Genie Simon Silver Eagle Series Operator's Manual

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EAGLE 41/24E

(U.S.) Part No. 89-412772 • Initial Issue, dated July 1996 •

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Introduction	iii
Machine Specifications	. iv
Machine Diagrams	. v
Range Diagram	. v
General Arrangement Diagram	. vi
Gradeability Conversion Chart	. vi

SECTION 1: SAFETY

Safety Symbols
Safety Rules and Precautions
Safety-Related Decals
Safety and Control Decal Locations	1-12
Safety and Control Decal Descriptions	1-13

SECTION 2: OPERATION

Unloading Procedures	2-3
Primary Machine Components	2-5
Operator Controls	2-6
Ground Controls	2-6
Platform Controls	2-8
Startup Procedures	2-12
Shift Checks	2-12
Machine Startup	2-13
Ground Operation and Checks	2-14
Platform Operation and Checks	2-16
Operation	2-20
Cold Weather Operation	2-20
Driving and Steering	2-21
Braking	2-21
Boom, Superstructure and Platform	2-22
Shut-down Procedures	2-23
Transporting the Unit	2-24
Truck or Trailer Transport	2-24
Emergency System and Procedures	2-26
Emergency Pump	2-26
Emergency Rotation	2-26
Unpowered Emergency Vehicle Movement	2-27
Emergency Procedures	2-28

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TABLE OF CONTENTS (Continued)

SECTION 3: MAINTENANCE

General Maintenance Tips
Battery Charger
Shift Operational Checklist
Monthly Operational Checklist
Semi-Annual Operational Checklist
Troubleshooting	3-14
Lubrication Chart	3-16

APPENDIX

ANSI/ SIA A92.5-1992 (Partial)

INDEX

"High Five" Warranty Transfer of Ownership Notice Catalog Comment Card

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NTRODUCTION

INTRODUCTION

This Operator's Manual has been designed to provide you with the instructions needed to properly and safely operate your Simon 41/24E.

THIS OPERATOR'S MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING YOUR SIMON 41/24E.

OPERATORS MUST BE AWARE OF AND COMPLY WITH ALL MANUFACTURER'S INSTRUCTIONS AND APPLICABLE OSHA/ANSI (OR APPROPRIATE GOVERNMENT) SAFETY GUIDELINES.

FAILURE TO COMPLY WITH MANUFACTURER'S INSTRUCTIONS AND OSHA/ANSI (OR APPROPRIATE GOVERNMENT) SAFETY GUIDELINES WILL RESULT IN SERIOUS INJURY OR DEATH.

Your Simon 41/24E has been designed, built, and tested to provide many years of safe, dependable service. To obtain the full benefit of your machine, always follow the proper operating and maintenance procedures as outlined in this manual. Only trained, authorized personnel should be allowed to operate or service this machine. Service personnel should read and study this manual in order to gain a thorough understanding of the functions of the unit prior to making any repairs.

MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN AND SPECIFICATION WITHOUT WRITTEN PERMISSION FROM SIMON ARE STRICTLY FORBIDDEN. A MODIFICATION MAY COMPROMISE THE SAFETY OF THE MACHINE, SUBJECTING USERS TO SERIOUS INJURY OR DEATH. ANY SUCH MODIFICATION WILL VOID ANY REMAINING WARRANTY.

Simon reserves the right to change, improve, modify or expand features of its equipment at any time. Specifications, models or equipment are subject to change without notice, and without incurring any obligations to change, improve, modify or expand features of previously delivered equipment. All Simon manuals are periodically updated to reflect changes that occur in the equipment. Please contact the factory with any questions you may have regarding your machine, or the availability of more recent manuals.

