Glow-worm HYBRID COMPACT, HYBRID UNIVERSAL, STANDALONE UNIVERSAL System Manual

The energy you need
System Manual
HYBRID COMPACT HYBRID UNIVERSAL STANDALONE UNIVERSAL BOILER
TABLE OF CONTENTS
1 Introduction ................................................................................................................................. 4
1.1 Summary of diagrams and available options .........................................................................................................4
2 Hybrid compact ............................................................................................................................ 6
2.1 Hybrid Compact description .................................................................................................................................6
2.1.1 Operating principle of the system ...................................................................................................................6
2.1.2 Summary of installation diagrams ..................................................................................................................6
2.1.3 Options compatible with the system ...............................................................................................................7
2.2 Example of installation with diagram 9 : eBUS Heat pump, eBUS boiler, one heating zone ........................................8
3 Hybrid Universal......................................................................................................................... 10
3.1 Hybrid Universal description ..............................................................................................................................10
3.1.1 Operating principle of the system .................................................................................................................10
3.1.2 Options compatible with the system .............................................................................................................11
3.2 Example of installation with diagram 10 : eBUS heat pump, eBus boiler, one heating zone .....................................12
3.3 Example of installation with diagram 3 : eBUS Heat pump, Heat pump controlled by On/Off contact 24V,
one heating zone ...............................................................................................................................................14
3.4 Example of installation with diagram 13 : eBUS Heat pump, Boiler controlled by 230V signal, one heating zone ......16
3.5 Example of installation with diagram 11: Heat pump controlled by On/Off contact, eBus boiler, one heating zone ...18
3.6 Example of installation with diagram 6 : Heat pump controlled by On/Off contact,
boiler controlled by On/Off contact 230V, one heating zone ..................................................................................20
4 Standalone ................................................................................................................................ 22
4.1 System Standalone description ..........................................................................................................................22
4.1.1 Operating principle in heating ......................................................................................................................22
4.1.2 Operating principle of the domestic hot water system ....................................................................................22
4.1.3 Summary of installation diagrams ................................................................................................................22
4.1.4 Options compatible with the system .............................................................................................................23
4.2 Example of installation with diagram 4 : eBUS Heat pump, one heating zone .........................................................24
4.3 Example of installation with diagram 7 : Heat pump controlled by On/Off contact, one heating zone .......................26
5 Boiler only ................................................................................................................................. 28
5.1 System boiler description ..................................................................................................................................28
5.1.1 Operating principle of the system .................................................................................................................28
5.1.2 Summary of installation diagrams ................................................................................................................28
5.1.3 Options compatible with the system .............................................................................................................28
5.2 Example of installation with diagram 8 : eBUS boiler, one heating zone ................................................................29
6 Universal ................................................................................................................................... 31
6.1 Universal systems description ............................................................................................................................31
6.1.1 Operating principle of the system .................................................................................................................31
6.1.2 Summary of installation diagrams ................................................................................................................31
6.1.3 Options compatible with the system .............................................................................................................32
6.2 Example of installation with diagram 14 : eBUS Heat pump ..................................................................................34
6.2.1 eBUS Heat pump, directly to the heating installation, without back-up ............................................................34
6.2.2 eBUS Heat pump, directly to the heating installation with electric back-up (2, 4, 6 kW) .....................................36
6.2.3 eBUS Heat pump, with decoupling on the heating installation, without back-up ...............................................38
6.2.4 eBUS Heat pump, with decoupling from the heating installation, with electric back-up (2, 4, 6 kW) ...................40
6.2.5 eBUS Heat pump, with decoupling from the heating installation, with e-BUS boiler back-up .............................42
6.2.6 eBUS Heat pump, with decoupling from the heating installation, with boiler back-up
6.3 Examples of installations with diagram 15: Heat pump controlled by On/Off contact ..............................................46
6.3.1 On/Off heat pump, directly connected to the heating installation, without back-up ..........................................46
6.3.2 On/Off heat pump, with decoupling on the heating installation, without back-up .............................................48
6.3.3 On/Off heat pump, with decoupling from the heating installation, with electric back-up (2, 4, 6 kW) .................50
6.3.4 On/Off heat pump, with decoupling from the heating installation, with e-BUS boiler back-up ...........................52
6.3.5 On/Off heat pump, with decoupling from the heating installation, with boiler back-up
