Glastender BB24 User Manual

Operation Manual, Parts Directory and Price List

Vertical Door coolers

self-containeD MoDels - BB24, BB36, BB60, BB84, BB108, ND52, ND72, ND92, FV24,

FV48, LP60, LP84, LP108, PT60, PT84, PT108, KC24, KC48, KC52, KC72, KC84

eMote MoDels - BB24, BB48, BB72, BB96, LP48, LP72, LP96, PT48, PT72, PT96

r

ry storage MoDels - DS24, DS48, DS72, LPDS24

D

Rev. 11-18-08

FV24-BS(L)

BB60-L1-XSH(LR)

BB72-R1-BLN(LLR)

shown with optional wood panel doors

Glastender, Inc. · North Michigan Road · Saginaw, MI · 48604-9780

800.748.0423 · 989.752.4275 · Fax [phone] · www.glastender.com

PT60-L1-LLH(LR/RL)

© 2008 Glastender, Inc.

inDex

serVice anD Parts

Terms and Conditions...................................................................................... 1

Warranty ..........................................................................................................

nstallation

i

Introduction ..................................................................................................... 2

Utility Requirements and Connections ...........................................................

Uncrating and Start-Up Instructions ...............................................................

Operation .........................................................................................................

Cleaning Instructions .......................................................................................

Floor Sealing Instructions ...............................................................................

Cooler Installation Checklist ...........................................................................

Cooler Design Change ....................................................................................

Pecifications

s

Electrical and Refrigeration Specifications ..................................................... 6

Wiring Diagrams ........................................................................................

Endwall Models ........................................................................................

Self-Contained Models .............................................................................

Remote Models .........................................................................................

Remote Models with Solenoid Control ..................................................

Built-in Fluorescent Light Fixtures ........................................................

BB24 Self-contained and KC24 Models .................................................

ePlaceMent Parts

r

Compressor and Condenser Related Parts ............................................... 12-19

BB24 Self-Contained & KC24 ............................................................... 12

BB36 .......................................................................................................

LP60, LP84, LP108, and Non Endwall BB60, BB84, BB108,

ND52, ND72, ND92, KC72, and KC84 ................................................. 14

BB36, BB60, ND52, and KC52 Endwall ...............................................

BB84, BB108, ND72, ND92, KC72, and KC84 Endwall .....................

KC48 .......................................................................................................

PT60, PT84, PT108 ................................................................................

FV24 and FV48 .....................................................................................

Evaporator and Related Parts ...................................................................

Doors and Related Parts ...........................................................................

Shelving, Racks and Related Parts ................................................................

Refrigeration Compartment Covers .............................................................. 28

220 Volt Electrical Parts ...........................................................................

1

2
2
2
3
3
4
5

7-11

7
8

9
10
10
11

13

15
16
17
18
19

20-22
23-26

27

29-30

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

terMs anD conDitions

Prices:

All prices are LIST. Applicable taxes will be added.

uotations:

Q

Unless otherwise stated, quotations are effective for 30 days only.

ccePtance:

a

All orders are subject to acceptance by Glastender, Inc.’s headquarters
in Saginaw, Michigan. Possession of the Parts Directory and Price List
is not an offer to sell.

hiPMents:

s

F.O.B. factory in Saginaw, Michigan. Partial shipments will be made
unless otherwise specified by the customer. Orders are shipped via UPS
or DHL unless otherwise specified.

ayMent terMs:

P

Cash should be included with all orders unless credit terms have been
arranged. To establish credit, banking and trade references are required.
A convenient credit application is available upon request. Visa and
Mastercard are also accepted.

Warranty stateMent

DeliVery:

Varies according to prior production commitments, but parts orders
generally ship within two working days.

eturns:

r

A Return Authorization (RA) number must be issued by the factory in
advance for any items that are returnable. The RA number MUST be
noted on the outside of the returned package. Returns must be received
within 90 days of the RA issue date. Shipping charges must be prepaid.
A 20% handling charge will be applied to all authorized returns if
received in new, unused condition in the original packaging.

oss or DaMage:

l

Glastender, Inc. is not responsible for any loss, damage, or delay of
merchandise during shipment. Such transit claims must be filed with
the carrier. Merchandise must be examined on arrival. If shortages
occur, Glastender, Inc. must be notified in writing within five (5) days
of delivery to honor any shortage claim.

