D263S / D263SW / D332ST /
D332SWT
WHEEL LOADER
OPERATOR’S MANUAL
EN - Original language
GIANT D263S / D263SW / D332ST / D332SWT EN
P001306011
ART P001306011 - REV R20161021
EC DECLARATION OF CONFORMITY
The undersigned herewith declares that the stated Wheel Loader is in conformity
with the requirements of the listed European Directives:
Machine data:
Model: GIANT D263S / D263SW / D332ST / D332SWT
Category: Wheel Loader
Manufacturer: TOBROCO Machines
Industrielaan 2, 5061 KC Oisterwijk, Netherlands
Directives:
2006/42/EC: Machinery directive
2000/14/EC: Noise emission
2004/108/EC: Electromagnetic compatibility
97/68/EC: Pollutant emission
The machine has the following technical characteristics:
Noise level (LWA): < 101 dB(A)
Vibration level: < 2,5 m/s2
Engine emission: Stage IIIA
Oisterwijk, 2016-01-20
A.J.J. Brock, general director
2
EC Declaration of Conformity - - - - - - 2
1 Introduction ............................. 5
Preface - - - - - - - - - - - - - - - - -6
2 Applications............................. 7
Wheel Loader application - - - - - - - -8
Exclusions- - - - - - - - - - - - - - - -8
Public road - - - - - - - - - - - - - - -8
Working surface - - - - - - - - - - - - -9
Attachments - - - - - - - - - - - - - - 10
Operating the machine- - - - - - - - - 10
3 Operation ............................... 13
Machine components - - - - - - - - - 14
Functions - - - - - - - - - - - - - - - 15
ROPS + FOPS protection - - - - - - - 16
4 Safety ..................................... 17
Safety Signs- - - - - - - - - - - - - - 18
Safety precautions - - - - - - - - - - - 20
5 Technical data ....................... 33
Dimensions - - - - - - - - - - - - - - 34
Diesel engine - - - - - - - - - - - - - 36
Tyres - - - - - - - - - - - - - - - - - 36
General - - - - - - - - - - - - - - - - 37
Trailer - - - - - - - - - - - - - - - - - 37
Tipping loads - - - - - - - - - - - - - 38
Engine oil pressure warning light - - - - 48
Combination switch - - - - - - - - - - 49
Switches in cabin - - - - - - - - - - - 49
Fuses - - - - - - - - - - - - - - - - - 50
Engine cover- - - - - - - - - - - - - - 51
Engine oil - - - - - - - - - - - - - - - 51
Coolant Level - - - - - - - - - - - - - 52
Tyre pressure - - - - - - - - - - - - - 53
Wheel maintenance - - - - - - - - - - 53
Hydraulic oil level - - - - - - - - - - - 53
Grease points - - - - - - - - - - - - - 54
Refuel - - - - - - - - - - - - - - - - - 54
Driver's seat - - - - - - - - - - - - - - 55
Steering column - - - - - - - - - - - - 55
Pro-inching - - - - - - - - - - - - - - 56
Articulation lock bar - - - - - - - - - - 56
Tie down- - - - - - - - - - - - - - - - 58
Lifting - - - - - - - - - - - - - - - - - 59
Towing - - - - - - - - - - - - - - - - 60
7 Maintenance ...........................61
Performing maintenance - - - - - - - - 62
Engine- - - - - - - - - - - - - - - - - 62
Liquids- - - - - - - - - - - - - - - - - 63
Brake fluid - - - - - - - - - - - - - - - 63
Coolant - - - - - - - - - - - - - - - - 64
Engine oil - - - - - - - - - - - - - - - 64
Fuel - - - - - - - - - - - - - - - - - - 64
Hydraulic oil - - - - - - - - - - - - - - 64
Wheel nuts - - - - - - - - - - - - - - 65
Maintenance Schedule - - - - - - - - - 65
6 Commissioning ..................... 39
First inspection - - - - - - - - - - - - 40
Ignition switch - - - - - - - - - - - - - 40
Driving - - - - - - - - - - - - - - - - 41
Parking - - - - - - - - - - - - - - - - 42
Parking (“SW” models)- - - - - - - - - 43
Joystick - - - - - - - - - - - - - - - - 44
Attachment locking - - - - - - - - - - 44
ATTACHMENT POSITION- - - - - - - 45
Third function - - - - - - - - - - - - - 46
Fourth function (electrical) - - - - - - - 46
Dashboard - - - - - - - - - - - - - - 47
Alternator warning light - - - - - - - - 47
Engine temperature - - - - - - - - - - 48
Engine temperature warning light - - - 48
8 Malfunctions...........................69
Possible malfunctions - - - - - - - - - 70
9 Environment...........................71
Care for the Environment- - - - - - - - 72
10 Serial numbers.....................73
Serial number registration - - - - - - - 74
11 index .....................................77
3
4
1. INTRODUCTION
5
1.Introduction
PREFACE
You have chosen for a GIANT Wheel Loader, ensuring versatile use and durability.