controlled by On/Off contact .........................................................................................................................44
controlled by On/Off contact .........................................................................................................................54
EN
TABLE OF CONTENTS
7 Options ..................................................................................................................................... 56
7.1 Multizones ........................................................................................................................................................56
7.1.1 Option description .......................................................................................................................................56
7.1.2 Example installations ...................................................................................................................................57
7.2 Day/night tariff ..................................................................................................................................................59
8 Commissioning an installation with just a boiler (diagram 8) ......................................................... 60
8.1 Installation assistant .........................................................................................................................................60
8.2 Installer menu ...................................................................................................................................................60
8.3 Thermostat / sensor ..........................................................................................................................................60
8.4 Self check .........................................................................................................................................................60
8.5 Settings ............................................................................................................................................................60
8.5.1 Heating .......................................................................................................................................................60
8.5.2 Domestic hot water ......................................................................................................................................61
8.6 Commissioning .................................................................................................................................................61
9 Commissioning an installation containing a heat pump ................................................................ 62
9.1 Installation assistant .........................................................................................................................................62
9.2 Installer menu ...................................................................................................................................................62
9.3 Thermostat / sensor ..........................................................................................................................................62
9.4 Self check .........................................................................................................................................................62
9.5 Settings ............................................................................................................................................................63
9.5.1 Heating .......................................................................................................................................................63
9.5.2 Cooling .......................................................................................................................................................64
9.5.3 Domestic hot water ......................................................................................................................................64
9.5.4 Heat pump management ..............................................................................................................................64
9.6 Commissioning .................................................................................................................................................64
10 Appendix ................................................................................................................................... 66
10.1 Energy ratio defi nition table ..............................................................................................................................66
10.2 Summary table of control box connections ..........................................................................................................67
EN
SYSTEM MANUAL
1 Introduction
1.1 Summary of diagrams and available options
Family Diagram
Hybrid Compact
9 eBUS eBUS
10 eBUS eBUS
3 eBUS
Heat pump
Boiler
On/O
24 V
Heating Back-up for heating
electric electric
2 zone low temperature or high
Monozone
temperature heating (Z20)
3 zone low temperature or high temperature heating (Z30)
OEM UFH (UFH 1 zone)
OEM UFH + 1 GW (UFH 2 zones)
eBUS boiler
On/Off 24 V boiler
On/O 230 V boiler
-- -- -- --
-- -- -- --
-- -- -- -- --
Back-up for domestic hot water tank
boiler
Hybrid Universal
Standalone
Boiler only 8 -- eBUS
13 eBUS
11 On/Off eBUS
6 On/O
4 eBUS --
7 On/O - -
EN
On/O
230 V
On/O
230 V
-- -- -- -- --
- - -- -- --
-- -- -- -- --
-- -- -- --
-- -- -- --
- - - - - - - - - -
0020153648_01 - 02/13 - Glow-worm
SYSTEM MANUAL
Family Diagram
14 eBUS --
14 eBUS eBUS
14 eBUS
Heat pump
Boiler
On/O
24 V
Heating Back-up for heating
electric electric
2 zone low temperature or high
Monozone
temperature heating (Z20)
3 zone low temperature or high temperature heating (Z30)
OEM UFH (UFH 1 zone)
OEM UFH + 1 GW (UFH 2 zones)
eBUS boiler
On/Off 24 V boiler
On/O 230 V boiler
-- -- -- --
-- -- --
Back-up for domestic hot water tank
boiler
--
Genia Universel
: Options available
14 eBUS
15 On/O - -
15 On/Off eBUS
15 On/O
On/O
230 V
On/O
230 V
-- -- -- -- -- -- --
- - - - - - --
- - - - - -
- - - -
- - - - - - - - --
EN
0020153648_01 - 02/13 - Glow-worm
SYSTEM MANUAL
2 Hybrid compact
2.1.1 Operating principle of the system
The home's heat is generated by either the heat pump or the boiler. The heat emitters can also be low temperature (underfl oor heating, ...) or high temperature (radiators...). In order to always provide the best compromise between comfort and economy, one of the two heat appliances supplies the heating installation with hot water at the temperature necessary to obtain the desired ambient temperature. This depends on the outside temperature measured by the wireless outside sensor continually corrected by the real temperature measured by the wired or wireless room thermostat.
The software in the Systempro control unit constantly monitors outdoor temperature, and the co-effi cient of Performance (COP). When the outside temperature is mild and/or the heating water temperature is low, the COP is high and the heat pump is very effi cient. However, the COP drops signifi cantly when the outside temperature is cold and/or the heating temperature request is hotter. Thus, the electrical consumption of the heat pump can become signifi cant in winter. It then becomes more advantageous to operate the boiler as its operating cost will be lower.
