Georg Fischer 2580 Operating Manual

Page 1
Signet 2580 FlowtraMag® Meter
*3-2580.090*
3-2580.090 Rev 3 04/20
Description
English
Operating Instructions
The GF Signet 2580 FlowtraMag is a full-bore plastic PVC in line style magnetic owmeter.
The PVC body with titanium or Hastelloy three times lighter in weight compared to traditional metal magmeters on the market. It is
designed for high accuracy ow measurement in short pipe runs, making it an ideal solution
for industrial applications where performance and ease of use are important.
The FlowtraMag is available in pipe sizes of DN25 (1 in.), DN50 (2 in.) and DN100 (4 in.),
optimized for performance in short pipe runs often associated with nal e󰀪uent lines, well
heads and water treatment skids.
Features include:
No moving parts
No pressure drop
Lighter in weight compared to traditional metal magmeters
Reduced straight run requirements, ideal for nal e󰀪uent lines, well heads and skids
Factory calibrated with certicate (±1% of reading accuracy)
Partially lled pipe detection status indicator
Visual LED indicators make sensor status clear and easy to read
Reverse ow direction congurable with 0252 Conguration Tool or GF Cong Tool
Bluetooth
One device with three di󰀨erent outputs: eld selectable Frequency or Digital (S³L),
and analog 4 to 20 mA
On-the-y conguration with GF Cong Tool Bluetooth
Bluetooth
®
App
®
4.2 capable, support iOS and Android for simple user conguration
®
C electrodes has no moving parts, and is two to
®
App
English
Deutsch
Français
Español
中文
Warranty Information ...............................................................................2
Product Registration ................................................................................2
Safety Information ...................................................................................2
Chemical Compatibility ............................................................................2
Temperature-Pressure Graph .................................................................. 2
Specications ..........................................................................................3
Sensor Dimensions .................................................................................4
Sensor Location.......................................................................................5
Sensor Mounting Angle ...........................................................................5
Sensor Pipe Installation ...........................................................................6
Wiring Conguration ................................................................................7
Default Congurations .............................................................................8
Wiring ......................................................................................................9
App Conguration - Setup .....................................................................12
App Conguration - Monitor and Real Time Log ...................................13
App Conguration - Files .......................................................................14
App Conguration - Sensor Setup .........................................................14
Change Language .................................................................................16
Calibration .............................................................................................16
Customization and Performance Settings .............................................16
Averaging and Sensitivity Settings ........................................................17
LED Status Indicators ............................................................................17
Conguration - 0252 Conguration Tool ................................................ 18
Troubleshooting .....................................................................................21
Ordering Information..............................................................................24
U.S. and International Patents Pending
Page 2
Chemical CompatibilityWarranty Information
Hand tighten only!
Refer to your local Georg Fischer Sales o󰀩ce for the most
current warranty statement.
All warranty and non-warranty repairs being returned must include a fully completed Service Form and goods must be returned to your local GF Sales o󰀩ce or distributor. Product returned without a Service Form may not be warranty replaced or repaired.
Signet products with limited shelf-life (e.g. pH, ORP, chlorine
electrodes, calibration solutions; e.g. pH bu󰀨ers, turbidity
standards or other solutions) are warranted out of box but not warranted against any damage, due to process or application failures (e.g. high temperature, mishandling (e.g. broken glass,
chemical poisoning, dry-out) or
damaged membrane, freezing
and/or extreme temperatures).
Product Registration
Thank you for purchasing the Signet line of Georg Fischer measurement products. If you would like to register your product(s), you can now register online in one of the following ways:
• Visit our website www.gfsignet.com. Under Service and Support click on
Product Registration Form
• If this is a pdf manual (digital copy), click here
Operating Pressure/Temperature Graph
(bar)(psi)
150
10.3
140
9.7
130
9.0
120
8.3
110
7.6
100
6.9
90
6.2
80
5.5
70
4.8
60
4.1
50
3.4
40
2.8
30
2.1
20
1.4
10
0.7
0
-20 0 20 40 60 80 100
°F°C-4 32 68 104 140 176 212
DN100
(4 in.)
DN25 (1 in.), DN50 (2 in.)
@ 3.5 bar (51 psi)
@ 2.27 bar (33 psi)
Georg Fischer Signet products are manufactured in a variety of wetted materials to suit various liquids and chemicals.
All plastic materials including typical piping types (PVC) are more or less permeable to contained media, such as water or volatile
substances, including some acids. This e󰀨ect is not related to porosity, but purely a matter of gas di󰀨usion through the plastic.
If the plastic material is compatible with the medium according to the application guidelines, the permeation will not damage the plastic itself. However, if the plastic encloses other sensitive components, as is the case with GF Signet FlowtraMag meter,
these may be a󰀨ected or damaged by the media di󰀨using
through the plastic body.
Unit is factory shipped congured to measure water.
Safety Information
1. Depressurize and vent system prior to installation or removal.
2. Conrm chemical compatibility before use.
3. DO NOT exceed maximum temperature or pressure specs.
4. ALWAYS wear safety goggles or face shield during installation and/or service.
5. DO NOT alter product construction.
6. If this equipment is used in a manner not specied by the manufacturer, the protection provided by the equipment may be impaired
7. This device is not approved for use or installation in hazardous locations.
Caution / Warning / Danger
Indicates a potential hazard. Failure to follow all warnings may lead to equipment damage, injury, or death
Electrocution Danger
Alerts user to risk of electrocution.
Electrostatic Discharge (ESD)
Alerts user to risk of potential damage to product by ESD.
Personal Protective Equipment (PPE)
Always utilize the most appropriate PPE during installation and service of Signet products.
Pressurized System Warning
Sensor may be under pressure, take caution to vent system prior to installation or removal. Failure to do so may result in equipment damage and/or serious injury.
