GF Signet 9050CR Instruction Manual

Page 1
+GF+ Conductivity/Resistivity Controller
SIGNET 9050CR
Instruction Manual
GEORGE FISCHER +GF
+
Page 2
CAUTION: Remove AC power to unit prior to
wiring input and output connections.
CAUTION: Remove AC power before opening unit. Electrical shock hazard exists
Page 3
Chapter Page 1 Introduction 1
1.1 General Description 1
1.2 Front Panel Description 2
1.3 Rear Panel Description 3
2 Sensor Selection and Installation 4
2.1 Sensor Selection 4
2.2 In-Line Sensor Installations 6
2.3 Submersible Sensor Installations 8
3 Installation and Wiring 9
3.1 Mounting Instructions 9
3.2 Power Connections 10
3.3 Input Connections 11
3.4 Output Relay Connections 12
3.5 Verifying Analog Outputs 13
3.6 Analog Output Connections 14
4 System Configuration 15
4.1 Introduction 15
4.2 CAL Menu Functions 16
4.3 RELAY Menu Functions 18
4.4 OUTPUT Menu Functions 19
4.5
4.6 CAL Menu 22
4.7 Wet Calibration Procedure 24
4.8 Relay Operation 25
4.9 RELAY Menu 27
4.10 OUTPUT Menu 29
4.11 View Only Menus 30
Quick-Reference Keypad Sequence
20
Table of Contents
5 Technical Support 32
5.1 Accessing Internal Options 32
5.2 AC Power Configurations 33
5.3 Security Code Function 33
5.4 Installing Input/Output Options 34
5.5 Output Card Configurations 34
5.6 Options and Accessories 35
Page 4
5.7 Parts Per Million Conversion Factor 37
5.8 Temperature Coefficient 38
5.9 Troubleshooting 40
Specifications 43
Warranty Information 45
Page 5
Unpacking and Inspection
Your controller package includes the following items:
•+GF+ SIGNET 9050CR Conductivity/ Resistivity Controller
• Two stainless steel mounting brackets
• Mounting Instructions w/self-adhesive template
• Panel gasket
• Instruction manual w/warranty card
Please fill out and return warranty card as soon as possible.
Warranty Record
For your protection, record your unit's purchase date and serial number for future reference. The serial number decal is located on the instrument's rear panel.
Model:+GF+ SIGNET 9050CR Conductivity/
Resistivity Controller
Purchase Date: _______________________
Serial Number: ________________________
Purchased From: _______________________
Purchase Order Number: _______________
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1.1 General Description
The +GF+ SIGNET 9050CR Conductivity/ Resistivity Controller is specifically designed to monitor and control conductivity levels of aqueous solutions. The controller's compact 1/4 DIN enclosure (front) is NEMA 4X/IP65 rated and ideal for installations into instrumentation panels with limited space.
Optional "plug-in" output cards allow you to customize your controller to satisfy your application demands. The controller's unique "slide-out" chassis design makes option installation fast and simple. Smart self-configuring microprocessor based circuitry automatically inventories installed options during power-up, allowing you to upgrade your system in seconds without the need for additional equipment.
The unit's front panel features a highly visible
4.5 and 8-digit liquid crystal display with
adjustable contrast. Measured conductivity/ resistivity and relay status is accessed at a glance. Channel selection and solution temperature is accessed with a touch of a button. During calibration the user is prompted with clear step-by-step instructions on the front panel display.
Chapter 1
Introduction
The 9050CR is designed for use with +GF+
SIGNET 3-28XX-1 series sensors, covering a wide range of conductivity/resistivity measurement. Each sensor is equipped with a PT1000 temperature compensation device for accurate temperature sensing (sec. 2.1).
The technical data given in this publication is for general information purposes only. It implies no warranty of any kind.
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1. Relay An­nunciators:
1.2 Front Panel Description
9050CR Controller
RLY 1 RLY 2
1
RLY 3 RLY 4
2
4
5 6
ENTER MOD
CAL RELAY OUTPUT
+GF+
FunctionItem
• Indicate activation status of control relays 1-4 (optional)
COND RES
SIGNET
% REJ
TEMP
103
9
8 7
2. LCD Display:
3.
4
.
5.
6.
7.
8.
9.
10.
2
MOD
ENTER
CAL
RELAY
OUTPUT
TEMP
% REJ
COND RES
• Shows conductivity, resistivity, temperature °C, relay activation status, and user messages during setup and operation
• Accesses one of three calibration menus: CAL, RELAY, OUTPUT
• Selects a menu item for modification
• Restores a menu item to previous value during modification
• Stores calibration and setup values into memory after modification
• Displays available output options during operation
• Used in conjunction with MOD key to access the CAL calibration menu
• Accesses the CAL "view-only" menu
• Used in conjunction with MOD key to access the RELAY calibration menu
• Accesses the RELAY "view-only" menu
• Used in conjunction with MOD key to access the OUTPUT calibration menu
• Accesses the OUTPUT "view-only" menu
• Displays temperature in °C for each channel during operation
• Decreases the value of a selected digit in CAL, RELAY, or OUTPUT menus
• Displays percent rejection between channels
• Increases the value of a selected digit in CAL, RELAY, or OUTPUT menus
• Displays conductvity/resistivity for each channel during operation
• Selects a digit for modification while in CAL, RELAY, or OUTPUT menus
• Returns the unit to operation mode from menus
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1.3 Rear Panel Description
10 9 8 7 6
RLY3
RLY4
C NO Tx GND Rx
1 2 3 4 5 6 7 8 9 10 11 12 13 14
R+ R-
SERIALANL2
CH2
S2 T2
CH1
S1 T1 SG CNO
Note:
accept 18 to 22 AWG
15 16 17 18 19 20 21 22 23 24 25 26 27 28
NO C NC
+ GND
RLY1DC IN
2 3 4
Function
L
1
N
AC IN
1
• 90 to 132 VAC or 180 to 264 VAC system power
NO C NC
RLY2
R+ R-
ANL1
5
wire
Item
1. AC IN
connection
• 17 to 30 VDC system power connection
• Relay #1 (COM, NO, NC) contact set for external device
2. DC IN
3. RLY1
control (optional)
• Relay #2 (COM, NO, NC) contact set for external device
4. RLY2
control (optional)
• Analog output #1 from option socket #1 (optional) 5. ANL1
Rear terminals
• Sensor input connections
• Serial outputs (future availability)
• Analog output #2 from option socket #2 (optional)
• Relay #4 (COM, NO) contact set for external device control (optional)
• Relay #3 (COM, NO) contact set for external device control (optional)
6. CH1/CH2
7.
SERIAL
. ANL2
8
. RLY4
9
10. RLY3
3
Page 10
Chapter 2
Sensor Selection and Installation
Dimensions:
• 3-2819-1 Sensor
• 3-2820-1 Sensor
• 3-2821-1 Sensor
4.6 m (15 ft.)
cable (standard)
152 mm (6.0 in.)
Reversible fitting assy for submersion mounting
3/4 in. NPT (standard)
2.1 Sensor Selection
The 9050CR controller is compatable with +GF SIGNET 3-28XX-1 series sensors. +GF+ Signet offers five sensor versions satisfying a wide range of measurement, listed below.
