Georg Fischer 2290 Operating Manual

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GF Piping Systems
Instruction Manual
2290 Non-contact Radar Level Transmitter
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Original instruction manual
The instruction manual is part of the product and is an important element of the safety concept.
Read and follow the instruction manual. Always keep the instruction manual available with the product. Pass on the instruction manual to all subsequent users of the product.
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Contents
Original instruction manual ............................................................................................................ 3
Contents ........................................................................................................................................... 4
1 Intended use .......................................................................................................................... 6
2 About this document ............................................................................................................. 6
2.1 Warnings ................................................................................................................................ 6
3 Safety and responsibility ....................................................................................................... 6
4 Transport and storage ........................................................................................................... 7
5 Design and function ............................................................................................................... 7
5.1 Function ................................................................................................................................. 7
5.2 Principle of operation ............................................................................................................ 7
6 Technical data ........................................................................................................................ 9
6.1 Dimensions ...........................................................................................................................10
6.2 Determining the maximum measuring range ....................................................................11
7 Conditions of safe operation ................................................................................................12
8 Installation ............................................................................................................................12
8.1 Mounting ...............................................................................................................................12
8.2 Wiring ....................................................................................................................................14
8.2.1 Wiring of the devices ............................................................................................................15
8.2.2 Determine the appropriate power supply voltage ..............................................................16
8.3 Loop current checking with hand instrument ....................................................................17
9 Programming 2290 Level Transmitter ...............................................................................18
9.1 The display unit .....................................................................................................................18
9.1.1 Information Screens .............................................................................................................20
9.1.2 Echo Map ...............................................................................................................................21
9.2 Programming with the display module ...............................................................................21
9.2.1 Components of the programming interface .......................................................................21
9.2.2 Menu structure .....................................................................................................................23
9.3 Programmable features description ...................................................................................23
9.3.1 Basic measurement setting .................................................................................................23
9.3.2 Output setup..........................................................................................................................25
9.3.3 Digital output ........................................................................................................................26
9.3.4 Optimization ..........................................................................................................................26
9.3.5 Calculations ..........................................................................................................................29
9.3.6 Service ..................................................................................................................................32
10 Repair and Maintenance ......................................................................................................34
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11 Accessories ...........................................................................................................................34
12 Error codes ...........................................................................................................................34
13 2290 W-100 Parameter table ...............................................................................................35
14 Menu map .............................................................................................................................38
15 Removal ................................................................................................................................41
16 Disposal .................................................................................................................................41
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Intended use Instruction manual
Risk of fatal or serious injury!
There is a risk of fatal or serious physical injury if warnings are ignored!
Danger of personal injury!
Failure to comply leads to a risk of personal injury!
Risk of damage to property!
Failure to comply leads to a risk of damage to property (loss of time, loss of data, device fault etc.)!
1 Intended use
The GF type 2290 non-contact microwave level transmitters provide the most advanced, new generation measurement technique of the industrial process automation field. The 2290 is an ideal solution for high precision level transmitting of liquids, slurries, emulsions and other chemicals in a wide range of applications, such as food, energy, pharmaceutical and the chemical industry, and even in naval applications with mm accuracy range and high measuring stability.
2290 is able to provide an excellent non-contact level measurement for those substances which tend to steam, or for liquids with a gas layer. Since microwaves do not need a defined propagation media, the 2290 is applicable in a vacuum.
2 About this document
2.1 Warnings
This instruction manual contains warning notices that alert you to the possibility of injuries or damage to property. Always read and pay attention to these warnings!
3 Safety and responsibility
Only use the product for the intended purpose, see Intended Use. Do not use any damaged or faulty product. Sort out any damaged product immediately. Have the product and accessories installed only by persons who have the required
training, knowledge or experience.
Regularly train personnel on all questions regarding the local regulations applying to
occupational safety and environmental protection, especially for pressurized tanks.
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Instruction manual Transport and storage
The reflection of the emitted microwave varies in quality depending on the relative dielectric constant of the measured medium. The ideal condition of microwave level measurement is that the relative dielectric constant (εr) for the medium should be greater than 1.9.
4 Transport and storage
Protect the product against external forces during transport (impacts, knocks, vibrations
etc.).
Transport and / or store the product unopened in its original packaging. Protect the product from dust, dirt, moisture as well as heat and ultraviolet radiation. Ensure that the product is not damaged either by mechanical or thermal influences. Before assembling, check the product for damage during transport.
5 Design and function
5.1 Function
5.2 Principle of operation
The operation of the non-contact microwave level transmitters is based on the measurement of the time of flight of the reflected signals, so-called Time Domain Reflectometry (TDR) method.
The propagation speed of microwave impulses is practically the same in air, gases and in vacuum, independently from the process temperature and pressure, so the measured distance is not affected by the physical parameters of medium to be measured.
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Design and function Instruction manual
The 2290 level transmitter is a Pulse Burst Radar operating at 25 GHz (K-band) microwave frequency.
The 25 GHz models’ most noticeable advantage over the lower frequency (5-12 GHz) radars are the smaller antenna size, the better focusing, lower dead-band and smaller transmission angle.
The level transmitter emits nanosecond length impulses from the antenna, and part of the emitted energy reflects back from the measurement surface, the strength of the reflect varies on the medium being measured. The time of flight of the reflected signal is measured and processed by the electronics, and then this is converted to distance, level or volume proportional data.
