Global Industrial 246103 User Manual

Blower HeElectric
Models: 653561 653560 6535
653558 653562 246067
g
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ectives d’assemblageDir
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READ & SAVE
INSTRUCTIO
Wall Mount Models: 653566 653567 653568
653569 246068
READ & SAVE THESE
INSTRUCTIONS
Models: 246103, 246104, 246132, 246133 ,
246134, 246725 & 246727
Vertical or Horizontal Downflow
Unit Heater
Vertical or Horizontal Downflow Unit Heater
User’s Manual
2
IMPORTANT INSTRUCTIONS
When using electrical appliances, basic precautions should always be followed to reduce risk of fire, electrical shock and injury to persons or property, including the following:
Please read all instructions before using this heater.
NOTE: This product must be installed by a certified electrician in accordance with local codes.
Traces of smoke or odor when unit is initiated indicates that small amounts of oil leaked on heating coil during manufacturing. It will evaporate quickly and should not re-occur. Make sure the appli­ance location is well ventilated during operation. It is normal for the unit to emit sounds when turned on for the first time. Make sure that the room in which the appliance is located is well ventilated during this operation.
1.Read all instructions before using this heater.
2.This heater is hot when in use. To avoid burns, do not let bare skin touch hot surfaces. Keep combustible materials, such as furniture, pillows, bedding, papers, clothes and curtains at least 3 ft. (0.9 meters) from the front and top of the heater and keep them away from the sides and rear.
3.Extreme caution and reasonable supervision is necessary when any heater is used by or near children, invalids or pets and whenever the heater is left operating and unattended.
4. Always switch off the heater when not in use.
5. Do not operate any heater after the heater malfunctions, has been dropped or damaged in any manner. Disconnect power at service panel and have heater inspected by a qualified electrician before reusing.
6. Do not use outdoors.
7. To disconnect heater, turn off power to heater circuit at main disconnect panel.
8.Do not install less than 6 feet (1.8 m) high from the floor.
9.Do not insert or allow foreign objects to enter any ventilation or exhaust opening as this may cause an electric shock or fire, or damage the heater.
10.To prevent a possible fire, do not block air intakes or exhaust in any manner.
11.A heater has hot and arcing or sparking parts inside. To reduce the risk of fire, do not use it in areas where gasoline, paint, or flammable vapors and liquids are used or stored.
12.Use this heater only as described in this manual. Any other use not recommended by the manufacturer may cause fire, electric shock, or injury to persons.
13. Do not install closer than 1 foot (0.3 m) from both sides and rear of heater to any adjacent surface/wall.
High temperature, risk of fire, keep electrical
cords, drapery, furnishings, and other
combustibles at least 3 feet (0.9 m) from the
front of the heater and away from the side
and rear.
Product Specifications
Model
246725 246132
246104
246133
246103
246134 246727
Length Inches
8
1/2
8
1/2
8
1/2
8
1/2
8
1/2
13
3/4
13
13/16
Width Inches 14 19 19 19 19 19 19
1/4
Height Inches 16 21
7/16
21
7/16
21
7/16
21
7/16
21
7/16
21
1/2
Wire Size For
Installation
14AWG 8AWG 14AWG 6AWG 14AWG 12AWG 10AWG
Net Weight Lbs
28 41
41
41
41
58 64.8
Construction Cold Rolled
Steel
Cold Rolled
Steel
Cold Rolled
Steel
Cold Rolled
Steel
Cold Rolled
Steel
Cold Rolled
Steel
Cold Rolled
Steel
Btu High
17,000 25,600/19,100
25,600
34,100/25,600
34,100
51,200 68,200
Cfm High
350 650
650
650
650
910 1320
Outlet Air Tempera-
ture
150°F @ Ambi­ent Temp. 77°F
140°F @ Ambi­ent Temp. 77°F
140°F @ Ambi­ent Temp. 77°F
149°F @ Ambi­ent Temp. 77°F
149°F @ Ambi­ent Temp. 77°F
152°F @ Ambi­ent Temp. 77°F
160°F @ Ambi­ent Temp. 77°F
Voltage
480 208/240
480
208/240
480
480 480
