8. Wiring the Magmeter
with Frequency or Digital (S
3
L) Output 6
9. Calibration and Software Con guration 6
10. Calibration Data 7
11. Maintenance and Troubleshooting 11
12. Ordering Information 12
7. Wiring the Magmeter with 4 to 20 mA Loop 5
Description
The Signet 2551 Magmeter is an insertion-style magnetic ow sensor. The patented sensor design is available in a variety of corrosionresistant materials to provide long-term reliability and minimal maintenance costs. Wetted material combinations include PP/316 SS,
PVDF/Hastelloy-C and PVDF/Titanium. The 2551 installs quickly and securely into a wide selection of ow ttings to deliver accurate
ow measurement in pipe sizes ranging from DN15 to DN900 (½ in. to 36 in.).
Signet 2551 Magmeters are available with a frequency output or Digital (S
3
L) output for use with the Signet 5600 Batch Controller, 8900
Multi-Parameter Controller or 9900 Transmitter, or with a 4 to 20 mA output for a direct input to a PLC, SCADA or telemetry system.
All 2551 Magmeters feature empty pipe detection and LED-assisted diagnostics. The Signet 3-0250 USB to Digital (S
3
L) set-up tool is
available to customize every performance feature in the 2551 to adapt it to the speci c application requirements.
1. Quick Start Guide
This manual contains the general installation, wiring and calibration data for the Signet 2551-XX-11 Magmeter with Frequency or
Digital (S3L) data output, and for the Signet 2551-XX-12 Magmeter with 4 to 20 mA output. The basic steps are outlined on this page.
See each referenced section for detailed information.
1. Con gure the Hardware
2551-XX-11 ONLY: Position this Jumper to select
Digital (S3L) output or Frequency output. Sec. 5 Pg. 4.
2. Position the PIPE SIZE jumper according to your
pipe size. Sec. 5 Pg. 4.
3. Install the Magmeter into the pipe.
Use Signet installation ttings ONLY.
The installation tting is critical to Magmeter
performance. Sec. 3 Pg. 3.
4. Connect POWER and OUTPUT wiring.
Frequency out: Sec. 8.1 Pg. 6.
Digital (S
4 to 20 mA out: Sec. 7 Pg. 5.
GROUNDING
Without a good earth ground, the Magmeter may not
operate ef ciently. Sec. 6 Pg. 5.
3
L) out: Sec. 8.2 Pg. 6.
1.
FREQUENCY OUT
3
SERIAL (S
L) OUT
2.
Sensor Type Pipe Size Jumper Position
2551-P0/T0/V0 ½ in. to 2½ in.
DN15 to DN65
2551-P0/T0/V0 3 in. to 4 in.
DN80 to DN100
2551-P1/T1/V1 5 in. to 6 in.
DN125 to DN150
2551-P1/T1/V1 8 in.
DN200
2551-P2/T2/V2 10 in. to 12 in.
DN250 to DN300
3.
Connect output signals and power
to this 4-terminal block.
JP2
4
3
2
1
4.
4.
5.
5. Route the wiring out through the two cable ports.
Use appropriate hardware to secure the 2551 from
moisture intrusion. One Liquid Tight Connector is
included. Sec. 5 Pg. 4.
Page 2
2. Speci cations
y P, T,
SAFETY INSTRUCTIONS
1. Depressurize and vent system prior to installation or removal.
2. Con rm chemical compatibility before use.
3. Do not exceed maximum temperature/pressure speci cations.
4. Wear safety goggles or face shield during installation/service.
5. Do not alter product construction.
6. Disconnect power before attempting any service or wiring.
General
Pipe size range: DN15 to DN 900 (0.5 in. to 36 in.)
Flow Range
• Minimum: 0.05 m/s (0.15 ft/s)
• Maximum: 10 m/s (33 ft/s)
Linearity: ± 1% reading plus 0.01m/s (0.033 ft/s)
Repeatability: ± 0.5% of reading @ 25 °C (77 °F)
Min. Conductivity: 20 S/cm
Wetted Materials:
• Sensor body and Electrodes and Grounding ring:
• -P0, -P1, -P2: Polypropylene and 316L SS
• -T0, -T1, -T2: PVDF and Titanium
• -V0, -V1,-V2: PVDF and Hastelloy-C
• O-rings: FPM (standard); EPDM, FFPM (optional)
The user is responsible for determining the chemical
suitability of these materials for a speci c application.
