GFB T9503 User Manual

Deceptor Pro II Blow-off Valve
Installation Instructions
P.O. Box 1017 Riverwood NSW 2210
Website: www.gfb.com.au Email: sales@gfb.com.au
Fitting Instructions for GFB Deceptor Pro II (part # T9503)
(fits MY01–07 WRX, MY01-on STi, and MY05-08 Forester XT)
Included in the T9503 kit:
Deceptor Pro II blow-off valve Electronic in-car volume controller
Double sided mounting tape 2 x stainless steel mounting bolts
Thank you for purchasing the GFB Deceptor Pro II blow off valve. We highly recommend that you familiarize yourself with the operation and adjustments of the Deceptor Pro II before installing it.
Installing and wiring the in-car volume controller
1) Test the unit before installation by connecting the Deceptor Pro II’s plug to the in-car controller. Connect the
red wire to the positive terminal of your car’s battery or a 12V source. Connect the black wire to the negative
terminal. Upon initial power-up, the unit will perform an open/close cycle before reverting to the position indicated on the controller dial. By turning the dial and watching through one of the valve’s venting outlets, you will see the inner sleeve move to open or close each of the venting ports alternately, which is how the venting volume is adjusted.
WARNING: Do not manually rotate the noise adjustment, always apply power and use the controller to change the venting bias. When testing your Deceptor Pro II, DO NOT put fingers or foreign objects through the trumpet or plumb back ports. Doing so may result in personal injury or damage to the blow-off valve.
2) Find a suitable location on or around the dashboard, steering column or instrument binnacle for your in-car
volume controller. Clean both mating surfaces with Methylated Spirits or similar cleaner and secure the controller using the supplied double-sided tape. Press hard and hold the unit for about 30 seconds, and note that it takes up to 24 hours for the tape to develop a strong bond.
3) Using a multi-meter or voltmeter, find a suitable power wire that reads 12V only when the ignition is turned
on. Solder the end of the volume controller positive (red) wire to the 12V source. It is possible to use a wire tap or crimp instead, but soldering is the most reliable joint. Make sure to insulate the joint properly.
4) Find a suitable bolt on the body/chassis and connect the unit’s ground (black) wire to it.
5) At this point you should plug the Deceptor Pro II back into the in-car volume controller, and test its operation
again to ensure the electrical connections are good. Make sure the unit powers on and off with the ignition.
6) Unplug the Deceptor Pro II and pass the controller’s extension lead through the firewall into the engine bay.
Often there is an existing grommet that can be used for this purpose. In any case, it is important to ensure that the lead is protected where it passes through the firewall to prevent wear or damage.
Installing the Deceptor Pro II blow-off valve
On Impreza models without an electronic throttle, it is necessary to move the intercooler to gain access to the hose clamp under the factory valve. It does not need to be removed completely; it just needs to slide back far enough to reach under. These instructions take you through it step-by-step.
For Impreza models with an electronic throttle and also Forester XT models, it is usually possible to access the clamp without shifting the intercooler. In this case, simply ignore the steps 1, 3, 4 & 5.
1) Pull the hoses from aluminium tubes that run
across the front of the intercooler (there are two on the left and 1 on the right. See figure 1, step 1).
2) Using a 12mm spanner (wrench), undo the
bolts that hold the factory bypass valve and remove, leaving it supported by the hose. Take care not to drop the bolts or gasket from behind the valve (figure 1, step 2).
3) On the short hose section between the
intercooler and throttle body, loosen the hose clamp closest to the intercooler. Loosen the clamp holding the hose onto the outlet of the turbo (figure 1, step 3)
Figure 1
4) Undo and remove the two mounting bolts (again
using the 12mm spanner) that hold the intercooler in place (figure 1, step 4).
5) Carefully slide the intercooler back just enough to
access the hose clamp under the valve (figure 2). Take care when handling the intercooler since the cooling fins are very fragile, and also take care not to bend the plastic hose from the turbo too much.
6) Take note of the position of factory valve and then
use pliers to open the recirculation hose clamp (figure 2). Remove the valve from the recirculation hose and vacuum hose. Figure 2
7) The Deceptor Pro II comes supplied with a new gasket that must
be used in place of the existing factory gasket. If the factory gasket is stuck to the intercooler, use a knife blade or similar to free one end, then carefully peel it off. Make sure there is a clean, flat surface left for the o-ring to seal on, remove any remnants of the gasket before proceeding.
8) Now unscrew and remove the return nozzle from the factory
valve. Fit the return nozzle to the outlet of the Deceptor Pro II as shown in figure 3, using the screws and the o-ring from the factory valve. Figure 3
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