For optimum sensor performance and life, the following requirements MUST be met:
• Verify your system's conductivity/resistivity range.
• Verify the maximum pressure/temperature specification for the sensor under consideration is within your process range.
• Verify wetted sensor parts are chemically compatible with process fluids (e.g. Compass Corrosion Guide or equivalent).
Choose the +GF+ Signet sensor best suited for your application from the following:
Order NPT Fitting Number Cell Range Fitting Material
3-2819-1 0.01 0.055 - 100 µS 3/4 in. PP
(10 k - 18 M 3-2820-1 0.1 1 - 1000 µS 3/4 in. PP 3-2821-1 1.0 10 - 10,000 µS 3/4 in. PP
Specifications
Temperature Compensation: PT1000
)
+
107 mm (4.2 in.)
12.7 mm (0.5 in.)
4
3-2820-1
sensor tip
3-2821-1
sensor tip
Wetted materials: O-rings: EPR Insulator: Teflon® Electrodes: 316 stainless steel Standard fitting: Polypropylene Max. pressure: 100 psi/6.9 bar Max. temperature: 212 °F/100 °C Optional fitting: 316 SS (1/2 in. NPT)
#3-2820.392 Max. pressure: 200 psi/13.8 bar Max. temperature: 248 °F/120 °C
Page 11
Resistivity measurements within the 10 M to
5.8 in./ 147 mm
3.4 in./ 86 mm
15 ft./4.6m
cable (standard)
Standard 3/4 in. NPT/316 SS fitting
Optional 316 SS submersion adapter fitting - 3/4 in. NPT threads, #3-2820.390
0.75 in.
19 mm
18 M (0.055 µS to 0.1 µS) range must be performed in solution temperatures from 20 °C to 100 °C.
Order NPT Fitting Number Cell Range Fitting Material
3-2822-1 10.0 100 - 100,000 µS 3/4 in. 316 SS
Specifications
Temperature Compensation: PT1000 Wetted materials:
O-rings: EPR Insulator: CPVC Electrodes: 316 stainless steel Standard fitting: 316 SS Max. pressure: 100 psi /6.9 bar Max. temperature: 203 °F /95 °C
Optional Submersion Adapter Fitting: 316 SS, #3-2820.390
Plastic pipe/tank installations: When two 3-2822-1 sensors connected to the same controller, a minimum of 10 ft/3 m is required between sensors, if placed in the same solution.
Metal pipe/tank installations: A 3-2822-1 will not work with a 3-2823-1 sensor in the same system. Use two 3-2823-1 in these applications.
Dimensions:
3-2822-1 Sensor
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Dimensions
3-2823-1 Sensor
15 ft./4.6 m
cable (standard)
8.0 in./ 203 mm
3.5 in./ 89 mm
Reversible fitting assy for submersion mounting
3/4 in. NPT
Order NPT Fitting Number Cell Range Fitting Material
3-2823-1 20.0 200 - 400,000 µS 3/4 in. 316 SS
Specifications
Temperature Compensation: PT1000 Wetted materials:
O-rings: EPR Insulator: Teflon Electrodes: 316 stainless steel Fitting: 316 stainless steel Max. pressure: 100 psi/6.9 bar Max. temperature: 302 °F/150 °C
0.75 in.
19 mm
2.2 In-line Sensor Installations
+GF+
SIGNET 3-28XX-1 series sensors are easily mounted using standard female pipe fittings available at local hardware stores.
For optimum system performance, several mounting techniques must be observed. In-line applications require special considerations unlike most submersible types. Factors such as air bubbles, "dead zones", excessive flow rates, and sediment build-up are problems associated with pipeline installations.
Air bubbles around the sensor electrodes can cause the sensor to read lower conductivity values than actual. Pockets or "dead zones" may produce inaccurate reading since they isolate the sensor from the main process stream.
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Page 13
Oils or sediments in the system can coat or clog the sensor electrodes, causing poor response or no response at all.
Mount the sensor in a location where the flow rate is moderate. Ideally, the sensor should be mounted where flow is directed into the sensor cavity (e.g. elbow, tee).
Refer to the following illustration for recommended mounting techniques.
3-2819-1 3-2820-1 3-2821-1 3-2822-1 3-2823-1
In-line
tee fitting
3-2819-1 3-2820-1 3-2821-1 3-2822-1 3-2823-1
A
3-2821-1
A
OR
B
B
Use caution to avoid air bubble or sediment trapping inside the electrode cavity.
Air bubbles
• Refer to your sensor instruction manual for specific sensor assembly and mounting instructions.
• For other installations, contact your local +GF Signet distributor for additional information.
Submersible
Air bubbles
+
• After the sensor is first installed and the pipe is filled with fluid, gently tap the sensor fitting several times to release any air bubbles trapped within the sensor cavity.
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1
4
2.3 Submersible Sensor Installations
+GF+
SIGNET 3-2819-1, 3-2820-1, and 3-2821-1 sensors are easily modified for submers­ible installation. An extension pipe and female pipe union are required (customer supplied).
15 ft/4.6 m cable std. 100 ft/30 m
2
5
3
6
max., Belden #9770
customer supplied pipe
Sealant
customer supplied female pipe union
Sealant
• 3-2822-1 sensor: this sensor can be
submersed via the optional submersion adapter fitting #3-2820.390.
• 3-2823-1 sensor: conversion for submersion
mounting is similar to the illustration above. Simply reverse the sensor's metal swedgelock fitting assembly and refer to step #6 above.
• Shake the sensor/pipe assembly after
submersion to remove any trapped air bubbles inside the electrode cavity. Aerated tanks may require baffles to seperate the sensor from bubble streams. Avoid mounting locations where bubbles are present.
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90 mm X 90 mm
3.1 Mounting Instructions
The controller's 1/4 DIN enclosure is specifically designed for panel mounting. Adjustable mount­ing brackets allow mounting in panels up to 1 in./ 25 mm thick. An adhesive template and instruc­tions are included to insure proper installation.
For outdoor and/or stand alone installations the splash-proof NEMA 4X/IP65 rear cover kit is recommended (ordered separately, #3-9000.395).
Chapter 3
Installation and Wiring
Panel Gasket
3.8 in. sq. 96 mm
Mounting Panel Max. panel thickness = 1 in./25 mm
Mounting Clamp (included, 2 ea.)
SIDE VIEW
5.7 in./145 mm 6 in./152 mm
*Optional NEMA 4X/IP65 Rear Cover
6.5 in./165 mm
Panel Cutout Instructions
Recommended panel cutout 3.54 in./90 mm square. Maximum panel cutout 3.62 in./92 mm square, DO NOT exceed. Use adhesive backed template (included).
7.2 in./183 mm
3.5 in. 88 mm
Panel cutout
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Caution: Never connect live
L1
N
AC IN
+ GND
NO C NC
RLY1DC IN
NO C NC
RLY2
R+ R-
ANL1
17 to 30 VDC @ 0.5 A
GND
15 16 17 18 19 20 21 22 23 24 25 26 27 28
*
15 16 17 18 19 20 21 22 23 24 25 26 27 28
L1
N
AC IN
+ GND
NO C NC
RLY1DC IN
NO C NC
RLY2
R+ R-
ANL1
90 to 132 VAC
OR
180 to 264 VAC
AC Hot AC Ground* AC Neutral
AC lines to the instrument. Electrical shock hazard exists
3.2 Power Connections
AC Power Connections
DC power is recommended when ground fault interrupt devices (GFI's) are used.
