Glastender BLC-1/3-E Operators Manual
Operation Manual & Parts List
A Family Company Manufacturing In The USA Since 1969
BLC-1/3-E, BLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2, BLC-3/4, BLC-3/4-2
Remote DRaft BeeR Line ChiLLeRs
BLC-1/3-E
BLC-1/3-2
BLC-3/4-2
Glastender, Inc. · 5400 North Michigan Road · Saginaw, MI · 48604-9780
800.748.0423 · 989.752.4275 · Fax 989.752.4444 · www.glastender.com
© 2008 Glastender, Inc. Rev. 01-09-18
inDex
Beer Line Chiller Specifications ............................................................................... 2
Inspection Upon Arrival ........................................................................................... 3
Set-Up Remote Glycol Line Chiller ......................................................................... 3
Electrical Hook-Up ................................................................................................... 3
Glycol Line Connection ............................................................................................ 3
Glycol Filling ............................................................................................................ 4
Unit Start-Up ............................................................................................................. 4
System Start-Up ........................................................................................................ 4
Electronic Temperature Control Programming ........................................................ 5
Cold Control Adjustment .......................................................................................... 5
Digital Controller Operation ..................................................................................... 6
Wiring Diagrams .................................................................................................... 7-8
BLC-1/3-E ....................................................................................................... 7
BLC-1/3, BLC-1/3-2 ....................................................................................... 7
BLC-1/2, BLC-1/2-2 ...................................................................................... 8
BLC-3/4, BLC-3/4-2 ....................................................................................... 8
Typical Installation Detail ......................................................................................... 9
Remote Installation Directions ............................................................................... 10
Remote Control Panel Installation Detail ............................................................... 11
Remote Control Panel Installation Photo ............................................................... 12
Remote Beer Line Chiller Accessories ................................................................... 12
Replacement Parts ..............................................................................................13-17
BLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2 ...........................................13-14
BLC-3/4, BLC-3/4-2 ................................................................................15-16
Electrical Components ................................................................................... 16
BLC-1/3-E ..................................................................................................... 17
Terms and Conditions ............................................................................................. 18
Warranty .................................................................................................................. 19
Trouble Shooting .................................................................................................... 20
Installation Notes .................................................................................................... 20
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
1
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
BLC speCifiCations
1/3 HP Beer Line Chiller
Model: BLC-1/3-E
stanDaRD featuRes:
• Glycol connections with flared fittings for easy service access
• Durable black vinyl-clad exterior with 16 gauge galvanized steel base
• Stainless steel, CFC-free, foamed-in-place insulated glycol bath
• High efficiency heat exchanger minimizes glycol bath size to one gallon
• Front located glycol filling port
BLC-1/3-E
1/3, 1/2, and 3/4 HP Beer Line Chillers with Remote Installable Control Panel
Models: BLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2, BLC-3/4, BLC-3/4-2
stanDaRD featuRes:
• Control panel is removable and includes wall bracket for remote installation
• Glycol connections with flared fittings for easy service access
• Durable black vinyl-clad exterior with 16 gauge galvanized steel base
• Stainless steel, CFC-free, foamed-in-place insulated glycol bath
• High efficiency heat exchanger minimizes glycol bath size to one gallon
• Front located glycol filling port
• Digital temperature control with LCD display
BLC-1/3-2
• Over-sized condenser coil for maximum efficiency
• Clear glycol bath cover for easy visual inspection
• Available with two recirculating pumps (designated by “-2” suffix in model number)
Dimensional and Specication Information
Model No. BLC-1/3-E BLC-1/3 BLC-1/3-2 BLC-1/2 BLC-1/2-2 BLC-3/4 BLC-3/4-2
Dimensions† Length 27" 27" 27" 27" 27" 27" 27"
Width 21-1/4" 25-5/8" 25-5/8" 25-5/8" 25-5/8" 25-5/8" 25-5/8"
Height 14-3/4" 16" 16" 16" 16" 16" 16"
† Note: A minimum six inch clearance should be allowed around the entire unit for proper air ow.
Additional clearance should be considered above and in front of the unit for service access.
Electrical Voltage 120V 120V 120V 120V 120V 230V 230V
Frequency
Phase 1ø 1ø 1ø 1ø 1ø 1ø 1ø
FLA 13 13 18.6 13.5 19.5 10.1 12.9
Dedicated
Circuit
Electrical
Connection
Refrigerant R134a R134a R134a R134a R134a R134A R134A
Refrigerant Charge 14 oz. 26 oz. 26 oz. 30 oz. 30 oz. 35 oz. 35 oz.
