GF Signet 2819-2823 User Manual

Page 1
Signet 2818-2823 Series Conductivity Sensor
*3-2820.090*
3-2820.090-1 Rev. N 10/13
Description
English
Operating Instructions
2818
2822
2819
2823
2820
2821
Sanitary
Signet 2818-2823 Conductivity/Resistivity Electrodes are designed to provide versatile installation and accurate sensing across a very broad dynamic range. These electrodes are built with a controlled surface fi nish to ensure accuracy and repeatability. The standard electrode is constructed 316 SS or Titanium, but there are other materials available for maximum chemical compatibility. Reversible threads or sanitary fl anges allow for maximum installation versatility.
Sanitary fl ange versions are available with an optional NIST Traceability Certifi cate to meet USP requirements. Coupled with Signet patented measuring circuitry, a three decade measurement range is achieved without the need for troublesome electrode platinization. A platinum RTD (PT1000) optimal temperature sensing.
located within the electrode allows
Features
• Standard process connections
• ¾” NPT Polypro
• Tri-clamp 1½”, 2”
• Opt. 1/2” NPT 316 SS
• 316 SS or Titanium standard electrode
• Alternative electrode materials available
• Hastelloy-C
• Monel
• In-line or submersible mounting
• NIST traceable certifi ed cells ±1% meet USP requirements
Table of Contents
Description.............................................................................................. 1
Features ................................................................................................. 1
Warranty Statement ................................................................................ 2
Product Registration ............................................................................... 2
Safety Information .................................................................................. 2
Dimensions ............................................................................................. 2
Specifi cations ......................................................................................... 3
Wiring ..................................................................................................... 3
Recommended Position ......................................................................... 3
Maintenance ........................................................................................... 4
In-Line Installation .................................................................................. 4
2822 Submersible Installation ................................................................ 4
2823 Submersible Installation ................................................................ 4
Page 2
General Information and Dimensions
3
Warranty Information
Refer to your local Georg Fischer Sales offi ce for the most current warranty statement.
All warranty and non-warranty repairs being returned must include a fully completed Service Form and goods must be returned to your local GF Sales offi ce or distributor. Product returned without a Service Form may not be warranty replaced or repaired.
Signet products with limited shelf-life (e.g. pH, ORP, chlorine electrodes, calibration solutions; e.g. pH buffers, turbidity standards or other solutions) are warranted out of box but not warranted against any damage, due to process or application failures (e.g. high temperature, mishandling (e.g. broken glass,
chemical poisoning, dry-out) or
damaged membrane, freezing
and/or extreme temperatures).
Product Registration
Thank you for purchasing the Signet line of Georg Fischer measurement products.
If you would like to register your product(s), you can now register online in one of the following ways:
• Visit our website www.gfsignet.com and click on Product Registration Form
• If this is a pdf manual (digital copy),
click here
• Scan the QR Code on the left
Safety Information
1. Do not remove from pressurized lines.
2. Do not exceed max. temperature/pressure specifi cations.
3. Wear safety goggles or fa shield during installation/service.
4. Do not alter product construction.
5. Disconnect instrument power before wiring this sensor.
6. Failure to follow safety instructions may result in severe personal injury!
Warning / Caution / Danger
Indicates a potential hazard. Failure to follow all warnings may lead to equipment damage, injury, or death
Personal Protective Equipment (PPE)
Always utilize the most appropriate PPE during installation and service of Signet products.
Pressurized System Warning
Sensor may be under pressure, take caution to vent system prior to installation or removal. Failure to do so may result in equipment damage and/or serious injury.
Dimensions
2818
2.39 mm (1.28 in.)
2822
4.6 m (15 ft.) cable (std.)
147 mm (5.8 in.)
submersion fitting
86 mm (3.4 in.)
19 mm (0.75 in.)
58.4 mm (2.3 in.)
73.66 mm (2.9 in.)
41.91 mm (1.65 in.)