Instructions
1. Jumper selectable for 90 to 132 OR 180 to 264 VAC operation. Confirm AC power configuration before applying power (sec. 5.2).
2. DC power can be connected simultaneously as a backup power source, see section below.
3. *A direct or low impedance AC ground (earth ground) MUST be used for proper operation.
4. To reduce the possibility of noise interference, AC power lines must be isolated from signal lines.
DC Power Connections
Caution: Never connect live DC lines to the instrument. Electrical shock hazard exists
Note: AC/DC power can be connected simultaneously, using DC power as an backup power source.
*A direct or low impedance earth ground must be used for optimum performance
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3.3 Input Connections
The 9050CR is compatible with +GF+ SIGNET 3-28XX-1 series sensors. Wiring connections are identical for ALL sensor versions.
Extended Cable Runs: Each sensor includes 15 ft/4.6 m of cable. Cable runs can extend up to 100 ft/30 m using three conductor shielded cable (Belden 9770 or equivalent).
• Shielding must be exactly as shown below
• Shielding must be maintained through cable splice with cable extensions.
Caution: Remove instrument power prior to making any input/output connection. Failure to do so may result in personal injury or damage to the instrument.
Sensors: 3-2819-1 3-2820-1 3-2821-1 3-2822-1 3-2823-1
RLY3
RLY4
C NO Tx GND Rx
1 2 3 4 5 6 7 8 9 10 11 12 13 14
R+ R-
CH 2
CH 1
SERIALANL2
RED WHITE BLACK
CLEAR (SHLD)
RED
WHITE
BLACK
CLEAR (SHLD)
CH2
S2 T2
Special Considerations:
To reduce the possibility of noise interference, separate sensor input lines from AC power lines.
CH1
S1 T1 SG CNO
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3.4 Output Relay Connections
L1
AC IN
+ GND
NO C NC
RLY1DC IN
NO C NC
RLY2
R+ R-
ANL1
External AC/DC Power Source
15 16 17 18 19 20 21 22 23 24 25 26 27 28
N
AC+
AC+
ACN
ACN
AC+
B
pump
solenoid
valve
A
Up to two optional relay cards can be installed for external device control. Each card contains two independent relays controlled by either channel. One of three relay modes are selected for each relay (sec. 4.8). Relay contacts are rated at 5 A maximum.
The 9050CR will accept one of each of the following cards:
• 2-Relay Card: Provides two single pole double throw relays (sec. 5.4).
• Dual Proportional Relay Card: Provides two single pole single throw relays (sec. 5.4).
The 2-Relay Card provides both normally open (NO) and normally closed (NC) contacts which may be used simultaneously. Example: Device A IS powered when relay 1 is off. Power is discon­tinued when relay 1's alarm setpoint is reached. Device B IS NOT powered when relay 1 is off. Power is applied when relay 1's alarm setpoint is reached, see illustration below:
Special Considerations:
Relay contacts are rated as 5 A @ 250 VAC OR 5 A @ 30 VDC max.
An external heavy-duty relay must be used for devices with surge currents or operating currents that exceed 5 A.
To reduce the possibility of noise interference, separate AC relay lines from input/ output lines.
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The Dual Proportional Relay Card provides a normally open (NO) contact for external device control. The main distinction from the 2-Relay card is the lack of the normally closed (NC) contact. Example: Device A IS NOT powered when relay 3 is off. Power is applied when relay 3's alarm setpoint is reached. Relay 4 operation is identical to Relay 3, see illustration below:
RLY3
RLY4
C NO Tx GND Rx
1 2 3 4 5 6 7 8 9 10 11 12 13 14
R+ R-
+
SERIALANL2
Device B
CH2
S2 T2
-
CH1
S1 T1 SG CNO
-
External AC/DC
+
Power
+
Device A
-
Source
-
External
+
AC/DC Power Source
3.5 Verifying Analog Outputs
Installed output options can be configured to either of the unit's rear analog output terminals: ANL 1 or ANL 2. Configuration is determined by which sockets the options are installed. Options installed in socket #1 are configured to the rear ANL 1 ter­minals, options installed in socket #2 are config­ured to the rear ANL 2 terminals (sec. 5.4).
Special Considerations:
Relay contacts are rated as 5 A @ 250 VAC OR 5 A @ 30 VDC maximum.
To reduce the possibility of noise interference, separate AC relay lines from input/ output lines.
Prior to connection, determine which options are configured to terminals ANL 1 and ANL 2 as follows:
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Option Record:
1. Apply power to unit. Press:
ENTER
to view
ANL 1= _____________________
ANL 2= _____________________
*
The 4 to 20 mA option is
jumper configurable for 0 to 20 mA operation (sec. 5.5).
Analog
Ouput #2
Analog
Output #1
available output options on the front panel display (unit displays "No Card" for unavailable options).
2. Record option configurations for ANL 1 and
ANL 2 in the spaces provided (left). This informa­tion is necessary when wiring analog outputs.
3.6 Analog Output Connections
0 to 20/4 to 20 mA isolated or non-isolated outputs as well as 0 to 5/0 to 10 VDC isolated or non-isolated outputs are available (sec. 5.5).
RLY3
RLY4
C NO Tx GND Rx
1 2 3 4 5 6 7 8 9 10 11 12 13 14
+
R+ R-
-
­+
15 16 17 18 19 20 21 22 23 24 25 26 27 28
SERIALANL2
S2 T2
CH2
CH1
S1 T1 SG CNO
14
L1
N
AC IN
+ GND
NO C NC
RLY1DC IN
NO C NC
RLY2
R+ R-
ANL1
Special Considerations:
The maximum loop impedance for the 4 to 20 mA/0 to 20 mA output is 425 0 to 5/0 to 10 V output is 1 k possibility of noise interference, separate output lines from AC power/relay lines.
. The minimum load impedance for the
(1000 Ω). To reduce the
Page 21
4.1 Introduction
All functions which can be modified are contained in three menus:
The CAL menu contains those functions related to the sensor input signal and how it is interpreted by the instrument. The CAL menu also provides access to the display contrast and security code features.
The RELAY menu contains those functions neces­sary to control any installed output relays.
The Output menu contains those functions which define and control all installed analog output cards.
CAL Menu Functions
• Channel 1 cell selection
• Channel 1 scale selection
• Channel 1 decimal selection
• Channel 1 parts per million factor (only shown with ppm scale selected)
• Channel 1 temp. coefficient (%/°C)
• Channel 1 wet cal. (see note below)
• Channel 2 on/off
(channel 2 off)
• Display contrast
• Security code
(channel 2 on)
• Channel 2 cell selection
• Channel 2 scale selection
• Channel 2 decimal selection
• Channel 2 parts per million factor (only shown with ppm scale selected)
• Channel 2 temp. coefficient (%/°C)
• Channel 2 wet cal. (see note below)
Chapter 4
System Configuration
Wet Calibration, when selected
• Insert sensor in conductivity solution (buffer)
• Accept or modify displayed buffer temp.
