Operation
Spartan 3
RTM Injection System
For use with Polyester Resin and Gel-Coat
Parts 23280-00 and 23280-02
Maximum fluid working pressure:
1300 psi. (9 MPa, 90 bar)
Maximum air pressure:
100 psi. (0.7 MPa, 7 bar)
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
GC-1368N
EN
Contents
Warnings
Warnings ............................................................................................................................................................ 3
Important Safety Information............................................................................................................................... 5
Grounding .......................................................................................................................................................... 6
Set-up
Set-up Instructions ............................................................................................................................................. 7
Pressure Relief Instructions ............................................................................................................................... 9
Start-up Instructions ........................................................................................................................................... 10
Shut-down Instructions ....................................................................................................................................... 24
Parts ................................................................................................................................................................... 25
Assembly Drawings ............................................................................................................................................ 26
Sub-Assembly Drawings .................................................................................................................................... 30
Maintenance
Maintenance ....................................................................................................................................................... 42
Accessories .......................................................................................................................................................... 43
Technical Data
Technical Data .................................................................................................................................................. 47
Graco Standard Warranty............................................................................................................ 48
Graco Information ..................................................................................................................... 48
N/A = Non Applicable
2 GC-1368N
Warnings
tiple times to ensure it is thoroughly clean.
compatibility.
ISO on the B side.
side. Polyureas often have amines on the B (resin)
side.
WARNING
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment.
The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-
specic risk. Refer back to these warnings. Additional, product-specic warnings may be found throughout the
body of this manual where applicable.
• See Important Safety Information - MEKP, Polyester Resins and Gel-Coats and Spraying and Lamination
Operations section of this manual.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent re and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when ammable
fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun rmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use
equipment until you identify and correct the problem.
• Keep a working re extinguisher in the work area.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the
operating area of the equipment to help protect you from serious injury, including eye injury,
inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the uid and solvent manufacturer
• Gloves
• Hearing protection
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic uids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specic hazards of the uids you are using.
• Store hazardous uid in approved containers, and dispose of it according to applicable
guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
3GC-1368N
Warnings
WARNING
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
WARNING
SKIN INJECTION HAZARD - Basic
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
WARNING
SKIN INJECTION HAZARD
High-pressure uid from gun, hose leaks, or ruptured components will pierce skin. This may look
like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the dispense outlet.
• Do not stop or deect leaks with your hand, body, glove, or rag.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate ngers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air
supply.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the inuence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use uids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read uid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from trafc areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
uids containing such solvents in pressurized aluminum equipment. Such use can cause serious
chemical reaction and equipment rupture, and result in death, serious injury, and property damage.
4 GC-1368N
Important Safety Information
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Methyl Ethyl Ketone Peroxide (MEKP)
MEKP is among the more hazardous materials
found in commercial channels. Proper handling
of the “unstable (reactive)” chemicals presents a
denite challenge to the plastics industry. The
highly reactive property which makes MEKP
valuable to the plastics industry in producing the
curing reaction of polyester resins and gel-coats
also produces the hazards which require great care
and caution in its storage, transportation, handling,
processing and disposal.
Workers must be thoroughly informed of the hazards
that may result from improper handling of MEKP,
especially in regards to contamination and heat.
They must be thoroughly instructed regarding the
proper action to be taken in the storage, use and
disposal of MEKP and other hazardous materials
used in the laminating operation.
MEKP is ammable and potentially explosive,
as well as potentially damaging to the eyes and
skin.
Read material manufacturer’s warnings and
material MSDS to know specic hazards and
precautions related to MEKP.
Contaminated MEKP can become explosive.
Prevent contamination of MEKP with other materi-
als, which includes, but is not limited to polyester
overspray, polymerization accelerators and promoters, and non-stainless metals. Even small amounts
of contaminates can make MEKP explosive. This reaction may start slowly, and gradually build-up heat,
which can accelerate until re or an explosion result.
This process can take from seconds to days.
Heat applied to MEKP, or heat build-up from con-
tamination reactions can cause it to reach what is
called its Self-Accelerating Decompisition Tempera-
ture (SADT), which can cause re or explosion.
Spills should be promptly removed, so no residues
remain. Spillage can heat up to the point of self-
ignition. Dispose in accordance with manufacture’s
recommendation.
Store MEKP in a cool, dry and well-ventilated area
in the original containers away from direct sunlight
and away from other chemicals. It is strongly recommended that the storage temperature remain below
86° F (30° C). Heat will increase the potential for explosive decomposition. Refer to NFPA 432.
Keep MEKP away from heat, sparks and open
ames.
Current catalysts are premixed and do not require
any diluents. GlasCraft strongly recommends that diluents not be used. Diluants add to the possibility of contaminates entering the catalyst system. Never dilute
MEKP with acetone or any solvent since this can produce an extremely shock-sensitive compound which
can explode.
Use only original equipment or equivalent parts
from GlasCraft in the catalyst system (i.e.: hoses, t-
tings, etc.) because a hazardous chemical reaction
may result between substituted parts and MEKP.
To prevent contact with MEKP, appropriate personal
protective equipment, including chemically impermeable gloves, boots, aprons and goggles are required
for everyone in the work area.
Polyester Resins and Gel-Coats
Spraying materials containing polyester resin and
gel-coats creates potentially harmful mist, vapors and
atomized particulates. Prevent inhalation by providing
sufcient ventilation and the use of respirators in the
work area.
Read the material manufacturer’s warnings and material MSDS to know specic hazards and precautions
related to polyester resins and gel-coats.
To prevent contact with polyester resins and gelcoats, appropriate personal protective equipment,
including chemically impermeable gloves, boots,
aprons and goggles are required for everyone in the
work area.
Spraying and Lamination Operations
Remove all accumulations of overspray, FRP sandings, etc. from the building as they occur. If this waste
is allowed to build up, spillage of catalyst is more likely
to start a re.
If cleaning solvents are required, read material
manufacture’s warnings and material MSDS to know
specic hazards and precautions. (GlasCraft recommends that clean-up solvents be nonammable.)
GlasCraft recommends that you consult OSHA
Sections 1910.94, 1910.106, 1910.107 and NFPA
No. 33, Chapter 16,17, and NFPA No. 91 for further
guidance.
