Glas-craft Super Maxi User Manual
Super
Maxi
Dispensing System
USER MANUAL
5845 WEST 82nd STREET, SUITE 102
INDIANAPOLIS, INDIANA 46278 U.S.A.
Phone (317) 875-5592
Fax (317) 875-5456
E-Mail sales@glascraft.com
Web www.glascraft.com
P
r
o
b
l
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r
An ISO 9001
Approved
Company
Specialized Dispensing
Equipment and Technology
CE
CERTIFIED
CONTENTS
Introduction
ABOUT THIS MANUAL 1
RELATED MANUALS 1
Operation
Parts & Illustrations
SUPER MAXI SYSTEM LIST 2
OPTIONS 2
SERVICE KITS 2
SYSTEM SPECIFICATIONS 3
23600-00 SUPER MAXI SYSTEM ASSEMBLY 4
23600-00 SUPER MAXI SYSTEM ASSEMBLY 5
23600-00 SUPER MAXI SYSTEM ASSEMBLY 6
23620-00 SUPER MAXI CONTROL BOX ASSEMBLY 7
23620-00 SUPER MAXI CONTROL BOX DETAILS 8
SUPER MAXI 220V, SINGLE PHASE SCHEMATIC 9
23625-XX PROPORTIONING UNIT ASSEMBLY 10
23625-XX PROPORTIONING DETAILS 11
AM-600-00 AIR MOTOR 12
21835-00 FLUID SECTION ASSEMBLY 13
22075-00 DUAL HEAT EXCHANGER ASSEMBLY 14
22075-00 DUAL HEAT EXCHANGER ASSEMBLY 15
20005-48 HOSE ASSEMBLY 16
17254-01 PROBLER SPRAY GUN 17
Safety
SAFE HANDLING AND USE OF SPRAY EQUIPMENT 18
Installation
ASSEMBLY INSTRUCTIONS 21
AIR SUPPLY CONNECTION 21
ELECTRICAL CONNECTION 21
Overhaul Procedure
Limited Warranty Policy
30
Notes
31
If You Have An Equipment Problem
32
PRE-OPERATION CHECK LIST 22
INITIAL START-UP PROCEDURE
FILLING THE SYSTEM 22
OVER PRESSURE
SYSTEM PROTECTION 24
OVER PRESSURE
PROBLEM CORRECTION 24
CONTROL PANELS 24
PROPORTIONING PUMP 25
AIR MOTOR 25
SYSTEM SHUT- DOWN 25
BREAKING DOWN PUMP 27
DISASSEMBLE SUB-ASSEMBLIES
CLEANING
INSPECTION
RE-ASSEMBLE
FOR 19875-00 PUMPS 28
INTRODUCTION
About This Manual
Before operating, maintaining or servicing any Glas-Craft
system, read and understand all of the technical and
safety literature provided with Glas-Craft products. If you
do not have the manuals and safety literature for your
Glas-Craft system, contact your Glas-Craft distributor or
Glas-Craft, Inc.
In this Glas-Craft technical and safety publication, the
following advisories will be provided where appropriate:
NOTE
Is information about the procedure in progress.
CAUTION
Is imperative information about equipment protection.
WARNING
Is imperative information about personnel safety.
The information in this document is intended only to
indicate the components and their normal working
relationship typical use. Each assembly should be
directed by a Glas-Craft distributor or made from the
Glas-Craft assembly instructions provided.
This manual provides information for the assembly,
operation, maintenance and service of this Glas-Craft
product as used in a typical configuration. While it lists
standard specifications and procedures, some deviations
may be found.
In order to provide our users with the most up-to-date
technology possible, we are constantly seeking to
improve products. If technological change occurs after a
product is on the market, we will implement that
technology in future production and, if practical, make it
available to current users as a retrofit, up-date or
supplement. If you find some discrepancy between your
unit and the available documentation, contact your Glas-
Craft distributor to resolve the difference. Glas-Craft, Inc.
reserves the right to change or modify this product as it
deems necessary.
Careful study and continued use of this manual will
provide a better understanding of the equipment and
process, resulting in more efficient operation, longer
trouble-free service and faster, easier trouble-shooting.
Related Manuals
For detailed component installation, operation and
maintenance, refer to the following component manuals:
COMPONENT MANUAL
NUMBER
17254 Probler Gun GC-1023
1
PARTS & ILLUSTRATIONS
Includes
23600-00 Super Maxi FOAM SYSTEM
* 6" AIR MOTOR, 1 PHASE, 200/240 VAC, 50/60 HZ., 60 AMP
17254-01 PROBLER GUN ASSEMBLY
* W/ ROUND SPRAY MIXING CHAMBER
20005-48 HEATED HOSE ASSEMBLY, 50 FT.
