Genie Simon Trailblazer Series Operator's Manual

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TRAILBLAZER T-40 S/N APA 00023 and up

OPERATOR'S MANUAL

This Operator's Manual MUST BE READ prior to operating your SIMON TRAIL BLAZER

Part No. 89-240102 • Revision .2 November, 1993 •

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Introduction Machine Specifications Machine Diagrams Range Diagram General Arrangement Diagram Gradeability Conversion Chart Wheel Loads/ Ground Pressure	iii iv v v vi . vii . vii
SECTION 1:Safety Safety Symbols Safety Rules and Precautions Safety-Related Decals Safety and Operational Placard Locations	1-3 1-4 1-8 -12 -13
SECTION 2: Operation Unloading Procedures Primary Machine Components	2-3 2-5
Ground Controls	2-6 -10 -12
Shift Checks	-18 -19 -20 -24
Operation 2 Cold Weather Operation 2 Driving and Steering 2 Braking 2 Boom, Superstructure and Platform 2 Gasoline Engine Operation 2 Dual Fuel Engine Operation 2 Diesel Engine Operation 2	-29 -30 -31 -32 -32 -33
Shut-down Procedures	-34 -35 -36 -36 -36 -38

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Table Of Contents (Continued)

SECTION 3: Maintenance

General Maintenance Tips
Shift Operational Checklist
Monthly Operational Checklist
Semi-annual Operational Checklist
Troubleshooting
Lubrication Chart

SECTION A: Appendix
Applicable Standards and Regulations	A-3
ANSI/ SIA A92.5-1980 (Partial)	A-5

SI/ SIA A92.5-1980 (Partial)	A-5
11. Inspection and Maintenance	A-5
12. Training	A-5
13. Operation	A-5
14. Responsibilities of Manufacturer, Dealer, Purchase	er,
and Operators	A-8

Index

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INTRODUCTION

This Operator's Manual has been designed to provide you with the instructions needed to properly and safely operate your Simon Trailblazer Self-Propelled Aerial Work Platform.

THIS OPERATOR'S MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING YOUR SIMON TRAILBLAZER SELF-PROPELLED AERIAL WORK PLATFORM.

OPERATORS MUST BE AWARE OF AND COMPLY WITH ALL MANUFACTURER'S INSTRUCTIONS AND APPLICABLE OSHA/ANSI SAFETY GUIDELINES.

FAILURE TO COMPLY WITH MANUFACTURER'S INSTRUCTIONS AND OSHA/ANSI SAFETY GUIDELINES WILL RESULT IN SERIOUS INJURY OR DEATH.

Your Simon Trailblazer has been designed, built, and tested to provide many years of safe, dependable service. To obtain the full benefit of your Trailblazer, always follow the proper operating and maintenance procedures as outlined in this manual. Only trained, authorized personnel should be allowed to operate or service this machine. Service personnel should read and study this manual in order to gain a thorough understanding of the functions of the unit prior to making any repairs.

MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN AND SPECIFICATION WITHOUT WRITTEN PERMISSION FROM SIMON ARE STRICTLY FORBIDDEN. A MODIFICATION MAY COMPROMISE THE SAFETY OF THE MACHINE, SUBJECTING USERS TO SERIOUS INJURY OR DEATH. ANY SUCH MODIFICATION WILL VOID ANY REMAINING WARRANTY.

Simon reserves the right to change, improve, modify or expand features of its equipment at any time. Specifications, models or equipment are subject to change without notice, and without incurring any obligations to change, improve, modify or expand features of previously delivered equipment. All Simon manuals are periodically updated to reflect changes that occur in the equipment. Please contact the factory with any questions you may have regarding your machine, or the availability of more recent manuals.

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MACHINE SPECIFICATIONS


Working Height (Max.) Platform Height (Max.) Horizontal Reach (Max.) Platform Capacity (Unrestricted) (Max.) Platform Size	46 Ft/ 14.02 M 40 Ft/ 12.19 M 28 Ft 4 In./ 8.64 M 500 Lbs./ 225 Kg 30 In. x 60 In. x 43.50 In./
Stowed Length	.76 M x 1.52 M x 1.10 M 21 Ft / 6.40 M 91.6 In. / 2.33 M 94 In. / 2.39 M
Superstructure Width Wheelbase Tailswing Radius (Max.) Outside Curb Clearance Radius
Maximum Travel Speed: Boom Stowed	3 MPH / 4.83 KPH 0.5 MPH / 0.8 KPH
Ground Clearance (Rear Axle) Gross Weight (Approx.) Gradeability (Max.) Platform Rotation	12.5 In./ 33 cm 12,600 Lbs. / 5,715 Kg 18 °/ 34% (On Hard Surface) 180 °
Superstructure Rotation	360° Non-continuous 15" x 38.5"-16.5" (Liquid Ballasted)
Tire Pressure	55 PSI/ 3.79 Bar/ 3.86 Kg-cm² 65 Ft Lbs./ 88.4 Nm/ 9.0 Kg-m 170 Ft Lbs./ 231 Nm/ 23.5 Kg-m 65 Ft Lbs./ 88.4 Nm/ 9.0 Kg-m 3000 PSI/ 207 Bar/ 211 Kg-cm² 40 Gal./ 151.4 Liters 12 Volt DC, Negative Ground,
Engine Availability:	95 Amp. Hr., Battery

Standard . Wisconsin W4-1770, 35 HP (26.1 Kw), Air Cooled, Gasoline Optional . Wisconsin W4-1770, 35 HP (26.1 Kw), Air Cooled, Dual Fuel Deutz F3L 1011, 42 HP (31.3 Kw), Air Cooled, Diesel Ford LSG 423, 63 HP (47.0 Kw), Liquid Cooled, Gas or Dual Fuel Hatz Silent Pack, 3L40C, 52 HP (38.8 Kw), Air Cooled, Diesel

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MACHINE DIAGRAMS

RANGE DIAGRAM

ANGLE	-17°	0°	15°	30°	45°	60°	70°
REACH	14' 2"	14' 8"	13' 8"	11' 5"	8' 1"	3' 11"	0' 9"
RETRACTED	4.32 M	4.47 M	4.17 M	3.48 M	2.46 M	1.19 M	0.23 M
	3' 1 1"	9' 10"	14' 10"	19' 5"	23' 3"	26' 1"	27' 4"
	1.21 M	3.00 M	4.52 M	5.92 M	7.09 M	7.95 M	8.34 M
REACH	27' 2"	28' 4"	26' 11"	23' 4"	17' 9"	10' 9"	5' 6"
EXTENDED	8.28 M	8.64 M	8.20 M	7.11 M	5.41 M	3.28 M	1.68 M
HEIGHT	0' 1"	9' 10"	18' 4"	26' 3"	32' 11"	37' 11"	40' 2"
EXTENDED	0.03 M	3.0 M	5.59 M	8.0 M	10.03 M	11.56 M	12.24 M

Side reach measured from center of rotation

November 1993

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GENERAL ARRANGEMENT DIAGRAM

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SECTION 1: SAFETY

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Table of Contents, Section 1:

Safetv Svmbols	1-3
Safety Rules and Precautions
Safetý-Related Decals	1-8
Safety and Operational Placard Locations	1-12
Safety and Operational Placard Identification	1-13

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SAFETY SYMBOLS

This manual contains important information on the safe use of your SIMON Self-Propelled Aerial Work Platform. Your failure to read, understand and follow all safety rules, warnings and instructions will unnecessarily expose you and others to dangerous situations. For your safety and the safety of those around you, you must operate your aerial work platform as instructed in this manual.

You, the operator, are the single most important factor for safety when using any piece of equipment. Learn to operate your work platform in a safe manner.

To help you recognize important safety information, we have identified warnings and instructions that directly impact on safety with following signals:

"DANGER" INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY.

"WARNING" INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

A CAUTION

"Caution" indicates a potentially hazardous situation or alerts against unsafe practices. It is also used to identify "property damage only" hazards.

One final note: The best method to protect yourself and others from injury or death is to use common sense. If you are unsure of any operation, don't start until you are satisfied that it is safe to proceed.

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SAFETY DILLES AND DECALITIONS

A DANGER

ELECTROCUTION HAZARD!! THIS MACHINE IS NOT INSULATED!! Maintain safe clearance from electrical lines and apparatus. You must allow for machine sway (side to side movement) when elevated and electrical line movement. This machine does not provide protection from contact with or proximity to an electrically charaed conductor.

You must AVOID CONTACT between any part of the machine, or its load, and any electrical line or apparatus carrying up to 300 volts.

You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 M) between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 volts up to 50,000 volts. One foot (30.5 cm) additional clearance is required for every additional 30,000 volts.

DEATH OR SERIOUS INJURY will result from contact with, or inadequate clearance from. any electrically charged conductor.

Read and understand all safety and control information found on the machine and in this manual before operating the unit.
Only trained, competent personnel should operate the aerial work platform.
Be aware of all Government and Local rules which may apply to this machine and its safe operation.
Approved safety belts must be worn at all times when operating the unit from the platform. In addition, approved headgear and other protective equipment must be worn as required. (In the U.S.A., OSHA approved equipment is required. For other countries, the appropriate equivalent government body should be consulted.)
NEVER fasten safety belt to an adjacent structure while on the work platform.
Make sure that entry agte to platform is secured before operating unit from the platform.
DO NOT block the foot pedal or any function control in the operating position.
DO NOT exceed the platform capacity of the unit in any configuration. Review the section titled "MACHINE SPECIFICATIONS", earlier in this manual, regarding this model's capacities and dimensions.

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SAFETY RUI FS

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SAFETY RULES

SAFETY RULES AND PRECAUTIONS (CONTINUED)

SECURE all tools and other loose items to prevent injury to persons working on or below the work platform.
DO NOT use scaffolding, ladders or similar items to extend your reach while on the work platform.
DO NOT attempt to climb down the boom assembly, if the unit fails while the operator's platform is raised or extended.
Since the machine may be operated from its ground controls, precautions should be taken to prevent unauthorized personnel from operating the work platform with the ground controls while the platform is in use.
The "UNPOWERED EMERGENCY MOVEMENT" procedure (described later in this manual) requires releasing the vehicle axle, which results in there being no means to stop the unit's travel. Simon recommends using this procedure only in cases of emergency, and only for a short distance. Be on guard against unit runaway on sloping surfaces. Movement speed shall not exceed 1 M.P.H. (1.6 K.P.H.).
DO NOT attempt to open any hydraulic line or component without first relieving all system pressures and shutting off fluid flow from the tank.
DO NOT allow anyone to tamper with, service or operate the machine from the ground control station while personnel are on the platform, except in an emergency.
DO NOT alter, modify or disable any safety devices or interlocks.
DO NOT refuel the unit near sparks or open flames. Gasoline and propane vapors, and Diesel fuel fumes are highly explosive.
DO NOT use the aerial work platform outdoors in electrical storms or in high wind situations.
DO NOT raise the aerial work platform unless the unit is on a firm, level surface.

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SAFETY RULES AND PRECAUTIONS (CONTINUED)

A DANGER

Use caution to prevent ropes, cords, hoses, etc. from becoming entangled in the unit's boom sections when being raised, lowered or repositioned.
Ensure that the area surrounding the mobile platform is clear of personnel and equipment before: driving the unit; or raising, lowering or extending the boom; or swinging the superstructure; or, rotating or tilting the platform.
Maintain a safe distance from overhead and ground obstacles, debris, drop-offs, holes, depressions, electrical wires and other hazards to travel.
Limit travel speed according to conditions of the ground surface, congestion, slope, location of personnel or any other factors that could cause hazard of collision or injury to personnel.
DO NOT sit, stand or climb on platform rails.
DO NOT operate this machine while under the influence of any drugs or alcohol.
DO NOT operate this machine if you are bothered by heights, seizures, or dizzy spells.
DO NOT indulge in stunt driving or horseplay while operating this machine.

