Genie Simon Trailblazer Series Operator's Manual

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TRAILBLAZER 60

Part No. 89-260102 • Revision "0.3", dated April '95 •

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SIMON AERIALS

Limited Warranty

Simon Aerials Inc. (the "Company") warrants, to the original Buyer only,

(a) that new units of equipment manufactured and sold by it conform to the Company's published specifications;
(b) that all component parts manufactured by it shall be free from defects in material or workmanship for 12 months from the date the unit is first placed in service;
(c) that all structural components manufactured by it shall be free of any structural defect in materials or workmanship for 60 months from the date the new unit is first placed in service. Structural components covered under this section include and are limited to superstructure weldments, undercarriage weldments, boom weldments, platform support weldments (excluding rotary actuator), scissor arm weldments, turntable weldments, extendable axle weldments, and outrigger or stabilizer weldments; and
(d) that component parts not manufactured by the Company shall be free from defects in material or workmanship for the period warranted by the Company's vendor.

If the Buyer discovers within the warranty period a failure to conform to the Company's published specifications or a defect in material or workmanship, it must promptly submit written notice of such condition to the Company and return the nonconforming part(s) to the factory, freight prepaid, together with a properly completed Simon Aerials Inc. Warranty Claim Form as furnished by the Company. In no event shall such notice be accepted later than 30 days following expiration of the applicable warranty period. If, after inspection by factory Quality Assurance personnel, the returned part(s) are judged to be not in conformity with specifications or defective in material or workmanship, the Company will correct such condition by delivering repaired or new replacement part(s) to the Buyer, free of charge. Any labor cost involved in removal or replacement of such part(s) shall be the responsibility of the Buyer. This remedy is the Buyer's exclusive remedy for breach of warranty.

This warranty does not cover damage caused by shipment, misuse of the unit (including operation beyond unit specification limits), failure to properly service and maintain the unit in accordance with the Company's Manual or Factory Service Bulletins, alteration of the unit, or natural disasters (such as fire, flood, wind and lightning) and shall be void if

(1) the unit is altered or repaired contrary to the Company's authorized instructions,
(2) the unit is altered or repaired in such a way as to affect its performance or reliability, or
(3) the unit is mounted on a chassis or carrier which does not meet the Company's published minimum requirements.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

If field repair or parts replacement is necessary on warranted components, the Company will reimburse distributors for direct labor costs incurred therefor according to the Company's current authorized field service rate, providing that advance approval for said work is granted by Simon Aerials Service Department. In no event shall the Company be liable for any indirect, incidental, consequential or special damage (including without limitation loss of profits, loss of revenue, cost of capital, cost of substitute equipment, downtime, claims of third parties and injury to person or property) based upon any claim of breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory. This limited warranty allocates the risks of product failure between the Company and the Buyer, and that allocation is recognized by both parties and is reflected in the price of the goods.

This written warranty is understood to be the complete and exclusive agreement between the parties, superceding all prior agreements, oral or written and all other communications between the parties relating to the subject matter of this warranty. No employee, agent or distributor of the Company or any other person is authorized to state or imply any additional warranties on behalf of the Company, nor to assume for the Company any other liability in connection with any of its products, unless made in writing and signed by an officer of the Company.

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Introduction Machine Specifications Machine Diagrams Range Diagram General Arrangement Diagram Gradeability Conversion Chart Wheel Loads/ Ground Pressure	iii v v vi vi vi vii vii
SECTION 1:Safety Safety Symbols Safety Rules and Precautions Safety-Related Decals Safety and Operational Placard Locations Safety and Operational Placard Identification	1-3 1-4 1-8 1-12 1-13
SECTION 2: Operation Unloading Procedures	2-3
Primary Machine Components	2-5
Ground Controls Remote Control Pendant Platform Controls	2-6 2-10 2-12
Startup Procedures	2 10
Machine Startun	2-19
Ground Operation and Checks	2-20
Platform Operation and Checks	2-23
Operation
Cold Weather Operation	2-28
Driving and Sleering	2-29
Boom Superstructure and Platform	2-29
Maxi-Reach Warnings	2-31
Maxi-Reach System	2-32
Maxi-Reach Tests	2-34
Gasoline Engine Operation	2-36
Dual Fuel Engine Operation	2-36
Diesel Engine Operation	2-37
Snut-down Procedures	2-38
Emorgonov System and Procedures	2-39
Emergency Oysiem und Flocedules	2-40
Unpowered Emergency Movement	2-40
Emergency Lowering	2-41

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Table Of Contents (Continued)

SECTION 3: Maintenance

General Maintenance Tips	3-3
Shift Operational Checklist	3-4
Monthly Operational Checklist	3-7
Semi-annual Operational Checklist	3-9
Troubleshooting	3-11
Lubrication Chart	3-12

SECTION A: Appendix
Applicable Standards and Regulations	A-3
ANSI/ SIA A92.5-1980 (Partial)	A-5
11. Inspection and Maintenance	A-5
12. Training	A-5
13. Operation	A-5
14. Responsibilities of Manufacturer, Dealer, Purchaser,
and Operators	A-8

Index

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NTRODUCTION

INTRODUCTION

This Operator's Manual has been designed to provide you with the instructions needed to properly and safely operate your Simon Trailblazer Self-Propelled Aerial Work Platform.

THIS OPERATOR'S MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING YOUR SIMON TRAILBLAZER SELF-PROPELLED AERIAL WORK PLATFORM.

OPERATORS MUST BE AWARE OF AND COMPLY WITH ALL MANUFACTURER'S INSTRUCTIONS AND APPLICABLE OSHA/ANSI SAFETY GUIDELINES.

FAILURE TO COMPLY WITH MANUFACTURER'S INSTRUCTIONS AND OSHA/ANSI SAFETY GUIDELINES WILL RESULT IN SERIOUS INJURY OR DEATH.

Your Simon Trailblazer has been designed, built, and tested to provide many years of safe, dependable service. To obtain the full benefit of your Trailblazer, always follow the proper operating and maintenance procedures as outlined in this manual. Only trained, authorized personnel should be allowed to operate or service this machine. Service personnel should read and study this manual in order to gain a thorough understanding of the functions of the unit prior to making any repairs.

MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN AND SPECIFICATION WITHOUT WRITTEN PERMISSION FROM SIMON ARE STRICTLY FORBIDDEN. A MODIFICATION MAY COMPROMISE THE SAFETY OF THE MACHINE, SUBJECTING USERS TO SERIOUS INJURY OR DEATH. ANY SUCH MODIFICATION WILL VOID ANY REMAINING WARRANTY.

Simon reserves the right to change, improve, modify or expand features of its equipment at any time. Specifications, models or equipment are subject to change without notice, and without incurring any obligations to change, improve, modify or expand features of previously delivered equipment. All Simon manuals are periodically updated to reflect changes that occur in the equipment. Please contact the factory with any questions you may have regarding your machine, or the availability of more recent manuals.

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MACHINE SPECIFICATIONS

Working Height (Max.)	66 Ft/ 20.12 M 60 Ft/ 18.29 M
Horizontal Reach (Max.)	29 Ft / 8.83 M
Platform Capacity (Unrestricted) (Max.)	500 Lbs ./ 225 Kg
Platform Size	30 ln. x 60 ln. x 43.50 ln./
	.76 M x 1.52 M x 1.10 M
Stowed Length	24 Ft 1 In. / 7.34 M
Stowed Height	93.4 In. / 2.37 M
Machine Width	94 In. / 2.39 M
Superstructure Width	84 In. / 2.13 M
Wheelbase	75 In. / 1.91 M
Tailswing Radius (Max.)	33 In. / .84 M
Outside Curb Clearance Radius	14 Ft 4 In./ 4.37 M
Maximum Travel Speed:
Boom Stowed	2.8 MPH / 4.5 KPH
Boom Extended	0.5 MPH / 0.8 KPH
Ground Clearance (Rear Axle)	12.5 In./ 33 cm
	19,000 Lbs. / 8,618. Kg
Gradeability (Max.)	15% 27% (On Hard Surface)
	180°
	360° Non-continuous
	390//0 X 16.5-12 Ply
	(Liquid Ballasted)
	90 PSI/ 6.21 Bdr/ 6.33 Kg-cm ²
Wheel Lug Nut Torque (Rear - Lubricated)	220 Ft Lbs./ 298 Nm/ 30.4 Kg-m
Wileel Lug Nul Tolque (Floril - Lublicalea)	130 Ft Lbs./ 176 Nm/ 18.0 Kg-m
Drive Meter Polt Tergue (Front M/basic) (Lubriagted)	65 Et lbs / 231 Nm/ 23.5 kg-m
Maximum Hydraulia Prossura	3000 PSI / 207 Par/ 211 Kg om ²
	40 Gal / 151 4 Litere
	40 Gal / 151.4 Liters
Flectrical System	Two 12 Volt DC Negative Ground
	95 Amn Hr Batteries in Parallel
Engine Availability (Dual speed, 2200 RPM for boom functions and	1 3000 RPM for drive).
Standard Ford LSG 423, 63 HP (47.0 Kw) Liquid Cor	bled. Gas (Dual Fuel Option)
Optional Wisconsin V-465, 65 HP (48.5 Kw). Air Cod	bled, Dual Fuel
Deutz F4L 1011, 54 HP (40.3 Kw). Air Coo	led, Diesel
Hatz Silent Pack, 3L40C, 52 HP (38.8 Kw),	Air Cooled, Diesel

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MACHINE DIAGRAMS

RANGE DIAGRAM

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TRAILBLAZER T60 OPERATOR'S MANUAL

SAFETY

SECTION 1: SAFETY

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Table of Contents, Section 1

Safety Symbols
Safety Rules and Precautions	1-4
Safety-Related Decals	1-8
Safety and Operational Placard Locations	1-12

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SAFETY SYMBOLS

This manual contains important information on the safe use of your SIMON Self-Propelled Aerial Work Platform. Your failure to read, understand and follow all safety rules, warnings and instructions will unnecessarily expose you and others to dangerous situations. For your safety and the safety of those around you, you must operate your aerial work platform as instructed in this manual.

You, the operator, are the single most important factor for safety when using any piece of equipment. Learn to operate your work platform in a safe manner.

To help you recognize important safety information, we have identified warnings and instructions that directly impact on safety with following signals:

A DANGER

"DANGER" INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

"WARNING" INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

A CAUTION

"Caution" indicates a potentially hazardous situation or alerts against unsafe practices. It is also used to identify "property damage only" hazards.

