The instruction manual is part of the product and is an important element of the safety
concept.
Read and follow the instruction manual.
Always keep the instruction manual available with the product.
Pass on the instruction manual to all subsequent users of the product.
3
Page 4
Contents
Original instruction manual ............................................................................................................ 3
There is a risk of fatal or serious physical injury if warnings are ignored!
Danger of personal injury!
Failure to comply leads to a risk of personal injury!
Risk of damage to property!
Failure to comply leads to a risk of damage to property (loss of time, loss of data, device
fault etc.)!
1 Intended use
The GF type 2290 non-contact microwave level transmitters provide the most advanced, new
generation measurement technique of the industrial process automation field. The 2290 is an
ideal solution for high precision level transmitting of liquids, slurries, emulsions and other
chemicals in a wide range of applications, such as food, energy, pharmaceutical and the
chemical industry, and even in naval applications with mm accuracy range and high
measuring stability.
2290 is able to provide an excellent non-contact level measurement for those substances
which tend to steam, or for liquids with a gas layer. Since microwaves do not need a defined
propagation media, the 2290 is applicable in a vacuum.
2 About this document
2.1 Warnings
This instruction manual contains warning notices that alert you to the possibility of injuries or
damage to property. Always read and pay attention to these warnings!
3 Safety and responsibility
Only use the product for the intended purpose, see Intended Use.
Do not use any damaged or faulty product. Sort out any damaged product immediately.
Have the product and accessories installed only by persons who have the required
training, knowledge or experience.
Regularly train personnel on all questions regarding the local regulations applying to
occupational safety and environmental protection, especially for pressurized tanks.
6
Page 7
Instruction manual Transport and storage
The reflection of the emitted microwave varies in quality depending on the relative dielectric
constant of the measured medium. The ideal condition of microwave level measurement is
that the relative dielectric constant (εr) for the medium should be greater than 1.9.
4 Transport and storage
Protect the product against external forces during transport (impacts, knocks, vibrations
etc.).
Transport and / or store the product unopened in its original packaging.
Protect the product from dust, dirt, moisture as well as heat and ultraviolet radiation.
Ensure that the product is not damaged either by mechanical or thermal influences.
Before assembling, check the product for damage during transport.
5 Design and function
5.1 Function
5.2 Principle of operation
The operation of the non-contact microwave level transmitters is based on the measurement
of the time of flight of the reflected signals, so-called Time Domain Reflectometry (TDR)
method.
The propagation speed of microwave impulses is practically the same in air, gases and in
vacuum, independently from the process temperature and pressure, so the measured
distance is not affected by the physical parameters of medium to be measured.
7
Page 8
Design and function Instruction manual
The 2290 level transmitter is a Pulse Burst Radar operating at 25 GHz (K-band) microwave
frequency.
The 25 GHz models’ most noticeable advantage over the lower frequency (5-12 GHz) radars
are the smaller antenna size, the better focusing, lower dead-band and smaller transmission
angle.
The level transmitter emits nanosecond length impulses from the antenna, and part of the
emitted energy reflects back from the measurement surface, the strength of the reflect
varies on the medium being measured. The time of flight of the reflected signal is measured
and processed by the electronics, and then this is converted to distance, level or volume
proportional data.
8
Page 9
Instruction manual Technical data
Data
Kv value
Measured values
Level, Distance; Calculated values: Volume, Mass
Frequency of the measuring signal
~25 GHz (K-band)
Measuring range
0.2 m – 18 m (0.65 ft – 59 ft) (depending on r of the process
liquid)
The maximum measuring distance is illustrated in the above diagram for various Dielectric
Constants. This diagram is based upon the following conditions, liquids with still surface, no
foam, vapors, and ideally a slow (<5m/h, 16.4 ft/h) rate of level change.
Process Condition
Reflection reduction
in Amplitude
Max. measuring distance
decrease by
Reducing
Factor
Slow mixing or slightly
waving
2…6 dB
20-50%
0.8…0.5
Foaming
2…6 dB
20-50%
0.8…0.5
Fast mixing, vortex
8…10 dB
60-70% (the measurement
might be completely terminated)
0.4…0.3
Vapors, Steam,
Condensation
3…10 dB
30-70% (the measurement
might be completely terminated)
0.7…0.3
PP antenna enclosure
2 dB
20%
0.8
PTFE antenna enclosure
1 dB
10%
0.9
6.2 Determining the maximum measuring range
The maximum measuring range of the 2290 radar is dependent upon the circumstances of
the application environment and on the selected type of antenna enclosure. Depending on the
relative dielectric constant of the measuring medium and the process conditions the
maximum measurement range (achievable under the reference conditions) may decrease by
even 85%.
Depending on the process conditions or the plastic antenna enclosure the following typical
reducing factors are recommended to be considered in order to calculate the maximum
measuring range. When more than one reducing factors occur at the same time then all the
factors should be included for the calculation:
11
Page 12
Conditions of safe operation Instruction manual
Placement
The ideal position for the 2290 is on = (0.3 … 0.5) xR
(in case of cylindrical tank). It is highly
recommended to consider the beam cone of 19°.