Complete the "Operational Checklists" found in this manual (see Table of Contents) at designated intervals.
Ensure that the machine is in "LOW" drive speed while unloading from a truck or trailer.
Always attach the unit to a winch when loading or unloading from a truck or trailer. Simon does not recommend unassisted loading or unloading of any aerial work platform.
With the platform swung away from the stowed position, use caution when selecting travel or steering direction. Travel and steer direction will be opposite switch or lever movement. Refer to the large "FORWARD" arrows on the undercarriage of the unit or the location of the superstructure lockpin hole for travel orientation.

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AFETY RULES

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SAFETY RULES AND PRECAUTIONS (CONTINUED)

AWARNING

Check fuel system for leaks or damaged fuel lines before operating unit. If any damage is found, contact your supervisor immediately. Machine shall be removed from service until diagnosis and any necessary repairs have been completed.
Actuation of the red "EMERGENCY STOP" will apply brakes immediately, causing unexpected platform movement as the machine comes to a sudden stop. Brace yourself.
Whenever disengaging the drive torque hubs or before disconnection from towing vehicle, ensure that the unit cannot roll.
Immediately report any erratic noises, vibrations or malfunctions of the unit to supervisor. Machine shall be removed from service until diagnosis and any necessary repairs have been completed.
Operating this equipment without all safety and control decals in place can be hazardous.

A CAUTION

For transporting the machine, the platform must not be tied to the trailer bed in any way.
Be sure to turn all hydraulic valves back "ON" before starting the machine, or extensive pump damage will occur.
DO NOT exceed the maximum platform horizontal pull of 100 pounds (45.4 kg).
DO NOT use the boom or platform as a crane to lift oversized or hanging loads.
DO NOT raise, extend, retract, tilt, rotate, or lower the platform into stationary objects, as this will cause damage to mechanical and hydraulic components.
DO NOT use the platform or boom functions to push or tow the unit or another vehicle.
Avoid sudden braking or steering, go slowly and leave more maneuvering room during cold weather operation until the machine is warm.

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SAFETY-RELATED DECALS

10-130600 Decal, "DANGER" (ground station)

SAFETY RELATED DECALS

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SAFETY RELATED DECALS

SAFETY-RELATED DECALS (CONTINUED)

10-145100 Decal, "DANGER . ELECTROCUTION"

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SAFETY-RELATED DECALS (CONTINUED)

10-142100 Decal, "DANGER" (platform station)

Page 1-10

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SAFETY RELATED DECALS

PLATFORM CAPACITY 500 LBS (225 KG)

10-145300 Decal, Platform Capacity (18-1/4", 464 mm) 10-148300 Decal, Platform Capacity (4-1/2", 114 mm)

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PLACARD LOCATIONS

OPERATING THIS EQUIPMENT WITHOUT ALL SAFETY AND CONTROL DECALS IN PLACE CAN BE HAZARDOUS.

If any of these items are damaged or missing, replace them immediately.

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PLACARD LOCATIONS

ltem No.	Part Number	Description	Qty.
۱	10-145300	Decal, Platform Capacity (18-1/4", 464 mm)	1
2	10-148300	Decal, Platform Capacity (4-1/2", 114 mm)	2
3	10-142100	Decal, "DANGER" (platform station)	1
4	10-130600 ՝	Decal, "DANGER" (ground station)	1
5	10-145000	Decal, Platform Console Controls	1
6	10-144300	Decal, Ground Controls	1
7	Call Service	Placard, Serial Plate	1
8	10-145100	Decal, "DANGER ELECTROCUTION"	2
9	10-151100	Decal, "DIESEL FUEL ONLY"	1
	10-117900	Decal, "GASOLINE ONLY"	1
10	10-007200	Decal, "DISENGAGE LOCKPIN "	2
11	10-087400	Decal, Ground Control Valves	1
12	10-139800	Decal, "OPERATORS MANUAL"	1
13	10-147400	Decal, Platform Level/ Rotate Controls	1
14	10-012900	Decal, Forward Arrow	2
15	10-016800	Decal, "GAS/ OFF/ PROPANE"	1
16	10-131500	Decal, Remote Control Pendant	1
17	10-012600	Decal, "OPEN HYDRAULIC VALVES"	1
18	10-108600	Decal, "SET FUEL SELECT CONTROL CABLE"	1
19	10-151300	Decal, "FOR HYDRAULIC FLUID USE ONLY"	1
20	10-145900	Decal, Platform Electrical Box	1
21	10-157100	Decal, "MANUAL BRAKE RELEASE"	1

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PLACARD LOCATIONS (CONTINUED)

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PLACARD LOCATIONS

ltem No.	Part Number	Description	Qty.
1	10 145200	Dood Diatform Canacity (18 1/4" 464 mm)	1
1	10-140300	Decal, Platform Capacity (1 1/2" 114 mm)
2	10-148300		2
3	10-142100	Decal, "DANGER" (platform station)
4	10-130600	Decal, "DANGER" (ground station)
5	10-145000	Decal, Platform Console Controls	1
6	10-144300	Decal, Ground Controls	1
7	Call Service	Placard, Serial Plate	1
8	10-145100	Decal, "DANGER ELECTROCUTION"	2
9	10-151100	Decal, "DIESEL FUEL ONLY"	1
	10-117900	Decal, "GASOLINE ONLY"	1
10	10-007200	Decal, "DISENGAGE LOCKPIN "	2
11.	10-087400	Decal, Ground Control Valves	1
12	10-139800	Decal, "OPERATORS MANUAL"	1
13	10-147400	Decal, Platform Level/ Rotate Controls	1
14	10-012900	Decal, Forward Arrow	2
15	10-016800	Decal, "GAS/ OFF/ PROPANE"	1
16	10-131500	Decal, Remote Control Pendant	1
17	10-012600	Decal, "OPEN HYDRAULIC VALVES"	1
18	10-108600	Decal, "SET FUEL SELECT CONTROL CABLE"	1
19	10-151300	Decal, "FOR HYDRAULIC FLUID USE ONLY"	1
20	10-145900	Decal, Platform Electrical Box	ו
21	10-157100	Decal, "MANUAL BRAKE RELEASE"	1

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OPERATION

SECTION 2: OPERATION

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Table of Contents, Section 2

Unloading Procedures	2-3
Primary Machine Components	2-5
Operator Controls
Ground Controls	2-6
Remote Control Pendant	2-10
Platform Controls	2-12
Startup Procedures
Shift Checks	2-18
Machine Startup	2-19
Ground Operation and Checks	2-20
Platform Operation and Checks	2-24
Operation
Cold Weather Operation	2-29
Driving and Steering	2-30
Brakina	2-30
Room Superstructure and Diatform	2-00
Capoline Engine Operation	2-01
	2-32
Dudi Fuel Engine Operation	2-32
	2-33
Shuf-down Procedures	2-34
Transporting the Unit	2-35
Emergency System and Procedures	2-36
Emergency Pump	2-36
Unpowered Emergency Movement	2-36
Emergency Lowering	2-38

OPERATION

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OPERATION

UNLOADING PROCEDURES

Inspect the outside of the unit for damage (including the underside). Inspect all hoses, boom sections and cables for chafing or shipping damage. Confirm that all wheel lug nuts and swing bearing bolts are tight.
Remove the pin that locks the superstructure to the undercarriage near the swing bearing. Stow the lock pin in the location provided near by.
Unlock and open both side compartments. Inspect all fuel, electrical and hydraulic connections for damage and security.
Connect battery cables to battery, if required. Check electrolyte level.
Open the fuel tank valve.
Check engine oil level, and add as required per engine manufacturer's recommendations.
Check fluid level at the sight gauge on the hydraulic tank, and add fluid as required (see Lubrication Chart). Check that shutoff valves on the hydraulic tank are open.
Close side compartment covers.
Attach a winch line to the unit to assist with unloading.

ALWAYS USE A WINCH TO ASSIST LOADING OR UNLOADING THE UNIT FROM A TRUCK OR TRAILER. WE DO NOT RECOMMEND UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM.

READ AND UNDERSTAND ALL SAFETY, CONTROL AND OPERATING INFORMATION FOUND ON THE MACHINE AND IN THIS MANUAL BEFORE OPERATING THE UNIT.

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Perform Machine Startup procedures in this section. Refer to Operator Controls Descriptions, as necessary. Turn off engine.
Remove all machine tie downs. Remove wheel chocks, if used. Switch the Ground/ Platform toggle to "PLATFORM CONTROLS".
Enter the platform, and restart the engine using the platform controls. Select the "HIGH" engine speed (if so equipped).
Test all platform functions.
Raise the boom so that the platform will clear any obstacles as the machine is driven down the loading ramp.
Carefully drive the unit off the truck or trailer.

Winch line and unit travel must be coordinated during this procedure.

The brakes are automatically released for driving, and will automatically apply when the drive control lever is brought back to the neutral position.

• Before placing the unit into service, all operators must read and understand the contents of this Operator's Manual.

Upon initial unloading of the machine the Predelivery Inspection Report must be completed and returned in order to activate the Simon Limited Warranty.

An Operator's Manual and a Predelivery Inspection Report are included with each machine leaving the factory.

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OPERATOR CONTROLS DESCRIPTION (GROUND CONTROL, CONTINUED)

Item	Control	Location	Description
1.	Emergency Stop Button	Ground Electrical Panel	Used to stop all functions in an emergency. Push for emergency stop. Turn stop button clockwise to reset.
2.	Circuit Breaker	Ground Electrical Panel	Pops out when the electrical circuit is overloaded. Push in to reset.
3.	Choke/ Glow Plug Button	Ground Electrical Panel	Choke button for gas or dual fuel engines. Press and hold while starting a cold engine.
			Glow plug button for some Diesels. Press and hold (if so equipped) to preheat combustion chamber before starting engine.
4.	Main Power Key Switch	Ground Electrical Panel	Main power "On/Off" three position switch. Straight up position is "OFF".
			Turn key right (clockwise) one position to turn power "ON" for platform control operation.
			Turn key left (counterclockwise) one position to turn power "ON" for ground control operation.
			With key switch "OFF", the key may be removed to prevent unauthorized operation.
5.	Engine Start Button	Ground Electrical Panel	Press push button to engage engine starter. Release button immediately upon engine start.
			NOTE: Main power key switch must be in "GROUND" position.
6.	Engine RPM Switch	Ground Electrical Panel	Flip toggle down for "LOW"(idle) engine speed. Flip toggle up for "HIGH" engine speed.
	units)		IMPORTANT: Current production units operate at 2200 RPM except when driving. For drive function, the engine automatically operates at 3000 RPM.
7.	Hour Meter	Ground Electrical Panel	Indicates total elapsed time that the engine has been operated in hours and tenths.

