D263S / D263SW / D332ST /
D332SWT
WHEEL LOADER
OPERATOR’S MANUAL
EN - Original language
GIANT D263S / D263SW / D332ST / D332SWT EN
P001306011
ART P001306011 - REV R20161021
EC DECLARATION OF CONFORMITY
The undersigned herewith declares that the stated Wheel Loader is in conformity
with the requirements of the listed European Directives:
Machine data:
Model: GIANT D263S / D263SW / D332ST / D332SWT
Category: Wheel Loader
Manufacturer: TOBROCO Machines
Industrielaan 2, 5061 KC Oisterwijk, Netherlands
Directives:
2006/42/EC: Machinery directive
2000/14/EC: Noise emission
2004/108/EC: Electromagnetic compatibility
97/68/EC: Pollutant emission
The machine has the following technical characteristics:
Noise level (LWA): < 101 dB(A)
Vibration level: < 2,5 m/s2
Engine emission: Stage IIIA
Oisterwijk, 2016-01-20
A.J.J. Brock, general director
2
EC Declaration of Conformity - - - - - - 2
1 Introduction ............................. 5
Preface - - - - - - - - - - - - - - - - -6
2 Applications............................. 7
Wheel Loader application - - - - - - - -8
Exclusions- - - - - - - - - - - - - - - -8
Public road - - - - - - - - - - - - - - -8
Working surface - - - - - - - - - - - - -9
Attachments - - - - - - - - - - - - - - 10
Operating the machine- - - - - - - - - 10
3 Operation ............................... 13
Machine components - - - - - - - - - 14
Functions - - - - - - - - - - - - - - - 15
ROPS + FOPS protection - - - - - - - 16
4 Safety ..................................... 17
Safety Signs- - - - - - - - - - - - - - 18
Safety precautions - - - - - - - - - - - 20
5 Technical data ....................... 33
Dimensions - - - - - - - - - - - - - - 34
Diesel engine - - - - - - - - - - - - - 36
Tyres - - - - - - - - - - - - - - - - - 36
General - - - - - - - - - - - - - - - - 37
Trailer - - - - - - - - - - - - - - - - - 37
Tipping loads - - - - - - - - - - - - - 38
Engine oil pressure warning light - - - - 48
Combination switch - - - - - - - - - - 49
Switches in cabin - - - - - - - - - - - 49
Fuses - - - - - - - - - - - - - - - - - 50
Engine cover- - - - - - - - - - - - - - 51
Engine oil - - - - - - - - - - - - - - - 51
Coolant Level - - - - - - - - - - - - - 52
Tyre pressure - - - - - - - - - - - - - 53
Wheel maintenance - - - - - - - - - - 53
Hydraulic oil level - - - - - - - - - - - 53
Grease points - - - - - - - - - - - - - 54
Refuel - - - - - - - - - - - - - - - - - 54
Driver's seat - - - - - - - - - - - - - - 55
Steering column - - - - - - - - - - - - 55
Pro-inching - - - - - - - - - - - - - - 56
Articulation lock bar - - - - - - - - - - 56
Tie down- - - - - - - - - - - - - - - - 58
Lifting - - - - - - - - - - - - - - - - - 59
Towing - - - - - - - - - - - - - - - - 60
7 Maintenance ...........................61
Performing maintenance - - - - - - - - 62
Engine- - - - - - - - - - - - - - - - - 62
Liquids- - - - - - - - - - - - - - - - - 63
Brake fluid - - - - - - - - - - - - - - - 63
Coolant - - - - - - - - - - - - - - - - 64
Engine oil - - - - - - - - - - - - - - - 64
Fuel - - - - - - - - - - - - - - - - - - 64
Hydraulic oil - - - - - - - - - - - - - - 64
Wheel nuts - - - - - - - - - - - - - - 65
Maintenance Schedule - - - - - - - - - 65
6 Commissioning ..................... 39
First inspection - - - - - - - - - - - - 40
Ignition switch - - - - - - - - - - - - - 40
Driving - - - - - - - - - - - - - - - - 41
Parking - - - - - - - - - - - - - - - - 42
Parking (“SW” models)- - - - - - - - - 43
Joystick - - - - - - - - - - - - - - - - 44
Attachment locking - - - - - - - - - - 44
ATTACHMENT POSITION- - - - - - - 45
Third function - - - - - - - - - - - - - 46
Fourth function (electrical) - - - - - - - 46
Dashboard - - - - - - - - - - - - - - 47
Alternator warning light - - - - - - - - 47
Engine temperature - - - - - - - - - - 48
Engine temperature warning light - - - 48
8 Malfunctions...........................69
Possible malfunctions - - - - - - - - - 70
9 Environment...........................71
Care for the Environment- - - - - - - - 72
10 Serial numbers.....................73
Serial number registration - - - - - - - 74
11 index .....................................77
3
4
1. INTRODUCTION
5
1.Introduction
PREFACE
You have chosen for a GIANT Wheel Loader, ensuring versatile use and durability.
Thank you for your confidence in our products.
You will get the best benefit of this Wheel Loader by carefully following the safety,
maintenance and operation instructions in this manual.
We strongly recommend each operator to read this manual carefully before use.
Ensure that the Wheel Loader is always accompanied by this manual.
TOBROCO Machines is not responsible for damage and indirect damage caused
by operator error, lack of (skilled) maintenance and any other use other than
described in this manual. The liability of TOBROCO Machines is also void when
modifications or extensions are applied to the Wheel Loader or accessories by the
owner or any other third party without our written consent.
TOBROCO Machines continually strives to improve her products and services. We
therefore reserve the right to change the specifications in this user manual at any
time without prior notice. It is possible that the pictured drawings and photos do not
exactly match your Wheel Loader.
We are confident that you will be very satisfied with your new GIANT Wheel
Loader.
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2. APPLICATIONS
7
2.Applications
WHEEL LOADER APPLICATION
The Wheel Loader is designed for lifting and moving:
• Substances such as sand or gravel with closed or open bucket
• Materials and parts on pallets with pallet forks
• Manure with a manure fork
• Kerbs with kerb clamp
• Stones with stone clamp
• Trees with tree harvester
• Hay bales with bale fork
Use the Wheel Loader only for the above work. The CE marking is not applicable
for other activities.
EXCLUSIONS
The Wheel Loader is not designed for the lifting and moving of:
• Persons and animals
• Products where toxic and / or explosive substances may be released during
handling
• Products containing hazardous substances
• Tanks with liquid
• Combustibles
• Other liquids and dangerous substances not mentioned above
PUBLIC ROAD
Use of public roads with the Wheel Loader is NOT allowed, unless the
Wheel Loader is equipped with a road kit which includes automotive
lighting.
Please note:
• Driving on public roads should be avoided wherever possible. The different
dimensions and performance can result in unexpected situations for other
road users.
• Driving on the highway is absolutely not allowed.
