Georg Fischer 2764-2767 Operating Manual

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Signet 2764-2767 Differential DryLoc® pH/ORP Electrodes
4
Features
• Differential design for stable measure­ments in the most aggressive applica­tions
• Long service life even in severe or difficult chemical applications
Description
The Signet 2764-2767 Differential pH & ORP electrodes are built with the DryLoc
a Ryton
body, and PTFE reference junction to handle even the most extreme and harshest of chemical applications.
These differential electrodes use the field­proven 3-electrode differential technique: the pH and reference electrodes are measured against a ground electrode, insuring a steady and stable signal. The key feature of the differential design is the reference electrode. The reference ele­ment is housed in a glass half-cell embedded in the reference chamber and is protected from compounds that may contain sulfides (H metals, including lead, mercury, and silver. To ensure a long service life, the reference features a refillable electrolyte chamber and a replace­able equitransferant salt bridge, both easily serviced in the field. The patented porous PTFE reference junction resists fouling, clogging and chemical attack.
connector,
S) and
2
System Overview
In-Line Installation
Panel Mount
Signet Instrument (sold separately)
5700 8750 8900
Signet 2750 or Signet 2760 (sold separately)
Signet 2764-2767 Differential pH/ORP Electrodes
4 to 20 mA Input
Chart Recorder
Signet 2750 (sold separately)
OR
Programable
Controller
PLC
Pipe, Tank or Wall Mount
Signet Instrument (sold separately)
Logic
Signet Universal Adapter Kit (3-8050) (sold separately)
Signet 2760 (sold separately)
8750
The other elements of the design are the solution ground, the pH/ORP electrodes, and the temperature element. The solution ground eliminates noisy measurements by draining electrical current away from the reference electrode. The pH/ORP electrodes are designed with a flat or bulb measure­ment surface, and a temperature device that is positioned at the tip of the measurement surface, making the temperature response of T
less than 1 minute. Various temperature
95%
devices offered include 3KΩ, 300Ω, or PT-1000 RTD. The electrodes are used with the Signet 2750 Sensor Electronics, which provides a blind 4 to 20 mA output or using the digital
3
(S
L) output may be used to connect to the Signet 8900 instrument. The electrodes can also be used with the Model 2760 preamplifier to connect to the Signet 5700, 8750, or other suppliers’ instruments.
Submersible Installation
Other Instruments
Customer supplied
Flow
Signet 2760 (sold separately)
Panel, Pipe, Tank, Wall Mount
678
RELAY 2
10
RELAY 1
pH
12
2
14
0
ENTER
+GF+
SIGNET
Signet or Other Instrument
5700 8750 8900
Pipe extension or conduit with 3/4 in. FNPT threads (customer supplied)
Signet 2750 or Signet 2760 (sold separately)
Signet 2764-2767 Differential pH/ORP Electrodes
• Water-tight DryLoc
®
connector with foul­proof gold contacts
• Porous PTFE refer­ence junction
• Rebuildable refer­ence electrode
• Solution ground
• Temperature sensor (pH)
• Easy sensor replace­ment using DryLoc® electrode connector
• Quick temperature response
• Compatible with all Signet instruments and other suppliers’ pH/ORP instruments
Applications
• Water and Waste Water Treatment
• Coagulation and Flocculation
• Plant Effluent
• Plating Baths
• Scrubbers
• Textile Dye Process
• Harsh Chemical
Applications
• Heavy metal Removal and Recovery
• Toxics Destruction
• Surface Finishing
Fittings - Customer supplied
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Electrode Key Feaures and Benefits:
• Glass encased reference elec­trode protects the Ag/AgCl (sil­ver/silver chloride) element from reacting with certain chemical compounds that typically leach into the reference chambers. Keeps the pH/ORP reading stable.
• Large volume reference elec­trolyte chamber resists dilution over time for a long service life. Chamber is refillable.