5GC-1368N
Grounding
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
This equipment needs to be grounded.
Ground the dispense gun through connection to an
GlasCraft approved grounded uid supply hose.
Check your local electrical code and related manuals
for detailed grounding instructions of all equipment in
the work area.
A grounding wire and clamp are provided,
assembly p/n 17440-00 with all FRP equipment.
6 GC-1368N
Set-Up
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
WARNING
SKIN INJECTION HAZARD - Basic
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
The Spartan 3 comes complete and tted with all
resin hoses, catalyst bottle and lters. The injection
head is fully connected to the machine circuit and
tested and secured against leaks prior to dispatch.
The following instructions are to be used as a guide
for consistent and continual operation. Any devia tion from the “standard operation”, usually requires
more maintenance to the equipment and material
formulation to assure consistent results. For
example: the use of llers in resins.
Refer to specic user manuals (if available) for
detailed component start-up and shut-down instruc tions.
1. Select a clean, dry air supply.
It is very important to have a clean air supply.
2. Attach a 3/8” or larger air hose to the Air Inlet on the
yellow air lock-out valve. Quick disconnect ttings
should not be used because they can severely limit
air ow.
Whenever ammable or combustible liquids are trans-
ferred from one container to another, both containers
shall be effectively bonded and grounded to dissipate
static electricity.
For further information see.....
NFPA 77,Recommended Practice on Static Electricity.
5. Plug the electrical cord into a 110 outlet.
TO SLAVE PUMP
Before turning on main air:
a. Check all ttings, making certain they are securely
tightened.
b. Make sure all regulators are set to zero (turn all
the way to the left).
This should be done before air or material of any kind
is introduced into the system.
3. Attach Grounding Clamp Assembly, P/N 17440-00, to
System. Use a convenient Nut and Bolt to
secure Lug, P/N 13193-00, to slave pump.
4. Securely attach Clamp, P/N 7749-00 to permanently
grounded rod or pipe.
6. Attach 4 casters with provided lock washer, washer and
nut. Attach solvent tank support rod on back left caster.
7. Attach solvent tank to solvent tank support rod with
provided rubber strap.
7GC-1368N
Set-Up
8. Attach the catalyst jug bracket to
the mast.
9. Attach the green material hose
to the pick-up tube and insert the
tube into a bucket of clean solvent.
Recirculation hose from the gun.
10. Attach the green material hose
to the material pump.
SOLVENT
CONTAINER
SOLVENT/WASTE
CONTAINER
11. Insert the end of the recirculation
hose into a waste container.
8 GC-1368N
Pressure Relief Procedure
To relieve uid and air pressures:
1. Push down Yellow slide valve, P/N 21402-00 to bleed
off air to system.
2. Open P/N 21228-00 on catalyst pump to recirculation
position.
3. Open P/N 21192-00 on bottom of material pump.
9GC-1368N
Start-Up
Console Functions
EMERGENCY STOP - Shuts off operation.
(Twist red knob to reset emergency stop.
start button must be pushed to restart.)
AIR MOTOR
Pressure Gauge
SYSTEM START BUTTON
POWER SWITCH
AIR PURGE
Push Button
AIR MOTOR
Regulator
ACCU-PRESSURE
X2 Pressure Gauge
ACCU-PRESSURE
Regulator
MAGIC BULLET
STROKE COUNTER
Reset Push Button
MOLD INJECTION
On Push Button
10 GC-1368N
TOUCH SCREEN
MOLD INJECTION
Off Push Button
ACCU-PRESSURE
ON/OFF SWITCH
RECIRCULATION
ON/OFF SWITCH
SOLVENT PURGE
Push Button
Start-Up
2. Turn on the main power.
1. Open the air valve by pushing the yellow slide
on the valve.
3. Press the start button.
11GC-1368N
Start-Up
4. Push for set-up screen.
12 GC-1368N
Start-Up
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Solvent Flush Programing
Before initial operation of any internal mix system,
make certain the solvent ush set-up is fully
operational.
Since the system is an internal mix system, the
mixer requires ushing with air-solvent-air after
each dispense Or before the mixed material starts
to gel.
5. Make sure solvent regulator is dialed to zero
(Turn knob fully counter-clockwise) and turn the
ball valve to the closed position.
6. Carefully relieve any pressure in the solvent tank by
slowly pulling the relief valve.
9. Follow the instructions below for touch screen
operations.
7. After all the pressure is released from the tank, open
the lid and ll the tank with a suitable, clean ushing
solvent and close the lid securely.
8. Turn solvent regulator clockwise to approximately
80 psi. and turn the ball valve to the open position.
10-15 seconds is recommended for air ush initial
set-up.
3-5 seconds is recommended for solvent ush initial
set-up.
13GC-1368N
Start-Up
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
10. Place injection nozzle over a proper waste con-
tainer. Press the solvent button (located on the
front of the control panel) to assure proper ush.
Press the air ush button (located on the front of
the control panel) to purge any remaining solvent
from the gun head.
11. Exhaust air through the gun head until traces of
solvent have been dissipated.
Resin Start-Up
1. Remove yellow guard using a 5/32” hex balldriver.
3. Replace yellow guard using a 5/32” hex balldriver.
4. Before operating the material pump, ush thoroughly
with a clean, suitable solvent to remove test uid.
GlasCraft uses test uid that may not be compatible
with some resins. Then, it is recommended that the
test uid be ushed from the material pump uid
section.
Make sure hose ttings on the pick-up hoses are tight.
5. Place the material pick-up tube into a container of
clean, suitable solvent.
2. Fill material pump lube cup with proper pump lube.
14 GC-1368N
6. Place the recirculation hose into a suitable solvent/
waste container.
7. Turn main valve on the gun head to the recirculation
position (Towards the hoses).
Start-Up
8. Turn the material air regulator “OFF” (counter-clock
wise).
9. Switch machine recirculation to “ON”.
11. The pump should cycle clean solvent through the
system and out the recirculation hose.
12. End recirculation when solvent appears reason-
ably clean. “OFF”
13. Remove material pump pick-up tube from solvent
container and dry thoroughly.