One final note: The best method to protect yourself and others from injury or death is to use common sense. If you are unsure of any operation, don't start until you are satisfied that it is safe to proceed.

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SAFETY RULES AND PRECAUTIONS

A DANGER

• ELECTROCUTION HAZARD!! THIS MACHINE IS NOT INSULATED!! Maintain safe clearance from electrical lines and apparatus. You must allow for machine sway (side to side movement) when elevated, and electrical line movement. This machine does not provide protection from contact with or proximity to an electrically charged conductor.

You must AVOID CONTACT between any part of the machine, or its load, and any electrical line or apparatus carrying up to 300 volts.

You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 M) between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 volts up to 50,000 volts. One foot (30.5 cm) additional clearance is required for every additional 30,000 volts.

DEATH OR SERIOUS INJURY will result from contact with, or inadequate clearance from, any electrically charged conductor.

Read and understand all safety and control information found on the machine and in this manual before operating the unit.
Only trained, competent personnel should operate the aerial work platform.
Be aware of all Government and Local rules which may apply to this machine and its safe operation.
Approved safety belts must be worn at all times when operating the unit from the platform. In addition, approved headgear and other protective equipment must be worn as required. (In the U.S.A., OSHA approved equipment is required. For other countries, the appropriate equivalent government body should be consulted.)
NEVER fasten safety belt to an adjacent structure while on the work platform.
Make sure that entry gate to platform is secured before operating unit from the platform.
DO NOT block the foot pedal or any function control in the operating position.
DO NOT exceed the platform capacity of the unit in any configuration. Review the section titled "MACHINE SPECIFICATIONS", earlier in this manual, regarding this model's capacities and dimensions.

Page 1-4

SAFETY RULES

OCTOBER 1993

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TRAILBLAZER T60 OPERATOR'S MANUAL

SAFETY RULES

SAFETY RULES AND PRECAUTIONS (CONTINUED)

A DANGER

SECURE all tools and other loose items to prevent injury to persons working on or below the work platform.
DO NOT use scaffolding, ladders or similar items to extend your reach while on the work platform.
DO NOT attempt to climb down the boom assembly, if the unit fails while the operator's platform is raised or extended.
Since the machine may be operated from its ground controls, precautions should be taken to prevent unauthorized personnel from operating the work platform with the ground controls while the platform is in use.
The "UNPOWERED EMERGENCY MOVEMENT" procedure (described later in this manual) requires releasing the vehicle brakes and disconnecting rear drive motor, which results in there being no means to stop the unit's travel. Simon recommends using this procedure only in cases of emergency, and only for a short distance. Be on guard against unit runaway on sloping surfaces. Movement speed shall not exceed 1 M.P.H. (1.6 K.P.H.).
DO NOT attempt to open any hydraulic line or component without first relieving all system pressures and shutting off fluid flow from the tank.
DO NOT allow anyone to tamper with, service or operate the machine from the ground control station while personnel are on the platform, except in an emergency.
DO NOT alter, modify or disable any safety devices or interlocks.
DO NOT refuel the unit near sparks or open flames. Gasoline and propane vapors, and Diesel fuel fumes are highly explosive.
DO NOT use the aerial work platform outdoors in electrical storms or in high wind situations.
DO NOT raise the aerial work platform unless the unit is on a firm, level surface.

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SAFETY RULES AND PRECAUTIONS (CONTINUED)

Use caution to prevent ropes, cords, hoses, etc. from becoming entangled in the unit's boom sections when being raised, lowered or repositioned.
Ensure that the area surrounding the mobile platform is clear of personnel and equipment before: driving the unit; or raising, lowering or extending the boom; or swinging the superstructure; or, rotating or tilting the platform.
Maintain a safe distance from overhead and ground obstacles, debris, drop-offs, holes, depressions, electrical wires and other hazards to travel.
Limit travel speed according to conditions of the ground surface, congestion, slope, location of personnel or any other factors that could cause hazard of collision or injury to personnel.
DO NOT sit, stand or climb on platform rails.
DO NOT operate this machine while under the influence of any drugs or alcohol.
DO NOT operate this machine if you are bothered by heights, seizures, or dizzy spells.
DO NOT indulge in stunt driving or horseplay while operating this machine.

Complete the "Operational Checklists" found in this manual (see Table of Contents) at designated intervals.
Ensure that the machine is in "LOW" drive speed while loading or unloading from a truck or trailer.
Always attach the unit to a winch when loading or unloading from a truck or trailer. Simon does not recommend unassisted loading or unloading of any aerial work platform.
With the platform swung away from the stowed position, use caution when selecting travel or steering direction. Travel and steer direction will be opposite switch or lever movement. Refer to the large "FORWARD" arrows on the undercarriage of the unit or the location of the superstructure lockpin hole for travel orientation.

SAFETY RULES

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SAFETY RULES AND PRECAUTIONS (CONTINUED)

Check fuel system for leaks or damaged fuel lines before operating unit. If any damage is found, contact your supervisor immediately. Machine shall be removed from service until diagnosis and any necessary repairs have been completed.
Actuation of the red "EMERGENCY STOP" button will apply brakes immediately, causing unexpected platform movement as the machine comes to a sudden stop. Brace yourself.
Immediately report any erratic noises, vibrations or malfunctions of the unit to supervisor. Machine shall be removed from service until diagnosis and any necessary repairs have been completed.
Operating this equipment without all safety and control decals in place can be hazardous.

A CAUTION

For transporting the machine, ensure that lock pin secures the boom for transport.
For transporting the machine, the platform must not be tied to the trailer bed in any way.
Be sure to turn all hydraulic valves back "ON" before starting the machine, or extensive pump damage will occur.
DO NOT exceed the maximum platform horizontal pull of 100 pounds (45.4 kg).
DO NOT use the boom or platform as a crane to lift oversized or hanging loads.
DO NOT raise, extend, retract, tilt, rotate, or lower the platform into stationary objects, as this will cause damage to mechanical and hydraulic components.
DO NOT use the platform or boom functions to push or tow the unit or another vehicle.
Avoid sudden braking or steering, go slowly and leave more maneuvering room during cold weather operation until the machine is warm.

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SAFETY-RELATED DECALS

10-130600 Decal, "DANGER" (ground station)

Page 1-8

SAFETY RELATED DECALS

OCTOBER 1993

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	TRAILBLAZER T60 OPERATOR'S MANUAL
SAFETY-RELATED DECALS (CONTINUED)		DECALS
10-145100 Decal, "DANGER ELECTROCUTION"		RELATED
DANGER		AFETY
ELECTROCUTION		S/
THIS MACHINE IS NOT INSULATED
KEEP AWAY FROM MACHINE IF NEAR ELECTRICAL LINES OR EQUIPMENT.
DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT WITH THIS MACHINE IF IT SHOULD BECOME ELECTRICALLY CHARGED.

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SAFETY RELATED DECALS

Page 1-10

SAFETY-RELATED DECALS (CONTINUED)

10-142100 Decal, "DANGER" (platform station)

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TRAILBLAZER T60 OPERATOR'S MANUAL

DISENGAGE BOOM LOCK & SWING LOCK PINS BEFORE OPERATING MACHINE

10167200

SAFETY RELATED DECALS

10-167200 Decal, "DISENGAGE BOOM LOCK & SWING LOCK . "

10-167100 Decal, Transport Warning

OCTOBER 1993

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PLACARD LOCATIONS

OPERATING THIS EQUIPMENT WITHOUT ALL SAFETY AND CONTROL DECALS IN PLACE CAN BE HAZARDOUS.

If any of these items are damaged or missing, replace them immediately.

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TRAILBLAZER T60 OPERATOR'S MANUAL

PLACARD LOCATIONS


ltem

No.	Part Number	Description	Qty.
۱	10-145300	Decal, Platform Capacity (large)	1
2	10-148300	Decal, Platform Capacity (small)	1
3	10-142100	Decal, "DANGER" (platform station)	1
4	10-130600	Decal, "DANGER" (ground station)	1
5	10-145000	Decal, Platform Console Controls	1
6	10-144300	Decal, Ground Controls	1
7	Call Service	Placard, Serial Plate	1
8	10-145100	Decal, "DANGER ELECTROCUTION"	2
9	10-167200	Decal, "UNLOCK BOOM & SWING LOCKPINS "	3
10	10-087400	Decal, Ground Control Valves	1
11	10-147400	Decal, Platform Level/ Rotate Controls	1
12	10-016800	Decal, "GAS/ OFF/ PROPANE", Option	1
13	10-131500	Decal, Remote Control Pendant	1
14	10-012600	Decal, "CAUTION OPEN HYDRAULIC"	1
15	10-108600	Decal, "SET FUEL SELECT CONTROL CABLE"	1
16	10-151300	Decal, "HYDRAULIC FLUID ONLY"	1
17	10-145900	Decal, Platform Electrical Box	1
18	10-012900	Decal, Forward Arrow	2
19	10-157100	Decal, Brake Release	1
20	10-163700	Decal, Maxi-Reach Tests	2
21	10-165200	Decal, Range Diagram	2
22	10-167100	Decal, Transport Warning	1
23	10-117900	Decal, Gasoline Only	1
	10-151100	Decal, Diesel Fuel Only	1
24	10-139800	Decal, Operator's Manual	1

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PLACARD LOCATIONS (CONTINUED)

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TRAILBLAZER T60 OPERATOR'S MANUAL

PLACARD LOCATIONS

lfem No.	Part Number	Description	Qty.
1	10-145300	Decal, Platform Capacity (large)	1
2	10-148300	Decal, Platform Capacity (small)	1
3	10-142100	Decal, "DANGER" (platform station)	1
4	10-130600	Decal, "DANGER" (ground station)	1
5	10-145000	Decal, Platform Console Controls	1
6	10-144300	Decal, Ground Controls	1
7	Call Service	Placard, Serial Plate	1
8	10-145100	Decal, "DANGER ELECTROCUTION"	2
9	10-167200	Decal, "UNLOCK BOOM & SWING LOCKPINS "	3
10	10-087400	Decal, Ground Control Valves	1
11	10-147400	Decal, Platform Level/ Rotate Controls	1
12	10-016800	Decal, "GAS/ OFF/ PROPANE", Option	1
13	10-131500	Decal, Remote Control Pendant	1
14	10-012600	Decal, "CAUTION OPEN HYDRAULIC "	1
15	10-025000	Decal, "IN SWITCHING FROM GAS TO PROPANE "	1
16	10-108600	Decal, "SET FUEL SELECT CONTROL CABLE"	1
17	10-151300	Decal, "HYDRAULIC FLUID ONLY"	1
18	10-145900	Decal, Platform Electrical Box	1
19	10-012900	Decal, Forward Arrow	2
20	10-157100	Decal, Brake Release	1
21	10-163700	Decal, Maxi-Reach Tests	2
22	10-165200	Decal, Range Diagram	2
23	10-167100	Decal, Transport Warning	1
24	10-117900	Decal, Gasoline Only	1
	10-151100	Decal, Diesel Fuel Only	1