• Salt Bridge serves as a double reference junction and is the first line of defense to keep out process chemicals from the reference electrolyte chamber. It is built with a porous PTFE refer­ence junction which is highly compatible to chemicals , resists fouling and build-up of dirt.
• Ryton® body for chemical com­patibility to most harsh chemi­cals. Also able to withstand high temperatures.
• DryLoc® connector with corro­sion resistant gold pins for quick and easy sensor removal.
• Capillary TC (temperature sen­sor) embedded in tip of pH/ORP electrode for quicker tempera­ture response than most other electrodes on the market.
Electrode Cut-away View
Removable/replaceable reference salt bridge
Solution ground
Glass enclosed reference silver chloride element
Reference Chamber with electrolyte
Temperature Element
pH/ORP electrode
Choosing
Products
Instrument
Multi-Pa-
rameter
Flow
pH/ORP
Conductivity/
Resistivity
Pressure, Level
Temperature,
Model 2764-2767 Electrode Compatibility to Sensors, Preamplifiers, and Instruments
Compatible Signet Instruments
Sensor Temp.
2764-1 3 Kohm 2760-1, -2,
2764-2 PT 1000
2764-3 300 ohm - - - - 2760-1, -2, -11, or -21 2765-1 10 Kohm 2760-1, -2,
2765-2 PT 1000 - - - - 2760-1, -2, -11, or -21 2765-3 300 ohm - - - - 2760-1, -2, -11, or -21 2766-1 3 Kohm 2760-1, -2,
2766-2 PT 1000
Compatible Electrodes
2766-3 300 ohm - - - - 2760-1, -2, -11, or -21 2767-1 10 Kohm 2760-1, -2,
2767-2 PT 1000 - - - - 2760-1, -2, -11, or -21 2767-3 300 ohm - - - - 2760-1, -2, -11, or -21
*Must have internal preamplifier in instrument **Must use sensor with compatible temperature element; contact technical service for questions
Element**
5700 8750 8900 PLC Other Mfr’s Instruments
-11, or -21
-11, or -21
-11, or -21
-11, or -21
2760-1, -2,
-11, or -21
--
2760-1, -2,
-11, or -21
2760-1, -2,
-11, or -21
--
2760-1, -2,
-11, or -21
--
any 2750 w/ digital output
any 2750 w/ digital output
--
any 2750 w/ digital output
any 2750 w/ digital output
any 2750 w/4 to 20 mA output
any 2750 w/4 to 20 mA output
any 2750 w/4 to 20 mA output
any 2750 w/4 to 20 mA output
with internal preamplifiers*
Differential sensors must use preamplifier at sensor location; otherwise, sensor signal will be too erratic due to high impedance signals
Other Mfr’s Instruments requiring external preamplified signals**
2760-1, -2, -11, or -21
2760-1, -2, -11, or -21
2760-1, -2, -11, or -21
2760-1, -2, -11, or -21
2760-1, -2, -11, or -21
2760-1, -2, -11, or -21
Products
Other
Installation
Wiring &
Reference
Technical
Temperature/
Pressure
Graphs
of Terms
Glossary
Reference
Part No.
www.gfsignet.com
Index
97
Page 3
General
Compatibility: Signet 2750 and 2760 Operating Range:
• 2764/2766: 0 to 14 pH
• 2765/2767: +/-1500 mV (ORP) Pipe Size Range: 1 inch and up.
Mounting:
• In-line/vertical mounting: Use sen­sor 1 inch threads. Sensor must be mounted at least 5 degrees above the horizontal axis.
• Submersible mounting: Use threads on Model 2750 or 2760; requires 3/4 inch NPT or ISO7-1/ 3/4 inch male threaded extension.
Reference: Electrolyte:
3.5 M KCl, solidified acrylamide gel
Element: Ag/AgCl Temperature Sensor:
• pH: 3KΩ, PT1000 RTD, or 300Ω
• ORP: 10 KΩ, PT1000 RTD, or 300Ω
Temperature response time: τ
< 1 min.