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Instruction manual Technical data
Data
Kv value
Measured values
Level, Distance; Calculated values: Volume, Mass
Frequency of the measuring signal
~25 GHz (K-band)
Measuring range
0.2 m – 18 m (0.65 ft – 59 ft) (depending on r of the process liquid)
Linearity error (as per EN 61298-2)
< 0.5 m: 25 mm (< 1.6 ft: 0.9 inch);
0.5 – 1 m: 15 mm (1.6 – 3.2 ft: 0.6 inch); 1 – 1.5 m: 10 mm (3.2 – 4.9 ft: 0.4 inch);
1.5 – 8 m: 3 mm (4.9 – 26.3 ft: 0.1 inch); > 8 m: 0.04% (> 26.3 ft: 0.04%) of the measured distance
Minimal beam angle
19°
Minimal dielectric constant r of the medium
1.9 (refer to range diagram below) Resolution
1 mm (0.04 inch)
Temperature error (as per EN 61298-3)
0.05% FSK / 10 °C (50 °F);
-20 °C… +60 °C (-68 °F… +140 °F)
Power Supply voltage
20 V …36 V DC
Output
4 – 20 mA + HART
Output Display
64 x 128 Dot Matrix LCD Graphical display unit
Measuring frequency
10…60 sec as per the application settings
Antenna diameter
38 mm (1 ½”)
Antenna material
Horn: Stainless Steel; enclosure oprtions: PP or PTFE
Process Media
-30 °C… +100°C (-22 °C… +212°C), (up to 120 °C (248 °F) for max. 2 min); with PP antenna enclosure: max.: 80 °C (176 °F)
Max. media pressure
25 bar at 120°C (248 °F); with plastic antenna enclosure: 3 bar at 25 °C (77 °F)
Ambient temperature
-20 °C… +60 °C (-4 °F… 140 °F)
Process Connection
DN 40 / 1 ½” BSP, 1 ½” NPT“ thread
Ingress protection
IP 67
Electrical connection
2x M 20 x 1.5 cable glands + internal thread for 2x ½” NPT cable protective pipe, cable outer diameter: 7 … 13 mm (0.3 … 0.5 inch), wire cross section: max. 1.5 mm2 (AWG 15),
wire cross section: max. 1.5 mm2
Electrical protection
Class III
Housing material
Plastic (/PBT)
Sealing
FPM
Communication certifications
R&TTE, FCC
Material of wetted parts
PP / PTFE /Stainless Steel 316 Ti
6 Technical data
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Technical data Instruction manual
Type
2290
IECEx (ia)
Ex ia IIB T6…T5 Ga/Gb Li: 200µH Ci: 16nF Ui:30V Ii:140mA Pi:1W
ATEX (ia) II 1/2 G Ex ia IIB T6…T5 Ga/Gb
Li: 200µH Ci: 16nF Ui:30V Ii:140mA Pi:1W
Temperature data for hazardous gas atmospheres (II B group)
2290
Maximum permissible medium temperature at the antenna
+80°C (176 °F)
+80°C (176 °F)
Maximum permissible surface temperature at the process connection
+75°C (167 °F)
+80°C (167 °F)
Temperature class
T6
T5
Plastic Housing, 1½” Horn antenna 2290-S-DB2-18+2290-F-ENC-B2/N2 2290-S-DN2-18
Plastic Housing, 1½” PP encapsulated antenna 2290-P-1DB2-18 2290-P-1DN2-18
1.4571, antenna, PTFE antenna enclosure
PP
1½” BSP, 1½” NPT
1½” BSP, 1½” NPT
L
min
: 200 mm (7.9 inch)
L
min
: 200 mm (7.9 inch)
19°
19°
Explosion Protection, Ex markings, Ex limit data
Temperature limit data for hazardous atmospheres:
6.1 Dimensions
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Instruction manual Technical data
The maximum measuring distance is illustrated in the above diagram for various Dielectric Constants. This diagram is based upon the following conditions, liquids with still surface, no foam, vapors, and ideally a slow (<5m/h, 16.4 ft/h) rate of level change.
Process Condition
Reflection reduction in Amplitude
Max. measuring distance decrease by
Reducing Factor
Slow mixing or slightly waving
2…6 dB
20-50%
0.8…0.5 Foaming
2…6 dB
20-50%
0.8…0.5
Fast mixing, vortex
8…10 dB
60-70% (the measurement might be completely terminated)
0.4…0.3
Vapors, Steam, Condensation
3…10 dB
30-70% (the measurement might be completely terminated)
0.7…0.3 PP antenna enclosure
2 dB
20%
0.8
PTFE antenna enclosure
1 dB
10%
0.9
6.2 Determining the maximum measuring range
The maximum measuring range of the 2290 radar is dependent upon the circumstances of the application environment and on the selected type of antenna enclosure. Depending on the relative dielectric constant of the measuring medium and the process conditions the maximum measurement range (achievable under the reference conditions) may decrease by even 85%.
Depending on the process conditions or the plastic antenna enclosure the following typical reducing factors are recommended to be considered in order to calculate the maximum measuring range. When more than one reducing factors occur at the same time then all the factors should be included for the calculation:
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Conditions of safe operation Instruction manual
Placement
The ideal position for the 2290 is on = (0.3 … 0.5) xR (in case of cylindrical tank). It is highly recommended to consider the beam cone of 19°. The distance between the sensor and the tank wall should be at least 200 mm (7.9 inch). If the unit is installed into dome top or spherical tank, unwanted multiple reflections may appear, which can cancel each other and the measuring signal out, this way it can interfere the measurement.
7 Conditions of safe operation
To avoid the danger of electrostatic charge accumulation, in case of the type 2290 (with plastic electronic housing or plastic antenna enclosure) the following safety rule shall be observed:
The measured medium should be an electrostatic conductor and the electrical resistivity
of the measured medium cannot exceed 104 .
The speed and the method of the filling and emptying process should be chosen properly
according to the measured medium.
The plastic antenna enclosure should only be wiped cleaned with a wet cloth.
Meeting the requirements of the technological process Please carefully consider that all parts of the instrument which can possibly to come into
contact with the measured medium – including the transducer, the sealing and any other mechanical parts – should meet all requirements of the applied technological process, such as the process pressure, temperature and chemical effects of the used technologies.
FCC Radio license This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause
undesired operation.
Changes or modifications not expressly approved by the manufacturer could void the warranty and user's authority to operate the equipment.
8 Installation
8.1 Mounting
When choosing the installation place please ensure proper space for accessing the unit for calibration, verification, and or maintenance service.