14. Switch machine recirculation to “ON”.
10. Turn the material injection regulator slowly clock-
wise until gauge indicates 10 PSI or until pump
cycles slowly.
15. When solvent has stopped exiting the recirculation
hose, end recirculation. (OFF)
16. Place material pick-up tube in desired container of
material while keeping recirculation return hose in
hose in a waste container.
15GC-1368N
Start-Up
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
tiple times to ensure it is thoroughly clean.
compatibility.
ISO on the B side.
side. Polyureas often have amines on the B (resin)
side.
WARNING
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
17. Turn machine to recirculation. (ON)
18. Let material pump cycle slowly until a steady
stream of clean material is seen exiting the
recirculation hose.
19. Switch machine recirculation to “OFF”.
20. Secure recirculation hose in the material supply
container.
Dispose of resin in the waste container in a proper
manner.
Catalyst Start-Up
2. Turn the catalyst valve on the dispense gun to recir-
culation position (arrow on valve should point away
from gun block).
Make sure all the air is purged out of the catalyst
pump on new start up.
3a. Pull and rotate pivot
knob to disengage the catalyst
drive arm.
b. Turn the catalyst
slave pump yellow ball
valve to the open position.
c. Hand prime the pump
until a steady stream
of catalyst ows back to
the bottle.
→
d. Close the ball valve.
1. Safely ll the catalyst supply bottle, P/N LPA-165,
(maximum two gallons) with preferred MEKP catalyst,
to a minimum level of at least two inches above the
catalyst bottle outlet tting.
Remove the catalyst bottle, P/N 20941-00 from cata-
lyst bottle bracket, P/N LPA-169 for lling. The bottle
should be placed at or below lowest level for safe lling.
Never ll the catalyst bottle while mounted in bracket
as personal injury from catalyst spillage could result.
16 GC-1368N
4. Set the catalyst slave pump to 3.0 percent.
It is usually a general practice when starting up the
system to let the system recirculate with the catalyst
slave pump set at 3.0%. This ensures good catalyst
volume movement through the system to remove air
in the catalyst system.
For systems that have PAC (Progressive Automatic
Catalyst), see manual injection procedures on the next
page for instructions on how to set the catalyst pump
to 3% using the touch screen.
5. Re-engage the catalyst pivot knob. (This step is not
necessary if the system is equiped with the PAC option.)
Start-Up
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Recirculation Mode Start-Up
1. Both the catalyst valve and the material valve on the
dispense gun should be in the recirculation position.
(Towards the hoses)
2. Turn machine to recirculation. (ON)
→
4. Continue to cycle the machine until a steady
stream of catalyst appears out of the return tube
and is free of any air bubbles.
The recirculation mode should be used in initial
start-up or when air bubbles are observed coming
through the ends of the recirculation hoses.
Initial Injection Instructions
1. Turn Recirculation Switch to the OFF position.
2. Press manual injection (Located on Touch Screen).
3. Turn the air motor regulator slowly clockwise until
the pump cycles slowly.
3. (If Required), Select desired percentage of catalyst by
pushing the manual injection set-up.
17GC-1368N
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Start-Up
tiple times to ensure it is thoroughly clean.
compatibility.
ISO on the B side.
side. Polyureas often have amines on the B (resin)
side.
WARNING
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
THE CATALYST PUMP WILL
THEN MOVE TO THE SELECTED
POSITION.
4. Turn the material and catalyst valves to the Injection
position.
5. Depress the air switch button on the gun head to
dispense mixed material. It’s strongly recommended
at this time to do a couple of test shots in a suitable
cup to conrm proper gel time.
.025 gallons per stroke
95cc per stroke
When starting a new machine, it is recommended to
dispense a couple of strokes of resin into a suitable
container to ensure a proper ow of materials. This is
not required once the machine has been properly
wet-out.
6. When nished, turn catalyst & resin valves
on the gun head to recirculation position.
BEFORE FLUSHING!
RESIN
CATALYST
7. Flush the system.
a. Press the Air Flush button.
b. Press the Solvent Flush button.
c. Press the Air Flush button again.
→
18 GC-1368N
8. Assure that proper catalyzation was achieved.
When making test material dispenses or during ushing operation, make certain that dispensed material
and/or solvent is contained in a suitable container and
that this material and/or solvent is disposed of properly.
Start-Up
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Manual Injection Instructions
1. Turn recirculation switch to the OFF position.
2. Press manual injection (Located on Touch Screen).
3. Select desired percentage of catalyst by pushing the
manual Injection Set-Up. Once desired catalyst
percent is selected press start to move the pump to
the selected position.
CATALYST
5. Insert port injector into mold opening.
6. Depress the air switch button trigger on gun head to
dispense mixed material.
.025 gallons per stroke
95cc per stroke
4. Turn valves on gun head to injection.
RESIN
7. After the injection process turn both, catalyst valve
and material valve on the dispense gun to the
recirculation position.
RESIN
CATALYST
→
19GC-1368N
Start-Up
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
8. Flush the system.
a. Press the Air Flush button.
b. Press the Solvent Flush button.
c. Press the Air Flush button again.
PUSH ▲OR ▼ARROWS
TO SELECT THE
STARTING CATALYST
PERCENT.
AFTER THE REQUIRED
PERCENT AND STROKES ARE
ENTERED, PRESS START TO
START THE CATALYST PUMP
POSITIONING.
RETURNS TO
SET-UP SCREEN
AND INJECTION
PROGRAMMING
.025 gallons per stroke
95cc per stroke
PRESS
If Adjustments need to be made on the timing of the
Air/ Solvent, See Flush set-up page 13.
Automatic Injection Instructions
1. Make sure Manual Injection is NOT on.
Manual Injection Box- Blue =ON
Manual Injection Box- Gray= OFF
2. Press set-up. 1 through 6.
There are up to 30 set-up options depending on the
system.
PUSHING STOP WILL STOP THE
PROGRAM. THE START BUTTON
MUST BE PUSHED AGAIN AND THE
PROGRAM WILL START OVER. TO
AVOID RESETTING THE PROGRAM
USE THE START AND STOP BUTTONS
ON THE CONSOLE AND/OR GUN
DURING THE INJECTION PROCESS.
