GFB T9003 User Manual

Installation Instructions for GFB Respons T9003
Applicable vehicles:
WRX MY01-07
STi MY02-on
Forester XT MY05-08
NOTE: the flange on the Respons may appear to be loose, but this is normal and does not affect its ability to seal properly – once installed the valve will be clamped firmly.
On Impreza models without an electronic throttle, it is necessary to move the intercooler to gain access to the hose clamp under the factory valve. It does not need to be removed completely; it just needs to slide back far enough to reach under. These instructions take you through it step-by-step.
For Impreza models with an electronic throttle and also Forester XT models, it is usually possible to access the clamp without shifting the intercooler. In this case, simply ignore the steps 1, 3, 4 & 5.
1) Pull off the hoses from aluminium
tubes that run across the front of the intercooler (2 on the left and 1 on the right hand side. See figure 1, step 1).
2) Using a 12mm socket or wrench, undo
the bolts that hold the factory blow-off valve and remove, leaving it supported by the hose. Take care not to drop the bolts or gasket from behind the valve (figure 1, step 2).
3) On the hose between the intercooler
and throttle body, loosen the hose clamp closest to the intercooler, and the clamp holding the hose onto the outlet of the turbo (figure 1, step 3) Figure 1
4) Undo and remove the two mounting bolts (again
with the 12mm socket or wrench) that hold the intercooler in place (figure 1, step 4).
5) Carefully slide the intercooler back just enough
to access the hose clamp on the BOV (figure 2). Take care when handling the intercooler since the cooling fins are very fragile, and also take care not to bend the hose from the turbo too much.
6) Take note of the position of factory valve and
then use pliers to open the recirculation hose clamp (figure 2). Remove the valve from the recirculation and vacuum hoses. Figure 2
7) On the factory valve, remove the recirc elbow by
unscrewing the two Phillips-head screws holding it on. Fit the recirc elbow to the outlet of the Respons (figure 3) using the factory screws and o-ring.
8) At this point you must unscrew the trumpet from the
Respons to allow the mounting bolt to be inserted into the flange hole (figure 3).
9) If the factory gasket is stuck to the intercooler at this
point, it should be removed. Scraping may be required to remove all gasket material if it does not come off cleanly. Take care not to drop any gasket material into the intercooler.
10) Push the elbow into the recirc hose in the
same way as the factory valve, and replace the hose clamp (figure 4).
11) Bolt the valve onto the intercooler using
the supplied stainless steel bolts and replace the intercooler.
12) Push the vacuum hose onto the nipple on
the top of the valve. Screw the trumpet back in place and do a final check to make sure all bolts and clamps are tight.
Adjusting the Noise
The unique patented venting bias adjustment feature on the GFB Respons lets you vary the amount of air vented to atmosphere or recirc, thereby changing the volume of the sound.
Turning the venting bias adjuster (figure 5) clockwise will open up the trumpet outlet more, making the valve louder, whilst anti-clockwise will open up more of the recirc outlet for quiet operation.
Turning the adjustment fully anti-clockwise will close off the trumpet completely, and the valve will operate like a factory bypass. Conversely, turning it fully clockwise will make it vent 100% to atmosphere, which is the loudest setting.
Typically, most Subaru engines will allow 100% atmosphere venting with no problems provided the spring pre-load is set correctly (see below). However, some combinations of engine modifications may result in backfiring when the valve vents to atmosphere, in which case the solution is simply to dial back the amount of air vented to atmosphere until the problem is resolved – this is one of the key benefits of the venting bias adjustment feature.
Do not be afraid to experiment with the spring and noise settings, no harm will come to the engine if wrong setting is used.
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