Hand Tighten Only
Overtightening may permanently damage product threads and lead to failure. (union nut only)
Do Not Use Tools
Use of tool(s) may damage product beyond repair and potentially void product warranty. (union nut only)
potential of injury or death via
.
2
Signet 2580 FlowtraMag Meter
Note / Technical Notes
Highlights additional information or detailed procedure.
Page 3
Specications
General
Pipe Size Range ..................... DN25 (1 in.), DN50 (2 in.)
DN100 (4 in.)
Flow Range - Titanium or Hastelloy
C
Minimum .................................. 0.02 m/s (0.07 ft/s)
Maximum ................................. 10 m/s (33 ft/s)
DN25 (1 in.) ............................. 0.53 to 266.35 L/min
(0.14 to 70.36 gal/min)
DN50 (2 in.) ............................. 2.23 to 1112.60 L/min
(0.59 to 293.92 gal/min)
DN100 (4 in.) ........................... 8.72 to 4357.83 L/min
(2.30 to 1151.22 gal/min)
Repeatability ........................... ± 0.5% of reading @ 25 °C (77 °F)
Accuracy ................................. ± 1% ± 0.01 m/s (0.033 ft/s)
(reference condition 50 µS/cm and water based)
Minimum Conductivity ............. 20 µS/cm - water based
Suspended Solids ................... 5%
Power Cable Wire ................... 7.6 m (25 ft) 2-conductor shielded
Output Cable Wire .................. 7.6 m (25 ft) 5-conductor shielded
• May be extended up to 305 m (1000 ft), special order only
Wetted Materials
Flow Tube Body ...................... PVC
Electrode ................................. Titanium, grade 2 or
Hastelloy C
O-rings ..................................... FKM
-276
Electrical
Power Requirements DC Power
(Functional Rating) .................. 24 VDC, max 24W (12 to 32 VDC)
Reverse Polarity Protected ..... Up to 35 VDC
Over-Voltage Max. Rating ....... 35 VDC
Please use a power supply that has been IEC 60950/61010/60601
Certied and will not be used outside of its electrical ratings and matches the environmental conditions of the ow meter.
Current Output
Passive (low power) 4 to 20 mA per ANSI-ISA 50.00.01 class H
Active Output ........................... 4 to 20 mA
Passive Loop Voltage .............12 to 32 VDC
Loop Accuracy......................... ± 32 µA (25 °C @ 24 VDC)
Loop Resolution ...................... 5 µA
Loop Span ............................... 3.8 mA to 21 mA
Error condition ......................... None, 3.6 mA or 22 mA
Max. Cable .............................. 300 m (1000 ft)
Max. Loop Resistance ............ 600 Ω @ 24 VDC
Compatible with PLC, PC or similar equipment
Frequency Output
Frequency ............................... 5 to 24 VDC, 50 mA max.
Frequency Range ................... 0 to 1500 Hz
Max. Pull-up Voltage ............... 30 VDC, 10k pull-up recommended
Max. Cable .............................. 300 m (1000 ft)
Compatible with Signet 8900, 9900, 9950, and
0486 Probus Concentrator
Digital (S3L) Output
Digital (S3L) ............................. 4.5 to 5.5 VDC
Serial ASCII, TTL level 9600 bps Compatible with Signet 8900, 9900, 9950 and
0486 Probus Concentrator
Max. Cable Length .................. Application dependent
Hastelloy® is a registered trademark of Haynes International.
Sensor Conguration
GF Cong Tool Bluetooth® App
2.4 GHz RF Transceiver Compatible with Bluetooth®
Low Energy (BLE) 4.2 Specication GF Cong Tool App available in iOS and Android
App Stores
0252 Conguration Tool
Environmental Requirements
Enclosure ................................ NEMA 4X / IP65
Relative Humidity .................... 0 to 95% (non-condensing)
Altitude .................................... 4,000 m (13,123 ft)
Storage Temperature .............. -10 °C to 60 °C (14 °F to 140 °F)
Operating Temperature
Ambient ............................... -10 °C to 60 °C (14 °F to 140 °F)
Media .................................. 0 °C to 60 °C (32 °F to 140 °F)
UL environmental Rating .....UL 50, Type 6P Storage
Maximum Operating
Pressure .................................. 10 bar @ 23 °C (145 psi @ 73 °F)
DN25 (1in.) and DN50 (2in.) .... 3.5 bar @ 60 °C (51 psi @ 140 °F)
DN100 (4in.) ............................ 2.27 bar @ 60 °C (33 psi @ 140 °F)
Shipping Weights - Titanium or
Hastelloy C
DN25 (1 in.) ............................. 3.4 kg (7.5 lbs)
DN50 (2 in.) ............................. 4.5 kg (9.9 lbs)
DN100 (4 in.) ........................... 8.3 kg (18.3 lbs)
Sensor Weights - Titanium or
Hastelloy C
DN25 (1 in.) .............................. 2.7 kg (5.9 lbs)
DN50 (2 in.) .............................. 3.7 kg (8.1 lbs)
DN100 (4 in.) ............................ 6.26 kg (13.9 lbs) - (excludes mounting
hardware)
Standards and Approvals
CE UL, CUL Recognized Component NSF (Titanium only, does not include Flange gaskets) RoHS compliant Manufactured under ISO 9001 for Quality, ISO 14001
for Environmental Management and OHSAS 18001 for Occupational Health and Safety.
China RoHS (visit gfsignet.com for details)
Declaration of Conformity according to FCC Part 15 This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and, (2) This device must accept any interference received, including
interference that may cause undesired operation.
The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG,Inc. and any use of such marks by Georg Fischer is under license. Other trademarks and trade names are those of their respective owners.
Signet 2580 FlowtraMag Meter
3
Page 4
Sensor Dimensions
3.90 in.
9.42 in.
± 1.58 mm (1/16 in.)
5.56 in.
Pipe 2 in.