• Isolation: Low voltage < 48 VAC/DC from electrodes
and auxilary power
• Max cable: 300 m (1000 ft.)
• Error condition: 22.1 mA
• Max. Loop
Resistance: 300
• Compatible with PLC, PC or similar equipment
Frequency output:
• Max. Pull-up
Voltage: 30 VDC
• Compatible with Signet 5600, 8900, 9900
3
Digital (S
L) Output:
• Serial ASCII, TTL level 9600 bps
• Compatible with Signet 8900, 9900
Environmental Requirements
• Case: PBT
• Display: Polyamide
Storage Temperature: -20 to 70 °C (-4 to 158 °F)
Relative Humidity: 0 to 95% (non-condensing)
Operating Temperature:
• Ambient: -10 to 70 °C (14 to 158 °F)
• Media: 0 to 85 °C (32 to 185 °F)
Max. operating pressure:
• 10.3 bar @ 25 °C (150 psi @ 77 °F)
• 1.4 bar @ 85 °C (20 psi @ 185 °F)
Standards and Approvals
CE, UL
NEMA 4X / IP65 Enclosure (with cap installed)
China RoHS
For more information go to www.gfsignet.com
Declaration of Conformity according to FCC Part 15
This device complies with Part 15 of the FCC rules.
Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and,
(2) This device must accept any interference received,
including interference that may cause undesired operation.
Dimensions
94 mm
(3.7 in.)
79.25 mm
(3.12 in.)
-X0
-X1
-X2
Pipe Range:
1/2 to 4 in. -X0 = 58 mm (2.3 in.)
5 to 8 in. -X1 = 91 mm (3.6 in.)
10 to 36 in. -X2 = 167 mm (6.6 in.)
X = Sensor Bod
or V
Operating Temperature/Pressure
(bar)(psi)
12.4
180
11. 7
170
11. 0
160
10.3
150
9.7
140
9.0
130
8.3
120
7.6
110
6.9
100
6.2
90
5.5
80
4.8
70
4.1
60
3.4
50
2.8
40
2.1
30
1.4
20
.7
10
0
-20
°C
°F
020406080100 120
32
-4
68104 140176212
248
2 2551 Magmeter
Page 3
3. Installation: Pipe ttings
Type Description
• 2 to 4 inch, cut 1-7/16 inch hole in pipe
• Over 4 inch, cut 2-1/8 inch hole in pipe
• Special order 14 in. to 36 in.
• 0.5 to 2 inch versions
• MPVC or CPVC
• 2 to 4 inch, cut 1-7/16 inch hole in pipe
• 6 to 8 inch, cut 2-1/8 inch hole in pipe
• Available in 10 and 12 inch sizes only
• Cut 2-1/2 inch hole in pipe
• Weld in place using solvent cement
Iron, Carbon Steel,
316 SS
Threaded tees
Carbon steel &
stainless steel
Weld-on
Weldolets
• 2 to 4 inch, cut 1-7/16 inch hole in pipe
• Over 4 inch, cut 2-1/8 inch hole in pipe
• For pipes from DN 15 to 50 mm
• PP or PVDF
Type Description
Plastic
tees
Union Fittings and
Wafers
PVC
Clamp-on
Saddles
Iron
Strap-on
saddles
PVC
Glue-on
Saddles
• 1.5 in. to 2 in. PVDF insert
Fiberglass
tees
FPT
• 0.5 to 2 in. versions
• Mounts on threaded pipe ends
Georg Fischer offers a wide selection of installation ttings that control the position of the Magmeter electrodes in relation to the
dimensions of the pipe. You will nd a complete list of order numbers for installation ttings in the Calibration Tables on pages 7-10.
4. Selecting a Location
• The 2551 requires a full pipe and a fully developed turbulent ow pro le for accurate
measurement.
• If the piping system harbors air pockets or bubbles, take steps to locate the sensor so the
air pockets will not contact the electrodes.
• In vertical installations, assemble the 2551 so the conduit ports are facing downward.
This prevents condensation inside the conduit from being directed into the 2551
electronics housing.