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MACHINE SPECIFICATIONS


Working Height	47 Ft 10 In./ 14.60 M
Platform Height	41 Ft 4 In./ 12.60 M
Horizontal Reach	23 Ft 10 In./ 7.60 M
Stowed Height	6 Ft 7 In./ 2.00 M
Stowed Length.	1 6 Ft/ 4.865 M
Platform Capacity (Unrestricted)	500 LBs./ 225 ka
Platform Dimensions (Standard)	47 In. X 24 In./
	1.20 M X 0.60 M
Platform Dimensions (Optional)	59 In. X 24 In./
	1.5 M X 0.60 M
Width	5 Ft 11 In./ 1.80 M
Wheelbase	63 In./ 1.60 M
Inside Turning Radius	4 Ft 3 In./ 1.30 M
Ground Clearance	5.5 In./ 14 cm
Gross Vehicle Weight (Approx )	14.580 LBs./ 6.613 kg
	360 ° Non-Continuous
Travel Speed-Platform Stowed	3.0 MPH/ 5.0 KPH
Travel Speed-Platform Elevated	0.5 MPH/ 0.8 KPH
Gradeability (on hard surface) (ref. page vi)	12°/21%
Tires	250 - 15 (Solid)
	6.9 GAL./ 26.0 Liters
Hydraulic Operating Pressure	2755 PSI/ 190 Bar/ 194 ka-cm ²
	2.6 GPM/ 10 LPM
Power System (Electric)	Eight 6-Volt Batteries (48VDC)
	@ 217 Amp/ Hr
Battery Charger	40 Amp, Automatic
	5.0 HP/ 3.7 kw

Steer Wheel Nut Torque	275 Ft-LBs/ 203 Nm/ 38 kg-m
Drive Wheel Nut Torque	194 Ft-LBs/ 143 Nm/ 26.8 kg-m
Swing Bearing Bolt Torque	163 Ft-LBs/ 120 Nm/ 22.5 kg-m

MACHINE SPECIFICATIONS

July 1996

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GENERAL ARRANGEMENT DIAGRAM

July 1996

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41/24E OPERATOR'S MANUAL

SAFETY

SECTION 1: SAFETY

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Table of Contents, Section 1

SAFETY

Safetv Symbols
Safety Rules and Precautions	1-4
Safety-Related Decals
Safety and Control Decal Locations	1-12
Safety and Control Decal Descriptions	1-13

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SAFETY SYMBOLS

This manual contains important information on the safe use of your SIMON Self-Propelled Aerial Work Platform. Your failure to read, understand and follow all safety rules, warnings and instructions will unnecessarily expose you and others to dangerous situations. For your safety and the safety of those around you, you must operate your aerial work platform as instructed in this manual.

You, the operator, are the single most important factor for safety when using any piece of equipment. Learn to operate your work platform in a safe manner.

To help you recognize important safety information, we have identified warnings and instructions that directly impact on safety with following signals:

A DANGER

"DANGER" INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL WORD IS LIMITED TO THE MOST EXTREME SITUATIONS.

"WARNING" INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

A CAUTION

"Caution" indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It is also used to alert against unsafe practices, and for property-damage-only situations.

One final note: The best method to protect yourself and others from injury or death is to use common sense. If you are unsure of any operation, don't start until you are satisfied that it is safe to proceed.

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SAFETY RULES AND PRECAUTIONS

A DANGER

• ELECTROCUTION HAZARD!! THIS MACHINE IS NOT INSULATED!! Maintain safe clearance from electrical lines and apparatus. You must allow for machine sway (side to side movement) when elevated, and electrical line movement. This machine does not provide protection from contact with or proximity to an electrically charged conductor.

You must AVOID CONTACT between any part of the machine, or its load, and any electrical line or apparatus carrying up to 300 volts.

You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 M) between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 volts up to 50,000 volts. One foot (30.5 cm) additional clearance is required for every additional 30,000 volts.

DEATH OR SERIOUS INJURY will result from contact with, or inadequate clearance from, any electrically charged conductor.

Read and understand all safety and control information found on the machine and in this manual before operating the unit.
Only trained, competent personnel should operate the aerial work platform.
Be aware of all Government and Local rules which may apply to this machine and its safe operation.
Approved safety belts must be worn at all times when operating the unit from the platform. In addition, approved headgear and other protective equipment must be worn as required. (In the U.S.A., OSHA approved equipment is required. For other countries, the appropriate equivalent government body should be consulted.)
NEVER fasten safety belt to an adjacent structure while on the work platform.
Make sure that entry gate to platform is secured before operating unit from the platform.
DO NOT block the foot pedal or any function control in the operating position.
DO NOT exceed the platform capacity of the unit in any configuration. Review the section titled "MACHINE SPECIFICATIONS", earlier in this manual, regarding this model's capacities and dimensions.