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Instruction manual Installation
Moving liquid surface
Waving, vortex or strong vibration effects can have negative influence on the measurement accuracy and the maximum measuring range. To avoid these effects, the mounting placement should be as far as possible from the sources of these disturbing effects. According to measurement experiences the maximum measuring distance may decrease by 60-70% when the liquid surface is vortexing. For this reason the device should be mounted as far as possible from the filling stream or the tank outlet.
Foaming
Filling, stirring or any other processes in the tank can generate dense foams on the liquid surface, which may considerably damp the reflected signals. According to measurement experiences, in these cases the maximum measuring distance can decrease by as much as 50%.
Fumes, Vapours
If the measured medium or its foam can reach the antenna or the measured medium is highly fuming, these cases build-ups can form on the sensor, which may result unreliable level measurement.
Sensor alignment
The antenna face should be parallel to the medium surface within 2-3°.
Temperature
To avoid overheating the instrument should be protected against direct sunshine.
Obstacles
Prior to the installation make sure that no objects (cooling pipes, bracing elements, mixer shaft, other sensors such as pH, Temperature, et cetera) cross the microwave signals. Especially in case of extraordinary large silos bracing elements and other structural obstacles may cause false reflections which can be damped in most cases: a small bent metal deflector plate mounted above the obstacle can disperse the microwave signals and eliminates the false reflections which disturb the reliable measurement.
If there is no possible mechanical solution to avoid these kinds of false reflections, the programming of the instrument allows blocking out the obstacles.
Polarization plane
The emitted radar impulses of 2290 are electromagnetic waves. The orientation of the polarization plane is the same as for the electric wave component of the electro­magnetic wave. The rotation of the polarization plane compared to the tank position could be useful (for example to avoid disturbing reflections) in certain applications. To rotate the polarization plane loosen the M6 hex socket set screw above the process connection and rotate the instrument. Then tighten the unit by the screw.
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Installation Instruction manual
Empty tank
Especially in case of standing tanks with hemispherical bottom and in case of tanks which have any equipment inside at the bottom (e.g. heating element, mixer) wrong level measurement may happen when the tank is totally emptied. The reason for this measurement error is that the tank bottom or the objects at the bottom disperse or reflect the emitted microwave signals. Furthermore these weak and dispersed signals may interfere with Transmitter performance.In order to perform reliable level measurement there should be at least 100 mm liquid level above the disturbing objects at the bottom or above the hemispherical tank bottom.
Socket, nozzle
The process connection should be implemented that the antenna end should protrude at least 10 mm out of the socket.
8.2 Wiring
The instrument operates from 20 … 36 V galvanic isolated and not grounded DC power supply
in two-wire system. The voltage value measured on the terminal of the instrument should be minimum 20 V (in case of 4mA)! In case of using HART interface a minimal 250 Ohm resistance should be maintained within the network. The instrument should be wired with shielded cable led through the cable gland. The wiring of the cables can be done after removing the cover of the instrument and the display unit.
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Instruction manual Installation
The grounding screw on the housing of the transmitter should be connected to the equipotential network. Resistance of the EP network should be connected to the system ground with the same potential as the rest of the network. The shield wire of the signal cable should only be grounded at the control panel, and left floating/ insulated at the sensor. To avoid electrical noise, route signal cable away from cables carrying AC voltages. Especially the inductive couplings of AC harmonics can be critical (which are present at frequency converter control) because even cable shielding does not supply effective protection against these cases.
The instrument may be damaged by electrostatic discharge (ESD) via its terminal, thus apply the precautions commonly used to avoid electrostatic discharge e.g. By touching a properly grounded point before removing the cover of the enclosure. A possible electrostatic discharge can cause damage for the instrument. Do not touch the internal terminals!
Water / Vapor
To achieve suitable ingress protection GF recommends using the suggested cable outer diameter and properly secure the cable gland.
GF also recommends routing the connecting cables downwards to divert rain water or condensed water away from Transmitter. This is needed in case of outside installations and some special applications where there is very high humidity or the possibility of water condensation is quite high (for example in cleaning, purification processes, in cooled and / or heated tanks).
3 4
3 4
8.2.1 Wiring of the devices
Using HART communication in non-Ex environment Using Ex approved instrument in hazardous
environment
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Installation Instruction manual
A: Minimal supply voltage on the input terminals of the device
B: minimal supply voltage (considering the voltage drop on the 250 Ohm loop resistor).
3-8058-3
i-Go converter 4…20 mA/S
3
L
159 000 966 wire-mount 159 000 967 DIN rail mounted
Connecting a 2290 to a GF Signet 9900 with an i-Go converter.
8.2.2 Determine the appropriate power supply voltage
The minimal power supply voltage required by the 2290 devices is depending on the load impedance in accordance to the below diagram:
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Instruction manual Installation
Calculation example: Voltage drop calculated with 22 mA: U
minimal supply voltage (22 mA)
U
minimal supply voltage (22 mA)
= 22 mA x load resistance+ U
input minimum (22 mA)
= 22 mA x 250 Ohm + 9 V = 5.5 V + 13.6 V = 19.1 V
In order to provide operation in the total current loop range the calculation should be also checked with 4 mA:
U
minimal supply voltage (4 mA)
U
minimal supply voltage (4 mA)
= 4 mA x load resistance + U
input minimum (4 mA)
= 4 mA x 250 Ohm + 19 V = 1 V + 19 V = 20 V
Therefore in case of 250 Ohm load resistance 20 V power supply voltage is just enough for the total 4-20 mA measuring range.
8.3 Loop current checking with hand instrument
After removing the cover and the Display Module, the actual loop current can be measured through an internal 1 Ohm shunt resistor by connecting a voltmeter (in the range of 200 mV) to the points 2 and 5 indicated on the wiring drawing above – 10mV ~ 1mA.
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Programming 2290 Level Transmitter Instruction manual
The display module is based on LCD technology, so please make sure it is not exposed to permanent heat or direct sunlight, in order to avoid damage of the display unit. If the instrument cannot be protected against direct sunlight or high temperature that is beyond the standard operating temperature range of the display, please do not leave the display in the instrument.