• Chemical injection systems can temporarily alter the uid conductivity and cause
anomalies in the magmeter measurement.
To avoid this problem, install the magmeter UPSTREAM of the injection point.
Reducer
Select a location with suf cient distance of
straight pipe immediately upstream of the sensor.
2 x 90° Elbow
25 x I.D.5 x I.D.
Locating the sensor in a trap or where the ow is
upward helps to protect the sensor from exposure
to air bubbles when the system is in operation.
+GF+
15 x I.D.5 x I.D.
2 x 90° Elbow
3 dimensions
40 x I.D.5 x I.D.
Flow 6.25 GPM
Total 1234567.8>
Signet Flow
Transmitter
ENTER
Flow
90° Elbow
20 x I.D.5 x I.D.
Pump/Valve
OKOKOK
+
GF
+
GF+
+
Flow 6.25 GPM
Total 1234567.8>
Signet Flow
Transmitter
Flow
50 x I.D.5 x I.D.
ENTER
These con gurations are not recommended
because it is dif cult to keep the pipe full.
In a gravity- ow system, the tank must be designed
so the level does not drop below the outlet.
This causes the pipe to draw air in from the tank.
If air bubbles pass across the Magmeter
electrodes, the output will become erratic.
Vertical flow is OK if the pipe remains full at all times.
+GF+
+GF
+
32551 Magmeter
Page 4
5. Hardware Con guration
n
Whether using the 2551-XX-11 (with frequency or Digital (S3L)
output) or the 2551-XX-12 (with 4 to 20 mA output), the wiring
terminals located on the inside of the yellow cover are identical.
All of the connections from the Magmeter to external equipment
(PLC, Datalogger, Chart Recorder, Flow meter, etc.) are made at
the large 4-position terminal connector.
When the cover is removed the wiring from the sensor can be
seen connected to the smaller terminal block. These connections
should always remain connected to prevent inadvertent damage
or miswiring.
The terminals on the 2551 Magmeter are designed for conductors
from 16 AWG to 22 AWG.
WARNING!
If the second conduit port is used, carefully drill the
opening. (The plastic is too strong to be punched out.)
• Secure the Magmeter in a vise to prevent damage or injury.
• The plastic inside the port is very thin. Do not allow the drill to
penetrate too deeply and damage the Magmeter wiring.
Important:
JP2 is for factory use only.
MAKE NO CONNECTIONS.
This blue jumper selects
frequency output or
3
S
L serial data output
in the 3-2551-XX-11
(Not used on 2551-XX-12 models)
Set this blue jumper according to the pipe size.
Sensor Type Pipe Size Jumper Position
2551-P0/T0/V0 ½ in. to 2½ in.
DN15 to DN65
2551-P0/T0/V0 3 in. to 4 in.
DN80 to DN100
2551-P1/T1/V1 5 in. to 6 in.
DN125 to DN150
2551-P1/T1/V1 8 in.
DN200
2551-P2/T2/V2 10 in. to 12 in.
DN250 to DN300
Use the yellow decal to mark
the direction of flow on the pipe
JP2
The user must connect output cables to
this 4-terminal block.
Blue
4
Brown
Black
3
Red
2
Yellow
White
1
Not used
External Earth Ground Terminal
The factory connects
the sensor cable to the termi
inside the yellow cover.
Flow
3-9000.392-1
Liquid tight connec
(one supplied)
• The directional arrow on the sensor body MUST be pointed DOWNSTREAM for correct operation.
(Digital (S
• The FLOW arrow decal can be placed directly on the pipe to identify the direction of ow.
3
L) and 4 to 20 mA will not work if ow is against direction of arrow).
Sensor grounding ring
• Use a cable gland or a liquid tight connector to seal the cable ports from water intrusion.
• The yellow housing may be reversed to align the conduit ports as required.
• If the Magmeter is installed on a vertical pipe, the conduit ports should be turned to point downward.
This will prevent condensation from being channeled into the enclosure.
• Use plumber's tape or a suitable sealant on cable ports.
Flow
Do not use any tools to
tighten the yellow retaining
cap. DO NOT USE thread
WARNING!
sealant or lubricants on
retaining cap!