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OPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (GROUND CONTROLS, CONTINUED)

ltem	Control	Location	Description
8.	Volt Meter	Ground Electrical Panel	Indicates electrical system voltage.
9.	Engine Oil Pressure Gauge	Ground Electrical Panel	Indicates engine oil pressure.
10.	Hydraulic Fluid Pressure Gauge	On Emergency Descent Valves	Indicates hydraulic fluid pressure.
11.	Boom Telescope (Extend) Lever	Ground Valves, beneath Electrical Panel	Valve lever which controls boom telescope function. Move lever up to extend boom. Move lever down to retract boom.
12.	Swing Control Lever	Ground Valves, beneath Electrical Panel	Valve lever which controls the rotation of the super- structure on the undercarriage. Move lever up to swing superstructure to the left (clockwise). Move lever down to swing to the right (counterclockwise). The super- structure can rotate 360° stop to stop, non-continu- ously in either direction.
13.	Boom Lift Lever	Ground Valves, beneath Electrical Panel	Valve lever which controls the raising and lowering of the boom. Move lever up to raise (hoist) boom. Move lever down to lower boom.
14.	Gas/ Off/ Propane Switch	Ground Electrical Panel	Flip toggle up for gas fuel, down for propane fuel. In "OFF" position, the engine is not supplied with fuel.
15.	Fuel Select Control Handle	Beneath Ground Valves	Turn handle 1/4 turn counterclockwise to unlock it, and pull it out for gas fuel supply. Then turn the handle clockwise to lock in position.
			Turn handle 1/4 turn counterclockwise to unlock it, and push it in for propane fuel supply. Then turn the handle clockwise to lock in position.
16.	Manual Brake Release Valve	Left of Ground Valves	Used to manually release the brakes. Refer to The to the total total t
17.	Manual Brake Release Pump	Left of Ground Valves	Used to manually release the brakes. Refer to "EMERGENCY UNPOWERED MOVEMENT".

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Π	TRAILBLAZER T-40 OPERATOR'S MA	NUAL
	NTROLS DESCRIPTION CONTROL PENDANT)	ONTROLS
n	Description	ŭ
dant	Push up and hold at "MAIN" to activate engine powered hydraulic pump, allowing operation of hydraulic func- tions (drive, steer or boom movement) from the ground.	OPERATOR

OPERATOR CONTROLS DESCRIPTION (REMOTE CONTROL PENDANT)

ltem	Control	Location	Description
1.	Pump Selector Toggle Switch	On Remote Control Pendant	Push up and hold at "MAIN" to activate engine powered hydraulic pump, allowing operation of hydraulic func- tions (drive, steer or boom movement) from the ground.
			Push down and hold at "EMERGENCY" to activate battery powered hydraulic pump, allowing operation of boom functions should the engine powered hydraulic pump be disabled.
2.	Drive Toggle Switch	On Remote Control Pendant	Push up and hold to travel forward, down to travel backward.
			AWARNING

WHEN THE PLATFORM IS SWUNG OVER THE STEER-ING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL DIRECTION WILL BE OPPOSITE SWITCH MOVEMENT.

Push to left and hold to turn steer wheels to left, right to 3. Steer Togale On Remote Switch Control Pendant turn to right. To straighten wheels, push and hold switch in opposite direction.

WITH THE PLATFORM OVER THE STEERING WHEELS. USE CAUTION WHEN SELECTING THE STEERING DIRECTION. STEER DIRECTION WILL BE OPPOSITE SWITCH MOVEMENT.

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OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS)

	OP	ERATOR CO (PLATF	NTROLS DESCRIPTION ORM CONTROLS)	NTROLS
Item	Control	Location	Description	S
1.	Emergency Stop Button	On Platform Console	Used to stop all functions (including the engine) in an emergency. Push for emergency stop. Pull stop button to reset.	ERATOR
2.	Engine Warning Indicator	On Platform Console	Illuminates to indicate low engine oil pressure or high coolant temperature. Engine will shut down automati- cally if condition does not correct itself in approximately 10 seconds.	OP
3.	Light Switch (Optional)	On Platform Console	Flip toggle up to turn the unit's lights on, and down to turn the lights off.
4.	Horn Button	On Platform Console	Press button to sound warning horn.
5.	Emergency Pump Push Button	On Platform Console	Press and hold to activate emergency battery powered hydraulic pump, allowing operation of boom functions should the engine powered hydraulic pump be disabled.
6.	Engine RPM Selector Switch	On Platform Console	Flip toggle down for low (idle) engine speed, and up for high (operating) speed.
	models)		IMPORTANT: Current production units operate at 2200 RPM except when driving. For drive function, the engine automatically operates at 3000 RPM.
7.	Choke/ Glow Plug Push Button	On Platform Console	For gas or dual fuel engines. Press and hold while starting a cold engine.
			For some Diesel engines. Press and hold to preheat combustion chamber before starting the engine.

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OPERATOR CONTROLS DESCRIPTION

(PLATFORM CONTROLS, CONTINUED)

tem	Control	Location	Description
8.	Ignition Off/ On/ Start Switch	On Platform Console	Move toggle switch to center position to turn ignition "ON", and down to engage engine starter. Move switch up to stop engine.
9.	Boom Telescope (Extend) Lever	On Platform Console	Pull lever back to extend boom. Push lever forward to retract boom.
10.	Boom Lift and Swing Control Lever	On Platform Console	Move lever to right to swing superstructure to right (counterclockwise). Move lever to left to swing left (clockwise). Superstructure can rotate 360° stop to stop non-continuously in either direction.
			Push lever forward to raise boom. Pull lever back to lower boom. Boom speed will be proportional to bandle movement

On Platform 11 Drive Control Controls forward and reverse machine travel at a speed Lever Console proportional to handle movement.

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL DIRECTION WILL BE OPPOSITE DRIVE CONTROL LEVER MOVEMENT.

AWARNING

Move switch left and hold to turn steer wheels to left, 12. Steer Switch On end of Drive and right to turn steer wheels to right. Push and hold Control Lever. in opposite direction to straighten wheels.

A WARNING

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE STEERING DIRECTION. STEERING DIRECTION WILL BE OPPOSITE STEER SWITCH MOVEMENT.

TRAIL BLATER T-40 ODERATOR'S MANUAL ഗ

Page 39

Page 40

OPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED)

ltem	Control	Location	Description
13.	Platform Rotate Lever	On Platform Console	Operate lever in direction of desired platform rotation.
			Pull lever counterclockwise to rotate platform to the right (counterclockwise).
			Push lever clockwise to rotate platform to the left (clockwise).
14.	Platform Leveling Lever	On Platform Console	Push lever forward to tilt platform forward. Pull lever back to tilt platform back.
15.	Foot Pedal Switch	On Platform Floor	Must be depressed to activate main hydraulic pump, allowing operation of any hydraulic function (drive, steer, boom or platform movement) from the platform. Depress pedal before selecting function.

NOTE: Engine will not start if foot pedal is depressed.

Page 41

STARTUP PROCEDURES

SHIFT CHECKS

Before the Simon Trailblazer Work Platform is operated each shift, the following checks should be completed to make sure that the machine is safe and in good condition.

Refer to check lists at back of this manual for periodic maintenance requirements and additional procedures for severe duty applications:

_____ Visually inspect all machine components, i.e. missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, flat or damaged tires, etc. Both compartment doors can be opened to inspect components inside.
____ Check engine oil, coolant and fuel levels.
____ Check battery electrolyte level and connections.
____ Check hydraulic fluid level with boom fully retracted and lowered.
____ Check that all shutoff values on the hydraulic tank are open. When open, value handles will be parallel with the length of the value.

A CAUTION

The shutoff values on the hydraulic tank must be left open at all times, except during repairs or transport. If one or more of these values are closed when the unit is running, extensive pump system damage will occur.

____ Check wheel lug nuts for tightness.
____ Check hoses and cables for worn areas.
Check hose carrier to make sure that it is not bent or sagging.
_____ Inspect safety belt connections and check for worn areas on the belts.
____ Check platform rails, safety gate and latch for damage.
____ Check pivot pins and their retainers for security.
____ Check that all warning and instructional labels are legible and secure.

STARTUP PROCEDURES

Page 42

STARTUP PROCEDURES

MACHINE STARTUP

A CAUTION

All operators must thoroughly read and understand the "Safety Rules and Precautions" section of this manual prior to operating the machine.

A complete visual inspection of the machine must be performed prior to operational checks.

Disengage lock pin before swinging the superstructure.
Ensure that emergency stop buttons on ground control panel and platform console are disengaged. Turn clockwise to reset.
If so equipped, ensure that engine RPM toggle switch is set to "LOW".
Turn the main power key switch to the "GROUND" position to energize the electrical system.
Push down on each of the three fastened corners of the tilt alarm located behind the electrical box. The alarm should sound as each corner is pressed beyond 5 degrees.
For gasoline or dual fuel engines, press the choke button, or

for optional Diesel engines, press glow plug button, and hold it there for 30 to 45 seconds prior to engaging starter motor.

Press and hold engine start button to start engine. After a brief warmup period, select the "HI" engine speed setting with the engine RPM toggle switch.
Refer to the data plate on the machine, or the "Machine Specifications" section of this manual for the "Maximum Hydraulic Pressure" for this unit.
On the remote control pendant, press and hold the pump selector toggle switch to "MAIN" position, but do not operate any drive or boom function. This is called "deadheading", and will lead to maximum compensator setting of the pump system pressure registering on the gauge at the ground control valve bank assembly.
Check that the hydraulic pressure is as stated in the specifications or on the data plate.

Page 43

GROUND OPERATION AND CHECKS

BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THE FOLLOWING CHECKS REVEAL A DEFECT.

• Press and hold the pump selector toggle switch to "MAIN" position.

IMPORTANT: The pump selector switch is a "Deadman" type control. If released, all machine movement will stop.

Slowly pull the lift valve lever (on the superstructure) up to raise the boom to the horizontal position. Function speed is proportional to distance lever is moved.
Slowly return the lift lever to the center position.
Slowly pull the telescope valve lever (on the superstructure) up to extend the boom to the end of its movement. Function speed is proportional to distance lever is moved.
- ____ Listen for any unusual noises.
- ____ Check for any vibration while the boom extends.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- ____ Report and repair any problem.
Slowly return telescope lever to center position. Release pump selector toggle switch.
Inspect all sides of the boom sections visually for damage along their entire length.
Press and hold the pump selector toggle switch to "MAIN" position.

Page 2-20

STARTUP PROCEDURFS

Page 44

STARTUP PROCEDURES

GROUND OPERATION AND CHECKS (CONTINUED)

Slowly pull the lift valve lever (on the superstructure) out to raise the boom to the end of its movement.
- _____ Listen for any unusual noises.
- ____ Check for any vibration while the boom travels up.
- Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- ____ Check pivot pin security. Make sure that all retaining bolts and rings are in place on the pin locking point, and have not sheared off.
Slowly return the lift lever to the center position.
Return the boom to its stowed position by using the appropriate levers for "RETRACT" and "DOWN" in turn, while still pressing the pump selector toggle switch.
- ____ Listen for any unusual noises.
- Check for any vibration while the boom lowers and retracts.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return the valve levers to center position.
Operate the swing valve lever slowly in each direction.
- _____ Listen for any unusual noises.
- Check for any vibration while while the unit travels.
- ____ Check for uneven or jerky operation.
- Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return the swing lever to center position.

Page 45

GROUND OPERATION AND CHECKS (CONTINUED)

• Press the drive toggle to the "FORWARD" position. The machine will move forward.

Page 2-22

STARTUP PROCEDURES

Page 46

STARTUP PROCEDURES

GROUND OPERATION AND CHECKS (CONTINUED)

Push the steer switch in the left or right direction, and check for proper steering control. Note position of the platform to the steering wheels.
Return the wheels to the straight ahead position by pressing the steer switch in the opposite direction. When wheels are straight, release the steer switch.
Press the emergency stop button. All functions (including the engine) should stop immediately. Rotate the button clockwise to reset. Restart engine. Press and hold the pump selector toggle switch.
Press the drive toggle to "REVERSE". The machine will move in the backward direction.
Release the drive toggle. The unit will come to a complete stop.
Return the machine to the stowed position. Press the appropriate toggle switches, push valve levers in turn, while still pressing the pump selector toggle switch to "MAIN".
Slowly return the valve levers to center position. Release the pump selector toggle switch.

NOTE: All machine operations will stop upon release of the pump selector toggle switch.