The changeover point between the heat pump and the boiler is managed automatically, depending on the outside and ambient temperatures. This continually guarantees the operation of the appliances with the best operating cost (boiler or heat pump alone). The appliances cannot operate simultaneously. Therefore, the system always uses the cheapest solution.
2.1 Hybrid Compact description
The HYBRID COMPACT system consists of the following components :
- A heat pump,
- A "Compact" hydraulic module,
- A boiler,
- The Systempro control unit,
- A wireless outdoor sensor,
- A wireless or wired room thermostat.
The switchover point must be determined in accordance with the respective energy costs (see the "Activation of control unit > Settings> Energy management" chapter).
2.1.2 Summary of installation diagrams
Hybrid Compact
Heat pump Boiler Diagram
Envirosorb 5 Envirosorb
eBUS eBUS 9
8
3
EN
0020153648_01 - 02/13 - Glow-worm
2.1.3 Options compatible with the system
Monozone
Swimming pool
Management of electricity tariff s (day/night) by programme
: Options available
SYSTEM MANUAL
Heating
2 zone low temperature or high temperature heating (Z20)
3 zone low temperature or high temperature heating (Z30)
OEM UFH (UFH 1 zone)
OEM UFH + 1 GW (UFH 2 zones)
0020153648_01 - 02/13 - Glow-worm
EN
SYSTEM MANUAL
2.2 Example of installation with diagram 9 : eBUS Heat pump, eBUS boiler, one heating zone
6
10
7
EBUS
5
5.2
X
5.1
X
3
3
11
9
A
8
B
4
12
3
1
2
230V
C
G
14
F
E
D
15
13
230V
3 7
1
EN
4
LN LN
5.2
4
5.1
138
3
3
BUS
10
NL
9
0020153648_01 - 02/13 - Glow-worm
Key 1 EBus heat pump 2 Heat pump circuit fi lter (not supplied) 3 Electrical power and protection of the heat pump 4 "Compact" hydraulic module 5 DHW Cylinder available as option,
driven by NTC (5.1) or thermostat (5.2)
5.1 Temperature sensor 2K7 at 25°C
5.2 Thermostat
6 Wireless outdoor sensor 7 Systempro control unit 8 Domestic hot water option 2-way valve 9 e-BUS interface (e-BUS address “3”) 10 EBUS boiler 11 Climapro 12 Heating circuit (UFH shown, but can be underfl oor or radiators) 13 Heating circuit 2 port valve 14 Overheating safety (if underfl oor heating) 15 Glycol PRV discharge
A Boiler circuit fl ow B Boiler circuit return C Heat pump circuit fl ow D Heat pump circuit return E Heating circuit fl ow F Heating circuit return G Heat pump circuit safety valve discharge X Not used
, Climapro1 RF or Climapro2 RF room thermostat
1
SYSTEM MANUAL
Application conditions
- The Systempro control unit manages the operation of the boiler, the heat pump and the module.
- The hydraulic connections to the boiler must be suitable for its characteristics.
- The room thermostats compatible with the system are the Climapro the Climapro1 for the “wired” version.
- Installation must have a wireless outdoor sensor.
- Connect the heat pump e-BUS directly to the control box respecting the polarity (+/-).
- The installation consists of an e-BUS heat pump and boiler. An e-BUS interface must be connected between the boiler and the control box. It is only compatible with e-BUS boilers. Refer to the e-BUS interface documentation for the electrical connection and setting of the code wheel (e-BUS address “3”).
- The hydraulic module has a plate heat exchanger for hydraulic decoupling. It is possible to have glycol water circulate only in the heat pump circuit.
RF or the Climapro1 RF for “wireless” versions and
2
- The overheating safety must be connected according to the standards in force (on the boiler or the circulation pump).
- The installation can be performed with a low-temperature underfl oor heating (heating outlet temperature < 50°C) or low temperature radiators (heating outlet temperature < 70°C).
Control unit settings
Description of main settings Setting
Management by:
None
NTC sensor (1NTC)
Thermostat (1Therm)
0020153648_01 - 02/13 - Glow-worm
EN
SYSTEM MANUAL
3 Hybrid Universal
3.1.1 Operating principle of the system
The heating appliances consists of a heat pump and a hydraulic module. The heat emitters can also be low temperature (underfl oor heating, ...) or medium temperature (radiators...). In order to always obtain the best comfort/economy trade-off , one of the two heat appliances supplies the heating installation with hot water at the temperature necessary to obtain the desired ambient temperature. This depends on the outside temperature measured by the wireless outside sensor continually corrected by the real temperature measured by the wired or wireless room thermostat.