• Obey national and local traffic and road regulations on public roads. This might
imply additional features on the Wheel Loader.
• Verify whether you need an insurance for driving on public roads, in addition to
the standard insurance.
8
2.Applications
CAUTION:
CAUTION:
• The maximum allowable speed on public road depends on local law and regulations.
• Shield the attachments.
• Read the instructions that come with the attachment.
• Put the attachment in a position which does not block the vision of the driver
and which will not endanger other road users.
• Use dimmed lights during the day where visibility is seriously restricted, and at
night.
Be aware of the local traffic regulations. Make sure that your machine
complies with the laws and regulations in your area.
WORKING SURFACE
• The Wheel Loader is designed for riding on flat, hard surfaces. Only drive on
slopes when the loader attachment is empty. In the event that the wheel loader
should drive on a slope, the maximum slope angle is 11.3º (20%).
• The stability of the Wheel Loader depends on the articulation angle, load and
the lifting height. For the maximum load see chapter “Technical Data”.
• The Wheel Loader is not designed to tow other vehicles except trailers with
specifications according to chapter “Technical Data”.
Driving on slopes should be avoided at all times! the risk of tipping
over increases extremely when driving on slopes.
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2.Applications
CAUTION:
ATTACHMENTS
Only original GIANT attachments and options
are allowed on the Wheel Loader:
• Earth bucket
• High-tip bucket
• Pallet fork
• Manure fork
• Feed- and manure scraper
• Auger bucket
• Kerb stone clamp
• Brick clamp
• Silage cutter
• Mixing bucket
• Straw blower
• Bucket brush
•Hay Bale Fork
• Bale grabber
TOBROCO Machines is excluded from any
liability for damage and consequential
damage due to non-GIANT products.
When using non-GIANT attachments it
is possible that specifications, such as
parallel system, tipping load and lifting
capacity are not being reached.
OPERATING THE MACHINE
1. Get on and off safely when entering or leaving the operator’s cab. Face the
machine. Always maintain a three point contact with the steps and handrails.
Do not use control levers as handles. Do not jump on or off the machine.
Never try to get on or off a moving machine.
2. Do not start engine or operate levers from anywhere other than the seat.
3. Before starting the engine, fasten the seat belt, make sure that the direction
lever is set in the neutral position, the parking brake switch is actuated and the
bucket is lowered to the ground.
4. Do not start engine by shorting across starter terminals.
5. Watch where you are going at all times. Watch for and avoid obstacles.
6. Never permit passengers on the machine. Keep bystanders away from the
machine during operation.
10
2.Applications
7. When working around other machines, let the other operators know what you
are doing at all times.
8. Never allow anyone to get under or near the bucket or attachment when it is
raised.
9. When raising the bucket or attachment, take extra caution to prevent it from
touching overhead wires or other obstacles. Contact with wires may cause
fatal injuries.
10. Keep away from the muffler while the engine is running and immediately after
it has stopped.
11. Hazardous operation such as on dangerous terrain, beyond the load capacity
or contrary to the intended use of the machine must be avoided as it may
cause the machine to tip over.
12. Do not drive the machine close to edges of ditches or banks which may collapse under the weight of the machine, especially when the ground is loose or
wet.
13. Slow down for turns, uneven terrain and slopes to avoid tipping over.
14. When transporting a load, keep the loader bucket as low as possible to avoid
tipping over. Be extremely careful when working on inclines.
15. Operation on slopes can be dangerous. Rain, snow, gravel soft ground, etc.
will change the ground conditions. Do not operate the machine in questionable
ground conditions. If operating on a slope or ramp, always slow down, travel
straight up and down the incline and not across. Keep the bucket as low as
possible. If you do not follow these instructions, the machine can go out of
control and tip over.
16. Avoid turning on a slope.
17. Never perform digging or shoveling with the machine in the articulated condition, or the machine may tip over.
18. Never dig or shovel at high speed. Such operation can cause the machine to
lose stability and its rear wheels to lift off the ground, which may lead to serious personal injury or fatal accidents.
19. Do not go up or down a 20° or steeper hill. Otherwise, the machine may skid
sideways or turn on its side. If the ground is not level or is soft, limit the slope
below 11.3º (20%).
20. To avoid tipping over, do not operate the machine on any site where the terrain
cannot be ascertained, such as ground covered with seeds or snow and check
for hidden projections, dips, road shoulders, etc. beforehand, and take care
not to approach them during work.
21. Be sure to ease off the accelerator pedal at the end of filling in trenches or
areas at the edge of a steep slope or pond bank or at the brow of a hill. When
the external load is reduced, the machine speed will automatically increase,
therefore reduce speed to avoid entering ditches or tipping over.
11
2.Applications
CAUTION:
22. To avoid the machine slipping or tipping over, do not operate the machine on
ungraded or soft terrain, such as land fills. Grade and compact the site beforehand at all times.
23. Do not run the engine indoors. Carbon monoxide gas from exhaust is colorless, odorless and deadly.
24. Check that no one is near the machine before starting the engine to avoid danger from the machine. Check that there are no flammable objects, such as
dead leaves, sheets of paper, or pieces of cloth near to the engine before starting the engine.
25. Be especially careful when reversing and watch the area behind the loader
exactly before starting to drive.
Caution with children
26. Serious accidents can occur if the operator does not pay attention to children
in the vicinity of the machine. Children are unpredictable!
27. Always keep an eye on children as they change their location continuously.
28. Make sure no children are within the working range of the machine.
29. Be extremely cautious when children approach the working area; stop working, if necessary.
30. Do not carry children on the machine.
31. Do not allow children to operate the machine.
32. Do not allow children to play around the machine.
Driving on slopes should be avoided at all times! the risk of tipping
over increases extremely when driving on slopes.
Only drive on slopes when the loader attachment is empty. In the event that the
wheel loader should drive on a slope, the maximum slope angle is 11.3º (20%).
12
3. OPERATION
13
3.Operation
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MACHINE COMPONENTS
1. Tilt cylinder
2. Lifting arm
3. Dashboard
4. Steering wheel
5. Joystick control
6. Seatbelt buckle
7. Driver’s seat
8. Safety roof
9. Engine cover
10. Coupling pins
11. Attachment bracket
12. Wheel
13. Fuel tank filler cap
14. Articulation point
15. Steering cylinder
16. Battery
17. Hydraulic oil tank
18. Cooler
19. Engine exhaust
20. Diesel engine
21. Air filter
22. Drive pump
23. Work pump
14
3.Operation
FUNCTIONS
This Wheel Loader is designed for lifting and moving heavy loads. Various
functions are powered by a diesel engine. All of these functions can be controlled
by the driver by means of a joystick, steering wheel, pedals, and various buttons.
These functions are:
• Forward and reverse drive
• Articulated steering
• Lifting and lowering
• Tilting of the tool carrier
• Locking the attachments
• Controlling / powering of attachments
The Wheel Loader is equipped with a dashboard, which contains various controls
and indicators.
