Super
Maxi
Dispensing System
USER MANUAL
P r o b
l e r
An ISO 9001
Approved
Company
5845 WEST 82nd STREET, SUITE 102
INDIANAPOLIS, INDIANA 46278 U.S.A.
Phone |
(317) 875-5592 |
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|
Fax |
(317) 875-5456 |
Specialized Dispensing |
|
sales@glascraft.com |
Equipment and Technology |
||
CE CERTIFIED |
|||
Web |
www.glascraft.com |
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CONTENTS
Introduction
ABOUT THIS MANUAL |
1 |
RELATED MANUALS |
1 |
Parts & Illustrations
SUPER MAXI SYSTEM LIST |
2 |
OPTIONS |
2 |
SERVICE KITS |
2 |
SYSTEM SPECIFICATIONS |
3 |
23600-00 SUPER MAXI SYSTEM ASSEMBLY |
4 |
23600-00 SUPER MAXI SYSTEM ASSEMBLY |
5 |
23600-00 SUPER MAXI SYSTEM ASSEMBLY |
6 |
23620-00 SUPER MAXI CONTROL BOX ASSEMBLY |
7 |
23620-00 SUPER MAXI CONTROL BOX DETAILS |
8 |
SUPER MAXI 220V, SINGLE PHASE SCHEMATIC |
9 |
23625-XX PROPORTIONING UNIT ASSEMBLY |
10 |
23625-XX PROPORTIONING DETAILS |
11 |
AM-600-00 AIR MOTOR |
12 |
21835-00 FLUID SECTION ASSEMBLY |
13 |
22075-00 DUAL HEAT EXCHANGER ASSEMBLY |
14 |
22075-00 DUAL HEAT EXCHANGER ASSEMBLY |
15 |
20005-48 HOSE ASSEMBLY |
16 |
17254-01 PROBLER SPRAY GUN |
17 |
Safety
SAFE HANDLING AND USE OF SPRAY EQUIPMENT |
18 |
Installation
ASSEMBLY INSTRUCTIONS |
21 |
AIR SUPPLY CONNECTION |
21 |
ELECTRICAL CONNECTION |
21 |
Operation
PRE-OPERATION CHECK LIST |
22 |
INITIAL START-UP PROCEDURE |
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FILLING THE SYSTEM |
22 |
OVER PRESSURE |
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SYSTEM PROTECTION |
24 |
OVER PRESSURE |
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PROBLEM CORRECTION |
24 |
CONTROL PANELS |
24 |
PROPORTIONING PUMP |
25 |
AIR MOTOR |
25 |
SYSTEM SHUTDOWN |
25 |
Overhaul Procedure
BREAKING DOWN PUMP |
27 |
DISASSEMBLE SUB-ASSEMBLIES |
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CLEANING |
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INSPECTION |
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RE-ASSEMBLE |
|
FOR 19875-00 PUMPS |
28 |
Limited Warranty Policy
30
Notes
31
If You Have An Equipment Problem
32
INTRODUCTION
About This Manual
Before operating, maintaining or servicing any Glas-Craft system, read and understand all of the technical and safety literature provided with Glas-Craft products. If you do not have the manuals and safety literature for your Glas-Craft system, contact your Glas-Craft distributor or
Glas-Craft, Inc.
In this Glas-Craft technical and safety publication, the following advisories will be provided where appropriate:
NOTE
Is information about the procedure in progress.
CAUTION
Is imperative information about equipment protection.
This manual provides information for the assembly, operation, maintenance and service of this Glas-Craft product as used in a typical configuration. While it lists standard specifications and procedures, some deviations may be found.
In order to provide our users with the most up-to-date technology possible, we are constantly seeking to improve products. If technological change occurs after a product is on the market, we will implement that technology in future production and, if practical, make it available to current users as a retrofit, up-date or supplement. If you find some discrepancy between your unit and the available documentation, contact your GlasCraft distributor to resolve the difference. Glas-Craft, Inc. reserves the right to change or modify this product as it deems necessary.