When the heat pump power is not suffi cient to provide heating but its operation remains economically advantageous, the boiler can operate simultaneously guaranteeing optimum usage of the heat pump and therefore the operating cost of the system. If the boiler installed in the system communicates by e-BUS (schemes "10" or "11"), you then have modulating control of your boiler in accordance with your system. In the case of a boiler operating in On/Off mode (schemes "3", "6" or "13"), you then have fi xed control independent of your existing boiler (oil, wood, competitor...) without communication with your system (the boiler reacts to a fi xed setting on its control panel).
The changeover point between the heat pump and the boiler is managed automatically, depending on the outside and ambient temperatures. This continually guarantees the operation of the appliances with the best operating cost (boiler alone, heat pump and boiler or heat pump alone). The appliances can operate simultaneously. Therefore, the system always uses the cheapest solution.
3.1 Hybrid Universal description
The HYBRID UNIVERSAL system consists of the following components:
- A heat pump,
- An hydraulic module,
- A boiler,
- A Systempro control unit,
- A wireless outdoor sensor,
- A wireless or wired room thermostat.
The switchover point must be determined in accordance with the respective energy costs (see the "Activation of control unit Settings> Energy management" chapter).
Hybrid Universal
Heat pump Boiler Diagram
Envirosorb 5 Envirosorb Envirosorb3 11
Envirosorb Envirosorb2 12
8
3
7
2
eBUS
Controlled by On/Off contact
eBUS 10
controlled by 24V on/o contact
controlled by 230V signal 13 eBUS 11 controlled by 230V signal 6
3
EN
- 10 -
0020153648_01 - 02/13 - Glow-worm
3.1.2 Options compatible with the system
Swimming pool
Management of electricity tariff s (day/night) by electrical connection
Management of electricity tariff s (day/night) by programme
: Options available
Swimming pool
Management of electricity tariff s (day/night) by programme
Diagram 3
Monozone
Diagrams 10, 11 and 6
Monozone
SYSTEM MANUAL
Heating
2 zone low temperature or high temperature heating (Z20)
3 zone low temperature or high temperature heating (Z30)
OEM UFH (UFH 1 zone)
OEM UFH + 1 GW (UFH 2 zones)
Heating
2 zone low temperature or high temperature heating (Z20)
3 zone low temperature or high temperature heating (Z30)
OEM UFH (UFH 1 zone)
OEM UFH + 1 GW (UFH 2 zones)
: Options available
Swimming pool
Management of electricity tariff s (day/night) by electrical connection
Management of electricity tariff s (day/night) by programme
: Options available
∙ Refer to the “options” section to perform the various hydraulic
and electrical connections necessary for the selected option.
Diagram 13
Monozone
Heating
2 zone low temperature or high temperature heating (Z20)
3 zone low temperature or high temperature heating (Z30)
OEM UFH (UFH 1 zone)
OEM UFH + 1 GW (UFH 2 zones)
∙ The installation of a domestic hot water tank remains possible
for a diagram that does not have this option but that does have a system boiler. The domestic hot water tank will function in parallel and independently of the system managed by the Systempro control unit. The domestic hot water tank will be connected to, heated by and managed by the boiler (see the boiler installation manual).
EN
0020153648_01 - 02/13 - Glow-worm
- 11 -
SYSTEM MANUAL
3.2 Example of installation with diagram 10 : eBUS heat pump, eBus boiler, one heating zone
5
6
10
7
6.2
X
6.1
EBUS
3
3
X
98
11
13
A
B
3
230V
4
14
12
1
G
C
2
D
16
15
E
F
230V
3
1
EN
- 12 -
15
7
LNLN
6.1
813
3
6.2
10
BUS
NL
3
9
0020153648_01 - 02/13 - Glow-worm
NL
4
SYSTEM MANUAL
Key 1 EBus heat pump 2 Heat pump circuit fi lter (not supplied) 3 Heat pump electrical supply + protection (This must have it's own
single isolation) 4 Hydraulic module 5 Wireless outdoor sensor 6 DHW Cylinder available as option,
driven by NTC (6.1) or thermostat (6.2)
6.1 Temperature sensor 2K7 at 25°C
6.2 Thermostat 7 Systempro control unit 8 2 port valve need with option "DHW cylinder" 9 e-BUS interface (e-BUS address “3”) 10 eBUS boiler 11 Climapro 12 Heating circuit (UFH shown, but can be underfl oor or radiators) 13 2 port valve Hydraulic module 14 Non-return valve (recommended to prevent burner ignition triggered
by thermo-siphoning) 15 Overheating safety (if underfl oor heating) 16 Glycol PRV discharge
A Boiler circuit fl ow B Boiler circuit return C Heat pump circuit fl ow D Heat pump circuit return E Heating circuit fl ow F Heating circuit return G Heat pump circuit safety valve discharge X Non utilisé
, Climapro1 RF or Climapro2 RF room thermostat
1
Application conditions
- The Systempro control unit manages the operation of the boiler, the heat pump and the module.