• Accept or modify displayed conductivity/resistivity
(continued)
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RELAY Menu Functions
• Relay/channel control selection
• Relay mode: HI/LO, OR Pulse
(HI/LO Modes)
• Relay setpoint
• Relay hysteresis
Channel 1 sensor cell constant selection:
0.01, 0.1, 1.0, 10.0, 20.0
(Pulse Mode)
• Relay setpoint
• Relay endpoint
• Relay max. pulses
OUTPUT Menu Functions
• Analog output 1 control selection
• Analog output 1 minimum setpoint
• Analog output 1 maximum setpoint
• Analog output 1 minimum adjust
• Analog output 1 maximum adjust
• Analog output 2 control selection
• Analog output 2 minimum setpoint
• Analog output 2 maximum setpoint
• Analog output 2 miminum adjust
• Analog output 2 maximum adjust
4.2 CAL Menu Functions
1. Channel 1 Cell Selection: Allows user to select
the channel 1 sensor cell constant.
Channel 1 scale selection:
µ
S, mS, PPM, Kohm, or
Mohm
Channel 1 decimal:
199.99 to 19999
Channel 1 parts per million factor: selectable from 1.00 to 3.00
16
2. Channel 1 Scale Selection: Allows user to
select the channel 1 conductivity scale. Five scales are offered. The selected scale for this channel will display in the RELAY setup and OUTPUT setup menu.
3. Channel 1 Decimal: Allows the user to select
the decimal position for the selected CH1 scale. Decimal selection will display in relay setup and output setup menus.
4. Channel 1 Parts Per Million Factor: Allows the
user to adjust the relationship between solution conductivity (µS) and the total dissolved solid (TDS) in parts per million units (PPM). The common value for most natural occuring salts is 2.00 (factory default). This function is not shown in the CAL menu unless a ppm scale is selected (step 2). The ppm relationship varies between chemicals (sec. 5.7).
Page 23
5. Channel 1 Temperature Compensation: The temperature compensation value keeps the process solution conductivity reading constant during temperature changes. All conductivity readings are based on 25 °C. A 2% conductivity change for each °C is common for many chemicals (factory default). However, many chemicals react differently to temperature change (sec. 5.8).
6. Channel 1 Wet Calibration: Wet calibration is a procedure that calibrates your system for maximum accuracy. Wet calibration should be performed during "first-time" system startup and at regular intervals. A solution of known conductivity or resistivity (e.g. buffer) and an accurate thermometer are required for calibration. Calibration steps include:
• Unit display "CH1 INSERT". Place CH1 sensor in known solution or buffer.
• Unit displays solution temperature. After allowing for stabilization, the operator can accept or modify the displayed solution temperature.
• Unit displays solution value. Operator can either accept or modify displayed value.
• Steps repeat for channel 2 (when enabled)
Channel 1 temperature compensation percentage: selectable from 0.00 to
9.99%/
Note:
temperature and value for maximum system accuracy
°
C
Enter actual solution
7. Channel 2 On/Off: When "on", CAL menu
steps 1-6 repeat for channel 2 setup. When off, channel 2 functions are not shown in the CAL menu. When "off", all analog output signals assigned to channel 2 are forced low, and relays assigned to channel 2 are de-energized.
8. Display Contrast: Changes the LCD display
contrast for best visibility.
(continued)
Note: Turn channel 2 OFF to simplify single channel system setup.
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Security code selection: 0000 to 9999
9. Security Code Selection: Changes the 4-digit security code. When enabled, the security code prevents unauthorized menu changes. The security function can be disabled by changing an internal dip switch setting (sec. 5.3).
4.3 RELAY Menu Functions
Relay 1 control selections:
µ
CH1 or CH2, Kohm, or Mohm CH1 or CH2, temperature, % rejection
% Rejection formula: % rejection =
100% (1 - CH2/CH1)
S, mS, PPM,
1. Relay 1 Control Selection: Relay 1 is controlled by either conductivity, resistivity, temperature, or % rejection.
• Conductivity/resistivity control: Relays assigned for conductivity or resistivity control are energized at specific levels programmed by the operator.
• Temperature control: Relays assigned for temperature control are energized at specific temperature levels programmed by the operator.
• % Rejection: Relays assigned for % rejection control are energized when a user programmed conductivity change (percentage) is measured between CH1 and CH2. CH1 = high conductiv-
ity (feed), and CH2 = low conductivity (product).
This function is disabled when channel 2 is off.
2. Relay 1 Mode: Relay 1 can be configured for either LO, HI, or proportional "Pulse" operation (sec. 4.8).
Relay 1 setpoint: unlimited within selected range
18
3. Relay 1 Setpoint: Changes the value at which relay 1 is energized.
Page 25
4. Relay 1 Hysteresis: Changes the relay 1
hysteresis value. Hysteresis values directly effect the LO and HI relay modes. Hysteresis is used to prevent relay "chatter", caused by the control value (e.g. conductivity) hovering around the relay's setpoint (sec. 4.8).
Relay 1 hysteresis: unlimited within selected range
5. Relay 1 Endpoint: Changes the control value
for relay 1's maximum pulse rate.
6. Relay 1 Pulse Rate: Changes the pulse rate
for relay 1 (sec. 4.8).
Functions 1-6 above repeat for relays 2-4, when installed.
4.4 OUTPUT Menu Functions
1. Analog Output 1 Control Selection: Analog
output control selections are identical to relay control selections (sec. 4.3).
2. Analog Output 1 Minimum Setpoint: Allows
the operator to enter the conductivity, resistivity, temperature, or % rejection value that corresponds to the minimum analog output level (e.g. 4 mA).
3. Analog Output 1 Maximum Setpoint: Allows
the operator to enter the conductivity, resistivity, temperature, or % rejection value that corresponds to the maximum analog output level (e.g. 20 mA).
Relay 1 endpoint: unlimited within selected range
Relay 1 pulse rate: 0 to 120 pulses per minute maximum.
Analog output control selections: CH1 or CH2, mS, PPM, Kohm, Mohm CH1 or CH2, temperature or % rejection.
Analog output 1 minimum setpoint: Selectable for any value within selected range.
Analog output 1 maximum setpoint: Selectable for any value within selected range.
µ
S,
4. Analog Output 1 Minimum Output Adjust:
Allows the operator to adjust the minimum analog output level from the front keypad. An accurate digital voltage meter (DVM) is required for calibra­tion.
(continued)
Analog output 1 minimum adjust: Adjustable for maximum accuracy.
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ENTER
CAL
% REJ
Analog output 1 maximum adjust: Adjustable for maximum accuracy.
5. Analog Output 1 Maximum Output Adjust:
Allows the operator to adjust the maximum analog output level from the front keypad. An accurate digital voltage meter (DVM) is required for calibration.
Functions 1-5 above repeat for analog output 2, when installed.
4.5 Quick-Reference Keypad Sequence
The following sequence is used to view, modify, and exit all setup menu functions. Familiarize yourself with this procedure before attempting CAL, RELAY, and OUTPUT menu setup (sec. 4.6, 4.9, and 4.10).
The security function can be disabled via. internal dip switch (sec. 5.2).
Accessing any setup menu (step 3), forces all analog output signals low and temporarily de-energizes all available relays.
20
1. Press:
MOD
to enable calibration sequence.
2. Enter security code (when active) using:
% REJ TEMP
COND RES
; press:
to confirm.