Thank you for your confidence in our products.
You will get the best benefit of this Wheel Loader by carefully following the safety,
maintenance and operation instructions in this manual.
We strongly recommend each operator to read this manual carefully before use.
Ensure that the Wheel Loader is always accompanied by this manual.
TOBROCO Machines is not responsible for damage and indirect damage caused
by operator error, lack of (skilled) maintenance and any other use other than
described in this manual. The liability of TOBROCO Machines is also void when
modifications or extensions are applied to the Wheel Loader or accessories by the
owner or any other third party without our written consent.
TOBROCO Machines continually strives to improve her products and services. We
therefore reserve the right to change the specifications in this user manual at any
time without prior notice. It is possible that the pictured drawings and photos do not
exactly match your Wheel Loader.
We are confident that you will be very satisfied with your new GIANT Wheel
Loader.
6
2. APPLICATIONS
7
2.Applications
WHEEL LOADER APPLICATION
The Wheel Loader is designed for lifting and moving:
• Substances such as sand or gravel with closed or open bucket
• Materials and parts on pallets with pallet forks
• Manure with a manure fork
• Kerbs with kerb clamp
• Stones with stone clamp
• Trees with tree harvester
• Hay bales with bale fork
Use the Wheel Loader only for the above work. The CE marking is not applicable
for other activities.
EXCLUSIONS
The Wheel Loader is not designed for the lifting and moving of:
• Persons and animals
• Products where toxic and / or explosive substances may be released during
handling
• Products containing hazardous substances
• Tanks with liquid
• Combustibles
• Other liquids and dangerous substances not mentioned above
PUBLIC ROAD
Use of public roads with the Wheel Loader is NOT allowed, unless the
Wheel Loader is equipped with a road kit which includes automotive
lighting.
Please note:
• Driving on public roads should be avoided wherever possible. The different
dimensions and performance can result in unexpected situations for other
road users.
• Driving on the highway is absolutely not allowed.
• Obey national and local traffic and road regulations on public roads. This might
imply additional features on the Wheel Loader.
• Verify whether you need an insurance for driving on public roads, in addition to
the standard insurance.
8
2.Applications
CAUTION:
CAUTION:
• The maximum allowable speed on public road depends on local law and regulations.
• Shield the attachments.
• Read the instructions that come with the attachment.
• Put the attachment in a position which does not block the vision of the driver
and which will not endanger other road users.
• Use dimmed lights during the day where visibility is seriously restricted, and at
night.
Be aware of the local traffic regulations. Make sure that your machine
complies with the laws and regulations in your area.
WORKING SURFACE
• The Wheel Loader is designed for riding on flat, hard surfaces. Only drive on
slopes when the loader attachment is empty. In the event that the wheel loader
should drive on a slope, the maximum slope angle is 11.3º (20%).
• The stability of the Wheel Loader depends on the articulation angle, load and
the lifting height. For the maximum load see chapter “Technical Data”.
• The Wheel Loader is not designed to tow other vehicles except trailers with
specifications according to chapter “Technical Data”.
Driving on slopes should be avoided at all times! the risk of tipping
over increases extremely when driving on slopes.
9
2.Applications
CAUTION:
ATTACHMENTS
Only original GIANT attachments and options
are allowed on the Wheel Loader:
• Earth bucket
• High-tip bucket
• Pallet fork
• Manure fork
• Feed- and manure scraper
• Auger bucket
• Kerb stone clamp
• Brick clamp
• Silage cutter
• Mixing bucket
• Straw blower
• Bucket brush
•Hay Bale Fork
• Bale grabber
TOBROCO Machines is excluded from any
liability for damage and consequential
damage due to non-GIANT products.
When using non-GIANT attachments it
is possible that specifications, such as
parallel system, tipping load and lifting
capacity are not being reached.
OPERATING THE MACHINE
1. Get on and off safely when entering or leaving the operator’s cab. Face the
machine. Always maintain a three point contact with the steps and handrails.