- The hydraulic connections to the boiler must be suitable for its characteristics.
- The room thermostats compatible with the system are the Climapro the Climapro1 for the “wired” version.Installation must have a
RF or the Climapro1 RF for “wireless” versions and
2
wireless outdoor sensor.
- Connect the heat pump e-BUS directly to the control box respecting the polarity (+/-).
- The installation consists of an e-BUS heat pump and boiler. An e-BUS interface must be connected between the boiler and the control box. It is only compatible with e-BUS boilers. Refer to the e-BUS interface documentation for the electrical connection and setting of the code wheel (e-BUS address “3”).
- The hydraulic module has a plate heat exchanger for hydraulic decoupling. It is possible to have glycol water circulate only in the heat pump circuit.
- The overheating safety must be connected according to the standards in force (on the boiler or the circulation pump).
- The installation can be performed with a low-temperature underfl oor heating (heating outlet temperature < 50°C) or low temperature radiators (heating outlet temperature < 70°C).
Control unit settings
Description of main settings Setting
Management by:
None
NTC sensor (1NTC)
Thermostat (1Therm)
0020153648_01 - 02/13 - Glow-worm
EN
- 13 -
SYSTEM MANUAL
3.3 Example of installation with diagram 3 : eBUS Heat pump, Heat pump controlled by On/Off contact 24V, one heating zone
5
13
7
6
EBUS
8
4
230V
3
A
B
9
10
1
G
C
2
D
12
11
E
F
230V
4
1
EN
- 14 -
6
RT 24V
7
NL
NL
3
0020153648_01 - 02/13 - Glow-worm
SYSTEM MANUAL
Key 1 eBUS heat pump 2 Heat pump circuit fi lter 3 Hydraulic module 4 Electrical power and protection of the heat pump 5 Wireless outdoor sensor 6 Systempro control unit 7 All brands of boiler controlled by 24V ON/OFF contact 8 Climapro 9 Heating circuit (UFH shown, but can be underfl oor or radiators) 10 Non-return valve (recommended to prevent burner ignition triggered
by thermo-siphoning) 11 Overheating safety (if underfl oor heating) 12 Glycol PRV discharge 13 Domestic hot water cylinder not managed by the Systempro
A Heating circuit fl ow B Heating circuit return C Domestic hot water fl ow D Domestic hot water return E Heat pump circuit fl ow F Heat pump circuit return G Heat pump circuit safety valve discharge
, Climapro1 RF or Climapro2 RF room thermostat
1
Application conditions
- The Systempro control unit manages the operation of the boiler, the heat pump and the module.
- The hydraulic connections to the boiler must be suitable for its characteristics.
- Boiler must have a 24V thermostat input.
Connecting the boiler
If a room thermostat is already connected to an existing boiler,
Check whether the room thermostat is connected to a boiler 24V or
24V = Connect the boiler 24V
thermostat input to the "OUT1"
connector of the control unit.
In the case of an existing boiler without external sensor:
Increase the boiler heating outlet temperature by 5°C.
Ensure that the heating outlet temperature does not exceed 70°C (50°C
in the case of a underfl oor heating).
In the case of an existing boiler with external sensor:
Keep the existing boiler heating curve if the comfort of the existing
Ensure that the heating outlet temperature does not exceed 70°C (50°C
in the case of a underfl oor heating).
Important: the setting of the control unit heating curve must be identical
OK NOK
remove it.
230V input.
230V = Refer to the “Diagram
13" section.
installation is satisfactory.
to that of the boiler.
- The room thermostats compatible with the system are the Climapro the Climapro1 for the “wired” version.
RF or the Climapro1 RF for “wireless” versions and
2
- The installation must include a wireless outside sensor.
- Connect the heat pump e-BUS directly to the control box respecting the polarity (+/-).
- Connect the boiler directly to the control box.
- The overheating safety must be connected according to the standards in force (on the boiler or the circulation pump).
- The installation can be performed with a low-temperature heated fl oor (heating outlet temperature < 50°C) or low temperature radiators (heating outlet temperature < 70°C).