23625-XX PROPORTIONING UNIT ASSEMBLY
22075-00 DUAL HEAT EXCHANGER ASSEMBLY
59934-04 DIOCTYL PHTHALATE, 1 QT.
17661-03 GUN SERVICE KIT
21845-00 PUMP FLUID SECTION SERVICE KIT (TWO SUPPLIED)
18467-01 FLUID FILTER (TWO SUPPLIED)
17195-00 MIXING CHAMBER REMOVAL TOOL
USER MANUALS
Options
21403-48 HIGH HEAT EXTENSION HOSE ASSY., 50 FT.
> maximum Hose length, 210 FT.
Service Kits
17661-03 GUN SERVICE KIT
2
SYSTEM SPECIFICATIONS
MATERIAL RATIO: 1:1 (FIXED)
MATERIAL VISCOSITY: 200-2000 CENTIPOISE (CPS) @ AMBIENT
(*system set -up for transfer feed)
(lower foot valves spring loaded)
OUTPUT: .042 GAL
MAX OUTPUT= 2.52 GAL / MIN @ 60 CYCLES / MIN
OPERATING TEMPERATURES: 32° F (0°C) - 190° F (88° C) CONTINUALLY VARIBLE
OPERATING PSI: 3200 PSI. MAX (over psi switches set)
2200 PSI. @ 100 PSI. AIR MOTOR
PURGING: AUTOMATIC PNEUMATIC, SOLVENT-FREE, CONSTANT
ELECTRICAL REQUIREMENTS: 208 VAC
50 AMPS
50/60 HZ
SINGLE PHASE
COMPRESSED AIR REQUIREMENTS: SYSTEM (includes 2:1 aro transfer pumps)
1.0 GAL PER MINUTE – 34.4 CFM @ 100 PSI.
1.5 GAL PER MINUTE – 50.6 CFM @ 100 PSI.
2.0 GAL PER MINUTE – 57.4 CFM @ 100 PSI.
NOTE: As output is increased, (achieved w/ chamber size on
gun or spray tip), pressure drop will be greater. Heater
temperature will also drop.
HEATERS: 1500 WATT RODS
3000 WATTS PER SIDE
6000 WATTS TOTAL
MAXIMUM HOSE LENGTH:
OVERALL DIMENSIONS:
SHIPPING WEIGHT:
3
21802-00
Machine Screw
Support Mast
23602-00
Decal
(SUP ER MAXI)
23600-00 SUPER MAXI SYSTEM ASSEMBLY
22084-00
Decal
(RETRACT)
19882-00
Cap
22086-02
Retra ct Switch Kit
22083-00
Decal
(RUN)
23625-00
Pr oportioning Unit
As sy.
19890-00
M ounting Clam p
As sy.
21881-00
Pressure Gauge
23620-00
Control Box
As sy.
22075-00
Dual H eat Exchanger
As sy.
10080-05
Ba rb Hose Fitting
22087-00
Retrac t Switch Bracket
21660-00
2-W ay Control Valv e
18291-00
Floor Mount Ma st
20368-00
S wivel Casters
7733-42
Nut
7734-10
Lock Washer
7486-04
Flat W asher
4342-23
Elbow Fitting
8560-17
Fitti ng
21315-00
Fitti ng
6782-23
Tee Fitting
22086-02
Retract Sw itch Kit
7966-17
Fitting
17826-00
Nam e Plate
14638-04
Blind Rivot
8560-03
Fitting
7957-32F
4
23600-00 SUPER MAXI SYSTEM ASSEMBLY
Flat Washer
21323-00
Flexible Conduit
21809-01
M aterial Hos e
As sy.
7957-32F
Machine Screw
7486-10
21809-02
M aterial Hos e
As sy.