If so equipped, flip the engine throttle switch to "LOW", and allow the engine to slow to idle speed.
Shut the engine off.

Page 47

PLATFORM OPERATION AND CHECKS

Complete the Ground Operational Checks before you perform the Platform Checks.
Select the "PLATFORM" position on the ground/ platform selector key switch.
Enter the platform. Close the gate securely and connect the safety belt to the platform.
Press the choke or glow plug button (if so equipped).

NOTE: The engine will not start if foot pedal switch is depressed.

Pull the ignition toggle switch back to the "START" position to start the engine.
If so equipped, flip the engine RPM switch to "HI".

A DANGER

BE SURE BOOM TRAVEL AREA IS CLEAR OF ANY OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL ANY DEFECT OR ABNORMALITY.

Press the horn button briefly to check that the horn works. The same horn acts as a signal for the tilt alarm as well as its normal warning function.
Press the foot pedal switch mounted on the floor of the platform.

IMPORTANT: The foot pedal switch must be activated to operate any of the machine functions.

Slowly push and hold the lift lever forward to the "UP" position. The boom will start to rise. Function speed is proportional to distance lever is moved. Raise the boom to the horizontal position. Gently return the lift lever to the center position.
Operate the boom telescope function by slowly pulling the telescope lever "OUT" to extend the boom out a short distance. Function speed is proportional to distance lever is moved.
- _____ Listen for any unusual noises.
- ____ Check for any vibration while the boom telescopes out.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- ____ Report and repair any problem.

STARTUP PROCEDURES

Page 2-24

Page 48

STARTUP PROCEDURES

PLATFORM OPERATION AND CHECKS (CONTINUED)

Slowly return the telescope lever to the center position.
Slowly push and hold the lift lever forward to the "UP" position. The boom will start to rise. Function speed is proportional to lever movement.
Raise the boom up a short distance.
- ____ Listen for any unusual noises.
- Check for any vibration while the boom travels up.
- ____ Check for uneven or jerky operation.
- Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return the lift lever to the center position.
Return the boom to its travel position by slowly retracting and lowering the boom.
- _____ Listen for any unusual noises.
- Check for any vibration while while the boom lowers and retracts.
- Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return the telescope and boom lift levers to the center position.
Operate the swing function by slowly operating the swing control lever up to swing right and back to swing left, and holding.
- _____ Listen for any unusual noises.
- ____ Check for any vibration while while the unit rotates.
- Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- ____ Report and repair any problem.
Slowly return the swing lever to the center position.

Page 49

PLATFORM OPERATION AND CHECKS (CONTINUED)

Operate the platform level function by slowly operating the platform level control located on the left hand side of the control console. Move the lever in both directions. Return the platform to a level position.
- _____ Listen for any unusual noises.
- Check for any vibration while the platform tilts up or down.
- Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return the platform level control lever to the center position.
Operate the platform rotate function by slowly moving the platform rotate lever located on the left side of the control console. Move the lever in both directions. Return the platform to the center position.
- _____ Listen for any unusual noises.
- Check for any vibration while the platform rotates.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return the platform rotate control lever to the center position.

STARTUP PROCEDURES

Page 50

PLATFORM OPERATION AND CHECKS (CONTINUED)

• Slowly push the drive control lever forward. The machine should smoothly accelerate in the selected direction. Movement alarm sounds whenever the vehicle is in motion.

Platform Opposite Stowed Position

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL AND STEERING DIRECTION. TRAVEL AND STEERING DIRECTION WILL BE OPPOSITE CONTROL MOVE-MENT.

Listen for any unusual noises.
Check for any vibration while the unit travels.
Check for uneven or jerky operation.
Check for hydraulic leaks.
Report and repair any problem.

Page 51

PLATFORM OPERATION AND CHECKS (CONTINUED)

Operate the steer switch and check for proper steering control. Note position of the platform to the steering wheels.
Return the wheels to the straight ahead position.
Slowly return the drive control lever to the center "neutral" position. The unit should come to a complete stop.
Slowly push the drive control lever backward. The machine should smoothly accelerate in the selected direction. Movement alarm sounds whenever the vehicle is in motion.
Slowly return the drive control lever to the center "neutral" position. The unit should come to a complete stop.
Raise the boom to horizontal. Repeat the drive tests. Machine should travel a maximum of 0.5 M.P.H. (0.8 K.P.H.). This condition is referred to as "creep speed", and is the maximum rate of travel with the boom raised or extended.

NOTE: At "creep speed", a tire makes one complete revolution in approximately thirteen (13) seconds. If one revolution takes much less than this time, the machine must be adjusted to bring the "creep speed" back down to 0.5 M.P.H (0.8 K.P.H.).

Return the boom to the stowed position.
Move all levers and switches back to their neutral positions. Release the foot pedal.

NOTE: All machine functions should stop upon release of the foot pedal.

If so equipped, flip the engine throttle switch to "LOW", and allow the engine to slow to idle speed.
Press emergency stop button. Engine will shut off.

STARTUP PROCEDURES

Page 52

DPERATION

OPERATION

A DANGER

THE SIMON TRAILBLAZER HAS BEEN DESIGNED TO NEGOTIATE TERRAIN WHICH MAY NOT BE SUITABLE OR SAFE FOR OPERATING WITH THE BOOM ELEVATED OR EXTENDED.

THE OPERATOR MUST BE AWARE OF THE TERRAIN CONDITIONS. DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM LEVEL SURFACE!

DO NOT RELY ON THE TILT ALARM TO WARN YOU OF AN UNSAFE CONDITION.

SAFE OPERATION BEGINS WITH A SAFE OPERATOR.

Perform Start-Up Procedures. Remember to place the ground/ platform control switch in the "PLATFORM CONTROLS" position before going to the platform for operation.

Enter platform, close and lock safety gate, and attach safety belt lanyard to anchor points provided on the platform.

COLD WEATHER OPERATION

In below zero weather, the hydraulic fluid should be allowed to warm before full operation of the unit.
Check for water contamination of the fluid.
Check condensate drains provided on bottom of hydraulic and fuel tanks, by momentarily loosening tap and watching for water.
Check for and remove ice on the platform, swing gear teeth and steering linkage prior to operation.
Check that all valves operate smoothly, and return freely to the neutral position.

A CAUTION

Avoid sudden braking or steering, go slow and leave more room to maneuver during cold weather operation.

Page 53

DRIVING AND STEERING

A CAUTION

Check that the route of travel is clear of debris and personnel.

Press the foot switch. Slowly push the drive control lever "FORWARD" to provide forward travel, or pull the lever back for reverse travel.

NOTE: The speed of the unit is proportional to the distance the lever is moved.

To steer, press the steer switch on the end of the drive control lever to the left or right as required.

Although the unit can be driven with the platform positioned at either end of the unit, the operator may find driving easier from the stowed position. The stowed position can be identified by the large "Forward" arrows on the undercarriage, or by the line up of the lock pin holes. If driving is attempted with the platform over the opposite axle, you must remember that all directions given to the steer and drive controls will be in reverse.

When descending a ramp (incline), it is necessary to control the speed of the unit. To slow the unit, move the drive control lever gently toward the center "neutral" position.

BRAKING

For parking, the brakes are automatically applied when the drive control lever is moved to the center "neutral" position.

RELEASE OF THE DRIVE CONTROL LEVER OR ACTUATION OF THE PLATFORM "EMERGENCY STOP" BUTTON WILL APPLY BRAKES IMMEDI-ATELY!

THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.

OPERATION

Page 54

DPERATION

BOOM, SUPERSTRUCTURE AND PLATFORM

Press the foot pedal, then select the required function. Available functions are:

Boom UP or DOWN
Boom EXTEND or RETRACT
Swing superstructure LEFT or RIGHT
Level platform FORWARD or BACKWARD
Rotate platform LEFT or RIGHT

Each of these functions can be selected by moving the appropriate lever in the proper direction.

NOTE: Function speeds are generally proportional to lever movement.

Multiple function control is possible by operating more than one function at the same time; however, this will reduce hydraulic fluid flow to each function, slowing response time.

Page 55

GASOLINE ENGINE OPERATION

• Press and hold the start button and the choke button until the engine runs.

DUAL FUEL ENGINE OPERATION

GASOLINE OPERATION

• Operate the machine as normal.

GASOLINE TO PROPANE SWITCHING

This switching can only be done using the ground controls. The machine should only be switched to propane while the engine is running.

• If so equipped, engine RPM switch should be in "HI" position.

Wisconsin engines (standard):

Turn dual fuel selector switch on the ground control panel to the "OFF" position. Allow the engine to run until it consumes the fuel in the carburetor bowl.
As soon as the engine starts to miss, turn the selector switch on the ground control panel to the "PROPANE" position. Turn the fuel select control handle a quarter turn counterclockwise to unlock it, and push it in. Then, turn the handle clockwise to lock in position. The engine should run normally as soon as the switch engages and handle is pushed in.

Ford engines (optional):

• Push in the air flow cable on the engine.

OPERATION

Page 56

OPERATION

DUAL FUEL ENGINE OPERATION (CONTINUED)

PROPANE TO GASOLINE SWITCHING

This switching can only be done using the ground controls. The machine should only be switched to gasoline while the engine is running.

• If so equipped, engine RPM switch should be in "HI" position.

Wisconsin engines (standard):

Turn dual fuel selector switch on the ground control panel to the "OFF" position. Allow the engine to run until it consumes the propane in the intake manifold. ENGINE WILL STALL.
Turn the selector switch on the ground control panel to "gas". Turn the fuel select control handle a quarter turn counterclockwise, and pull it out. Then turn it clockwise to lock in position, and restart engine. The engine will run normally.

NOTE: When operating on propane, the engine will run for several seconds after the ignition is shut off. This allows the propane to clear the intake manifold.

Ford engines (optional):

• Pull out the air flow cable on the engine.

DIESEL ENGINE OPERATION

• Press the glow plug button (at ground or platform), and hold for 30 to 45 seconds (when the engine is cold) prior to engaging the starter motor.

Page 57

SHUT-DOWN PROCEDURES

When finished with the unit, place the boom in the stowed position.
Park the unit on level ground. Secure to prevent vandalism and to discourage children from climbing or playing on it.
If so equipped, switch the ignition throttle toggle to "LOW", and allow the engine to slow to idle speed.
Turn off the main power key switch. Remove key to prevent unauthorized operation.

Page 58


TRAILBLAZER T-40 OPERATOR'S MANUAL

TRANSPORTING THE UNIT

ALWAYS ATTACH THE UNIT TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED.

THE WINCH OPERATOR AND UNIT OPERATOR MUST COORDINATE MOVEMENT WHILE LOADING THE UNIT.

1. Enter the platform, and start the engine using the platform controls. If so equipped, select the "HI" engine speed.
2. Raise the boom so that the platform will clear any obstacles as the machine is driven up the loading ramp. It may be necessary to raise the boom to allow greater ground clearance.
3. Carefully manuever the unit onto the truck or trailer with the aid of a winch.
4. Lock the superstructure to the undercarriage by installing the lock pin provided.
5. Confirm that the boom tip is resting on the truck or trailer bed, and that the platform will not contact any other item, including the bed of the truck or trailer.

The platform must not be tied down to the truck or trailer bed in any way.

6. The negative battery cable should be disconnected for long distance transport. It is also recommended that the fuel and hydraulic tank values be closed.
7. Tie down locations are located on all four corners of the undercarriage. Use four (4) 1/2 inch, "Grade 7" chains from each of the tie down lugs, and run the chains as shown in the diagram. Also, secure the boom with a strap so that it does not contact hoses or the boom slave cylinder. (Refer to illustration on facing page.)