RULES

SAFETY

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SAFETY RULES

SAFETY RULES AND PRECAUTIONS (CONTINUED)

SECURE all tools and other loose items to prevent injury to persons working on or below the work platform.
DO NOT use scaffolding, ladders or similar items to extend your reach while on the work platform.
DO NOT attempt to climb down the boom assembly, if the unit fails while the operator's platform is raised or extended.
Since the machine may be operated from its ground controls, precautions should be taken to prevent unauthorized personnel from operating the work platform with the ground controls while the platform is in use.
The "UNPOWERED EMERGENCY MOVEMENT" procedure (described later in this manual) requires releasing the brakes and disconnecting the rear wheels, which results in there being no means to stop the unit's travel. Simon recommends using this procedure only in cases of emergency, and only for a short distance. Be on guard against unit runaway on sloping surfaces. Movement speed shall not exceed 3 M.P.H. (5 K.P.H.).
DO NOT attempt to open any hydraulic line or component without first relieving all system pressures and shutting off fluid flow from the tank.
DO NOT allow anyone to tamper with, service or operate the machine from the ground control station while personnel are on the platform, except in an emergency.
DO NOT alter, modify or disable any safety devices or interlocks.
DO NOT use the aerial work platform outdoors in electrical storms or in high wind situations.
DO NOT raise the aerial work platform unless the unit is on a firm, level surface.

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SAFETY RULES AND PRECAUTIONS (CONTINUED)

A DANGER

Use caution to prevent ropes, cords, hoses, etc. from becoming entangled in the unit's boom sections when being raised, lowered or repositioned.
Ensure that the area surrounding the mobile platform is clear of personnel and equipment before: driving the unit; or raising, lowering or extending the boom; or swinging the superstructure; or tilting the platform.
Maintain a safe distance from overhead and ground obstacles, debris, drop-offs, holes, depressions, electrical wires and other hazards to travel.
Limit travel speed according to conditions of the ground surface, congestion, slope, location of personnel or any other factors that could cause hazard of collision or injury to personnel.
DO NOT sit, stand or climb on platform rails.
DO NOT operate this machine while under the influence of any drugs or alcohol.
DO NOT operate this machine if you are bothered by heights, seizures, or dizzy spells.
DO NOT indulge in stunt driving or horseplay while operating this machine.

Complete the "Operational Checklists" found in this manual (see Table of Contents) at designated intervals.
Always attach the unit to a winch when loading or unloading from a truck or trailer. Simon does not recommend unassisted loading or unloading of any aerial work platform.
With the platform swung away from the stowed position, use caution when selecting travel or steering direction. Travel and steer direction will be opposite switch or lever movement. Refer to the directional arrow decals on the undercarriage of the unit for travel orientation.

SAFETY RULES

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SAFETY RULES

SAFETY RULES AND PRECAUTIONS (CONTINUED)

Actuation of the red "EMERGENCY STOP" button will apply brakes immediately, causing unexpected platform movement as the machine comes to a sudden stop. Brace vourself.
Whenever releasing the brakes, ensure that the unit cannot roll.
Immediately report any erratic noises, vibrations or malfunctions of the unit to supervisor. Machine shall be removed from service until diagnosis and any necessary repairs have been completed.
Operating this equipment without all safety and control decals in place can be hazardous.

A CAUTION

For transporting the machine, the platform or boom must not be tied to the trailer bed in any way.
DO NOT exceed the maximum platform horizontal pull of 100 pounds (45.4 kg).
DO NOT use the boom or platform as a crane to lift oversized or hanging loads.
DO NOT raise, extend, retract, tilt, or lower the platform into stationary objects, as this will cause damage to mechanical and hydraulic components.
DO NOT use the platform or boom functions to push or tow the unit or another vehicle.
Avoid sudden braking or steering, go slowly and leave more maneuvering room during cold weather operation until the machine is warm.

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SAFETY-RELATED DECALS

10-130600 Decal, "DANGER" (Hazard listing at Ground controls)

SAFETY RELATED DECALS

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41/24E OPERATOR'S MANUAL

10-150500 Decal, "DANGER" (Electrocution)

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SAFETY-RELATED DECALS (CONTINUED)

A 581/B Decal, Platform Warning

WARNING

AFTER TOWING ALWAYS REINSTATE BLACK LEVER TO THE LEFT AND FULLY OPEN KNURLED KNOB (INSIDE HYDRAULIC MODULE)

A 1373A Decal, Warning "After towing . "

SAFETY RELATED DECALS

July 1996

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41/24E OPERATOR'S MANUAL

SAFETY RELATED DECALS

EMERGENCY LOWERING

USE HAND PUMP INSIDE CONTROL CABINET

A577 Decal, Emergency Lowering

TOWING INSTRUCTIONS

SEE IN SIDE CONTROL CABINET

A1373 Decal, Towing Reminder

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SAFETY AND CONTROL DECAL LOCATIONS

AWARNING

OPERATING THIS EQUIPMENT WITHOUT ALL SAFETY AND CONTROL DECALS IN PLACE CAN BE HAZARDOUS.