5
7734-04
COUNTER OPTION
Lock W asher
21470-00
Counter
21653-00
Counter Bracket
7734-07
Lock Washer
23603-00
Counter Bracket
23600-00 SUPER MAXI SYSTEM ASSEMBLY
7730-16C
Machine Screw
CP-126
7733-06
Nut
7734-03
Lock Washer
22101-00
Lim it Switch
U-Bolt
7734-06
Lock Washer
20188-16C
Machine Screw
7486-27
Flat Washer
21806-00
Left Sur round Guard
21807-00
Right Surround Guard
7735-40C
Machine Screw
21470-00
Counter
21653-00
Counter Bracket
20188-16C
Machine Screw
GUARD OPTION
7730-16C
Machine S crew
7733-04
Lock W asher
CP-126
U-Bolt
7734-06
Lock Washer
21807-00
Right Surround
G uard
GUARD WITH COUNTER OPTION
7734-07
Lock Washer
6
23603-00
Counter Bracket
7733-06
Nut
7734-03
Lock W asher
9944-48C
Machine Screw
7734-06
Lock Washer
8301-48C
Machine Screw
22101-00
Limit Sw itch
22512-00
Counter S witch
Bracket
23620-00 SUPER MAXI CONTROL BOX ASSEMBLY
C
D
D
D is pe n s i ng
Sys t e m
RS-124
Decal
(MAIN)
23621-00
Super Ma xi
Control Box
21864-00
E mergency Stop
P ush Button
22104-00
Decal
21865-02
Contac t Block
21865-01
Contac t Block
Mounting Lamp Block
21887-01
Y ellow Color Cap
21862-00
Push Button
21867-03
Inscri ption Cap
21865-02
Contact Block
21361-00
Minia ture Lamp
21866-00
Coupling Pl ate
21886-00
Body
RS-119
De cal
(POLY)
RS-118
De cal
(IS O)
21356-01
Microprocess or
Control
21854-00
Push Button
21867-05
Inscri ption Cap
21887-03
Green Color Cap
21865-01
Contact Block
21361-00
Minia ture Lamp
21866-00
Coupling Pl ate
21886-00
Mountin Lamp Bl ock
17702-00
Pilot Lamp
22150-00
Pilot Light
21866-00
Coupling P late
21886-00
7486-28
Flat Washer
R S-122
Decal
(PRIMARY)
22753-00
(OVE RPRESSURE)
(O VERTEMP)
14638-02
Blind Rivot
Deca l
R S-124
Decal
(MAIN)
22178-00
O n/Off Power Switch
21355-00
Decal
(O VER TEMPERATURE)
R S-121
Decal
(HOSE)
21823-00
Din Ra il
D etail
C
7
20188-20C
Mac hine Screw
21722-00
Mounting Bra cket
S ee Detail
23620-00 SUPER MAXI CONTROL BOX DETAILS
0
Wiring Duct
Mounting Block Bracket
On/Off Switch Block
22157-00
Termina l Block
22158-00
Te rminal Block Spacer
21722-00
22171-01
22174-01
Cover
21888-06
Circ uit Breaker
Strap Washer
22709-02
Contactor
CP-126
U-Bolt
19941-00
7734-07
Lock Washer
22527-00
Wi ring Duct Cover
22528-00
Wiring Duct
22142-00
Control Box Transformer
22146-02
50 Amp Relay
21824-16C
Ma chine Screw
7486-27
Fla t Washer
7734-03
Loc k Washer
7733-06
Nut
21823-00
Di n Rail
A
22527-00
Wiri ng Duct Cover
22528-00
Wiring Duct
22716-01
Hole Plug
T -4-161-01
Cable Connector
22159-00
Thermo Bl ock Cover
7735-16C
Ma chine Screw
7734-03
Loc k Washer
Section A-A
Hi gh Pressure Switch
22502-00
Circul ar Panel Jack
21334-00
The rmocouple Wire
21888-05
Circ uit Breaker
22527-00
Cord Grip
22528-00
Wiring Duct
22162-00
Conductor Connector
20226-00
Se t Screw
8160-12F
Se t Screw
9943-40F
Shoulder Screw
7486-03
Flat Washer
7734-04
Lock Washer
7733-07
Nut
22527-00
Wiri ng Duct Cover
22528-00
RS-141-02
Cord Grip
5307-01
Conduit Nut
21830-00
21848-00
De cal
RS-141-01
Cord Grip
5307-01
Conduit Nut
22422-01
10 Amp Relay
22423-01
10 Amp Relay Socket
B
21081-02
Swi vellok Connector
22422-02
5 Amp Relay
22423-02
7 A mp Relay Socket
Section
21839-00
3 -Wire Connector
7733-06
Nut
7734-03
Loc k Washer
7486-27
Fla t Washer
21815-00
Rec eptacle
21892-01
10 Amp Relay Socket
21893-01
Sock et
21894-00
Eject Cl ip
B-B
A
21164-00
1/ 2 Amp Fuse
21889-00
Fuse Holder
21164-02
2 A mp Fuse
B
22506-00
Te rminal
22507-00
Te rminal Cover
21823-0
Din Rail
21164-02
2 A mp Fuse
8
SUPER MAXI 220V, SINGLE PHASE SCHEMATIC
9
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