GF Signet 2610 User Manual

Signet 2610 Process Optical Dissolved Oxygen Sensor
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*3-2610.090*
3-2610.090 Rev. C 08/13
Introduction
System Description
Your new RDO® Pro is a rugged, reliable sensor designed to deliver accurate dissolved oxygen (DO) data across a wide measuring range while reducing maintenance costs. It features the latest optical technology for DO measurement.
The RDO Pro system is available in two versions. The 3-2610-31 has 4 to 20mA current loop output, Modbus RS485, and SDI-12 connectivity. The 3-2610-41 includes S3L communications to support both the 8900 and 9900 Signet products in place of the SDI-12 output.
The RDO Pro system consists of the following:
English
Operator's Manual
• 10 m (32.8 ft.) cable with stripped and tinned ends
• Black sensor body with removable nose cone
• Optical DO sensing cap
• Titanium thermistor
Cable end, stripped and tinned
Nose cone
Thermistor
Sensor cap (not visible)
Dimensions
20.3 cm
68.6 mm (2.7 in.)
43.7 mm (1.72 in.)
(8.0 in.)
Serial Numbers
The instrument part number, code number and serial number is engraved on the side of the unit.
RDO is a registered trademark of In-Situ® Inc., Fort Collins, CO USA
Introduction
Unpacking the Sensor
Sensor
Shipping/Storage sleeve
Dust cap
Nose cone
1. Remove the RDO
®
sensor from the box and other
packaging materials.
2. Unscrew the nose cone from the sensor and remove the red protective dust cap from the sensor. Save the dust cap for later use.
3. Remove the sensor cap from its shipping/storage sleeve.
4. Align the two lines on the cap with the fl at part of
the sensor and fi rmly press (DO NOT TWIST) the
cap onto the sensor until it seals over the probe body.
• CAUTION: Twisting the sensor cap can
permanently damage both the cap and the sensor.
• Avoid allowing moisture, including atmospheric humidity, inside the cap. Keep the cap in its sealed packaging until you are ready to install it. Install promptly. Make sure that O-ring grooves are dry and the O-ring is not rolled or pinched inside the cap.
• The cap's lifetime is 1 year after the fi rst reading has been taken. Install by the date printed on the packaging.
Align flat side of the tip with lines on cap
5. Reattach the nose cone
Calibration
Calibration is not required. The unit, as shipped from the factory, will measure within 2% of reading for the life of the sensor cap.
Replacing the sensor cap will keep the reading within 2% accuracy.
2
2610 DO Sensor
Sensor Deployment
The cable end of the RDO® Pro is internally threaded (1¼ - 11½ NPT) and can be attached to a externally threaded pipe.
When deployed, make sure that the nose cone and thermistor are completely submerged.
Care and Maintenance
Cleaning the Sensor Cap
1. Leave the cap and nose cone on the sensor!
2. Rinse the sensor with clean water from a squirt bottle or spray bottle.
3. Gently wipe with a soft-bristled brush or soft cloth if biofouling is present. Use Alconox® to remove grease.
4. If extensive fouling or mineral build-up is present, soak the cap end in vinegar for 15 min., then soak in deionized water for 15 min.
Sensor Deployment
1¼ in. NPT
with 10 m cable
Do not use organic solvents - they will damage the foil. Do not remove the cap from the sensor prior to brushing.
Cleaning the Optical Window
Perform only when changing the cap. See full instructions in the sensor replacement cap kit.
Do not wet the lens area with water or any solution.
Remove the cap and gently wipe the window with the supplied lens wipe. Use only the supplied lens wipe for cleaning. Do not use any other wipe or material.
Cleaning the Sensor Body
With the sensor cap installed on sensor, gently scrub sensor body with a soft­bristled brush or nylon dish scrubber. Use Alconox to remove grease or other matter. Soak in vinegar and deionized (DI) water to remove mineral deposits or extensive fouling as in step 4, above.
