Glastender BLC-1-2 Service Manual

Operation Manual and Parts Directory

BLC-1/3-E, BLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2, BLC-3/4, BLC-3/4-2

Remote DRaft BeeR Line ChiLLeRs

BLC-1/3-E

BLC-1/3-2

BLC-3/4-2

Glastender, Inc. · 5400 North Michigan Road · Saginaw, MI · 48604-9780

800.748.0423 · 989.752.4275 · Fax [phone] · www.glastender.com

© 2008 Glastender, Inc. Rev. 09-25-08

inDex

Topic Page

Beer Line Chiller Specifications ..................................................................... 1

Inspection Upon Arrival .................................................................................2

Set-Up Remote Glycol Line Chiller ...............................................................2

Electrical Hook-Up .........................................................................................2

Glycol Line Connection .................................................................................. 2

Glycol Filling .................................................................................................. 3

Unit Start-Up ................................................................................................... 3

System Start-Up .............................................................................................. 3

Electronic Temperature Control Programming ..............................................4

Cold Control Adjustment ................................................................................ 4

Wiring Diagrams ..........................................................................................4-5

BLC-1/3-E ..............................................................................................

BLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2 ......................................... 5

BLC-3/4, BLC-3/4-2 ..............................................................................

Typical Installation Detail ............................................................................... 6

Remote Control Panel Installation Detail .......................................................7

Remote Installation Directions .......................................................................8

Remote Control Panel Installation Photo ....................................................... 9

Remote Beer Line Chiller Accessories ........................................................... 9

Replacement Parts ....................................................................................10-13

BLC-1/3-E ............................................................................................

10

BLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2 .................................. 11-12

BLC-3/4, BLC-3/4-2 .......................................................................

13-14

Terms and Conditions ................................................................................... 15

Warranty ........................................................................................................15

4

5

Trouble Shooting ..........................................................................................16

Installation Notes .......................................................................................... 16

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

BLC speCifiCations

1/3 HP Beer Line Chiller

Model: BLC-1/3-E

stanDaRD featuRes:

• Glycol connections with flared fittings for easy service access

• Durable black vinyl-clad exterior with 16 gauge galvanized steel base

• Stainless steel, CFC-free, foamed-in-place insulated glycol bath

• High efficiency heat exchanger minimizes glycol bath size to one gallon

• Front located glycol filling port

BLC-1/3-E

1/3, 1/2, and 3/4 HP Beer Line Chillers with Remote Installable Control Panel

Models: BLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2, BLC-3/4, BLC-3/4-2

stanDaRD featuRes:

• Control panel is removable and includes wall bracket for remote installation

• Glycol connections with flared fittings for easy service access

• Durable black vinyl-clad exterior with 16 gauge galvanized steel base

• Stainless steel, CFC-free, foamed-in-place insulated glycol bath

• High efficiency heat exchanger minimizes glycol bath size to one gallon

• Front located glycol filling port

• Digital temperature control with LCD display

BLC-1/3-2

• Over-sized condenser coil for maximum efficiency

• Clear glycol bath cover for easy visual inspection

• Available with two recirculating pumps (designated by “-2” suffix in model number)

Dimensional and Specication Information

Model No. BLC-1/3-E BLC-1/3 BLC-1/3-2 BLC-1/2 BLC-1/2-2 BLC-3/4 BLC-3/4-2

Dimensions† Length 27" 27" 27" 27" 27" 27" 27"

Width 21-1/4" 25-5/8" 25-5/8" 25-5/8" 25-5/8" 25-5/8" 25-5/8"

Height 14-3/4" 16" 16" 16" 16" 16" 16"

† Note: A minimum six inch clearance should be allowed around the entire unit for proper air ow.

Additional clearance should be considered above and in front of the unit for service access.

Electrical Voltage 120V 120V 120V 120V 120V 230V 230V

Frequency

Phase 1ø 1ø 1ø 1ø 1ø 1ø 1ø

FLA 12.5 12.5 17.5 13.6 18.6 10.1 12.9

Dedicated
Circuit

Electrical
Connection

Refrigerant R134a R134a R134a R134a R134a R134A R134A

Compressor 1/3 HP 1/3 HP 1/3 HP 1/2 HP 1/2 HP 3/4 HP 3/4 HP

Max Distance to Taps 125 ft. 125 ft. 125 ft. 250 ft. 250 ft. 400 ft. 400 ft.

Circulating Pumps 60 gph 60 gph 60 gph 60 gph 60 gph 60 gph 60 gph

Glycol Bath Capacity .94 gal .94 gal .94 gal .94 gal .94 gal .94 gal .94 gal.

Shipping Weight LBS (kg) 128 (58.1) 150 (68.0) 163 (73.9) 153 (69.4) 166 (75.3) 175 (79.5) 193 (87.7)

60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz 60 Hz

20A 20A 30A 20A 30A 20A 20A

Cord & Plug Cord & Plug

Hard Wire

Cord & Plug

Hard Wire Cord & Plug Cord & Plug

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

1

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

inspeCtion anD set-up

1. inspeCtion upon aRRivaL:

Immediately upon arrival, a visual inspection of the carton should be made to determine if there is evidence of damage

in shipment. Following uncrating, make an inspection for any signs of external damage.