Ratchet type load binders are recommended. If using lever type load binders, wire or strap them shut, or wrap chains around them to prevent opening.

FRANSPORTING THE UNI

Page 59

EMERGENCY SYSTEM AND PROCEDURES

A DANGER

IF THE UNIT FAILS TO OPERATE WHEN THE PLATFORM IS RAISED OR EXTENDED, DO NOT ATTEMPT TO CLIMB DOWN THE BOOM ASSEMBLY. SERIOUS INJURY MAY RESULT.

EMERGENCY PUMP

The Trailblazer Mobile Platform has an emergency pump which can be operated from the operator's platform or ground control station to safely return the platform to the ground position when the unit has lost primary (engine/ pump) power.

Press and hold the main switch to "EMERGENCY" on the remote control pendant, or
Press and hold the "EMERGENCY PUMP" button on the platform control console.

Select the proper function (boom retract, boom lower, or swing) as required to safely lower the platform to ground level.

To prevent the battery from completely discharging and the emergency pumps from overheating, release the emergency pump button to allow a 30 second rest period after every 30 seconds of operation. Once the unit has been safely positioned, correct the cause of the failure before returning the unit to service.

UNPOWERED EMERGENCY MOVEMENT

• Every attempt should be made to restore primary power to the unit before using this procedure.

THIS PROCEDURE REQUIRES RELEASING THE VEHICLE BRAKES, WHICH RESULTS IN NO MEANS TO STOP THE UNIT'S TRAVEL. SIMON RECOM-MENDS USING THIS PROCEDURE ONLY IN CASES OF EMERGENCY, AND ONLY A SHORT DISTANCE.

BE AWARE OF UNIT RUNAWAY ON SLOPING SURFACES. MOVEMENT SPEED SHALL NOT EXCEED 1 M.P.H. (1.6 K.P.H.).

Page 60

UNPOWERED EMERGENCY MOVEMENT (CONTINUED)

1. Secure the unit with chains or ropes.

The Trailblazer is equipped with the down lugs (front and rear) that can be used for towing the unit. The chains or ropes must be of sufficient capacity to move the unit.

ALWAYS BLOCK THE WHEELS BEFORE YOU RELEASE THE BRAKES TO PREVENT UNEXPECTED UNIT MOVEMENT ON SLOPES.

2. Block wheels.
3. Release motor from axle:
- a. Remove setscrew in axle release lever, located on the input to rear axle.
- b. Push lever toward axle housing.
- c. Replace setscrew in center hole in axle release lever (lever is parallel to axle).
4. Close the valve under the pump plunger by turning it to the fully right (clockwise) and operate hand pump. (There is a valve and hand pump located to the left of the ground control mounting bracket.) Continue to pump until high resistance is felt in the pump plunger. At this point, the unit will be in a free wheel condition.

After unblocking the wheels, the unit will be ready to be moved; however, there is no provision for steering the vehicle.

After primary power has been restored to the vehicle:
- a. Fully open the needle valve on the hand pump.
- b. Remove setscrew in axle release lever, located on the input to rear axle.
- c. Push lever away from axle housing.
- d. Replace setscrew in in axle release lever (lever is perpendicular to axle).
The machine is now ready for normal operation.

Page 61

EMERGENCY LOWERING

It is not possible for us to foresee every emergency situation that could arise during operation of this machine. Information on the following pages describes three typical emergency situations, and lists appropriate actions that can be taken.

When faced with an emergency, above all please remember:

Stay calm.
Think through the situation before operating the machine.
Get help if necessary.

SITUATION ONE: Platform elevated, operator not incapacitated, but unit will not respond to platform controls.

POSSIBLE CONDITION:

One or more functions not operating correctly.
Unit movement from unselected control lever.
Unit function will not stop unless power is switched off.

CORRECTIVE ACTION

1. Remove foot from foot pedal.
2. Push the red "Emergency Stop" Button.
3. Evaluate the nature of the failure. Return to the ground, using the emergency pump and lowering procedure (see "Emergency Pump").

DO NOT TRY TO CLIMB DOWN THE BOOM.

HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY PUMP TO SAFELY LOWER THE PLATFORM.

EMERGENCY SYSTEM AND PROCEDURES

Page 62

4. If unable to return to the ground using the platform controls and the emergency pump, contact an experienced operator to lower the machine with the emergency pump using the pendant controls (see "Emergency Pump").
5. Report the incident to your supervisor immediately.

SITUATION TWO: Unit elevated, with operator incapacitated at platform controls.

A DANGER

DO NOT TOUCH UNIT !!!

DETERMINE THE CAUSE OF THE PROBLEM BEFORE YOU TOUCH THE MACHINE.

CORRECTIVE ACTION

1. Have someone summon first aid or rescue squad.
2. Attempt to talk to operator before taking any rescue measures.
3. Check to see if the operator is in a pinned position, or would be endangered if platform is moved, before attempting emergency lowering procedure.
4. After establishing that the machine is not in contact with live power lines, lower the platform using the emergency lowering procedure (see "Emergency Pump", earlier in this section).
5. Render first aid to the operator.
6. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

Page 63

SITUATION THREE: Platform in contact with live power lines and operator incapacitated.

DO NOT TOUCH UNIT !!!!

ELECTROCUTION HAZARD!!!

CORRECTIVE ACTION

1. Contact authorized personnel to disconnect power supply touching unit.
2. Have someone summon first aid or rescue squad.
3. If operator is unconscious, check to see if he is in a pinned position, or would be endangered if platform is moved.
4. AFTER POWER IS CUT, use the emergency lowering procedure to bring platform with operator to a safe location to render first aid (see "Emergency Pump").
5. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

EMERGENCY SYSTEM AND PROCEDURES

Page 64

MAINTENANCE

SECTION 3: MAINTENANCE

Page 65

Table Of Contents, Section 3

General Maintenance Tips	3-3
Shift Operational Checklist
Monthly Operational Checklist
Semi-annual Operational Checklist
Troubleshooting
Lubrication Chart	3-12
Lubrication Diagram

November 1993

Page 66

MAINTENANCE

GENERAL MAINTENANCE TIPS

Never leave hydraulic components, ports or hoses open. They must be protected from contamination (including rain) at all times.
Never open a hydraulic system or engine when there are contaminants in the air.
Use only recommended lubricants. Improper lubricants or incompatible lubricants may be as harmful as no lubrication.
ALWAYS clean the surrounding area before opening hydraulic or engine systems.
Watch for makeshift "fixes" which can jeopardize safety as well as lead to more costly repairs.
Any work platform found not to be in safe operating condition should be removed from service until repaired. All repairs should be made by authorized personnel in conformance with the manufacturer's operating, maintenance, and repair manuals.

Page 67

SHIFT OPERATIONAL CHECKLIST

All checks must be completed before operation of the unit.

These checklists can be copied as needed to aid in performing these inspections.


DATE:	INSPECTED BY:

MODEL NUMBER: SERIAL NUMBER:

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected. Keep your Simon Trailblazer clean!!

THIS CHECKLIST MUST BE USED AT DAILY INTERVALS OR AFTER EVERY 6 TO 8 HOURS OF USE, WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL

DESCRIPTION

1. Perform a visual inspection of all machine components, i.e. missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, or damaged tires etc. Open both compartment doors to inspect components inside.
2. Check battery electrolyte level and connections. Check fuel, engine oil and coolant levels.
3. Check hydraulic fluid level. The level should be at the line marked on the sight gauge with the unit in stowed position.
4. Check that all shutoff valves on hydraulic tank are open (parallel to flow).

Continued on following page .

November 1993

Page 68

SHIFT OPERATIONAL CHECKLIST (CONTINUED)

Sł	HIFT OPER	ATIONAL CHECKLIST (CONTINUED)	NANCE
INITIAL	DESC	RIPTION
	5.	Check tires for damage.	MAI
	6.	Check tires pressure (see "Machine Specifications".
	7.	Check wheel lug nuts for tightness.
	8.	Check hoses for worn areas.
	9.	Check hose carrier to verify that it is not bent or sagging.
	10.	Inspect safety belt connections, and check for worn areas on the belts.
	11.	Check platform rails and gate latch for damage.
	12.	Check pivot pins for security.
	13.	Check that all warning and instructional labels are legible and secure.
	14.	Start engine. Check that hydraulic pressure is as stated on the data plate.
	15.	Check that the tilt alarm is working properly.	V
	16.	Check that no attempt has been made to override the drive interlock system by a previous operator.
	17.	When all pre-inspection checks have been completed, the operator is ready to test the ground controls for proper operation.
	18.	Check platform controls for proper operation.
	19.	With the platform raised, check for the smooth operation of low speed drive:
	20.	Follow engine daily service requirements. Refer to the Engine Mainte- nance Manual supplied with your Trailblazer.

Continued on following page .

Page 69

SHIFT OPERATIONAL CHECKLIST (CONTINUED)

ADDITIONAL MAINTENANCE REQUIREMENTS FOR HARSH ENVIRONMENTS

NOTE: Do not grease boom slide pads in dusty or sandblast environments. There are boom seals and covers available to extend the life of these items in these applications. Consult Simon Aerials Service Department.

DAILY


INITIAL	DESCRIPTION
	Inspect cylinder boots, valve spool boots, etc., for cuts after every eight (8) hours of service. Repair or replace	s or other damage ce if necessary.
	22. Check hydraulic system for leakage after every eight ( operation.	8) hours of
	23. Follow engine severe usage service requirements. Re Maintenance Manual supplied with your Trailblazer.	fer to the Engine
WEEKLY
INITIAL	DESCRIPTION

	24. Inspect condition of hydraulic fluid in the reservoir. Fl clear amber color.	uid should have a
	24. Inspect condition of hydraulic fluid in the reservoir. Fl clear amber color. 25. Lubricate all grease fittings (see Lubrication Chart).	uid should have a
	24. Inspect condition of hydraulic fluid in the reservoir. Fl clear amber color. 25. Lubricate all grease fittings (see Lubrication Chart). 26. Check oil level in swing drive (see Lubrication Chart).	uid should have a
	24. Inspect condition of hydraulic fluid in the reservoir. Fluctear amber color. 25. Lubricate all grease fittings (see Lubrication Chart). 26. Check oil level in swing drive (see Lubrication Chart). 27. Check oil level in power hubs (see Lubrication Chart).	uid should have a

MAINTENANCE

Page 3-6

Page 70

	TRAILBLAZER T-40 OPERATOR'S MANUAL
	MONTHLY OPERATIONAL CHECKLIST	NANCE
DATE:	INSPECTED BY:	E
	MBER: SERIAL NUMBER:	MA
These	e checklists can be copied as needed to aid in performing these inspections.

1. Kee 2. Reco 3. A di Kee	p inspection records up-to-date. ord and report all discrepancies to your supervisor. rty machine cannot be properly inspected. p your Simon Trailblazer clean!!
	WARNING
	THIS CHECKLIST MUST BE USED AT MONTHLY INTERVALS OR EVERY 100 HOURS OF OPERATION, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.
INITIAL	DESCRIPTION
	1. Perform all checks listed on Shift Operational Checklist.

2. Lubricate all grease fittings (see Lubrication Chart).

3. Inspect condition of hydraulic fluid in the reservoir. Fluid should have a clear amber color.
4. Check hydraulic system for leaks, examine hoses for signs of excessive wear, chafing or twisting. Adjust the hoses and/ or replace them if necessary (refer to Trailblazer Service Manual).
5. Inspect the work platform and boom structure for signs of damage and broken welds. Check all bolts (including cab rotate bolts) for tightness.
6. Check for unit damage, broken welds, loose bolts, improper or makeshift repairs.
7. Check protective rubber cover around hoses at moving anchor, tip boom, boom hose passages, and at swing bearing.