The distance between the sensor and the tank wall
should be at least 200 mm (7.9 inch). If the unit is
installed into dome top or spherical tank,
unwanted multiple reflections may appear, which
can cancel each other and the measuring signal
out, this way it can interfere the measurement.
7 Conditions of safe operation
To avoid the danger of electrostatic charge accumulation, in case of the type 2290 (with plastic
electronic housing or plastic antenna enclosure) the following safety rule shall be observed:
The measured medium should be an electrostatic conductor and the electrical resistivity
of the measured medium cannot exceed 104 .
The speed and the method of the filling and emptying process should be chosen properly
according to the measured medium.
The plastic antenna enclosure should only be wiped cleaned with a wet cloth.
Meeting the requirements of the technological process
Please carefully consider that all parts of the instrument which can possibly to come into
contact with the measured medium – including the transducer, the sealing and any other
mechanical parts – should meet all requirements of the applied technological process, such
as the process pressure, temperature and chemical effects of the used technologies.
FCC Radio license
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions:
(1) This device may not cause harmful interference, and
(2) This device must accept any interference received, including interference that may cause
undesired operation.
Changes or modifications not expressly approved by the manufacturer could void the
warranty and user's authority to operate the equipment.
8 Installation
8.1 Mounting
When choosing the installation place please ensure proper space for accessing the unit for
calibration, verification, and or maintenance service.
12
Page 13
Instruction manual Installation
Moving liquid surface
Waving, vortex or strong vibration effects can have
negative influence on the measurement accuracy
and the maximum measuring range. To avoid
these effects, the mounting placement should be
as far as possible from the sources of these
disturbing effects. According to measurement
experiences the maximum measuring distance
may decrease by 60-70% when the liquid surface
is vortexing. For this reason the device should be
mounted as far as possible from the filling stream
or the tank outlet.
Foaming
Filling, stirring or any other
processes in the tank can generate
dense foams on the liquid surface,
which may considerably damp the
reflected signals. According to
measurement experiences, in these
cases the maximum measuring
distance can decrease by as much
as 50%.
Fumes, Vapours
If the measured medium or its
foam can reach the antenna or
the measured medium is highly
fuming, these cases build-ups
can form on the sensor, which
may result unreliable level
measurement.
Sensor alignment
The antenna face should be
parallel to the medium
surface within 2-3°.
Temperature
To avoid overheating
the instrument should
be protected against
direct sunshine.
Obstacles
Prior to the installation make sure
that no objects (cooling pipes,
bracing elements, mixer shaft,
other sensors such as pH,
Temperature, et cetera) cross the
microwave signals. Especially in
case of extraordinary large silos
bracing elements and other
structural obstacles may cause
false reflections which can be
damped in most cases: a small bent
metal deflector plate mounted
above the obstacle can disperse the
microwave signals and eliminates
the false reflections which disturb
the reliable measurement.
If there is no possible mechanical
solution to avoid these kinds of false
reflections, the programming of the
instrument allows blocking out the
obstacles.
Polarization plane
The emitted radar impulses of
2290 are electromagnetic
waves. The orientation of the
polarization plane is the same
as for the electric wave
component of the electromagnetic wave. The rotation of
the polarization plane
compared to the tank position
could be useful (for example to
avoid disturbing reflections) in
certain applications. To rotate
the polarization plane loosen
the M6 hex socket set screw
above the process connection
and rotate the instrument.
Then tighten the unit by the
screw.
13
Page 14
Installation Instruction manual
Empty tank
Especially in case of standing tanks
with hemispherical bottom and in
case of tanks which have any
equipment inside at the bottom (e.g.
heating element, mixer) wrong level
measurement may happen when
the tank is totally emptied. The
reason for this measurement error
is that the tank bottom or the
objects at the bottom disperse or
reflect the emitted microwave
signals. Furthermore these weak
and dispersed signals may interfere
with Transmitter performance.In
order to perform reliable level
measurement there should be at
least 100 mm liquid level above the
disturbing objects at the bottom or
above the hemispherical tank
bottom.
Socket, nozzle
The process connection should be implemented
that the antenna end should protrude at least
10 mm out of the socket.
8.2 Wiring
The instrument operates from 20 … 36 V galvanic isolated and not grounded DC power supply
in two-wire system. The voltage value measured on the terminal of the instrument should be
minimum 20 V (in case of 4mA)! In case of using HART interface a minimal 250 Ohm
resistance should be maintained within the network. The instrument should be wired with
shielded cable led through the cable gland. The wiring of the cables can be done after
removing the cover of the instrument and the display unit.
14
Page 15
Instruction manual Installation
The grounding screw on the housing of the transmitter should be connected to the
equipotential network. Resistance of the EP network should be connected to the system
ground with the same potential as the rest of the network. The shield wire of the signal
cable should only be grounded at the control panel, and left floating/ insulated at the sensor.