Cap Storage
• Prior to installation: Store in factory supplied container.
• Installed: Keep or store in the calibration chamber with the storage cap
attached and a few drops of clean water.
32610 DO Sensor
Care and Maintenance
Sensor Cap Replacement
Replace the Sensor Cap
The sensor cap has a 1-year life after the instrument takes its fi rst reading. Install the cap by the date printed on the package. Replacement caps are available from Georg Fischer, part number 3-2610.392 (159 310 122).
Avoid allowing moisture, including atmospheric humidity, inside the cap. Keep the cap in its sealed package until you are ready to install it. Install promptly. Make sure that O-ring grooves are dry and that the O-rings are not rolled or pinched inside the cap.
Lightly coat with lubricant Install 2 O-rings
Clean lens and allow to dry
Replace cap in a dry environment
Sensor Cap Replacement Kit Contents:
• Sensor cap
• O-rings (2)
• O-ring lubricant
• Lens wipe
• Instruction sheet
1. Pull the used sensor cap off of the sensor. DO
NOT TWIST!
2. Remove the existing O-rings from the sensor.
3. Use a lint-free cloth to remove any moisture from
the sensor body. NOTE: Make sure that the O-ring
grooves are dry. Avoid touching or cleaning the lens with anything other than the supplied lens wipe.
4. Use your fi nger to apply a thin layer of lubricant around the O-ring grooves. Place the O-rings on
the sensor. NOTE: Do not transfer lubricant to the
lens or sensor pins.
5. Clean the lens on the sensor with the wipe provided in the kit and allow to dry thoroughly. Inspect for scratches or dirt.
6. Remove the new cap from its sealed package.
7. Align the arrow on the cap with the index mark on the sensor and press it fi rmly until it seals over the
probe body. DO NOT TWIST. Make sure that the
O-rings are not pinched or rolled between the cap and sensor.
8. Replace the nose cone on the sensor.
4
2610 DO Sensor
Wiring and Set Up
Wiring and Set Up
3-2610-31 to 8900 Set Up
1. Connect the 8058, 2610-31, and 8900 as shown in the diagram.
2. Press and hold ENTER key for 5 seconds.
3. The display should fl ash “System Setup”.
4. Press ENTER key.
5. Scroll to the desired channel for Dissolved Oxygen.
6. Press the ► key.
7. Enter the password.
8. Repeatedly press the key until the lower line of the display reads “Other (4-20)”.
9. Press ENTER key.
10. The 8900 will warn that “Channel Data will be Reset. Are you sure?” Press the key so that “Yes” is fl ashing and press ENTER key.
11. Simultaneously press the and keys to return to the Menu Directory.
12. Press the ▼ key to select the “Channel
8900 Sensor Inputs
6 7
BLACK (5 VDC)
8
RED (S
9
WHITE (GND)
10 11 12 13 14
3
L)
8058-2
+GF+ SIGNET
3 2 1 6 5 4
Loop1
PWR
Loop2
PWR
S L
DATA
N/C
7 8 9
3
Settings” menu and press ENTER key to select.
13. Use the ▼ key to select the channel used in step 5.
14. Press the ► key to change the label and press ENTER when done.
15. Press the ▼ key to select the abbreviation.
16. Press the ► key to change the label and press ENTER when done. Press the key to select the Units.
Regulated
Power Supply
24 VDC
V–
V+
BLACK
SHIELD
(no connection)
RED
4-20 mA
Input
4-20 mA input S3L Output
17. Press the ► key to change the Units. The 2610 shipped with default units of mg/L or ppm, either can be used. Press ENTER when completed.
DO Sensor
3-2610-31
GREEN BLUE WHITE
BROWN
No connection
18. Press the ▼ key to select the 4 mA Set Point.
19. Press the ► key to change the set point. By default the 4 mA set point for the 2610 is 0.0. Press the ENTER key when complete.
20. Press the ▼ key to select the 20 mA Set Point.
21. Press the ► key to change the set point. By default the 20 mA set point for the 2610 is 20.0. Press the ENTER key when complete.