(the security code is factory preset to 0000)
3. Select menu:
RELAY
or
OUTPUT
; press menu
key repeatedly to scroll through displayed menu.
4. Press:
MOD
to select displayed menu function
for modification.
TEMP
5. Modify item using:
MOD
to recall previous value OR
COND RES
ENTER
; press:
to save.
Page 27
6. Press:
MOD
CAL
or
OUTPUT
to view next item.
RELAY
7. Repeat steps 4-6 of this procedure to modify
each menu item. Exit menu by pressing:
COND RES
To exit or advance menu you must first
ENTER
press:
to save changes OR press:
restore previous value, followed by: menu and return to operation mode.
COND RES
Cannot exit menu while editing?
to
to exit
21
Page 28
4.6 CAL Menu
The security function is not displayed when disabled (sec. 5.3).
Displays shown are for example only, actual displays may vary.
Menu access forces all analog output signals low and temporarily de-energizes available output relays.
PPM scale
NOT selected
step 2
No
Yes
MOD
Security Code?
1
Next menu item
CAL
2
Next menu item
CAL
3
Next menu item
CAL
PPM scale SELECTED step 2
4
Next menu item
CAL
Enter security code using:
Modify?
No
Exit menu
Modify?
No
Exit menu
Modify?
No
Exit menu
Modify?
No
Exit menu
Yes
MOD
Recall previous value
COND RES
Yes
MOD
Recall previous value
COND RES
Yes
MOD
Recall previous value
COND RES
Yes
MOD
Recall previous value
COND RES
Press to select sensor cell constant
Press to select conductivity scale
Press to select display decimal position
Press to enter ppm factor, see section 5.7
CALENTER
ENTER
MOD
ENTER
MOD
ENTER
MOD
ENTER
MOD
An internal pure water curve is used for the 10 M to 18 MΩ (0.055 µS to
0.1
µ
S) range. The factory default setting of 2.00%/ should be used for this range.
22
Yes
5
°
C
Next menu item
CAL
Modify?
No
Exit menu
Press to enter
MOD
temperature comp. %, see section 5.8
Recall previous value
COND RES
ENTER
MOD
Continued on next page
Page 29
Continued from previous page
6
Next menu item
CAL
Modify?
No
Exit menu
Yes
MOD
COND RES
See section
4.7 procedure
Section 4.7
complete
A known solution (sec. 5.6) is required for the "WET CAL" procedure (sec. 4.7).
Yes
7
Next menu item
CAL
Modify?
No
Exit menu
Yes
8
Next menu item
CAL
Modify?
No
Exit menu
Yes
9
Repeat menu
CAL
Modify?
No
Exit menu
Press to turn
MOD
channel 2 on or off
Recall previous value
COND RES
Press to select
MOD
best display contrast
Recall previous value
COND RES
Press to enter
MOD
security code
Recall previous value
COND RES
MOD
MOD
MOD
ENTER
With CH2 ON, menu steps 1-6 repeat for CH2 setup. Step 7 is not shown after CH2 setup.
ENTER
ENTER
23
Page 30
Exit Wet Cal?
COND
Press during steps 1-4 to exit wet
cal procedure.
RES
at any time
Default display for CH1
4.7 Wet Calibration Procedure
Wet calibration is necessary for maximum system accuracy. This procedure is recommended for "first-time" system start-up and for periodic sensor verification. A solution of known value (e.g. buffer), a clean container, and an accurate °C thermometer are required for calibration.
1. Access and scroll through the CAL Menu until the display shows "WET CAL" (sec. 4.6).
• Press
2. Place channel 1's sensor and °C thermometer into the known solution. Lightly tap the sensor electrode body against the side of the container to remove trapped air bubbles. Allow for temperature stabilization.
MOD
display shows "INSERT".
24
Temperature display example
Example enabled for change
Example changed as measured
Conductivity display example
3. Solution temperature is now displayed. Accept or modify displayed value as follows:
ENTER
Press
Press
to accept displayed temperature, OR
MOD
to enter actual solution temperature as
follows: A) Press
% REJ TEMP
COND
to enter measured
RES
temperature (°C).
B) Press
C) Press
MOD
ENTER
ENTER
then
to cancel entry, OR
to save entry and advance to
step 4.
4. Solution value is now displayed. Accept or modify displayed value as follows:
Page 31
Press
Press
ENTER
to accept displayed value, OR
MOD
to enter known value as follows:
Example enabled for change
A) Press
% REJ TEMP
COND
to change displayed
RES
value.
B) Press
C) Press
MOD
ENTER
ENTER
then
to cancel entry, OR
to save entry, "WET CAL" is now
displayed. Three options are offered at this time:
MOD
• Press
to repeat the WET CAL
procedure, OR
• Press
CAL
to advance to the next menu
item, OR
• Press
COND
to exit the CAL Menu and return
RES
to operation mode.
Example changed to buffer value
Reset channel: enter zero to reset factory defaults, if desired.
Error message: "Out of Range" (sec. 5.9)
4.8 Relay Operation
Up to four optional relays can be installed for external device control (sec. 3.4). Each relay can be assigned to either channel 1 or 2.
Relays are controlled by either conductivity, resistivity, temperature, or % rejection between channels, see section 4.3. Each relay can be selected for LO, HI or proportional "pulse" operation as follows:
25
Page 32
LO Relay
Operation
Control
value
= LO setpoint = Hysteresis
= Relay energized
= Relay de-energized
LO/HI operation: When a relay is selected for LO or HI operation, an individual setpoint and hysteresis value is entered for that relay.
• Relay Setpoint: Setpoints represent the control value at which the relay is energized. Setpoint units are displayed as µS, mS, ppm, k, M, °C, or % depending on the relay's assigned channel, range, and control selection (sec. 4.3).
• Relay Hysteresis: Hysteresis values directly effect the LO and HI relay modes. Hysteresis is used to prevent relay "chatter", caused by the control value (e.g. temperature) hovering around the relay's setpoint. If the measured control value is fluctuating, increase the hysteresis value to pre­vent relay chatter. If the measured control values is stable, decrease the hysteresis value to maximize relay sensitivity.
26
HI Relay
Operation
Control
value
= HI setpoint = Hysteresis
= Relay energized
= Relay de-energized
• LO Relay Operation: In LO operation, the relay is energized when the control value drops below the relay setpoint, and is de-energized when the control value rises above the setpoint plus hysteresis, see LO relay operation diagram (left).
• HI Relay Operation: In HI operation, the relay is energized when the control value rises above the relay setpoint, and is de-energized when the control value falls below the relay setpoint plus hysteresis, see HI relay operation diagram (left).
Proportional "Pulse" Relay Operation: The proportional pulse relay configuration is primarily designed for controlling metering pumps. Setpoints, endpoints, and maximum pulse rates are selected via the relay menu.
Page 33
• Setpoint: Control value at which relay pulsing just begins.
120 max.
Control value
A
Setpoint Endpoint
120 max.
B
Control value
SetpointEndpoint
• Endpoint: Control value at which the relay pulse rate reaches the user set maximum value.
• Pulse Rate: User set from 0 to 120 pulses per minute maximum. Setting to 0 provides a quick way to disable an assigned relay.
4.9 RELAY Menu
No
Yes
Security
MOD
Code?