12.7 mm (0.50 in.)
¾ in. NPT
Optional 316 SS
kit #3-2820.390
¾ in. NPT
Sanitary
2819, 2820, 2821
4.6 m (15 ft) cable (std)
152 mm (6 in.)
107 mm (4.2 in.)
49.5 mm (1.95 in.)
12.7 mm (0.5 in.)
2823
4.6 m (15 ft)
cable (standard)
203 mm (8.0 in.)
89 mm (3.5 in.)
19 mm
(0.75 in.)
T1 = 50 mm (2.0 in.) T2 = 64 mm (2.5 in.)
¾ in. NPT
2820-x sensor tip (nosepiece)
20.3 mm (0.8 in.)
2821-x sensor tip (nosepiece)
7.6 mm (0.3 in.)
Reversible fitting assy for submersion mounting
¾ in. NPT
76.2 mm (3.0 in.)
Hand Tighten Only
Overtightening may permanently damage product threads and lead to failure of the retaining nut.
Do Not Use Tools
Use of tool(s) may damage product beyond repair and potentially void product warranty.
152 mm
(6.0 in.)
126 mm
(5.0 in.)
Note Tri-clamp is available for 2819, 2820, 2821 only. T1 or S1 is for 1 to 1½ in. tees or fl anges.
Note / Technical Notes
Highlights additional information or detailed procedure.
13 mm
2
Signet 2818-2823 Series Conductivity Sensor Instruction Manual
(0.5 in.)
T2 or S2 is for 2 in. tees or fl anges.
Page 3
Specifi cations and Wiring
*Required installation postition for
0.01 cell
Use caution to avoid air bubbles or sediment trapping inside the electrode cavity.
In-line Submersible
OR
Specifi cations
General
Cell Constant
2818 ................................... 0.01 cm
2819 ................................... 0.01 cm
2820 ................................... 0.1 cm
2821 ................................... 1.0 cm
2822 ................................... 10.0 cm
2823 ................................... 20.0 cm
Operating Range:
2818 ................................... 0.055 to 100 μS (10 kΩ to 18.2 MΩ)
2819 ................................... 0.055 to 100 μS (10 kΩ to 18.2 MΩ)
2820 ................................... 1 to 1000 μS (1 kΩ to 1 MΩ)
2821 ................................... 10 to 10,000 μS (5 to 5000 ppm)
2822 ...................................
2823 ...................................
Cell Constant Accuracy .......... ±2% (certified cells ±1%)
Temp. Compensation Device.. PT1000 Cable Length
Standard ............................. 4.6 m (15 ft)
Maximum ............................ 30 m (100 ft)
2818 & 2819-1 .................... 7.6 m (25 ft) max. when used
Sanitary fitting size .................1 in., 1½ in., 2 in.
Wetted Materials
O-Rings .................................. EPR (EPDM)
Electrodes...............................
Sanitary fitting .........................
2822 Body ..............................CPVC
Insulator Material
2818/2819/2820/2821 2823
.................................... PEEK
.......... Carbon fiber reinforced PTFE
Process Connection ...............¾ in. NPT threads;
Shipping Weight
2818/2819/2820/2821/2822 2823
.................................... 0.3 kg (0.6 lb)
... 0.4 kg (0.8 lb)
Environmental Requirements
Temperature Accuracy ........ 0.3 °C
Max. Pressure/Temperature Ratings
2818/2819/2820/2821 Fittings:
Standard Polypropylene ..... 6.9 bar @ 100 °C (100 psi @ 212 °F)
(3-2820.392) ½ NPT 316 SS
... 13.8 bar @ 120 °C (200 psi @ 248 °F)
Sanitary Connection ........... 6.9 bar @ 120 °C (100 psi @ 248 °F)
2822........................................ 6.9 bar @ 95 °C (100 psi @ 203 °F)
2823........................................ 6.9 bar @ 150 °C (100 psi @ 302 °F)
Standards and Approvals
• RoHS Compliant
China RoHS (Go to www.gfsignet.com for details)
-1
-1
-1
-1
-1
-1
100 to 200,000 μS (50 to 100,000 ppm) 200 to 400,000 μS (100 to 200,000 ppm)
with 8850 & 8860. Do Not splice cable.
