Gibson 69207D Instruction Manual

INSTRUCTION MANUAL

CAT-BACK STAINLESS DEEGAN 38 DUAL SPORT EXHAUST

FORD F150 TRUCK 5.0L SUPERCREW, SHORT BED

FORD F150 TRUCK 4.2L-4.6L-5.4L 2/4WD & FX

SUPERCREW, SHORT BED

SUPERCAB, SHORT/LONG BED

STD CAB, SHORT BED

PART # 69207D

ITEM PART# QUANTITY DESCRIPTION

A 1297-701065S 1 3" HEADPIPE WITH WELDED HANGER
B 789800S 1 SUPERFLOW MUFFLER
C 1299-701067S 1 2.5" PASSENGER SIDE TAILPIPE W/HANGER
D 1300-701068S 1 2.5” DRIVER SIDE TAILPIPE W/HANGER
E 500640-B 2 4” BLACK SS TIP
F OHD300 1 3” CLAMP
G 5757 2 2.5” CLAMP
H BO-906 1 BOLT KIT FOR TAILPIPES
I DE-13 2 DEEGAN 38 BADGE

EXHAUST INSTALLATION #69207D

TO REMOVE STOCK EXHAUST SEE BELOW FOR PROPER VEHICLE APPLICATION.

INSTALL MUFFLER # B ONTO

HEADPIPE 1 ½” TO 2”. USE CLAMP # F

TO SECURE MUFFLER TO HEADPIPE.
DO NOT TIGHTEN. USE A JACK
STAND TO HOLD UP THE MUFFLER.
OUTLETS SHOULD BE LEVEL.

MAKE SURE YOU AT LEAST A 1"

CLEARANCE ON ALL BRAKE LINES, FUEL

LINES, SHOCKS, TIRES, ETC.

TO REMOVE YOUR STOCK
EXHAUST, REMOVE IT FROM
THE CLAMP LOCATED JUST IN
FRONT OF THE MUFFLER
REMOVE HANGERS FROM
RUBBER GROMMETS BY PULLING
EXHAUST TOWARDS THE REAR
OF THE VEHICLE, USE WD-40 TO
AID IN REMOVAL, LEAVE
GROMMETS IN PLACE.

INSTALL HEADPIPE # A INTO
STOCK PIPE. THE END OF THE PIPE

SHOULD BE AT THE 12 O’CLOCK

POSITION, ATTACH WITH
FACTORY CLAMP. DO NOT
TIGHTEN. INSERT WELDED
HANGER INTO RUBBER GROMMET.

INSTALL PASS. SIDE TAILPIPE

# C INTO MUFFLER 1 ½” TO 2”.

INSERT HANGER INTO RUBBER
GROMMET, USE CLAMP # G TO
SECURE PIPE TO MUFFLER. DO
NOT TIGHTEN.

INSTALL DRIVERS SIDE
TAILPIPE # D INTO

MUFFLER 1 ½” TO 2”. INSERT

HANGERS INTO RUBBER
GROMMETS, USE CLAMP # G
TO SECURE PIPE TO
MUFFLER. DO NOT
TIGHTEN. THE TAB ON
THIS PIPE SHOULD GO ON
BOTTOM OF PASSENGER
SIDE PIPE USE BOLT KIT #
H TO SECURE TOGETHER.

INSTALL YOUR BLACK
CERAMIC COATED TIPS.
PROCEED TO THE NEXT
SHEET ON HOW TO
INSTALL YOUR DEEGAN 38
BADGES. AFTER YOU HAVE
CHECKED FOR CLEARANCES
GO BACK AND TIGHTEN ALL
NUTS, BOLTS AND CLAMPS.

WHEN INSTALLING THIS EXHAUST SYSTEM MAKE SURE YOU USE ALL THE PROPER SAFTEY PRECAUTIONS. USE

JACK STAND TO SUPPORT THE TRUCK WHILE OFF THE GROUND. SET PARKING BRAKE, BLOCK THE TIRES AND USE

SAFTEY GLASSES AND GLOVES. DO NOT WORK WITH HOT PIPES!

SUGGESTED TOOLS:

HACKSAW, JACKSTAND, 1/2” WRENCH & SOCKET, 9/16” SOCKET & WRENCH, WD-40, MEASURING TAPE