• Remove power to unit before wiring input and output
connections.
• Follow instructions carefully to avoid personal injury.
8. Output Functions
9. Menu Functions
10. Parts and Accessories
11. Specifi cations
12. Quick Reference Menu Parameters
13. Troubleshooting
14. Maintenance
2.
3.
Std. Sensor
U
L
LISTED
77CJ
Freq. IN
Freq. IN
Open Collector
Sensor
2
+
1
Gnd
+
Gnd
Total
AUX
PLS
Iso. Gnd
Sen. Pwr.
output
output
12-24 V
10 W
+
-
Flow
reset
Patent No. D376,328
1. Power Connections
2. Compatible Sensor Wiring
CAUTION!
Never connect 115 VAC or 230 VAC to rear power
terminals. High voltage AC will damage instrument
and void warranty.
5500
12-24 V
10 W
Terminals
External power
supply
-
+
12 - 24 VDC
OR
12 - 24 VAC
Std. Sensor
= Double Insulate
= DC or AC powe
+
-
Technical Notes:
• To reduce the possibility of noise interference, isolate AC power lines from signal lines.
• Maximum 4-20 mA loop impedance (sec. 6) is affected by the supply voltage.
Freq. IN
Freq. IN
Iso. Gnd
Sen. Pwr.
Open Collector
Sensor
Signet Sensors:
Red
Black
Shld.
Red
Black
Shld.
5500
Terminals
515
525
2517
2000
2507
2536
2540
2550
Vortex*
Page 2
t
3. Sensor Pulse Output Connections (sec. 8.1)
3.1 Signet instrument with internal open-collector
excitation voltage and pull-up resistor.
Technical Notes:
• Use 2-conductor shielded twisted-pair cable for output lines up
to 30 m (100 ft.) max.
• Pull-up resistor NOT REQUIRED when connected to
+
100Ω
PLS
output
Gnd
5500
Terminals
Freq. IN*
Red
Shld
Iso. Gnd
Red
Shld
Signet
Instrument
*(Open-collector sensor
terminals)
Signet instruments.
3.2 Pulse output connection options for instruments without internal open-collector excitation voltage and pull-up resistor shown below.
NPN sink input
+
28 VDC
max.
-
Gnd
Input
Other
instrument
PNP source input
100Ω
+
PLS
output
Gnd
5500
Terminals
10 kΩ
Input
Gnd
-
+
External power supply
Other
instrument
28 VDC
max.
100Ω
+
PLS
output
10 kΩ
Gnd
5500
Terminals
4. Auxiliary Pulse Output Connections
4.1 Pulse mode (sec. 8.2) - External device control
• The auxiliary output can be confi gured for either TTL, CMOS,
or open-collector compatible inputs using the proper pull-up
resistor and an external power supply.
• TTL inputs: An external 5 VDC power supply and 10 kΩ pullup resistor is recommended.
• CMOS inputs:
An external 3 to 15 VDC power supply and 10 kΩ pull-up
resistor is recommended.
• 12 VDC Open-collector inputs:
An external 12 VDC power supply and 10 kΩ pull-up resistor is
recommended.
• 24 VDC Open-collector inputs:
An external 24 VDC power supply and 10 kΩ pull-up resistor is
recommended.
4.2 Totalizer pulse mode (sec. 8.2)
• External counter or accumulator inputs without internal opencollector excitation voltage and pull-up resistor.
• Selectable Active high or active low pulse logic (sec. 9.3 J).
• Use 2-conductor shielded twisted pair cable for AUX output
lines to 30 m (100 ft) max.
External power supply
+
28 VDC
max.
Counter
or
Accumulator
PNP source inpu
100Ω
+
AUX
output
Gnd
5500
Terminals
10 kΩ
-
Gnd
Input
2
Signet 5500 Flow Monitor
Page 3
5. Totalizer Reset Connections (sec. 8.3)
Momentary pushbutton switch
2
1
To ta l
reset
5500
Terminals
6. 4-20 mA Current Output Connections (sec. 8.4)
Technical Notes:
• Use 2-conductor shielded twisted pair cable for reset lines up to
30 m (100 ft) max. External reset switch overrides software
security feature (section 9.3 I).
• To reduce the possibility of AC noise interference, isolate AC
power lines from reset lines.
Fuse**
1/8A
+
*
4
20
-
-
+
4-20
mA
7. Relay Connections
Two internal relay contact sets (COM, NO, and NC) may be used
for external device control. Front panel LED annunciators indicate
the activation status of each relay. Each relay can control up to
two devices simultaneously, as shown. Relay operation modes
include Low alarm, High alarm, Pulse, and Totalizer (sec. 8.5).
