Immediately upon arrival, a visual inspection of the carton should be made to determine if there is evidence of damage
in shipment. Following uncrating, make an inspection for any signs of external damage.
2. set-upof Remote GLyCoL Line ChiLLeR:
Once the survey of the location has been completed to determine the positioning of the remote glycol line chiller and the
connecting draft beer dispensing stations (refer to the specification sheet to be certain that the trunk line will be within
the recommended distance), make the necessary provisions to locate the unit and provide for the electrical services.
The ideal set-up is to mount the glycol line chiller on a proper machine stand that is easily accessible for routine main
tenance and service.
In less-than-ideal circumstances, it may be necessary to locate the unit on top of the walk-in cooler or on the floor.
NOTE: Do not locate the glycol chiller in the walk-in cooler, as the cold ambient temperature will reduce the
cooling performance of the unit.
NOTE: A minimum of six inches of clearance should be allowed around the entire unit for proper perfor
mance. Additional clearance should be considered for above the unit and in front of the unit for serviceability.
If the unit is located on the floor:
• Ensure the cabinet is sealed to the floor with NSF listed silicon RTV sealant applied around the entire bottom
edge of the cabinet.
• An optional 4” leg set is available as an accessory.
3. eLeCtRiCaL hook-up:
Models BLC-1/3, BLC-1/3-E, BLC-1/2, BLC-3/4, & BLC-3/4-2 are supplied with a 20 Amp grounded cord and plug
that connects at the rear of the unit. Models BLC-1/3-2 & BLC-1/2-2 ship as hard wire units and are supplied with a 30
Amp grounded cord only (no plug) that connects at the rear of the unit. A corresponding 20 Amp or 30 Amp grounded
receptacle or junction box, depending on the line chiller model used, must be installed within reach of the unit.
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4. GLyCoL Line ConneCtion:
Typically, glycol recirculating lines are used to transport the glycol in the line chiller to and from the walk-in cooler to be
connected to the glycol lines in the beer line set.
Recirculating Return
Connect your glycol recirculating
line from the beer line set to the
Line Chiller 3/8" barb fitting.
Recirculating Outlet
Connect your glycol recirculating
line from the beer line set to the
Line Chiller 3/8" barb fitting.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
The glycol bath capacity is 1 gallon (US). Glycol supplied by Glastender, Inc. may be diluted to a ratio of (1) part
glycol to (2) parts water for freeze protection down to 0ºF (-18ºC) or a ratio of (1) part glycol and (3) parts water
for freeze protection down to 10ºF (-12ºC). These mix ratios are recommended, since the refrigeration system is not
capable of lowering the temperature of the glycol bath below 15ºF (-9.4ºC)
For glycol not supplied by Glastender, Inc. please consult the glycol manufacturer’s recommended mixing ratio for
the desired operating temperature.
NOTE: Do not place full strength glycol (undiluted) in the bath, as it will reduce the efficiency of the refrig
eration system and may result in damage to the recirculation pump due to increased viscosity of cold
glycol.
NOTE: Select and use only a propylene glycol product that meets FDA (Food and Drug Administration) regu
lations as a food grade product. Any substitution of food grade glycol with automotive anti-freeze or
other products will expose people to hazardous chemicals.
Fill the bath with glycol mixture by removing the black plug in the top of the glycol back and placing a funnel in the
fill hole. Pour in the glycol mixture until the level is 2-1/2" from the top.
6. unit staRt-up:
• Connect unit to appropriate electrical circuit. For more information refer to Step 3, Electrical Hook Up.
• Model BLC-1/3-E has one power switch that operates the compressor unit and recirculating pump.
Models BLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2, BLC-3/4, and BLC-3/4-2 have a condensing unit power switch.
•
There are separate power switches to operate the recirculating pumps. The condensing unit power switch will not
operate the compressor unless a pump switch is in the on position.
• Check all glycol circuit line connections for leaks.
• As you are priming the BLC-1/3, BLC-1/2, or BLC-3/4 lines, continue to add the glycol mixture to keep the bath
level 2-1/2" from the top.
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7. system staRt-up:
It is a good practice to operate the glycol recirculation system for sixty (60) minutes before running beer through to the
remote dispensing station(s). This enables the glycol circuit to be checked for leaks. Also, recirculating cold glycol
through the lines enables the temperature inside the trunk line to stabilize before beer is introduced.