9 Programming 2290 Level Transmitter
The 2290 transmitters can be programmed (basically) in the following two ways:
Programming with the display unit
All features of the unit can be accessed and all parameters can be set, such as measurement configuration and optimization, outputs, dimensions for 11 different tank shapes, 99-point linearization.
Programming with EView2 PC configuration software
The 2290 include the display unit. The 2290 transmitters are fully operational without the display as well, it is only needed for
local programming and / or local measurement displaying.
Factory default setting 2290 Level Transmitter The 2290 level transmitters are factory programmed in the following way:
Measurement mode: Level (LEV). The displayed value is the measured level. The current output and the bargraph on the right are proportional to the measured level. 4 mA and 0% are assigned to zero level. 20 mA and 100% are assigned to the maximum level. Error indication by the current output: holding the last value. Level tracking time constant: 15 sec.
The instrument regards the distance (DIST) measured from the antenna end as the basic measurement value. This distance is handled and displayed in one of the selected dimensions: m, cm, mm, feet, or inch. Since the maximum measurement distance is given (entered in P04) the instrument can calculate the actual level (LEV) value. If the proper mechanical dimensions of the mounting to distance between the sealing and the tank bottom – is known, the measured level values can be more accurate by adding this data. The level values calculated that way are the base for volume (VOL) calculation and the 99-point linearization table (VMT) also uses these values as input data.
9.1 The display unit
The display unit is a 64x128 dot-matrix LCD display which can be plugged into the transmitter.
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Instruction manual Programming 2290 Level Transmitter
Measurement Display
Elements of the display:
1. Primary (Measured) Value (PV), in accordance to BASIC SETUP / PV. MODE.
2. Calculation mode of Primary Value (PV), in accordance to BASIC SETUP / PV. MODE.
3. Type and value of the initial quantity used for calculating the Primary Value (PV):
- in case of Level measurement (LEV) it is Distance (DIST),
- in case of Volume measurement (VOL) it is Level (LEV).
4. Trend direction arrows. The empty triangle shows when the change of the measured
value is small, the filled triangle shows large-scale change. If none of the arrows are shown the measured value is constant.
5. Measured PV (Distance Value) in relation to measurement range (Sensor range)
displayed in a barograph.
6. Indication of Primary Value simulation. In this case the display and output show the
values of the simulation and not the measured values.
7. Indication of active (Volume / Mass Table - VMT) calculation mode.
During active simulation the critical measurement errors will be displayed to give information to the user.
A Calculated value of the output current.
Manual mode
HART address is not 0, so output current has become overwritten to 4 mA
Analogue transmission reacts to a programmed failure condition if an upper or
lower fault current is programmed
B Output range (4-20 mA) indicated in a bargraph. The bottom of the barograph is assigned to 4 mA and the top is assigned to 20 mA.
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Programming 2290 Level Transmitter Instruction manual
Press button to cycle between the main measurement screen and the information display screen:
1. General information screen (DEV. INFO)
Overall running time (OV. RUN TIME) Run time after power on (RUN TIME) Type of interface (INTERFACE) in the instrument. Type of the instrument (TYPE)
Sensor information screen: (SENSOR INFO)
Number of echoes (ECHO TOT/SEL) Position of window (POS. OF WIND) Blocking (BLOCKING) Signal-to-noise ratio (SN) Temperature (TEMP)
2. Echo table: (ECHO TABLE)
The location (distance) and the amplitude of the echoes (Dist. / Amp.) are listed
The listed items are the reflections detected by the 2290 (measured in dB) and the approximate distance from the process connection. The listed values are not accurate measurement values, since around the selected echo (measurement window) there are further measurements and signal processing procedures in order to provide accurate measurement display and level transmission.
C Indication of Menu Lock:
If key symbol is visible, the unit is protected with a password. When entering the menu,
the instrument asks for the correct password.
If REM message is visible, the instrument is in remote programming mode and the main
menu cannot be accessed.
Errors occurred during the measurement can be seen at the bottom line of the display.
9.1.1 Information Screens
The informative screen returns back to main screen after 30 seconds. By pressing the button the user can return to the main screen any time. Pressing the button in any of the screens the user can enter the main menu. After exiting the menu always the main screen will be shown.
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Programming 2290 Level Transmitter Instruction manual
Pressing the button in the measurement screen the echo map screen will appear. This screen shows the following information:
1. Echo diagram
2. Actual measured distance
3. Maximum measuring range
The echo map screen returns back to main screen after 30 seconds.
By pressing the button the user can return to the main screen any time. Pressing the button in any of the screens the user can enter main menu.
After exiting the menu always the main screen will be shown.
When entering the menu the instrument makes a copy of the actual parameters and all changes are done to this duplicated parameter set. During programming the instrument keeps measuring and transmitting with the current (and intact) parameter set. After exiting the menu the instrument replaces the original parameters with the new parameter set and will measure according to the new parameters. This means that the change of the parameters does not become immediately effective when pressing the button!
9.1.2 Echo Map
9.2 Programming with the display module
Entering the menu can be done by pressing the button, while exiting the menu can be
done by pressing the button.
If the instrument is left in programming mode after 30 minutes it will automatically return
to measuring mode. If the display is removed during programming the instrument immediately returns to measuring mode.
As programming with the display (manual programming) and HART (remote mode)
programming is not possible at the same time, only one programming method could be chosen. Measured values can be viewed out through HART at any time.
9.2.1 Components of the programming interface
The parameters of the instrument are grouped according to their functions. The programming interface consists of lists, dialog windows, edit windows and report windows.
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Programming 2290 Level Transmitter Instruction manual
Lists Navigation between the lines of a list can be done by pressing the
/ buttons. Pressing the button activates a list item. The selected list item is marked with inverse colour. Exit from a list by pressing the button.