If any of these items are damaged or missing, replace them immediately. Decals are shown for standard machine. Optional equipment may change the decal locations.

July 1996

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Page 1- 13

SAFETY AND CONTROL DESCRIPTIONS

SAFETY AND CONTROL DECAL DESCRIPTIONS

ltem No.	Part Number	Description	Qty.
1	AS103	Decal, Ground Control (on ground control box)	1
2	AS105	Decal, Ground Control (Levers)	1
3	10-130600	Decal, "DANGER", (Hazard listing, Ground controls)	1
4	10-148300	Decal, "PLATFORM CAPACITY"	1
5	10-150500	Decal, "DANGER", (Electrocution)	1
6	A580	Decal, "Hydraulic Oil Only "	1
7	47011-0438	Decal, Platform Control	1
8	A581/B	Decal, "WARNING", (Hazard listing, Platform controls)	1
9	10-139800	Decal, "Operators Manual Enclosed"	1
10	A1240A	Decal, Towing Instructions	1
11	A578	Decal, Towing Instructions (See inside control cabinet)	1
12	A577	Decal, "Emergency Lowering"	1
13	A1373A	Decal, Warning "After towing "	1

41/24E OPERATOR'S MANUAL

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SAFETY AND CONTROL DECAL LOCATIONS

OPERATING THIS EQUIPMENT WITHOUT ALL SAFETY AND CONTROL DECALS IN PLACE CAN BE HAZARDOUS.

If any of these items are damaged or missing, replace them immediately. Decals are shown for standard machine. Optional equipment may change the decal locations.

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41/24E OPERATOR'S MANUAL

SAFETY AND CONTROL DECAL DESCRIPTIONS

ltem No.	Part Number	Description	Qty.
1	10-150500	Decal, "DANGER", (Electrocution)	1
2	47011-0153	Decal, Direction Arrow	1
3	AS100	Decal, "CAGE ROTATION"	1
4	AS101	Decal, "ROTATION LOCK"	1

SAFETY AND CONTROL DESCRIPTIONS

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41/24E OPERATOR'S MANUAL

OPERATION

SECTION 2: OPERATION

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Table of Contents, Section 2

Unloading Procedures Primary Machine Components Operator Controls Ground Controls	2-3 2-5 2-6 2-6 2-8
Startun Procedures	2-12
Shift Checks	2-12
Machine Startup	2-13
Ground Operation and Checks	2-14
Platform Operation and Checks	2-16
Operation	2-20
Cold Weather Operation	2-20
Driving and Steering	2-21
Blaking	2-21
Shut down Broodures	Z=ZZ
Transporting the Unit	2-20
Truck or Trailer Transport	2-24
Emergency System and Procedures	2-26
Emergency Pump	2-26
Emergency Rotation	2-26
Unpowered Emergency Vehicle Movement	2-27
Emergency Procedures	2-28

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DPERATION

UNLOADING PROCEDURES

AWARNING

TO AVOID SERIOUS PERSONAL INJURY OR DEATH, ENSURE THAT THE MACHINE IS IN "CREEP" DRIVE SPEED WHILE UNLOADING FROM A TRUCK OR TRAILER.

Inspect the outside of the unit for damage (including the underside). Inspect all hoses, boom sections and cables for chafing or road damage. Confirm that all swing bearing bolts are tight (refer to specifications).
Unlock and open hydraulic compartment. Inspect all electrical and hydraulic connections for damage and security.
Connect battery cables to batteries if required. Check electrolyte level.
Check fluid level on the hydraulic tank, and add fluid as required (see Lubrication Chart).
Close rear hydraulic cover.
Attach the unit to a winch for the unloading procedure.

ALWAYS ATTACH THE UNIT TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. CONNECT WINCH CABLE TO THE TIE DOWN LUGS ON THE UNDERCARRIAGE. UNASSISTED LOADING OR UNLOAD-ING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED.