To avoid electrical noise, route signal cable away from cables carrying AC voltages.
Especially the inductive couplings of AC harmonics can be critical (which are present at
frequency converter control) because even cable shielding does not supply effective
protection against these cases.
The instrument may be damaged by electrostatic discharge (ESD) via its terminal,
thus apply the precautions commonly used to avoid electrostatic discharge e.g.
By touching a properly grounded point before removing the cover of the enclosure.
A possible electrostatic discharge can cause damage for the instrument. Do not touch the
internal terminals!
Water / Vapor
To achieve suitable ingress protection GF recommends using the suggested
cable outer diameter and properly secure the cable gland.
GF also recommends routing the connecting cables downwards to divert
rain water or condensed water away from Transmitter. This is needed in
case of outside installations and some special applications where there is
very high humidity or the possibility of water condensation is quite high (for
example in cleaning, purification processes, in cooled and / or heated tanks).
3 4
3 4
8.2.1Wiring of the devices
Using HART communication in non-Ex environment Using Ex approved instrument in hazardous
environment
15
Page 16
Installation Instruction manual
A: Minimal supply voltage on
the input terminals of the
device
B: minimal supply voltage
(considering the voltage
drop on the 250 Ohm loop
resistor).
Connecting a 2290 to a GF Signet 9900 with an i-Go converter.
8.2.2 Determine the appropriate power supply voltage
The minimal power supply voltage required by the 2290 devices is depending on the load
impedance in accordance to the below diagram:
16
Page 17
Instruction manual Installation
Calculation example: Voltage drop calculated with 22 mA:
U
minimal supply voltage (22 mA)
U
minimal supply voltage (22 mA)
= 22 mA x load resistance+ U
input minimum (22 mA)
= 22 mA x 250 Ohm + 9 V = 5.5 V + 13.6 V = 19.1 V
In order to provide operation in the total current loop range the calculation should be also
checked with 4 mA:
U
minimal supply voltage (4 mA)
U
minimal supply voltage (4 mA)
= 4 mA x load resistance + U
input minimum (4 mA)
= 4 mA x 250 Ohm + 19 V = 1 V + 19 V = 20 V
Therefore in case of 250 Ohm load resistance 20 V power supply voltage is just enough for the
total 4-20 mA measuring range.
8.3 Loop current checking with hand instrument
After removing the cover and the Display Module, the actual loop current can be measured
through an internal 1 Ohm shunt resistor by connecting a voltmeter (in the range of 200 mV)
to the points 2 and 5 indicated on the wiring drawing above – 10mV ~ 1mA.
The display module is based on LCD technology, so please make
sure it is not exposed to permanent heat or direct sunlight, in order
to avoid damage of the display unit. If the instrument cannot be
protected against direct sunlight or high temperature that is beyond
the standard operating temperature range of the display, please do
not leave the display in the instrument.
9 Programming 2290 Level Transmitter
The 2290 transmitters can be programmed (basically) in the following two ways:
Programming with the display unit
All features of the unit can be accessed and all parameters can be set, such as
measurement configuration and optimization,
outputs, dimensions for 11 different tank shapes, 99-point linearization.
Programming with EView2 PC configuration software
The 2290 include the display unit.
The 2290 transmitters are fully operational without the display as well, it is only needed for
local programming and / or local measurement displaying.
Factory default setting 2290 Level Transmitter
The 2290 level transmitters are factory programmed in the following way:
Measurement mode: Level (LEV). The displayed value is the measured level.
The current output and the bargraph on the right are proportional to the measured level.
4 mA and 0% are assigned to zero level.
20 mA and 100% are assigned to the maximum level.
Error indication by the current output: holding the last value.
Level tracking time constant: 15 sec.
The instrument regards the distance (DIST) measured from the antenna end as the basic
measurement value. This distance is handled and displayed in one of the selected dimensions:
m, cm, mm, feet, or inch. Since the maximum measurement distance is given (entered in P04)
the instrument can calculate the actual level (LEV) value. If the proper mechanical
dimensions of the mounting to distance between the sealing and the tank bottom – is known,
the measured level values can be more accurate by adding this data. The level values
calculated that way are the base for volume (VOL) calculation and the 99-point linearization
table (VMT) also uses these values as input data.
9.1 The display unit
The display unit is a 64x128 dot-matrix LCD display which can be plugged into the transmitter.
Press button to cycle between the main measurement
screen and the information display screen:
1. General information screen (DEV. INFO)
Overall running time (OV. RUN TIME)
Run time after power on (RUN TIME)
Type of interface (INTERFACE) in the instrument.