Phase
3 1or3
3
1or3
3
33
Amps
6 31.3/27
9
42/36
12
18 24
Watts
5,000 5,600/7,500
7,500
7,500/10,000
10,000
15,000 20,000
Kilowatts
5 5.6/7.5
7.5
7.5/10
10
15 20
Circuit Breaker Amp
rating
20A 40A 15A 55A 15A 25A 30A
Limited Warranty
Years
1111111
Certification
UL/cUL UL/cUL UL/cUL UL/cUL UL/cUL UL/cUL UL/cUL
User’s Manual
3
Wiring Diagram for 246103 & 246104
A
B
C
FG I JK
D
H
E
D
A Housing
B Louver
C Front Exhaust Grill
D Heating Element
E Thermostat Knob
F Wiring Board
G Contactor
H Linear Limit Protector
I Transformer
J Ground Lug
K Capacitor
L Terminal Block-Power
Parts List
PARTS OF THE HEATER
Vertical or Horizontal Downflow Unit Heater
L
User’s Manual
4
Wiring Diagram for 246132 & 246133
Wiring Diagram for 246134 & 246727
Vertical or Horizontal Downflow Unit Heater
Wiring Diagram for 246725
User’s Manual
5
Table 1 -Wall and Ceiling Clearance, inches(mm) / Mounting Brackets
MOUNTING
Model
Discharge
Ceiling
Side Wall
Back Wall
246103,246104, 246132,246133
Horizontal
6” (152.4)
6” (152.4)
13” (330.2)
Vertical
6” (152.4)
24” (609.6)
24” (609.6)
246134246727
Horizontal 6” (152.4)
9” (228.6)
12 1/2” (330.2)
Vertical 6” (152.4)
24” (609.6)
24” (609.6)
246725
Horizontal
2” (50.8)
6” (152.4)
9” (228.6)
Vertical
6” (152.4)
18” (457.2)
18” (457.2)
Table 2 - Mounting Rod Spacing
ROD MOUNTING HORIZONTAL DISCHARGE NOTE: Mounting rods not included. Mounting rods need to contain a 5/16”-18 thread size and must be a minimum of 7.5” long.
1.Remove the four bolts from the threaded holes on the top of the heater.
2. Install four threaded mounting rods (not included) in the threaded holes of the heater and secure in place using lock nuts.
3. Securely attach the four mounting rods to the ceiling. Refer to Table 1 for wall and ceiling clearances and Table 2 for mounting rod spacing.
Model
Rod
Thread
Type
Rod
Length
Horizontal
(Figure 1)
Vertical
(Figure 2)
A
B
C
D
E
F
G
H
246103,246104,
246132,246133
5/16-18
at least 10”
6
1
/16”
8
7
/8”
5
1
/8”
3/4”
8
7
/8”
14
5
/8”
2”
5
1
/8”
246134,246727
5/16-18
at least 10”
11
3
/8”
8
7
/8”
5
1
/8”
3/4”
8
7
/8”
14
5
/8”
2”
5
1
/8”
246725
5/16-18
at least 10”
6
1
/16”
6” 4
1
/16”
3/4”
6”
9
3
/4”
2”
4
3
/16”
Vertical or Horizontal Downflow Unit Heater
INSTALLING INSTRUCTIONS
All wiring must be installed by a certified electrician
according to the local electrical codes. The ceiling
heater must be grounded in accordance with all
national and local building codes.
High temperature, risk of fire, keep electrical
cords, drapery, furnishings, and other
combustibles at least 3 feet (0.9 m) from the front
of the heater and away from the side and rear.
To reduce the risk of fire, do not store or use
gasoline or other flammable vapors and
liquids in the vicinity of the heater.
All wiring procedures and connections shall be in accordance with the national and local codes having jurisdiction.
Before installation:
Disconnect the main supply connection. The heater must be connected to individual branch circuit.
Installation location:
1.Arrange units so their discharge air streams are subjected to a minimum of interference from columns and partitions.
2.Direct air stream away from room occupants.
3.Do not blow air steam directly at wall.
4.Direct air stream along the windward side of a room when installed in a building exposed to a prevailing wind.
5.If using a remote thermostat, locate thermostat approximately 5 feet above partition walls or posts away from cold drafts, internal heat sources, and away from heater discharge air streams.
6.Large rooms require multi-unit installations. Arrange units to provide perimeter air circulation where each unit supports the air stream from another.
Mount the heater at least 6 feet above the floor
to prevent accidental contact with the fan blade
which could cause injury.
To prevent possible over heating or damage due
to overheating, keep at least a 5 feet clearance
in front of the heater. Refer to Table 1 for side,
top and back clearance requirements.