22. Press the ▼ key to select the Decimal location.
23. Press the ► key and change the decimal position if desired. Press ENTER when complete.
24. Simultaneously press the and keys to exit out of the channel menu.
25. Continue programming other options in the 8900 or simultaneously press the and keys to return to the View Mode.
+GF+
BLACK
BROWN
Signet 8058 i-Go™
4-20 mA to S
8058-1
BLACK
BROWN
RED
RED
BLACK
3
L Converter
DO
3-2610-31
No connection
DO
3-2610-31
No connection
+
24 VDC
Regulated
Power Supply
-
L
3
S
Output
(no connection)
Sensor
Sensor
BLACK RED
WHITE
SHIELD
1
2
6
7
8
9
10
11
12
13
14
8900 Sensor Inputs
52610 DO Sensor
Wiring and Set Up
3-2610-41 to 8900 Set Up
The 3-2610-41 Optical Dissolved Oxygen Sensor with S3L was designed to emulate a 4 to 20 mA current input device, e.g., Signet 3-8058, on the 8900 controller. This allows the 3-2610-41 to be backward compatible with all existing 8900 controllers.
1. Connect the 3-2610-41, and 8900 as shown in the diagram
NOTE: The wiring of the 3-2610-41 is non-standard:
• Red wire is connected to 12 to 24 VDC
• White wire is connected to S3L Data
• Black wire is connected to VDC Ground
• A jumper wire must be connected between the VDC Ground and S3L Gnd.
2. Press and hold Enter key for 5 seconds. The display will read “System Setup”.
3. Press Enter key.
4. Scroll to the channel that will be dissolved oxygen.
5. Press the ► key.
6. Enter the password.
7. Repeatedly press the key until the lower
3-2610-41
line of the display reads “Other (4-20)”.
8. Press Enter key.
9. The 8900 will warn that “Channel Data will
3-2610-41
be Reset. Are you sure?” press the key so that “Yes” is fl ashing and press Enter key.
10. Simultaneously press the and keys to return to the Menu Directory.
11. Press the ▼ key to select the menu “Channel Settings” and press Enter key to select.
12. Use the ▼ key to select the channel used in step 4.
13. Press the ► key to change the label and press Enter when done.
14. Press the ▼ key to select the abbreviation.
15. Press the ► key to change the label and press Enter when done.
16. Press the ▼ key to select the Units.
17. Press the ► key to change the Units. The
No Connection:
Green Blue Brown
I/O Module 3-8900.401-X
Frequency
Frequency
Input 2
Input
Input
Freq. Input (Red)
1
Freq. Input 2 (Red)
OR
S3L
Input
2
GND (White/Shield)
S3L
1
GND (White/Shield)
Analog Output 1
(if applicable)
Analog Output 2
(if applicable)
+5VDC (Black)
GND (Shield)
+5VDC (Black)
+5VDC (Black)
2610 shipped with default units of mg/L, or ppm, either can be used. Press Enter when completed.
18. Press the ▼ key to select the 4mA Set Point.
19. Press the ► key to change the set point. By default the 4mA set point for the 2610 is 0.0. Press the Enter key when complete.
20. Press the ▼ key to select the 20mA Set Point.
21. Press the ► key to change the set point. By default the 20 mA set point for the 2610 is 20.0. Press the Enter key when complete.