Once the refrigeration unit and the glycol recirculating pump have operated for sixty (60) minutes or more, the beer
product can be connected and drawn through the trunk line.
• Check the system for leaks.
• Thoroughly insulate all line joints in the trunk line and dispensing station(s).
It is recommended that the glycol lines be insulated inside the walk-in cooler to prevent excessive ice build up. Insulate
the glycol lines all the way up to the sealed chaseway as it exits the walk-in cooler.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
8. eLeCtRoniC tempeRatuRe ContRoL pRoGRamminGBLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2, BLC-3/4, BLC-3/4-2:
The unit is shipped from the factory set at 26°F, differential set at 5, in C1, cooling mode. If reprogramming or adjusting is necessary follow these steps:
Step 1 Press the SET key to start programming.
Use the up or down arrow to toggle between and select F for degrees Fahrenheit or C for degrees Celsius.
Step 2 Press the SET key again to access the setpoint.
To achieve the desired temperature, press the UP key to increase or the DOWN key to decrease the setpoint.
Step 3 Press the SET key again to access the differential.
To achieve the desired differential, press the UP key to increase or the DOWN key to decrease the setting.
Step 4 Press the SET key again to access the mode.
Use the up or down arrow to toggle between and select C1, cooling or H1, heating mode.
Step 5 Press the SET key again to complete programming.
Adjusting Knob
CoLD ContRoL aDjustment, BLC-1/3-e
The unit is shipped from the factory set at 26°F, differential set at 5. To decrease
the temperature turn the adjusting knob clockwise. To increase the temperature
turn the adjusting knob counter clockwise.
Scale
BLC-1/3-e WiRinG DiaGRam
Component Voltage Current Horse Power
Condenser Fan 115v 0.6amps
Compressor 115v 5.8amps 1/3hp
Single Pump Full Load Amps= 12.5 - 1/3hp Electrical Service Required= 20amp
NOTE: All Wiring is 14ga Unless Otherwise Noted
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
instRuCtions foR ContRoL paneL Remote instaLLation
The Glastender exclusive, patent pending beer line chiller design houses the heat exchanger inside the condensing unit
compartment. For models BLC-1/3, BLC-1/3-2, BLC1/2, BLC-1/2, BLC-3/4, and BLC-3/4-2, this unique feature allows
the control panel with glycol bath and recirculating pump(s) to be easily installed separately from the condensing unit in a
more conveniently accessible location.
Remove cabinet top and vented
side to get at the power cord.
Disconnect 33" power cord.
Remove control panel installed
with four screws from cabinet. NOTE: Wall rack will be
found behind control panel.
Remove control cover to get
at the power cord. Disconnect
33" power cord.
Mount wall rack for control
panel at new site.
Disconnect glycol line from
heat exchanger.
Clip control panel onto wall
mounting plate. Secure against
wall through four corner holes.
Disconnect glycol line from
bath.
Install power line between
condensing unit and control
panel.
Install and insulate glycol line
from heat exchanger to bath
Connect glycol recirculating
line from pump outlet 3/8" barb
fitting to the beer line set.
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
Connect glycol recirculating
line from beer line set to the
return 3/8" barb fitting.
8
Page 12
Remote ContRoL paneL instaLLation photo
The Glastender exclusive, patent pending beer line
chiller design houses the heat exchanger inside the
condensing unit compartment. This unique feature
allows the control panel with glycol bath and recirculating pump(s) to be easily installed separately
from the condensing unit in a more conveniently
accessible location. Simply remove the control
panel from the condensing unit cabinet and mount
it in the desired location. Only glycol and electrical lines need to be run between the control panel
and the condensing unit cabinet.
Electrical connection between condensing
unit & control panel by local electrician
Glycol line from heat exchanger to bath
Digital temperature control with LCD display
Power cord for unit
Condensing unit &
heat exchanger cabinet
Glycol return from
beer tower to heat
exchanger
Glycol line from
pump to beer tower
Glycol line from bath
to pump
Recirculating pump
1 gallon glycol bath
Photo shows BLC-1/3 in an installation setting with the control panel installed remotely from the condensing unit cabinet.
Remote BeeR Line ChiLLeR aCCessoRies
All Glastender line chillers may be placed on 4″ legs that are adjustable up to 5″. The leg set includes a 16 gauge galvanized steel frame
plate that is sized to match the particular unit.