PUSH ▲OR ▼ARROWS
TO SELECT THE ENDING
CATALYST PERCENT.
20 GC-1368N
Start-Up
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
3. Secure port Injector into mold opening or use the
remote injection port.
4. Press Start on the set-up screen.
5. Press Injection ON button.
Injection ON will NOT function until the catalyst
pump has found the correct percentage.
After the injection sequence has been completed,
the pump will stop and the ush Indicator will ash.
If additional material is required, Follow the manual
injection instructions to nish injection.
The start and stop buttons on the gun and control
panel can be pressed without changing the
program. If the stop button is pressed, the program
will be aborted and the start button must be pressed
to reset the program.
6. Turn the catalyst and resin valves on the gun to the
recirculation position before ushing.
RESIN
7. Flush the system.
a. Press the Air Flush button.
b. Press the Solvent Flush button.
c. Press the Air Flush button again.
If an adjustment needs to be made on the timing of
the air or solvent, refer to the ush set-up page 13.
RFID Option (WRITING TAGS)
1. Select Mold scan.
2. Select Tag Write.
3. Enter password (1234) + enter / ← button
4. Select Start position % Stop position % and Total
Strokes.
.025 gallons per stroke
95cc per stroke
5. With scanner wand, scan mold chip. (Yellow light on
scanner will verify scanning).
6. Repeat steps #1, #3, and #4 for all mold chips.
7. Select Return (Tag Read)
8. Scan each chip to verify settings.
→
CATALYST
21GC-1368N
Start-Up
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
22 GC-1368N
RFID tag p/n: 23290-00
RFID tag carrier p/n: 23291-00
Start-Up
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
RFID Option (READ TAGS)
1. Select mold scan.
2. With scanner wand,scan mold chip.
3. Press Start (Located on Touch Screen).
4. Press Injection ON (Located on front control panel or
on gun.
Injection ON will not function until the catalyst pump
has found the correct percentage.
Injection OFF, (Located on front control panel or gun.)
will NOT reset Injection Sequencer. The injection ON
will restart sequencer.
5. Turn the catalyst and resin valves on the gun to the
recirculation position. BEFORE FLUSHING!
RESIN
CATALYST
6. FLUSH SYSTEM:
a. Press Air Flush button.
b. Press Solvent Flush button.
→
After Injection Sequencer has been completed,
the pump will stop and Flush indicator will ash.
c. Press Air Flush button again.
If Adjustment needs to be made on the timing of the
Air or Solvent, See Flush Set-Up page 13.
23GC-1368N
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Shut-Down
Shut Down Procedure
The purpose of the shut down procedure is to verify
that all critical parts of the system, i.e., the mixing area,
have been checked and cleaned to assure trouble-free
start-up the next time the system is to be operated.
1. Conrm that both ball valves are in the recirculation
position.
RESIN
→
CATALYST
If using a lled resin it is suggested that the material
pump and hoses be ushed with a “neat” resin and
that the neat resin is owing through the system and
exiting the material recirculation hose thoroughly
before shut down procedures are completed.
6. If you are using llers mixed into the resin, remember on
periods of shut-down, the llers can settle to the
bottom of the pump and pipe-works.
7. Shut down main air supply by closing yellow lock out
valve.
8. Slowly bleed the air pressure from the tank by lifting the
ring on the relief valve.
2. Flush gun head with solvent and air purge
thoroughly.
3. Material pump should be stopped with pump shaft
in up position and shaft should be cleaned of any
contaminants.
4. Material pump lube cup should be cleaned of
old lube and relled with new pump lube.
5. Material pump should now be cycled so that shaft
is left in down position during shut-down period.
24 GC-1368N
Failure to cycle Pump Shaft to DOWN position may result in contaminants to dry or harden on shaft. When the
pump is next operated, severe damage may be done to
upper pump seals.
Notice
Parts
Spartan 3 System
Standard Equipment
Part
Number
20864-06 MATERIAL PUMP ASSEMBLY
17440-00 GROUNDING CLAMP ASSEMBLY
SSP-190-01 SLAVE PUMP ASSEMBLY
20190-30 CATALYST HOSE 30 FT.
20195-30 MATERIAL RECIRCULATION HOSE
20569-00/22701-00 MAST/BASE
20941-00 CATALYST BOTTLE ASSEMBLY
20945-00 CATALYST RECIRCULATION HOSE
21054-01 SOLVENT HOSE 48 FT.
21654-02 SOLVENT TANK ASSEMBLY
21694-25 MATERIAL HOSE ASSEMBLY, 25 FT.
23250-00 CONTROL BOX ASSEMBLY
GAM-268-01 MATERIAL PUMP PICK-UP KIT
LPA-170 CATALYST BOTTLE BRACKET ASSEMBLY
GC-1368 MANUAL
Description
25GC-1368N
Assembly Drawings
23280-02 SPARTAN 3 ASSEMBLY
01
26 GC-1368N
REVISION A
Assembly Drawings
23280-02 SPARTAN 3 ASSEMBLY
REVISION A
27GC-1368N
Assembly Drawings
23280-02 SPARTAN 3 ASSEMBLY
28 GC-1368N
REVISION A
Assembly Drawings
23280-02 SPARTAN 3 ASSEMBLY
Part
Number
13424-01 CABLE TIE 3
17440-00 GROUNDING CLAMP ASSEMBLY 1
18245-02 HEAT SHRINK TUBING 1.616
19845-00 FRP LITERATURE 1
19882-00 MAST CAP 1
19889-00 MOUNTING ADAPTER 2
19891-00 PIPE CLAMP 4
19892-00 COVER PLATE 8
20188-16C SCREW 17
20190-30 CATALYST HOSE 30FT 2
20195-30 MATERIAL HOSE 3/8 ID 1
20368-00 3” SWIVAL CASTER 4
20569-00 SUPPORT MAST 1
20732-01 RED TUBING 5/32” 32
20732-02 BLUE TUBING 5/32” 64
20732-06 GREEN TUBING 5/32” 33
20864-06 MATERIAL PUMP ASSEMBLY 1
20941-00 CATALYST JUG ASSEMBLY 1
20945-00 RECIRC. CATALYST ASSEMBLY 1
21044-06 O-RING 1
21054-01 NYLON TUBING 48
21203-02 YELLOW TUBING 1/4” 14
21203-03 RED TUBING 1/4” 14
21203-05 GREEN TUBING 1/4” 14
21203-12 BLUE TUBING 5/32” 6
21203-13 YELLOW TUBING 5/32” 32
21203-15 ORANGE TUBING 5/32” 32
21654-02 SOLVENT TANK ASSEMBLY 1
21663-00 MOUNTING BLOCK 1
21668-02 SPARTAN 3 GUN 1
21670-00 TANK SUPPORT 1
21674-00 GUIDE HOSE ASSEMBLY 1
21694-25 MATERIAL HOSE 1/2” ID 1
22701-00 BASE 1
23231-01 SPARTAN 3 DECAL 1
23250-01 CONTROL BOX ASSEMBLY 1
Description Qty.