Common device connections include:
• Pulse mode - metering pump control
• Pulse mode - solenoid valve control
• Low or High mode - warning lamps
• Low or High mode - bells or sirens
• Low or High mode - external heavy-duty relay
5500
Terminals
mA
Technical Notes:
**1/8A fuse recommended (customer supplied)
* 4-20 mA output is internally powered (non-isolated), maximum
loop impedance 350 Ω with a 12 V instrument supply voltage,
950 Ω with a 24 V instrument supply voltage.
To isolate output and prevent ground loop problems:
1. Use monitor device with isolated inputs, or
2. Use separate DC supply for 5500 and monitor device, or
3. Power 5500 with12 - 24 VAC step down transformer
Relay
Energized
NO
5500
Terminals
NO
C
NC
+
External AC/DC
Relay 1Relay 2
NO
power
Relay
De-energized
C
NO
NC
C
NC
Device
+
A
-
-
-
Device
B
+
C
NC
Wiring Example Right
Device A IS powered when relay 2 is de-energized (front panel
LED "off"). Power is discontinued when the relay 2 setpoint is
reached (front panel LED "on"). Device B IS NOT powered when
the relay 2 is de-energized. Power is applied after the relay 2
setpoint is reached.
Signet 5500 Flow Monitor
Technical Notes:
• Maximum relay contact ratings: 5 A @ 30 VDC, 5 A @ 125 VAC,
or 3 A @ 250 VAC
• An external heavy-duty relay must be used for devices with
surge currents or operating currents that exceed the above
specifi cations.
3
Page 4
8. Output Functions
This section gives a detailed description of all 5500 output functions.
8.1 Sensor pulse output (sec. 3): This output emits an open-collector frequency equal to the sensor input. The output connects directly
to a second Signet instrument for expanded process control with a single sensor input (sec. 3.1). The output is an open-collector type
that requires an external pull up resistor and power supply for other instrument inputs (sec. 3.2).
8.2 Auxiliary pulse output (sec. 4): The auxiliary output can be confi gured as Low alarm, High alarm, Pulse or Totalizer output. Output
logic can be selected for either active low (factory default) or active high operation (sec. 9.3 J). The auxiliary output is an open-collector
type that requires an external pull-up resistor and power supply to operate. Refer to diagrams A - C below for operation details.
A. LOW alarm mode
The output is active (relay energized) when the flow drops below the
setpoint, and is inactive (relay de-energized) when the flow rises
above the setpoint plus hysteresis (sec. 9.2 F-G, 9.2 J-K).
• Auxiliary output: ideal for external device
inputs (sec. 4)
Flow
• Relay outputs: ideal for external warning
lamps, sirens, etc. (sec. 7)
Low setpoint=
Adjustable hysteresis=
Output active (relay energized)=
Output inactive (relay de-energized)=
B. HIGH alarm mode
The output is active (relay energized) when the flow rises above the
setpoint and is inactive (relay de-engergized) when the flow falls
below the setpoint plus hysteresis (sec. 9.2 F-G, 9.2 J-K).
• Auxiliary output: ideal for external device
inputs (sec. 4)
• Relay outputs: ideal for external warning
lamps, sirens, etc. (sec. 7)
High setpoint=
Adjustable hysteresis=
Output active (relay energized)=
Output inactive (relay de-energized)=
Flow
C. PULSE mode
The output is active (relay energized) for the programmed pulse width each time the programmed pulse volume is measured by the flow
sensor (sec 9.2 H-I, 9.2 L-M).
• Auxiliary output: ideal for external device control (sec. 4)
• Relay outputs: ideal for metering pump or solenoid valve control (sec. 7)
Flow
Sensor
FLOW
volume 2volume 3volume 4volume 5volume 6
volume
volume 1
= Output active
(relay energized)
= Output inactive
(relay de-energized)
= Programmed pulse
volume (e.g. 12.5 Gal.)
= Programmed pulse
width (relay energize time)
Totalizer function
The output emits an adjustable signal pulse width for each whole engineeing unit measured by the flow sensor (also displayed on totalizer).
To enable the totalizer function, the operator must set the relay or auxiliary pulse volume setpoint to 1.0000 (sec. 9.2 H, 9.2 L).
• Totalizer function: ideal for external counter or accumulator use (sec 4.2)
adjustable
pulse width
VIEW menu
totalizer display
=
1234
8.3 Totalizer reset (sec. 5): This feature allows the operator to reset the totalizer with a dry switch contact closure at any time.
The external reset switch overrides software security feature (sec. 5).
8.4 4-20 mA output (sec. 6): The 4-20 mA output is internally powered by the instrument. 4 mA and 20 mA setpoints are fully adjustable
within the programmed fl ow range (sec. 11 B). The output can also be reverse spanned.