Continued on following page .

Page 71

MONTHLY OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESCRIPTION
	8. Check torque of swing bearing bolts (see "Machine Specifications").
	Check torque of swing drive mounting bolts (see "Machine Specifica tions").
	10. Check that wheels are not leaning in or out.
	Check that steer wheel spindles turn freely, with no end play. Refer t Lubrication Chart.
	12. Check torque of axle mounting bolts (see "Machine Specifications").
	13. Check wheel lug nut torque (see "Machine Specifications").
	14. Check that the boom does not drift down with a full load, no hydraul pressure (engine off) and the control valve in the "BOOM DOWN" position.
	15. Check to make sure boom sections are not dented or bent.
	Check that all jam nuts on adjustable flow valves are locked. Check settings if any are not locked.
	17. Check fuel shutoff rack for proper operation. Loosen lever arm and lubricate with WD-40 or equivalent.
	Follow engine monthly service requirements. Refer to the Engine Maintenance Manual supplied with your Trailblazer.
	19. Check axle and planetary ends. Refer to Lubrication Chart.
	20. Check swing bearing and swing bearing teeth. Refer to Lubrication Chart.
ADDITIONAL MA VERY 90 DAYS	NTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
INITIAL	DESCRIPTION
	21. Replace high pressure filter element.
3-8	November 199

Page 3-8

MAIN I ENANCE

Page 72

	TRAILBLAZER T-40 OPE	RATOR'S MANUAL
SE	AI-ANNUAL OPERATIONAL CHECKLIST	NCF
DATE:	INSPECTED BY:
	SERIAL NUMBER:
These checklis	is can be copied as needed to aid in performing these inspections
	GENERAL INFORMATION
3. A dirly machi Keep your Sir THIS CHE	CKLIST MUST BE USED AT SIX MONTH INTERVALS OR EVERY
DO SO C REMEMBI MORE TH	OULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS R, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH AN IT COSTS.
INITIAL	DESCRIPTION	V
.	1. Perform all checks listed on Shift and Monthly Operational Che	cklists.
	Have hydraulic fluid sample analyzed at a test laboratory. Cor test results and recommendations to ensure long, trouble free or	nply with peration.
	NOTE: If hydraulic fluid has been regularly maintained, it should only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions.
	3. Clean and lubricate all electrical switches with an electrical con cleaner and ensure that the switches operate freely in all position	tact

4. Check the electrical mounting and hardware connections for security.
5. Replace high pressure filter elements.

Continued on following page .

Page 73

SEMI-ANNUAL OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESC	CRIPTION
	6.	Spray all hydraulic valve spool linkages with WD-40.
	7.	Follow engine semi-annual service requirements. Refer to the Engine Maintenance Manual supplied with your Trailblazer.

MAINTENANCE

Page 74

ROUBLESHOOTING

TROUBLESHOOTING

SHOULD YOU EXPERIENCE ERRATIC OPERATION OR NOTICE ANY MAL-FUNCTION WHILE RUNNING YOUR TRAILBLAZER, CONTINUE OPERATION ONLY LONG ENOUGH TO RETURN TO THE GROUND POSITION IF POS-SIBLE.

IMMEDIATELY REPORT THE INCIDENT TO YOUR SUPERVISORS, AND DISCONTINUE USING THE UNIT UNTIL IT HAS BEEN CHECKED BY A TRAINED, QUALIFIED MECHANIC.

WHAT TO CHECK IF UNIT WILL NOT START:

Is the key switch turned on?
Is the ground/ platform selector switch in the proper position?
Are all emergency stop buttons released?
Are all battery cables connected?
Is the battery charged?
Are any wires pulled out or loose?
Is there proper fuel (gasoline, propane or Diesel) in the fuel tank?
If equipped for propane fuel operation, is the propane tank valve open.
If equipped for propane fuel operation, is the fuel selector switch in the proper position.

WHAT TO CHECK IF FUNCTIONS WILL NOT OPERATE:

Is a function control lever or the platform foot pedal activated?
Is the ground/ platform selector switch in the proper position?
Is the engine speed switch at the correct RPM ("Hi" speed, not "LOW" speed)?
Has the turntable lock pin not been removed?
Is there an obvious oil leak or damaged component?
Is the hydraulic fluid level low?
Are any wires pulled out or loose?

Page 75

LUBRICATION CHART

NO.	ITEM	SPECIFICATION AND QUANTITY	FREQUENCY OF LUBRICATION
1.	Hydraulic reservoir	Mobil DTE-15 to "Full" mark with all cylinders retracted.	Check daily, Analyze every 6 months or 500 hours.t, Change yearly or every 1,000 hours.t
2.	High pressure filter	Filter elements.	Change every 6 months or 500 hours.*1
3.	Boom pivot pins and Cylinder pins	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
4.	Steering spindles (king pin bearings)	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
5.	Steering cylinder bear- ings	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
6.	Tie rod bearings	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
7.	Axle and planetary ends	SAE 80/ 90 APIGL5	Check monthly.1 Change yearly or every 1,000 hours.1
8.	Boom wear pads	Silicone spray.	Monthly or every 100 hours.*1
9.	Platform level and rotate valve lever pins	WD 40 Spray or equivalent penetrating oil.	Monthly or every 100 hours.*
10.	Swing bearing	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
11.	Swing bearing teeth	"Keystone -Moly 29 Open Gear Compound" Coat gear faces.	Monthly or every 100 hours.**

* Whichever occurs first.

^† Different requirements for severe duty applications. See check lists.

LUBRICATION CHART

Page 76

Page 77

INDEX

Α

ANSI/ SIA A92.5-1980 (partial)	A-5
Appendix	A-1
Arrangement Diagram	v

В

Boom Lift and Swing Control Lever	2-15
Boom Lift Lever	2-9
Boom, Superstructure and Platform	2-31
Boom Telescope (Extend) Lever . 2-9,	2-15
Brakes	2-36
Braking	2-30

С


3-7
3-9
3-4
2-18

2-7
2-13
2-11
2-7
2-13
2-7
2-29

D

Data Plate
See Specifications
Diesel Engine Operation	2-33
Drive Control Lever	2-15
Drive Toggle Switch	2-11
Driving And Steering	2-30
Dual Fuel Engine Operation	2-32

Ε


Electrical Storms	1-5
Electrocution Hazard!!1-4,	2-40
Emergency Lowering	2-38
Emergency Pump	2-36
Emergency Pump Push Button	2-13
Emergency Stop
Button 2-7, 2-13, 2-19,	2-38
Emergency System And Procedures	2-36
Engine Oil Pressure Gauge	2-9
Engine RPM (Throttle) Switch	2-7
Engine RPM Selector Switch	2-13
Engine Start Button	2-7
Engine Warning Indicator	2-13

F

Foot Pedal	2-17
Forward Arrows	2-30
Fuel Select Control Handle	2-9

G

Gas/ Off/ Propane Switch	2-9
Gasoline Engine Operation	. 2-32
Gasoline To Propane Switching	. 2-32
Gradeability Conversion Chart	vii
Ground Operation and Checks	. 2-20

Н

Horn Button 2	2-13
Hour Meter	2-7
Hydraulic Fluid Pressure Gauge	2-9
Hydraulic Valves	1-7

1

Ignition Off/ On/ Start Switch	. 2-1	5
Introduction		iii

L

Light Switch(optional)	2-13
Lock Pin	2-3, 2-19
Lubrication Chart	3-12
Lubrication Diagram	3-13

November 1993

Page 78

М

•••
Machine Diagrams	V
Main Power Key Switch	2-7
Maintenance, Harsh Enviornment	3-6
Maintenance, Severe Usage	3-8
Maintenance: Section 3	3-1
Maintenance Tips	3-3
Manual Brake Release Pump	2-9
Manual Brake Release Valve	2-9

0

Operation	2-29
Operation: Section 2	. 2-1

Ρ

Placard Locations	1-12
Platform Capacity	iv
Platform Leveling Lever	2-17
Platform Operation and Checks	2-24
Platform Rotate Lever	2-17
Predelivery Inspection Report	2-4
Propane to Gasoline Switching	2-33
Pump Selector Toggle Switch	2-11

R

Range Diagram	۷
Regulations A-	.3

Ć	2
č	2
Ĩ

-
Safety Belt1-4,	2-18
Safety Gate	2-18
Safety Rules and Precautions	1-4
Safety Symbols	1-3
Safety-Related Decals	1-8
Safety; Section 1	1-1
Shut-Down Procedures	2-34
Shutoff Valves2-3,	2-18
Specifications	iv
Standards	A-3
Startup, Machine	2-19
Startup Procedures	2-18
Steer Switch	2-15
Steer Toggle Switch	2-11
Electrical Storms	1-5
Swing Control Lever	2-9



_

INDEX

Т

Tie Downs	2-4
Transporting The Unit	2-35
Troubleshooting	3-11

U

Unloading I	Procedures .		2-3
Unpowered	Emergency	Movement	2-36

۷

Volt Meter	•••••••••••••••••••••••••••••••••••••••	2-9

W

Wheel Chocks	2-4
Wind	1-5

Page 79

APPENDIX

Page 80

Table of Contents, Appendix

Applicable Standards and Reaulations	A-3
ANSI/SIA A92.5 - 1992 (Partial)	A-5
5. Responsibilities of dealers	A-5
6. Responsibilities of owners	A-7
7. Responsibilities of users	A-10
8. Responsibilities of operators	A-16
9. Responsibilities of lessors	A-20
10. Responsibilities of lessees	A-21

APPENDIX

Page 81

APPLICABLE STANDARDS AND REGULATIONS

In addition to the operational instructions provided herein, various standards and avernmental regulations also apply to the use and operation of your Simon Aerial Work Platform

Attached hereto are copies of some of the applicable codes, regulations and standards with which you must comply if this unit is operated in the U.S.A. These standards were in effect (as attached) on the date your unit was manufactured. You must comply with these, or other applicable standards as defined by your governing bodies as they are updated over time.

For complete, current copies of U.S.A. standards, you must annually write to:

American National Standards Institute 1430 Broadway New York NY 10018

Request: ANSI/ SIA A92.5 (current)

Specific state or local regulations may also apply. You must consult the appropriate regulating authority for the area in which the equipment will be operated in order to obtain current copies of these regulations.

Page 82

Page 83

ANSI/SIA A92.5 - 1992 (PARTIAL)

5. RESPONSIBILITIES OF DEALERS

5.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the training of operators, in maintenance, application, safety provisions and operation of the aerial platform with due consideration of the knowledge that the unit will be carrying personnel.

5.2 Manuals. Dealers shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease, or sale delivery. These manual(s) shall be stored in the location required by section 4.20 of this standard. These manual(s) are considered an integral part of the aerial platform and are vital to communicate necessary safety information to users and operators. In addition, parts and maitenance manual(s) shall be provided with each sale delivery.

5.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

5.4 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.
(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks, or other means.
(c) Boom and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.

5.5 Replacement Parts . When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

5.6 Training. Whenever a dealer directs or authorizes an individual to operate an aerial platform he shall ensure that the individual has been trained under the direction of a qualified person in accordance with the manufacturer's operating manual and requirements listed in section 8, of this standard, before operating the aerial platform.

5.6.1 Training on Delivery. Manufacturer's operating instruction and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental.

Page 84

5.7 Operation. When a dealer operates an aerial platform in sales demonstrations or otherwise for his beneficial use, he and his operating personnel shall assume the responsbilities of users as specified in section 7 and responsibilities of operators as specified in section 8 of this standard.

5.8 Assistance to Owners and Users If a dealer is unable to answer an owner's or user's auestion relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the dealer shall obtain the proper information from the manufacturer and provide that information to the owner or user.