Compressor 1/3 HP 1/3 HP 1/3 HP 1/2 HP 1/2 HP 3/4 HP 3/4 HP
Capacities*
Max Distance to Taps 125 ft. 125 ft. 125 ft. 250 ft. 250 ft. 400 ft. 400 ft.
Circulating Pumps 60 gph 60 gph 60 gph 60 gph 60 gph 60 gph 60 gph
Glycol Bath Capacity .94 gal .94 gal .94 gal .94 gal .94 gal .94 gal .94 gal.
Shipping Weight LBS (kg) 128 (58.1) 150 (68.0) 163 (73.9) 153 (69.4) 166 (75.3) 175 (79.5) 193 (87.7)
60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz
20A 20A 30A 20A 30A 20A 20A
Cord & Plug Cord & Plug
2,175 BTU/hr 2,175 BTU/hr 2,175 BTU/hr 3,300 BTU/hr 3,300 BTU/hr 6,375 BTU/hr 6,375 BTU/hr
* Note: Rated capacities assume maximum operating ambient temperature of 80°F.
Hard Wire
Cord & Plug
Hard Wire Cord & Plug Cord & Plug
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
2
inspeCtion anD set-up
1. inspeCtion upon aRRivaL:
Immediately upon arrival, a visual inspection of the carton should be made to determine if there is evidence of damage
in shipment. Following uncrating, make an inspection for any signs of external damage.
2. set-up of Remote GLyCoL Line ChiLLeR:
Once the survey of the location has been completed to determine the positioning of the remote glycol line chiller and the
connecting draft beer dispensing stations (refer to the specification sheet to be certain that the trunk line will be within
the recommended distance), make the necessary provisions to locate the unit and provide for the electrical services.
The ideal set-up is to mount the glycol line chiller on a proper machine stand that is easily accessible for routine main-
tenance and service.
In less-than-ideal circumstances, it may be necessary to locate the unit on top of the walk-in cooler or on the floor.
NOTE: Do not locate the glycol chiller in the walk-in cooler, as the cold ambient temperature will reduce the
cooling performance of the unit.
NOTE: A minimum of six inches of clearance should be allowed around the entire unit for proper performance.
Additional clearance should be considered for above the unit and in front of the unit for serviceability.
NOTE: When installed above walk-in cooler, ensure air flow is sufficient to maintain 80°F or lower ambient
temperature to maintain rated cooling capacity.
If the unit is located on the floor:
• Ensure the cabinet is sealed to the floor with NSF listed silicon RTV sealant applied around the entire bottom edge
of the cabinet.
• An optional 4" leg set is available as an accessory.
3. eLeCtRiCaL hook-up:
Models BLC-1/3, BLC-1/3-E, BLC-1/2, BLC-3/4, & BLC-3/4-2 are supplied with a 20 Amp grounded cord and plug
that connects at the rear of the unit. Models BLC-1/3-2 & BLC-1/2-2 ship as hard wire units and are supplied with a 30
Amp grounded cord only (no plug) that connects at the rear of the unit. A corresponding 20 Amp or 30 Amp grounded
receptacle or junction box, depending on the line chiller model used, must be installed within reach of the unit.
4. GLyCoL Line ConneCtion:
Typically, glycol recirculating lines are used to transport the glycol in the line chiller to and from the walk-in cooler to be
connected to the glycol lines in the beer line set.
Recirculating Return
Connect your glycol recirculating
line from the beer line set to the
Line Chiller 3/8" barb fitting.
Recirculating Outlet
Connect your glycol recirculating
line from the beer line set to the
Line Chiller 3/8" barb fitting.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
3
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
GLyCoL fiLLinG anD staRt-up
5. GLyCoL fiLLinG:
The glycol bath capacity is 1 gallon (US). Glycol supplied by Glastender, Inc. may be diluted to a ratio of (1) part
glycol to (2) parts water for freeze protection down to 0ºF (-18ºC) or a ratio of (1) part glycol and (3) parts water
for freeze protection down to 10ºF (-12ºC). These mix ratios are recommended, since the refrigeration system is not
capable of lowering the temperature of the glycol bath below 15ºF (-9.4ºC)
For glycol not supplied by Glastender, Inc. please consult the glycol manufacturer’s recommended mixing ratio for
the desired operating temperature.
NOTE: Do not place full strength glycol (undiluted) in the bath, as it will reduce the efficiency of the refrig-
eration system and may result in damage to the recirculation pump due to increased viscosity of cold
glycol.