Type of the instrument (TYPE)
Sensor information screen: (SENSOR INFO)
Number of echoes (ECHO TOT/SEL)
Position of window (POS. OF WIND)
Blocking (BLOCKING)
Signal-to-noise ratio (SN)
Temperature (TEMP)
2. Echo table: (ECHO TABLE)
The location (distance) and the amplitude of the
echoes (Dist. / Amp.) are listed
The listed items are the reflections detected by the 2290
(measured in dB) and the approximate distance from the
process connection. The listed values are not accurate
measurement values, since around the selected echo
(measurement window) there are further measurements and
signal processing procedures in order to provide accurate
measurement display and level transmission.
C Indication of Menu Lock:
If key symbol is visible, the unit is protected with a password. When entering the menu,
the instrument asks for the correct password.
If REM message is visible, the instrument is in remote programming mode and the main
menu cannot be accessed.
Errors occurred during the measurement can be seen at the bottom line of the display.
9.1.1 Information Screens
The informative screen returns back to main screen after 30 seconds. By pressing the
button the user can return to the main screen any time. Pressing the button in any of the
screens the user can enter the main menu. After exiting the menu always the main screen
will be shown.
Pressing the button in the measurement screen
the echo map screen will appear. This screen
shows the following information:
1. Echo diagram
2. Actual measured distance
3. Maximum measuring range
The echo map screen returns back to main screen
after 30 seconds.
By pressing the button the user can return to
the main screen any time. Pressing the button
in any of the screens the user can enter main
menu.
After exiting the menu always the main screen will
be shown.
When entering the menu the instrument makes a copy of the actual parameters and all
changes are done to this duplicated parameter set. During programming the instrument
keeps measuring and transmitting with the current (and intact) parameter set. After exiting
the menu the instrument replaces the original parameters with the new parameter set and
will measure according to the new parameters. This means that the change of the
parameters does not become immediately effective when pressing the button!
9.1.2 Echo Map
9.2 Programming with the display module
Entering the menu can be done by pressing the button, while exiting the menu can be
done by pressing the button.
If the instrument is left in programming mode after 30 minutes it will automatically return
to measuring mode. If the display is removed during programming the instrument
immediately returns to measuring mode.
As programming with the display (manual programming) and HART (remote mode)
programming is not possible at the same time, only one programming method could be
chosen. Measured values can be viewed out through HART at any time.
9.2.1 Components of the programming interface
The parameters of the instrument are grouped according to their functions. The
programming interface consists of lists, dialog windows, edit windows and report windows.
Lists
Navigation between the lines of a list can be done by pressing the
/ buttons. Pressing the button activates a list item. The
selected list item is marked with inverse colour. Exit from a list by
pressing the button.
Menu list
The Menu list is a specialized list. Its behavior is that upon
selecting a list item we directly get into another list with these lists
are opening from the next in different levels.
The menu header (1) helps to navigate.
Entering the main menu can be done by pressing the button.
Navigation between the menu items can be done by pressing the
/ buttons. Enter to the selected menu by pressing the button.
The selected list item is marked with inverse colour.
Exit from a submenu by pressing the button. Pressing the
button in the main menu will quit from the programming mode and
the instrument will return to measuring mode.
Dialog window
During the programming the system sends messages or warnings
to the users by dialog windows. These usually can be
acknowledged by pressing the button or the user can choose
between two options (usually YES or NO) by pressing the /
buttons. In some cases one of the parameters has to be changed to
correct an error.
Edit window
An edit window is used for modifying a numeric parameter value.
The selected character can be changed by pressing the /
buttons. The cursor can be moved to left, by pressing the
button.
The direction of the cursor movement through the digits is right to
left. The changed value can be validated by pressing the button.
The software checks if the entered value is appropriate, exiting
from the edit window is only possible after entering a correct value.
If the entered value is uninterpretable the software sends an error
message in the bottom line (1) of the display.
Edit window – button combinations
In the edit window the following button combinations are available:
1. Recalling the parameters to the state before editing
(+, pressed at same time for 3 sec.)
2. Recalling default parameters (+, pressed for 3 sec.)
3. Inserting (currently) measured value to the edit window (+
, pressed at same time for 3 sec.) Only for certain
parameters!
BASIC SETUP
Parameter group of the basic measurement parameters
OUTPUT SETUP
Parameter group of the output parameters
OPTIMIZATION
Parameter group for measurement optimization settings
CALCULATION
Calculations
SERVICE
Service functions, calibration, test and simulation
9.2.2 Menu structure
Main Menu
9.3 Programmable features description
9.3.1 Basic measurement setting
Default unit system
Parameter: P00: c, where c: 0, 1.
Path: BASIC SETUP / UNITS / ENGINEERING SYSTEM
Description: This should be configured as the first step of the programming.
Here you can choose the default unit system:
• EU European unit system
• US American unit system
Default value: EU
Dimensions of the default unit system
Parameter: P00:b, and P02:b, or P02:c
Path: BASIC SETUP / UNITS / ENGINEERING UNITS
Description: The dimension of the selected default unit system can be specified in this
menu. The selected measurement mode here will define the primary
measured value and the displayed value, furthermore it will be the source for
the current output:
• BASIC UNITS (m, cm, mm, ft, inch )
If the dimension is modified, the device resets all the parameters after a warning message.