Do not use control levers as handles. Do not jump on or off the machine.
Never try to get on or off a moving machine.
2. Do not start engine or operate levers from anywhere other than the seat.
3. Before starting the engine, fasten the seat belt, make sure that the direction
lever is set in the neutral position, the parking brake switch is actuated and the
bucket is lowered to the ground.
4. Do not start engine by shorting across starter terminals.
5. Watch where you are going at all times. Watch for and avoid obstacles.
6. Never permit passengers on the machine. Keep bystanders away from the
machine during operation.
10
2.Applications
7. When working around other machines, let the other operators know what you
are doing at all times.
8. Never allow anyone to get under or near the bucket or attachment when it is
raised.
9. When raising the bucket or attachment, take extra caution to prevent it from
touching overhead wires or other obstacles. Contact with wires may cause
fatal injuries.
10. Keep away from the muffler while the engine is running and immediately after
it has stopped.
11. Hazardous operation such as on dangerous terrain, beyond the load capacity
or contrary to the intended use of the machine must be avoided as it may
cause the machine to tip over.
12. Do not drive the machine close to edges of ditches or banks which may collapse under the weight of the machine, especially when the ground is loose or
wet.
13. Slow down for turns, uneven terrain and slopes to avoid tipping over.
14. When transporting a load, keep the loader bucket as low as possible to avoid
tipping over. Be extremely careful when working on inclines.
15. Operation on slopes can be dangerous. Rain, snow, gravel soft ground, etc.
will change the ground conditions. Do not operate the machine in questionable
ground conditions. If operating on a slope or ramp, always slow down, travel
straight up and down the incline and not across. Keep the bucket as low as
possible. If you do not follow these instructions, the machine can go out of
control and tip over.
16. Avoid turning on a slope.
17. Never perform digging or shoveling with the machine in the articulated condition, or the machine may tip over.
18. Never dig or shovel at high speed. Such operation can cause the machine to
lose stability and its rear wheels to lift off the ground, which may lead to serious personal injury or fatal accidents.
19. Do not go up or down a 20° or steeper hill. Otherwise, the machine may skid
sideways or turn on its side. If the ground is not level or is soft, limit the slope
below 11.3º (20%).
20. To avoid tipping over, do not operate the machine on any site where the terrain
cannot be ascertained, such as ground covered with seeds or snow and check
for hidden projections, dips, road shoulders, etc. beforehand, and take care
not to approach them during work.
21. Be sure to ease off the accelerator pedal at the end of filling in trenches or
areas at the edge of a steep slope or pond bank or at the brow of a hill. When
the external load is reduced, the machine speed will automatically increase,
therefore reduce speed to avoid entering ditches or tipping over.
11
2.Applications
CAUTION:
22. To avoid the machine slipping or tipping over, do not operate the machine on
ungraded or soft terrain, such as land fills. Grade and compact the site beforehand at all times.
23. Do not run the engine indoors. Carbon monoxide gas from exhaust is colorless, odorless and deadly.
24. Check that no one is near the machine before starting the engine to avoid danger from the machine. Check that there are no flammable objects, such as
dead leaves, sheets of paper, or pieces of cloth near to the engine before starting the engine.
25. Be especially careful when reversing and watch the area behind the loader
exactly before starting to drive.
Caution with children
26. Serious accidents can occur if the operator does not pay attention to children
in the vicinity of the machine. Children are unpredictable!
27. Always keep an eye on children as they change their location continuously.
28. Make sure no children are within the working range of the machine.
29. Be extremely cautious when children approach the working area; stop working, if necessary.
30. Do not carry children on the machine.
31. Do not allow children to operate the machine.
32. Do not allow children to play around the machine.
Driving on slopes should be avoided at all times! the risk of tipping
over increases extremely when driving on slopes.
Only drive on slopes when the loader attachment is empty. In the event that the
wheel loader should drive on a slope, the maximum slope angle is 11.3º (20%).
12
3. OPERATION
13
3.Operation
123456789
1716
15
1413121110
18
19
20 23
22
21
MACHINE COMPONENTS
1. Tilt cylinder
2. Lifting arm
3. Dashboard
4. Steering wheel
5. Joystick control
6. Seatbelt buckle
7. Driver’s seat
8. Safety roof
9. Engine cover
10. Coupling pins
11. Attachment bracket
12. Wheel
13. Fuel tank filler cap
14. Articulation point
15. Steering cylinder
16. Battery
17. Hydraulic oil tank
18. Cooler
19. Engine exhaust
20. Diesel engine
21. Air filter
22. Drive pump
23. Work pump
14
3.Operation
FUNCTIONS
This Wheel Loader is designed for lifting and moving heavy loads. Various
functions are powered by a diesel engine. All of these functions can be controlled
by the driver by means of a joystick, steering wheel, pedals, and various buttons.