ſĮ

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TRAILBLAZER T60 OPERATOR'S MANUAL

OPERATION

SECTION 2: OPERATION

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Operation

Unloading Procedures	.2-	-3
Primary Machine Components	.2	-5
Operator Controls	.2-	-6
Ground Controls	.2-	-6
Remote Control Pendant	.2-	-10
Platform Controls	.2-	-12
Startup Procedures	2-	-18
Shift Checks	.2-	·18
Machine Startup	.2-	19
Ground Operation and Checks	2-	20
Platform Operation and Checks	2-	23
Operation	2-	28
Cold Weather Operation	2-	28
Driving and Steering	2-	·29
Braking	2-	-29
Boom, Superstructure and Platform	2-	31
Maxi-Reach Warnings	2-	31
Maxi-Reach System	2-	-32
Maxi-Reach Tests	2-	34
Gasoline Engine Operation	2-	-36
Dual Fuel Engine Operation	2-	-36
Diesel Engine Operation	2-	37
Shut-down Procedures	2-	-38
Transporting the Unit	2-	39
Emergency System and Procedures	2-	40
Emergency Pump	2-	40
Unpowered Emergency Movement	2-	40
Emergency Lowering	2-	41
-

][]

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OPERATION

UNLOADING PROCEDURES

Inspect the outside of the unit for damage (including the underside). Inspect all hoses, boom sections and cables for chafing or shipping damage. Confirm that all wheel lug nuts and swing bearing bolts are tight.
Remove lockpin from boom.
Remove the pin that locks the superstructure to the undercarriage near the swing bearing. Stow the lock pin in the location provided near by.
Unlock and open both side compartments. Inspect all fuel, electrical and hydraulic connections for damage and security.
Connect battery cables to battery, if required. Check electrolyte level.
Open the fuel tank valve.
Check engine oil level, and add as required per engine manufacturer's recommendations.
Check fluid level at the sight gauge on the hydraulic tank, and add fluid as required (see Lubrication Chart). Check that shutoff valves on the hydraulic tank are open.
Close side compartment covers.
Attach a winch line to the unit to assist with unloading.

ALWAYS USE A WINCH TO ASSIST LOADING OR UNLOADING THE UNIT FROM A TRUCK OR TRAILER. WE DO NOT RECOMMEND UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM.

READ AND UNDERSTAND ALL SAFETY, CONTROL AND OPERATING INFORMATION FOUND ON THE MACHINE AND IN THIS MANUAL BEFORE OPERATING THE UNIT.

Page 28

Perform Machine Startup procedures in this section. Refer to Operator Controls Descriptions, as necessary. Turn off engine.
Remove all machine tie downs. Remove wheel chocks, if used. Switch the Ground/ Platform toggle to "PLATFORM CONTROLS".
Enter the platform, and restart the engine using the platform controls. Select the "HIGH" engine speed, and test all platform functions.
Raise the boom so that the platform will clear any obstacles as the machine is driven down the loading ramp. It may be necessary to swing the superstructure to the side to allow greater ground clearance.
Carefully drive the unit off the truck or trailer.

Winch line and unit travel must be coordinated during this procedure.

The brakes are automatically released for driving, and will automatically apply when the drive control lever is brought back to the neutral position.

• Before placing the unit into service, all operators must read and understand the contents of this Operator's Manual.

Upon initial unloading of the machine the Predelivery Inspection Report must be completed and returned in order to activate the Simon Limited Warranty.

An Operator's Manual and a Predelivery Inspection Report are included with each machine leaving the factory.

UNLOADING PROCEDURES

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TRAILBLAZER T60 OPERATOR'S MANUAL

OPERATOR CONTROLS

Item	Control	Location	Description
1.	Emergency Stop Button	Ground Electri- cal Panel	Used to stop all functions in an emergency. Push for emergency stop. Turn stop button clockwise to reset.
2.	Circuit Breaker	Ground Electri- cal Panel	Pops out when the electrical circuit is overloaded. Push in to reset.
3.	Choke/ Glow Plug Button	Ground Electri- cal Panel	Choke button for gas or dual fuel engines. Press and hold while starting a cold engine.
			Glow plug button for some Diesels. Press and hold (if so equipped) to preheat combustion chamber before starting engine.
4.	Main Power Key Switch	Ground Electri- cal Panel	Main power "On/ Off" three position switch. Straight up position is "OFF".
			Turn key right (clockwise) one position to turn power "ON" for platform control operation.
			Turn key left (counterclockwise) one position to turn power "ON" for ground control operation.
			With key switch "OFF", the key may be removed to prevent unauthorized operation.
5.	Engine Start Button	Ground Electri- cal Panel	Press push button to engage engine starter. Release button immediately upon engine start.
			NOTE: Main power key switch must be in "GROUND" position.
6.	Engine RPM (Throttle) Switch	Ground Electri- cal Panel	Flip toggle down for "LOW"(idle) engine speed. Flip toggle up for "HIGH" engine speed.
	(Oplion)		IMPORTANT: Machine should not be in lowest (idle) speed while operating any hydraulic functions.
7.	Hour Meter	Ground Electri- cal Panel	Indicates total elapsed time that the engine has been operated in hours and tenths.

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TRAILBLAZER T60 OPERATOR'S MANUAL

OPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (GROUND CONTROLS, CONTINUED)

ltem	Control	Location	Description
8.	Volt Meter	Ground Electri- cal Panel	Indicates electrical system voltage.
9.	Engine Oil Pres- sure Gauge	Ground Electri- cal Panel	Indicates engine oil pressure.
10.	Hydraulic Fluid Pressure Gauge	On Emergency Descent Valves	Indicates hydraulic fluid pressure.
11.	Boom Telescope (Extend) Lever	Ground Valves, beneath Electri- cal Panel	Valve lever which controls boom telescope function. Move lever up to extend boom. Move lever down to retract boom.
12.	Swing Control Lever	Ground Valves, Beneath Electri- cal Panel	Valve lever which controls the rotation of the super- structure on the undercarriage. Move lever up to swing superstructure to the left (clockwise). Move lever down to swing to the right (counterclockwise). The super- structure can rotate 360° stop to stop, non-continu- ously in either direction.
13.	Boom Liff Lever	Ground Valves, beneath Electri- cal Panel	Valve lever which controls the raising and lowering of the boom. Move lever up to raise (hoist) boom. Move lever down to lower boom.
14.	Gas/ Off/ Propane Switch	Ground Electri- cal Panel	Flip toggle up for gas fuel, down for propane fuel. In "OFF" position, the engine is not supplied with fuel.
15.	Fuel Select Control Handle	Beneath Ground Valves	Turn handle 1/4 turn counterclockwise to unlock it, and pull it out for gas fuel supply. Then turn the handle clockwise to lock in position.
			Turn handle 1/4 turn counterclockwise to unlock it, and push it in for propane fuel supply. Then turn the handle clockwise to lock in position.
16.	Manual Brake Release Valve	Left of Ground Valves	Used to engage/ disengage hand pump. Refer to "EMERGENCY UNPOWERED MOVEMENT".
17.	Manual Brake Release Pump	Left of Ground Valves	Used to manually release the brakes and disconnect drive. Refer to "EMERGENCY UNPOWERED MOVE- MENT".

Page 34

Page 35

OPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (REMOTE CONTROL PENDANT)

ltem	Control	Location	Description
1.	Pump Selector Toggle Switch	On Remote Control Pendant	Push up and hold at "MAIN" to activate engine powered hydraulic pump, allowing operation of hydraulic func- tions (drive, steer or boom movement) from the ground.
			Push down and hold at "EMERGENCY" to activate battery powered hydraulic pump, allowing operation of boom functions should the engine powered hydraulic pump be disabled.
2.	Drive Toggle Switch	On Remote Control Pendant	Push up and hold to travel forward, down to travel backward.

WHEN THE PLATFORM IS SWUNG OVER THE STEER-ING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL DIRECTION WILL BE OPPOSITE SWITCH MOVEMENT.

3. Steer Toggle On Remote Push to left and hold to turn steer wheels to left, right to turn to right. To straighten wheels, push and hold switch in opposite direction.

WITH THE PLATFORM OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE STEERING DIRECTION. STEER DIRECTION WILL BE OPPOSITE SWITCH MOVEMENT.

Page 36

Page 37

OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS)

	OP		NTROLS DESCRIPTION DRM CONTROLS)	ONTROLS
ltem	Control	Location	Description	ŭ
1.	Emergency Stop Button	On Platform Console	Used to stop all functions (including the engine) in an emergency. Push for emergency stop. Pull stop button to reset.	ERATOR
2.	Engine Warning Indicator	On Platform Console	Illuminates to indicate low engine oil pressure or high coolant temperature. Engine will shut down automati- cally if condition does not correct itself in approximately 10 seconds.	OP
3.	Light Switch (Optional)	On Platform Console	Flip toggle up to turn the unit's lights on, and down to turn the lights off.
4.	Horn Button	On Platform Console	Press button to sound warning horn.
5.	Emergency Pump Push Button	On Platform Console	Press and hold to activate emergency battery powered hydraulic pump, allowing operation of boom functions should the engine powered hydraulic pump be disabled.
6.	Engine RPM Selector Switch (Option)	On Platform Console	Flip toggle down for low (idle) engine speed, and up for high (operating) speed.
			IMPORTANT: Machine should not be in low (idle) speed while operating any hydraulic functions.
7.	Choke/ Glow Plug Push Button	On Platform Console	For gas or dual fuel engines. Press and hold while starting a cold engine.
			For some Diesel engines. Press and hold to preheat combustion chamber before starting the engine.