316L Stainless Steel (1.4408, DIN 17440) or Titanium
316L Stainless Steel or Titanium
®
Standard 316 SS fitting & Optional 316 SS submersion adapter fitting (3-2820.390)
Wiring
3-9900.092 Direct Conductivity/Resistivity Module
DC Power
Loop Voltage
SHIELD
TEMP (WHT)
ISO GND (BLK)
H COMM Module
SIGNAL (RED)
Cond/Res Module
Red
Black
2818 - 2823
White
Shield
2850 Conductivity/Resistivity Sensor Electronics
Sensr Gnd (SHIELD)
Gnd Data
3 2 1
V+
SW1
4
CTS
3 2
ON
1
D3
Temp. IN (WHITE)
Signal RTN (BLK)
Signal IN (RED)
Recommended Position
SHIELD (SILVER)
ISO GND (BLK)
SIGNAL (RED)
TEMP (WHT)
Alternate wetted materials and overall lengths are available through special order. Cable length extensions through special order. For resistivity measurements above 10 MΩ and/or below 20°C, maximum cable length is 25 ft. (7.6 m).
to 100 ft. (30 m) are available
Signet 2818-2823 Series Conductivity Sensor Instruction Manual
3
Page 4
Installation and Maintenance
1 2
1-1/4 turns past finger tight
3/4 in. NPT
Customer supplied coupling
Customer supplied pipe
Sealant
Sealant
Fill with 3 in. to 4 in. of sealant
Customer supplied pipe tee/ reducer
Standard fitting kit
Mark hole position
3/4 in. NPT
Hand tighten only!
O-ring Sealant
Hole up
Customer supplied pipe tee/ reducer
Sealant
1-1/4 turns
past finger tight
Hole upMark hole position
Install behind hole ONLY!
Customer supplied pipe tee/reducer
3/4 in. NPT
Sealant
Hand tighten only!
O-ring Sealant
Hole upMark hole
position
Customer supplied pipe tee/ reducer
1/2 in. NPT
3-2820.392 Optional fitting kit
In-Line Installation
2818/2819/2820/2821
2822
2823
*Installation tip: Mark the sensor body to indicate the position of the vent hole. During installation, align the vent hole mark so it faces upward or against the process fl ow to prevent air bubble entrapment.
2823 Submersible Installation
• Attach ¾ in. watertight pipe to the top of the sensor.
• Secure the threaded connection to prevent any leakage.
• For additional defense against possible accumulation of condensation at the back seal area of the sensor, fi ll the lower 75 mm to 100 mm (3 in. to 4 in.) of conduit or extension pipe with a fl exible sealant such as silicone.
2822 Submersible Installation
submersion
#3-2820.390
Georg Fischer Signet LLC, 3401 Aero Jet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057 For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090 For the most up-to-date information, please refer to our website at www.gfsignet.com
3-2820.090-1 Rev N 10/13 English © Georg Fischer Signet LLC 2013
1 2
Optional
fitting kit
Sealant
Customer supplied pipe
Sealant
Customer supplied coupling
3/4 in. NPT
1-1/4 turns past finger tight
Maintenance
• Any coatings on electrodes will cause readings to drift or show poor response.
• Clean metallic surfaces with a mild detergent and a non-abrasive brush or cotton swab.
2823-1 Sensor Tip Removal Procedure:
Sensor tip (end view)
8-32
A
C
D
Sensor tip (side view)
Electrode
Sensor tip (side view)
Electrode
Insulator
Insulator
B
Cotton swab
Clean electrode Clean metal body
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