The Wheel Loader is equipped with a lifting arm. The forces that can be provided
by the arm is strongly depending on the position of the lifting arm and the position
of the load.
Ensure at all times that the load is in the lowest possible position when driving and/
or steering. As the driver you are responsible for the safe operation of the
machine.
15
3.Operation
FOPS: EN ISO 3449
ROPS: EN ISO 3471
ROPS + FOPS PROTECTION
The operator is protected in case the Wheel
Loader should tip over. The safety structure is
tested according to the "EN ISO 3471"
standard (ROPS: Roll-over protective
structures).
The operator is protected against falling
objects. The safety structure is tested
according to the "EN ISO 3449" standard
(FOPS: Falling-object protective structures).
All models are tested according to EN ISO
3449 (FOPS) and according to the EN ISO
3471 (ROPS).
A. Safety roof
B. Cabin
ROPS = Roll Over Protective Structure:
Protects the user if the Wheel Loader
unexpectedly tips over.
FOPS = Falling Objects Protective Structure:
Protects the driver against falling objects.
16
4. SAFETY
17
4.Safety
CAUTION:
CAUTION:
SAFETY SIGNS
This chapter explains the machine sign (safety decals) on the machine. To work
safely with the Wheel Loader and when carrying out maintenance it is essential
that you follow all instructions in this manual.
Warning! Risk of injury if the safety decals are no longer clearly visible or legible.
Immediately attach new safety decals!
The following icons indicate safety hazards for man and machine:
Risk of accidents and personal injuries
Risk of technical damage to the Wheel Loader
18
5103010-01-A
5103010-13-A
5103010-03-A
5103010-05-A
5103010-04-A
5103010-06-A
5103010-11-A
5103010-15-A
5103010-10-A
5103010-13-A
4.Safety
19
4.Safety
CAUTION:
CAUTION:
CAUTION:
CAUTION:
5103010-13-A
SAFETY PRECAUTIONS
Risk of serious injury.
Read the manual of the Wheel Loader thoroughly before using the
machine. This way you know exactly how to operate the Wheel
Loader safely.
Risk of serious injury.
For maintenance work: Stop engine, remove the ignition key and put
the Wheel Loader on the parking brake. See the user manual. This
prevents dangerous situations which can arise if the Wheel Loader
suddenly moves or when the lifting arm suddenly goes down. Also
think about unforeseen actions by others.
Risk of serious injury by collision.
Ensure that bystanders keep at least 10 meters distance from the
travel path of the Wheel Loader. Large bulky loads can interfere with
the driver’s sight.
Risk of injury due to entrapment by moving parts.
Operate the controls only from the driver’s seat. Ensure that
bystanders keep clear within a radius of 4 meters from the Wheel
Loader.
20
CAUTION:
Risk of serious injury.
CAUTION:
CAUTION:
CAUTION:
Before driving, make sure you sit correctly in the driver’s seat
and always have your seat belt fastened. Make sure the
seat, pedals and your shoes are free of contaminants which
can cause accidents caused by slipping.
Risk of serious injury when overloading the
Wheel Loader.
The load on the Wheel Loader must not weigh more than
indicated in section ‘Technical Data’. Make sure the tool is
evenly loaded and balanced.
4.Safety
Risk of serious injury.
Hold the attachment approximately 30 cm above the ground when
driving over the road.
Risk of serious injuries on slopes.
The Wheel Loader is designed for working on flat and hard surfaces.
The maximum gradient is 3° at maximum load, driving with the lowest
speed. Larger inclinations are possible with smaller loads, at the
discretion and responsibility of the driver. Stay at the “high” side
during transport on a slope.
21
4.Safety
CAUTION:
CAUTION:
CAUTION:
CAUTION:
Risk of injury from involuntary movement.
Injury may result due to lack of traction and braking force of the Wheel
Loader. Never drive across a slope. Only drive perpendicular (right)
up or down a slope.
Risk of serious injury when tipping over.
The Wheel Loader can tip over when riding on an uneven or damaged
surface. Never drive across a slope. The maximum angle of
inclination to ride is highly dependent on:
• The loading, weight and balance of the load.
• The driving style and speed of the driver.
• Circumstances and the capacity of the soil (such as loose sand)
and soil humidity.
Pay attention to your surroundings!
Wear clothes in which you feel good and in which you can move easily.
Risk of hearing damage.
This Wheel Loader can produce sound louder than 80 dB(A).
The driver is therefore obliged to be wearing ear protection.
22
CAUTION:
Risk of serious injury from entrapment or fall.
CAUTION:
CAUTION:
It is not allowed to lift or transport persons with or on the Wheel
Loader.
Risk of serious injury from electrical power lines and other
conductors.
Keep a safe distance from electrically conductive objects such as
power lines, pylons and lamps. Nominal voltage safety distances:
• 0 to 1000 V: 1.0 m
• 1 kV to 110 kV: 3.0 m
• 110 kV to 220 kV: 4.0 m
• 220 kV to 380 kV: 5.0 m
• When unknown: 5.0 m
4.Safety
Risk of serious injury.
The hydraulic system operates under high pressure. A
leaky hose, pipe or coupling can cause serious injuries.
Prior servicing, the system has to be depressurised
completely!
A high pressure jet (up to 400 bar) easily penetrates
gloves, clothing and skin which causes serious injury and poisoning.
23
4.Safety
CAUTION:
CAUTION:
CAUTION:
CAUTION:
CAUTION:
Risk of injury by burning.
The hydraulic components, hoses, piping, engine and exhaust are
very hot at operating temperatures.
Risk of damage.
When hearing an unusual noise: Immediately shut down the engine and check the
Wheel Loader and the hydraulic system for leaks. Check the lift and tilt parts for
damage, cracks and bends. Lower lift arm before inspection!
Prevent damage.
Tighten nuts and bolts periodically. See section ‘Maintenance’.
Prevent damage.
Check daily:
• Fixings and hinges of the lift and tilt parts of the Wheel Loader
• The attachment bracket for damage and bends
• Lift and tilt cylinders
• The hydraulic system for any damage or leaks
Risk of injury.
Ensure the Wheel Loader and its parts are fully and
correctly supported when doing maintenance. Make sure
the handbrake is applied.
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4.Safety
CAUTION:
CAUTION:
CAUTION:
CAUTION:
Risk of crushing.
• Avoid entrapment by the fan of the radiator.
• Risk of burns from hot engine parts, radiator or exhaust.
Fire hazard!
• Stay away from the fuel tank with cigarette lighter, match or other open fire.
• Only fill the fuel tank in a well-ventilated area (preferably in the open air).
• Keep the Wheel Loader free from combustibles.
Fire hazard!