1
Next menu item
RELAY
2
Next menu item
RELAY
Enter security code using:
Modify?
No
Exit menu
Modify?
No
Exit menu
Yes
Yes
Press to choose
MOD
relay control selection
Recall previous value
COND RES
MOD
Recall previous value
COND RES
ENTER
Press to select relay mode
MOD
MOD
The security function is not displayed when disabled
RELAY
(sec. 5.3). Displays shown are for
example only, actual
ENTER
displays may vary.
Menu access temporarily de-energizes available output relays and forces all analog outputs low.
ENTER
Continued on next page
27
Page 34
Continued from previous page
Pulse mode
selected
step 2
Menu repeats for each installed relay.
MOD
Press to enter relay setpoint value
ENTER
MOD
Yes
3
Modify?
No
Recall previous value
Next menu item
RELAY
Exit menu
COND RES
HI or LO mode selected step 2
Yes
4
Repeat Menu?
RELAY
Modify?
No
Exit menu
Yes
5
Next menu item
RELAY
Modify?
No
Exit menu
Yes
6
Repeat Menu?
RELAY
Modify?
No
Exit menu
Press to enter
MOD
relay hysteresis value
Recall previous value
COND RES
Press to enter
MOD
relay endpoint value
Recall previous value
COND RES
Press to enter
MOD
relay maximum pulse rate
Recall previous value
COND RES
ENTER
MOD
ENTER
MOD
ENTER
MOD
28
Page 35
4.10 OUTPUT Menu
Security
MOD
Code?
1
Next menu item
OUTPUT
2
Next menu item
OUTPUT
3
Next menu item
OUTPUT
4
Ammeter required, see Figure 1
Next menu item
OUTPUT
5
Ammeter required, see Figure 1
Repeat Menu?
OUTPUT
No
Yes
Enter security code using:
Modify?
No
Yes
Press to choose
MOD
output control selection
Recall previous value
ENTER
MOD
The security function is not displayed when disabled
OUTPUT
(sec. 5.2).
4 to 20/0 to 20 mA
ENTER
isolated/non-isolated options illustrated for example only, actual displays may vary.
COND RES
Press to enter
MOD
value at minimum current output
Recall previous value
COND RES
Press to enter
MOD
value at maximum current output
Recall previous value
COND RES
MOD
MOD
Menu access forces all analog outputs low and
ENTER
temporarily de-energizes available output relays.
ENTER
Modify?
No
Modify?
No
Exit menu
Yes
Exit menu
Yes
Exit menu
Figure 1
Modify?
No
Modify?
No
Exit menu
Yes
Exit menu
Yes
Press to fine
MOD
tune 4 mA output signal, see note*
Recall previous value
COND RES
Press to fine
MOD
tune 20 mA output signal, see note*
Recall previous value
COND RES
MOD
MOD
*The min. and max. current
ENTER
adjustment steps require an external ammeter for monitoring the current levels.
RLY3
C NO Tx GND Rx
ENTER
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27 28
L
1
N
AC IN
SERIALANL2
RLY4
R+ R-
R+ R-
AMMETER
NO C NC
+ GND
CH1
CH2
S1 T1 SG CNO
S2 T2
R­R+
NO C NC
RLY1DC IN
R+ R-
ANL1
RLY2
29
Page 36
4.11 View Only Menus
OUTPUT
Three "view-only" menus are available any time during operation. Menu access does not affect the measurement in any way.
Access the "view-only" menu of choice by pressing:
RELAY
CAL
Each menu item is displayed in the following order by successively pressing the corresponding menu key:
CAL View-Only Menu
or
Displays shown are for example only, actual displays may vary.
Display steps 2 are shown only when channel 2 is on.
Displays shown are for example only, actual displays may vary.
Function 4 only displays when HI or LO mode selections are made.
Function 5 only displays when the proportional "pulse" relay mode is selected.
1. Channel 1 cell constant selection:
2. Channel 2 cell constant selection:
RELAY View-Only Menu
1. Relay 1 control selection:
2. Relay 1 mode selection:
3. Relay 1 setpoint selection:
4. Relay 1 hysteresis selection:
5. Relay 1 endpoint selection:
30
Page 37
4. Relay 1 maximum pulse rate selection:
Functions 1-6 repeat for all installed relays.
OUTPUT View-Only Menu
Function 6 only displays when the proportional "pulse" relay mode is selected.
1. Analog output 1 control value selection:
2. Analog output 1 minimum current output level selection:
3. Analog output 1 maximum current output level selection:
4 to 20 mA output option illustrated for example only, actual displays may vary.
31
Page 38
Chapter 5
Technical
5.1 Accessing Internal Options
1. Remove bezel (1) by placing a coin in the notch (2), twist coin to remove the bezel from the instrument casing, see Figure 2.
Support
Figure 2
1
Side View
2
Figure 3
3
RLY 1 RLY 2 RLY 3 RLY 4
Front Panel
2. Loosen the four front bracket screws (3), then loosen the center "jack-screw" (4), see Figure 3.
3. Slide the electronics assembly (5) from the instrument casing, see Figure 4.
4. Lift upper retainer with adhesive gasket to install/remove plug-in cards. Be sure plug-in cards are properly seated in slots before reassembling
instrument, see Figure 4.
Figure 4
Input/ output cards
card retainer
5
Push down on card retainer to slide the chassis back into the case.
Input/ output cards
4
32
Page 39
5.2 AC Power Configurations
Two AC power options are possible; 90 to 132 VAC, or 180 to 264 VAC. Each power option is selectable via internal jumpers on the main pc board (fig. 5).
Option Sockets
Security Feature
123
Enable the security
feature by setting position #1 "closed"
123
Disable the security
feature by setting position #1 "open"
OPEN
OPEN
4
4
1 2
OPEN
3 4
INPUT CARD
Figure 5
Main pc board (top view)
OUTPUT CARD #1
OUTPUT CARD #2
Blue Jumpers
OUTPUT CARD #3
180 to 264 VAC
operation
90 to 132 VAC
operation
OR
5.3 Security Code Function
The security function prompts the operator for a 4-digit code during setup menu access, when enabled. This function prohibits unauthorized entry and/or alterations to system parameters. The security code is factory preset to 0000. The code is programmable from 0000 to 9999 (sec. 4.6).
The security function can be completely disabled by changing an internal dip switch setting (fig. 5). When disabled, the security function is no longer prompted during setup menu access.
Fuse, 1/4 A @ 250 VAC (fast blow)
Example shows the factory preset security code setting of
0000.
33
Page 40
5.4 Installing Input/Output Options
Input/output option cards are "keyed" for proper insertion into four sockets. These sockets are clearly marked on the unit's main pc board. See Figure 5 (pg 33) and table below:
Socket Labeled Compatible Options
Input Card Dedicated for input option cards
Output Card #1 Accepts all analog option cards, except the Dual
Proportional Relay Card.
Output Card #2 Accepts all analog option cards and Dual
Proportional Relay Card
Output Card #3 Dedicated for the 2-Relay Option Card
5.5 Output Card Configurations
Each 4 to 20/0 to 20 mA (iso or non-iso) output card contains jumper selections for the desired operation range:
34
• Place the blue jumper in position "A" for 4 to 20 mA operation.