Part
Number
23295-00 TOUCH SCREEN CABLE 1
3923-02 SPIRAL WRAP 3
7486-04 WASHER 4
7486-05 WASHER 16
7486-13 WASHER 3
7733-12 NUT 2
7733-14 NUT 2
7733-42 NUT 4
7734-06 LOCK WASHER 15
7734-07 LOCK WASHER 2
7734-10 LOCK WASHER 12
7957-32F SCREW 2
7958-56C SCREW 2
8155-160C SCREW 8
9704-11 NATURAL TUBING 3/8” OD 3
9704-83 RED TUBING 1/4” OD 33
9955-24C SCREW 4
FM-494 EXPANDABLE SLEEVING 23
G-403 RUBBER TARP STRAP 1
GAM-268-01 PICK-UP TUBE ASSEMBLY 1
GC-1368 USER MANUAL 1
LPA-170 BOTTLE SUPPORT ASSEMBLY 1
SSP-157-01 CALIBRATION DECAL 1
SSP-160-01 SLAVE PUMP ASSEMBLY 1
SSP-172 SURROUND GUARD 1
SSP-173 LEFT PUMP GUARD 1
SSP-174 GUARD ANGLE BRACKET 1
SSP-176 GUARD WINDOW 1
SSP-177 RIGHT REAR PUMP GUARD 1
SSP-178 RIGHT FRONT PUMP GUARD 1
Description Qty.
REVISION A
29GC-1368N
Sub-Assembly Drawings
23250-00 SPARTAN 3 CONTROL BOX ASSEMBLY
30 GC-1368N
REVISION J
Sub-Assembly Drawings
23250-00 SPARTAN 3 CONTROL BOX ASSEMBLY
REVISION J
31GC-1368N
Sub-Assembly Drawings
23250-00 SPARTAN 3 CONTROL BOX ASSEMBLY
32 GC-1368N
REVISION J
Sub-Assembly Drawings
23250-00 SPARTAN 3 CONTROL BOX ASSEMBLY
Part
Number
11021-23 PIPE PLUG 2
11021-24 PIPE PLUG 2
14638-02 RIVET 6
15229-01 BREATHER VENT 1
15544-02 BULKHEAD FITTING 1
18199-02 AIR REGULATOR 1
19892-00 COVER PLATE 2
19916-00 PUSH SWITCH 5
20655-04 ELBOW FITTING 9
20735-01 ELBOW FITTING 4
20735-02 ELBOW FITTING 4
20735-03 ELBOW FITTING 1
20754-00 ELBOW FITTING 2
20796-00 FITTING 9
20796-02 FITTING 6
20796-03 FITTING 2
20796-04 FITTING 3
21145-00 VENT PLUG 5
21164-02 2AMP FUSE 4
21203-02 YELLOW TUBING 1/4 IN. 4
21203-03 RED TUBING 1/4 IN. 2
21203-04 BLUE TUBING 1/4 IN. 5
21203-05 GREEN TUBING 1/4 IN. 2
21203-12 BLUE TUBING 5/32 IN. 4
21203-13 YELLOW TUBING 5/32 IN. 2
21203-14 BLUE TUBING 3/8 IN. 8
21284-16C SCREW 6
21287-01 HEX NUT 6
21308-20C SCREW 1
21402-00 3-WAY VALVE 1
21454-00 MOUNTING BRACKET 1
21489-48C SCREW 2
21604-01 PLASTIC TUB PLUG 3
21669-00 CHECK VALVE 2
21678-00 RECIRCULATION DECAL 1
21722-00 MOUNTING BRACKET 1
21823-00 DIN RAIL 2.208
21861-00 CONDUCTOR CONNECTOR 1
21889-00 FUSEHOLDER 4
22104-00 EMERGENCY STOP DECAL 1
22117-00 TERMINAL BLOCK JUMPER 1
22171-01 SWITCH BLOCK 1
22174-01 SWITCH BLOCK COVER 1
22178-00 ON/OFF SWITCH 1
22212-01 BULKHEAD FITTING 1
22212-02 BULKHEAD FITTING 4
22218-00 PUSH-ON HOSE FITTING 2
22222-00 INJ EMERGENCY,ACCU-SHOT DECAL 1
Description Qty.