Ensure that the heating outlet
temperature does not exceed
70°C (50°C in the case of a
underfl oor heating).
> If the adjustment is not
available on the boiler, perform
it on the thermostatic valve.
> If there isn’t a thermostatic
valve, install a temperature
control device to make this
adjustment.
Put the installation into service.
0020153648_01 - 02/13 - Glow-worm
EN
- 15 -
SYSTEM MANUAL
3.4 Example of installation with diagram 13 : eBUS Heat pump, Boiler controlled by 230V signal, one heating zone
5
13
7
6
EBUS
8
4
230V
3
A
B
9
10
1
G
C
2
D
12
11
E
F
230V
4
1
EN
- 16 -
6
Input 230V
7
NL
NL
3
0020153648_01 - 02/13 - Glow-worm
SYSTEM MANUAL
Key 1 eBUS heat pump 2 Heat pump circuit fi lter 3 Hydraulic module 4 Electrical power and protection of the heat pump 5 Wireless outdoor sensor 6 Systempro control unit 7 All brands of boiler controlled by 230V signal 8 Climapro 9 Heating circuit (UFH shown, but can be underfl oor or radiators) 10 Non-return valve (recommended to prevent burner ignition triggered
by thermo-siphoning) 11 Overheating safety (if underfl oor heating) 12 Glycol PRV discharge 13 Domestic hot water cylinder not managed by the Systempro
A Heating circuit fl ow B Heating circuit return C Domestic hot water fl ow D Domestic hot water return E Heat pump circuit fl ow F Heat pump circuit return G Heat pump circuit safety valve discharge
, Climapro1 RF or Climapro2 RF room thermostat
1
Application conditions
- The Systempro control unit manages the operation of the boiler, the heat pump and the module.
- The hydraulic connections to the boiler must be suitable for its characteristics.
- The boiler must have a signal input or 230V contact.
- The room thermostats compatible with the system are the Climapro the Climapro1 for the “wired” version.
RF or the Climapro1 RF for “wireless” versions and
2
- The installation must include a wireless outside sensor.
- Connect the heat pump e-BUS directly to the control box respecting the polarity (+/-).
- Connect the boiler directly to the control box.
- The overheating safety must be connected according to the standards in force (on the boiler or the circulation pump).
- The installation can be performed with a low-temperature heated fl oor (heating outlet temperature < 50°C) or low temperature radiators (heating outlet temperature < 70°C).
Connecting the boiler
If a room thermostat is already connected to an existing boiler,
Check whether the room thermostat is connected to a boiler 24V or
24V contact =
Refer to "Diagram
3" section
In the case of an existing boiler without external sensor:
Increase the boiler heating outlet temperature by 5°C.
Ensure that the heating outlet temperature does not exceed 70°C (50°C
in the case of a underfl oor heating).
In the case of an existing boiler with external sensor:
Keep the existing boiler heating curve if the comfort of the existing
Ensure that the heating outlet temperature does not exceed 70°C (50°C
in the case of a underfl oor heating).
Important: the setting of the control unit heating curve must be
identical to that of the boiler.
OK NOK
remove it.
230V input.
230V contact =
install a
230V relay
(see below).
installation is satisfactory.
Ensure that the heating outlet
temperature does not exceed
70°C (50°C in the case of a
underfl oor heating).
> If the adjustment is not
available on the boiler, perform
it on the thermostatic valve.
> If there isn’t a thermostatic
valve, install a temperature control device to make this
230V supply =
Connect the boiler
230V input to the "REL1" connector
of the control unit.
adjustment.
0020153648_01 - 02/13 - Glow-worm
Put the installation into service.
Connection of a 230V relay (*) (not supplied)
In the case of an On/Off boiler controlled by 230V contact.