Lubricate O-rings with a viscous
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN
THE SENSOR BEING EJECTED FROM THE PIPE!
• DO NOT USE ANY TOOLS ON THE RETAINING CAP.
HAND TIGHTEN ONLY.
• LUBRICATE O-RINGS WITH A NON-PETROLEUM BASED,
non-petroleum based lubricant
(grease) compatible with the system.
DO NOT USE thread sealant or
lubricants on the fitting threads.
VISCOUS LUBR ICANT (GREASE) COMPATIBLE WITH
THE SYSTEM.
• DO NOT USE THREAD SEALANT OR LUBRICANTS ON THE
RETAINING CAP OR ON THE PLASTIC FITTING THREADS.
• IF LEAKING IS OBSERVED FROM THE RETAINING CAP, IT INDICATES DEFECTIVE OR WORN O-RINGS ON THE SENSOR.
DO NOT ATTEMPT TO CORRECT BY FURTHER TIGHTENING.
CHEMICAL COMPATIBILITY WARNING
The retaining nuts of Magmeters are not designed for prolonged contact with aggressive substances. Strong acids, caustic substances
and solvents or their vapor may lead to failure of the retaining nut, ejection of the sensor and loss of the process uid with possibly
serious consequences, such as damage to equipment and serious personal injury. Retaining nuts that may have been in contact with
such substances, e.g. due to leakage or spilling, must be replaced.
4 2551 Magmeter
Page 5
6. General Installation and Grounding Tips
p
Sensor conditioning
The Magmeter output signal may be unstable immediately after installation. Allowing the sensor to soak in a full pipe (or in any
container of water) for 24 hours will stabilize the performance.
• Very low conductivity uids may require a longer conditioning period. (The Magmeter will not operate properly in uids where the
conductivity is less than 20 S/cm.)
Grounding
The 2551 Magmeter is unaffected by moderate levels of electrical noise. However, in some applications it may be necessary to ground
portions of the system to eliminate electrical interference. The grounding requirements will vary with each installation.
One or more of the following steps may be
applied if the 2551 Magmeter is affected by
electrical noise:
The ground terminal on the outside of the
c
yellow housing is connected internally
to the grounding ring at the tip of the
sensor. Connect a wire (14 AWG/2.08 mm
2
Instrument
recommended) from this terminal directly to a
local Earth ground.
Install uid grounding devices immediately upstream and
d
downstream of the Magmeter.
Connect the uid grounds to the Earth ground terminal on the 2551.
Use anged grounding rings or metal electrodes on plastic pipes, or
metal clamps on metal pipes.
Fluid grounds must be in direct contact with the uid, and as near to
the Magmeter as possible.
The shield from the output cable must be terminated at the remote
e
instrument ONLY.
This shield must be connected at only one end!
Connect an additional wire (minimum AWG 14/2.08 mm2) from the
f
remote instrument ground to the Magmeter ground terminal.
3.
4.
Do not terminate
shield at Magmeter
Sensor
Grounding ring
4 in. to 50 in.
(10 cm to 1.3 m)
4 in. to 50 in.
(10 cm to 1.3 m)
Grounding rings on plastic pipe
(Install between flanges)
metal stra
or
s on metal pipe
1.
Earth ground
2. 2.
7. Wiring the 2551-XX-12 Magmeter with 4 to 20 mA Loop Output
The 2551-XX-12 Magmeter is a traditional 2-wire passive 4 to 20 mA loop transmitter.
• External loop power (24 VDC ± 10%) is required. See Ordering Information for power supplies.
• The maximum loop resistance the Magmeter can accomodate is 300 .
• All 2551-XX-12 Magmeters are shipped from the factory with the 4 to 20 mA
output scaled for 0 to 5 m/s (0 to 16.4 ft/s). If this operating range is suitable,
no adjustments are necessary.
• The Calibration Tables on pages 7-10 list the 20 mA setpoint for each
installation tting. Use this information to program the 4 to 20 mA range of
the loop device (PLC, Datalogger, recorder, etc.)
• The 3-0250 USB to Digital (S
3
L) Con guration/Diagnostic Tool is required to
change the operating range.