Page 38

Page 39

em	Control	Location	Description
8.	Ignition Off/ On/ Start Switch	On Platform Console	Move toggle switch to center position to turn ignition "ON", and down to engage engine starter. Move switch up to stop engine.
9.	Boom Telescope (Extend) Lever	On Platform Console	Pull lever back to extend boom. Push lever forward to retract boom.
10.	Boom Lift and Swing Control Lever	On Platform Console	Move lever to right to swing superstructure to right (counterclockwise). Move lever to left to swing left (clockwise). Superstructure can rotate 360° stop to stop non-continuously in either direction.
			Push lever forward to raise boom. Pull lever back to lower boom. Boom speed will be proportional to handle movement.
11.	Drive Control Lever	On Platform Console	Controls forward and reverse machine travel at a speed proportional to handle movement.

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL DIRECTION WILL BE OPPOSITE DRIVE CONTROL LEVER MOVEMENT.

Move switch left and hold to turn steer wheels to left. 12 Steer Switch On end of Drive and right to turn steer wheels to right. Push and hold Control Lever in opposite direction to straighten wheels.

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE STEERING DIRECTION. STEERING DIRECTION WILL BE OPPOSITE STEER SWITCH MOVEMENT.

Page 40

Page 41

TRAILBLAZER T60 OPERATOR'S MANUAL

OPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED)

ltem	Control	Location	Description
13.	Platform Rotate Lever	On Platform Console	Operate lever in direction of desired platform rotation.
			Pull lever counterclockwise to rotate platform to the right (counterclockwise).
			Push lever clockwise to rotate platform to the left (clockwise).
14.	Platform Leveling Lever	On Platform Console	Push lever forward to tilt platform forward. Pull lever back to tilt platform back.
15.	Foot Pedal Switch	On Platform Floor	Must be depressed to activate main hydraulic pump, allowing operation of any hydraulic function (drive, steer, boom or platform movement) from the platform. Depress pedal before selecting function.

NOTE: Engine will not sto

Page 42

SHIFT CHECKS

Before the Simon Trailblazer Work Platform is operated each shift, the following checks should be completed to make sure that the machine is safe and in good condition.

Refer to check lists at back of this manual for periodic maintenance requirements and additional procedures for severe duty applications:

____ Perform Maxi-Reach tests (see section later in this manual).
_____ Visually inspect all machine components, i.e. missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, flat or damaged tires, etc. Both compartment doors can be opened to inspect components inside.
____ Check engine oil, coolant and fuel levels.
____ Check battery electrolyte level and connections.
____ Check hydraulic fluid level with boom fully retracted and lowered.
____ Check that all shutoff valves on the hydraulic tank are open. When open, valve handles will be parallel with the length of the valve.

The shutoff valves on hydraulic tank must be left open at all times, except during repairs or transport. If one or more of these valves are closed when the unit is running, extensive pump system damage will occur.

____ Check wheel lug nuts for tightness.
____ Check hoses and cables for worn areas.
____ Check hose carrier to make sure that it is not bent or sagging.
_____ Inspect safety belt connections and check for worn areas on the belts.
____ Check platform rails, safety gate and latch for damage.
____ Check pivot pins and their retainers for security.
____ Check that all warning and instructional labels are legible and secure.

Page 2-18

STARTUP PROCEDURES

Page 43

MACHINE STARTUP

A CAUTION

All operators must thoroughly read and understand the "Safety Rules and Precautions" section of this manual prior to operating the machine.

A CAUTION

A complete visual inspection of the machine must be performed prior to operational checks.

Disengage lock pin before swinging the superstructure.
Ensure that emergency stop buttons on ground control panel and platform console are disengaged. Turn clockwise to reset.
Ensure that engine RPM toggle switch is set to "LOW".
Turn the main power key switch to the "GROUND" position to energize the electrical system.
Push down on each of the three fastened corners of the tilt alarm located behind the electrical box. The alarm should sound as each corner is pressed beyond 5 degrees.
For gasoline or dual fuel engines, press the choke button, or

for optional Diesel engines, press glow plug button, and hold it there for 30 to 45 seconds prior to engaging starter motor.

Press and hold engine start button to start engine. After a brief warmup period, select the "HI" engine speed setting with the engine RPM toggle switch.
Refer to the data plate on the machine, or the "Machine Specifications" section of this manual for the "Maximum Hydraulic Pressure" for this unit.
On the remote control pendant, press and hold the pump selector toggle switch to "MAIN" position, but do not operate any drive or boom function. This is called "deadheading", and will lead to maximum compensator setting of the pump system pressure registering on the gauge at the ground control valve bank assembly.
Check that the hydraulic pressure is as stated in the specifications or on the data plate.

Page 44

GROUND OPERATION AND CHECKS

A WARNING

BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THE FOLLOWING CHECKS REVEAL A DEFECT.

• Press and hold the pump selector toggle switch to "MAIN" position.

IMPORTANT: The pump selector switch is a "Deadman" type control. If released, all machine movement will stop.

Slowly pull the lift valve lever (on the superstructure) up to raise the boom to the horizontal position. Function speed is proportional to distance lever is moved.
Slowly return the lift lever to the center position.
Slowly pull the telescope valve lever (on the superstructure) up to extend the boom to the end of its movement. Function speed is proportional to distance lever is moved.
- ____ Listen for any unusual noises.
- ____ Check for any vibration while the boom extends.
- Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- ____ Report and repair any problem.
Slowly return telescope lever to center position. Release pump selector toggle switch.
Inspect all sides of the boom sections visually for damage along their entire length.
Press and hold the pump selector toggle switch to "MAIN" position.

Page 2-20

STARTUP PROCEDURES

Page 45

GROUND OPERATION AND CHECKS (CONTINUED)

Slowly pull the lift valve lever (on the superstructure) out to raise the boom to the end of its movement.
- _____ Listen for any unusual noises.
- ____ Check for any vibration while the boom travels up.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- Check pivot pin security. Make sure that all retaining bolts and rings are in place on the pin locking point, and have not sheared off.
Slowly return the lift lever to the center position.
Return the boom to its stowed position by using the appropriate levers for "RETRACT" and "DOWN" in turn, while still pressing the pump selector toggle switch.
- ____ Listen for any unusual noises.
- ____ Check for any vibration while the boom lowers and retracts.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return the valve levers to center position.
Operate the swing valve lever slowly in each direction.
- ____ Listen for any unusual noises.
- ____ Check for any vibration while while the unit travels.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- ____ Report and repair any problem.
Slowly return the swing lever to center position.

Page 46

GROUND OPERATION AND CHECKS (CONTINUED)

• Press the drive toggle to the "FORWARD" position. The machine will move forward.

Page 47

GROUND OPERATION AND CHECKS (CONTINUED)

Push the steer switch in the left or right direction, and check for proper steering control. Note position of the platform to the steering wheels.
Return the wheels to the straight ahead position by pressing the steer switch in the opposite direction. When wheels are straight, release the steer switch.
Press the emergency stop button. All functions (including the engine) should stop immediately. Rotate the button clockwise to reset. Restart engine. Press and hold the pump selector toggle switch.
Press the drive toggle to "REVERSE". The machine will move in the backward direction.
Release the drive toggle. The unit will come to a complete stop.
Return the machine to the stowed position. Press the appropriate toggle switches, push valve levers in turn, while still pressing the pump selector toggle switch to "MAIN".
Slowly return the valve levers to center position. Release the pump selector toggle switch.

NOTE: All machine operations will stop upon release of the pump selector toggle switch.

Flip the engine throttle switch to "LOW", and allow the engine to slow to idle speed.
Shut the engine off.

Page 48

PLATFORM OPERATION AND CHECKS

Complete the Ground Operational Checks before you perform the Platform Checks.
Select the "PLATFORM" position on the ground/ platform selector key switch.
Enter the platform. Close the gate securely and connect the safety belt to the platform.
Press the choke or glow plug button (if so equipped).

NOTE: The engine will not start if foot pedal switch is depressed.

Pull the ignition toggle switch back to the "START" position to start the engine.
Flip the engine RPM switch to "HI".

BE SURE BOOM TRAVEL AREA IS CLEAR OF ANY OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL ANY DEFECT OR ABNORMALITY.

Press the horn button briefly to check that the horn works. The same horn acts as a signal for the tilt alarm as well as its normal warning function.
Press the foot pedal switch mounted on the floor of the platform.

IMPORTANT: The foot pedal switch must be activated to operate any of the machine functions.

Slowly push and hold the lift lever forward to the "UP" position. The boom will start to rise. Function speed is proportional to distance lever is moved. Raise the boom to the horizontal position. Gently return the lift lever to the center position.
Operate the boom telescope function by slowly pulling the telescope lever "OUT" to extend the boom out a short distance. Function speed is proportional to distance lever is moved.
- ____ Listen for any unusual noises.
- ____ Check for any vibration while the boom telescopes out.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- _____ Report and repair any problem.

Page 2-24

STARTUP PROCEDURES

JULY1993

Page 49

PLATFORM OPERATION AND CHECKS (CONTINUED)

Slowly return the telescope lever to the center position.
Slowly push and hold the lift lever forward to the "UP" position. The boom will start to rise. Function speed is proportional to lever movement.
Raise the boom up a short distance.
- _____ Listen for any unusual noises.
- Check for any vibration while the boom travels up.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return the lift lever to the center position.
Return the boom to its travel position by slowly retracting and lowering the boom.
- ____ Listen for any unusual noises.
- ____ Check for any vibration while while the boom lowers and retracts.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- ____ Report and repair any problem.
Slowly return the telescope and boom lift levers to the center position.
Operate the swing function by slowly operating the swing control lever up to swing right and back to swing left, and holding.
- ____ Listen for any unusual noises.
- Check for any vibration while while the unit rotates.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return the swing lever to the center position.

Page 50

PLATFORM OPERATION AND CHECKS (CONTINUED)

Operate the platform level function by slowly operating the platform level control located on the left hand side of the control console. Move the lever in both directions. Return the platform to a level position.
- _____ Listen for any unusual noises.
- Check for any vibration while the platform tilts up or down.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return the platform level control lever to the center position.
Operate the platform rotate function by slowly moving the platform rotate lever located on the left side of the control console. Move the lever in both directions. Return the platform to the center position.
- ____ Listen for any unusual noises.
- Check for any vibration while the platform rotates.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return the platform rotate control lever to the center position.