User’s Manual
6
BRANCH CIRCUIT (POWER)
1. Connect heater only to the voltage, amperage and frequency specified on the nameplate.
2. Field wiring must be properly sized to carry the amperage in accordance with the NEC.
3. The access door is hinged. There are either one or two screws accessible from the bottom that must be removed to gain access.
4. A knockout is provided in the back of the heater close to the power terminal board. The control terminal board knockout is 1/2 inch conduit size. The power terminal block knockout is multiple diameter. Use the diameter that fits the required conduit size.
5. A ground terminal is provided near the power terminal board. The ground wire should be connected before other connections are made. The ground wire of model as below.
knockout here
Side Wall
Back Wall
Threaded Mounting Holes(4)
E
G
F
H
WIRING INSTRUCTIONS
NOTE: Mounting rods not included. Mounting rods need to contain a 5/16”-18 thread size and must be a minimum of 7.5” long.
1.Remove the four bolts from the threaded holes on the back of the heater.
2. Install four threaded mounting rods (not included) in the threaded holes of the heater and secure in place using lock nuts.
3. Securely attach the four mounting rods to the ceiling. Refer to Table 1 for wall and ceiling clearances and Table 2 for mounting rod spacing.
Ceiling
Back Wall
Mounting Rod(4) - not
included
Lock Nut
Access Door
Clearance Equal to Depth of Heater to Permit Full Opening of The Access Door
Threaded Mounting Holes(4) for Vertical discharge
Figure 2 - Vertical Discharge Mounting and Spacing
VERTICAL DISCHARGE
Threaded Mounting Holes(4) for Horizontal discharge
Ceiling
Back Wall
Mounting Rod(4) - not included Lock Nut
Unit Heater
7” Min. Clearance to Floor
Back Wall
Side Wall
Threaded Mounting Holes(4)
B
A
D
C
Figure 1 - Horizontal Discharge Mounting and Spacing
Model
Grounding wire
AWG#
246103 14 246104 14 246132 8 246133 6 246134 12 246725 14 246727 10
Vertical or Horizontal Downflow Unit Heater
6. The power terminal board is equipped with box terminals sized to accept the correct size power supply wire. Wire rated at 600V and 194°F is satisfactory for the heater branch circuit. Copper wire is satisfactory for connection to the heater power terminal board box terminal.
User’s Manual
7
Vertical or Horizontal Downflow Unit Heater
7. Each heater has a wiring diagram affixed to the inside of the access door. Consult this diagram before making any field connections.
8. Electrical Accessories, either kits or factory-installed options, are shown connected by a dashed line on the heater wiring diagram.
9. Single or three-phase connections may be used with heater models 246132 and 246133.
These units are factory wired for single phase operation. If these heaters are for use with three-phase power, reconnect the wires as indicated in the wiring diagram attached to the heater.
CONTROL WIRING OF OPTIONAL EQUIPMENT
Line voltage is present on some of the
terminals on the control terminal board. Always disconnect the power from the heater before making any connections to the control
board to prevent hazards.
1. Use min. 600 volt, NEC Class 1 insulated wire for all control circuit wiring.
2. Use a crimp-on type fork terminal on the wire ends that attach to the control terminal board if more than one connection is to be made under the terminal screw.
3. Control wiring must be rated minimum 18 AWG.
NOTE: Thermostat and control circuit wiring must be suitable to handle the full load of the heater
L1
L2
L3
Ground Wire
10. Connect the red live wire to L1, black live wire to L2 and white live wire to L3 of the connector. Connect ground wire to .
L1: red live wire L2: black live wire L3: white live wire
11.For model 246132 and 246133, the heaters are wired for 240V from factory. When heater is to be connected to 208V supply, the transformer leads have to be inter changed. Inter change transformer red and black primary leads (see wiring diagram on heater door). The color lead is the COMMON for the 40VA control transformer provided with these heaters.
How to install Wall Thermostat. (246110 Not Included.)