Part
Number
22238-01 POPPET VALVE 1
22249-00 AIR PURGE,ACCU-FLUSH DECAL 1
22251-00 SOLVENT FLUSH,ACCU-FLUSH DECAL 1
22256-00 ACTUATED TOGGLE VALVE 2
22263-00 “L” ADJUSTABLE FITTING 3
22506-00 TERMINAL 15
22507-00 TERMINAL END COVER 1
23072-00 MOMENTARY,ILLUMINATED PUSH BUTTON 1
23073-00 EMERGENCY STOP PUSH BUTTON 1
23074-00 PUSH BUTTON COUPLING PLATE 3
23075-01 “I” INSCRIPTION CAP 1
23079-01 NORMALLY OPEN CONTACT BLOCK 1
23079-02 NORMALLY CLOSE CONTACT BLOCK 2
23174-00 POWER CORD 1
23201-01 PANEL NUT 1
23201-02 PANEL NUT 2
23203-00 PILOT OPERATED REGULATOR 1
23204-00 PANEL MOUNT GAUGE 2
23205-00 SELF RELIEVING PRESSURE REGULATOR 1
23208-00 SELECTOR SWITCH 1
23209-00 ADAPTER VALVE 1
23210-02 TUBE REDUCER 6
23214-00 FITTING 1
23215-00 MANIFOLD 1
23226-00 PRESSURE,MOTOR,AIR DECAL 1
23228-00 ON-OFF,ACCU-PRESSURE DECAL 1
23229-00 ACCU-PRESSURE,X-2 DECAL 1
23230-00 REMOTE INJECTION PORT DECAL 1
23232-00 PRESSURE SWITCH 4
23233-00 NEEDLE VALVE 2
23236-00 STROKE COUNTER RESET DECAL 1
23237-00 FITTING 1
23237-01 FITTING 1
23257-00 CONTROL BOX 1
23258-00 PLATE EXTENSION 2
126353 * SMARTSTEP DRIVE 1
23264-00 TERMINAL BLOCK 1
23265-00 POWER SUPPLY 1
23266-00 CPU 1
23267-00 PLC 1
23268-00 OUTPUT RELAY 1
23270-00 POWERSUPPLY 1
23271-00 TOUCHSCREEN 1
23272-00 SELECTOR SWITCH 1
23273-00 SELECTOR KNOB 1
23274-00 STATION MANIFOLD 1
23275-00 SOLENOID VALVE 1
23276-00 SOLENOID VALVE 3
Description Qty.
* Parts are available in Kit 24N639.
Kit is required to replace any components that were
installed on a eld machine prior to June 2012.
REVISION J
33GC-1368N
Sub-Assembly Drawings
23250-00 SPARTAN 3 CONTROL BOX ASSEMBLY
Part
Number
23277-00 SOLENOID VALVE 1
23279-00 RUBBER SEAL 1
23281-00 NYLON BRACKET 1
23282-00 SPARTAN II PAC DECAL 1
23287-00 AIR FILTER 1
23287-01 AIR FILTER 1
3800-08 COPPER WIRE #18 BLACK
4342-01 ELBOW FITTING 3
4342-04 ELBOW FITTING 1
5307-01 CONDUIT NUT 2
5754-01 SPADE SOCKET TERMINAL LUG 2
5754-05 SPADE SOCKET TERMINAL LUG 6
6782-03 FITTING 1
7315-05 RUBBER GROMMET 1
7315-06 RUBBER GROMMET 3
7486-03 WASHER 2
7486-05 FENDER WASHER 2
7486-28 WASHER 6
7597-06 SWIVEL FITTING 1
7733-04 HEX NUT 2
7733-06 HEX NUT 5
7733-07 HEX NUT 6
7733-12 HEX NUT 1
7734-01 LOCK WASHER 6
7734-02 LOCK WASHER 2
7734-03 LOCK WASHER 7
7734-04 LOCK WASHER 6
7734-06 LOCK WASHER 3
7734-10 LOCK WASHER 4
7735-16C SCREW 4
7750-02 COPPER WIRE #14 BLACK
7966-03 FITTING 1
8115-02 FITTING 1
8115-03 FITTING 1
8115-04 FITTING 1
8155-40C SCREW 4
8212-48F SCREW 2
8301-96C SCREW 3
9672-16 NIPPLE FITTING 1
9943-16F SCREW 4
9944-20C SCREW 2
ISD-141-3 MINI REGULATOR 1
MPB-208 AIR FILTER 1
RM-856-05 ELBOW FITTING 1
RS-141-01 CORD GRIP 1
RS-141-02 CORD GRIP 1
Description Qty.
34 GC-1368N
REVISION J
Sub-Assembly Drawings
23250-00 SPARTAN CONTROL BOX SCHEMATIC
REVISION J
35GC-1368N
Sub-Assembly Drawings
21668-01 Spartan II Gun Assembly
23547-01
Check Valve Assembly
Accu-Pressure Valve
36 GC-1368N
REVISION E
Sub-Assembly Drawings
21668-01 Spartan II Gun Assembly
Part
Number
RM-856-04 ELBOW FITTING 1
13076-32 O-RING 1
13867-61 O-RING 1
13867-62 O-RING 1
13867-63 O-RING 1
15902-00 FITTING 1
19881-00 FITTING 1
20306-00 ELBOW FITTING 1
20735-04 ELBOW FITTING 1
20796-02 FITTING 1
20796-03 FITTING 1
20810-00 BALL VALVE 1
20878-00 VALVE 1
20879-00 PUSH BUTTON 1
21044-02 O-RING 1
21454-00 MOUNTING BRACKET 1
21465-32C STUD 2
21535-00 CHECK VALVE 1
21656-00 GUN BLOCK 2
21662-00 INJECTION WAND 1
21664-00 CHECK VALVE 1
21665-00 GUN HANDLE 2
Description Qty.
Part
Number
21667-00 BALL VALVE 1
21675-00 CHECK VALVE 2
21676-00 CRUSH WASHER 2
22904-00 CHECK VALVE STEM 1
22906-00 CRUSH WASHER 1
22908-00 NUT 1
22909-00 CHECK VALVE BODY 1
23216-00 MPS BLOCK 1
23217-00 PRESSURE SENSOR PISTON 1
23218-00 BOTTOM PLATE 1
23219-00 TOP PLATE 1
23221-00 GASKET 1
23223-00 INJECTION PORT 1
23524-01 SPRING 1
23540-00 CHECK VALVE BODY 1
7597-04 SWIVEL FITTING 1
7734-04 LOCK WASHER 2
7966-17 FITTING 1
8114-03 ELBOW FITTING 1
8212-16C SCREW 2
8462-17 FITTING 1
8560-03 FITTING 1
8560-22 FITTING 1
9944-48C SCREW 4
Description Qty.
REVISION E
37GC-1368N
Sub-Assembly Drawings
21668-02 Spartan 3 Gun Assembly
Part
Number
20735-04 ELBOW FITTING 3
20796-02 CONNECTOR FITTING 2
20878-00 MINIATURE VALVE 2
21454-00 MOUNTING BRACKET 2
21668-01 SPARTAN II GUN 1
22213-01 RED PUSH BUTTON 1
22213-02 BLACK PUSH BUTTON 1
22223-90 PUSH BUTTON BRACKET 1
22224-00 TEE FITTING 1
7734-04 LOCK WASHER 6
8212-16C SCREW 6
Description Qty.