Danger in flammable working environment. The Wheel Loader produces hot
exhaust gases and possible sparks from the exhaust. Keep the Wheel Loader free
of combustible substances. Be aware of flammable substances in the environment
such as dust, straw etc.. The Wheel Loader can optionally be equipped with a
holder for a fire extinguisher.
Risk of carbon monoxide (CO) suffocation.
People can be seriously injured when the exhaust gases are not sufficiently
removed. Always provide fresh air in the surroundings of the Wheel Loader.
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4.Safety
CAUTION:
CAUTION:
Danger when charging battery.
An explosive gas is being formed during charging of the
battery. Cigarettes and open flames are prohibited! Only
charge the battery in a well-ventilated area.
When handling batteries:
• Avoid skin contact with battery fluid. Wear protective
clothing, such as safety glasses and gloves. The liquid is a highly corrosive
acid. Upon contact, wash immediately with soap and water.
• In case of contact with eyes, rinse immediately with running water for at least
10 minutes and immediately get medical attention. Provide sufficient water and
soap and make sure there is assistance in vocal range when performing work.
• Prevent shorting (sparking), ensure that no electrical connection between the
battery poles is made. Make sure that no metal objects touch the battery, causing a spark or short circuit with the possible consequence of explosion.
• Any conductor (metal) contacting both poles will get extremely hot. Remove
personal items such as rings, bracelets, necklaces and watches when handling batteries.
Danger of personal injury.
One can be injured if the cable diameter or the electrical connection of the rectifier,
fuses, earth connection etcetera has not been carried out correctly.
26
4.Safety
CAUTION:
CAUTION:
Risk of serious injury!
Do not let the Wheel Loader be controlled by:
• Persons under the age of 16.
• Persons between the age of 16 to 18 years without
supervision from any (experienced) person over 18
years.
• Persons without Wheel Loader experience and without
supervision.
• Persons of who can be expected that they are not aware of the dangers of a
Wheel Loader, such as for example a temporary workforce.
The Wheel Loader may only be driven by experienced drivers who have read this
manual thoroughly and after you, the owner of Wheel Loader, have given a
complete instruction on the operation and safety of the Wheel Loader.
The owner of the Wheel Loader is responsible for the fact that only trained and
authorized persons are allowed to drive Wheel Loader.
Risk of serious injury.
If safety instructions are not passed to other drivers, it can
lead to serious injury. Let other drivers at all times read this
manual thoroughly before they control the Wheel Loader.
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4.Safety
CAUTION:
CAUTION:
CAUTION:
Prevent injury.
Use of public roads with the Wheel Loader is NOT allowed, unless the Wheel
Loader is equipped with the country-specific “Roadway Package”, supplied by the
manufacturer. Driving on public roads with a loaded attachment (bucket, pallet fork
etc.) is NOT allowed.
Please note:
• The different dimensions and handling cause unexpected situations for other
road users. Driving on public roads should therefore be avoided as much as
possible.
• Driving on the highway is not permitted.
• When driving on public roads, the Wheel Loader is subject to the governmental and local traffic rules and requirements.
• In addition to the current insurance policies, an insurance for driving on public
roads may be required.
• The maximum speed of an earthmoving machine is 25 km per hour.
• Attachments should be protected. Read the manual of the attachment.
• The attachment should be in a position such that it will not interfere with the
driver’s sight or endanger other road users. Also make sure that the vehicle
lighting remains visible for other road users. Read the manual of the attachment.
Risk of serious injury.
Adjust your speed according to road conditions.
• Make sure you always have control of the Wheel Loader.
• Reduce your speed on rough terrain and when taking sharp turns.
• Be especially careful when manoeuvring and reversing.
• Ensure a good overview of the work environment.
Risk of injury.
When the safety icons are not (longer) clearly visible or legible, immediately apply
new decals (contact your dealer).
28
4.Safety
CAUTION:
CAUTION:
CAUTION:
5103010-01-A
Risk of injury.
Maintenance and repair work may only be performed by professionals who are
approved by TOBROCO Machines.
Only original and TOBROCO Machines approved components are allowed to be
used on the Wheel Loader.
Risk of injury.
The driver provides the limits for ‘safe working’ with the Wheel Loader. Do not take
any risks. Take care with obstacles, uneven terrain and in crowded areas.
Risk of injury by falling load.
• The driver can be struck by falling objects.
• It is not allowed to stack and lift (multiple) objects or
loose cargo above the attachment’s height.
29
4.Safety
CAUTION:
CAUTION:
Risks when handling cargo.
Working with the Wheel Loader may entail additional risks. Through the load it is
also possible that driving characteristics and responsiveness of the Wheel Loader
is strongly influenced.
Therefore observe the following precautions:
• The load on the Wheel Loader must not weigh more than indicated in section
“Technical data”. Make sure the load in/on the tool is evenly balanced.
• Move the Wheel Loader with the tool up to 30 cm above the ground.
• Adjust your speed according to road and environmental conditions.
• Make sure you always have full control over the Wheel Loader.
• Reduce your driving speed on rough terrain and sharp turns.
• Be especially careful when manoeuvring and reversing.
• Provide a good overview on the work environment.
• The driver determines the limits for ‘safe working’ with the Wheel Loader.
• Do not take risks. Take care with obstacles, uneven terrain and crowded
areas.
• It is not allowed to transport (multiple) objects or loose cargo that protrudes
above the attachment. The Wheel Loader requires a (FOPS) safety roof or
cabin when using certain attachments. The Wheel Loader can tip over when
driving over uneven or damaged terrain. Moderate your speed.
• There is a risk of injury from involuntary movement due to lack of tension and
braking force of the Wheel Loader.
• Only drive perpendicular to an incline or slope. Do not drive across slopes.
Danger of technical damage!
Never tilt the attachment bracket when driving
without attachment and with fully retracted lifting
arm. Especially when the Wheel Loader is
equipped with a special attachment bracket
(e.g. Euro bracket). This can severely damage
the tyre!
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4.Safety
CAUTION:
Danger of technical damage!
Welding activities should only be performed by qualified
personnel! Ensure supervision by qualified personnel
when welding on or nearby containers which contain
flammable materials! Contact your dealer if you have any
questions.
• Disconnect the positive terminal from the alternator
before starting any welding activities on the loader.
• Turn the main mass switch OFF.
• Attach the welding clamp as close as possible to the welding area.
• The welding current may not pass through any bolt, joint, gear or hydraulic cylinder.
• After welding, reconnect all the electrical connections and check their function.
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4.Safety
32
5. TECHNICAL DATA
33
5.Technical data
DIMENSIONS
Nº Dimension Standard X-TRA
A
Wheel base
B Total length 2670 2720
C Length with bucket 3360 3390
D Seat height 1140 1140
E Height 2230 2230
F Frame height 1550 1150
G Dump height 1830 1360
H Height of pivot point 2560 2070
I Height with bucket 3140 2640
J Rollback angle, low 41º 44º
K Rollback angle, high 52º 55º
L Dump angle 44º 41º
M Angle of departure 27º 27º
N Diameter of standard wheel 670 670
O Turning radius with bucket 2260 2470
P Outside turning radius 1900 2260
Q Inside turning radius 1040 1160
1370 1420
R Track width 815 800
S Total width 890 1100
All dimensions in mm, measured on standard wheels.