STARTUP PROCEDURES

Page 51

PLATFORM OPERATION AND CHECKS (CONTINUED)

• Slowly push the drive control lever forward. The machine should smoothly accelerate in the selected direction. Movement alarm sounds whenever the vehicle is in motion

Platform in Stowed Position

Platform Opposite Stowed Position

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS. USE CALITION WHEN SELECTING THE TRAVEL AND STEERING DIRECTION. TRAVEL AND STEERING DIRECTION WILL BE OPPOSITE CONTROL MOVE-MENT.

Listen for any unusual noises.
Check for any vibration while the unit travels. -----
Check for uneven or jerky operation.
Check for hydraulic leaks.
Report and repair any problem.

Page 52

PLATFORM OPERATION AND CHECKS (CONTINUED)

Operate the steer switch and check for proper steering control. Note position of the platform to the steering wheels.
Return the wheels to the straight ahead position.
Slowly return the drive control lever to the center "neutral" position. The unit should come to a complete stop.
Slowly push the drive control lever backward. The machine should smoothly accelerate in the selected direction. Movement alarm sounds whenever the vehicle is in motion.
Slowly return the drive control lever to the center "neutral" position. The unit should come to a complete stop.
Raise the boom to horizontal. Repeat the drive tests. Machine should travel a maximum of 0.5 M.P.H. (0.8 K.P.H.). This condition is referred to as "creep speed", and is the maximum rate of travel with the boom raised or extended.

NOTE: At "creep speed", a tire makes one complete revolution in approximately thirteen (13) seconds. If one revolution takes much less than this time, the machine must be adjusted to bring the "creep speed" back down to 0.5 M.P.H (0.8 K.P.H.).

Return the boom to the stowed position.
Move all levers and switches back to their neutral positions. Release the foot pedal.

NOTE: All machine functions should stop upon release of the foot pedal.

Flip the engine throttle switch to "LOW", and allow the engine to slow to idle speed.
Press emergency stop button. Engine will shut off.

STARTUP PROCEDURES

Page 2-28

JULY1993

Page 53

TRAILBLAZER	T60	OPERATOR'S	MANUAL

OPERATION

OPERATION

THE SIMON TRAILBLAZER HAS BEEN DESIGNED TO NEGOTIATE TERRAIN WHICH MAY NOT BE SUITABLE OR SAFE FOR OPERATING WITH THE BOOM ELEVATED OR EXTENDED.

THE OPERATOR MUST BE AWARE OF THE TERRAIN CONDITIONS. DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM LEVEL SURFACE!

DO NOT RELY ON THE TILT ALARM TO WARN YOU OF AN UNSAFE CONDITION.

SAFE OPERATION BEGINS WITH A SAFE OPERATOR.

Perform Start-Up Procedures. Remember to place the ground/ platform control switch in the "PLATFORM CONTROLS" position before going to the platform for operation.

Enter platform, close and lock safety gate, and attach safety belt lanyard to anchor points provided on the platform.

COLD WEATHER OPERATION

In below zero weather, the hydraulic fluid should be allowed to warm before full operation of the unit.
Check for water contamination of the fluid.
Check condensate drains provided on bottom of hydraulic and fuel tanks, by momentarily loosening tap and watching for water.
Check for and remove ice on the platform, swing gear teeth and steering linkage prior to operation.
Check that all valves operate smoothly, and return freely to the neutral position.

Avoid sudden braking or steering, go slow and leave more room to maneuver during cold weather operation.

Page 54

DRIVING AND STEERING

A CAUTION

Check that the route of travel is clear of debris and personnel.

Press the foot switch. Slowly push the drive control lever "FORWARD" to provide forward travel, or pull the lever back for reverse travel.

NOTE: The speed of the unit is proportional to the distance the lever is moved.

To steer, press the steer switch on the end of the drive control lever to the left or right as required.

Although the unit can be driven with the platform positioned at either end of the unit, the operator may find driving easier from the stowed position. The stowed position can be identified by the large "Forward" arrows on the undercarriage, or by the line up of the lock pin holes. If driving is attempted with the platform over the opposite axle, you must remember that all directions given to the steer and drive controls will be in reverse.

When descending a ramp (incline), it is necessary to control the speed of the unit. To slow the unit, move the drive control lever gently toward the center "neutral" position.

BRAKING

For parking, the brakes are automatically applied when the drive control lever is moved to the center "neutral" position.

A WARNING

RELEASE OF THE DRIVE CONTROL LEVER OR ACTUATION OF THE PLATFORM "EMERGENCY STOP" BUTTON WILL APPLY BRAKES IMMEDI-ATELY!

THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.

OPERATION

Page 55

OPERATION

BOOM, SUPERSTRUCTURE AND PLATFORM

Press the foot pedal, then select the required function. Available functions are:

Boom UP or DOWN
Boom EXTEND or RETRACT
Swing superstructure LEFT or RIGHT
Level platform FORWARD or BACKWARD
Rotate platform LEFT or RIGHT

Each function can be selected by moving the appropriate lever in the proper direction. (Function speeds are generally proportional to lever movement.)

Multiple function control is possible by operating more than one function at the same time.

MAXI-REACH WARNINGS

AWARNING

DO NOT OPERATE BOOM LIFT OR BOOM TELESCOPE FUNCTIONS WHEN BOOM IS PINNED FOR TRANSPORT.

BOOM MUST BE SECURELY PINNED TO SUPERSTRUCTURE DURING TRANSPORT.

DO NOT REMOVE OR ADJUST ANY MAXI-REACH COMPONENTS, INCLUD-ING SPRINGS, VALVES OR SHOCK ABSORBERS. CONTACT AUTHORIZED SIMON DEALER OR TRAINED SIMON FIELD MECHANIC.

DO NOT ATTEMPT TO OPERATE THE MACHINE IF ANY MAXI-REACH COMPONENTS HAVE BEEN REMOVED OR TAMPERED WITH.

DO NOT ATTEMPT TO ADJUST BOOM LIFT OR BOOM TELESCOPE SPEEDS.

DO NOT ATTEMPT TO ADJUST BOOM LIFT OR BOOM TELESCOPE HOLDING VALVES. CONTACT AUTHORIZED SIMON DEALER OR TRAINED SIMON FIELD MECHANIC.

DO NOT ATTEMPT TO BLOCK OR RESTRICT THE MOTION OF ANY MAXI-REACH COMPONENTS: ARM, LOAD CELL OR DIVERTER VALVES.

DO NOT LEAVE TOOLS OR OTHER ITEMS ON THE MACHINE THAT COULD BLOCK OR RESTRICT THE MOTION OF ANY MAXI-REACH COMPONENTS.

DO NOT ATTEMPT TO EXTEND THE BOOM WHEN BLOCKED OR RESTING ON ANY SUPPORT OTHER THAN THE BOOM LIFT CYLINDER.

Page 56

MAXI-REACH SYSTEM

The Maxi-Reach System automatically controls maximum outreach by limiting the boom extend and boom lower functions. All other boom functions operate normally and are unaffected by the Maxi-Reach System. The boom extend and lower functions will also operate normally until the Maxi-Reach System has been automatically activated.

Only when extending or lowering the boom close to the point of maximum outreach does the Maxi-Reach System activate. The actual activating zone of the system is approximately three to four feet inside of the point of maximum outreach. When operating within this activating zone, it is not possible to manually extend or lower the boom using either the platform or ground controls. The operator must exit this zone by either raising or retracting the boom to restore the normal manual operation of these two functions.

There are some other operating differences that occur when the Maxi-Reach System is activated and are considered normal operation and characteristic of the system.

Operation of boom lower function in the activating zone will automatically cause boom to retract. The boom will continue to retract for a short distance (three to four feet) before boom lowering function is restored. During this operation, some boom lowering may occur. This is considered normal, and is especially noticeable at lower boom angles.
Boom lowering speeds will be somewhat slower than normal when operating at maximum outreach positions. If desired, operator can increase boom lowering speed at this position, by operating boom retract lever at same time. Boom lowering speed can be increased also by retracting boom to a point short of activating zone.

Once an operator has familiarized himself with the capabilities of the Maxi-Reach System and its operating characteristics, operation of this machine will be similar to any other machine without outreach control.

DFRATION

Page 57

Range Diagram.

Page 58

MAXI-REACH TESTS

DPERATION

Since the Maxi-Reach System is a mechanical and hydraulic device, these tests verify the operation of both portions of the system. The load cell mechanism accurately measures boom loading, and subsequently activates the Maxi-Reach valves to control and limit maximum outreach. The mechanical portion consists of the load cell mechanism, and the hydraulic portion consists of the Maxi-Reach valves for controlling the boom extend and boom lower functions. These tests check the ability and accuracy of the load cell mechanism to measure boom loads. The two tests are required to check both the boom lower and extend functions.

JULY1993

Page 59

OPERATION

For ease-of-test verification, there are two triangles painted on the boom. The center of each triangle indicates the actual boom length which corresponds to the maximum outreach for each test. The width of each triangle indicates the maximum allowable variation (tolerance) in boom length for each test. Test one uses the 12 inch wide triangle, which represents 56 ± 6 inches of mid boom extension after completion of the test. Test two uses the inverted 24 inch triangle, which represents 14 ± 12 inches of mid boom extension after completion of the test.

Test Set-Up

The set-up for both tests is identical. The machine should be on firm, level ground with the boom fully retracted and in horizontal position. Also, the platform rotation must be centered. For accurate test results, these tests must be performed with NO load and exercised from the ground controls.

Test One - Checks the Maxi-Reach boom extend function.

1. Position machine on firm, level ground with the boom fully retracted and in the horizontal position. Also, the platform rotation must be centered.
2. Extend the boom as far as it will go, using the ground controls.
3. If any portion of the 12 inch wide triangle is covered by the outer edge of the base boom, the machine passes this test. If the unit does not pass this test, have it serviced.

Test Two - Checks the Maxi-Reach boom extend function.

1. Position machine on firm, level ground with the boom fully retracted and in the horizontal position. Also, the platform rotation must be centered.
2. Raise the boom as far as it will go, using the ground controls.
3. Extend the boom as far as it will go, using the ground controls.
4. Lower the boom to the horizontal position, using the ground controls.
5. If any portion of the inverted 24 inch wide triangle is covered by the outer edge of the base boom, the machine passes this test. If the unit does not pass this test, have it serviced.

Page 60

GASOLINE ENGINE OPERATION

• Press and hold the start button and the choke button until the engine runs.

DUAL FUEL ENGINE OPERATION

GASOLINE OPERATION

• Operate the machine as normal.