Default value: mm, m3, t
Primary value mode
Parameter: P01: b a
Path: BASIC SETUP / PV MODE
Description: This mode determines the primary value and the displayed value. It also
determines the value which will be proportional to the output current.
• DISTANCE
• LEVEL
• VOLUME
• MASS
Maximum measuring distance
Parameter: P04
Path: BASIC SETUP / MAX. MEAS.DIST
Description: This parameter should be entered in all cases, except distance measurement
mode.
Damping time
Parameter: P20
Path: BASIC SETUP / DAMPING TIME
Description: Damping time is used to damp the unwanted fluctuations of the output and
display. If the measured value changes rapidly the new value will settle with 1%
accuracy after this set time. (Damping is according to the exponential function).
Default value: 15 sec
Demo mode
Parameter: P00: d
Path: BASIC SETUP / DEMO MODE
Description: • OFF: The operation is performed with considering all the application
parameters (such as filling, emptying speed, echo selection, etc..)
• ON: This fast operation mode ignores the application parameters. The demo
mode uses a fast algorithm evaluation independently from P25, P26 and P27
parameters. The measurement accuracy and reliable operation between
process environments are not guaranteed!
Output current mode
Parameter: P12:b, where b: 0, 1.
Path: OUTPUT SETUP / ANALOG OUTPUT / CURRENT MODE
Description: Transmission mode of the current output.
• AUTOThe output current is calculated from the measured value, output is active. Normal operation
• MANUAL The output current is fixed at a constant (set) value. In this mode
the setting of the error current is irrelevant. The set (current)
value overwrites the 4 mA output of HART multidrop mode!
Validation
Default value: AUTO
Output current value assigned to 4 mA
Parameter: P10
Path: OUTPUT SETUP / ANALOG OUTPUT / 4mA VALUE
Description: Measured value assigned to 4 mA current value.
The transmitted value is in accordance to the primary value (PV) (P01:a).
Assignment can be such that the change in measured value and the change in
the output value are the same (normal), or opposite directional (inverse
operation). For example: 1m level is 4 mA, 10m level is 20 mA, or 1m level is
20 mA and 10m level is 4 mA.
Default value: 0 mm
Output current value assigned to 20 mA
Parameter: P11 Path: OUTPUT SETUP / ANALOG OUTPUT / 20mA VALUE
Description: Measured value assigned to 20 mA current value.
The transmitted value is in accordance to the primary value (PV) (P01: a).
Assignment can be done that the change in measured value and the change in
the output value are the same (normal), or opposite directional (inverse
operation). For example: 1m level is 4 mA, 10m level is 20 mA, or 1m level is
20 mA and 10m level is 4 mA.
This error indication is active unless the failure is fixed, or until the failure terminates.
Output current error mode
Parameter: P12:a, a: 0, 1, 2
Path: OUTPUT SETUP / ANALOG OUTPUT / ERROR MODE
Description: Error indication by the current output:
• HOLD Error indication has no effect on the output current.
• 3.8mA Error indication: the output current goes to 3.8mA.
• 22mA Error indication: the output current goes to 22mA.
Default value: HOLD
Fixed output current
Parameter: P08
Path: OUTPUT SETUP / ANALOG OUTPUT / MANUAL VALUE
Description: Parameter for setting the fixed output current:
Values between 3.8 and 20.5 can be entered. The output current will be set to
the entered value and analog transmission will be suspended. This error
indication overrides all other error indication.
The polling address can be set between 0 and 15. For a single instrument the
polling address is 0 and the output is 4-20 mA (analog output). If multiple units
are used in HART Multidrop mode (max. 15 pcs.) the polling addresses should
differ from 0 (1-15), in this case the output current will be fixed at 4 mA.
Default value: 0
9.3.4 Optimization
Blocking, Minimal measuring distance
Parameter: P05
Path: OPTIMIZATION / DEAD ZONE
Description: The instrument ignores all reflections within the Minimal measuring distance
and the close-end blocking distance. The disturbing objects and false
reflections which are close to the sensor can be eliminated by entering the
minimal measuring distance value manually.
Default value: 300 mm (11.8 inch)
Echo selection
Parameter: P25:a, where a: 0, 1, 2, 3
Path: OPTIMIZATION / ECHO SELECTION
Description: Selection of Echo within the measuring window. In order to avoid disturbing
reflections the instrument forms a so-called measuring window around the
reflected signal. The distance measurement is performed with the echo signal
within the measurement window.
• AUTO
• FIRST
• HIGHEST AMPLITUDE
• LAST
Default value: AUTO
Emptying speed
Parameter: P27
Path: OPTIMIZATION / EMPTYING SPEED
Description: This parameter provides additional protection against echo loss in applications
involving very heavy fuming during emptying process. Correct setting increases
the reliability of the measurement during the emptying. The parameter must
not be smaller than the fastest possible emptying rate of the actual process.