22. Press the ▼ key to select the Decimal location..
23. Press the ► key and change the decimal position if desired. Press Enter when complete.
24. Simultaneously press the and keys to exit out of the channel menu.
25. Continue programming other options in the 8900 or simultaneously press the and keys to return to View Mode.
3
S L (Red)
3
S L (Red)
Channel 1
Channel 2
1 2 3 4 5 6 7 8
9 10 11
+
12
-
13
+
14
-
White
Black
Red
POWER
DC ONLY
SENSOR INPUTS
COMM PORT /
OUT 2 OUT 1
Red
Black
OUT 4 OUT 3
3-8900
V+
24 VDC
Regulated
V-
Power Supply
C
N L
+
-
+
-
+
-
NO NC NO NC
C
RELAY 2 RELAY 1
C NO NC NO NC
C
6
2610 DO Sensor
3-2610-31 to 9900 Set Up
Wiring and Set Up
1. Wire the 9900, 2610-31, and 8058 as shown in the diagrams.
BLACK
RED
WHITE SHIELD
9900 S3L Inputs9900 Power Inputs
SHLD
DATA
GND
V+
2. On the 9900 press and hold the ENTER key for 2 seconds.
3. Press the ▼ key to select the INPUT menu item.
4. Press the ENTER key to access the INPUT menus.
5. Press the▲ key to select the TYPE menu item.
6. Press the ► key to change the TYPE selection.
7. Enter the password code.
8. Repeatedly press the key until the “4-20 mA INPUT”
24 VDC
Regulated
Power Supply
DO Sensor
3-2610-31
PWR+ PWR– LOOP+ LOOP–
V–
V+
BLACK
SHIELD
(no connection)
RED
BROWN
GREEN BLUE WHITE
4-20 mA
+GF+
Input
4-20 mA input S3L Output
No connection
Signet 8058 i-Go™
4-20 mA to S
8058-1
3
L Converter
3
Output
L S
menu item is fl ashing and then press the ENTER key.
9. The 9900 will prompt “All settings will be reset”, press the key to select “Yes” and then press the ENTER key.
10. The 9900 will return to the View Mode display.
9900 Power Inputs
PWR+
PWR– LOOP+ LOOP–
RED
BLACK
BROWN
DO
Sensor
3-2610-31
1
11. Press and hold the ENTER key for 2 seconds.
RED
BLACK
No connection
+
24 VDC
Regulated
Power Supply
-
12. Press the ▼ key to select the INPUT menu item.
13. In the NAME menu item, press the key to change the displayed name from “4-20 mA INPUT” to a more descriptive name (e.g., "DISSOLVED O2") and press ENTER when done.
14. Press the ▼ key to select SENSOR UNIT menu item.
15. Press the ► to change the label from UNIT to MG/L or PPM and press ENTER.
16. Press the ▼ key and ensure the 4 mA VALUE is set to 0.0000.
17. Press the ▼ key and change the 20 mA VALUE from
9900 S
V+
8058-2
3
L Inputs
DATA
GND
SHLD
+GF+ SIGNET
3 2 1 6 5 4
Loop1 PWR
Loop2 PWR
DATA
N/C
7 8 9
3
S L
5.0000 to 20.000 and press ENTER.
18. Press both the and keys simultaneously to return to the Menu.
19. Press the ▼ to select the LOOP menu and press ENTER.
RED (S
BLACK (5 VDC)
3
L)
WHITE (GND)
20. Set the 4 MA SET POINT to your desired value. The 2610 is factory set for a 0 to 20 mg/L output. Press ENTER when done.
21. Press the ▼ key to select the 20 MA SET POINT and set to your desired value. The 2610 is factory set for a 0 to 20 mg/L output. Press ENTER when done.
22. Press both the and keys simultaneously to return to the Menu.
23. Press the ▼ key twice to select the OPTION menu and press ENTER.
24. Press the ▼ key twice to select the SET BAR MIN option. Change this option if desired. The 2610 is factory set for a 0 to 20 mg/L output. Press the ENTER key when done.
25. Press the ▼ key to select the SET BAR MAX option. Change this option if desired. The 2610 is factory set for a 0 to 20 mg/L output. Press ENTER when done.
26. Press both the and keys simultaneously to return to the Menu.
27. ENTER the other menus and set the unit as desired for your application.
28. Press both the and keys simultaneously to return to the View Menu.
Technical Notes:
• The cable length from the 8058 to the 9900 must not exceed 60 m (200 ft).