NOTE: Glastender, Inc.’s policy of constant quality improvement means
that prices, specifications, and policies are subject to change without
notice.

LABOR: Glastender, Inc. warrants all products to be free of defects in
material and workmanship. In established areas, a start-up and a 90­day labor warranty are included with glasswasher models GT-24 and
GT-30. The GT-18 series glasswashers include a 90-day labor warranty.
Self-contained refrigeration models, except beer line chillers, include a
1-year labor warranty, for the duration of one year from date of instal­lation or up to 18 months from date of factory shipment, whichever
occurs sooner. For warranty labor claims beyond 15 months from the
date of factory shipment, proof of date of installation or occupancy must
be provided. Authorization for labor must be obtained from Glastender
within the warranty period and prior to the service being performed.
Labor warranty applies to the United States and Canada only.

PARTS: Within one year from date of installation, or 15 months from
date of factory shipment, whichever occurs sooner, Glastender, Inc.
will replace any part or assembly found defective under normal use and
service. Field replacement parts include a warranty of 90 days from date
of installation. All self-contained refrigeration models include a 5-year
compressor warranty.

A warranty claim form MUST accompany all returned defective parts or
assemblies. This form MUST be completed in full. Failure to do so may
result in delay or denial of credit. Any defective part or assembly must
be returned to Glastender, Inc., Saginaw, Michigan, with all transporta­tion and delivery charges prepaid. Warranty repairs or replacements will
be shipped FOB factory in Saginaw, Michigan.

The warranty does not cover equipment subjected to accidents, freight
damage, alterations, improper power and/or plumbing hookups, improp­er chemical use, general misuse, or lack of routine required maintenance
as determined by Glastender, Inc.

No representative, distributor, dealer, or any other person is authorized
to modify this warranty. This warranty replaces all other written or
verbal warranties.

NOTE: Glastender, Inc.’s policy of constant quality improvement
means that prices, specifications, and policies are subject to change
without notice. Questions regarding this warranty should be directed to
Glastender’s Customer Service Representative.

03/01/07

IMPORTANT!!

Attention Refrigeration Service Companies

Please review the important warranty information on this page. If you believe a

service call should be covered by the factory, please call the factory for authorization

between 8AM and 5PM EST, Monday through Friday.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

1

installation

introDuction

This manual describes the operational features of Vertical Door Coolers. Please review this information before
attempting installation and operation.

Long term, trouble-free service will follow if good housekeeping and maintenance procedures are followed.
Thank you for selecting Glastender, Inc. products.

utility reQuireMents anD connections

• Electrical: 115 Volt AC, 1 Phase, 60 Hz. A separate 15 Amp circuit is recommended. A 6-foot grounded
cord and plug is included with self-contained models.

• Plumbing: Self-contained Models: Automatic condensate evaporator is included. No drain connection

required.

through one of the 3/4
Self-contained Keg Coolers: The drain pain drain is pre-plumbed at the factory to stub out below

the compressor compartment. A field connection to an external drain must be made from that point.

Remote Models: An external drain connection is required. Use the ten foot length of 1/2" ID by
5/8" OD plastic tubing provided to run the drain line for condensate. The tubing should exit

"

side knock-out holes.

uncrating anD start-uP instructions

All models are shipped in one carton. These steps should be followed:

1. If legs or casters are included, bolt them to the base with the bolts provided.

2. Unwrap power cord from base if included.

3. Position unit and level and/or seal as required (see page 2 and 3).

4. The evaporator drain pan on remote models must be plumbed to an external drain. All units with draft
beer must be plumbed to an external drain (except model KC24 which includes an internal plastic drain
bottle). On self-contained models with draft beer and a factory installed finished top, the beer tower drain
pan is plumbed through the cabinet and stubs out in the 3" space below the compressor compartment.
Connection to an external drain must be made from that point.

5. Place shelves in desired location.

6. Plug into 115 volt AC outlet if a power cord is included. Remote models require electrical connections
to be made by an electrician or remote refrigeration contractor.

7. Load with bottles or cans and allow time for products to cool.

8. Your Glastender equipment is now ready for use.

oPeration

The operating temperature range is 36°F (2°C) to 40°F (5°C).