ID
9.82 in.
1.50 in.1.51 in.
x 2
1.65 in.
10.18 ± 0.10 in
Pipe cutout dimension
0.38 in. x 2
± 0.125 in
3.90 in.
9.42 in.
± 1.58 mm (1/16 in.)
5.56 in.
Pipe 1 in.
ID
Pipe 2 in.
ID
9.82 in.
1.25 in.
1.13 in. x 2
1.41 in.
1.50 in.1.51 in.
x 2
1.65 in.
10.18 ± 0.10 in
Pipe cutout dimension
0.38 in. x 2
99.0 mm
239.26 mm
± 1.58 mm (1/16 in.)
141.2 mm
Pipe
DN25
ID
Pipe
DN50
ID
249.4 mm
31.8 mm
28.7 mm x 2
35.8 mm
38.1 mm38.4 mm
x 2
41 mm
245.3 mm ± 1.8 mm
Pipe cutout dimension
9.7 mm x 2
99.0 mm
239.26 mm
± 1.58 mm (1/16 in.)
141.2 mm
Pipe
DN50
ID
249.4 mm
38.1 mm38.4 mm
x 2
41 mm
245.3 mm ± 1.8 mm
Pipe cutout dimension
9.7 mm x 2
WARNING!
ASTM and Metric pipe cutout dimensions are di󰀨erent.
1 in.
Union ends and union nuts shown
3.90 in.
9.82 in.
0.28 in. x 2
5.56 in.
7.86 in.
± 1.58 mm (1/16 in.)
8.42 ± 0.10 in
Pipe cutout dimension
2 in.
Union ends and union nuts shown
3.90 in.
9.82 in.
0.38 in. x 2
5.56 in.
9.42 in.
Pipe cutout dimension
± 1.58 mm (1/16 in.)
10.18 ± 0.10 in
4 in.
Flange bolt kits and gaskets not shown (Sold separately)
3.90 in.
1.41 in.
Pipe 1 in.
1.13 in. x 2
1.65 in.
1.51 in. x 2
ID
1.25 in.
Pipe 2 in.
ID
1.50 in.
DN25
Union ends and union nuts shown
99.0 mm
249.4 mm
35.8 mm
28.7 mm x 2
141.2 mm
7.1 mm x 2
199.64 mm
± 1.58 mm (1/16 in.)
203.6 mm ± 1.8 mm
Pipe cutout dimension
DN50
Union ends and union nuts shown
99.0 mm
249.4 mm
41 mm
38.4 mm
141.2 mm
9.7 mm x 2
239.26 mm
± 1.58 mm (1/16 in.)
245.3 mm ± 1.8 mm
Pipe cutout dimension
DN100
Flange bolt kits and gaskets not shown (Sold separately)
99.0 mm
DN25
x 2
Pipe
ID
Pipe
DN50
ID
31.8 mm
38.1 mm
327.7 mm
276.86 mm ± 3.2 mm
Pipe
DN100
ID
Pipe 4 in.
ID
12.90 in.
10.90 in.
4
Signet 2580 FlowtraMag Meter
Page 5
Sensor Location
3 x I.D.
2 x I.D.
2 x 90° Elbow
3 x I.D. 2 x I.D.
90° Elbow
3 x I.D. 2 x I.D.
2 x 90° Elbow 3 dimensions
3 x I.D. 2 x I.D.
The 2580 FlowtraMag requires a minimum of 3x ID upstream and 2 x ID downstream of the sensor for best performance.
Reducer
3 x I.D. 2 x I.D.
Pump/Valve
3 x I.D. 2 x I.D.
90° Elbow
3 x I.D. 2 x I.D.
Sensor Mounting Angle
Horizontal Pipe Runs
GF recommends installing the sensor electronics at the 12 o'clock position.
DO NOT HANDLE BY THE SENSOR!
Always handle FlowtraMag Meters by the union nuts or anges, NOT the sensor head.
2 x 90° Elbow 3 dimensions
3 x I.D. 2 x I.D.
2 x 90° Elbow
3 x I.D.
2 x I.D.
Vertical Pipe Runs
To ensure pipe is owing full with some back pressure, it is highly recommended that the uid ows upward.
Gravity and Discharge Lines
It is recommended to install a u-trap to ensure the pipe remains full at all times, and to minimize air bubbles.
A vacuum breaker may be required downstream of the FlowtraMag to ensure pipe doesn't drain and ll with air.
OKRecommended OK
Vertical flow is OK IF the pipe remains FULL at all times.
Signet 2580 FlowtraMag Meter
5
Page 6
O-ring
Pipe Union
Nut
Union
End
Flow
O-ring
Nut
End
Sensor Pipe Installation
1. Choose a mounting location that satises
the requirements.
2. Select appropriate (Metric or ASTM) union end for installation
3. Install sensor with ow arrow pointing in the direction of ow.
Note: Gland ttings should point upstream
of ow.
Application Tip: For Metric pipe installation, change union end to Metric.
2580 FlowtraMag DN25 (1 in.) 2580 FlowtraMag DN50 (2 in.) Union Ends
Hand Tighten Only!
Flow
Pipe Union
Union
O-ring
2580 FlowtraMag DN100 (4 in.) Bolts DO NOT OVER TORQUE!
Recommended bolt torque for the DN100 (4") ange of 27-41 Nm, (20 to 30 ft-lbs)
Tighten bolts by rst assembling and hand tightening the nuts to position the gasket in place. Then tighten the bolts in a diagonal pattern 50% the recommended torque, then 100% of recommended torque.
2
Flow
O-ring
5
3
Tightening
7
Pattern
2
1
8
4
6
Pipe
1a
1
Part No. Description
1
854-040 DN100 Flange Adapter, PVC-U Metric 721790114 DN100 Flange Adapter, PVC-U Metric (with backing ange, below)
1a
721700014 DN100 Backing Flange, PVC-U Metric
2
37Z000069 Van Stone Flange Bolt Kit, 8 hole 749440714 DN100 Prole Gaskets
3
Sold separately, quantity 2 required. See Ordering Information.