Menu list The Menu list is a specialized list. Its behavior is that upon
selecting a list item we directly get into another list with these lists are opening from the next in different levels.
The menu header (1) helps to navigate. Entering the main menu can be done by pressing the button.
Navigation between the menu items can be done by pressing the / buttons. Enter to the selected menu by pressing the button. The selected list item is marked with inverse colour.
Exit from a submenu by pressing the button. Pressing the button in the main menu will quit from the programming mode and the instrument will return to measuring mode.
Dialog window During the programming the system sends messages or warnings
to the users by dialog windows. These usually can be acknowledged by pressing the button or the user can choose between two options (usually YES or NO) by pressing the / buttons. In some cases one of the parameters has to be changed to correct an error.
Edit window An edit window is used for modifying a numeric parameter value.
The selected character can be changed by pressing the / buttons. The cursor can be moved to left, by pressing the button.
The direction of the cursor movement through the digits is right to left. The changed value can be validated by pressing the button. The software checks if the entered value is appropriate, exiting from the edit window is only possible after entering a correct value. If the entered value is uninterpretable the software sends an error message in the bottom line (1) of the display.
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Instruction manual Programming 2290 Level Transmitter
Edit window – button combinations In the edit window the following button combinations are available:
1. Recalling the parameters to the state before editing
( + , pressed at same time for 3 sec.)
2. Recalling default parameters ( + , pressed for 3 sec.)
3. Inserting (currently) measured value to the edit window ( +
, pressed at same time for 3 sec.) Only for certain
parameters!
BASIC SETUP
Parameter group of the basic measurement parameters
OUTPUT SETUP
Parameter group of the output parameters
OPTIMIZATION
Parameter group for measurement optimization settings
CALCULATION
Calculations
SERVICE
Service functions, calibration, test and simulation
9.2.2 Menu structure
Main Menu
9.3 Programmable features description
9.3.1 Basic measurement setting
Default unit system Parameter: P00: c, where c: 0, 1. Path: BASIC SETUP / UNITS / ENGINEERING SYSTEM Description: This should be configured as the first step of the programming.
Here you can choose the default unit system:
EU European unit system
US American unit system
Default value: EU
Dimensions of the default unit system Parameter: P00:b, and P02:b, or P02:c Path: BASIC SETUP / UNITS / ENGINEERING UNITS Description: The dimension of the selected default unit system can be specified in this
menu. The selected measurement mode here will define the primary measured value and the displayed value, furthermore it will be the source for the current output:
BASIC UNITS (m, cm, mm, ft, inch )
If the dimension is modified, the device resets all the parameters after a warning message. Default value: mm, m3, t
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VOLUME / FLOW UNITS (m3, l, ft3, gallon )
MASS UNITS (t, t)
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Programming 2290 Level Transmitter Instruction manual
Default value:
DIST
Primary value mode Parameter: P01: b a Path: BASIC SETUP / PV MODE Description: This mode determines the primary value and the displayed value. It also
determines the value which will be proportional to the output current.
DISTANCE
LEVEL
VOLUME
MASS
Maximum measuring distance Parameter: P04 Path: BASIC SETUP / MAX. MEAS.DIST Description: This parameter should be entered in all cases, except distance measurement
mode.
Damping time Parameter: P20 Path: BASIC SETUP / DAMPING TIME Description: Damping time is used to damp the unwanted fluctuations of the output and
display. If the measured value changes rapidly the new value will settle with 1% accuracy after this set time. (Damping is according to the exponential function).
Default value: 15 sec
Demo mode Parameter: P00: d Path: BASIC SETUP / DEMO MODE Description: OFF: The operation is performed with considering all the application
parameters (such as filling, emptying speed, echo selection, etc..)
ON: This fast operation mode ignores the application parameters. The demo mode uses a fast algorithm evaluation independently from P25, P26 and P27 parameters. The measurement accuracy and reliable operation between process environments are not guaranteed!
For demo / presentation purposes only
Default value: OFF
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Instruction manual Programming 2290 Level Transmitter
9.3.2 Output setup
Output current mode Parameter: P12:b, where b: 0, 1. Path: OUTPUT SETUP / ANALOG OUTPUT / CURRENT MODE Description: Transmission mode of the current output.
• AUTO The output current is calculated from the measured value, output is active. Normal operation
MANUAL The output current is fixed at a constant (set) value. In this mode the setting of the error current is irrelevant. The set (current) value overwrites the 4 mA output of HART multidrop mode! Validation
Default value: AUTO
Output current value assigned to 4 mA Parameter: P10 Path: OUTPUT SETUP / ANALOG OUTPUT / 4mA VALUE Description: Measured value assigned to 4 mA current value.
The transmitted value is in accordance to the primary value (PV) (P01:a). Assignment can be such that the change in measured value and the change in the output value are the same (normal), or opposite directional (inverse operation). For example: 1m level is 4 mA, 10m level is 20 mA, or 1m level is 20 mA and 10m level is 4 mA.
Default value: 0 mm
Output current value assigned to 20 mA Parameter: P11 Path: OUTPUT SETUP / ANALOG OUTPUT / 20mA VALUE Description: Measured value assigned to 20 mA current value.
The transmitted value is in accordance to the primary value (PV) (P01: a). Assignment can be done that the change in measured value and the change in the output value are the same (normal), or opposite directional (inverse operation). For example: 1m level is 4 mA, 10m level is 20 mA, or 1m level is 20 mA and 10m level is 4 mA.
Default value: Maximum measurement range (mm)
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Programming 2290 Level Transmitter Instruction manual
This error indication is active unless the failure is fixed, or until the failure terminates.
Output current error mode Parameter: P12:a, a: 0, 1, 2 Path: OUTPUT SETUP / ANALOG OUTPUT / ERROR MODE Description: Error indication by the current output:
HOLD Error indication has no effect on the output current.
3.8mA Error indication: the output current goes to 3.8mA.
22mA Error indication: the output current goes to 22mA.