34
5.Technical data
35
5.Technical data
DIESEL ENGINE
SSW
Make / Model Kubota D1105 Kubota D1105-T
Power 19 kW / 25 hp 24 kW / 33 hp
Rotational speed min. 1050 rpm 1050 rpm
Rotational speed max. 3000 rpm 3000 rpm
Displacement 1123 cm³ 1123 cm³
Tor que 72 Nm @ 2100 rpm 88 Nm @ 2050 rpm
TYRES
Type Tyre pressure Vehicle width
SSWSW X-TRA
7x12 AS 340 kPa / 3,4 bar 89 cm * 89 cm * ---
27x8.5-15 SKID 340 kPa / 3,4 bar 97 cm --- ---
26x12-12 SKID 340 kPa / 3,4 bar 110 cm 110 cm 110 cm
26x12-12 AS 300 kPa / 3,0 bar 110 cm 110 cm 110 cm *
26x12-12 LG 300 kPa / 3,0 bar 110 cm 110 cm 110 cm
27x10.5-15 AS 420 kPa / 3,0 bar --- 103 cm 103 cm
10x75-15.3 AS 400 kPa / 4,0 bar --- 101 cm 101 cm
300x60-12 TR 320 kPa / 3,2 bar 110 cm 110 cm 110 cm
31x15.5-15 TR 300 kPa / 3,0 bar --- 123 cm 123 cm
31x15.5-15 AS 300 kPa / 3,0 bar --- 123 cm 123 cm
* Standard tyres
36
GENERAL
5.Technical data
D263S D332ST
Engine
Power train
Drive hydraulics 84 l/min, 380 bar
Work hydraulics 42 l/min, 170 bar
Driving speed 12 km/h
Operating weight 1960 kg 1980 kg
Shipping weight 1480 kg 1500 kg
D263SW D263SW X-TRA D332SWT D332SWT X-TRA
Engine
Power train
Drive hydraulics 84 l/min, 380 bar
Work hydraulics 42 l/min, 170 bar
Driving speed 12 km/h
Operating weight 1850 kg 1900 kg 1850 kg 1900 kg
Shipping weight 1500 kg 1550 kg 1500 kg 1550 kg
Hydrostatic with automotive control
Hydrostatic with automotive control
Kubota diesel engine
Kubota diesel engine
TRAILER
Max. vertical load coupling towing device 100 kg
Max. trailer weight unbraked 750 kg
Drive at walking pace with attached trailer.
Driving with a trailer on public roads is NOT allowed.
37
5.Technical data
CAUTION:
TIPPING LOADS
Tipping loads are measured in straight position, without additional counter weights.
D263S D332ST D263SW D263SW
X-TRA
S 1040 kg 1060 kg 1040 kg 1500 kg 1040 kg 1665 kg
T 800 kg 810 kg 800 kg 1100 kg 800 kg 1100 kg
U 580 kg 590 kg 580 kg 750 kg 580 kg 750 kg
V 430 kg 435 kg 430 kg 550 kg 430 kg 550 kg
W 1375 kg 1400 kg 1375 kg 1500 kg 1375 kg 1500 kg
X 835 kg 850 kg 835 kg 900 kg 835 kg 900 kg
Y 595 kg 615 kg 595 kg 650 kg 595 kg 650 kg
D332SWT D332SWT
X-TRA
Lifting arm drift
The lifting device slowly drops. Depending on the load can be up to 1
cm per minute (measured at the point "U"). Keep this in mind when
parking the machine with a raised load.
38
6. COMMISSIONING
39
6.Commissioning
CAUTION:
FIRST INSPECTION
• The Wheel Loader has been lubricated, adjusted and
piloted by your supplier.
• Before use, remove the articulation lock bar (transport
protection).
• The Wheel Loader is powered by a diesel engine. This
engine is equipped with an electric starter.
• Always check the oil levels before you start (see section ‘Maintenance’).
• Make sure the fuel tank contains sufficient fuel.
• Beware of fire! Stay away from the fuel tank with cigarette lighter, match or
other spark-inducing items. Keep the articulated loader free of combustibles.
• The Wheel Loader is top heavy and tilt sensitive. Especially with the loaded
tool in the upper position. Make sure the centre of gravity of the load to be
lifted is in the middle of the tool. Note that the ground under the Wheel Loader
is sufficiently load bearing and flat.
• Contact your dealer in case you have any questions.
IGNITION SWITCH
A. Stop engine
B. Contact on
C. Glowing (preheating)
D. Start engine (spring loaded)
E. Parking (unused)
Starting order:
1. Check whether the direction switch is set to
neutral
2. Turn the ignition switch to position C and
hold this for about 5 seconds
3. Turn the ignition switch to position D and
hold this position until the engine has
started
4. Release the ignition switch; it will return in it's previous position
Never press the accelerator all the way when you start. This causes
damage to the engine.
40
6.Commissioning
DRIVING
Make sure you are aware of all hazards and operation of the Wheel Loader before
driving. Make sure you are familiar with the control devices of the Wheel Loader:
• Parking = parking brake
• Braking = left foot pedal
• Accelerating = right foot pedal (inching pedal)
Accelerator pedal
Upon depressing the accelerator pedal (1), the
coupling with the engine is automatically made
and the selected function is powered. Releasing
the accelerator pedal will automatically slow
down the Wheel Loader.
Inching pedal
Depressing the inching pedal (2) disconnects
the hydraulic drive. This way the vehicle speed
can be adjusted while keeping a constant
engine speed.
41
6.Commissioning
PARKING
Make sure you stop at the desired location.
1. Apply the parking brake
2. Set the selector switch to “neutral” (mid position)
3. Turn the ignition switch to “O” and wait until
the engine has stopped.
42
PARKING (“SW” MODELS)
Make sure you stop at the desired location.
1. Press the parking brake button to apply the
parking brake
2. Set the selector switch to “neutral” (mid position)
3. Turn the ignition switch to “O” and wait until
the engine has stopped.
6.Commissioning
43
6.Commissioning
CAUTION:
JOYSTICK
The joystick controls the following functions:
1. Tilt bucket upwards
2. Raise bucket
3. Tilt bucket downwards
4. Lower bucket
5. High / low gear (optional)
6. Forward / neutral / reverse
7. Drive reset switch, 4th function electrical
(optional)
ATTACHMENT LOCKING
mechanical lock
To (un)lock attachments; turn ball valve
(A) upwards.
• Locking: Move lever (B) to the right
to move the locking pins (C) outward.