These functions are:
• Forward and reverse drive
• Articulated steering
• Lifting and lowering
• Tilting of the tool carrier
• Locking the attachments
• Controlling / powering of attachments
The Wheel Loader is equipped with a dashboard, which contains various controls
and indicators.
The Wheel Loader is equipped with a lifting arm. The forces that can be provided
by the arm is strongly depending on the position of the lifting arm and the position
of the load.
Ensure at all times that the load is in the lowest possible position when driving and/
or steering. As the driver you are responsible for the safe operation of the
machine.
15
3.Operation
FOPS: EN ISO 3449
ROPS: EN ISO 3471
ROPS + FOPS PROTECTION
The operator is protected in case the Wheel
Loader should tip over. The safety structure is
tested according to the "EN ISO 3471"
standard (ROPS: Roll-over protective
structures).
The operator is protected against falling
objects. The safety structure is tested
according to the "EN ISO 3449" standard
(FOPS: Falling-object protective structures).
All models are tested according to EN ISO
3449 (FOPS) and according to the EN ISO
3471 (ROPS).
A. Safety roof
B. Cabin
ROPS = Roll Over Protective Structure:
Protects the user if the Wheel Loader
unexpectedly tips over.
FOPS = Falling Objects Protective Structure:
Protects the driver against falling objects.
16
4. SAFETY
17
4.Safety
CAUTION:
CAUTION:
SAFETY SIGNS
This chapter explains the machine sign (safety decals) on the machine. To work
safely with the Wheel Loader and when carrying out maintenance it is essential
that you follow all instructions in this manual.
Warning! Risk of injury if the safety decals are no longer clearly visible or legible.
Immediately attach new safety decals!
The following icons indicate safety hazards for man and machine:
Risk of accidents and personal injuries
Risk of technical damage to the Wheel Loader
18
5103010-01-A
5103010-13-A
5103010-03-A
5103010-05-A
5103010-04-A
5103010-06-A
5103010-11-A
5103010-15-A
5103010-10-A
5103010-13-A
4.Safety
19
4.Safety
CAUTION:
CAUTION:
CAUTION:
CAUTION:
5103010-13-A
SAFETY PRECAUTIONS
Risk of serious injury.
Read the manual of the Wheel Loader thoroughly before using the
machine. This way you know exactly how to operate the Wheel
Loader safely.
Risk of serious injury.
For maintenance work: Stop engine, remove the ignition key and put
the Wheel Loader on the parking brake. See the user manual. This
prevents dangerous situations which can arise if the Wheel Loader
suddenly moves or when the lifting arm suddenly goes down. Also
think about unforeseen actions by others.
Risk of serious injury by collision.
Ensure that bystanders keep at least 10 meters distance from the
travel path of the Wheel Loader. Large bulky loads can interfere with
the driver’s sight.
Risk of injury due to entrapment by moving parts.
Operate the controls only from the driver’s seat. Ensure that
bystanders keep clear within a radius of 4 meters from the Wheel
Loader.
20
CAUTION:
Risk of serious injury.
CAUTION:
CAUTION:
CAUTION:
Before driving, make sure you sit correctly in the driver’s seat
and always have your seat belt fastened. Make sure the
seat, pedals and your shoes are free of contaminants which
can cause accidents caused by slipping.
Risk of serious injury when overloading the
Wheel Loader.
The load on the Wheel Loader must not weigh more than
indicated in section ‘Technical Data’. Make sure the tool is
evenly loaded and balanced.
4.Safety
Risk of serious injury.
Hold the attachment approximately 30 cm above the ground when
driving over the road.
Risk of serious injuries on slopes.
The Wheel Loader is designed for working on flat and hard surfaces.
The maximum gradient is 3° at maximum load, driving with the lowest
speed. Larger inclinations are possible with smaller loads, at the
discretion and responsibility of the driver. Stay at the “high” side
during transport on a slope.
21
4.Safety
CAUTION:
CAUTION:
CAUTION:
CAUTION:
Risk of injury from involuntary movement.
Injury may result due to lack of traction and braking force of the Wheel
Loader. Never drive across a slope. Only drive perpendicular (right)
up or down a slope.