8.5 Relay 1 and 2 outputs (sec 7): Relay outputs 1 and 2 can be independently confi gured as Low alarm, High alarm, Pulse or Totalizer
output. Refer to diagrams A - C above for operation details.
4
Signet 5500 Flow Monitor
Page 5
9. Menu Functions
To access either CALIBRATE or OPTIONS menus, press and hold
the ENTER key as illustrated below:
Press & hold ENTER key
for menu
access:
ENTER
VIEW
(sec. 9.1)
2
seconds
5
seconds
CALIBRATE
(sec. 9.2)
OPTIONS
(sec. 9.3)
9.1 VIEW Menu
Menus:
• VIEW menu (sec. 9.1): The VIEW menu is displayed during
standard operation. The operator can navigate freely through
the menu by pressing either UP or DOWN arrow keys. The
VIEW menu also offers a resettable totalizer feature that allows
the operator to reset the displayed total at the press of a button.
• CALIBRATE Menu (sec. 9.2): The CALIBRATE menu contains
all critical display setup and output parameters. A simple security code feature prevents unauthorized tampering. The operator is required to enter a simple access code for menu access.
The same code also unlocks OPTIONS menus.
• OPTIONS Menu (sec. 9.3): The OPTIONS menu contains setup
and display features that are seldom accessed for minor display
or output adjustments.
1
H↓
A.
B.
C.
D.
E.
F.
G.
H.
Choose:Change:Save:
Flow & resettable total
Permanent total
Loop output
Range
Relay 1
Relay 2
Aux output
Last calibration
2
3
Menu Displays A - H:
(Factory default displays shown in menu column 1)
A. Flowrate and resettable total display: can be reset
OPTIONS =OPTIONS =
(sec. 9.3I)(sec. 9.3I)
by the front panel keypad or by remote reset switch
(sec. 5). A simple access code feature prevents
A.
A.
accidental total reset, when enabled (sec. 9.3
I). External reset switch inputs override security
To reset
total press:
ENTER
Press keys in sequence,
(display shows: )
feature, when enabled.
B. Permanent total display: records volumetric fl ow
total for the life of the product and is non-resettable.
C. Loop output display: shows the current output level
B.
To exit without changes:
OR
quick
press
B.
C.
To reset
total press:
ENTER
at the rear terminals.
D. Flow Range display: shows the programmed min
and max meter range (sec. 9.2 B)
E. Relay 1 display: this display shows the pro-
grammed operation mode and setpoint for relay
1 (sec. 9.2 F-I)
F. Relay 2 display: this display shows the programmed
operation mode and setpoint for relay 2 (sec. 9.2
F-I).
G. Aux output display: this display shows the
programmed operation mode and setpoint for the
auxiliary output (sec. 9.2 J-M).
H. Last calibration: this display shows a user defi ned
setup date for maintenance records. This feature is
not an internal timer or calender.
A↑
Signet 5500 Flow Monitor
5
Page 6
9.2 CALIBRATE Menu
Press keys in sequence
will appear during code entry.
1
N↓
A.
B.
C.
D.
E.
F.
G.
H.
Choose:
Flow units
Flow range
Flow K-Factor
Total units
Total K-Factor
Relay Low or High Mode Selected
Relay
Relay
Relay Pulse Mode Selected, step F
Relay
Change:
Unit + timebase: h,m,s,d
Meter Min→Max
K-Factor
- Display label only -
K-Factor
Mode & setpoint
Hysteresis setting
Mode & setpoint
to enter menu,
Menu Settings A - N:
(Factory default displays shown in menu column 1)
A. Sets fl ow units label (gpm) and timebase (gpm).
2
3
Save:
Flow units label: Aa - Zz, 0 - 9, /
Timebase options: h=hours, m=minutes,
s=seconds, d=days (timebase entry affects fl ow
rate display and 4 to 20 mA output)
B. Sets Min→Max meter and dial range, 00.000 to
99999. (does not affect 4 to 20 mA output)
C. Sets fl ow K-Factor: 0.0001 to 99999.
(see technical notes below)
D. Sets 8-digit totalizer units label: Aa - Zz, 0 - 9, /
(does not affect totalizer display or outputs)
E. Sets totalizer K-Factor: 0.0001 to 99999.
(see techical notes below)
Menu items F - I repeat for relay 2 setup.
F. Sets relay operation mode Low or High, and fl ow
rate setpoint, 0.0000 - 99999. (sec. 8.5)
G. Sets relay hysteresis, 0.0000 - 99999. (sec. 8.5)
(Set to zero to disable hysteresis feature)
ENTER
"SAVING"
briefly
displays
H. Sets relay pulse volume setpoint, 0.0001 - 99999.
J. Sets auxiliary output mode Low or High, and fl ow
rate setpoint, 0.0000 - 99999. (sec. 8.2).