Default value: HOLD
Fixed output current Parameter: P08 Path: OUTPUT SETUP / ANALOG OUTPUT / MANUAL VALUE Description: Parameter for setting the fixed output current:
Values between 3.8 and 20.5 can be entered. The output current will be set to the entered value and analog transmission will be suspended. This error indication overrides all other error indication.
Default value: 4 mA
9.3.3 Digital output
Hart polling address Parameter: P19 Path: OUTPUT SETUP / SERIAL OUTPUT / ADDRESS Description: HART Polling Address
The polling address can be set between 0 and 15. For a single instrument the polling address is 0 and the output is 4-20 mA (analog output). If multiple units are used in HART Multidrop mode (max. 15 pcs.) the polling addresses should differ from 0 (1-15), in this case the output current will be fixed at 4 mA.
Default value: 0
9.3.4 Optimization
Blocking, Minimal measuring distance Parameter: P05 Path: OPTIMIZATION / DEAD ZONE Description: The instrument ignores all reflections within the Minimal measuring distance
and the close-end blocking distance. The disturbing objects and false reflections which are close to the sensor can be eliminated by entering the minimal measuring distance value manually.
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Instruction manual Programming 2290 Level Transmitter
Default value: 300 mm (11.8 inch) Echo selection Parameter: P25:a, where a: 0, 1, 2, 3 Path: OPTIMIZATION / ECHO SELECTION Description: Selection of Echo within the measuring window. In order to avoid disturbing
reflections the instrument forms a so-called measuring window around the reflected signal. The distance measurement is performed with the echo signal within the measurement window.
AUTO
FIRST
HIGHEST AMPLITUDE
LAST
Default value: AUTO
Emptying speed Parameter: P27 Path: OPTIMIZATION / EMPTYING SPEED Description: This parameter provides additional protection against echo loss in applications
involving very heavy fuming during emptying process. Correct setting increases the reliability of the measurement during the emptying. The parameter must not be smaller than the fastest possible emptying rate of the actual process.
Default value: 50 m/h (0.03 mph)
Filling Speed Parameter: P26 Path: OPTIMIZATION / FILLING SPEED Description: This parameter provides additional protection against echo loss in applications
involving very heavy fuming during filling process. Correct setting increases the reliability of the measurement during the filling. The parameter must not be smaller than the fastest possible filling rate of the actual technology.
Default value: 50 m/h (0.03 mph)
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Programming 2290 Level Transmitter Instruction manual
Parameter:
OPTIMIZATION / BACKG.ECHO IMAGE / SAVE BACKG. IMAGE
Path:
The stationary disturbing objects inside the tank which generates unwanted false reflections can be blocked out from the measurement range. For this purpose the instrument needs to map the totally empty tank to create a ”background image”. After this procedure the software will automatically recognizes and ignores the reflections coming from the disturbing objects crossing the microwave beam.
Warning! The background image should be saved only when the tank does not contain measurement medium, but the disturbing objects inside the tank are not removed. The background image is not recommended to be saved when the tank is filled with the measurement medium since it might result wrong level measurement.
Background Image / Mapping function
Using saved background image Parameter: P35: a, where a: 0, 1 Path: OPTIMIZATION / BACKG.ECHO IMAGE / SAVE BACKG: IMAGE Description: Turning ON or OFF the usage of saved background image during the
calculations as per the above 5.3.4.5 point described.
OFF: Ignoring the saved background image.
ON: Saving background image, damping reflections coming from the
disturbing objects.
Default value: OFF
Treshold value Parameter: P29 Path: OPTIMIZATION / TRESHOLD VALUE Description: Defining an upper limit value above the saved background image described in
point “Background Image / Mapping function. The instrument will evaluate the measurement result as a real echo when the reflected signal exceeds the saved background level with the threshold value entered here. Setting the threshold value is useful when the level in the tank and the position of the (small surface) not-moving disturbing object are the same. This case the instrument will not process the echo signal as false reflection.
Default value: 4 dB
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Instruction manual Programming 2290 Level Transmitter
If none of the formulas match perfectly to the characteristics of the needed tank, there is a possibility to use the table calculation mode. The device can handle a 99-point table for this reason and counts values between the neighbouring point pairs with linear interpolation.
The input (left) side of the table contains the level data, the output (right) side contains the volume or mass data.
The first point pair of the table should be 0,0. If a long table needed to be shortened, 0,0 point pair should be entered into the last item of the table and the device modifies the unused point pairs automatically in the background to 0,0. The status (ON or OFF) of the table is shown on a warning message (1) on the bottom line of the display.
9.3.5 Calculations
Specific gravity Parameter: P32 Path: CALCULATION / SPECIFIC GRAVITY Description: Entering a value (other than “0”) of specific gravity in this parameter, the MASS
value will be displayed instead of Volume (VOL) in the dimension of tonne or lb/tonne depending on P00 (c) and P02 (b).
Default value: 0
Volume / mass calculation mode Parameter: P47: a Path: CALCULATION / V/M CALC. MODE Description: Calculation of the volume and mass can be performed in two ways:
TANK FUNCTION/SHAPE – volume and mass calculation with a tank
shape formula. Entering this menu point the table is automatically OFF.
V/M TABLE – volume and mass calculation with a table. Entering this
menu point the table automatically turns ON.
Default value: 0
Volume / mass table Parameter: ­Path: CALCULATION / V/M CALC. MODE / V/M TABLE Description: VIEW/EDIT TABLE
ADD ITEM
DELETE ITEM
All modifications are done on a temporary table. This temporary table becomes valid after exiting. Modifications during the programming procedure have no effect on the measurement and the transmitting.
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Programming 2290 Level Transmitter Instruction manual
Entering the point pairs can be done in arbitrary order, because the device sorts according to ascending order. Both sides of the table have to be strictly monotonic increasing. In case of any errors, warning message will appear. When entering again in the table an inscription indicates the first wrong line.
View table: In VIEW/EDIT TABLE menu point items of the ordered table can be
checked. For moving in the list use the and buttons, for editing the selected item use the button. Exiting from the list can be done by pressing the button.