95%
Primary Functions:
• 2764 and 2765:
Flat surface resists fouling
• 2766 and 2767:
Bulb surface for general use
Wetted Materials:
Body: Ryton
®
Reference junctions: PTFE Sensing surface:
• Glass membrane: (pH)
• Platinum: (ORP) O-rings: FPM Solution ground: carbon graphite
Max. Temperature/Pressure rating:
Operating Temperature: 0°C to 195°C (32°F to 203°F) Max. Operating Pressure:
6.89 bar (100 psi) @ 95°C (203°F) Storage Temperature: > 0°C (15°F)
Shipping Weight: 0.25 kg (0.55 lbs.)
Standards & Approvals
• CE
• Manufactured under ISO 9001:2000 for Quality and ISO 14001:2004 for Environmental Management
DimensionsSpecifications
38.6mm (1.52 in.)
35.6mm (1.4 in.)
32.5mm
(1.28 in.)
133.8mm (5.27 in.)
1 in. NPT
28.7mm (1.13 in.)
25.4mm (1.0 in.)
A differential electrode solves many common problems typically experienced by standard pH/ORP electrodes at troublesome measuring points. See the table below to find the common problem, cause and effect, and the Differential pH/ORP electrode solution.
Standard pH/ORP electrode problem: Cause and Effect The Differential Electrode Solves the Problem!
Reading slowly drifts over time and/or responds slowly
Reading slowly drifts over time and/or becomes erratic
Reading suddenly and unexpectedly shifts
• Chemical attack from Hg++, Cu+, Pb++, ClO4- or other compounds which dilute the KCl reference electrolyte concentration.
• Reference junction gets clogged from oils, grease, and dirt from the process.
• Chemical attack of the Ag+ reference bil­let from Br-, I-, CN-, and S- compounds.
• Clogged reference and slowed reading from silver compounds forming on the inside of the reference electrode from Ag+ of reference element reacting and precipi­tating AgS, AgBr, AgI, AgCN, or other silver compounds.
• Stray electrical currents in the process liquid; Ag+ reference element picks up cur­rent and shifts reference reading, resulting in shifted pH reading. The Ag+ element will eventually become totally stripped. Pro­cess must be properly grounded or place metal rod close to electrode.
• Salt bridge will slow or stop attack. If attack­ing ions penetrate the salt bridge and affect the KCl, simply refill KCl solution
• Readings do not drift due to stable differential reference design, however may require cleaning or replacement of the salt bridge if electrode gets too dirty.
• Will not affect electrode due to Ag+ element protected in glass encased reference electrode.
• Will not affect electrode due to Ag+ element protected in glass encased reference electrode
• Will not affect electrode due to Ag+ element protected in glass encasement; also, electrode has a built in solution ground, so if there is a stray current, it will not be seen by the electrode
Application Tips:
• Use the flat glass electrodes when a self-cleaning feature is desired; especially useful in applications with abrasive chemicals.
• Use bulb electrodes for general purpose applications
• ORP electrodes are generally used for chemical reaction monitoring, not control.
• Ensure that electrode materials are chemically compatible with the process liquid.
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Page 4
Model 2764-2767 Ordering Notes:
1) pH and ORP electrodes require connection to model 2750 or 2760.
2) To replace electrodes, simply twist from pre­amplifier to replace with new electrode.
3) Conduit and mounting brackets for submers­ible installations must always be used (cus­tomer supplied)
4) Adapters from 1 -1.5 in. are available.
5) Use sensor threads for in-line mounting; Model 2750 or 2760 threads for submersible mounting.
6) Reference electrode can be rebuilt with replace­ment electrolyte and salt bridge.