6
Signet 2580 FlowtraMag Meter
3
Page 7
Wiring Conguration
When using the 2580 FlowtraMag with frequency or Digital (S3L), all of the connections from the 2580 FlowtraMag to external equipment (PLC, Datalogger, Chart Recorder, Flow meter, etc.) are made using the red and white wires. See wiring diagrams for further details.
3-2580
DO NOT REMOVE WIRING!
Damaging or removing the power or output cables will void warranty.
Power cable
Output cable
Blue used for GF Config App password reset only
Red Black
Shield
Red White Brown Black
Shield
S3L / Frequency
4 to 20 mA
Electromagnetic Compatibility (EMC) Recommendations
Complex instrumentation systems such as the 2580 FlowtraMag and the associated devices may face challenges involving Electromagnetic Interference (EMI). EMI interference may be coupled to the system via cables (conducted interference) or broadcast via electrical radiation (radiated interference). Radiated interference may be mitigated by relocating the source or increasing the distance from the source. Metal shielding may be used.
Conducted interference can be mitigated by careful wiring practices. Because EMI may follow multiple paths, it will be necessary to
observe the e󰀨ectiveness of various grounding options.
2580 FlowtraMag Power Cable
In electrically noisy environments, connect the power cable shield (drain) wire to a clean low impedance earth ground.
If there is a single power supply for all 2580 FlowtraMag system components (Instruments, PLCs and VFDs), route signal wiring directly to the instruments. Do not use ground points common to other wiring. Avoid creating ground loops.
If separate power supplies are used, connect all power grounds to a common low impedance ground.
2580 FlowtraMag Output Cable
In electrically noisy environments, connecting the Signal Output cable shield (drain) wire to a clean low impedance earth
ground may help reduce signal noise and preserve communication. Observe the di󰀨erence between connecting or not
connecting the shield. Avoid creating ground loops.
Frequency/S3L Output
- The S3L/Frequency cable shares the ground with the 2580 FlowtraMag Power Supply. Use a common DC power supply
for the 2580 FlowtraMag and the ow instrument.
4 to 20 mA Output
- If the 4 to 20 mA is used to control a highly inductive load such as a Variable Freq Drive or a DC motor, use separate DC
power supplies for the 2580 FlowtraMag and the 4 to 20 mA device, active mode should be used.
- In Passive mode the 2580 FlowtraMag loop output cable shares the ground with the 2580 FlowtraMag Power Supply.
Use the same DC power supply for the 2580 FlowtraMag and the 4 to 20 mA device.
- In Active mode the 2580 FlowtraMag loop output cable is isolated from the 2580 FlowtraMag Power Supply. The 4 to 20
mA device can use a di󰀨erent Power Supply.
Signet 2580 FlowtraMag Meter
7
Page 8
Wiring Conguration Continued
Recommended:
The directional arrow should be pointed DOWNSTREAM for correct operation. If the 2580 FlowtraMag is installed on a vertical pipe, the cable ports should be turned to point downward. This will prevent condensation from being channeled into the enclosure.
Application Tip:
If your ow is in the reverse direction, it is possible to set up reverse ow via the GF Signet 0252 Conguration Tool or GF Cong Tool App.
Default Congurations
DN25 (1 in.) DN50 (2 in.) DN100 (4 in.) Units GPM GPM GPM Totalizer Units Gallons Gallons Gallons Temperature Units °C °C °C K-Factor Values 852.716 pulse/gal 204.139 pulse/gal 52.1188 pulse/gal Averaging Low Low Low Sensitivity 3.5182 14.696 57.561
Low Flow Cuto󰀨 0.1407 0.5878 2.3024
4 mA Setpoint 0 0 0 20 mA Setpoint 70.363 293.92 1151.2 Error Current 22 22 22 Passive/Active Passive Passive Passive S3L/Freq Freq Freq Freq
NOTE: Temperature Units on Bluetooth
®
app will not be
available for Hastelloy C.
(Function will display: nan °C.)
8
Signet 2580 FlowtraMag Meter
Page 9
Wiring
Black
Shield (EMC enhancement)
Shield
2580
Shield
2580
Power cable
Red
+
DO NOT REMOVE Seal!
Warranty void if seal is broken or removed.
Wiring with 4 to 20 mA Loop Output
24 VDC @ 1A min.
24 VDC @ 1A min. Power Supply
WARRANTY
VOID IF
REMOVED
Power Supply
+
WARRANTY
VOID IF
REMOVED
Black
Red
CAUTION!
Turn o󰀨 Power before Wiring.
Power cable
Choose Passive or Active in Bluetooth App
Wiring with Frequency Output
Compatible with all POWERED Signet Flow Instruments
• When choosing Frequency in the
Bluetooth® App, the 2580 FlowtraMag outputs an open collector frequency signal that can be connected to any powered
Signet ow meter (models 8900, 9900,
9900-1BC, 9950).
• 24 VDC power at 1 amp should always be connected.
NOTE: The frequency output will be
displayed as positive ow regardless of the ow direction.
24 VDC @ 1A min.
Power Supply
4 to 20 mA + (Brown)
4 to 20 mA - (Black)
+
Data (Red)
Ground - (White)
Black
Red
Shield (EMC enhancement)
2580
Output cable
Blue not used
Red White
Not used
Power cable
Shield (EMC enhancement)
2580
Output cable
Choose Frequency in Bluetooth
®
App
Blue not used
Brown Black
Not used
Signet 2580 FlowtraMag Meter
9
Page 10
Wiring with Frequency Other Manufacturer's Equipment
Choose Frequency in Bluetooth
Shield (EMC enhancement)
When using the 2580 FlowtraMag in a system with other manufacturer's
equipment, a 10 KΩ pull-up
5 - 30 VDC
Power Supply
+
resistor (not supplied) may be required to power the open collector output.