2551 Magmeter
4
3
2
1
Loop - (Ground)
Loop + (24 VDC)
4-20 mA Loop
+
(Maximum 300 Ω)
-
24 VDC ± 10%
+
monitor
52551 Magmeter
Page 6
S L
3
3
4
8. Wiring the 3-2551-11 with Frequency or Digital (S3L) output
5-24 VDC
Ground
Not used
Frequency Out
2551 Magmeter
Install a pull-up resistor when connecting the
2551 Magmeter to other manufacturer's flowmeters.
5-24 VDC
Ground
Not used
Sensr Gnd
(SHIELD)
Sensr IN
(RED)
Sensr V+
(BLACK)
2551 Magmeter
Flow Transmitter
Frequency
8.1 Wiring: Frequency output (Compatible with all POWERED Signet Flow instruments.)
• When the blue jumper illustrated here is placed over both pins, the
2551-XX-11 outputs an open collector frequency signal that can be
connected to any powered Signet ow meter (models 5600, 8900,
9900).
• 5 VDC power is provided to the 2551 Magmeter by all Signet ow
instruments. No additional power is required.
• The frequency output will be displayed as positive ow
regardless of the ow direction.
2551 Frequency Out to Signet 5600
AUX power MUST be connected on the 5600 Flow Transmitter
to provide power to the 2551.
4
3
2
1
2551 Frequency Out to other manufacturer's equipment
If connecting the 2551 Magmeter to a ow instrument from
another manufacturer, 5 to 24 VDC power must be provided to
the 2551. A 10 K pull-up resistor (not supplied) must also be
connected between terminals 1 and 2.
Blue Jumper ON = FREQ OUT
2551 Wiring to Signet 8900 and 9900
I/O Module 3-8900.401-X
Frequency
Input
Frequency
Input 2
OR
S3L
Input
S3L
Input
1
+5VDC (Black)
Freq. Input (Red)
1
2
GND (Shield)
+5VDC (Black)
Freq. Input 2 (Red)
GND (White/Shield)
+5VDC (Black)
GND (White/Shield)
3
S L (Red)
3
S L (Red)
2551 Magmeter
1
2
3
4
5
6
7
8
9
10
11
Freq.
3-8900.621C
Frequency
2551 Magmeter
S
V+
4
3
Not used
4
3
Ground
2
Data
1
+5 VDC
3
L
9900 Transmitter
SHLD
DATA
GND
4
3
2
10K
8.2 Wiring: S
• When the blue jumper illustrated here is removed (or placed over
one pin for storage) the 2551-XX-11 outputs a Digital (S
1
3
L output (Compatible with 8900 Multi-Parameter Controller and 9900 Transmitter only)
3
L) signal
compatible with the Signet 8900 and 9900.
Blue Jumper OFF = S
Not used
4
Ground
3
Frequency or S
2
+5 VDC
1
3
L OUT
3
L
• The 2551 receives 5 VDC power from the 8900 or 9900. No
additional power is required.
• The 8900 will display 0 (Zero) ow rate during periods of
reverse ow. The 9900 will display negative numbers to
indicate reverse ow.
• The maximum cable length from the 2551 to the 8900 or 9900
depends on the 8900 or 9900 con guration. Refer to the 8900 or
9900 manual for complete information.
9. Calibration and Software Con guration
No calibration is necessary to begin using the 2551. The application and performance settings are pre-set to meet the requirements of
most applications.
The 2551 application and performance settings can be customized using the Signet 3-0250 USB to Digital (S
Diagnostic Tool and software. Refer to the Signet 3-0250 USB-to-S3L Con guration/Diagnostic Tool manual for details to adjust the
following parameters:
• 4 to 20 mA span: Factory setting is 0 to 5 m/s. Can be customized to any range.
• Noise Rejection Filter: Factory set for 60 Hz. Can be changed to 50 Hz.
• Low Flow Cutoff: Factory setting is 0.05 m/s. Can be customized to any velocity.
• Averaging Time: Factory setting is 14 seconds. Can be customized from 0.1 seconds to 100 seconds.
• Sensitivity: Factory setting is 25% of full scale. Can be customized to any % of full scale.
6 2551 Magmeter
3
L) Con guration/
Page 7
10. Calibration Data: K-factors and Full Scale Current Values
Plastic Installation Fittings: PVC Tees and Saddles
Pipe Size
(In.)
