cause sparking near the battery. To reduce risk of battery explosion always follow charging instructions and those of the battery manufacturer.
WARNING! Do not attempt to charge non-rechargeable batteries.
Fast chargers are designated to be used only for charging rechargeable batteries. Attempting to charge a non-rechargeable battery could lead to possible injury or death from exploding batteries.
WARNING! Risk of electrical shock that can cause serious injury or death.
Do not touch un-insulated battery terminals, connectors or other live electrical parts. Always make sure the charger is OFF before disconnecting it from the battery. Disconnect the charger from input power and battery before servicing. Only qualified personnel should install, use, or service the charger.
CAUTION! Never place the charger directly above or below the battery being charged.
Never place the charger directly above or below the battery being charged; gases or fluids from the battery will corrode and damage the charger. Locate the charger as far away from the battery as DC cables permit.
3 |
Fury X-3 Installation and Operating Instructions |
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