GASOLINE TO PROPANE SWITCHING

This switching can only be done using the ground controls. The machine should only be switched to propane while the engine is running.

• Engine RPM switch should be in "HI" position.

Ford engines (standard):

• Push in the air flow cable on the engine.

Wisconsin engines (optional):

Turn dual fuel selector switch on the ground control panel to the "OFF" position. Allow the engine to run until it consumes the fuel in the carburetor bowl.
As soon as the engine starts to miss, turn the selector switch on the ground control panel to the "PROPANE" position. Turn the fuel select control handle a quarter turn counterclockwise to unlock it, and push it in. Then, turn the handle clockwise to lock in position. The engine should run normally as soon as the switch engages and handle is pushed in.

OPERATION

Page 61

DUAL FUEL ENGINE OPERATION (CONTINUED)

PROPANE TO GASOLINE SWITCHING

This switching can only be done using the ground controls. The machine should only be switched to gasoline while the engine is running.

• Engine RPM switch should be in "HI" position.

Ford engines (standard):

• Pull out the air flow cable on the engine.

Wisconsin engines (optional):

Turn dual fuel selector switch on the ground control panel to the "OFF" position. Allow the engine to run until it consumes the propane in the intake manifold. ENGINE WILL STALL.
Turn the selector switch on the ground control panel to "gas". Turn the fuel select control handle a quarter turn counterclockwise, and pull it out. Then turn it clockwise to lock in position, and restart engine. The engine will run normally.

NOTE: When operating on propane, the engine will run for several seconds after the ignition is shut off. This allows the propane to clear the intake manifold.

DIESEL ENGINE OPERATION

• Press the glow plug button (at ground or platform), and hold for 30 to 45 seconds (when the engine is cold) prior to engaging the starter motor.

Page 62

SHUT-DOWN PROCEDURES

When finished with the unit, place the boom in the stowed position.
Park the unit on level ground. Secure to prevent vandalism and to discourage children from climbing or playing on it.
Switch the ignition throttle toggle to "LOW", and allow the engine to slow to idle speed.
Place the ground/ platform selector lever in the "GROUND" position.
Turn off the main power key switch. Remove key to prevent unauthorized operation.

Page 63

		T	RAIL	BLAZEI	R T60	OPER	RATOR'	5 MAN	UAL

TRANSPORTING THE UNIT

ALWAYS ATTACH THE UNIT TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED.

THE WINCH OPERATOR AND UNIT OPERATOR MUST COORDINATE MOVEMENT WHILE LOADING THE UNIT.

1. Unpin the boom. Enter the platform, and start the engine using the platform controls. Select the "HI" engine speed.
2. Raise the boom so that the platform will clear any obstacles as the machine is driven up the loading ramp. It may be necessary to raise the boom to allow greater ground clearance.
3. Carefully manuever the unit onto the truck or trailer with the aid of a winch.
4. Lock the superstructure to the undercarriage and lock the boom in place by installing the lock pins provided.
5. Confirm that the boom is fully retracted, and that the platform will not contact any other item, including the bed of the truck or trailer.

The platform or boom must not be tied down to the truck or trailer bed in any way.

6. The negative battery cable should be disconnected for long distance transport. It is also recommended that the fuel and hydraulic tank values be closed.
7. Tie down locations are located on all four corners of the undercarriage. Use four (4) 1/2 inch, "Grade 7" chains from each of the tie down lugs, and run the chains as shown in the diagram. Also, secure the boom with a strap so that it does not contact hoses or the boom slave cylinder. (Refer to illustration on facing page.)

Ratchet type load binders are recommended. If using lever type load binders, wire or strap them shut, or wrap chains around them to prevent opening.

.......................................

FRANSPORTING THE UNIT

Page 64

EMERGENCY SYSTEM AND PROCEDURES

IF THE UNIT FAILS TO OPERATE WHEN THE PLATFORM IS RAISED OR EXTENDED, DO NOT ATTEMPT TO CLIMB DOWN THE BOOM ASSEMBLY. SERIOUS INJURY MAY RESULT.

EMERGENCY PUMP

The Trailblazer Mobile Platform has an emergency pump which can be operated from the operator's platform or ground control station to safely return the platform to the ground position when the unit has lost primary (engine/ pump) power.

Press and hold the "EMERGENCY PUMP" button on the remote control pendant, or
Press and hold the "EMERGENCY PUMP" button on the platform control console.

Select the proper function (boom retract, boom lower, or swing) as required to safely lower the platform to ground level.

IMPORTANT: For best results, retract boom first, then lower.

To prevent the battery from completely discharging and the emergency pumps from overheating, release the emergency pump button to allow a 30 second rest period after every 30 seconds of operation. Once the unit has been safely positioned, correct the cause of the failure before returning the unit to service.

UNPOWERED EMERGENCY MOVEMENT

• Every attempt should be made to restore primary power to the unit before using this procedure.

THIS PROCEDURE REQUIRES RELEASING THE VEHICLE BRAKES, WHICH RESULTS IN NO MEANS TO STOP THE UNIT'S TRAVEL. SIMON RECOM-MENDS USING THIS PROCEDURE ONLY IN CASES OF EMERGENCY, AND ONLY A SHORT DISTANCE.

BE AWARE OF UNIT RUNAWAY ON SLOPING SURFACES. MOVEMENT SPEED SHALL NOT EXCEED 1 M.P.H. (1.6 K.P.H.).

Page 65

UNPOWERED EMERGENCY MOVEMENT (CONTINUED)

• Secure the unit with chains or ropes.

The Trailblazer is equipped with the down lugs (front and rear) that can be used for towing the unit. The chains or ropes must be of sufficient capacity to move the unit.

Block wheels.
Release brakes and disconnect rear drive motor.

There is a hand pump located to the left of the ground control mounting bracket. Close the valve under the pump plunger by turning it to the right (clockwise) and operate hand pump. Continue to pump until high resistance is felt in the pump plunger. At this point, the unit will be in a free wheel condition.

After unblocking the wheels, the unit will be ready to be moved; however, there is no provision for steering the vehicle.

After primary power has been restored to the vehicle, fully open the needle valve on the hand pump.
The machine is now ready for normal operation.

EMERGENCY LOWERING

It is not possible for us to foresee every emergency situation that could arise during operation of this machine. Information on the following pages describes three typical emergency situations, and lists appropriate actions that can be taken.

When faced with an emergency, above all please remember:

Stay calm.
Think through the situation before operating the machine.
Get help if necessary.

Page 66

SITUATION: Platform elevated, operator not incapacitated, but unit will not respond to platform controls.

POSSIBLE CONDITION:

One or more functions not operating correctly.
Unit movement from unselected control lever.
Unit function will not stop unless power is switched off.

CORRECTIVE ACTION

1. Remove foot from foot pedal.
2. Push the red "Emergency Stop" Button.
3. Evaluate the nature of the failure. Return to the ground, using the emergency pump and lowering procedure (see "Emergency Pump").
4. If unable to return to the ground using the platform controls and the emergency pump, contact an experienced operator to lower the machine with the emergency pump using the pendant controls (see "Emergency Pump").

A DANGER

DO NOT TRY TO CLIMB DOWN THE BOOM.

HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY PUMP TO SAFELY LOWER THE PLATFORM.

5. Report the incident to your supervisor immediately.

EMERGENCY SYSTEM AND PROCEDURES

Page 67

SITUATION: Unit elevated, with operator incapacitated at platform controls.

DO NOT TOUCH UNIT !!!

DETERMINE THE CAUSE OF THE PROBLEM BEFORE YOU TOUCH THE MACHINE.

CORRECTIVE ACTION

1. Have someone summon first aid or rescue squad.
2. Attempt to talk to operator before taking any rescue measures.
3. Check to see if the operator is in a pinned position, or would be endangered if platform is moved, before attempting emergency lowering procedure.
4. After establishing that the machine is not in contact with live power lines, lower the platform using the emergency lowering procedure (see "Emergency Pump", earlier in this section).
5. Render first aid to the operator.
6. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

Page 68

SITUATION: Platform in contact with live power lines and operator incapacitated.

DO NOT TOUCH UNIT !!!!

ELECTROCUTION HAZARD!!!

CORRECTIVE ACTION

1. Contact authorized personnel to disconnect power supply touching unit.
2. Have someone summon first aid or rescue squad.
3. If operator is unconscious, check to see if he is in a pinned position, or would be endangered if platform is moved.
4. AFTER POWER IS CUT, use the emergency lowering procedure to bring platform with operator to a safe location to render first aid (see "Emergency Pump").
5. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

EMERGENCY SYSTEM AND PROCEDURES

Page 69

TRAILBLAZER T60 OPERATOR'S MANUAL

MAINTENANCE

SECTION 3: MAINTENANCE

Page 70

Maintenance

General Maintenance Tips	3-3
Shift Operational Checklist
Monthly Operational Checklist
Semi-annual Operational Checklist
Froubleshooting

_ubrication Diagram

Page 71

GENERAL MAINTENANCE TIPS

Never leave hydraulic components, ports or hoses open. They must be protected from contamination (including rain) at all times.
Never open a hydraulic system or engine when there are contaminants in the air.
Use only recommended lubricants. Improper lubricants or incompatible lubricants may be as harmful as no lubrication.
ALWAYS clean the surrounding area before opening hydraulic or engine systems.
Watch for makeshift "fixes" which can jeopardize safety as well as lead to more costly repairs.
Any work platform found not to be in safe operating condition should be removed from service until repaired. All repairs should be made by authorized personnel in conformance with the manufacturer's operating, maintenance, and repair manuals.

Page 72

SHIFT OPERATIONAL CHECKLIST

All checks must be completed before operation of the unit.

These checklists can be copied as needed to aid in performing these inspections.

DATE: _____ INSPECTED BY: _____

MODEL NUMBER: ______ SERIAL NUMBER: _____

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected. Keep your Simon Trailblazer clean!!

THIS CHECKLIST MUST BE USED AT DAILY INTERVALS OR AFTER EVERY 6 TO 8 HOURS OF USE, WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL

DESCRIPTION

1. Perform a visual inspection of all machine components, i.e. missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, or damaged tires etc. Open both compartment doors to inspect components inside.
2. Check battery electrolyte level and connections. Check fuel, engine oil and coolant levels.
3. Check hydraulic fluid level. The level should be at the line marked on the sight gauge with the unit in stowed position.

Continued on following page .