Other MFG Equipment
Freq In
®
App
GND
10K
Data (Red)
Ground - (White)
Wiring with Digital (S3L) Output
2580 FlowtraMag Wiring to Signet 8900 - Two digital (S3L) inputs
8900
2580
Output cable
Blue not used
Brown Black
Not used
Frequency
Input
1
Frequency
Input 2
OR
3
L
S
Input
2
3
L
S
Input
1
2580 FlowtraMag Wiring to Signet 8900 - One digital (S3L) input and one Frequency input
8900
Frequency
Input
1
Frequency
Input 2
OR
3
L
S
Input
2
3
L
S
Input
1
10
Signet 2580 FlowtraMag Meter
+5VDC (Black)
Freq. Input (Red)
GND (Shield)
+5VDC (Black)
Freq. Input 2 (Red)
3
S L (Red)
GND (White/Shield)
+5VDC (Black)
3
S L (Red)
GND (White/Shield)
Analog Output 1
(if applicable)
Analog Output 2
(if applicable)
+5VDC (Black)
Freq. Input (Red)
GND (Shield)
+5VDC (Black)
Freq. Input 2 (Red)
3
S L (Red)
GND (White/Shield)
+5VDC (Black)
3
S L (Red)
GND (White/Shield)
Analog Output 1
(if applicable)
Analog Output 2
(if applicable)
1
2
3
4
5
3
6
7
8
3
9
10
11
+
-
12
13
+
-
14
1
2
3
4
5
3
6
7
8
3
9
10
11
+
-
12
13
+
-
14
SENSOR INPUTS
OUT 2 OUT 1
SENSOR INPUTS
OUT 2 OUT 1
S3L 1
OR
S3L 2
Frequency 1
OR
S3L 2
GF Cong Tool App set to S3L
Data (Red)
Ground (White)
Brown Black Shield
2580
Output cable
Blue not used
Not used
GF Cong Tool App set to
3
L on Channel 2
S
Data (Red)
Ground (White)
Brown Black Shield
2580
Output cable
Blue not used
Not used
Page 11
Wiring with Digital (S3L) Output
+V FREQ DATA GND
9950
No connection
No connection
9950
Frequency
+V
FREQ
DATA
GND
+V
FREQ
DATA
GND
Loop1+
Loop1–
Loop2+
Loop2–
PWR+
PWR–
CH2 CH1
DC POWER
X
No connection
X
No connection
Shield
2580
Output cable
Black
Brown
Shield
Blue not used
Not used
Ground (White)
Frequency (Red)
9950
Shield
Digital (S3L) Output (Compatible with 8900 Multi-Parameter Controller, 9900 and 9950 Transmitter)
To select S3L, use Bluetooth® App.
24 VDC power at a minimum of 1 amp is always be connected to the 2580 FlowtraMag.
The 8900 will display 0 (Zero) ow rate during periods of reverse ow.
The 9900 and 9950 will display negative numbers to indicate reverse ow.
The maximum cable length from the 2580 FlowtraMag to the 8900 or 9900 depends on the 8900 or 9900
conguration. Refer to the 8900, 9900 or 9950 manual for complete information.
2580 FlowtraMag Wiring to Signet 9900
Data (Red)
Ground (White)
2580
Output cable
S3L/Freq
9900
Transmitter
24 VDC @ 1A min.
9900 S3L Terminal
DATA
GNDV+SHLD
9900 Power Input
PWR+ PWR– LOOP+ LOOP–
Power Supply
+
2580 FlowtraMag Wiring to Signet 9950
Digital (S3L)
DC POWER
+V
X
FREQ
X
DATA GND
PWR+
PWR–
Loop1+
Loop1–
Loop2+
Loop2–
FREQ
DATA
GND
CH2 CH1 FREQ
DATA
GND
+V
+V
GF Cong Tool App set to S
Data (Red)
Ground (White)
Brown Black
Output cable
Blue not used
Not used
Refer to the 0486 Probus Concentrator manual for
Frequency wiring and programing instructions.
Black
Red
2580
No connection
No connection
X
X
+V FREQ DATA GND
Brown Black Shield
3
L
Frequency
DC POWER
PWR+
PWR–
Loop1+
Loop1–
Loop2+
Loop2–
+V
FREQ
DATA
GND
+V
CH2 CH1
FREQ
DATA
GND
Blue not used
Not used
GF Cong Tool App
set to S3L
2580
Power cable
Shield (EMC enhancement)
Frequency (Red)
Ground (White)
Blue not used
Brown Black
Signet 2580 FlowtraMag Meter
2580
Output cable
Not used
11
Page 12
App Conguration - App Set Up
Bluetooth
Search for GF Conguration Tool in the App store. Download the GF Cong Tool.
1. Press GET. App will install on phone or other wireless device.
2. Return to home screen and look for App icon, click the blue GF Cong Tool icon
3. Continue to Sensor Setup Section (next page)
®
App Setup Steps - iOS version
Config Tool
Bluetooth® App Setup Steps - Android version
Download the GF Conguration Tool App by scanning the QR code or searching in Google Play directly.
1. When prompted press Install
2. Return to home screen and look for App icon, click the blue GF Cong Tool icon
3. Continue to Sensor Setup section (next page.)
Config Tool
12
Signet 2580 FlowtraMag Meter
Page 13
App Conguration - Sensor Setup
When the 2580 FlowtraMag is in operation, when in close proximity to the 2580 FlowtraMag (less than 20 ft), open the GF Cong Tool App to begin a search nearby devices and go thru the pairing process. Click on connect next to device you are pairing to.
Config Tool
1. Pair the device by entering the device Code/Pin. The default Passkey is the last 6 digits of the product serial number.