• Unlocking: Move the lever (B) to
the left to move the locking pins (C)
inward.
• Verify whether the attachment has
been locked correctly.
Verify whether the attachment has been locked correctly.
44
ATTACHMENT POSITION
When accessing public road:
6.Commissioning
1. Place the attachment approximately 15 cm above the road
2. Make sure that the protection is in place
3. Lock the position by turning the valves
45
6.Commissioning
A
THIRD FUNCTION
To activate the 3rd function, move ball valve (A)
down.
Move the lever (B) to operate the 3rd function
(C).
FOURTH FUNCTION (ELECTRICAL)
(Optional)
• Press the button on the
joystick and move joystick left or right to
operate the 4th function
(A).
46
6.Commissioning
DASHBOARD
The following switches, instruments and warning lights are placed on the
dashboard:
1. Parking brake
2. Engine temperature
3. Direction indicator, left *
4. Alternator warning light
5. Reverse drive
6. Engine oil pressure
warning light
7. Engine temperature
warning light
8. Glow plug indicator
9. Direction indicator, right
10. Forward drive
11. Differential lock *
12. Rotating beacon switch *
13. Work light switch
14. Alarm light switch *
15. Lighting fuses
16. Fuel gauge
17. High beam *
18. Hour meter
19. Road lights *
20. Combination switch *
* optional
Once you turn on the ignition, all indicator lights will be lit. Once the engine is
running, the warning lights will go out.
ALTERNATOR WARNING LIGHT
When this warning light turns on, the alternator is malfunctioning or the machine is
not running!
Stop the engine and check the V-belt, if necessary contact your GIANT dealer.
47
6.Commissioning
ENGINE TEMPERATURE
During normal operation the meter is pointing in the middle, between 40 °C and
90 °C.
Stop the engine if the meter reaches the red zone. Check the coolant level and the
V-belt which powers the water pump. Check cooling system for leaks.
ENGINE TEMPERATURE WARNING LIGHT
This warning light indicates that the engine is too hot. Stop the engine, check the
coolant level and fan belt. Check the cooling system for leaks and/or refill with
coolant. See section ‘Maintenance’.
ENGINE OIL PRESSURE WARNING LIGHT
This warning light indicates an insufficient oil pressure. Stop the engine
immediately. Check the oil level every day with the dipstick and add oil if
necessary. See section ‘Maintenance’.
48
COMBINATION SWITCH
(option, otherwise horn button)
1. Klaxon
2. Road lights off
3. Parking lights
4. Dipped-beam headlamps
5. Right turn signal
6. Left turn signal
7. Headlamp flasher
8. Main-beam headlamps
SWITCHES IN CABIN
Switches located at the right side of the seat
(Options with cabin)
• Main power switch (ground / mass)
• Work lights rear (roof)
• Work lights front (roof)
• Front windshield wiper
6.Commissioning
49
6.Commissioning
CAUTION:
FUSES
The Wheel Loader contains the
following fuses, which are located
at various locations:
A. Fuses in steering column
B. Fuses on dashboard
C. Fuses at right side of the
driver’s seat
1. Ignition switch
2. Dashboard instruments
3. Rotation beacon
4. Reset, Fourth function, Differential lock
5. Brake light, Parking brake
6. Joystick
7. Fuel feed pump
8. Stop solenoid
9. Horn, Reversing alarm
10. Direction indicators
11. Work light
12. Automotive lighting
13. Front position lamp
14. Front position lamp
15. High beam
16. High beam
17. Low beam
18. Low beam
19. Interior lighting
20. Radio
21. Radio
22. Switch for additional equipment
23. Switch for additional equipment
24. Front windshield wiper
25. Rear windshield wiper
26. Work light cab rear
27. Work light cab front
28. 12V Auxiliary
29. Ventilation
30. Spare
Danger! Fire hazard!
Never replace a fuse wire with one of a higher rating. This can cause a fire!
50
ENGINE COVER
To open:
• Stop the engine
• Unlock with key
• Press the unlock button and lift the engine cover
by hand
To Close:
• Close the hood (you will hear a “click”)
• Lock with key
ENGINE OIL
Check only with the Wheel Loader on a level
surface and the engine is turned off for at
least 3 minutes. The oil level should be
between the markers. Refill if needed.
6.Commissioning
51
6.Commissioning
CAUTION:
COOLANT LEVEL
Check the coolant level of the engine cooler. Make
sure the coolant has been divided equally
throughout the chambers of the cooler (see
image).
It is dangerous to open the cooler closure when the engine is warm!
The coolant level in the overflow tank should
be somewhere between the minimum and
maximum level.
Caution! The overflow tank is not a
reserve tank. Always check the coolant
level in the engine cooler.
52
6.Commissioning
TYRE PRESSURE
Tyre pressure affects fuel consumption of the Wheel Loader. It has also effects the
life of the tyres and axes. See section Technical Data for the correct tyre pressure.
WHEEL MAINTENANCE
Wheel bolts have to be re-tightened every 50 hours. See
section "Maintenance".
HYDRAULIC OIL LEVEL
Check only when engine is cold and with the tool
in the lower position. Check the oil level with the
dipstick of the oil filler cap (under the hood, on
the left). The level should be within the lower
5 cm of the dipstick.
53
6.Commissioning
CAUTION:
5103010-25-A
GREASE POINTS
The Wheel Loader is to be lubricated
weekly
• Main pivot linkage
• Boom cylinder
• Boomerang
• Locking pens
• Tool bracket hinge
• Lifting cylinder
• Steering cylinder
Grease all indicated grease points
weekly. Oil all other moving parts
regularly, such as pedals, handles and
hinges according to the intensity of use.
All lubrication points are indicated by a yellow decal with a
grease pump:
at the following points:
REFUEL
1. Use your key to unlock and remove the fuel cap
2. Fill the tank with diesel
3. Close the fuel cap tightly and lock with key.
Use only clean, high quality diesel for the Wheel Loader. It is recommended to use an additional filter when refuelling.
54
D
DRIVER'S SEAT
Adjust the seat to suit your personal preference:
1. Horizontal adjustment
2. Armrest adjustment
3. Backrest adjustment
4. Suspension adjustment
STEERING COLUMN
Adjust the steering column to suit your personal needs:
1. Take place on the driver's seat
2. Pull the lever (A) towards you
3. Tilt the steering column in position
4. Push the lever (A) away from you
6.Commissioning
55
6.Commissioning
CAUTION:
Pro-Inching®
PRO-INCHING
Pro-Inching is a combination of a hand throttle
and hand inching and is extremely suitable for
the use of hydraulically powered implements
like sweepers and mowers. Never use the
Pro-Inching function on public roads.
How does it work?
The hand throttle lever is used to increase the
engine speed. The machine doesn’t move at
this moment. The accelerator pedal
automatically changes into a driving pedal
and allows you to comfortably control the
vehicle speed. The remaining power is used
for powering the attachment.