Ordering Information
Electrode Part Number- Choose either a pH or ORP Electrode
pH Electrode
3-2764 Flat pH surface differential electrode 3-2766 Bulb pH differential electrode with bulb protection
Temperature Element - Choose one
-1 3K Ω for pH for connection to 8750 or 5700 instruments when used with the 2760 preamplifier
-2 PT1000 RTD for pH for use with the 8900 instrument when used with the 2750 sensor electronics
-3 300 Ω for connection to other instruments when used with the 2760 preamplifier or connector
ORP Electrode
3-2765 Flat ORP surface differential electrode 3-2767 Bulb ORP differential electrode with bulb protection
Temperature Element - Choose one
-1 10 KΩ ID resistor for connection to 8750 or 5700 when used with the 2760 preamplifier or connection to the 8900 with used with the 2750 sensor electronics
-2 PT1000 RTD for connection to other instruments using the 2760 preamplifier or connector
-3 300 Ω for connection to other instruments using the 2760 preamplifier or connector
3-2765 -1 Example Part Number
Preamplifiers & Sensor Electronics - Choose one (required for installation of any pH or ORP electrode)
The sensor electronics below can be used with the Signet 8900 or as a blind transmitter with 4 to 20 mA output for con­nection to PLC, PC, chart recorders, and other devices requiring 4 to 20 mA input.
3-2750-1 In-line Sensor electronics w/junction box (yellow body) 3-2750-2 In-line Sensor electronics w/junction box and EasyCal (yellow body) 3-2750-3 Submersible Sensor electronics w/4.6m (15 ft.) cable and 3/4 inch NPT conduit threads 3-2750-4 Submersible Sensor electronics w/4.6m (15 ft.) cable and ISO 7/1-R 3/4 conduit threads
The Preamplifiers below can be used with the Signet 5700 or 8750 Instruments 3-2760 pH/ORP Preamplifier (for use with the 8750 or 5700 instrument) or connector (for use with other manufac-
turers instruments) with 4.6m (15 ft.) cable Preamplifier or Connector Style; Choose one
-1 Preamplifier with 3/4 inch NPT threads
-2 Preamplifier with 3/4 inch ISO threads
Mounting Configurations
- Submersible mounting (gray body) 1 In-line mounting (yellow body)
3-2760 -2 1 Example Part Number
Choosing
Products
Instrument
Multi-Pa-
rameter
Flow
pH/ORP
Conductivity/
Resistivity
Pressure, Level
Temperature,
Products
Other
Mfr. Part No. Code
3-2764-1 159 000 943 3-2764-2 159 000 944 3-2764-3 159 000 945 3-2765-1 159 000 946 3-2765-2 159 000 947 3-2765-3 159 000 948 3-2766-1 159 000 949 3-2766-2 159 000 950 3-2766-3 159 000 951 3-2767-1 159 000 952
Mfr. Part No. Code
3-2767-2 159 000 953 3-2767-3 159 000 954 3-2750-1 159 000 744 3-2750-2 159 000 745 3-2750-3 159 000 746 3-2750-4 159 000 842 3-2760-1 159 000 939 3-2760-2 159 000 940 3-2760-11 159 001 367 3-2760-21 159 001 368
Accessories and Replacement Parts
Mfr. Part No. Code Description
3864-0001 159 001 007 Replacement Salt Bridge 3864-0002 159 001 008 Replacement reference electrolyte solution, 500 mls 2120-0015 159 001 009 CPVC adapter: 1.5 in. MNPT to 1 in. FNPT 2122-0015 159 001 010 PVDF adapter: 1.5 in. MNPT to 1 in. FNPT 3-0700.390 198 864 403 pH Buffer kit 3-2759 159 000 762 pH/ORP System Tester 3-2759.391 159 000 764 Adapter Cable for use with 2750
Installation
Wiring &
Reference
Technical
Temperature/
Pressure
Graphs
of Terms
Glossary
Reference
Part No.
Index
www.gfsignet.com
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