39-50430-0-0-1215
IT IS HIGHLY RECOMMENDED THAT THE INSTRUCTIONS BE READ THROUGH BEFORE INSTALLATION.
VERTICAL PULL-DOWN RETRACTABLE WINDOW SCREEN
CASCADE
SCREEN KITS USING 41mm or 42mm CASSETTE
INSTALLATION INSTRUCTIONS
INSTALLATION TOOLS
PHILLIPS SCREWDRIVER
INSTALLATION PREP
1-A Recess Installation
K
Window
Screen Cassette
1-B Surface Installation
K
A
MEASURING TAPE
1
2
HAND-HELD OR
POWER SAW
Use saw
blade suitable
for cutting
aluminum.
POWER DRILL & BITS SOFT MALLET
MOUNTING OPTIONS
1-A Recess Installation : Mount the A-Screen Cassette using K-Recess
Mounting Clips inside the window frame. Recess Installations are the
most common.
1-B Surface Installation : Surface / Flush Mount the A-Screen Cassette
using L-Surface Mount Clips.
MEASURING
Measure the opening width and height in several places and record the smallest
width and height measurement [2-A or 2-B]. If you have ordered a custom made
screen, proceed to installation Step 8.
L L
A
Window
Screen Cassette
2-A Recess Installation 2-B Surface Installation
RECORD
Width (W)
W________________
H________________
Head
Height (H)
Sill
Width (W)
W________________
H________________
Height (H)
RECORD
Head
Sill
K
F
G
E
K
L
L
B
B
D
G
J
J
J
J
M
I
H
H
C
C
M
A
N
M
N
N
These screws for
B-Surface Installation
only.
A - RECESS Installation
B - SURFACE Installation
A
N
N
CASCADE INSTALLATION INSTRUCTIONS
SCREEN KITS USING 41mm or 42mm CASSETTE
PAGE 2
PART DESIGNATIONS
A Screen Cassette
I Pull Handle
B Side Guide Rail
C End Cap / Latch
D Spring Assembly
E Brake
F Bushing
G Cassette End Cap
H Pull Bar End Cap
J #8 x 3/4”(19mm) Phillips
Panhead Screws
K Recess Mount Clip
L Surface Mount Clip
M Insect Pile / Weather Strip
N 1/8”(3mm) x 1-3/4”(44mm) Alternate
Guide Rail Surface Mount Screws
CASCADE INSTALLATION INSTRUCTIONS
SCREEN KITS USING 41mm or 42mm CASSETTE
CUTTING THE CASSETTE
Notice that the A-Screen Cassette has two removable stickers labeled “Begin
3
Measuring From This End” (Side A), and another labeled “Cut This End” (Side B).
Starting from Side “A”, mark your required dimension, then subtract 3/8”(9.5mm)
from Step 2 width measurements.
________ (W) – 3/8" = ________
The 3/8” (9.5mm) deduction is an allowance for the G-Cassette End Cap with
E-Brake that you will install in STEP 5.
Firmly hold the A-Screen Cassette & Pull Bar and cut to size (including the screen).
Hold upright and tap away the metal shavings.
CUTTING THE SIDE GUIDE RAILS
4
Notice that the B-Side Guide Rails already have a C-End Cap/Latch installed at one
end of the rail. DO NOT CUT THIS END; cut the opposite end. Mark your required
net height dimension, then subtract 2-1/8” (54mm) from Step 2 width measure-
ments. Cut the B-Side Guide Rails to size. Hold upright and tap away the metal
shavings.
Crimp
Be sure to cut the end that does not have the G-Cassette End Cap already installed.
PAGE 3
________ (H) – 2-1/8” = ________
After cutting the B-Side Guide Rails, use pliers to crimp the M-Insect Pile/Weather
Strip in place [see picture at left] so that it does not move in the holding channels.
INSECT PILE / WEATHER STRIP
Recess Mount Applications : The M-Insect Pile/Weather Strip is already
5
installed in the channel located on the rear of the Cassette.
Surface Mount Applications : Remove the M-Insect Pile/Weatherstrip from the
channel at the top back of the A-Screen Cassette. Then slide the runners on the
bottom of two (2) L-Surface Mount Clips into the same channel, BEFORE
installing G-End Caps. Note: the position of the L-Surface Mount Clips can be
adjusted at any time once installed in the channel.
M
FOR SURFACE MOUNT ONLY
A
L
F
G
E
A
CASCADE INSTALLATION INSTRUCTIONS
SCREEN KITS USING 41mm or 42mm CASSETTE
END CAP ASSEMBLY CONT.
The E-Brake, F-Bushing and G-Cassette End Cap come pre-assembled.
6
Make sure that the long tooth on the F-Bushing and E-Brake line up with one of
the slots inside the Screen Tube. Both the E-Brake and the F-Bushing must be fully
inserted into the Screen Tube before the G-End Cap can be properly seated.