Self-contained models include an automatic defrost system. The refrigerator will defrost every six hours for
approximately 20 minutes. Endwall coolers will defrost every four hours for approximately 15 minutes. During
the defrost, the fan inside the cooler will remain on and the refrigeration system will turn off.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

2

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

installation

COOLER DOOR

COOLER CABINET

1" BASE

BEAD SEALANT

FLOOR

MAGNETIC GASKET

cleaning instructions

Cleaning is essential to sustaining the integrity of your equipment and preventing corrosion.

ESTIMATED CLEANING TIME: 5 to 10 minutes per unit daily, 45 minutes quarterly

FREQUENCY: Daily cleaning of exterior & door gaskets. Quarterly cleaning of interior, including shelves.

PROCEDURE:

1. A non-chlorine based cleaner or mild detergent and warm water applied with a soft cloth or sponge to all

contact surfaces.

2. Immediately rinse off cleaning agent(s), using clean warm water, clean soft cloth or sponge.

3. Dry with a soft clean cloth, removing standing water as soon as possible.

NOTES:

Never use hydrochloric acid, wire brushes, steel wool, scrapers, or chlorine based cleaners on stainless steel

1.

surfaces, since they will break down the passivity layer and allow corrosion to occur.

2. On stainless steel surfaces, you may use a soft bristle brush or Scotch-Brite® pad for more stubborn stains.

Always scrub with the direction of the grain. Follow with a thorough cleaning as described above.

3. Deposits from food preparation must be properly removed. Even hard water deposits will rust stainless steel,

if not removed.

4. Repeated cleaning may dry up black-vinyl-clad steel (exterior) surfaces of the cooler. Armor All® or similar

product can bring back the shine. Apply the product to a cloth and then rub into the surface, rather than spray­ing it directly onto the black-vinyl-clad surface.

5. The cooler door gaskets are most often overlooked when cleaning. Failure to clean them regularly will lead to

premature failure, since alcohol and moisture build-up breaks down the gasket material.

sealing Vertical Door cooler to floor

To comply with NSF & health codes, the cooler base must be sealed to the floor using NSF listed sealant. Place
a bead of sealant along outer edges of the base and remove excess with disposable towel. The floor sealing
procedure does not apply to models that include legs or casters.

Side View of Cabinet

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

3

installation

stiffener

skin

top plate

attention installer: wARNING!!

Failure to level this cooler WILL VOID THE FACTORY WARRANTY. Doors will not close properly causing
damage to hinges, handles, and/or gaskets which will adversely affect the refrigeration systems.

COOLER WITH 6" LEGS

cooler installation checklist

Is the unit evenly and solidly supported, either upon legs, or flat on the base; check for high spots?

COOLER WITHOUT LEGS

If the unit was designed for legs, are they attached?

Is the unit level at the base, from end to end?

Do the doors open and close freely, without touching any other part of the unit in travel?

Are there open holes to the outside of the cabinet which are not plugged or insulated?

Are there obstructions of any kind to air flow into or out of the condensing unit?

Is product tubing or are other lines installed in such a manner to not allow shelf access?

sPecial instructions for keg coolers

Before you begin:

1. Disassemble the tower into three parts, stiffener, skin, and top plate,

by unscrewing the top two screws.

2. Mount the column stiffener with the four 1/4"-20x1-1/4" bolts pro-

vided.

3. Install insulation provided into the bottom of the column stiffener.

4. Place the column skin over the stiffener. Run the beer lines through

the hole at the same time.

5. Install insulation provided into the top of the tower assembly.

6. Mount the column top plate to the column stiffener with the two #10-32x1/2" phillips at head s/s machine

screws provided.

7. Apply a bead of silicone sealant around the perimeter of the column. Use your nger to smooth out the bead.

8. Wash tapping device and faucet with detergent and water. Flush beer tapping device and faucet lines.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

4

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

cooler Design change

iMPortant Design change inforMation

In February 2004, Glastender released new BB and ND self contained cooler designs with the evaporator hous­ing moved into an area above the compressor compartment. The serial numbers for these units will be 90000 and
above. As of September 2006, KC52, KC72, and KC84 model keg coolers are being manufactured as endwall
models. Due to special customer request some BB and ND self contained models may not have the endwall
design. Please be sure to verify which cooler design type you are ordering parts for. The term endwall will be
used throughout this document to denote parts used for coolers featuring this design.

Standard cooler conguration with evaporator inside cooler area. Compressor compartment

may be located left or right.