Default value: 50 m/h (0.03 mph)
Filling Speed
Parameter: P26
Path: OPTIMIZATION / FILLING SPEED
Description: This parameter provides additional protection against echo loss in applications
involving very heavy fuming during filling process. Correct setting increases the
reliability of the measurement during the filling. The parameter must not be
smaller than the fastest possible filling rate of the actual technology.
OPTIMIZATION / BACKG.ECHO IMAGE / SAVE BACKG.
IMAGE
Path:
The stationary disturbing objects inside the tank which
generates unwanted false reflections can be blocked
out from the measurement range. For this purpose the
instrument needs to map the totally empty tank to
create a ”background image”. After this procedure the
software will automatically recognizes and ignores the
reflections coming from the disturbing objects crossing
the microwave beam.
Warning! The background image should be saved only when the tank does not
contain measurement medium, but the disturbing objects inside the tank are
not removed. The background image is not recommended to be saved when
the tank is filled with the measurement medium since it might result wrong
level measurement.
Background Image / Mapping function
Using saved background image
Parameter: P35: a, where a: 0, 1
Path: OPTIMIZATION / BACKG.ECHO IMAGE / SAVE BACKG: IMAGE
Description: Turning ON or OFF the usage of saved background image during the
calculations as per the above 5.3.4.5 point described.
• OFF: Ignoring the saved background image.
• ON: Saving background image, damping reflections coming from the
disturbing objects.
Default value: OFF
Treshold value
Parameter: P29
Path: OPTIMIZATION / TRESHOLD VALUE
Description: Defining an upper limit value above the saved background image described in
point “Background Image / Mapping function”. The instrument will evaluate the
measurement result as a real echo when the reflected signal exceeds the
saved background level with the threshold value entered here. Setting the
threshold value is useful when the level in the tank and the position of the
(small surface) not-moving disturbing object are the same. This case the
instrument will not process the echo signal as false reflection.
If none of the formulas match perfectly to the characteristics of
the needed tank, there is a possibility to use the table calculation
mode. The device can handle a 99-point table for this reason and
counts values between the neighbouring point pairs with linear
interpolation.
The input (left) side of the table contains the level data, the output
(right) side contains the volume or mass data.
The first point pair of the table should be 0,0. If a long table needed to be shortened, 0,0 point
pair should be entered into the last item of the table and the device modifies the unused
point pairs automatically in the background to 0,0. The status (ON or OFF) of the table is
shown on a warning message (1) on the bottom line of the display.
9.3.5 Calculations
Specific gravity
Parameter: P32
Path: CALCULATION / SPECIFIC GRAVITY
Description: Entering a value (other than “0”) of specific gravity in this parameter, the MASS
value will be displayed instead of Volume (VOL) in the dimension of tonne or
lb/tonne depending on P00 (c) and P02 (b).
Default value: 0
Volume / mass calculation mode
Parameter: P47: a
Path: CALCULATION / V/M CALC. MODE
Description: Calculation of the volume and mass can be performed in two ways:
• TANK FUNCTION/SHAPE – volume and mass calculation with a tank
shape formula. Entering this menu point the table is automatically OFF.
• V/M TABLE – volume and mass calculation with a table. Entering this
All modifications are done on a temporary table. This temporary table becomes valid after
exiting. Modifications during the programming procedure have no effect on the measurement
and the transmitting.
Entering the point pairs can be done in arbitrary order, because the
device sorts according to ascending order. Both sides of the table
have to be strictly monotonic increasing. In case of any errors,
warning message will appear. When entering again in the table an
inscription indicates the first wrong line.
View table:
In VIEW/EDIT TABLE menu point items of the ordered table can be
checked. For moving in the list use the and buttons, for editing
the selected item use the button. Exiting from the list can be
done by pressing the button.
Edit table:
Adding a point pair (ADD ITEM) to the list or pressing button on
an existing item, an edit screen will appear. In this edit screen there
are two editing fields. Both editing fields work the same as editing a
parameter. Getting from the first field to the second field press the
button. Pressing button in the second field will return back to
the previous menu point. When exiting from the last field, the device
performs the ordering of the table.
Delete item
Moving in the list can be done with and buttons, for deleting an
item press the button on the selected item. Exiting from the list
can be done by pressing the button. The table should contain at
least 2 items.
Tank functions / shape
Parameter: P40:a, where a: 0,1, 2, 3, 4.