• When using the 8058-2 with the 9900, connect the loop source to 8058-2 Channel 1 input ONLY as shown in the fi gure.
• See the 8058 manual for more information.
72610 DO Sensor
Wiring and Set Up
3-2610-41 to 9900 Set Up
The 3-2610-41 Optical Dissolved Oxygen Sensor with S3L was designed to emulate a 4 to 20 mA current input device, 8058, on the 9900 controller. This allows the 3-2610-41 to be backward compatible with all existing 9900 controllers.
1. Wire the 9900 and 3-2610-41 as shown in the diagram.
9900 S3L Inputs
NOTE: The wiring of the 3-2610-41 is nonstandard:
• 3-2610-41 Red wire is connected to 12 to 24 VDC
• 3-2610-41 White wire is connected to S3L Data
• 3-2610-41 Black wire is connected to VDC Ground
• A jumper wire must be connected between the VDC Ground and S3L Gnd.
2. On the 9900 press and hold the ENTER key for 2 seconds.
3. Press the ▼ key to select the INPUT menu item.
4. Press the Enter key to access the INPUT menus.
24 VDC
Regulated
Power Supply
V+
RED
BLACK
V-
SHIELD
RED
5. Press the ▲ key to select the TYPE menu item.
6. Press the ► key to change the TYPE selection.
3-2610-41
7. Enter the code.
8. Repeatedly press the key until the “4-20 mA INPUT” menu item is fl ashing and then press ENTER.
9. The 9900 will prompt “All settings will be reset”. Press the key to select “Yes” and then press ENTER.
10. The 9900 will return to the View Mode display.
11. Press and hold the ENTER key for 2 seconds.
12. Press the ▼ key to select the INPUT menu item.
13. In the NAME menu item, press the key to change the displayed name from “4-20 mA INPUT” to a more descriptive name (e.g., "DISSOLVED O2") and press ENTER when done.
14. Press the ▼ key to select SENSOR UNIT menu item.
15. Press the ► to change the label from UNIT to MG/L or PPM and press ENTER.
16. Press the ▼ key and ensure the 4 mA VALUE is set to 0.0000.
17. Press the ▼ key and change the 20 mA VALUE from 5.0000 to 20.000 and press ENTER.
18. Press both the and keys simultaneously to return to the Menu.
19. Press the ▼ to select the LOOP menu and press ENTER.
20. Set the 4 MA SET POINT to your desired value. The 2610 is factory set for a 0 to 20 mg/L output. Press ENTER when done.
21. Press the ▼ key to select the 20 MA SET POINT and set to your desired value. The 2610 is factory set for a 0 to 20 mg/L output. Press ENTER when done.
22. Press both the and keys simultaneously to return to the Menu.
23. Press the ▼ key twice to select the OPTION menu and press ENTER.
24. Press the ▼ key twice to select the SET BAR MIN option. Change this option if desired. The 2610 is factory set for a 0 to 20 mg/L output. Press ENTER when done.
25. Press the ▼ key to select the SET BAR MAX option. Change this option if desired. The 2610 is factory set for a 0 to 20 mg/L output. Press ENTER when done.
26. Press both the and keys simultaneously to return to the Menu.
27. Enter the other menus and set up the unit as desired for your application.
28. Press both the and keys simultaneously to return to the View Menu.
SHLD
DATA
GND
V+
9900 Power Inputs
RED BLACK
WHITE
Blue Green
No connection
Brown
PWR+ PWR– LOOP+ LOOP–
9900 Generation III supports 3-2610-41 direct connection. Please refer to the 9900 product manual for setup instructions.
8
2610 DO Sensor
Wiring and Set Up
3-2610 to 4 to 20 mA Set Up
Red Black Brown Green
Blue White
OR
Programmable
Logic Controller
NOTE: The S
3-2610-31
or 3-2610-41
+ In
- In
Chart
Recorder
3
L and Modbus connectors can
be used simultaneously with the 4 to 20 mA.