Endwall cooler conguration (most BB and ND models manufactured after Feb. 2004, most

KC models manufactured after Sept. 2006) with evaporator located in housing above the
compressor compartment. Compressor compartment may be located left or right.

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

5

electrical anD refrigeration sPecifications

BB24 self-containeD & kc24 ManufactureD after 4/14/06

electrical refrigerant Pressure P.s.i.g.

115V, 1 phase, 60 Hz t

4.0 full load amps, 1/6 HP R134a 5.0 oz. 200 85

kc24 ManufactureD Before 4/14/06

electrical refrigerant Pressure P.s.i.g.

115V, 1 phase, 60 Hz t

2.8 full load amps, 1/6 HP R134a 5.0 oz. 200 85

fV24, fV48, anD BB36 self-containeD MoDels ManufactureD Before 2/04

electrical refrigerant Pressure P.s.i.g.

115V, 1 phase, 60 Hz t

5.1 full load amps, 1/5 HP R22 13.5 oz. 285 144

BB24 reMote, BB48, BB72, BB96, lP48, lP72, lP96, Pt48, Pt72, Pt96

electrical refrigerant Pressure P.s.i.g.

115V, 1 phase, 60 Hz t
R22 n/a n/a n/a

yPe charge high loW

yPe charge high loW

yPe charge high loW

yPe charge high loW

lP60, lP84, lP108 & non-enDWall BB60, BB84, BB108, kc48, kc72, & kc84

electrical refrigerant Pressure P.s.i.g.
115V, 1 phase, 60 Hz t

yPe charge high loW

8.8 full load amps, 1/3 HP R22 13.5 oz. 285 144

PT60, PT84

electrical refrigerant Pressure P.s.i.g.
115V, 1 phase, 60 Hz t

yPe charge high loW

8.8 full load amps, 1/3 HP R404a 9.0 oz. 285 144

PT108

electrical refrigerant Pressure P.s.i.g.
115V, 1 phase, 60 Hz t

yPe charge high loW

8.8 full load amps, 1/3 HP R404a 10.0 oz. 285 144

BB36, BB60, nD52, kc52 enDWall MoDels

electrical refrigerant Pressure P.s.i.g.

115V, 1 phase, 60 Hz t

7.2 full load amps, 1/3 HP R134a *12.0 oz. 186 88

* 12.0 oz. charge Serial #134-106565-F and after. 20.0 oz. charge prior to Serial #134-106565-F.

yPe charge high loW

BB84, BB108, nD72, nD92, kc72, kc84 enDWall MoDels

electrical refrigerant Pressure P.s.i.g.

115V, 1 phase, 60 Hz t

10.1 full load amps, 1/3 HP R404a 16.0 oz. 331 174

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

6

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

yPe charge high loW

Wiring DiagraM for BB36, BB60, nD52, & kc52 enDWall MoDels

LIGHT RECEPTICAL AUX. RECEPTICAL

115v AC

15amp

POWER

CORD

SUPPLY

MAIN

ORANGE

STARTER

COMPRESSOR

COMMON

RUN

RELAY

START

BLACK

WHITE

OVERLOAD

BLACK

ORANGE

THERMOSTAT

EVAPORATOR FAN

CONDENSER FAN

BLACK

BLACK

WHITE

GREEN

BLUE

LIGHT SWITCH

BLACK

BLUE

BLUE

WHITE

DEFROST TIMER

WHITE

BLACK

WHITE

WHITE

BLUE

2 1 4 3

LIGHT RECEPTICAL AUX. RECEPTICAL

115v AC

15amp

POWER

CORD

SUPPLY

MAIN

ORANGE

STARTER

COMPRESSOR

COMMON

RUN

RELAY

START

BLACK

WHITE

OVERLOAD

BLACK

ORANGE

THERMOSTAT

EVAPORATOR FAN

CONDENSER FAN

BLACK

BLACK

WHITE

GREEN

BLUE

LIGHT SWITCH

BLACK

BLUE

BLUE

WHITE

DEFROST TIMER

WHITE

BLACK

WHITE

WHITE

BLUE

2 1 4 3

Wiring DiagraM for MoDels BB84, BB108,

nD72, nD92, kc72, & kc84 e

nDWall MoDels

Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780

800.748.0423 • 989.752.4275 • Fax [phone] • www.glastender.com

7