• Place the blue jumper in position "B" for 0 to 20 mA operation.
Non-isolated
version
A B
Blue Jumper
Isolated version
B
Blue
Jumper
A
Page 41
5.6 Options and Accessories
Part Number Input Cards Code
3-9050.400 Conductivity sensor input card 198 864 305
(isolated)
Part Number Output Cards Code
3-9000.450-1 (Requires 4 to 20/0 to 20 mA (non-isolated) 198 864 631 configuration, sec. 5.5)
3-9000.450-2 0 to 5 VDC (non-isolated) 198 840 632
3-9000.450-3 0 to 10 VDC (non-isolated) 198 840 633
3-9000.460-1 (Requires 4 to 20/0 to 20 mA (isolated) 198 840 634 configuration, sec. 5.5)
3-9000.460-2 0 to 5 VDC (isolated) 198 840 635
3-9000.460-3 0 to 10 VDC (isolated) 198 840 636
3-9000.440-1 2-Relay Card 198 849 641
3-9000.400-1 Proportional Relay Card 198 840 637
Part Number Optional Accessories Code
3-5000.399 SIGNET panel mounting adapter 198 840 224
plate (5.5 in. to DIN cutout size)
3-5000.598 Surface mount bracket 198 840 225
3-5000.395 NEMA 4X/IP65 back cover kit 198 840 227
(conduit connectors ordered below)
3-9000.392 Conduit connector kit for NEMA 198 840 217
4X/IP65 cover (3 pcs. included)
Part Number Spare Parts Code
3-9000.525-1 Front Bezel 198 840 206
3-9000.575 Panel mounting gasket 198 840 207 3-9000.560 Mounting Clamp 198 840 216
35
Page 42
Part Number Spare Parts Code
2400-0404 Front cover screws (4 each) 198 840 209
3-9000.570 Front cover gasket 198 840 210
Conductivity Solutions
Premixed solutions are essential for proper calibration. Solutions are available from most instrumentation dealers. The following part number are listed for your reference.
Available through Fischer Scientific Company worldwide.
Part no. Description Size 09-328-1 10 µS/cm 16 oz. 09-328-2 100 µS/cm 16 oz. 09-328-3 1,000 µS/cm 16 oz. 09-328-4 10,000 µS/cm 16 oz. 09-328-5 100,000 µS/cm 16 oz.
36
Follow the manufacturers instructions closely. These solutions are very fragile and easily polluted. All solutions have expiration dates that must be observed.
Page 43
5.7 Parts Per Million Conversion Factor
The 9050CR is capable of displaying total dissolved solids (TDS) in parts per million (PPM) units. This is done by dividing the actual solution conductivity in µS by the programmed parts per million factor (PPMF).
TDS (PPM)=
The factory default parts per million factor (PPMF) is
2.00 for example:
• PPMF = 2.00 (factory default)
• Solution conductivity is 400 µS
• TDS (PPM) =
This PPM factor is adjustable from 1.00 to 3.00. This allows you to change the displayed PPM value based on your application. For example:
• PPMF = 1.25 (user programmed)
• Solution conductivity is 400 µS
• TDS (PPM) =
Solution conductivity (µS)
PPMF
400 = 200 on the display
2.00
400 = 320 on the display
1.25
37
Page 44
Important:
Do not use this procedure
µ
for solutions from 0.055
µ
S (10 MΩ to 18 MΩ).
0.1 An internal pure water curve is used for these ranges. The factory default setting of
°
2.00%/
C should be used.
S to
5.8 Temperature Coefficient
Conductivity measurement is highly dependent on temperature. Temperature dependence is usually expressed as the relative change per °C, commonly known as percent/°C change from 25 °C, or slope of the solution.
Slopes can very significantly depending on process solution type. The factory default temperature compensation factor is 2%/°C. This setting satisfies many general applications. Your process solution may require adjustment for maxi­mum accuracy. The following procedure can be used to determine the optimum temperature com­pensation factor for your process. This procedure is handy when published reference handbooks are not available or your system consists of many chemical types.
Equipment Required
• 9050CR controller with +GF+ Signet sensor
• Process solution samples (2)
Sample Solution (Step 2)
Displayed temperature: T1= __________________°C
Displayed conductivity: C1= ____________________
38
Procedure
1. Disable the temperature compensation factor by
entering 0.00 (sec. 4.6).
2. Heat the sample solution close to the maximum
process temperature. Place sensor in the sample solution (allow several minutes for stabilization). Record the displayed temperature and conductivity values in the spaces provided (left).
• Press:
• Press:
TEMP
to display temperature.
COND
to display conductivity.
RES
(continued)
Page 45
3. Cool the sample solution close to the minimum process temperature. Place sensor in the sample solution (allow several minutes for stabilization). Record displayed temperature and conductivity values in the spaces provided (right).
Sample Solution (Step 3)
Displayed temperature: T2 = _________________°C
Displayed conductivity:
A 10% change in conductivity between steps 2 and 3 is required for optimum performance. If necessary, increase maximum (step 2) and reduce minimum (step 3) sample temperature. This will result in a larger change in conductivity between steps.
4. Substitute recorded readings (step 2 and 3) into the following formula:
TC Slope = 100 x (C1 - C2)
(C2 x (T1 - 25)) - (C1 x (T2 - 25))
A sample solution has a conductivity of 205 µS @ 48 °C. After cooling the solution, the conductivity was measured at 150 µS @ 23 °C. Therefore: C1 = 205, T1 = 48, C2 = 150, T2 = 23.
The TC is calculated as follows: TC Slope = 100 x (205 - 150)
(150 x (48 - 25)) - (205 x (23 - 25))
C2 = ___________________
5500 = 1.42%/°C
= 3860
39
Page 46
5.9 Troubleshooting
CAL/RELAY/OUTPUT Menu Messages
Displayed Message Cause Solution
1. "...PPM FACTOR MUST Number entered Enter number between 1.00 and BE BETWEEN 1 outside range 3.00, factory default 2.00 (sec. 4.6) AND 3..."
2. "...MAX PULSE RATE Entered number Enter number between 1 and 120, MUST BE 120 OR too large factory default 120 (sec. 4.9) LESS..."
3. "_ _ _ _" Relay or analog A) Re-enter new setpoint within
output setpoint displayed range (sec. 4.9, 4.10). (message shows in too large for display Note: pressing MOD" when RELAY, OUTPUT, and decimal setting "_ _ _ _" is displayed resets setpoint VIEWMODE menus) (display overrange) to 19999
B) Reset CAL menu display decimal, move to right for greater range (sec. 4.6).