2. set-up of Remote GLyCoL Line ChiLLeR:

Once the survey of the location has been completed to determine the positioning of the remote glycol line chiller and the

connecting draft beer dispensing stations (refer to the specification sheet to be certain that the trunk line will be within
the recommended distance), make the necessary provisions to locate the unit and provide for the electrical services.

The ideal set-up is to mount the glycol line chiller on a proper machine stand that is easily accessible for routine main

tenance and service.

In less-than-ideal circumstances, it may be necessary to locate the unit on top of the walk-in cooler or on the floor.

NOTE: Do not locate the glycol chiller in the walk-in cooler, as the cold ambient temperature will reduce the

cooling performance of the unit.

NOTE: A minimum of six inches of clearance should be allowed around the entire unit for proper perfor

mance. Additional clearance should be considered for above the unit and in front of the unit for ser­viceability.

If the unit is located on the floor:

• Ensure the cabinet is sealed to the floor with NSF listed silicon RTV sealant applied around the entire bottom
edge of the cabinet.

• An optional 4” leg set is available as an accessory.

3. eLeCtRiCaL hook-up:

Models BLC-1/3, BLC-1/3-E, BLC-1/2, BLC-3/4, & BLC-3/4-2 are supplied with a 20 Amp grounded cord and plug
that connects at the rear of the unit. Models BLC-1/3-2 & BLC-1/2-2 ship as hard wire units and are supplied with a 30
Amp grounded cord only (no plug) that connects at the rear of the unit. A corresponding 20 Amp or 30 Amp grounded
receptacle or junction box, depending on the line chiller model used, must be installed within reach of the unit.

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4. GLyCoL Line ConneCtion:

Typically, glycol recirculating lines are used to transport the glycol in the line chiller to and from the walk-in cooler to be

connected to the glycol lines in the beer line set.

Recirculating Return

Connect your glycol recirculating
line from the beer line set to the
Line Chiller 3/8" barb fitting.

Recirculating Outlet

Connect your glycol recirculating
line from the beer line set to the
Line Chiller 3/8" barb fitting.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

2

GLyCoL fiLLinG anD staRt-up

5. GLyCoL fiLLinG:

The glycol bath capacity is 1 gallon (US). Glycol supplied by Glastender, Inc. may be diluted to a ratio of (1) part
glycol to (2) parts water for freeze protection down to 0ºF (-18ºC) or a ratio of (1) part glycol and (3) parts water
for freeze protection down to 10ºF (-12ºC). These mix ratios are recommended, since the refrigeration system is not
capable of lowering the temperature of the glycol bath below 15ºF (-9.4ºC)

For glycol not supplied by Glastender, Inc. please consult the glycol manufacturer’s recommended mixing ratio for
the desired operating temperature.

NOTE: Do not place full strength glycol (undiluted) in the bath, as it will reduce the efficiency of the refrig

eration system and may result in damage to the recirculation pump due to increased viscosity of cold
glycol.

NOTE: Select and use only a propylene glycol product that meets FDA (Food and Drug Administration) regu

lations as a food grade product. Any substitution of food grade glycol with automotive anti-freeze or
other products will expose people to hazardous chemicals.

Fill the bath with glycol mixture by removing the black plug in the top of the glycol back and placing a funnel in the
fill hole. Pour in the glycol mixture until the level is 2-1/2" from the top.

6. unit staRt-up:

• Connect unit to appropriate electrical circuit. For more information refer to Step 3, Electrical Hook Up.

• Model BLC-1/3-E has one power switch that operates the compressor unit and recirculating pump.
Models BLC-1/3, BLC-1/3-2, BLC-1/2, BLC-1/2-2, BLC-3/4, and BLC-3/4-2 have a condensing unit power switch.

•
There are separate power switches to operate the recirculating pumps. The condensing unit power switch will not
operate the compressor unless a pump switch is in the on position.

• Check all glycol circuit line connections for leaks.

• As you are priming the BLC-1/3, BLC-1/2, or BLC-3/4 lines, continue to add the glycol mixture to keep the bath
level 2-1/2" from the top.

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7. system staRt-up:

It is a good practice to operate the glycol recirculation system for sixty (60) minutes before running beer through to the
remote dispensing station(s). This enables the glycol circuit to be checked for leaks. Also, recirculating cold glycol
through the lines enables the temperature inside the trunk line to stabilize before beer is introduced.

Once the refrigeration unit and the glycol recirculating pump have operated for sixty (60) minutes or more, the beer
product can be connected and drawn through the trunk line.

• Check the system for leaks.

• Thoroughly insulate all line joints in the trunk line and dispensing station(s).

It is recommended that the glycol lines be insulated inside the walk-in cooler to prevent excessive ice build up. Insulate
the glycol lines all the way up to the sealed chaseway as it exits the walk-in cooler.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

3

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com