K. Sets auxiliary output hysteresis, 0.0000 - 99999.
(Set to zero to disable hysteresis feature)
L. Sets auxiliary output pulse volume setpoint,
0.0001 - 99999. (sec. 8.2). Set to 1.0000 (factory
default) to enable totalizer function (sec. 8.2).
M. Sets auxiliary output pulse width, 0.10 - 999.
seconds
N. Sets user defi ned setup date for maintenance
records. This feature is not an internal timer or
calender
Technical Notes:
The fl ow and total K-Factors are independent of each
other. The K-Factor settings represent the number of
pulses generated by the Signet fl ow sensor for each
engineering unit of fl uid measured (published in fl ow
sensor manual).
Signet 5500 Flow Monitor
Page 7
9.3 OPTIONS Menu
Press keys in sequence
will appear during code entry.
1
J↓
A.
B.
C.
D.
E.
F.
G.
H.
I.
Choose:
Display contrastLow -- -- -- -- -- High
Flow displayDecimal
Total displayTotal decimal
Display averaging
Loop output
Loop output
Loop output
Loop output
Totalalizer reset
4 mA setpoint
20 mA setpoint
4 mA adjust
20 mA adjust
VIEW menu=
to enter menu,
Menu Settings A - J:
(Factory default displays shown in menu column 1)
A. Selects LCD display contrast: 5 levels
2
Change:
3
Save:
B. Selects fl ow display decimal:
*****
. to
** . ***
C. Selects totalizer display decimal:
. to
********
****** . **
D. Selects LCD display averaging:
Off = 0 seconds, Low= 4 seconds, High= 8 seconds
(also effects 4 - 20 mA output)
E. Sets 4 mA output setpoint. 4 mA and 20 mA
setpoints are reversible.
4s8s0s
ENTER
F. Sets 20 mA output setpoint. 20 mA and 4 mA
setpoints are reversible.
"SAVING"
briefly
displays
G. Sets 4 mA current output: 3.0 to 5.0 mA
(overrides 4.00 mA factory calibration)
H. Sets 20 mA current output: 19 to 21 mA
(overrides 20.00 mA factory calibration)
I. Selects totalizer reset options: Lock "Off" disables
the VIEW menu access code feature; Lock "On"
enables the feature (sec. 9.1 A). When enabled,
the operator must enter an access code for totalizer
reset privileges. The totalizer will be reset in either
case if a contact closure is detected at rear reset
VIEW menu=
terminals (sec. 5).
J.
Auxiliary out logic
To return to
VIEW menu:
quick
press
Active Low or High
A↑
To restore original value:
quick
press
J. Selects Auxiliary output logic:
• Active Low logic (factory default): Output changes
from high to low when active, see diagram below.
• Active high logic: Output changes from low to high
when active, see diagram below.
-- -- -- -- Display timebase too largeChange fl ow timebase (S=Seconds, M=Minutes, H=Hours, D=Days)
in CALIBRATE menu to a smaller value (e.g. GPD to GPM)
Check settings
for Relay 1
Check settings
for Relay 2
Check settings
for AUX output
Must be between
0.0001 - 99999
Must be between
0.10 - 999
Flow K-Factor
can not be zero
Total K-Factor
can not be zero
SETUP READ
ERROR
Press any Key
Relay 1 pulse width too large
for frequency input or pulse
volume too small
Relay 2 pulse width too large
for frequency input or pulse
volume too small
Auxiliary output pulse width too
large for frequency input or pulse
volume too small
Relay 1, Relay 2, or Auxiliary output
(AUX) pulse volume setpoint must
be within 0.0001 - 99999.
Relay 1, Relay 2, or Auxiliary output
(AUX) pulse width must be within
0.10 - 999 seconds
Flow display K-Factor cannot be
Reduce auxiliary output pulse width setting (sec. 9.2 M) or increase
pulse volume setting (sec. 9.2 L).
Enter volumetric setpoint within 0.0001 - 99999. engineering units
(sec. 9.2 H or 9.2 L)
Enter pulse width within 0.10 - 999 seconds
(sec. 9.2 I or 9.2 M)
Enter K-Factor greater than zero (sec. 9.2 C)
Enter K-Factor greater than zero (sec. 9.2 E)
Press any key to reload factory defaults then reprogram fl ow system
setup parameters. Note: totalizer displays remain undistrubed and
will resume after instrument reset.
14. Maintenance
Clean the instrument case and front panel with a soft cloth and mild liquid soap solution.
Signet 5500 Flow Monitor
11
Page 12
George Fischer Signet, Inc. 3401 Aerojet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090