Do not use Pro-Inching on public
roads! The machine can react differently than usual.
ARTICULATION LOCK BAR
The articulation lock bar must be mounted before transporting the Wheel Loader
(i.e. on a conveyor). This is also applicable when lifting the Wheel Loader.
56
6.Commissioning
Before commissioning the Wheel Loader you must remove the articulation lock bar
and place it in the appropriate holder.
57
6.Commissioning
CAUTION:
TIE DOWN
The Wheel Loader is equipped with eyelets for fixation to a trailer or other transport
platform.
Preparations
Make sure you have addressed all issues stated:
• Place the Wheel Loader in a straight position on the trailer
• Turn off the engine and apply the parking brake
• Mount the articulation lock
• Tie down the machine at the front and rear, using the appropriate eyelets‘
Caution! Lower the lifting arm for transport!
58
6.Commissioning
5103010-23-A
LIFTING
The lifting of the Wheel Loader is only permitted if the following conditions are met:
• The transport lock has been fitted correctly
• The lifting device has sufficient lifting capacity (minimum operating weight)
• The lifting chains has sufficient lifting capacity (minimum operating weight)
• All attachments are disconnected
• There is no loose lying object present on the Wheel Loader (danger of falling
objects during lifting)
• There are no bystanders near the Wheel Loader when lifting.
• A safe distance is kept from the machine when lifting.
The Wheel Loader must be lifted evenly (horizontally) by using the front and rear
lifting points
Lifting points are marked with the following symbol:
59
6.Commissioning
CAUTION:
CAUTION:
2
1
TOWING
Towing the Wheel Loader is only allowed to remove it out of a danger
zone.
Preparations
Before towing you need to open the bypass of
main drive pump:
• Turn off the engine
• Open the engine cover
• Fold the seat forward
• Turn nut (1) loose, making a half turn counter clockwise.
• Loosen the hex bolt (2) clockwise until the
bolt touches the spring plate (this is the case
if you feel resistance).
• Now turn the hex bolt another half a turn in.
The spring is now pressed and the bypass is
activated.
• Turn the nut (1) clockwise to secure with a
force of 22 Nm ('hand tight').
How to tow
• Mount the towing cable to the trailer coupling (back of machine) or the towing
eyelets (front or rear).
• Tow with a maximum speed of 3 km/h (walking speed)
• Tow the articulated loader until the danger zone has been left (max. 200
meters)
• Turn the bolt of the bypass back to the old position.
Caution! The pump may become hot during towing!
60
7. MAINTENANCE
61
7.Maintenance
PERFORMING MAINTENANCE
Periodic maintenance should be performed by a licensed and qualified dealer. An
overview of all GIANT dealers can be found at www.tobroco.nl.
You can perform the following maintenance tasks yourself:
• Pivot points - greasing
• Wheel nuts - tightening
• Coolant - add or replace
• Motor Oil - add or replace
• Hydraulic filter - replace
• Hydraulic Oil - add or replace
• Air filters - clean or replace
• Cyclone filter - clean
• Radiator and fan - clean
Contact your dealer in case of any doubt.
ENGINE
Maintenance according to schedule
Add / replace engine oil
A. Filler cap
B. Oil dipstick
C. Drain plug
62
7.Maintenance
CAUTION:
LIQUIDS
Overview
Engine oil SAE 10W-40 API CF // MIL-L-2104C // ACEA A2/B2,
A3/B3
Fuel
Hydraulic oil VG 46 DIN 51524: part 3 // ISO 11158: type
Axles and gearbox oil SAE 85W-90 LS API GL-5 // ZF TE-ML 05C/12C/16E
Brake fluid VG 46 DIN 51524: part 3 // ISO 11158: type
Coolant
Diesel EN 590 // GB 252 // ASTM D975 2-
D // JIS K 2204
HV
HV
-26 °C Standard engine coolant
BRAKE FLUID
The braking system of the wheel loader works with ordinary hydraulic oil.
Use absolutely no standard brake fluid (like DOTx)!
63
7.Maintenance
COOLANT
Standard used coolant gives protection up to -24°C (-12°F). There are two types of
anti-freeze available; use the permanent type (PT) for this engine. When the antifreeze is mixed with water, the antifreeze mixing ratio must be less than 50%.
Vol %
Anti-freeze
40 -24 -12 106 222
50
Freezing Point Boiling Point
°C °F °C °F
-37 -37 108 226
ENGINE OIL
The engine oil should have properties of API classification “CF” or ACEA A3/B3
grades or higher. Change the type of engine oil according to the ambient
temperature:
above 25°C (77°F) SAE30 or SAE10W-30 / SAE 15W-40
0°C to 25°C (32°F to 77°F) SAE20 or SAE10W-30 / SAE 15W-40
below 0°C (32°F) SAE10 or SAE10W-30 / SAE 15W-40
FUEL
Standard diesel fuel according to one of the following technical specifications:
•EN590
• ASTM D975 2D
• JIS K 2204
HYDRAULIC OIL
The standard hydraulic oil used has viscosity class “VG 46”. Change the type of
hydraulic oil according to the (average) ambient temperature:
above 25°C (77°F) VG 68
64
0°C to 25°C (32°F to 77°F) VG 46
CAUTION:
below 0°C (32°F) VG 32
WHEEL NUTS
Maintenance according to schedule
Correct tightening torque:
Wheel nut Torque
M14 150 Nm (111 lbf.ft)
M16 200 Nm (148 lbf.ft)
M18 280 Nm (207 lbf.ft)
M20 450 Nm (332 lbf.ft)
Keep the thread clean and free from damage.
7.Maintenance
MAINTENANCE SCHEDULE
The following lists are intended as an indication of the maintenance intervals.
Intensive use or use in extreme conditions requires shorter maintenance intervals!