Careful study and continued use of this manual will provide a better understanding of the equipment and process, resulting in more efficient operation, longer trouble-free service and faster, easier trouble-shooting.
WARNING
Is imperative information about personnel safety.
The information in this document is intended only to indicate the components and their normal working relationship typical use. Each assembly should be directed by a Glas-Craft distributor or made from the Glas-Craft assembly instructions provided.
Related Manuals
For detailed component installation, operation and maintenance, refer to the following component manuals:
|
COMPONENT |
MANUAL |
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NUMBER |
17254 |
Probler Gun |
GC-1023 |
1
PARTS & ILLUSTRATIONS
Includes
23600-00 |
Super Maxi FOAM SYSTEM |
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* 6" AIR MOTOR, 1 PHASE, 200/240 VAC, 50/60 HZ., 60 AMP |
|
17254-01 |
PROBLER GUN ASSEMBLY |
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* W/ ROUND SPRAY MIXING CHAMBER |
|
20005-48 |
HEATED HOSE ASSEMBLY, 50 FT. |
|
23625-XX |
PROPORTIONING UNIT ASSEMBLY |
|
22075-00 |
DUAL HEAT EXCHANGER ASSEMBLY |
|
59934-04 |
DIOCTYL PHTHALATE, 1 QT. |
|
17661-03 |
GUN SERVICE KIT |
|
21845-00 |
PUMP FLUID SECTION SERVICE KIT (TWO SUPPLIED) |
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|
18467-01 |
FLUID FILTER (TWO SUPPLIED) |
17195-00 |
MIXING CHAMBER REMOVAL TOOL |
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USER MANUALS |
|
Options
21403-48 |
HIGH HEAT EXTENSION HOSE ASSY., 50 FT. |
|
> maximum Hose length, 210 FT. |
Service Kits
17661-03 GUN SERVICE KIT
2
SYSTEM SPECIFICATIONS
MATERIAL RATIO:
MATERIAL VISCOSITY:
1:1 (FIXED)
200-2000 CENTIPOISE (CPS) @ AMBIENT (*system set-up for transfer feed)
(lower foot valves spring loaded)
OUTPUT:
OPERATING TEMPERATURES:
OPERATING PSI:
PURGING:
ELECTRICAL REQUIREMENTS:
.042 GAL
MAX OUTPUT= 2.52 GAL / MIN @ 60 CYCLES / MIN
32° F (0°C) - 190° F (88° C) CONTINUALLY VARIBLE
3200 PSI. MAX (over psi switches set)
2200 PSI. @ 100 PSI. AIR MOTOR
AUTOMATIC PNEUMATIC, SOLVENT-FREE, CONSTANT
208 VAC
50 AMPS
50/60 HZ SINGLE PHASE
COMPRESSED AIR REQUIREMENTS:
HEATERS:
SYSTEM (includes 2:1 aro transfer pumps)
1.0 GAL PER MINUTE – 34.4 CFM @ 100 PSI. 1.5 GAL PER MINUTE – 50.6 CFM @ 100 PSI. 2.0 GAL PER MINUTE – 57.4 CFM @ 100 PSI.
NOTE: As output is increased, (achieved w/ chamber size on gun or spray tip), pressure drop will be greater. Heater temperature will also drop.
1500 WATT RODS
3000 WATTS PER SIDE
6000 WATTS TOTAL
MAXIMUM HOSE LENGTH:
OVERALL DIMENSIONS:
SHIPPING WEIGHT:
3
23600-00 SUPER MAXI SYSTEM ASSEMBLY
22086-02 |
22083-00 |
Retract Switch Kit |
Decal |
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(RUN) |
22084-00 |
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Decal |
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(RETRACT) |
|
19882-00 |
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Cap |
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21802-00 |
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Support Mast |
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23602-00 |
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Decal |
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(SUPER MAXI) |
|
23620-00 |
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Control Box |
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As sy. |
|
22075-00
Dual He at Exchanger As sy.