2. Click Pair/OK
3. Make any adjustments to the 2580 FlowtraMag, if necessary, by tapping the Hamburger Menu (menu list) or Gear (edit settings).
Hamburger (Menu)
iOS Android
Code/Pin
Gear (Settings)
(Version 8 or newer)
Note:
If the GF Cong Tool password has been lost or forgotten, connect
blue wire to white wire while unit is powered (for 2 to 5 seconds.) Password will reset to factory original (last 6 digits of serial number.)
(example shows Menu)
App Conguration - Monitor and Real Time Log
Monitoring ow and temperature Real Time Log while connected to mobile / tablet device, set 1 sec or more increments
Note:
The logging screen only logs current screen view in real-time when connected to the app.
NOTE: Temperature Units on Bluetooth® app will not be available for Hastelloy C.
(Function will display: nan °C.)
Signet 2580 FlowtraMag Meter
13
Page 14
App Conguration - Files
Share and/or Save les
Naming les
To delete saved les, slide to
the right and click trash can
Create lename
The le will be saved at mobile/
tablet device under the Saved Log Files
Then les can be sent by Email with .csv le format
App Conguration - Sensor Setup
READ WRITE SAVE LOAD
Read Loads the data from the connected device (sensor or transmitter) and updates the software’s display. NOTE: This will overwrite any changes made in the GF Cong Tool App since the last Write.
Write Applies the data entered in the GF Cong Tool App to the connected device. Once you have entered the desired setting
changes in the software screens, press Write to load your new settings onto the connected device.
Save Stores the entire GF Cong Tool App settings conguration, as currently displayed in the application, to your mobile device.
(You will be asked to provide a conguration le name)
Load Loads a default conguration le from the factory.
Opens a previously saved settings conguration le. See Save function above.
NOTE: The le must be a GF Cong Tool App settings conguration le.
The software will verify whether the user-selected le is the correct type. There are conguration les available for specic body sizes containing default values from the factory.
Carefully review the Device Tag and Passkey conguration in the Information screen. Device Tag identies the sensor you are connecting to. Device Tag maximum length 20 characters. Device Passkey is needed for connecting to the sensor. Device Passkey is a 6 digit number.
14
Signet 2580 FlowtraMag Meter
Page 15
App Conguration - Sensor Setup Continued
Application Setup
To set Averaging, Sensitivity, Low Flow Cut O󰀨,
Position of Flow, Flow Units, and Totalizer Unit,
Loop Set 4 mA, 20 mA, Error condition of the current output alarm (3.6 or 22 mA), adjust your 4 to 20 mA setting and select output mode.
Loop adjustment is a live update.
Information
Sensor information, Permanent Totalizer, and Resettable Totalizer.
Calibration Custom Calibration of Rate, Volumetric, Zero Flow Calibration.
You must press WRITE to save your changes to
Then press DONE or press on GF logo to get back to re-connect screen.
the sensor.
Otherwise it saves to your phone only.
To switch between S3L and Frequency and/or 4 to 20 Active or Passive, use the GF Cong Tool App. On the loop screen, use the drop down to select S3L or Freq and/or Active or Passive 4 to 20 mA. Press WRITE after making selection.
If the GF Cong Tool password has been lost or forgotten, connect blue wire to white wire of the sensor output cable
while unit is powered (for 2 to 5 seconds.) Disconnect blue wire from white wire after 5 seconds. Password will reset to factory original (last 6 digits of serial number.)
To delete saved 2580 FlowtraMag in iOS: Swipe right and select the trash can icon. To delete saved 2580 FlowtraMag in Android: Swipe right, "Are you sure you want to delete this device?" , choose Yes or No.
Technical Note
The totalizer in the 2580 FlowtraMag is independent from the totalizer in the 9900/9950 transmitters. If the totalizer is reset on the 2580 FlowtraMag, it does not reset the totalizer on the 9900 or 9950.
Signet 2580 FlowtraMag Meter
15
Page 16
3-0252
Shield
Change Language
Currently English and Chinese are available in the App.
Android
When you select your language of choice, it automatically changes. No other steps are needed.
Close App
iOS device with home button
Double click the home button. Find the minimized app and swipe up to close the app to clear the App Cache.
iOS device without home button
Swipe up from the bottom. Find the minimized App and swipe up to close the app to clear the App Cache.
Calibration
No calibration is necessary to begin using the 2580 FlowtraMag. The application and performance settings are pre-set to meet the requirements of most applications. The FlowtraMag is shipped from the factory with the following calibration:
FlowtraMag
Model
DN25 (1 in.)
DN50 (2 in.)
DN100 (4 in.)
K-Factor
pulse/L
K-Factor
pulse/Gal
Flow Rate
@20 mA L/min
Flow Rate
@20 mA Gal/min
225.264 852.716 266.35 70.363
53.9278 204.139 1112.6 293.92
13.7683 52.1188 4357.8 1151.2
Application Note:
The unit is factory calibrated for recommended setup.
See calibration certicate for
complete details. User has the option to custom calibrate based on their application.
Customization and Performance Settings
For customization and performance settings, use the GF Cong Tool App or the Signet 0252 Conguration Tool and software. Refer to the Signet 0252 Conguration Tool manual for details to adjust the following parameters:
4 to 20 mA span: Factory setting is 4 mA = 0, and 20 mA = 10 m/s (32.8 ft/sec) equivalent ow rate, refer to the calibration table,
and can also be customized to any range. The 4 to 20 mA span sets the LED bar graph span.
Low Flow Cuto󰀨: Factory setting is 0.02 m/s (0.07 ft/s) equivalent ow rate, and can be customized to any user preferences.
Averaging Time: Factory setting is Low. Can be customized: O󰀨, Low, Med, High. Sensitivity: Factory setting is 0.5 m/s (1.64 ft/s) equivalent ow rate, and can be customized to user preferences.