SCH 80 PVC-U TEES FOR SCH 80 PVC PIPE
½MPV8T0052277.0601.5813.149.6
¾MPV8T0071407.6371.9020.9779.38
1MPV8T010861.17227.5234.21129.5
1¼MPV8T012464.91122.8367.1253.99
1½MPV8T015331.4387.5692.54350.25
2MPV8T020192.8950.96145.15549.38
SCH 80 PVC TEES FOR SCH 80 PVC PIPE
2½PV8T025131.4634.73228.2863.74
3PV8T03082.5221.80363.551376.04
4PV8T04044.7811.83669.882535.49
SCH 80 PVC TEES FOR SCH 80 CPVC PIPE
½MCPV8T0052277.0601.5813.1849.87
¾MCPV8T0071407.6371.9021.3180.67
1MCPV8T010861.17227.5234.84131.86
1¼MCPV8T012464.91122.8364.53244.24
1½MCPV8T015331.4387.5690.52342.62
2MCPV8T020192.8950.96155.53588.70
Fitting
Type
K-Factor
Gallons
K-Factor
Liters
20 mA=
in GPM
20 mA=
in LPM
SCH 80 PVC SADDLES FOR SCH 80 PVC PIPE
2PV8S020193.8351.21154.77585.81
2½PV8S025138.0136.46217.38822.78
3PV8S03083.8922.16357.621353.60
4PV8S04040.8810.80733.882777.74
6PV8S06022.535.951331.855041.06
8PV8S08012.523.312395.419066.64
10PV8S1007.942.103778.7514302.57
12PV8S1205.711.515256.6919896.57
SCH 80 PVC SADDLES FOR SCH 40 PVC PIPE
2PV8S020180.0147.56166.66630.81
2½PV8S025123.7232.69242.49917.82
3PV8S03075.8120.03395.711497.76
4PV8S04041.8711.06716.562712.19
6PV8S06019.715.211521.925760.46
8PV8S08011.733.102558.129682.50
10PV8S1007.431.964037.6015282.3
12PV8S1205.231.385734.8721706.48
72551 Magmeter
Page 8
10. Calibration Data: K-factors and Full Scale Current Values
Plastic Installation Fittings for Metric Pipes:
Polypropylene True Union Tees and Wafers
PVDF True Union Tees
PVC True Union Tees
Pipe Size
(Metric)
POLYPROPYLENE FITTINGS (DIN/ISO, BS, ANSI)
DN15PPMT0052192.73579.3213.6851.78
DN20PPMT0071327.81350.8122.5985.52
DN25PPMT010737.16194.7640.70154.04
DN32PPMT012453.46119.8166.16250.41
DN40PPMT015275.0372.66109.08412.86
DN50PPMT020164.1743.35182.74691.66
PVDF FITTINGS (DIN/ISO, BS, ANSI)
DN15SFMT0051946.49514.2615.4158.34
DN20SFMT0071158.05305.9625.9198.05
DN25SFMT010749.09197.9140.05151.58
DN32SFMT012439.51116.1268.26258.36
DN40SFMT015248.9365.77120.52456.16
DN50SFMT020146.8538.80204.30773.26
PVC FITTINGS (DIN/ISO, BS, ANSI)
DN15PVMT0052067.76546.3014.5154.91
DN20PVMT0071136.61300.2926.3999.90
DN25PVMT010716.52189.3141.87158.47
DN32PVMT012446.07117.8567.25254.56
DN40PVMT015278.8373.67107.59407.23
DN50PVMT020159.3642.10188.26712.55
Fitting
Type
K-Factor
Gallons
K-Factor
Liters
20 mA=
in GPM
20 mA=
in LPM
8 2551 Magmeter
Page 9
10. Calibration Data: K-factors and Full Scale Current Values
Metal Installation Fittings:
Carbon Steel Tees and Weld-o-Lets
Stainless Steel Tees and Weld-o-Lets
Galvanized Iron Tees
Pipe Size
(In.)