A line chiller stand is 26-1/2″ wide by 39″ high by 24″ deep and comes
with adjustable feet for leveling. The bottom shelf is at the 8″ high
level. The top shelf has holes that correspond to the line chiller mounting holes, so the line chiller can be bolted to the shelf. One size stand
is used for all line chiller models.
A line chiller wall rack is a shelf that is mounted to a structural wall.
The shelf has holes that correspond to the line chiller mounting holes,
so the line chiller can be bolted to the shelf. One size rack is used for
all line chiller models.
leg sets
stands
Wall Racks
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780
All prices are LIST. Applicable taxes will be added.
uotations:
Q
Unless otherwise stated, quotations are effective for 30 days only.
CCeptanCe:
a
All orders are subject to acceptance by Glastender, Inc.’s headquarters
in Saginaw, Michigan. Possession of the Parts Directory and Price List
is not an offer to sell.
hipments:
s
F.O.B. factory in Saginaw, Michigan. Partial shipments will be made
unless otherwise specified by the customer. Orders are shipped via UPS
or DHL unless otherwise specified.
ayment teRms:
p
Cash should be included with all orders unless credit terms have been
arranged. To establish credit, banking and trade references are required.
A convenient credit application is available upon request. Visa and
Mastercard are also accepted.
WaRRanty statement
DeLiveRy:
Varies according to prior production commitments, but parts orders
generally ship within two working days.
etuRns:
R
A Return Authorization (RA) number must be issued by the factory in
advance for any items that are returnable. The RA number MUST be
noted on the outside of the returned package. Returns must be received
within 90 days of the RA issue date. Shipping charges must be prepaid.
A 20% handling charge will be applied to all authorized returns if
received in new, unused condition in the original packaging.
ossoR DamaGe:
L
Glastender, Inc. is not responsible for any loss, damage, or delay of
merchandise during shipment. Such transit claims must be filed with
the carrier. Merchandise must be examined on arrival. If shortages
occur, Glastender, Inc. must be notified in writing within five (5) days
of delivery to honor any shortage claim.
NOTE: Glastender, Inc.’s policy of constant quality improvement means
that prices, specifications, and policies are subject to change without
notice.
LABOR: Glastender, Inc. warrants all products to be free of defects in
material and workmanship. In established areas, a start-up and a 90day labor warranty are included with glasswasher models GT-24 and
GT-30. The GT-18 series glasswashers include a 90-day labor warranty.
Self-contained refrigeration models, except beer line chillers, include a
1-year labor warranty, for the duration of one year from date of installation or up to 18 months from date of factory shipment, whichever
occurs sooner. For warranty labor claims beyond 15 months from the
date of factory shipment, proof of date of installation or occupancy must
be provided. Authorization for labor must be obtained from Glastender
within the warranty period and prior to the service being performed.
Labor warranty applies to the United States and Canada only.
PARTS: Within one year from date of installation, or 15 months from
date of factory shipment, whichever occurs sooner, Glastender, Inc.
will replace any part or assembly found defective under normal use and
service. Field replacement parts include a warranty of 90 days from date
of installation. All self-contained refrigeration models include a 5-year
compressor warranty.
IMPORTANT!!
Attention Refrigeration Service Companies
Please review the important warranty information on this page. If you believe a
service call should be covered by the factory, please call the factory for authorization
between 8AM and 5PM EST, Monday through Friday.
A warranty claim form MUST accompany all returned defective parts or
assemblies. This form MUST be completed in full. Failure to do so may
result in delay or denial of credit. Any defective part or assembly must
be returned to Glastender, Inc., Saginaw, Michigan, with all transportation and delivery charges prepaid. Warranty repairs or replacements will
be shipped FOB factory in Saginaw, Michigan.
The warranty does not cover equipment subjected to accidents, freight
damage, alterations, improper power and/or plumbing hookups, improper chemical use, general misuse, or lack of routine required maintenance
as determined by Glastender, Inc.
No representative, distributor, dealer, or any other person is authorized
to modify this warranty. This warranty replaces all other written or
verbal warranties.
NOTE: Glastender, Inc.’s policy of constant quality improvement
means that prices, specifications, and policies are subject to change
without notice. Questions regarding this warranty should be directed to
Glastender’s Customer Service Representative.
03/01/07
15
Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780