16
2580
Output cable
Blue not used
Not used
Signet 2580 FlowtraMag Meter
Ground (White)
Data (Red)
Brown Black
GND
Data
Bluetooth® set to S³L
Windows PC
USB
Page 17
10 s 2 s 20 s 30 s 40 s 50 s 60 s 70 s
No AVERAGING, no SENSITIVITY
No AVERAGING, no SENSITIVITY
AVERAGING only
No AVERAGING, no SENSITIVITY
AVERAGING and SENSITIVITY
AVERAGING only
Averaging and Sensitivity Settings
• Because ideal ow conditions are often impossible to achieve, the uids ow is often erratic, which causes erratic readings in control features (e.g., relays, 4 to 20 mA loops, etc.) that are associated with the ow rate.
• The best solution to these problems is to correct any piping deciency that causes the instability. This may involve longer straight runs upstream, taking steps to ensure pipe remains full during ow conditions, and other installation changes.
In many situations, however, these measures are simply not possible.
• The 2580 FlowtraMag provides two tools that are designed to "work around" these deciencies. The Averaging and the
Sensitivity features should be studied before making adjustments.
Averaging Time in Seconds (Factory set: Low)
• Set the time the meter will use as the averaging period. The ranges are O󰀨, Low (10 s), Med (40 s) and High (120 s).
Use higher averaging times to smooth the display and current output where the ow in the pipe is erratic.
Quick Response Sensitivity (Factory Set: 0.5 m/s (1.64 ft/s) equivalent)
• Sets an amount of ow rate change at a given reference ow rate required to momentarily allow the 2580 FlowtraMag to change from the selected averaging time to a faster response. The reference ow rate should be near the range of normal operation. Turn the averaging setting to o󰀨 and observe the ow rate variation, enter a sensitivity amount that is two times larger than the amount of ow variation.
With AVERAGING set to O󰀨 and with SENSITIVITY set to zero, the 2580 FlowtraMag responds to every unstable shift in the ow. The dashed red line represents the actual output of the ow sensor in unstable ow conditions.
With AVERAGING set to Medium and SENSITIVITY still set to zero
the ow rate is stabilized, but a sharp change in ow rate is not
represented for 50 seconds or longer (dotted green line).
With AVERAGING at Medium and SENSITIVITY set to a moderate
amount, the ow rate is stabilized, while the sudden shift in ow is reected very quickly (solid blue line).
NOTE: The SENSITIVITY function is ine󰀨ective if the AVERAGING function is set to o󰀨 (seconds).
LED Status Indicators
LEDs on the 2580 FlowtraMag circuit board are useful to identify problems with the meter and the ow conditions.
LED Condition Indication
All O󰀨 The power is o󰀨 or the sensor is not connected
Solid Blue Normal operation, full pipe, no ow
Blinking Blue Normal operation, blink rate is proportional to ow rate
Solid Purple Partially lled pipe, ow rate is zero
Blinking Purple Partially lled pipe, blink rate is proportional to ow rate
Blinking Red Measurement out of range. If condition persists, will turn to solid red after 1 minute
Solid Red Instrument error, defective electronic component. Contact Technical Support
Green - Connected device
White - No connections
Signet 2580 FlowtraMag Meter
17
Page 18
Conguration - 0252 Tool
This is an outline. For complete instructions, please refer to the 0252 Conguration Tool manual.
1
1
1. Select default unit by type.
2. Then click on Read from the device.
3
2
3. The Application tab, select ow
unit, totalizer unit, temperature unit, Averaging, Sensitivity, Low Flow Cut O󰀨, and Direction of the Flow.
4. If the user has any correction
or change, you must Write the information to device, then click Read device again.
18
4
Signet 2580 FlowtraMag Meter
Page 19
Conguration - 0252 Tool
5
5. The Loop tab, select or conrm your 4 to 20 mA set point, set your
current alarm condition, and type of output mode.
Note:
The 0252 Conguration
Tool will be unable to connect to sensor when set to frequency.
6
6. The Information tab, displays product information, totalizer
information, and Bluetooth
®
data.
Signet 2580 FlowtraMag Meter
19
Page 20
Conguration - 0252 Tool
7
7. The Monitor tab can graph or log the information to your local
drive via le type with the extension .CSV
8
8. The Calibration tab, allows custom calibration via method of
rate, volumetric, and zero ow calibration.
20
Signet 2580 FlowtraMag Meter
Page 21
Troubleshooting
Symptom Possible Cause Solution
No LED Lights Unit is not powered, or the power wiring
is reversed.
Solid Blue There is no ow. If user expects to see
ow, the Low Flow Cuto󰀨 value may be
set too high.
Check power wiring, voltage should be 12 to 32 VDC at 24W.
Change the Low Flow Cuto󰀨 value in user menu using GF Conguration Bluetooth
®
Tool or
0252 Conguration Tool.
Solid Purple Partially lled pipe. Flow rate is zero. User should be aware that the pipe could be lled
> 50% and water in the pipe is stagnant, or the water is below 50% and water could be stagnant or moving.
Blinking Red Flow measurement is out of range.
If error persists, the LED will become solid RED after one minute.
The spiking of the ow outside the normal range could
be caused by excessive EMI, or water splattering
through a partially lled pipe and creating ow spikes.
The spiking will end once the disturbance is not present anymore.
Frequency output does not work
1. Bluetooth selection is S
2. Improper wiring.
3
L.
1. Select frequency from GF Cong Tool or
0252 Conguration Tool.
2. Check wiring. Use the wiring diagram picture in the 2580 FlowtraMag manual.
Frequency, Digital or Current Output is Erratic
Output is not
Zero when ow
is stopped
Forgotten password
1. Electrical Noise interference with the
ow measurement.
2. Possible air pockets traveling through the piping system.
3. Pipe is not full and water ow creates splashing of the electrodes.
4. Excess turbulence in uid
ow prole.
