Gibson 6200 Instruction Manual

INSTRUCTION MANUAL

CAT-BACK DUAL SPORT EXHAUST

97-99 DODGE DAKOTA RT TRUCK 5.9L 2WD

EXTENDED CAB, SHORT BED

PART# 6200

ITEM PART # QUANTITY DESCRIPTION

A 789800-3 1 SUPERFLOW DUAL OUTLET MUFFLER
B 700240 1 2.5” PASSENGERSIDE OVERAXLE TAILPIPE
C 700241 1 2.5” DRIVERSIDE OVERAXLE TAILPIPE
D 500396 2 3-1/2” STAINLESS TIPS
E 5757 2 2.5” CLAMP
F 40090 1 O.E HANGER
G 4150 1 BAND CLAMP
H BO-906 1 BOLT KIT FOR TAILPIPE
I BO-1015 1 BOLT KIT FOR BAND CLAMP

Thank you for purchasing our GIBSON EXHAUST SYSTEM for your vehicle. If you need further

assistance, please do not hesitate to call our Technical Department at

[phone], Monday through Friday 8:00am to5: 00PM. 0506

EXHAUST INSTALLATION KIT# 6200

WHEN INSTALLING THIS EXHAUST SYSTEM, MAKE SURE TO USE PROPER SAFETY PRECAUTIONS.

USE JACK STAND WHEN UNDER TRUCK, SET PARKING BRAKE, BLOCK TIRES, AND USE SAFETY
GLASSES AND GLOVES. DO NOT WORK WITH HOT PIPES

SUGGESTED TOOLS:

15mm Wrench, 9/16 Socket, ½ Wrench, Jack Stand, Hacksaw, WD-40

LAYOUT THE GIBSON EXHAUST ON THE FLOOR AND COMPARE PARTS WITH THE DRAWING.

!

DO NOT REMOVE THE STOCK HEADPIPE.
CUT 8” IN FRONT OF YOUR STOCK
MUFFLER.

LEAVE ALL OF YOUR FACTORY RUBBER
GROMMETS IN PLACE. USE WD-40 ON THE
FACTORY HANGERS. FOR EASIER REMOVAL
OF THE STOCK SYSTEM YOU CAN CUT THE
TAILPIPE RIGHT BEHIND THE MUFFLER.

INSTALL THE BAND CLAMP #G INTO
FACTORY GROMMETS BEHIND THE
STOCK HEADPIPE. ATTACH WITH
BOLT KIT #I. NEXT, SLIDE MUFFLER
THROUGH THE BAND CLAMP WITH
THE INLET TOWARDS THE MOTOR.
USE CLAMP #E TO SECURE MUFFLER
TO THE STOCK PIPE. USE A JACK
STAND TO SUPPORT THE MUFFLER.
INLET HAS LOUVERS INSIDE FACING
TOWARDS THE MOTOR.
DO NOT TIGHTEN

INSTALL REAR MUFFLER HANGER #
F ON TO THE DRIVERSIDE MUFFLER
OUTLET. SLIDE HANGER INTO
RUBBER GROMMET. DO NOT
TIGHTEN

INSTALL PASSENGERSIDE OVERAXLE
TAILPIPE #B INTO MUFFLER AT LEAST 1
½”TO 2”. USE CLAMP #E TO SECURE IT.
DO NOT TIGHTEN. INSERT WELDED
HANGER INTO RUBBER GROMMET.

MAKE SURE YOU HAVE A MIMIMUM OF AT LEAST 1” OF CLEARANCE FROM ALL

BRAKE & FUEL LINES, SHOCKS, TIRES, PIPES, ETC.

INSTALL DRIVERSIDE OVERAXLE
TAILPIPE #C INTO MUFFLER AT LEAST 1
½” TO 2”. INSERT WELED HANGER INTO
RUBBER GROMMET. USE HANGER #F TO
ATTACH TAILPIPE TO MUFFLER OUTLET.
USE BOLT KIT #H TO BOLT BOTH
TAILPIPES TOGETHER. DRIVERSIDE
TAILPIPE BRACKET SHOULD BE ON TOP OF
PASSENGER TAILPIPE BRACKET.
DO NOT TIGHTEN.

INSTALL YOUR STAINLESS TIPS.
NOW TIGHTEN ALL CLAMPS AND
HANGERS STARTING FROM THE
MUFFLER BACK.