Slip the F-Bushing down the coiled spring to the E-Brake. On the open end of the
A-Screen Cassette, insert the E-Brake with F-Bushing into the center of the Screen
Tube, aligning the long tooth on both as noted above. Next, match up the large pin
on the top of the G-End Cap to the corresponding hole at the top of the A-Screen
Cassette Housing. Tap evenly with a soft mallet until the assembly fits snugly.
PAGE 4
PULL BAR END CAP
Insert the H-Pull Bar End Cap into the end of the Pull Bar and tap in place using a
7
soft mallet.
HANDLE ASSEMBLY
Step 1: Cut out template and position onto the pull rail at desired location. Use tape
8
to hold in place.
Step 2: Drill two 3/16” holes all the way through the pull rail.
Step 3: Attach the handle using (2) #8-32 x ½” Phillips Pan Head screws.
FLUSH WITH TOP
3.00"
5/8"
4.50"
5/8"
1.575"
B
G
L
L
A
CASCADE INSTALLATION INSTRUCTIONS
SCREEN KITS USING 41mm or 42mm CASSETTE
INSTALLATION
PAGE 5
8-A Recess Installation
8-B Surface Installation
9 End Cap/Latch Position
B
NOTE: It is critical that the Screen Cassette and Rails be installed square
and plumb in the door opening. Apply shims (not supplied) as needed.
INSTALLING THE CASSETTE
8-A Recess Installation : Use J-#8 x 3/4”(19mm) Phillips Panhead Screws to
8
install K-Recess Mount Clips to the door frame approx. 4” in from each side.
Snap only the A-Screen Cassette into the Mount Clips.
8-B Surface Installation : Position the A-Screen Cassette, insert J-#8 x
3/4”(19mm) Phillips Panhead Screws into L-Surface Mount Clips and
secure A-Screen Cassette to the frame.
INSTALL THE SIDE RAILS
Before installing the two B-Side Guide Rails, rotate them so that the decorative groove
9
on the rail and the C-End Cap / Latches are positioned as shown in [9]. The C-End
Cap / Latch must be positioned in this manner in order for the ‘hook’ of the latch to
correctly engage the A-Screen Cassette Pull Bar when the screen is extended.
C
9-A.1 Side Rail to Cassette End Cap
9-A.2 Recess Install
Pile
Opener
9-A Recess Installation : Insert both B-Side Guide Rails onto the protruding tabs
of the G-Cassette End Caps [9-A.1].
Align the B-Side Guide Rails into the final position. Drill 3/16"(5mm) pilot holes at
3"(76mm) in from either end and in the center in between. Attach the B-Side Guide
Rail to the door frame using J-#8 x 3/4”(19mm) Phillips Panhead Screws. When
installing the B-Side Guide Rail, use the Black Plastic Pile Opener Tool that is
provided with the screen kit to move the M-Insect Pile/Weather Strip out of the
way while screwing the rails to the frame [9-A.2].
9-B Surface Installation : Using the decorative trim groove as a guide (and staying
to the outside of the glide platforms inside the rail), drill 1/8”(3mm) holes through both
sides of the B-Side Guide Rail. Begin by drilling holes approximately 3” (8cm) in from
each end and then evenly space additional holes about every 12” (30cm). Secure the
Guide Rail to the window with N-1/8”(3mm) x 1-3/4”(44mm) Alternate Guide Rail
Surface Mount Screws provided in the bag labeled Surface Mount Kit. Do not over
tighten screws.
9-B Surface Install
Tilt handle inward
until latch releases,
then raise.
CASCADE INSTALLATION INSTRUCTIONS
SCREEN KITS USING 41mm or 42mm CASSETTE
OPERATION OF THE SCREEN
The internal lock mechanism will automatically catch once the rollerscreen is fully
extended. To retract the screen, nudge the I-Pull Handle inwards slightly to release
the lock.
WARNING: Please use eye protection when cutting and installing your screen.
This is not a safety or security screen. This product will not stop a child or pet
from falling, provide security or protect your belongings.
TROUBLESHOOTING GUIDE
RETRACTABLE SCREEN IS DIFFICULT TO PULL OR BOUNCES AS IT OPENS
AND CLOSES:
PAGE 6
Check B-Side Guide Rails for screws that are not flush to the side housing.
A lopsided screw head could interfere with screen action.
Clean any debris from inside the B-Side Guide Rails.
Make sure A-Screen Cassette has a 90º cut. If not, trim to a straight cut.
A bouncing effect may indicate that the F-Bushing is not properly inserted
inside the Screen Tube.
Check if A-Pull Bar is rubbing against the B-Side Guide Rails.
Trim down accordingly.
Check to see that the H-Pull Bar End Cap is gliding freely.
THE RETRACTABLE SCREEN BINDS OR WILL NOT RETRACT INTO THE
CASSETTE HOUSING PROPERLY:
See above steps.
Make sure screen fabric is cut clean. A jagged cut will interfere with screen action.
Check to see if the housing or inner tube have been twisted, bent or otherwise
damaged during shipping.
SCREEN HAS BECOME TORN OR DAMAGED:
Replace the mesh using a Screen Refill Replacement Kit.
CONTACT GENIUS @ 1.866.523.9511 TOLL FREE • GENIUSSCREENS.COM
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