1. Verify the grounding of the 2580 FlowtraMag and of the nearby VFDs and Pumps. If possible, use grounding rings or connect metal portions of the piping to closest ground.
2. Check the piping and use vents if possible, otherwise wait for the air pockets to be eliminated through the system.
3. Try to keep the pipe full, by installing vertical.
4. Follow product manual recommended xD installation distances.
1. Low Flow Cuto󰀨 ow value is lower
than the zero ow noise level.
2. Electrical noise is interfering with the measurement.
1. Adjust the Low Flow Cuto󰀨 value to be above
the noise level.
2. Verify/Modify Grounding.
3. Contact Technical Support.
3. Defective 2580 FlowtraMag.
Forgotten/lost password Connect blue wire to white wire while unit is powered
(for 2 to 5 seconds.) Password will reset to factory original (last 6 digits of serial number.)
Signet 2580 FlowtraMag Meter
21
Page 22
Troubleshooting
Symptom Possible Cause Solution
Measurement inaccurate
User cannot communicate using the 0252 Tool
User cannot communicate using the Bluetooth
®
1. Improper calibration.
2. Sensor fault as indicated by the Red LED.
3. Media conductivity is lower than 20 µS/cm.
1. There is no digital (S communication.
2. The digital (S
3
L)
3
L) wiring is improper.
1. The GF Cong Tool App is not installed properly.
2. The GF Cong Tool App has not
been identied properly.
3. The GF Cong Tool App does not connect.
1. Use the GF Cong Tool App or 0252
Conguration Tool to reset ow and/or zero
calibration. If user intends to calibrate using installed reference, proceed with zero and/or one
point ow calibration.
2. Cycle power, make sure there is no excessive electrical noise interference. If Red LED stays on, contact Technical Support.
3. Check application and make sure the
conductivity is above the specied 20 µS/cm.
1. Select S
3
L from GF Cong Tool or 0252
Conguration Tool.
2. Check wiring as per manual.
1. Check the Bluetooth® white light to be on.
2. Use the GF Cong Tool App to identify the
FlowtraMag to connect to (use elimination method if more Bluetooth® units present.) Record the FlowtraMag's IDs, or delete unused sensors.
3. Restart GF Cong Tool App.
4 to 20 mA output is incorrect
Current Output at 3.6 mA or 22 mA
1. The 4 to 20 mA in the 2580 FlowtraMag is not scaled properly. The Instrument used with the FlowtraMag has the 4 to 20 mA input not matching the 2580 FlowtraMag.
2. The setting and/or wiring for active / passive 4 to 20 mA is done incorrectly.
3. Defective hardware.
There is an error condition in the 2580 FlowtraMag.
1. Scale the current output in the 2580 FlowtraMag
correctly using the GF Cong Tool App or the 0252 Conguration Tool.
2. Change the Instrument scaling to match the 2580 FlowtraMag.
3. For active AO, select ACTIVE from the GF Cong Tool or 0252 Conguration Tool. In this case, current output connects directly to AO 4 to 20 mA connector with correct polarity, see wiring in the 2580 FlowtraMag manual. For passive AO, select PASSIVE from the
GF cong Tool or 0252 Conguration Tool.
Wiring is done from AO 4 to 20 mA connector using the loop power, as indicated in the 2580 FlowtraMag manual wiring diagram.
4. If the Green LED bar, % output indicates
correctly the % ow and the current output is not working properly, rst check AO selection in GF Cong Tool or 0252 Conguration Tool. If AO
selection is correct, call Technical Support.
Check status LED and follow existing guideline for troubleshooting.
22
Signet 2580 FlowtraMag Meter
Page 23
Notes
Page 24
Ordering Information
Mfr. Part No. Code Description
3-2580-P-T-010 159 001 874 FlowtraMag, PVC Union, FKM, Titanium, DN25 (1 in.)
3-2580-P-T-020 159 001 875 FlowtraMag, PVC Union, FKM, Titanium, DN50 (2 in.)
3-2580-P-T-040 159 001 876 FlowtraMag, PVC Flange, FKM, Titanium, DN100 (4 in.)
3-2580-P-H-010 159 001 945 FlowtraMag, PVC Union, FKM, Hastelloy C, DN25 (1 in.)
3-2580-P-H-020 159 001 946 FlowtraMag, PVC Union, FKM, Hastelloy C, DN50 (2 in.)
3-2580-P-H-040 159 001 947 FlowtraMag, PVC Flange, FKM, Hastelloy C, DN100 (4 in.)
Accessories
3-0252 159 001 808 0252 Conguration Tool
854-040 - 4 inch SCH 80 Van Stone Flange
37X002118 - 4 inch FKM Full Face Flange Gasket - 150# ANSI bolt pattern
37Z000069 -
- 721 790 114 DN100 Flange Adapter, PVC-U Metric
- 721 700 014 DN100 Backing Flange, PVC-U Metric
- 161 375 904C d32/DN25 Union End, metric
- 161 375 907C d63/DN50 Union End, metric
- 161 375 430C PVC 1" Union End
4 inch Van Stone Flange bolt kit 316 SS - 150# (UNC bolts, SAE washers and nuts)
- 161 375 433C PVC 2" Union End
3VGHR0A32C - PVC ASTM / Union Nut, metric DN25 & 1"
3VGHR0A63C - PVC ASTM / Union Nut, metric DN50 & 2"
9152-219 - ASTM / O-Ring, metric DN25 & 1"
9152-332 - ASTM / O-Ring, metric DN50 & 2"
- 749 440 714 DN100 Flange Prole Gasket
Georg Fischer Signet LLC, 3401 Aero Jet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057 For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090 For the most up-to-date information, please refer to our website at www.gfsignet.com
3-2580.090 Rev 3 04/20 English © Georg Fischer Signet LLC 2020
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