REVISION A
38 GC-1368N
Sub-Assembly Drawings
23547-01 CHECK VALVE ASSEMBLY
22909-00 Not included with
23547-01 assembly
21664-00 21675-00
Solvent/Air Purge Resin
Check Valve Assembly Check Valve Assembly
REVISION E
39GC-1368N
Sub-Assembly Drawings
20941-00 CATALYST BOTTLE ASSEMBLY
Part
Number
LPA-172 BOTTLE SUPPLY FILTER 1
20390-00 FITTING 1
20934-00 JUG CAP 1
20939-00 MALE CONNECTOR 2
20940-00 SUPPLY BOTTLE 1
21039-00 FITTING 1
21040-00 ELBOW FITTING 1
21045-01 HEX NUT 1
9704-11 TUBING 5
Description Qty.
REVISION G
21645-01 SOLVENT POT ASSEMBLY
Optional
Part
Number
13867-68 EPR O-RING 1
Description Qty.
Part
Number
11021-23 PIPE PLUG 1
20324-00 SOLVENT TANK 1
20365-00 RELIEF VALVE 1
20655-02 ELBOW FITTING 1
20720-00 PRESSURE RELIEF VALVE 1
20796-00 FITTING 1
21669-00 CHECK VALVE 1
22253-01 BALL VALVE 1
22254-01 ELBOW FITTING 1
22256-00 TOGGLE VALVE 1
23283-00 TANK WARNING DECAL 1
4342-01 ELBOW FITTING 1
6782-01 TEE FITTING 1
7892-03 FITTING 1
8115-04 NIPPLE FITTING 1
ISD-141-3 MINI REGULATOR 1
ISD-142 GAUGE 1
21044-06 SILICONE O-RING 1
Description Qty.
40 GC-1368N
Sub-Assembly Drawings
GAM-268-01 MATERIAL PICK-UP KIT
Part
Number
20394-00 PICK-UP TUBE 1
20395-00 ELBOW FITTING 1
20397-01 MESH FILTER 1
20398-02 MATERIAL HOSE 1
Description Qty.
Filter Options
Part
Number
20397-02 100 MESH
20397-03 50 MESH
Description
REVISION D
41GC-1368N
Maintenance
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Isocyanate Conditions
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contam-
inated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Keep Components A and
B Separate
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Spraying materials containing isocyanates creates
potentially harmful mists, vapors, and atomized partic-
ulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventila-
tion in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate per-
sonal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
The amount of film formation and rate of crystalli-
zation varies depending on the blend of ISO, the
NOTICE
To prevent cross-contamination of the equipment’s
wetted parts, never interchange component A (isocy-
anate) and component B (resin) parts.
Troubleshooting
Before performing any maintenance on this system Follow pressure relief procedures on page 8.
Notice
Due to the different O-Ring materials and lubricants
used in the Dispense Guns never submerge or soak any
dispense gun in any type of solvent!
Submerging or soaking any Dispense Gun will immediately void the Gun warranty.
Maintenance
It is recommended that the following service be
performed on a weekly basis.
1. Inspect and lubricate Catalyst Slave Pump Linkage.
(See Catalyst Slave Pump User Manual.)
2. Inspect Pump Shafts on Material and Catalyst
Pumps, making certain they are clean and free of
foreign material. Clean and lubricate as required.
For long term storage of your injection system, it is
recommended that the following procedures be
followed:
1. Place dry nitrogen in the material drums and
secure drum.
2. Make certain all air and material valves are in their
“OFF” position.
GlasCraft recommends that you contact your gel coat and/or resin supplier concerning material
pot-life during extended periods of shut-down. The
decision as to whether or not to leave material in
your system should be based on information from
your material suppliers as well as GlasCraft.
Consult your local authorized GlasCraft distributor for
more information concerning system storage.
Before altering catalyst percentage by moving the
catalyst pump to a new desired location on the ratio
arm ALWAYS ensure that the catalyst recirculation
valve is turned to the recirculation position, and the
air pressure is removed from the system.
It is absolutely essential that both streams of material
are pumped to the head without air or gas entrapped.
For example, if air is drawn into the resin stream through
the resin pump inlet system, i.e., via bad connection or
lter end coming out of resin surface, then this air if
not purged out of the machine by recirculating on by pass will naturally go to the head through the mixer and
into the RTM mold. This fault condition will manifest
itself in the molded part having very small bubbles;
almost in a froth like state, on the upper side of the
molded part once the mold is opened. The reason for
these bubbles being so small is due to the fact that air
coming through the mixer with the resin is mixed and
frothed before nally entering the mold.
Air or gas in the catalyst stream, leads to a different
type of fault in the molded part. This condition will be
manifest by observing when opening the mold after
injection and supposed cure, that there are wet patches
of uncured or semi-gelled resin in the molded part. The
causes attributed to this are:
1. Air is drawn in by the catalyst pump through a bad
connection on the inlet stream from the catalyst
container or pump inlet connection.
2. Catalyst contamination in the pump system causing
oxidation resulting in peroxide gas bubbles being
generated within the supposedly hydraulic sealed
system of the catalyst.
3. The catalyst pump has faulty seals or is
contaminated with particles.
To ensure that the catalyst system is totally hydraulically
tight, it is expedient after a period of shut-down that the procedures in the instructions for commissioning the catalyst
stream should be repeated.