CARBON STEEL TEES ON SCH 40 PIPE
½CS4T0051572.66415.5019.0872.20
¾CS4T0071086.73287.1127.61104.49
1CS4T010582.34153.8651.52194.99
1¼CS4T012377.4899.7379.48300.81
1½CS4T015267.7970.75112.03424.02
2CS4T020167.8544.35178.73676.48
STAINLESS STEEL TEES ON SCH 40 PIPE
½CR4T0051601.26423.0518.7470.91
¾CR4T007937.78247.7631.99121.08
1CR4T010606.18160.1549.49187.32
1¼CR4T012279.6873.89107.26405.99
1½CR4T015147.6539.01203.19769.06
2CR4T020111.9029.56268.091014.73
STAINLESS STEEL WELDOLETS ON SCH 40 PIPE
2½CR4W025106.3128.09282.191068.10
3CR4W03072.2719.09415.121571.25
4CR4W04036.849.73814.343082.28
5CR4W05029.287.731024.703878.50
6CR4W06020.295.361478.265595.21
8CR4W08011.733.102557.729680.96
10CR4W1007.451.974028.8315249.13
12CR4W1205.241.395722.7321660.53
Fitting
Type
K-Factor
Gallons
K-Factor
Liters
20 mA=
in GPM
20 mA=
in LPM
CARBON STEEL WELDOLETS ON SCH 40 PIPE
2½CS4W025105.7027.93283.821074.27
3CS4W03070.6818.67424.451606.56
4CS4W04036.389.61824.653121.30
5CS4W05029.287.731024.703878.50
6CS4W06020.295.361478.265595.21
8CS4W08011.733.102557.729680.96
10CS4W1007.451.974028.8315249.13
12CS4W1205.241.395722.7321660.53
GALVANIZED IRON TEES ON SCH 40 PIPE
1IR4T010558.50147.5653.71203.31
1¼IR4T012334.4588.3689.70339.51
1½IR4T015248.9765.78120.49456.07
2IR4T020146.0038.57205.48777.76
92551 Magmeter
Page 10
10. Calibration Data: K-Factors and Full Scale Current Values
The 2551 Magmeter requires very little maintenance. There are no user-serviceable components in the Magmeter.
• If the uid contains deposits and solids that may coat the electrodes, a regular cleaning schedule is recommended.
• Do not use abrasive materials on the metal electrodes. Clean with soft cloth and mild detergent only.
• Use a cotton swab and mild detergent to remove deposits on the metal electrodes at the tip of the sensor.
11.1 Environmental Recommendations:
• When used properly, this product presents no inherent danger to the environment.
• Please follow local ordinances when disposing of this or any product with electronic components.
11.2 Troubleshooting
SymptomPossible CauseSolution
Magmeter installed too close to upstream
obstruction.
Magmeter located in area exposed to air
bubbles/pockets.
Magmeter is installed in pipe backwards.
Output is erratic and unstable.
Electrical noise is interfering with the
measurement.
Electrodes are coated with solids.
New sensor; metal surface not properly
conditioned.
Electrodes not adequately conditioned.Soak sensor overnight in uid.
Vibration or other movement in pipe causes
Output is not 0 when ow is stopped.
magmeter to detect ow.
Electrical noise interference.
Defective Magmeter.Return to factory for service.
Loop device not scaled same as Magmeter.
4-20 mA current output is incorrect.
Range Jumper not placed correctly.Set Range Jumper correctly.
Defective Magmeter.Return to factory for service
2551 is wrong model.Frequency/S
Frequency output is inoperative
Digital (S
3
L) output is inoperative.
Loop output is inoperative.
Blue jumper not in correct position.Place blue jumper correctly. (Sec. 5 pg. 4)
Wiring is not correct.Check wiring, make corrections.
Frequency input to other manufacturer's ow
instrument does not have pull-up resistor.
Conductivity is less than 20 S/cm (the uid
Output is 22.1 mA
is too clean for Magmeter).
Electronic component failure.Return 2551 to factory.
11.3 Troubleshooting with the RED and BLUE LEDs
Both Off: The power is off or the sensor is not connected.
Solid Blue: The power is on, the pipe is full, but there is no ow in the pipe.
Blinking Blue: Normal operation, blink rate is proportional to the ow rate.
Alternating Red-Blue: Empty pipe indication (electrodes are not wet).
Blinking Red: System errors (electrical noise interference).
Solid Red: Instrument error (defective electronics component).