4. "...SCALE OR DECIMAL Changed previously A) Press "LEFT "arrow key to cancel CHANGED - CHECK selected scale or B) Change relay and output settings RELAY AND OUTPUT decimal setting to reflect new scale selection, SETTINGS..." (sec. 4.9 - 4.10)
5. "CAL RESET" Zero entered for Note: unit resets to factory default
conductivity value values shown in sec. 4.6, 4.9, 4.10 (Wet Cal procedure during "Wet Cal" only, sec. 4.7) procedure
6. "WAIT" Minimum and/or Not Applicable maximum current output adjustment changed
7. "CODE ERROR" Wrong security code Enter correct security code or disable
entered feature (sec. 5.3)
8. "...Must be Less Than Wet Cal value out Input value less than 18.1 Mohms
18.1 Mohms..." or range for Wet Cal. (sec. 4.7)
9. "...Must be Greater than Wet Cal value out Input value greater than 0.049 µS
0.549 uS..." of range for Wet Cal. (sec. 4.7)
40
Page 47
Operational Messages
Displayed Message Cause Solution
1. "_ _ _ _" A) Displayed A) Change to larger scale or shift reading too large display decimal to the right (sec. 4.6)
(4-dashes) B) Temp. comp. % B) Verify temperature compensation
selection too large. % setting for your process (sec. 5.8) C) Temp. input too C) Verify sensor wiring or replace high. sensor (sec. 3.3). D) Shorted or open D) Verify sensor wiring (sec. 3.3). sensor wiring
2. "_ _ _ _ _" Open or missing Verify sensor wiring or replace sensor temperature signal (sec. 3.3)
(5-dashes) from sensor
3. "0.00", "0.0", OR A) Improperly wired A) Verify sensor connnection "0" or missing sensor (sec. 3.3) shown at all times B) Scale selection set B) Set scale to lower value (e.g. ms (will not change) too high to µS, sec. 4.6)
C) Insufficient C) Display decimal resolution too decima l resolution low, move decimal to left (sec. 4.6) selected D) Verify temp. comp. % setting for D) Temp. comp. % your solution (sec. 5.8) set too high with very E) Check sensor installation (sec. 2.2) low solution temp. F) Verify sensor range (sec. 2.1) E) Sensor cell not G) Verify sensor wiring (sec. 3.3) in solution F) Solution conductance too high or resistance too low for sensor used G) Shorted or open sensor wiring
4. "...CHECK INPUT Wrong, missing, or A) Verify input card type (sec. 5.6) CARD..." damaged input card B) Install input card (sec. 5.4)
C) Replace input card (sec. 5.1)
5. "...NO CARD..." Missing or damaged A) Install card (sec. 5.4)
card B) Replace card (sec. 5.1)
(continued)
41
Page 48
Operational Messages Continued
Diaplayed Message Cause Solution
6. "...OUT OF RANGE" A) Temp. improperly A) Check solution temp. and sensor entered or bad wiring (sec. 3.3)
(Wet Cal Only, sensor B) Verify cell range (sec. 2.1), check sec. 4.7) B) Wrong sensor buffer value, verify scale selection
cell or wrong buffer (sec. 4.6) for selected scale
7. "ERR CH2 OFF" "% REJ" key pressed Turn CH2 on, if desired (sec. 4.6)
when CH2 is off
8. "VIEWMODE" "ENTER" or "MOD" Press "LEFT" arrow key to return to
key pressed while in operation mode, then press "MOD" the "VIEW ONLY" key followed by the "CAL", "RELAY, or menu "OUTPUT" key for setup access
42
Page 49
General Data
Conductivity range: 0.055 µS to 400,000 µS
(2.5 to 18 M
Resistivity/conductivity measurements from
10 M to 18 M (0.055 µS to 0.1 µS) must be performed in solution temperatures from 20 °C to 100 °C.
Temperature range: 0 to 100 °C Isolation: 500 VDC to earth ground Sensor compatibility:+GF+ Signet 2820-1
series
Liquid crystal display: 4.5-digit 0.5 inch high
(upper), 8-digit 0.3 inch high (lower), 4 relay status
annunciators Display accuracy: ±2% of reading Display repeatability: ±0.5% of reading Output accuracy: ±0.5% of full scale Memory backup: Long life NovRam Temp. compensation: PT1000 compatible only
)
Specifications
Enclosure
Material: ABS plastic Rating: NEMA 4X/IP65 front
NEMA 4X/IP65 rear
cover kit (optional)
Electrical Data
Power requirements: 17 to 30 VDC @
0.5 A max. and/or
90 to 132 VAC @
50 to 60 Hz, or
180 to 264 VAC @
50 to 60 Hz (jumper
selectable) Noise immunity: Meets IEC 801-2 level 4,
IEC 801-3, level 1 (continued)
43
Page 50
Ambient Conditions
Operating temp.: 32 to 130 °F/0 to 55 °C Relative humidity: 95% maximum,
non-condensing
Optional Cards
2-Relay Card Contacts: 2 SPDT outputs Rating: 5 A @ 250 VAC or 30 VDC
maximum
Dual Proportional Relay Card Contacts: 2 SPST outputs Rating: 5 A @ 250 VAC or 30 VDC
maximum
4 to 20/0 to 20 mA Output Card Response time: 2.5s max. for 100%change Loop resistance: 425 maximum Isolation: 500 VDC to earth ground
0 to 5/0 to 10 VDC Output Card Response time: 2.5s max. for 100% change Load resistance: 1 k minimum Isolation: 500 VDC to earth ground
44
Page 51
Limited Two-Year Warranty
Signet Scientific Company warrants its instruments to be free from defects in material and workman­ship under normal use for a period of two years from the date of purchase by the initial owner, or three years from date of manufacture, whichever comes first, as described in the following para­graphs.
This warranty does not cover defects caused by abuse or electrical damage. Signet Scientific Company will not cover under warranty any instruments damaged during shipment to the factory less case or if improperly packed. Repair attempts by anyone other than authorized service personnel will void the warranty. Proof of date of purchase will be required before warranty repairs can begin. Transducers and cables will not be covered after installation.
Parts which prove to be defective in the first year will be repaired or replaced free of charge includ­ing labor, shipped F.O.B. our factory or a desig­nated service center (addresses furnished upon request).
Warranty
Only non-moving parts, such as electrical compo­nents, which prove defective during the second year are warranted. Meter movements will not be covered. All units qualifying for warranty service after one year are subject to a service charge for replacement of non-moving parts.
Items returned for warranty repair must be shipped prepaid and insured. Warranty claims are proc­essed on the condition that prompt notification of a defect is given to Signet Scientific Company within the warranty period.
45
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Signet Scientific Company shall have the sole right to determine whether in fact a warranty situation exists.
Signet Scientific Company is continually making design changes and improvements that adapt to the original circuit configuration. These will be incorporated as required in older units on a minimal charge basis while under warranty.
Consequential Damages Signet Scientific Company shall not be liable for special consequential damages of any nature with respect to any merchandise or service sold, rendered or delivered.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
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+GF+
SIGNET
Signet Scientific Company, 3401 Aerojet Avenue, El Monte, CA 91731-2882/U.S.A., Phone (818) 571-2770, Fax (818) 573-2057
Representative Offices U.S.A. George Fischer, Inc., 2882 Dow Avenue, Tustin, CA 92680-7285/U.S.A.,
Toll Free Phone (800) 854-4090, Fax (714) 731-6201
CH Georg Fischer Rohrleitungssysteme AG, CH-8201 Schaffhausen/Schweiz,
Tel. 053/81 11 11, Telex 89 70 70 64 gf ch, Fax 053/25 91 30
SIN George Fischer Pte Ltd., 15 Kaki Bukit Road 2, KB Warehouse Complex, Singapore 1441,
Tel: 65/747 0611, Fax: 65/747 0577
GEORGE FISCHER +GF+ Piping Systems
3-9050.090 C-12/96
© Signet Scientific Company 1994 Printed in U.S.A.
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