10080-05
Barb Hose Fitting
22087-00
Retract Switch Bracket
23625-00 Proportioning Unit As s y.
19890-00
M ounting Clam p As sy.
20368-00
Swivel Casters
7733-42
Nut
7734-10
Lock Washer
7486-04
Flat W asher
18291-00
Floor Mount Mast
21660-00
2-W ayControl Valve
8560-03
Fitting
4342-23
ElbowFitting
8560-17
Fitting
7957-32F
Machine Screw
21881-00
Pressure Gauge
7966-17
Fitting
6782-23
TeeFitting
21315-00
Fitting
22086-02
Retract Switch Kit
17826-00
Name Plate
14638-04
Blind Rivot
4
23600-00 SUPER MAXI SYSTEM ASSEMBLY
21323-00
Flexible Conduit
21809-01 Material Hose Assy.
7957-32F
Machine Screw
7486-10
Flat W asher
21809-02 Material Hose Assy.
5
23600-00 SUPER MAXI SYSTEM ASSEMBLY
7730-16C |
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Machine Screw |
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7734-04 |
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21807-00 |
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Lock W asher |
CP-126 |
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U-Bolt |
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Right Surround |
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20188-16C |
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Guard |
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21470-00 |
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Machine Screw |
7734-06 |
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Counter |
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Lock W asher |
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21653-00 |
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GUARD OPTION |
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Counter Bracket |
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7734-07 |
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Lock W asher |
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21807-00 |
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23603-00 |
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Right Surround Guard |
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Counter Bracket |
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7733-06 |
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7735-40C |
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Machine Screw |
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Nut |
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7734-03 |
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7486-27 |
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Flat Washer |
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Lock W asher |
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21806-00 |
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22101-00 |
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7730-16C |
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Left Surround Guard |
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Limit Switch |
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21653-00 |
Machine Screw |
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7734-06 |
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Counter Bracket |
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Lock W asher |
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7733-04 |
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20188-16C |
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21470-00 |
LockW asher |
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Machine Screw |
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Counter |
CP-126 |
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U-Bolt |
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GUARD WITH COUNTER OPTION |
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7734-07 |
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8301-48C |
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Lock W asher |
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23603-00 |
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Machine Screw |
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Counter Bracket |
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7733-06 |
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22101-00 |
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Nut |
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Limit Switch |
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7734-03 |
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Lock W asher |
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22512-00 |
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Counter Switch |
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9944-48C |
7734-06 |
Bracket |
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Machine Screw |
Lock W asher |
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COUNTER OPTION
6
23620-00 SUPER MAXI CONTROL BOX ASSEMBLY
17702-00
Pilot Lamp
22150-00
Pilot Light
21866-00
Coupling Plate
21886-00
Mounting Lamp Block
21887-01 |
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YellowColor Cap |
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21862-00 |
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Push Button |
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21867-03 |
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Inscription Cap |
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21865-02 |
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22753-00 |
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Contact Block |
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Decal |
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21361-00 |
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(OVERPRESSURE) |
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Miniature Lamp |
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(OVERTEMP) |
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21866-00 |
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Coupling Plate |
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21886-00 |
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Body |
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RS-119 |
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Decal |
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(POLY) |
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RS-118 |
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Decal |
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(ISO) |
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21356-01 |
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Microprocessor |
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Control |
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21854-00 |
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Push Button |
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21867-05 |
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Inscription Cap |
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21887-03 |
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Green Color Cap |
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21865-01 |
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Contact Block |
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21361-00 |
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Miniature Lamp |
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21866-00 |
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Coupling Plate |
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RS-124 |
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21886-00 |
RS-122 |
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Decal |
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Mountin Lamp Block |
Decal |
(MAIN) |
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(PRIMARY) |
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7486-28 |
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Flat Washer |
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14638-02 |