1.Install Thermostat Outlet Box to the wall. Open the knock-out on the right. Run line voltage wires to the thermostat location via the knock-out.
knock-out here
2.Open the bottom cover (wire connection cover), at the corner is the wiring board. This is wiring board.
wiring board
3.For model 246103 246104 246132 246133 246134 and 246727, pull out two brown wires carefully. Lossen the screw R and screw W1, insert two lead wires with U-Type Wire Connector Electrical Crimp Terminal (not included) to the screw R and screw W1, and tighten the screws.
wiring board
pull out
insert (not included)
1
2
C
yellow
red
G
R
yellow
brown
brown
W1
W2
blue
F2
black
TR
F1
orange
F2
black
TR
F1
orange
G
W2
C
yellow
red
Red Lead Wire
R
yellow
W1
blue
Black Lead Wire
User’s Manual
8
Vertical or Horizontal Downflow Unit Heater
5. Connect the other side of the two lead wires to the wall THERMOSTAT as below image:
)
6.Insert wires into the Thermostat Outlet Box, and screw up the thermostat.
7.Cover the thermostat.
TR
F1
W2
G
C
R
W1
F2
red
4.For model 246725, remove the red wire between the screw R and screw W1. Insert two lead wires with U-Type Wire Connector Electrical Crimp Terminal (not included) to the screw R and screw W1, and tighten the screws.
1
Not Allow to Use Thermostat 246110 as Direct Load Control!!!
7.Replace the bottom cover and lock in place with the screw.
Install the external temperature controller by a certified electrician according to the electrical safety.
OPERATION INSTRUCTIONS
1.Heater must be properly installed before operation.
2. Turn power supply “ON” at main service panel.
3. Where applicable, refer to control accessory instructions regarding proper operation of any controls or accessories used with the heater.
4. Ambient temperature is regulated by adjusting the built-in thermostat to a desired position.
5. Allow the unit to operate and warm up the room.
6. When the desired temperature is reached, turn the control knob counterclockwise until the heater turns off. This is the ideal setting.
7. The heater will start automatically when the room temperature drops below this set point, and will turn off when the set point is reached.
It is important to keep this heater clean. To assure efficient operation follow the simple instructions below.
TR
F1
W2
G
C
R
W1
F2
yellow
red
yellow
blue
orange
black
Black Lead Wire
Red Lead Wire
insert (not included)
2
remove
Red
Red
Affixed with
insulating tape
(Wire not for use
Black
Heater
Red
Black
Wire Connector
Black
Thermostat
TROUBLE SHOOTING
If the heater fails to operate, please follow these procedures:
This heater has thermal cut-off protection. If the thermal cut-off protection trips, turn off the power and switch off the circuit breaker.
The unit should reset automatically after 10-30 minutes. If the thermal cut-off protection trips again, consult a certified/licensed electrician to determine the reason for overheating.
Unit is not heating.
Overheat protection has temporarily deactivated the heater.
Turn the heater OFF. Switch off the circuit breaker. Wait 10-30 minutes before turning back on.
Breaker/Fuse has been tripped.
Check your electrical box to confirm the breaker has not been blown. This may occur if the receptacle is shared with other high consumption appliances.
The heater is producing a burning smell.
Check & ensure there are no combustible materials within 3ft. (0.9 meters) surrounding the heater.
Remove any combustible items from the vicinity of the heater.
A small amount of oil fell on the heating coil during the manufacturing process. It will quickly evaporate and should not occur again.
Ensure room in which heater is situated is well ventilated.
Ensure a minimum clearance of 1 foot (0.3 m) from both sides and rear of heater to any adjacent surface/wall.
Reposition the heater so there is enough space between the heater and any adjacent surface/wall.
Problem Probable Cause Solution
PLEASE DO NOT ATTEMPT TO OPEN OR REPAIR THE HEATER YOURSELF.
DOING SO COULD CAUSE DAMAGE T
O THE HEATER OR PERSONAL INJURY.
User’s Manual
9
Vertical or Horizontal Downflow Unit Heater
MAINTENANCE CLEANING INSTRUCTIONS
(To be performed only by Qualified Service Personnel) At least annually, the heater should be cleaned and serviced by a qualified service person to assure safe and efficient operation. This should include the removal of the grille and, as necessary the heater from the back box to clean residue from the unit. After completing the cleaning and servicing, the heater should be fully reassembled and checked for proper operation.
To reduce the risk of fire and electric shock or injury, disconnect all power coming to heater at main service panel and check that the element is cool before servicing or performing maintenance.
USER CLEANING INSTRUCTIONS
1.After the heater has cooled, a vacuum cleaner with brush attachment may be used to remove dust and lint from exterior surfaces of the heater including the grille openings.
2.With a damp cloth, wipe dust and lint from grille and exterior surfaces.
3.Return power to heater and check to make sure it is operating properly.
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