If the 2551 detects an empty pipe:
• Frequency output will be locked to 0 Hz if electrodes are not wet.
• Digital (S3L) output will be locked to 0 if electrodes are not wet.
• 4 to 20 mA will be locked to 4 mA if electrodes are not wet.
• Blue and red LEDs will blink alternately if electrodes are not wet.
If the 2551 detects REVERSE FLOW:
• Frequency out cannot distinguish reverse ow from forward ow. The output will be the absolute value.
• With Digital (S
3
L) output, reverse ow results in 0 ow rate displayed on 8900 or with negative numbers on the 9900.
• 4-20 mA output can be spanned into negative ow range using the 3-0250 USB Setup Tool and software. (See section 9)
(example: 4-20 mA = –100 to +100 GPM).
Relocate the magmeter to have straight
uninterrupted pipe upstream of the sensor for
at least 10 x the pipe diameter.
Eliminate air bubbles in the pipe.
Remove the magmeter and reinstall with the
ow direction arrow on the sensor body pointed
DOWNSTREAM.
Review the grounding of the magmeter and the
pipe. Install adequate Earth ground to allow the
Magmeter to operate properly.
Carefully clean the electrodes. Refer to sensor
manual for details.
Soak sensor overnight in uid.
Increase the Low Flow Cutoff.
Modify grounding to protect the Magmeter from
interference.
Use 3-0250 Setup tool to respan the Magmeter
to match Loop device.
1220-0021 198 801 186 O-ring, FPM
1224-0021 198 820 006 O-ring, EPDM
1228-0021 198 820 007 O-ring, FFPM
3-2551-11 159 001 215 Magmeter electronics, no display, frequency or Digital (S
3-2551-12 159 001 216 Magmeter electronics, no display, 4 to 20 mA output
3-2551-P0 159 001 211 PP/316L SS, DN15 to DN100 (½ to 4 in.) pipe
3-2551-P1 159 001 212 PP/316L SS, DN125 to DN200 (5 to 8 in.) pipe
3-2551-P2 159 001 444 PP/316L SS, DN250 to DN900 (10 to 36 in.) pipe
3-2551-T0 159 001 213 PVDF/Titanium, DN15 to DN100 (½ to 4 in.) pipe
3-2551-T1 159 001 214 PVDF/Titanium, DN125 to DN200 (5 to 8 in.) pipe
3-2551-T2 159 000 445 PVDF/Titanium, DN250 to DN900 (10 to 36 in.) pipe
3-2551-V0 159 001 376 PVDF/Hastelloy-C, DN15 to DN100 (½ to 4 in.) pipe
3-2551-V1 159 001 377 PVDF/Hastelloy-C, DN125 to DN200 (5 to 8 in.) pipe
3-2551-V2 159 000 446 PVDF/Hastelloy-C, DN250 to DN900 (10 to 36 in.) pipe
7300-7524 159 000 687 24 VDC Power Supply 7.5 W, 300 mA
7300-1524 159 000 688 24 VDC Power Supply 15 W, 600 mA
7300-3024 159 000 689 24 VDC Power Supply 30 W, 1.3 A
7300-5024 159 000 690 24 VDC Power Supply 50 W, 2.1 A
7300-1024 159 000 691 24 VDC Power Supply 100 W, 4.2 A
3-0250 159 001 538 USB to Digital (S
3-8050.390-1 159 001 702 Retaining Nut Replacement Kit, NPT, Valox
3-8050.390-3 159 310 116 Retaining Nut Replacement Kit, NPT, PP
3-8050.390-4 159 310 117 Retaining Nut Replacement Kit, NPT, PVDF
3-8050.391 159 001 703 Retaining Nut Replacement Kit, NPT, Stainless Steel
3-9000.392-1 159 000 839 Liquid-tight connector kit, 1 set, ½ in. NPT
3
L) Con guration/Diagnostic Tool
®
3
L) output
Georg Fischer Signet LLC, 3401 Aero Jet Avenue, El Monte, CA 91731-2882 U.S.A. • Tel. (626) 571-2770 • Fax (626) 573-2057
For Worldwide Sales and Service, visit our website: www.gfsignet.com • Or call (in the U.S.): (800) 854-4090
For the most up-to-date information, please refer to our website at www.gfsignet.com