Path: CALCULATION / V/M CALC. MODE / TANK FUNCTION/SHAPE
Description: 0 STANDING CYL. - Standing cylindrical tank
Default value: 0
Tank bottom shape
Parameter: P40:b, where b: 0,1, 2, 3
Path: CALCULATION / V/M CALC. MODE / TANK FUNCTION/SHAPE
Description: This menu only appears, if it has an importance on the selected tank shape
0 SHAPE 2 SHAPE
Default value: 0
30
1 STD. CYL. CON. BOT. - Standing cylindrical tank with conical bottom
2 STD. RECT. W/CHUTE - Standing rectangular tank with or without chute
3 LYING CYLINDRICAL - Lying cylindrical tank
4 SPHERICAL - Spherical tank
Path: SERVICE / SECURITY / USER LOCK
Description: Setting or unlocking the user security code.
Service code
Path: SERVICE / SECURITY / SERVICE LOCK
Description: Setting of the service code.
Contact GF Piping Systems for more information.
Current output test
Parameter: P80
The instrument can be protected against unauthorized programming with a
4 digit PIN (Personal Identification Number) code. If either of the digits differs
from 0 the code is active. If zero is specified, then the secret code has been
deleted! In case of Active code, this code is requested at menu entry.
Only for trained personnel!
Path: SERVICE / OUTPUT TEST / ANALOG OUTPUT / CURRENT VALUE
Description: Loop current test (mA)
Entering this Parameter the current value which is proportional to the actual
measurement value will appear on the display and the output. In loop current
test mode, values between 3.9 and 20.5 can be entered. The output current will
be set to the entered value. The measured current on the output should be
equal to the set value.
In test mode a dialog window warns the user of the fixed output current until
the user exits the warning message window.
Exiting can be done by pressing the button.
Distance simulation
This function facilitates the user to be able to check the calculations (tank formula, table),
outputs, and the additional processing instruments connected to the output. 2290
transmitters can perform simulation on the value of a constant or a variable. To start
simulation the instrument must return to Measurement mode. In Measurement mode if
simulation is in progress, an inverse SIM caption appears on the display.
Simulation mode
Parameter: P84:a, where a: 0,1, 2, 3, 4
Path: SERVICE / DIST SIMULATION / MODE
Description: Simulation mode: OFF No simulation
FIX VALUE Value of the simulated distance is set according to the
TRIANGLE WAVE Value of the simulated distance changes linearly
between the lowest and highest values with an
adjustable cycle time.
SQUARE WAVE The simulated value jumps between the lowest and
highest values with an adjustable cycle time.
Default value: OFF
Simulation cycle
Parameter: P85
Path: SERVICE / DIST. SIMULATION / TIME
Description: Cycle time of the simulation
Default value: 60 sec
Bottom value of the simulation
Parameter: P86
Path: SERVICE / DIST. SIMULATION / BOTTOM VALUE
Description: Lowest value of the simulation
Default value: 0 mm
Upper value of the simulation
Parameter: P87
Path: SERVICE / SIMULATION / UPPER VALUE
Description: Highest value of the simulation
Default value: Programmed measurement range
Load default values
Path: SERVICE / DEFAULTS / LOAD DEFAULT
Description: This command loads all default values of the instrument.
After loading the default values the parameters can freely be changed, the
effect of the changes does not effect on the measurement until the user exits
from the Programming mode and returns to Measurement mode. Before
loading the defaults the software asks for a confirmation from the user
because all user parameters will be lost!
33
Page 34
Repair and Maintenance Instruction manual
Message on
the screen
Error description
Procedure to do
Code
MEMORY
ERROR
Memory error
Contact GF Piping Systems
1
NO ECHO
Sensor error
Contact GF Piping Systems
2
EE COM.
ERROR
Hardware error (EEPROM
communication error)
Contact GF Piping Systems
3
MATH.
OVERLOAD
Calculation overflow
Contact GF Piping Systems
4
SIGNAL IN
N.D.B.
Sensor or calibration error
(Measured value is in the
close-end dead-zone)
Contact GF Piping Systems
5
SIGNAL IN
F.D.B.
Sensor or calibration error
(Measured value is in the farblocking zone)
Check the installation conditions!
7
VMT SIZE
ERROR
Linearization error: Less than
two items are in the table.
Check the content of the VMT!
12
VMT INPUT
ERROR
Linearization table error:
monotonicity error in the input
(level) side of the table.
Check the content of the VMT!
13
VMT
OUTPUT
ERROR
Linearization table error:
monotonicity error in the
output (volume or mass) side
of the table.
Check the content of the VMT!
14
VMT INPUT
OV.RNG.
Linearization table error: The
measured level is greater than
the highest level of the table’s
input side.
Check the content of the VMT!
Device performs extrapolation
according to
the last point pairs!
15
EE CHK
ERROR
Parameter checksum error.
Check the programming!
For recalculate the checksum
16
10 Repair and Maintenance
The 2290 does not require maintenance on a regular basis.
Repairs during or after the warranty period are carried out exclusively at the Manufacturer.
The equipment sent back for repairs should be cleaned or neutralized (decontaminated) by
the User!
11 Accessories
User’s and Programming Manual
Declaration of Conformity
2 pcs M20x1.5 cable glands
12 Error codes
34
Page 35
Instruction manual 2290 W-100 Parameter table
Message on
the screen
Error description
Procedure to do
Code
modify a parameter and return to
Measurement mode.