Edit table: Adding a point pair (ADD ITEM) to the list or pressing button on
an existing item, an edit screen will appear. In this edit screen there are two editing fields. Both editing fields work the same as editing a parameter. Getting from the first field to the second field press the
button. Pressing button in the second field will return back to the previous menu point. When exiting from the last field, the device performs the ordering of the table.
Delete item Moving in the list can be done with and buttons, for deleting an
item press the button on the selected item. Exiting from the list can be done by pressing the button. The table should contain at least 2 items.
Tank functions / shape Parameter: P40:a, where a: 0,1, 2, 3, 4. Path: CALCULATION / V/M CALC. MODE / TANK FUNCTION/SHAPE Description: 0 STANDING CYL. - Standing cylindrical tank
Default value: 0
Tank bottom shape Parameter: P40:b, where b: 0,1, 2, 3 Path: CALCULATION / V/M CALC. MODE / TANK FUNCTION/SHAPE Description: This menu only appears, if it has an importance on the selected tank shape
0 SHAPE 2 SHAPE
Default value: 0
30
1 STD. CYL. CON. BOT. - Standing cylindrical tank with conical bottom 2 STD. RECT. W/CHUTE - Standing rectangular tank with or without chute 3 LYING CYLINDRICAL - Lying cylindrical tank 4 SPHERICAL - Spherical tank
type!
1 SHAPE 3 SHAPE
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Instruction manual Programming 2290 Level Transmitter
Standing cylindrical tank with hemispherical bottom a = 0
Standing cylindrical tank with conical bottom a = 1 ; b = 0
Standing rectangular tank with or without chute a = 2 ; b = 1
If no chute: P43, P44 and P45 = 0
Lying cylindrical tank a = 3
Spherical tank a = 4 ; b = 0
Tank dimensions Parameter: P41- P45 Path: CALCULATION / V/M CALC. MODE / TANK FUNCTION/SHAPE Description: DIM1 (P41)
DIM2 (P42)
DIM3 (P43)
DIM4 (P44)
DIM5 (P45)
Default value: 0
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Programming 2290 Level Transmitter Instruction manual
9.3.6 Service
Security codes
User codes
Path: SERVICE / SECURITY / USER LOCK Description: Setting or unlocking the user security code.
Service code
Path: SERVICE / SECURITY / SERVICE LOCK Description: Setting of the service code.
Contact GF Piping Systems for more information.
Current output test Parameter: P80
The instrument can be protected against unauthorized programming with a 4 digit PIN (Personal Identification Number) code. If either of the digits differs from 0 the code is active. If zero is specified, then the secret code has been deleted! In case of Active code, this code is requested at menu entry.
Only for trained personnel!
Path: SERVICE / OUTPUT TEST / ANALOG OUTPUT / CURRENT VALUE Description: Loop current test (mA)
Entering this Parameter the current value which is proportional to the actual measurement value will appear on the display and the output. In loop current test mode, values between 3.9 and 20.5 can be entered. The output current will be set to the entered value. The measured current on the output should be equal to the set value.
In test mode a dialog window warns the user of the fixed output current until the user exits the warning message window.
Exiting can be done by pressing the button.
Distance simulation This function facilitates the user to be able to check the calculations (tank formula, table),
outputs, and the additional processing instruments connected to the output. 2290 transmitters can perform simulation on the value of a constant or a variable. To start simulation the instrument must return to Measurement mode. In Measurement mode if simulation is in progress, an inverse SIM caption appears on the display.
Simulation mode Parameter: P84:a, where a: 0,1, 2, 3, 4 Path: SERVICE / DIST SIMULATION / MODE Description: Simulation mode: OFF No simulation
FIX VALUE Value of the simulated distance is set according to the
lowest value of the simulation.
MANUAL VALUE . . . .
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Instruction manual Programming 2290 Level Transmitter
TRIANGLE WAVE Value of the simulated distance changes linearly
between the lowest and highest values with an adjustable cycle time.
SQUARE WAVE The simulated value jumps between the lowest and
highest values with an adjustable cycle time.
Default value: OFF
Simulation cycle Parameter: P85 Path: SERVICE / DIST. SIMULATION / TIME Description: Cycle time of the simulation Default value: 60 sec
Bottom value of the simulation Parameter: P86 Path: SERVICE / DIST. SIMULATION / BOTTOM VALUE Description: Lowest value of the simulation Default value: 0 mm
Upper value of the simulation Parameter: P87 Path: SERVICE / SIMULATION / UPPER VALUE Description: Highest value of the simulation Default value: Programmed measurement range
Load default values Path: SERVICE / DEFAULTS / LOAD DEFAULT Description: This command loads all default values of the instrument.
After loading the default values the parameters can freely be changed, the effect of the changes does not effect on the measurement until the user exits from the Programming mode and returns to Measurement mode. Before loading the defaults the software asks for a confirmation from the user because all user parameters will be lost!
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Repair and Maintenance Instruction manual
Message on the screen
Error description
Procedure to do
Code
MEMORY ERROR
Memory error
Contact GF Piping Systems
1
NO ECHO
Sensor error
Contact GF Piping Systems
2
EE COM. ERROR
Hardware error (EEPROM communication error)
Contact GF Piping Systems
3
MATH. OVERLOAD
Calculation overflow
Contact GF Piping Systems
4
SIGNAL IN N.D.B.
Sensor or calibration error (Measured value is in the close-end dead-zone)
Contact GF Piping Systems
5
SIGNAL IN F.D.B.
Sensor or calibration error (Measured value is in the far­blocking zone)
Check the installation conditions!
7
VMT SIZE ERROR
Linearization error: Less than two items are in the table.
Check the content of the VMT!
12
VMT INPUT ERROR
Linearization table error: monotonicity error in the input (level) side of the table.
Check the content of the VMT!
13
VMT OUTPUT ERROR
Linearization table error: monotonicity error in the output (volume or mass) side of the table.
Check the content of the VMT!