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Blind Rivot |
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21823-00 |
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Din Rail |
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Detail C
D
RS-124
Decal (MAIN)
23621-00
D |
Super Maxi |
|
Control Box |
D i s pe n s i ng
Sys t e m
21864-00
EmergencyStop Push Button
22104-00
Decal
21865-02
Contact Block
21865-01
Contact Block
20188-20C
Machine Screw
21722-00
Mounting Bracket
22178-00
On/Off Power Switch
21355-00
Decal
(OVER TEMPERATURE)
RS-121
Decal (HOSE)
See Detail C
7
23620-00 SUPER MAXI CONTROL BOX DETAILS
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CP-126 |
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21722-00 |
U-Bolt |
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22527-00 |
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19941-00 |
W iring Duct Cover |
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Mounting Block Bracket |
Strap W asher |
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22528-00 |
22146-02 |
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22171-01 |
7734-07 |
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W iring Duct |
21824-16C |
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50 Amp Relay |
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On/Off Switch Block |
Lock W asher |
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Machine Screw |
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22157-00 |
22174-01 |
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22142-00 |
7486-27 |
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Cover |
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Control Box Transformer |
Flat W asher |
A |
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Terminal Block |
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7734-03 |
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22158-00 |
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Terminal Block Spacer |
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Lock W asher |
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7733-06 |
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22709-02 |
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Nut |
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Contactor |
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21888-06 |
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Circuit Breaker |
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21823-00 |
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Din Rail |
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B |
B |
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7735-16C RS-141-02 |
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21081-02 |
A |
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22716-01 |
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Swivellok Connector |
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Machine Screw |
Cord Grip |
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Hole Plug |
7734-03 |
5307-01 |
RS-141-01 |
21839-00 |
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Lock W asher |
Conduit Nut |
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22527-00 |
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Cord Grip |
3-W ire Connector |
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Section A-A |
||||||
W iring Duct Cover |
5307-01 |
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22528-00 |
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Conduit Nut |
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W iring Duct |
T -4-161-01 |
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Cable Connector |
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21830-00 |
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22422-02 |
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High Pressure Switch |
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7733-06 |
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5 Amp Relay |
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Nut |
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22423-02 |
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7734-03 |
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7 Amp RelaySocket |
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Lock W asher |
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7486-27 |
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Flat W asher |
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22502-00 |
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21815-00 |
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Circular Panel Jack |
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Receptacle |
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21334-00 |
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Thermocouple W ire |
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21888-05 |
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22506-00 |
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Circuit Breaker |
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Terminal |
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22159-00 |
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22527-00 |
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22507-00 |
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Thermo Block Cover |
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Terminal Cover |
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Cord Grip |
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22528-00 |
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21823-00 |
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W iring Duct |
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Din Rail |
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22162-00 |
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Conductor Connector |
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20226-00 |
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Set Screw |
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8160-12F |
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Set Screw |
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9943-40F |
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21164-02 |
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2 Amp Fuse |
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Shoulder Screw |
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21892-01 |
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7486-03 |
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10 Amp RelaySocket |
21164-00 |
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21893-01 |
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Flat W asher |
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21848-00 |
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1/2 Amp Fuse |
||||||
7734-04 |
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22422-01 |
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Socket |
|||||||
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Lock W asher |
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Decal |
10 Amp Relay |
21894-00 |
21889-00 |
|||||||
7733-07 |
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22423-01 |
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Eject Clip |
||||
Nut |
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10 Amp Relay Socket |
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Fuse Holder |
|||
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Section B-B |
21164-02 |
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22527-00 |
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2 Amp Fuse |
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W iring Duct Cover
22528-00
W iring Duct
8
SUPER MAXI 220V, SINGLE PHASE SCHEMATIC
9
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