42 GC-1368N
Accessories
23280-00 SPARTAN 3 W/PAC ASSEMBLY
01
REVISION P
43GC-1368N
Accessories
23280-00 SPARTAN 3 W/PAC ASSEMBLY
44 GC-1368N
REVISION P
Accessories
126354 - Encoder Cable
126355 - Power Cable
126356
126357
23295-00
23280-00 SPARTAN 3 W/PAC ASSEMBLY
REVISION P
45GC-1368N
Accessories
23280-00 SPARTAN 3 W/PAC ASSEMBLY
Part
Number
10773-12C SCREW 6
10773-14C SCREW 8
10773-28C SCREW 4
13424-01 CABLE TIE 3
16028-03 HITCH PIN 1
17440-00 GROUNDING CLAMP 1
18245-02 HEAT SHRINK TUBING 1.616
19845-00 FRP LITERATURE 1
19882-00 MAST CAP 1
19889-00 MOUNTING ADAPTER 2
19891-00 PIPE CLAMP 4
19892-00 COVER PLATE 8
20188-16C SCREW 17
20190-30 CATALYST HOSE 30FT 2
20195-30 MATERIAL HOSE 3/8 ID 1
20368-00 SWIVEL CASTER 3 IN. 4
20569-00 G2 SUPPORT MAST 1
20732-01 RED TUBING 5/32 IN. 32
20732-02 BLUE TUBING 5/32 IN. 64
20732-06 GREEN TUBING 5/32 IN. 33
20864-06 MATERIAL PUMP ASSEMBLY 1
20941-00 CATALYST JUG 1
20945-00 RECIRC. CATALYST ASSEMBLY 1
21044-06 O-RING 1
21054-01 NYLON TUBING 48
21203-02 YELLOW TUBING 1/4 IN. 14
21203-03 RED TUBING 1/4 IN. 14
21203-05 GREEN TUBING 1/4 IN. 14
21203-12 BLUE TUBING 5/32 IN. 6
21203-13 YELLOW TUBING 5/32 IN. 32
21203-15 ORANGE TUBING 5/32 IN. 32
21654-02 SOLVENT TANK 1
21663-00 MOUNTING BLOCK 1
21668-02 SPARTAN 3 GUN 1
21670-00 TANK SUPPORT 1
21674-00 GUIDE HOSE 1
21694-25 MATERIAL HOSE 1
22701-00 BASE 1
23231-01 SPARTAN 3 DECAL 1
23250-00 CONTROL BOX ASSEMBLY 1
23251-00 MOUNTING BRACKET 3
16P785 * SERVO COUPLER 1
23253-00 SLAVE SLIDER 1
23254-00 SSP MOUNT 1
16P786 * SERVO ADAPTER PLATE 1
23256-00 ADJUSTMENT ROD 1
23259-00 HEX ADAPTER 1
23260-00 RECISION ROD 2
23261-00 SUPPORT RAIL 2
126352 * SERVO MOTOR 2
Description Qty.
46 GC-1368N
Part
Number
23269-00 NORMALLY OPEN SENSOR 1
23269-01 NORMALLY CLOSED SENSOR 2
23278-00 ROLLER BEARING 1
23295-00 TOUCH SCREEN CABLE 1
126354 * SERVO MOTOR CABLE - ENCODER 1
126355 * SERVO MOTOR CABLE - POWER 1
126356 * TERMINAL/SERVO CABLE 1
126357 * CPU/SERVO BLOCK CABLE 1
3923-02 SPIRAL WRAP 3
7486-04 WASHER 4
7486-05 WASHER 16
7486-08 WASHER 3
7486-13 WASHER 3
7733-12 HEX NUT 2
7733-14 HEX NUT 2
7733-17 HEX NUT 1
7733-42 HEX NUT 4
7734-06 LOCK WASHER 15
7734-07 LOCK WASHER 2
7734-10 LOCK WASHER 12
7734-12 LOCK WASHER 3
7957-32C SCREW 2
7957-32F SCREW 2
7957-48C SCREW 2
7958-56C SCREW 2
8155-160C SCREW 8
124369 * SCREW 4
8301-16C SCREW 2
9704-11 P.E. TUBING 3
9704-83 RED P.E. TUBING 33
9944-20C SCREW 2
9944-32C SCREW 1
9955-24C SCREW 4
FM-494 EXPANDABLE SLEEVING 23
G-403 RUBBER TARP STRAP 1
GAM-268-01 PICK-UP TUBE 1
GC-1368 USER MANUAL 1
LPA-170 BOTTLE SUPPORT 1
SSP-112 SLAVE PLATE EXTENSION 1
SSP-115 DRIVE ARM 1
SSP-148 RELEASE PIN 1
SSP-157-01 CALIBRATION DECAL 1
SSP-172 SURROUND GUARD 1
SSP-173 LEFT PUMP GUARD 1
SSP-174 GUARD ANGLE BRACKET 1
SSP-176 GUARD WINDOW 1
SSP-177 REAR RIGHT PUMP GUARD 1
SSP-178 FRONT RIGHT PUMP GUARD 1
Description Qty.
* Parts are available in Kit 24N639.
Kit is required to replace any components
that were installed on a eld machine
REVISION P
prior to June 2012.
Technical Data
Category Data
Maximum Fluid Working Pressure 1300 psi (9 MPa, 90 bar)
Maximum Air Inlet Pressure 100 psi (0.7 MPa, 7 bar)
Typical Flow Rate of Pattern Guns Refer to gun manual
Maximum Fluid Temperature 100° F (38° C)
B Component (Resin) Inlet Size 1 5/16-12 UN-2A Male
Sound Pressure 84.83 dB(A)
Sound Power, measured per ISO 94 16-2 87.04 dB(A)
Dimensions 35 L X 35 W X 70 H ( 889 X 889 X 1778 mm)
Weight 305 lb (139 kg)
Wetted Parts
Catalyst- Chemically coated aluminum, stainless steel,
chemically resistant o-rings
Resin- Carbon steel, carbide, chemically resistant orings.
47GC-1368N
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from
defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special,
extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace
any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated
and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompat ibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design,
manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verication of the claimed defect. If the claimed defect is veried, Graco will repair or replace free of charge any defective parts.
The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose
any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of
parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost prots, lost sales, injury to person or property, or any other incidental
or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED
BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. In no event will
Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing,
performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco,
or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que
la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la
suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 1-800-746-1334 or Fax: 330-966-3006
All written and visual data contained in this document reects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM GC-1368
Graco Headquarters: Minneapolis
International Ofces: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES ● P.O. BOX 1441 ● MINNEAPOLIS MN 55440-1441 ● USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised June 2012
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