14
VMT INPUT OV.RNG.
Linearization table error: The measured level is greater than the highest level of the table’s input side.
Check the content of the VMT! Device performs extrapolation
according to the last point pairs!
15
EE CHK ERROR
Parameter checksum error.
Check the programming! For recalculate the checksum
16
10 Repair and Maintenance
The 2290 does not require maintenance on a regular basis. Repairs during or after the warranty period are carried out exclusively at the Manufacturer.
The equipment sent back for repairs should be cleaned or neutralized (decontaminated) by the User!
11 Accessories
User’s and Programming Manual Declaration of Conformity 2 pcs M20x1.5 cable glands
12 Error codes
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Instruction manual 2290 W-100 Parameter table
Message on the screen
Error description
Procedure to do
Code
modify a parameter and return to Measurement mode. If this error still remains, contact the GF service!
INTEGRITY ERROR
Parameter integrity error (Automatically corrected
internal error). Only WARNING message.
Check the programming!
17
AC COM. ERROR
Hardware error
Contact GF Piping Systems
18
CALIBRATI ON ERROR
Sensor calibration error
Contact GF Piping Systems
19
Pxx
Parameter name
d c b
a
00
Engineering system, dimensions
DEMO mode :
0 = Normal mode
1 = Demo mode
Engineering system:
0 = EU
1 = US
Dimension:
(EU) 0 = m,
1 = cm,
2 = mm
(US) 0 = ft,
1 = inch
01
Source of Primary Value (PV)
0 = DIST,
1 = LEVEL,
2 = VOLUME,
3 = MASS
02
Selectable dimensions
Time units: 0 = sec 1 = min 2 = hour 3 = day
VOL/F-EU)
0 = m3, 1=liter
(VOL/F-US)
0 = ft3, 1 = US gallon (MASS­EU) 0 = tonne,
1= US tonne
(MASS-US)
0 = tonne,
1 = lb(pound)
04
Max. measuring distance
Maximum measuring distance of the level transmitter can be defined
05
Blocking / DEAD ZONE
Minimal measuring distance within the ignores all the measurement Values
13 2290 W-100 Parameter table
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2290 W-100 Parameter table Instruction manual
Pxx
Parameter name
d c b
a
08
Fix current output
Fix forced value on the output current between 3.8 and 20.5 mA for loop current measuring purposes (operation mode = manual)
10
4 mA
Measured and transmitted value (PV) assigned to 4 mA current value
11
20 mA
Measured and transmitted value (PV) assigned to 20 mA current value
12
Output current mode
Operation mode: 0 = AUTO 1 = MANUAL
Error indication of the current output:
0 = HOLD 1 = 3,5 mA 2 = 22 mA
19
HART polling address
HART Short Address of the level transmitter (0-15)
20
Damping time
Damping time of the accurate transmitted (displayed) value in sec. after a high fluctuation in the measured value (0-999)
25
Echo selection in the measuring window
0 = AUTO 1 = FIRST 2 = HIGHEST AMPLITUDE 3 = LAST
26
Filling speed
Rate of change of the measured value (when distance is decreasing) which can be just followed with the level transmitter
27
Emptying speed
Rate of change of the measured value (when distance is increasing) which can be just followed with the level transmitter
29
Threshold value
Threshold limit value (0 - 6 dB) for the received echo evaluation
32
Specific gravity of the medium
Data for mass calculation
35
Background mode
Calculating with the saved background image: 0 = OFF 1 = ON
40
Tank shape
0 = Standing cylindrical tank with dome bottom
1 = Standing cylindrical tank with conical bottom 2 = Standing rectangular tank with or without chute 3 = Lying cylindrical tank 4 = Spherical tank
41-
45
Tank dimensions
47
VMT mode
Operation of the linearization 0 = OFF 1 = ON
60
Overall runtime
Elapsed overall operating hours of the level transmitter (working time) with 0.1 hour accuracy. Service data
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Instruction manual 2290 W-100 Parameter table
Pxx
Parameter name
d c b
a
61
Runtime after last reset
Elapsed operating hours of the level transmitter since the last turning ON with 0.1 hour accuracy. Service data
70
Number of echoes
Service data
71
Position of the measuring window
Service data
74
Signal-to-noise ratio
Service data
75
Blocking distance value
Service data
80
Current output test
Fix forced value on the output current between 3.8 and 20.5 mA for checking the accuracy of the current generator
84
Simulation
Distance simulation mode:
0 = No simulation 1 = Fix value 2 = Simulation with a manual value: PV=a entered in P86
3 = Simulation between P86 and P87 levels with P85 cycle time (triangle wave) 4= Simulation between P86 and P87 levels with P85 cycle time (square wave)
85
Cycle time of DIST simulation
Cycle time of the distance simulation in seconds. Default value: 60 sec
86
Bottom value of the simulation
Initial value of the distance simulation in the selected unit (e.g.: mm). Default value: 0 (mm)
87
Upper value of the simulation
Final value of the distance simulation in the selected unit (e.g.: mm). Its default value is the same as the programmed maximum measurement range.
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Menu map Instruction manual
14 Menu map
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Instruction manual Menu map
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Menu map Instruction manual
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Instruction manual Removal
A product marked with this symbol must be taken to a separate collection point for electrical and electronic devices.
If you have any questions regarding disposal of the product, please contact your national agent for GF Piping Systems.
15 Removal
Switch off the external power supply and prevent it from being switched on again. Disconnect all cable connections.
16 Disposal
Before disposing of the different materials, separate them into recyclable materials,
normal waste and special waste.
Comply with local legal regulations and provisions when recycling or disposing of the
product, individual components and packaging.
Comply with national regulations, standards and directives.
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Notes
Page 43
Notes
Page 44
GF Piping Systems
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The technical data are not binding. They neither constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability. They are subject to modification. Our General Terms of Sale apply.
GFDO_6432_4 (07.16) © Georg Fischer Piping Systems Ltd CH-8201 Schaffhausen/Switzerland, 2016
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