NOTE: Select and use only a propylene glycol product that meets FDA (Food and Drug Administration) regu-
lations as a food grade product. Any substitution of food grade glycol with automotive anti-freeze or
other products will expose people to hazardous chemicals.
Fill the bath with glycol mixture by removing the black plug in the top of the glycol back and placing a funnel in the
fill hole. Pour in the glycol mixture until the level is 2-1/2" from the top.
6. unit staRt-up:
• Connect unit to appropriate electrical circuit. For more information refer to Step 3, Electrical Hook Up.
• Model BLC-1/3-E has one power switch that operates the compressor unit and recirculating pump.
• Models BLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2, BLC-3/4, and BLC-3/4-2 have a condensing unit power switch.
There are separate power switches to operate the recirculating pumps. The condensing unit power switch will not
operate the compressor unless a pump switch is in the on position.
• Check all glycol circuit line connections for leaks.
• As you are priming the BLC-1/3, BLC-1/2, or BLC-3/4 lines, continue to add the glycol mixture to keep the bath
level 2-1/2" from the top.
7. system staRt-up:
It is a good practice to operate the glycol recirculation system for sixty (60) minutes before running beer through to
the remote dispensing station(s). This enables the glycol circuit to be checked for leaks. Also, recirculating cold glycol
through the lines enables the temperature inside the trunk line to stabilize before beer is introduced.
Once the refrigeration unit and the glycol recirculating pump have operated for sixty (60) minutes or more, the beer
product can be connected and drawn through the trunk line.
• Check the system for leaks.
• Thoroughly insulate all line joints in the trunk line and dispensing station(s).
It is recommended that the glycol lines be insulated inside the walk-in cooler to prevent excessive ice build up. Insulate
the glycol lines all the way up to the sealed chaseway as it exits the walk-in cooler.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
4
tempeRatuRe ContRoL
8. eLeCtRoniC tempeRatuRe ContRoL pRoGRamminG
BLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2, BLC-3/4, BLC-3/4-2 (note: this ContRoL
useD on units pRioR to 11/21/2013 sn134147623x):
The unit is shipped from the factory set at 26°F, differential set at 5, in C1, cooling mode. If reprogramming or adjusting is necessary follow these steps:
Step 1 Press the SET key to start programming.
Use the up or down arrow to toggle between and select F for degrees Fahrenheit or C for degrees Celsius.
Step 2 Press the SET key again to access the setpoint.
To achieve the desired temperature, press the UP key to increase or the DOWN key to decrease the setpoint.
Step 3 Press the SET key again to access the differential.
To achieve the desired differential, press the UP key to increase or the DOWN key to decrease the setting.
Step 4 Press the SET key again to access the mode.
Use the up or down arrow to toggle between and select C1, cooling or H1, heating mode.
Step 5 Press the SET key again to complete programming.
CoLD ContRoL aDjustment, BLC-1/3-e
The unit is shipped from the factory set at 26°F, differential set at 5. To decrease the temperature turn the adjusting knob
clockwise. To increase the temperature turn the adjusting knob counter clockwise.
Adjusting Knob
Scale
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
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800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
DiGitaL ContRoLLeR opeRation
The operating temperature range is preset at the
factory according to the table below and can be
adjusted up or down within the limits shown.
To see the set point - push and immediately release
the SET button. The set point will be displayed.
To return to normal visualization - Push and
immediately release the SET button or wait ve
seconds.
To change the set point - push and hold the SET
button for more than two seconds. When the º F
display begins ashing, push the up arrow or down
arrow buttons to adjust the set point to the desired
value.
To save the new set point and return to the temperature display mode - push and release the SET
button or wait ten seconds.
Factory Settings Range of Adjustment
Set Point Operating
Range†
Minimum Set
Point
Standard Cooler Setting
BLC
28º F 28º F to 33º F 27º F 32º F
† Adjusting the factory set point will also adjust the operating range by the same amount
Maximum Set
Point
The thermostat controller does not have an “OFF”
function. To turn chiller off, the unit must be
unplugged or power to the electrical branch circuit
has to be turned off via a circuit breaker or switch.
The thermostat control probe wire connector may
become disconnected when the electrical compartment
cover and/or grill are removed. This will result in
thermostat P1 code. While the P1 code is ashing the
compressor will cycle 5 minutes on and 5 minutes off
and may cause icing of the evaporator coil. Service
calls to reconnect the probe wiring are not covered by
factory warranty.
Probe wire
connector
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.com
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