A
Key
230VAC
1
B
1 230V relay A Connection to control unit REL1
connector
B Connection to the 230V thermostat
connection of a boiler controlled by contact
EN
- 17 -
SYSTEM MANUAL
3.5 Example of installation with diagram 11: Heat pump controlled by On/Off contact, eBus boiler, one heating zone
6
7
10
8
7.1
X
EBUS
X
9
11
13
A
B
3
230V
1
4
5
14
12
G
C
2
D
16
15
E
F
L5
1
EN
N
- 18 -
8
LNLN
L5
N
7.1
913
BUS
10
4
NL
NL
5
0020153648_01 - 02/13 - Glow-worm
230V
3
SYSTEM MANUAL
Key 1 Heat pump controlled by On/Off contact 2 Heat pump circuit fi lter (not supplied) 3 Heat pump electrical supply + protection (This must have it's own
single isolation) 4 Heat pump control unit 5 Hydraulic module 6 Wireless outside sensor with solar panel 7 DHW Cylinder available as option,
driven by 7thermostat (7.1)
7.1 Temperature sensor 2K7 at 25°C 8 Systempro control unit 9 2 port valve need with option "DHW cylinder" 10 EBus Boiler 11 Climapro2 RF programmable wireless room thermostat 12 Heating circuit (UFH shown, but can be underfl oor or radiators) 13 2 port valve Hydraulic module need with option "DHW cylinder" 14 Non-return valve (recommended to prevent burner ignition triggered
by thermo-siphoning) 15 Overheating safety (if underfl oor heating) 16 Glycol PRV discharge
A Boiler circuit fl ow B Boiler circuit return C Heat pump circuit fl ow D Heat pump circuit return E Heating circuit fl ow F Heating circuit return G Heat pump circuit safety valve discharge X Not used
Application conditions
- The Systempro control unit manages the operation of the boiler, the heat pump and the module.
- The hydraulic connections to the boiler must be suitable for its characteristics.
- The heat pump control unit is used as a setting tool.
- The room thermostats compatible with the system are the Exacontrol Climapro versions and the Climapro1 for the “wired” version.
RF or the Climapro1 RF for “wireless”
2
- Installation must include a wireless outdoor sensor.
- Connect the heat pump e-BUS directly to the control box .
- Connect the boiler directly to the control box.
- The hydraulic module has a plate heat exchanger for hydraulic decoupling. It is possible to have glycol water circulate only in the heat pump circuit.
- The overheating safety must be connected according to the standards in force (on the boiler or the circulation pump).
- The installation can be performed with a low-temperature underfl oor heating (heating outlet temperature < 50°C) or low temperature radiators (heating outlet temperature < 70°C).
Control unit settings
Description of main settings Setting
Management by:
None
NTC sensor (1NTC)
Thermostat (1Therm)
0020153648_01 - 02/13 - Glow-worm
EN
- 19 -
SYSTEM MANUAL
3.6 Example of installation with diagram 6 : Heat pump controlled by On/Off contact, boiler controlled by On/ Off contact 230V, one heating zone
6
14
8
7
EBUS
9
5
4
230V
3
A
B
10
11
1
G
C
2
D
13
12
E
F
L5
1
EN
N
- 20 -
NL
Input 230V
8
7
L5
N
3
230V
4
5
NL
0020153648_01 - 02/13 - Glow-worm
SYSTEM MANUAL
Key 1 Heat pump controlled by On/Off contact 2 Heat pump circuit fi lter 3 Hydraulic module 4 Electrical power and protection of the heat pump 5 Heat pump control unit 6 Wireless outdoor sensor 7 Systempro control unit 8 All brands of boiler controlled by 230V signal 9 Climapro 10 Heating circuit (UFH shown, but can be underfl oor or radiators) 11 Non-return valve (recommended to prevent burner ignition triggered
by thermo-siphoning) 12 Overheating safety (if underfl oor heating) 13 Glycol PRV discharge 14 Domestic hot water cylinder not managed by the Systempro
A Heating circuit fl ow B Heating circuit return C Domestic hot water fl ow D Domestic hot water return E Heat pump circuit fl ow F Heat pump circuit return G Heat pump circuit safety valve discharge
, Climapro1 RF or Climapro2 RF room thermostat
1
Application conditions
- The Systempro control unit manages the operation of the boiler, the heat pump and the module.
- The hydraulic connections to the boiler must be suitable for its characteristics.
Connecting the boiler
If a room thermostat is already connected to an existing boiler,
Check whether the room thermostat is connected to a boiler 24V or
24V or 230V contact = Install a
230V relay (see below).
In the case of an existing boiler without external sensor:
Increase the boiler heating outlet temperature by 5°C.
Ensure that the heating outlet temperature does not exceed 70°C (50°C
in the case of a underfl oor heating).
In the case of an existing boiler with external sensor:
Keep the existing boiler heating curve if the comfort of the existing
Ensure that the heating outlet temperature does not exceed 70°C (50°C
in the case of a underfl oor heating).
Important: the setting of the control unit heating curve must be identical
remove it.
230V input.
230V signal = Connect the
boiler 230V input to the "REL1"
connector of the control unit.
installation is satisfactory.
to that of the boiler.
- The heat pump command unit is used as a setting tool.
- The boiler must have a signal input or 230V contact.