MAINTENANCE

Page 73

S	HIFT OPER	ATIONAL CHECKLIST (CONTINUED)	ENANCE
INITIAL	DESC	CRIPTION	NT
	4.	Check that all shutoff valves on hydraulic tank are open (parallel to flow).	MAI
	5.	Check tires for damage.
	6.	Check tires pressure (see "Machine Specifications").
	7.	Check wheel lug nuts for tightness.
	8.	Check hoses for worn areas.
	9.	Check hose carrier to verify that it is not bent or sagging.
	10.	Inspect safety belt connections, and check for worn areas on the belts.
•	. 11.	Check platform rails and gate latch for damage.
	. 12.	Check pivot pins for security.
	13.	Check that all warning and instructional labels are legible and secure.
	14.	Start engine. Check that hydraulic pressure is as stated on the data plate.	V
	15.	Check that the tilt alarm is working properly.
	16.	Check that no attempt has been made to override the drive interlock system by a previous operator.
	17.	When all pre-inspection checks have been completed, the operator is ready to test the ground controls for proper operation.
	18.	Perform Maxi-Reach test (see section in this manual).
	. 19.	Check platform controls for proper operation.
	20.	With the platform raised, check for the smooth operation of low speed drive.
	. 21.	Follow engine daily service requirements. Refer to the Engine Mainte- nance Manual supplied with your Trailblazer.

Continued on following page .

Page 74

SHIFT OPERATIONAL CHECKLIST (CONTINUED)

ADDITIONAL MAINTENANCE REQUIREMENTS FOR HARSH ENVIRONMENTS

NOTE: Do not grease boom slide pads in dusty or sandblast environments. There are boom seals and covers available to extend the life of these items in these applications. Consult Simon Aerials Service Department.

INITIAL	DESCRIPTION
	Inspect cylinder boots, valve spool boots, etc., for cuts or other damage after every eight (8) hours of service. Repair or replace if necessary.
	Check hydraulic system for leakage after every eight (8) hours of operation.
	24. Follow engine severe usage service requirements. Refer to the Engine Maintenance Manual supplied with your Trailblazer.
WEEKLY
INITIAL	DESCRIPTION
	25. Inspect condition of hydraulic fluid in the reservoir. Fluid should have a clear amber color.
	26. Lubricate all grease fittings (see Lubrication Chart).
	27. Check oil level in swing drive (see Lubrication Chart).
	28. Check oil level in power hubs (see Lubrication Chart).
	29. Wash and lubricate hose track chain.

MAINTENANCE

Page 75


TDAIL DI	ATED	TEA	ODEDA	TODIC	MANITAL.
IKALDL	MLE K	100	VEEKA	IUK J	WANUAL

MONTHLY OPERATIONAL CHECKLIST

DATE: INSPECTED BY:

MODEL NUMBER: SERIAL NUMBER:

These checklists can be copied as needed to aid in performing these inspections.

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected.
- Keep your Simon Trailblazer clean!!

THIS CHECKLIST MUST BE USED AT MONTHLY INTERVALS OR EVERY 100 HOURS OF OPERATION, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DESCRIPTION
	1. Perform all checks listed on Shift Operational Checklist.
	2. Lubricate all grease fittings (see Lubrication Chart).
	3. Inspect condition of hydraulic fluid in the reservoir. Fluid should have a clear amber color.
	Check hydraulic system for leaks, examine hoses for signs of excessive wear, chafing or twisting. Adjust the hoses and/ or replace them if necessary (refer to Trailblazer Service Manual).
	5. Inspect the work platform and boom structure for signs of damage and broken welds. Check all bolts (including cab rotate bolts) for tightness.
	Check for unit damage, broken welds, loose bolts, improper or make- shift repairs.
	Check protective rubber cover around hoses at moving anchor, tip boom, boom hose passages, and at swing bearing.
	8. Check torque of swing bearing bolts (see "Machine Specifications").
Continued on	ollowing page

Page 76

Ра

MONTHLY OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DES	CRIPTION
	9.	Check torque of swing drive mounting bolts (see "Machine Specifica- tions").
	10.	Check that wheels are not leaning in or out.
	11.	Check that steer wheel spindles turn freely, with no end play.
	12.	Check torque ofaxle mounting bolts (see "Machine Specifications").
	13.	Check wheel lug nut torque (see "Machine Specifications").
	14.	Check that the boom does not drift down with a full load, no hydraulic pressure (engine off) and the control valve in the "BOOM DOWN" position.
	15.	Check to make sure boom sections are not dented or bent.
	16.	Check that all jam nuts on adjustable flow valves are locked. Check settings if any are not locked.
	17.	Check fuel shutoff rack for proper operation. Loosen lever arm and lubricate with WD-40 or equivalent.
	18.	Follow engine monthly service requirements. Refer to the Engine Maintenance Manual supplied with your Trailblazer.
	19.	Check axle and planetary ends. Refer to Lubrication Chart.
	20.	Check swing bearing and swing bearing teeth. Refer to Lubrication Chart.
ADDITIONAL MAI	NTENAN	CE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
EVERY 90 DAYS
INITIAL	DESC	RIPTION
	21.	Replace high pressure filter element.
,


ge 3-8		MAY 1993
-		have a second based

Page 77


TRAILBLAZER	T60	OPERATOR'S	MANUA

SEMI-ANNUAL OPERATIONAL CHECKLIST

DATE: INSPECTED BY:

MODEL NUMBER: SERIAL NUMBER:

These checklists can be copied as needed to aid in performing these inspections.

GENERAL INFORMATION

1 Keep inspection records up-to-date
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected.
- Keep vour Simon Trailblazer clean!!

THIS CHECKLIST MUST BE USED AT SIX MONTH INTERVALS OR EVERY 500 HOURS OF OPERATION, WHICHEVER OCCURS FIRST, FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER. A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DESC	CRIPTION
	1.	Perform all checks listed on Shift and Monthly Operational Checklists.
	2.	Have hydraulic fluid sample analyzed at a test laboratory. Comply with test results and recommendations to ensure long, trouble free operation.
		NOTE: If hydraulic fluid has been regularly maintained, it should only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions.
.	3.	Clean and lubricate all electrical switches with an electrical contact cleaner and ensure that the switches operate freely in all positions.
	4.	Check the electrical mounting and hardware connections for security.
	5.	Replace high pressure filter elements.
	6.	Spray all hydraulic valve spool linkages with WD-40.

Continued on following page .

Page 78

SEMI-ANNUAL OPERATIONAL CHECKLIST (CONTINUED)

INITIAL DESCRIPTION

7. Follow engine semi-annual service requirements. Refer to the Engine Maintenance Manual supplied with your Trailblazer.

Page 79

ROUBLESHOOTING

TROUBLESHOOTING

A DANGER

SHOULD YOU EXPERIENCE ERRATIC OPERATION OR NOTICE ANY MAL-FUNCTION WHILE RUNNING YOUR TRAILBLAZER, CONTINUE OPERATION ONLY LONG ENOUGH TO RETURN TO THE GROUND POSITION IF POS-SIBLE.

IMMEDIATELY REPORT THE INCIDENT TO YOUR SUPERVISORS, AND DISCONTINUE USING THE UNIT UNTIL IT HAS BEEN CHECKED BY A TRAINED, QUALIFIED MECHANIC.

WHAT TO CHECK IF UNIT WILL NOT START:

Is foot on footswitch?
Is the key switch turned on?
Is the ground/ platform selector switch in the proper position?
Are all emergency stop buttons released?
Are all battery cables connected?
Is the battery charged?
Are any wires pulled out or loose?
Is there proper fuel (gasoline, propane or Diesel) in the fuel tank?
If equipped for propane fuel operation, is the propane tank valve open.
If equipped for propane fuel operation, is the fuel selector switch in the proper position.

WHAT TO CHECK IF FUNCTIONS WILL NOT OPERATE:

Is a function control lever or the platform foot pedal activated?
Is the ground/ platform selector switch in the proper position?
Is the engine speed switch at the correct RPM ("Hi" speed, not "LOW" speed)?
Has the turntable lock pin not been removed?
Is there an obvious oil leak or damaged component?
Is the hydraulic fluid level low?
Are any wires pulled out or loose?

Page 80

LUBRICATION CHART

NO.	ITEM	SPECIFICATION AND QUANTITY	FREQUENCY OF LUBRICATION
1.	Hydraulic reservoir	Mobil DTE-13 to "Full" mark with all cylinders retracted.	Check daily, Analyze every 6 months or 500 hours.* ^† , Change yearly or every 1,000 hours.* ^†
2.	High pressure filter and emergency pump filter	Filter elements.	Change every 6 months or 500 hours.* ^†
3.	Boom, cylinder pivot pins, Maxi-Reach arm	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
4.	Steering spindles (king pin bearings)	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
5.	Steering cylinder bear- ings	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
6.	Tie rod bearings	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
7.	Axle and planetary ends	Sae 80/ 90 Apigl5	Check monthly.* ^† Change yearly or every 1,000 hours.* ^†
8.	Boom wear pads	Silicone spray.	Monthly or every 100 hours.**
9.	Platform level and rotate valve lever pins	WD 40 Spray or equivalent penetrating oil.	Monthly or every 100 hours.*
10.	Swing bearing	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
11.	Swing bearing teeth	"Keystone -Moly 29 Open Gear Compound" Coat gear faces.	Monthly or every 100 hours.**

* Whichever occurs first.

LUBRICATION CHART

^† Different requirements for severe duty applications. See check lists.

Page 3-12

MAY 1993

Page 81

Page 82

TRAILBLAZER T60 OPERATOR'S MANUAL

INDEX

Α

ANSI/ SIA A92.5-1980 (partial)	.A-5
Appendix	.A-1
Arrangement Diagram	vi

В

Boom Lift and Swing Control Lever	.2-15
Boom Lift Lever	2-9
Boom, Superstructure and Platform	.2-31
Boom Telescope (Extend) Lever2-9,	2-15
Brakes	2-40
Brakina	.2-30

С

3-7
3-9
3-4
2-18

2-7
2-13
2-11
2-7
2-13
2-7
2-29

D

Data Plate See Specifications Diesel Engine Operation ...