5.9 Record Retention. Dealer(s) shall retain the following records for at least three years:

(a) Name and address of the purchaser of each aerial platform by serial number and date of delivery
(b) Records of the person(s) trained upon each delivery of an aerial platform.
(c) Records of the predelivery preparation performed prior to each delivery.

5.10 Modifications. Modification or alteration of an aerialplatform shall be made only with prior written permission of the manufacturer.

5.11 Manufacturers Safety Bulletins. The dealer shall comply with safety related bulletins as received from the manufacturer.

5.12 Ownership Records. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and addressof the new owner within sixty (60) days.

Page A-6

SIA A92.5-1992

ANSI/

Page 85

ANSI/ SIA A92.5-1992

6. RESPONSIBILITIES OF OWNERS

6.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of the responsibilities of owners with due consideration of the knowledge that the unit will be carrying personnel.

6.2 Manuals. Owners shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease or sale delivery. The operating manual(s) shall be stored in the location required in section 4.20 of this standard. These manual(s) are considered an integral part of the aerial platform and are vital to communicate the necessary safety information to users and operators. In addition, parts and maintenance manual(s) shall be provided with each sale delivery.

6.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

6.4 Maintenance. The owner of an aerial platform shall arrange that the maintenance specified in this standard is properly performed on a timely basis. The owner shall establish a preventive maintenance program in accordance with the manufacturer's recommendations and based on the environment and severity of use of the aerial platform. The owner shall arrange that frequent and annual inspections are performed. All malfunctions and problems identified shall be corrected before the aerial platform is returned to service.

6.5 Frequent Inspection. The owner of an aerial platform shall cause a frequent inspection to be performed on the aerial platform:

(a) That has been in service for three (3) months or 150 hours, whichever comes first.
(b) Before putting into service a machine which has been out of service for a period longer than three (3) months of time.

The inspection shall be made by a person qualified as a mechanic on the specificmake and model of the aerial platform. The inspection shall include all items specified by the manufacturer for a frequent inspection and shall include but not be limited to the following:

(a) All functions and their contols for speed(s), smoothness and limits of motion.
(b) Lower controls including the provisions of overriding of upper controls.
(c) All chain and cable mechanisms for adjustment and worn or damaged parts.
(d) All emergency and safety devices.
(e) Lubrication of all moving parts, inspection of filter element(s), hydraulic oil, engine oil, and coolant as specified by the manufacturer.
(f) Visual inspection of structural components and other critical components such as fasteners, pins, shafts, turntable attachment bolts, and locking devices.
(g) Placard, warnings and control markings.

Page 86

6.5 Frequent Inspection (continued).

(h) Additional items specified by the manufacturer.

(i) Correction of all malfunctions and problems identified and further inspection if necessary.
(j) After correction or replacement of any component, the unit shall be inspected and tested in accordance with above paragraph 6.5.

6.6 Annual Inspection. The owner of an aerial platform shall cause an annual inspection to be performed on the aerial platform no later than thirteen (13) months from the date of the prior annual inspection. The inspection shall be performed by a person(s) qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for an annual inspection.

6.7 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.

(b) All controls in the "off" position and all operating systems secured from inadvertant motion by brakes, blocks or other means.
(c) Elevating assembly and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.

6.8 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

6.9 Maintenance Training. The owner shall train his maintenance personnel in inspection and maintenance of the aerial platform in accordance with sections 6.4, 6.5, 6.6, 6.7, 6.8 and 7.3.3 of this standard and with the manufacturer's recommendations.

6.10 Operator Training. Whenever an owner directs or authorizes an individual to operate an aerial pattform, he shall ensure that the individual has been trained in accordance with the manufacturer's operating manual and requirements listed in section 8 of this standard before operating the aerial platform.

6.10.1 Training on Delivery. Manufacturer's operating instructions and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental.

6.11 Operation. When an owner operates an aerial platform, he shall have the responsibilities of users as specified in section 7 of this standard and his operating personnel shall have responsibilities of operators as specified in section 8 of this standard.

Page 87

6.12 Assistance to Users and Operators. If an owner is unable to answer a user's or operator's questions relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the owner shall obtain the proper information from the dealer or manufacturer and provide that information to the user or operator.

6.13 Record Retention. The owner shall retain the following records for at least three (3) years:

(a) Name and address of the purchaser of each aerial platform by serial number and date of delivery.
(b) Records of the person(s) trained upon each delivery of an aerial platform.
(c) Written records of the frequent and annual inspections shall be kept by the owner when he performs the inspection. The record shall include deficiencies found, corrective action and identification of the person(s) performing the inspection and repairs.
(d) Records of the predelivery preparation performed prior to each delivery.

6.14 Modifications. Modification of alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

6.15 Manufacturer's Safety Bulletins. The owner shall comply with safety related bulletins as received from the manufacturer or dealer.

6.16 Ownership Records. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and address of the new owner within 60 days.

ANSI/ SIA A92.5-1992

Page 88

7. RESPONSIBILITIES OF USERS

7.1 Basic Principles. The information in this standard must be supplemented by good job management, safety control and the application of sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available and regarding the parameters of intended use and expected environment. Since the user has direct control over the application and operation od aerial platforms, conformance with good safety practices in this area is the responsibility of the user and his operating personnel including the operator. Decisions on the use and operation of the aerial platform must always be made with due consideration for the fact that the machine will be carrying personnel whose safety is dependent on those decisions.

7.2 Manuals. Users shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. The operating manual(s)shall be stored in the location required in section 4.20 of this standard. These manuals are considered an intergral part of the aerial platform and are vital to communicate the necessary safety information to users and operators.

7.3 Inspection and Maintenance. Users shall inspect and maintain the aerial platform as required to ensure proper operation. The frequency of inspection and maintenance shall be determined by the manufacturer's recommendations and be compatible with operating conditions and the severity of the operating environment. Aerial platforms that are not in proper operating condition shall be immediately removed from service until repaired. Repairs shall be made by a qualified person and the repairs shall be in conformance with the manufacturer's recommendations.

7.3.1 Frequent Inspection. An inspection as outlined in section 6.5 of this standard shall be conducted.

7.3.2 Annual Inspection. An inspection as outlined in section 6.6 of this standard shall be conducted.

7.3.3 Pre-start Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and functional test including but not limited to the following:

(a) Operating and emergency controls.
(b) Safety devices.
(c) Personal protective devices, including fall protection.
(d) Air, hydraulic and fuel system leaks.
(e) Cables and wiring harness.
(f) Loose or missing parts.
(g) Tires and wheels.
(h) Placards, warnings, control markings and operating and safety manual(s).
(i) Outriggers, stabilizers, extendible axles and other structures.
(j) Guardrail system.

(k) Items specified by the manufacturer.

992

5-1

A92.

SIA

ANSI/

Page 89


TRAILBLAZER T-40 OPERATOR'S	MANUAL

ANSI/ SIA A92.5-1992

7.3.4 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.
(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks or other means.
(c) Boom and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.
(f) Precautions specified by the manufacturer.

7.4 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

7.5 Maintenance Training. The user shall train his maintenance personnel in inspection and maintenance of the aerial platform in accordance with sections 7.3, 7.3.1, 7.3.2, 7.3.3 and 7.3.4 of this standard and with the manufacturer's recommendations.

7.6 Operator Training. Whenever a user directs or authorizes an individual to operate an aerial platform, he shall ensure that the individual has been trained in accordance with the manufacturer's operating and maintenance manual, the user's work instructions and requirements listed in section 8 of this standard before operating the aerialplatform.

7.6.1 Model Training. The user shall be responsible for the operator being trained on the model of theaerial platform that he will be operating. Such training shall be in an area free of obstructions, under the direction of a qualified person for a time sufficient to determine that the trainee display proficiency in knowledge and actual operation of the aerial platform. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

7.6.2 Trainee Records. A record of the trainee's aerial platform instructions shall be maintained by the user for at least three (3) years.

7.7 Before Operation. Before authorizing an operator to operate an aerial platform, the user shall ensure that the operator has:

(a) Been instructed by a qualified person in the intended purpose and function of each control.
(b) Read and understood the manufacturer's operating instruction(s) and users safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules.
(c) Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform.
(d) Determine that the purpose for which the aerial platform is to be used is within the scope of the intended applications defined by the manufacturer.

Page 90

7.7 Before Operation (continued).

(e) Been provided with approved fall protection devices and other safety gear for all personnel in the platform.

7.8 Work Place Inspection. Before the aerial platform is used and during use, the user shall check the area in which the aerial platform is to be used for possible hazards such as but not limited to:

(a) Drop-offs or holes.
(b) Bumps and floor obstructions.
(c) Debris.
(d) Overhead obstructions and high voltage conductors.
(e) Hazardous locations.
(f) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(g) Wind and weather conditions.
(h) Presence of unauthorized persons.
(i) Other possible unsafe conditions.

7.9 During Operation. The aerial platform shall be used in accordance with this standard. The user shall ensure that before each movement of the aerial platform, if repositioning of the platform, that the operator shall ensure:

(a) The aerial platform is operated on a surface within the limits specified by the manufacturer.
(b) The outriggers, stablizers, extendible axles, or other stability enhancing means, are used as required by the manufacturer.
(c) Guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(d) The load and its distribution on the platform and any platform extension are in accordance with the manufacturer's rated capacity for that specific configuration.
(e) There is adequate clearance from overhead obstructions.
(f) The minimum safe approach distance (M.S.A.D.) to energized power lines and parts, as listed in Table 1 are maintained. (See Fig. 3, page 23 of complete standard, for examples of safe operating procedures.)
(g) The precautions defined in 7.3.3, 7.7, 7.8, 7.9, 7.10 and 7.11 of this standard are followed during operation of the aerial platform.

7.10 Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI/NFPA 505 - 1987.

7.10.1 Hazardous Locations. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANS/NFPA 505-1987.

ANSI/ SIA A92.5-1992

Page 91

ANSI/ SIA A92.5-1992

7.11 Warnings and Instruction. The user shall direct his operating personnel and supervise their work to ensure operation of the aerial platform in compliance with this standard.

7.11.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working therein. Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited.

7.11.2 Precaution from Other Moving Equipment. When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used.

7.11.3 Reporting Problems or Malfunctions. The operator shall immediately report to his supervisor any problem or malfunctions which become evident during operation. Any problems or malfunctions that affect the safety of operations shall be repaired prior to continued use.

7.11.4 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

7.11.5 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial platform.

7.11.6 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

7.11.7 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform.

7.11.8 Fueling. The engine shall be shut down while fuel tanks are being filled. Fuelingshall be done in a well-ventilated area free of flame, sparks or other hazards which may cause fire or explosion.

7.11.9 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks or other hazards which cause fire or explosion.

7.11.10 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

7.11.11 Misuse as a Crane. The aerial platform shall not be used as a crane.

7.11.12 Operating Area. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by the manufacturer.

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7.11.13 Travel Speed. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors causing hazards of collision or injury to personnel.

7.11.14 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall:

(a) Maintain a clear view of the path of travel.
(b) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
(c) Maintain a safe distance from overhead obstacles.

7.11.15 Stunt Driving. Stunt driving and horseplay shall not be permitted.

7.11.16 Unauthorized Use. Means shall be used to protect against use by unauthorized person(s).

7.12 Operation of the Aerial Platform. If a user is also the operator of an aerial platform, he shall have the responsibilities of operators specified in section 8 of this standard as well as responsibilities of users as specified in section 7 of this standard.

7.13 Assistance to Operator. If a user is unable to answer an operator's question(s) relating to rated capacity, intended use, maintainance, condition of the aerial platform, or safety of operation of the aerial platform the user shallobtain the proper information from the dealer, owner or manufacturer and provide that information to the operator before use of the aerial platform in the application of concern.