If this error still remains, contact
the GF service!
Maximum measuring distance of the level transmitter can be defined
05
Blocking / DEAD
ZONE
Minimal measuring distance within the ignores all the measurement
Values
13 2290 W-100 Parameter table
35
Page 36
2290 W-100 Parameter table Instruction manual
Pxx
Parameter name
d c b
a
08
Fix current output
Fix forced value on the output current between 3.8 and 20.5 mA for loop
current measuring purposes (operation mode = manual)
10
4 mA
Measured and transmitted value (PV) assigned to 4 mA current value
11
20 mA
Measured and transmitted value (PV) assigned to 20 mA current value
12
Output current mode
Operation mode:
0 = AUTO
1 = MANUAL
Error indication of
the current
output:
0 = HOLD
1 = 3,5 mA
2 = 22 mA
19
HART polling address
HART Short Address of the level transmitter (0-15)
20
Damping time
Damping time of the accurate transmitted (displayed) value in sec. after a
high fluctuation in the measured value (0-999)
25
Echo selection in the
measuring window
0 = AUTO
1 = FIRST
2 = HIGHEST
AMPLITUDE
3 = LAST
26
Filling speed
Rate of change of the measured value (when distance is decreasing)
which can be just followed with the level transmitter
27
Emptying speed
Rate of change of the measured value (when distance is increasing)
which can be just followed with the level transmitter
29
Threshold value
Threshold limit value (0 - 6 dB) for the received echo evaluation
32
Specific gravity of the
medium
Data for mass calculation
35
Background mode
Calculating with the saved
background image:
0 = OFF
1 = ON
40
Tank shape
0 = Standing cylindrical tank
with dome bottom
1 = Standing cylindrical tank
with conical bottom
2 = Standing rectangular tank
with or without chute
3 = Lying cylindrical tank
4 = Spherical tank
41-
45
Tank dimensions
47
VMT mode
Operation of the linearization
0 = OFF
1 = ON
60
Overall runtime
Elapsed overall operating hours of the level transmitter (working time)
with 0.1 hour accuracy. Service data
36
Page 37
Instruction manual 2290 W-100 Parameter table
Pxx
Parameter name
d c b
a
61
Runtime after last
reset
Elapsed operating hours of the level transmitter since the last turning
ON with 0.1 hour accuracy. Service data
70
Number of echoes
Service data
71
Position of the
measuring window
Service data
74
Signal-to-noise ratio
Service data
75
Blocking distance
value
Service data
80
Current output test
Fix forced value on the output current between 3.8 and 20.5 mA for
checking the accuracy of the current generator
84
Simulation
Distance simulation
mode:
0 = No simulation
1 = Fix value
2 = Simulation with
a manual value:
PV=a entered in P86
3 = Simulation
between P86 and
P87 levels with P85
cycle time (triangle
wave)
4= Simulation
between P86 and
P87 levels with P85
cycle time (square
wave)
85
Cycle time of DIST
simulation
Cycle time of the distance simulation in seconds. Default value: 60 sec
86
Bottom value of the
simulation
Initial value of the distance simulation in the selected unit (e.g.: mm).
Default value: 0 (mm)
87
Upper value of the
simulation
Final value of the distance simulation in the selected unit (e.g.: mm). Its
default value is the same as the programmed maximum measurement
range.
37
Page 38
Menu map Instruction manual
14 Menu map
38
Page 39
Instruction manual Menu map
39
Page 40
Menu map Instruction manual
40
Page 41
Instruction manual Removal
A product marked with this symbol must be taken to a separate collection point
for electrical and electronic devices.
If you have any questions regarding disposal of the product, please contact your
national agent for GF Piping Systems.
15 Removal
Switch off the external power supply and prevent it from being switched on again.
Disconnect all cable connections.
16 Disposal
Before disposing of the different materials, separate them into recyclable materials,
normal waste and special waste.
Comply with local legal regulations and provisions when recycling or disposing of the
product, individual components and packaging.
Comply with national regulations, standards and directives.
41
Page 42
Notes
Page 43
Notes
Page 44
GF Piping Systems
Worldwide at home
Our sales companies and representatives
ensure local customer support in over 100 countries
www.gfps.com
Argentina / Southern South America
Georg Fischer Central Plastics
Sudamérica S.R.L.
Buenos Aires, Argentina
Phone +54 11 4512 02 90
gfcentral.ps.ar@georgfischer.com
www.gfps.com/ar
Australia
George Fischer Pty Ltd
Riverwood NSW 2210 Australia
Phone +61 (0) 2 9502 8000
australia.ps@georgfischer.com
www.gfps.com/au
The technical data are not binding. They neither constitute expressly
warranted characteristics nor guaranteed properties nor a guaranteed durability.
They are subject to modification. Our General Terms of Sale apply.