Drive Control Lever	2-15
Drive Toggle Switch	2-11
Driving And Steering	2-30
Dual Fuel Engine Operation	2-36

E

Electrical Storms1-5
Electrocution Hazard!!
Emergency Lowering2-41
Emergency Pump2-40
Emergency Pump Push Button
Emergency Stop
Button2-7, 2-13, 2-19, 2-42
Emergency System And Procedures 2-40
Engine Oil Pressure Gauge2-9
Engine RPM (Throttle) Switch2-7
Engine RPM Selector Switch2-13
Engine Start Button2-7
Engine Warning Indicator2-13

F

Foot Pedal	2-17
Forward Arrows	2-30
Fuel Select Control Handle	2-9

G

Gas/ Off/ Propane Switch	2-9
Gasoline Engine Operation	.2-36
Gasoline To Propane Switching	.2-36
Gradeability Conversion Chart	vii
Ground Operation and Checks	.2-20

Н

2-37

Horn Button	.2-13
Hour Meter	2-7
Hydraulic Fluid Pressure Gauge	2-9
Hydraulic Valves	1-7

I

Ignition Off/ On/ Start Switch	2-15
Introduction

L

Light Switch(optional)	2-13
Lock Pin	2-3, 2-19
Lubrication Chart	3-12
Lubrication Diagram	3-13

Page 83

М

Machine Diagrams	V
Main Power Key Switch	2-7
Maintenance, Harsh Enviornment	3-6
Maintenance, Severe Usage	3-8
Maintenance: Section 3	3-1
Maintenance Tips	3-3
Manual Brake Release Pump	2-9
Manual Brake Release Valve	2-9
Maxi-Reach System	2-32
Maxi-Reach Tests	2-34
Maxi-Reach Warnings	2-33

0

Operation	2-29
Operation: Section 2	2-1

Ρ

Placard Locations	1-12
Platform Capacity	iv
Platform Leveling Lever	2-17
Platform Operation and Checks	2-24
Platform Rotate Lever	2-17
Predelivery Inspection Report	2-4
Propane to Gasoline Switching	2-37
Pump Selector Toggle Switch	2-11

R

Range Diagram	v
RegulationsA	-3

Safety Belt .................................... Safety Gate ......2-18 Safety Rules and Precautions .................................... Safety Symbols .....1-3 Safety-Related Decals .................................... Safety; Section 1 ......1-1 Shut-Down Procedures ......2-38 Shutoff Valves .................................... Specifications .....iv Standards .................................... Startup, Machine ......2-19 Startup Procedures ......2-18 Steer Switch .................................... Steer Togale Switch .................................... Electrical Storms ......1-5 Swing Control Lever ......2-9

Т

Tie Downs	2-4
Transporting The Unit	2-39
Troubleshooting	3-11

U

Jnloading Procedures	2-3
Jnpowered Emergency Movement	.2-40

۷

Volt Meter	,	2-9

W

Wheel Chocks	2-4
Wind	. 1-5

Page 84

TRAILBLAZER T60 OPERATOR'S MANUAL

APPENDIX

Page 85

Table Of Contents, Appendix

Appendix
Applicable Standards and Regulations
ANSI/ SIA A92.5-1980 (Partiăl)	A-5
11. Inspection and Maintenance	A-5
12. Training	A-5
13. Operation	A-5
14. Responsibilities of Manufacturer, Dealer, Purchaser,
and Operators	A-8

Page 86

APPENDIX

APPLICABLE STANDARDS AND REGULATIONS

In addition to the operational instructions provided herein, various standards and governmental regulations also apply to the use and operation of your Simon Aerial Work Platform.

Attached hereto are copies of some of the applicable codes, regulations and standards with which you must comply if this unit is operated in the U.S.A. These standards were in effect (as attached) on the date your unit was manufactured. You must comply with these, or other applicable standards as defined by your governing bodies as they are updated over time.

For complete, current copies of U.S.A. standards, you must annually write to:

American National Standards Institute 1430 Broadway New York, NY 10018

Request: ANSI/ SIA A92.5 (current)

At the time this manual was being printed, an update to this standard was under development. Contact the Scaffold Industry Association for more recent information.

Scaffold Industry Association 14039 Sherman Way Van Nuys, CA 91405-2599 Phone: (818) 782-2012 Fax: (818) 786-3027

Specific state or local regulations may also apply. You must consult the appropriate regulating authority for the area in which the equipment will be operated in order to obtain current copies of these regulations.

Page 87

Page 88

ANSI/ SIA A92.5-1980

ANSI/ SIA A92.5-1980 (PARTIAL)

11. INSPECTION AND MAINTENANCE

11.1 Each work platform shall be inspected, maintained, repaired, and kept in proper working condition in accordance with the manufacturer's/owner's operating/maintenance and repair manual(s).

11.2 Any work platform found not to be in safe operating condition shall be removed from service until repaired. All repairs shall be made by authorized personnel in conformance with the manufacturer's / owner's operating / maintenance manual(s).

12. TRAINING

Only trained and authorized persons shall be permitted to operate the work platform.

13. OPERATION

13.1 Before Operation
- 13.1.1 Before being authorized to use the work platform the operator shall:
  - (1) Be instructed by a qualified person in the intended purpose and function of each of the controls.
  - (2) Read and understand the manufacturer's / owner's operating instructions and safety rules, or be trained by a qualified person on the contents of the manufacturer's / owner's operating instructions and safety rules.
  - (3) Understand by reading or by having a qualified person explain all decals, warnings, and instructions displayed on the work platform.

13.1.2 Prior to use on each work shift, the work platform shall be inspected for defects that would affect its safe operation and use. The inspection shall consist of the following:

(1) Visual inspection for cracked welds or other structural defects, hydraulic leaks, damaged control cables, loose wire connections, and tire damage.
(2) Function test of the operating controls to ensure that they perform their intended functions.

Any suspect items shall be carefully examined and a determination made by a qualified person as to whether they constitute a safety hazard. All unsafe items shall be corrected before further use of the work platform.

Page 89

13.1.3 Before the work platform is used and during use, the job site shall be checked for hazards such as ditches, dropoffs or holes, bumps and floor obstructions, debris, overhead obstructions and high-voltage conductors, and other possible hazardous conditions.

13.2 During Operation

13.2.1 The work platform shall be used only in accordance with the manufacturer's / owner's operating instructions and safety rules.

13.2.2 Before each elevation of the work platform, the operator shall:

(1) Check for overhead obstructions and high-voltage conductors. A minimum distance from energized high-voltage conductors shall be maintained at all times in accordance with applicable regulations and standards.
(2) Make sure the work platform is elevated only on a firm and level surface.
(3) Make sure the load and its distribution on the platform are in accordance with the manufacturer's rated capacity. The manufacturer's rated work load shall never be exceeded.
(4) Make sure outriggers or stabilizers, if required, are used in accordance with manufacturer's instructions.
(5) Make sure platform guardrails are properly installed and gates or opening are closed.
(6) Check to see that all occupants' safety belts are on and properly attached.

13.2.3 Before and during driving while elevated, the operator shall:

(1) Look in the direction of, and keep a clear view of, the path of travel and make sure that the path is firm and level.
(2) Maintain a safe distance from obstacles, debris, dropoffs, holes, depressions, ramps, and other hazards to safe elevated travel.
(3) Maintain a safe distance from overhead obstacles.

13.2.4 Under all travel conditions the operator shall limit travel speed according to conditions of ground surface, congestion, slope, location of personnel, and other factors causing hazard of collision or injury to personnel.

13.2.5 Stunt driving and horseplay shall not be permitted.

13.2.6 Personnel shall maintain a firm footing on the platform while working thereon. Safety harness / lanyard devices fixed to attachment points provided and approved by the manufacturer shall be used by all occupants. Use of railings, planks, ladders, or any other device on the work platform, except as provided in 13.3.3, shall be prohibited.

ANSI/ SIA A92.5-1980

Page 90

ANSI/ SIA A92.5-1980

13.2.7 The operator shall immediately report to his supervisor any defects or malfunctions which become evident during operation. Any defects or malfunctions that affect the safety of operations shall be repaired prior to continued use of the work platform.

13.2.8 Altering, modifying, or disabling safety devices or interlocks is prohibited.

13.2.9 Care shall be taken to prevent ropes, electric cords, hoses, and the like from becoming entangled in the work platform when it is being elevated, lowered, or moved.

13.2.10 Work platform rated capacities shall not be exceeded when live loads are transferred to the platform at elevated heights.

13.2.11 The operator shall ensure that the area surrounding the work platform is clear of personnel and equipment before lowering the platform.

13.3 Additional Requirements

13.3.1 Fuel Tanks. Fuel tanks shall not be filled while the engine is running. Caution shall be used while filling tanks to avoid spilling fuel.

13.3.2 Battery Charging. Batteries shall not be charged except in an open, well-ventilated area free of flame, smoking, spark, and fire.

13.3.3 Modification or Alteration. There shall be no modification or alteration to work platforms without the modifications being approved and certified in writing by the manufacturer or other equivalent entity, such as a nationally recognized testing laboratory, to be in conformance with all applicable provisions of this standard and to be at least as safe as the equipment before modification.

Page 91

14. RESPONSIBILITIES OF MANUFACTURER, DEALER, PURCHASER, AND OPERATORS

14.2 Responsibilities of Dealer or Manufacturing Representative

14.2.1 Manuals. The dealer or representative shall provide the purchaser or user with copies of manuals required by this standard.

14.2.2 Assistance to Purchaser. If the dealer or representative is unable to answer a purchaser's or user's questions relating to rated capacity, maintenance, repair, inspection, or operation of the work platform, the dealer or representative shall obtain the proper information from the manufacturer and convey that information to the purchaser or user.

14.3 Responsibilities of Purchaser

14.3.1 Modifications. The purchaser shall consult with the manufacturer before making any alterations in the basic design of the work platform.

14.3.2 Replacement Parts. When parts or components are replaced for any reason, the purchaser shall use care in selecting replacements to ensure that they are identical to or safer than their counterparts in the original work platform, as listed in the replacement parts information provided by the manufacturer.

14.3.3 Selection and Training of Operators.

(1) The purchaser / user shall make sure that only competent operators, thoroughly trained in safe operation, are assigned the duties of operating work platforms; that operators understand capacity ratings; and that operators are informed about hazards.
(2) The purchaser / user shall familiarize the operators of a work platform with the manual, especially those parts of the manual which relate to operation, maintenance, and safety.

14.3.4 Maintenance. The purchaser shall follow all recommendations made by the manufacturer in the manual with respect to maintenance, repairs, and adjustments of components of the work platform.

14.4 Responsibilities of Operators. Each operator of a work platform shall abide strictly by all rules of operation as set forth in Section 13.