- The room thermostats compatible with the system are the Climapro the Climapro1 for the “wired” version.
RF or the Climapro1 RF for “wireless” versions and
2
- The installation must include a wireless outside sensor.
- Connect the heat pump On/Off directly to the control box.
- Connect the boiler directly to the control box.
- The overheating safety must be connected according to the standards in force (on the boiler or the circulation pump).
- The installation can be performed with a low-temperature heated fl oor (heating outlet temperature < 50°C) or low temperature radiators (heating outlet temperature < 70°C).
Heat pump control unit settings
∙ Refer to the heat pump installation notice to access the “after-
sales” parameters listed below.
Menu Name of the function Setting
112 Heating curves (*) 7 - 12 114 ECO heating mode (*) 1 - 20°C
(*) Refer to the correspondence table in the “Settings > Heating”
section.
OK NOK
Ensure that the heating outlet
temperature does not exceed
70°C (50°C in the case of a
underfl oor heating).
> If the adjustment is not
available on the boiler, perform
it on the thermostatic valve.
> If there isn’t a thermostatic
valve, install a temperature
control device to make this
Put the installation into service.
Connection of a 230V relay (not supplied)
A
Key
230VAC
1
B
1 230V relay A Connection to control unit REL1
connector
B Connection to the 24V or 230V
thermostat connection of a boiler controlled by contact
adjustment.
0020153648_01 - 02/13 - Glow-worm
EN
- 21 -
SYSTEM MANUAL
4 Standalone
When the power of the heat pump is no longer adequate to ensure heating, the self-controlled electric heater in the hydraulic module can operate simultaneously in steps of 2 kW up to a power of 6 kW in the case of a heat pump 5 kW the back-up power is limited to 4 kW when the heat pump is operating. This guarantees optimal use of the heat pump while guaranteeing that the total electrical power consumption will never exceed 6kW (in order to optimise the electric subscription of the habitation). When the heat pump is not operating, the electric heater can reach a power level of 6kW independent of the outside temperature conditions.
The changeover point between the heat pump and the electric heater is managed automatically, depending on the outside and ambient temperatures. Thus, the system always optimises the use of the heat pump with respect to the electric back-up heater.
Avoid programmes with high temperature variations
in the case of power sizing without a significant
i
margin (based on a calculation with a stabilised temperature).
4.1.2 Operating principle of the domestic hot water system
The domestic hot water heating circuit consists of a heat pump, a 3-way valve and a FLUROCYL hot water tank equipped with an electric heater.
4.1 System Standalone description
The Standalone system consists of the following components:
- A Glow-worm Envirosorb heat pump,
- A "Standalone" hydraulic module,
- A staged back-up electric heater of 6kW max (inside Standalone module).
-A buff er tank,
- A Systempro control unit,
- A wireless outdoor sensor,
- A wireless or wired room thermostat.
4.1.1 Operating principle in heating
The heating appliance consists of a heat pump and a hydraulic module equipped with an electric heater. The heat emitters can also be low temperature (underfl oor heating, ...) or (radiators...). In order to always obtain the best comfort/economy trade-off , the module heat pump and/or electric heater supply the heating installation with hot water at the temperature necessary to obtain the desired ambient temperature.
EN
This depends on the outside temperature measured by the wireless outside sensor continually corrected by the real temperature measured by the wired or wireless room thermostat.
In order to always obtain the best comfort/economy trade-off , the heat pump and/or the FLUROCYL tank electric heater provide the energy needed to maintain the stored water at the required temperature.
The lower part of the tank is heated 3 times a day by the heat pump. In order to provide maximum economy, the electric heater heats the top part of the tank just to provide the comfort desired by the user.
- Operation with 1 temperature sensor on the tank allows 1 ignition maximum every 8 hours if the hot water programme is not activated.
- Operation with 2 sensors on the tank allows more intelligent management. The heat pump starts as a priority each time the temperature in the tank is cold. The electric back-up is used to reach the desired setting if this setting is higher than 50°C.
The lower the hot water temperature setting, the more the heat pump will provide energy and, therefore, more economic operation.
We recommend that you set a hot water setting of 50°C and allow the longest possible tank reheating via the hot water programme (at least 2 hours per programme time slot).
4.1.3 Summary of installation diagrams
Standalone
Heat pump Diagram
Envirosorb 5 Envirosorb Envirosorb3 11
Envirosorb Envirosorb2 12
8
3
7
2
eBUS 4
Controlled by On/Off contact 7
- 22 -
0020153648_01 - 02/13 - Glow-worm
Loading...
+ 50 hidden pages