Risk of serious injury when tipping over.
The Wheel Loader can tip over when riding on an uneven or damaged
surface. Never drive across a slope. The maximum angle of
inclination to ride is highly dependent on:
• The loading, weight and balance of the load.
• The driving style and speed of the driver.
• Circumstances and the capacity of the soil (such as loose sand)
and soil humidity.
Pay attention to your surroundings!
Wear clothes in which you feel good and in which you can move easily.
Risk of hearing damage.
This Wheel Loader can produce sound louder than 80 dB(A).
The driver is therefore obliged to be wearing ear protection.
22
CAUTION:
Risk of serious injury from entrapment or fall.
CAUTION:
CAUTION:
It is not allowed to lift or transport persons with or on the Wheel
Loader.
Risk of serious injury from electrical power lines and other
conductors.
Keep a safe distance from electrically conductive objects such as
power lines, pylons and lamps. Nominal voltage safety distances:
• 0 to 1000 V: 1.0 m
• 1 kV to 110 kV: 3.0 m
• 110 kV to 220 kV: 4.0 m
• 220 kV to 380 kV: 5.0 m
• When unknown: 5.0 m
4.Safety
Risk of serious injury.
The hydraulic system operates under high pressure. A
leaky hose, pipe or coupling can cause serious injuries.
Prior servicing, the system has to be depressurised
completely!
A high pressure jet (up to 400 bar) easily penetrates
gloves, clothing and skin which causes serious injury and poisoning.
23
4.Safety
CAUTION:
CAUTION:
CAUTION:
CAUTION:
CAUTION:
Risk of injury by burning.
The hydraulic components, hoses, piping, engine and exhaust are
very hot at operating temperatures.
Risk of damage.
When hearing an unusual noise: Immediately shut down the engine and check the
Wheel Loader and the hydraulic system for leaks. Check the lift and tilt parts for
damage, cracks and bends. Lower lift arm before inspection!
Prevent damage.
Tighten nuts and bolts periodically. See section ‘Maintenance’.
Prevent damage.
Check daily:
• Fixings and hinges of the lift and tilt parts of the Wheel Loader
• The attachment bracket for damage and bends
• Lift and tilt cylinders
• The hydraulic system for any damage or leaks
Risk of injury.
Ensure the Wheel Loader and its parts are fully and
correctly supported when doing maintenance. Make sure
the handbrake is applied.
24
4.Safety
CAUTION:
CAUTION:
CAUTION:
CAUTION:
Risk of crushing.
• Avoid entrapment by the fan of the radiator.
• Risk of burns from hot engine parts, radiator or exhaust.
Fire hazard!
• Stay away from the fuel tank with cigarette lighter, match or other open fire.
• Only fill the fuel tank in a well-ventilated area (preferably in the open air).
• Keep the Wheel Loader free from combustibles.
Fire hazard!
Danger in flammable working environment. The Wheel Loader produces hot
exhaust gases and possible sparks from the exhaust. Keep the Wheel Loader free
of combustible substances. Be aware of flammable substances in the environment
such as dust, straw etc.. The Wheel Loader can optionally be equipped with a
holder for a fire extinguisher.
Risk of carbon monoxide (CO) suffocation.
People can be seriously injured when the exhaust gases are not sufficiently
removed. Always provide fresh air in the surroundings of the Wheel Loader.
25
4.Safety
CAUTION:
CAUTION:
Danger when charging battery.
An explosive gas is being formed during charging of the
battery. Cigarettes and open flames are prohibited! Only
charge the battery in a well-ventilated area.
When handling batteries:
• Avoid skin contact with battery fluid. Wear protective
clothing, such as safety glasses and gloves. The liquid is a highly corrosive
acid. Upon contact, wash immediately with soap and water.
• In case of contact with eyes, rinse immediately with running water for at least
10 minutes and immediately get medical attention. Provide sufficient water and
soap and make sure there is assistance in vocal range when performing work.
• Prevent shorting (sparking), ensure that no electrical connection between the
battery poles is made. Make sure that no metal objects touch the battery, causing a spark or short circuit with the possible consequence of explosion.
• Any conductor (metal) contacting both poles will get extremely hot. Remove
personal items such as rings, bracelets, necklaces and watches when handling batteries.
Danger of personal injury.
One can be injured if the cable diameter or the electrical connection of the rectifier,
fuses, earth connection etcetera has not been carried out correctly.
26
Loading...