65
7.Maintenance
C = Check and clean if necessary
R = Replace
F = First time / initial interval
* = Only for vehicles with wheel motors
** = If applicable
First 50
Operating hours
Every 100
Every 250
Every 500
Every 750
Every 1000
Every 3000
Yea rly
Engine oil RR R
Engine oil filter RR R
Cyclone filter ** CC
Main air filter CR R
Safety air filter ** CR R
Fan V-belt ** CR R
Engine cooler CC
Coolant
Coolant level
Engine
Oil level
Valve clearance
Injection nozzle and pressure
CC C
CC
RR
C
C
Turbocharger **
Injection pump
Engine suspension
Engine speed
Fuel pre-filter (coarse filter)
Main fuel filter (fine filter)
Fuel lines
Fuel system
Drain water from fuel tank
66
C
C
CC
C
RR
R
CC
CC C
7.Maintenance
C = Check and clean if necessary
R = Replace
F = First time / initial interval
* = Only for vehicles with wheel motors
** = If applicable
Dashboard warning lights
Dashboard instruments
Lighting
Electrics
Battery
Hydraulic oil filter
Suction screen
Hydraulic oil
Oil Cooler
Hydraulic oil level
Hydraulics
Hydraulic fittings (tighten)
Filler cap
Auxiliary connection dust plugs
Operating hours
First 50
Every 100
Every 250
Every 500
Every 750
Every 1000
Every 3000
Yea rly
CC
CC
CC
C
RR*R R
RR
RR
CC
CC
CC
RR
Check daily
Transmission oil axles / hubs **
Transmission oil gearbox **
Oil level axles / hubs **
Clean oil breather **
Gearbox oil level **
Braking oil (hydraulic oil!) **
Transmission
Bleeding brakes **
Handbrake adjustment **
Brake shoes / pads **
FRR
FRR
CC
CC
CC
CC R
CC
CC
C
67
7.Maintenance
C = Check and clean if necessary
R = Replace
F = First time / initial interval
* = Only for vehicles with wheel motors
** = If applicable
Tyres, wheels and wheel nuts
Coupling with drive shafts **
Bushings and bolts
Frame
Lubrication of pivot points
First 50
Every 100
CC
CC
CC
Operating hours
Every 250
Every 500
Every 750
Lubricate daily
Every 1000
Every 3000
Yea rly
68
8. MALFUNCTIONS
69
8.Malfunctions
POSSIBLE MALFUNCTIONS
Problem Solution
Engine will not start
No fuel in the tank Fill tank with fuel
Ventilation opening of the fuel cap
Clean the fuel cap
is partially clogged
Battery is empty Recharge battery
Other causes
Problem Solution
Engine has not enough power
Contact your dealer
Air filter clogged Clean or change the filter
Fuel is old / outdated Drain fuel tank and fill with 'fresh' fuel
Fuel filters are (partially) blocked Replace fuel filters
Ventilation opening of the fuel cap
Clean or replace the fuel cap
is partially clogged
Problem Solution
The Wheel Loader will not drive
Too little hydraulic oil in reservoir Add hydraulic oil
Broken hydraulic hose between
Replace hydraulic hose
engine and hydraulic pump
Control valve (s) of joystick defec-
Consult your GIANT dealer
tive
When experiencing other problems or malfunctions, contact your GIANT dealer.
70
9. ENVIRONMENT
71
9.Environment
CARE FOR THE ENVIRONMENT
General
The remains of old oil, oiled rags, filters, batteries and any cleaners must be
disposed off as chemical waste.
Environmental Implications
The life of the Wheel Loader depends on maintenance, operating hours, use and
environmental conditions (dust, pollution, humidity, temperature, etc.). Good
maintenance is the key for keeping your Wheel Loader in good and reliable
condition for a long time.
Decommissioning
Let the dismantling be carried out by a qualified decommissioning and demolition
company that has the required permits. Assign a competent responsible person for
monitoring the decommissioning.
Waste disposal
Assign a competent person responsible for
monitoring the disposal of waste. Sort
dismantled materials on material properties
and pollution. Separate all materials that fall
into the category of chemical waste such as
batteries, oil, lubricants and some electrical
components. Dispose of these materials as
chemical waste. Bring waste materials to
approved waste disposal companies which
have the required permits.
72
10. SERIAL NUMBERS
73
10.Serial numbers
TOBROCO MACHINES
INDUSTRIELAAN 2
5061 KC OISTERWIJK
NETHERLANDS
MADE IN THE
NETHERLANDS
SERIAL NUMBER REGISTRATION
Serial numbers are located on the nameplates of the main components. To order
parts or components it is required to specify serial numbers. You can also find the
serial numbers on the EC-declaration. To ensure that you always have the
required serial numbers at hand, the following fields can be filled in with these
serial numbers.
Wheel Loader identification plate
The vehicle can be identified by the label on the right side of the machine, below
the steering column. The serial number of the machine is also printed in the frame.
These are located at the upper side of the left hydraulic tank and on top of the fuel
tank.
A. Make
B. Type
C. Model
D. Serial number
E. Engine power
F. Operating mass
G. Year of construction
H. Maximum gross weight
I. Shipping mass
J. Maximum front axle load
K. Maximum rear axle load
L. Manufacturer
74
Vehicle serial number
MADE IN JAPAN
Serial No. : - - - - - - -
- - - - - -
Code No. : - - - - - -- - - - - - -
Diesel engine
10.Serial numbers
Frame
75
10.Serial numbers
Drive pump
76
11. INDEX
77
11.index
78
A
Accelerator pedal ...................................41
Alternator warning light
Angle of departure
Articulation lock bar
Attachment locking
attachments ...........................................10
..........................47
................................. 34
................................56
.................................44
B
Brake fluid ..............................................63
C
Care for the Environment .......................72
Combination switch
Coolant
Coolant Level
...................................................64
................................49
.........................................52
D
Dashboard .............................................47
Diesel engine .........................................36
Dimensions
Driver’s seat ...........................................55
Driving .................................................... 41
Dump angle
............................................ 34
............................................ 34
E
EC Declaration of Conformity ..................2
Engine ....................................................62
Engine cover ..........................................51
Engine oil
Engine oil pressure warning light ...........48
Engine temperature ...............................48
Engine temperature warning light
........................................ 51, 64
..........48
F
First inspection .......................................40
Fourth function (electrical) .....................46
Fuel ........................................................64
Functions
Fuses .....................................................50
...............................................15
G
General ..................................................37
Grease points ......................................... 54
H
Height .................................................... 34
How to tow
Hydraulic oil
Hydraulic oil level
.............................................60
...........................................64
................................... 53
I
Ignition switch ........................................40
Inching pedal
......................................... 41
J
Joystick ..................................................44
L
Length with bucket .................................34
Lifting
..................................................... 59
................................................... 63
Liquids
M
Machine components ............................. 14
Maintenance Schedule
mechanical lock .....................................44
.......................... 65
P
Parking ...................................... 42, 43, 56
Performing maintenance ........................ 62
Possible malfunctions
Preface .................................................... 6
Preparations ....................................58, 60
............................ 70
R
Refuel .................................................... 54
Rollback angle
ROPS + FOPS protection ...................... 16
.......................................34
S
Safety precautions .................................20
Safety Signs ........................................... 18
Seat height
Serial number registration ...................... 74
Steering column ..................................... 55
Switches in cabin
............................................. 34
................................... 49
T
Third function ......................................... 46
79
Tie down
Tipping loads
Total length
Towing
Track width
Trailer
Turning radius
Tyre pressure .........................................53
Tyres
................................................58
.......................................... 38
............................................ 34
...................................................60
............................................. 34
.....................................................37
........................................34
...................................................... 36
W
Wheel base ............................................34
Wheel maintenance
Wheel nuts
width
.............................................65
.......................................................34
...............................53
80
83
TOBROCO Machines
Industrielaan 2
5061 KC Oisterwijk
Netherlands
www.tobroco.nl
84
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