3-2610 to Modbus Set Up
3-2610-31
or 3-2610-41
NOTE: The S
be used simultaneously with the 4 to 20 mA.
Modbus programming manual is available on the web at www.gfsignet.com.
3
L and Modbus connectors can
Red Black Blue Green
Brown White
No connection
+ In
PLC
No connection
Programmable Logic Controller
Regulated
+
Power Supply
12 to 24 VDC
4 to 20 mA
Input
- In
Regulated
+
Power Supply
12 to 24 VDC
+
Modbus
RS485
PLC
Modbus RS485
or
Other Modbus Master
92610 DO Sensor
Notes
10
2610 DO Sensor
Specifi cations
General
Sensor type: .....................................Luminescent dissolved oxygen sensor
Transmitter/local display: ..................Optional, not required
Communications options: .................Modbus (RS-485), 4 to 20 mA, Digital S3L
Maximum cable length:.....................Up to 4000 ft (Modbus and 4 to 20 mA)
Up to 100 ft (S3L)
Internal mounting thread:..................1¼ NPT
Performance
Salinity range: ...................................0 to 42 PSU, fi xed or real-time capable
pH range: ..........................................2 to 10 pH
Barometric range: .............................507 to 1115 mbar, fi xed or real-time capable
Idle current:.......................................160 μA typical at 24 VDC
Maximum pressure: ..........................300 psi
Range: ..............................................0 to 20 mg/L concentration, 0 to 200% saturation
Accuracy (DO): .................................±0.1 mg/L, 0 to 8 mg/L,
±0.2 mg/L, 8 to 20 mg/L
Response time:.................................Cap T90: 30 sec
Cap T95: 37 sec @ 25 °C
Resolution:........................................0.01 mg/L
Measure current: ..............................6 mA typical at 24 VDC
Specifi cations
Environmental
Wetted Materials: ..............................ABS, Titanium, FPM
Usage life of cap: ..............................1 year from the fi rst instrument reading
Shelf life of cap: ................................24 months from date of manufacture (install w/in 12 mo. of manufacture)
Operating temperature: ....................0 °C to 50 °C (32 °F to 122 °F)
IP rating: ...........................................IP-67 with cap off, IP-68 with cap installed
Storage conditions, cap: ...................1 °C to 60 °C (33 °F to 140 °F), in factory container
Storage conditions, sensor: ..............-5 °C to 60 °C (23 °F to 140 °F)
Warranty
Sensor: .............................................3 years from date of manufacture
Cap: ..................................................2 years from date of manufacture or one year from fi rst reading
whichever comes fi rst
Standards and Approvals
CE RoHS Compliant
China RoHS (Go to www.gfsignet.com for details)
This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and, (2) This device must accept any interference received, including interference that may cause undesired operation.
112610 DO Sensor
Ordering Information
Ordering Information
2610 Optical DO Sensor Mfr. Part No Code Description
3-2610-31 159 001 753 Optical DO Sensor (0-20 ppm) with Modbus, SDI, and 4 to 20 mA output 3-2610-41 159 001 754 Optical DO Sensor (0-20 ppm) with S3L, Modbus, and 4 to 20 mA output
Accessories and Replacement Parts Mfr. Part No Code Description
3-2610.392 159 310 122 Replacement Optical Dissolved Oxygen Sensor Cap (0 to 20 ppm) 3-2610.501 159 500 413 DO Threaded Pipe Adapter, 2 in. Male NPT 861-170 –– 1¼ in. Close Nipple –– 721 914 211 63 mm Cement Socket to 2 in. NPT Female Adapter Fitting
Georg Fischer Signet LLC, 3401 Aero Jet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057 For Worldwide Sales and Service, visit our website: www.gfsignet.com • or call (in the U.S.): (800) 854-4090 For the most up-to-date information, please refer to our website at www.gfsignet.com
3-2610.090 Rev. C 08/13 English © Georg Fischer Signet LLC 2013
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