7.14 Shutdown of Aerial Platform. The user shall direct his operating personnel to cease operation of the aerial platform in case of any suspected malfunction(s) or any potentially hazardous condition(s) that may be encountered. Further information concerning safe operation shall be requested from the owner, dealer or manufacturer before further operation.

7.15 Record Retension. The user shall retain the following records for at least three (3) years:

(a) Records of the operator(s) trained on each model of an aerial platform.
(b) Written records of the frequent and annual inspection shall be kept by the user when he performs the inspection(s). The records shall include the date of inspection, any deficiences found, the corrective action recommended and identification of the person(s) performing the inspection.
(c) Written records of all repairs accomplished on the aerial platform shall include the date of any such repair, a description of the work accomplished and identification of the person(s) performing the repair.

7.16 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

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TDAILDIATED T AO ODEDATODIS MANULAL
TRAILDLAZER 1-40 OPERATOR 3 MANUAL

7.17 Manufacturer's Safety Bulletins. The user shall comply with safety related bulletins as received from the manufacturer, dealer or owner.

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8. RESPONSIBILITIES OF OPERATORS

8.1 Basic Principles. The information in this standard must be supplemented by good judgement, safety control and caution in evaluating each situation. Since the operator is in direct control of the aerial platform, conformance with good safety practices in this area is the responsibility of the operator. The operator must make decisions on the use and operation of the aerial platform with due consideration for the fact that his own safety as well as the safety of other personnel in the platform is dependent on those decisions.

8.2 Manuals. The operator shall be aware that the operating and safety manuals, including the manual which defines the responsibilities of dealers, owners, lessors, lessees, users and operators are stored on the aerial platform and the location where they are stored. The operator shall be familiar with the manuals stored on the aerial platform and consult them when questions arise with respect to the aerial platform.

8.3 Pre-start Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and functionaltest including but not limited to the following:

(a) Operating and emergency controls.
(b) Safety devices.
(c) Personal protective devices, including fall protection.
(d) Air, hydraulic and fuel system(s) leaks.
(e) Cables and wiring harness.
(f) Loose or missing parts.
(g) Tires and wheels.
(h) Placards, warnings, control markings and operating manual(s).
(i) Outriggers, stablizers, extenible axles and other structures.
(i) Guardrail system.
(k) Items specified by the manufacturer.

8.4 Problems or Malfunctions. Any problems or malfunctions that affect the safety of operations shall be repaired prior to the use of the aerial platform.

8.5 Training. Theoperator shall be trained on the same model of aerial paltform or one having operating characteristics consistent with the one to be used during actual work site operation. Under the direction of a qualified person, the trainee shall operate the aerial platform for a sufficient period of time to demonstrate proficiency and knowledge in the actual operation of the aerial platform. Care shall be taken to ensure the area of such operation has a minimum of obstacles and is conducive to training. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

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ANSI/ SIA A92.5-1992

8.6 Before Operation. Before being authorized to operate the aerial platform, the operator shall have:

(a) Been instructed by a qualified person in the intended purpose and function of each of the controls.
(b) Read and understood the manufacturer's operating instruction(s) and users safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules.
(c) Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform.

8.7 Work Place Inspection. Before the aerial platform is used and during use, the operator shall check the area in which the aerial platform is to be used for possible hazards such as, but not limited to:

(a) Drop-offs or holes.

(b) Bumps and floor obstructions.
(c) Debris.
(d) Overhead obstructions and high voltage conductors.
(e) Hazardous locations.
(f) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(g) Wind and weather conditions.
(h) Presence of unauthorized persons.
(i) Other possible unsafe conditions.

8.8 During Operation. The aerial platform shall be used in accordance with this standard. The operator shall ensure the following before each elevation of the platform:

(a) Ensure the aerial platform is operated on a surface within the limits specified by the manufacturer.
(b) Ensure the outriggers, stabilizers, extendible axles or other stability enhancing means, are used as required by the manufacturer.
(c) Ensure that guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(d) Ensure the load and its distribution on the platform adn any platform extension(s) are in accordance with the manufacturer's rated capacity for that configuration.
(e) Ensure there is adequate clearance from overhead obstructions.
(f) Ensure that the minimum safe approach distances (M.S.A.D.) to energized power lines and parts are maintained. (See Fig.3, page 23 of complete standard for examples of safe operating procedures.)
(g) Ensure all personnel in the platform are wearing fall protection devices and other safety gear as required at all times.

8.9 Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or lacation according to ANSI/NFPA 505-1987.

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8.9.1 Hazardous locations. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANSI/NFPA 505-1987.

8.10 Warnings and Instructions. The operator shall ensure the operation of the aerial platform is in compliance with this standard.

8.10.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working therein. Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited.

8.10.2 Precaution for Other Moving Equipment. When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used.

8.10.3 Reporting Problems or Malfunctions. The operator shall immediately report to his supervisor any problems or malfunctions which become evident during operation. Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use.

8.10.4 Reporting Potentially Hazardous Locations. The operator shall immediately report to his supervisor any potentially hazardous location(s) (environment) which become evident during operation.

8.10.5 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

8.10.6 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial platform.

8.10.7 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

8.10.8 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform.

8.10.9 Fueling. The engine shall be shut down while fuel tanks are being filled. Fuelingshall be done in a well-ventilated area free of flame, sparks or other hazards which may cause fire or explosion.

8.10.10 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks or other hazards which cause fire or explosion.

8.10.11 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

8.10.12 Misuse as a Crane. The aerial platform shall not be used as a crane.

ansi/ sia a92.5-1992

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ANSI/ SIA A92.5-1992

8.10.13 Unusual Operating Support Conditions. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by the manufacturer.

8.10.14 Travel Speed. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel and other factors causing hazards of collision or injury to personnel.

8.10.15 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall:

(a) Maintain a clear view of the path of travel.
(b) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
(c) Maintain a safe distance from overhead obstacles.

8.10.16 Stunt Driving. Stunt driving and horseplay shall not be permitted.

8.10.17 Unauthorized Use. The operator shall implement means provided to protect against use by unauthorized person(s).

8.10.18 Misuse as a Jack. The boom and platform of the aerial platform shall not be used to jack the wheels off the ground unless the machine is designed for that purpose by the manufacturer.

8.10.19 Driving on Slopes. The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which the aerial platform is rated by the manufacturer.

8.10.20 Snagged Platform. If the platform or elevating assembly become caught, snaggedor otherwise prevented from normal motion by adjacent structure or other obstacles such that control reversal does not freethe platform, all personnel shall be removed from the platform before attempts are made to free the platform using ground controls.

8.11 Assistance to Operator. If an operator encounters any suspended malfunction of the aerial platform, or any hazard or potentially unsafe condition relating to capacity, intended use or safe operation, he shall cease operation of the aerial platform and request further information as to safe operation from his management or the owner, dealer, or manufacturer before further operation of the aerial platform.

8.12 Modifications. Modifications or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

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9. RESPONSIBILITIES OF LESSORS

9.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessors with due consideration of the knowledge that the unit will be carrying personnel.

9.2 Lessor. A lessor is a person(s) or entity who leases, rents, loans or otherwise provides an aerial platform to another party for the beneficial use of that party (the user). A lessor may also be a dealer, owner, lessee, user or operator.

9.2.1 Lessor as a Dealer. When a lessor uses the aerial platform as a dealer, he shall have the responsibilities of dealers as specified in section 5 of this standard.

9.2.2 Lessor as an Owner. When a lessor uses the aerial platform as an owner, he shall have the responsibilities of owners as specified in section 6 of this standard.

9.2.3 Lessor as a User. When a lessor uses the aerial platform as a user, he shall have the responsibilities of users as specified in section 7 of this standard.

9.2.4 Lessor as an Operator . When a lessor uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in section 8 of this standard.

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ANSI/ SIA A92.5-199

10. RESPONSIBILITIES OF LESSEES

10.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessees with due consideration of the knowledge that the unit will be carrying personnel.

10.2 Lessee. A Lessee is a Person(s) or entity to whom an aerial platform is provided by lease, rental, loan or other arrangement. A lessee may also be a user or operator.

10.2.1 Lessee as a Dealer. When a lessee uses the aerial platform as a dealer, he shall have the responsibilities of dealers as specified in section 5 of this standard.

10.2.2 Lessee as an Owner. When a lesse uses the aerial platform as an owner, he shall have the responsibilities of owners as specified in section 6 of this standard.

10.2.3 Lessee as a User. When a lessee uses the aerial platform as a user, he shall have the responsibilities of users as specified in section 7 of this standard.

10.2.4 Lessee as an Operator. When a lessee uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in section 8 of this standard.

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SIMON AERIALS

Limited Warranty

Simon Aerials Inc. (the "Company") warrants, to the original Buyer only,

(a) that new units of equipment manufactured and sold by it conform to the Company's published specifications;
(b) that all component parts manufactured by it shall be free from defects in material or workmanship for 12 months from the date the unit is first placed in service;
(c) that all structural components manufactured by it shall be free of any structural defect in materials or workmanship for 60 months from the date the new unit is first placed in service. Structural components covered under this section include and are limited to superstructure weldments, undercarriage weldments, boom weldments, platform support weldments (excluding rotary actuator), scissor arm weldments, turntable weldments, extendable axle weldments, and outrigaer or stabilizer weldments; and
(d) that component parts not manufactured by the Company shall be free from defects in material or workmanship for the period warranted by the Company's vendor.

If the Buyer discovers within the warranty period a failure to conform to the Company's published specifications or a defect in material or workmanship, it must promptly submit written notice of such condition to the Company and return the nonconforming part(s) to the factory, freight prepaid, together with a properly completed Simon Aerials Inc. Warranty Claim Form as furnished by the Company. In no event shall such notice be accepted later than 30 days following expiration of the applicable warranty period. If, after inspection by factory Quality Assurance personnel, the returned part(s) are judged to be not in conformity with specifications or defective in material or workmanship, the Company will correct such condition by delivering repaired or new replacement part(s) to the Buyer, free of charge. Any labor cost involved in removal or replacement of such part(s) shall be the responsibility of the Buyer. This remedy is the Buyer's exclusive remedy for breach of warranty.

This warranty does not cover damage caused by shipment, misuse of the unit (including operation beyond unit specification limits), failure to properly service and maintain the unit in accordance with the Company's Manual or Factory Service Bulletins, alteration of the unit, or natural disasters (such as fire, flood, wind and lightning) and shall be void if

(1) the unit is altered or repaired contrary to the Company's authorized instructions,
(2) the unit is altered or repaired in such a way as to affect its performance or reliability, or
(3) the unit is mounted on a chassis or carrier which does not meet the Company's published minimum requirements.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

If field repair or parts replacement is necessary on warranted components, the Company will reimburse distributors for direct labor costs incurred therefor according to the Company's current authorized field service rate, providing that advance approval for said work is granted by Simon Aerials Service Department. In no event shall the Company be liable for any indirect, incidental, consequential or special damage (including without limitation loss of profits, loss of revenue, cost of capital, cost of substitute equipment, downtime, claims of third parties and injury to person or property) based upon any claim of breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory. This limited warranty allocates the risks of product failure between the Company and the Buyer, and that allocation is recognized by both parties and is reflected in the price of the goods.

This written warranty is understood to be the complete and exclusive agreement between the parties, superceding all prior agreements, oral or written and all other communications between the parties relating to the subject matter of this warranty. No employee, agent or distributor of the Company or any other person is authorized to state or imply any additional warranties on behalf of the Company, nor to assume for the Company any other liability in connection with any of its products, unless made in writing and signed by an officer of the Company.