READ AND UNDERSTAND ALL SAFETY, CONTROL AND OPERATING INFORMATION FOUND ON THE MACHINE AND IN THIS MANUAL BEFORE OPERATING THE UNIT.

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UNLOADING PROCEDURES (CONTINUED)

Remove all machine tie downs. Remove wheel chocks, if used. Turn the Power On keswitch to the "ON" position and the Ground/ Cage (Platform) selector switch to "CAGE".
Enter the platform. Test all platform functions.
Raise the boom so that the platform will clear any obstacles as the machine is driven down the loading ramp.
Carefully drive the unit off the truck or trailer with the assistance of a winch.

NOTE: The brakes are automatically released for driving, and will automatically apply when the unit stops.

• Before placing the unit into service, all operators must read and understand the contents of this Operator's Manual.

Upon initial unloading of the machine the Receipt Inspection Adjustment Report or Predelivery Inspection Adjustment Report must be completed and returned in order to activate the Simon Limited Warranty.

An Operator's Manual and a Receipt Inspection Adjustment Report are included with each machine leaving the factory.

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OPERATOR CONTROLS

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				ിറ
	OP	ERATOR CON (GROUND CO	NTROLS DESCRIPTION NTROLS, CONTINUED)	ONTROL
Item	Control	Location	Description	RC
1.	Emergency Stop Button	Ground Electrical Panel	Used to stop all functions in an emergency. Push for emergency stop. Pull out or rotate clockwise to reset, depending on style used.	PERATO
2.	Main Power Key Switch	Ground Electrical Panel	Main power "On/ Off" two position switch. The full left position is "OFF".	0
			Turn key right (clockwise) to turn power "ON".
			With key switch "OFF", the key may be removed to prevent unauthorized operation.
3.	Power On Light	Ground Electrical Panel	Light is on when the main power key switch is turned to power "ON".
4.	Cage (Platform)/ Ground Selector Switch	Ground Electrical Panel	Two position selector switch. Left selects cage (platform) operation and right selects ground opera- tion.
5.	Pump Button	Ground Electrical Panel	Press and hold button while moving one of the boom levers to enable function.
6.	Lift 1 Lever	Ground Electrical Panel	Moving lever up or down, raises or lowers the lower stage of the boom.
7.	Lift 2 Lever	Ground Electrical Panel	Moving lever up or down, raises or lowers the mid stage of the boom.
8.	Lift 3 Lever	Ground Electrical Panel	Moving lever up or down, raises or lowers the upper stage of the boom.
9.	Zoom (Telescope) Lever	Ground Electrical Panel	Moving lever up or down, extends or retracts the upper stage telescope boom.
10.	Rotate (Swing) Lever	Ground Electrical Panel	Moving lever up or down, rotates the superstructure left or right.

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OPERATOR CONTROLS

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OPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS)

ltem	Control	Location	Description
1.	Horn Button	On Platform Console	Press button to sound warning horn.
2.	Emergency Stop Button	On Platform Console	Used to stop all functions in an emergency. Push for emergency stop. Pull out or rotate clockwise to reset, depending on style used.
3.	Battery Condition Monitor and Hour Meter	On Platform Console	The battery condition or level of charge is indicated by an LED display. When the charge state falls to 75%, the red LED will flash as an indication that the charge rate has deteriorated to a low level. If the battery state falls a further 5%, the battery condition will be such that no lift or descent capability will be available. It is recommended that the machine is taken out of service as soon as the red warning LED flashes, and the batteries fully charged before any further machine operation takes place.
4.	Drive Control Joystick	On Platform Console
5.	Steer Switch	On End of Drive Control Lever	Move switch left and hold to turn steer wheels to left, and right to turn steer wheels to right. Push and hold in opposite direction to straighten wheels.

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE STEERING DIRECTION. STEERING DIRECTION WILL BE OPPOSITE TO STEER SWITCH MOVEMENT.

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July 1996

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OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED)

				ിഗ
Item		ERATOR CON (PLATFORM CO Location	ITROLS DESCRIPTION INTROLS, CONTINUED) Description	ONTROL
6.	Lift/ Drive Selector Switch	On Platform Console	Selects either drive function, or all other boom and platform functions. When turned to the right, it selects the drive only function. When turned to the left, it selects all the other boom and platform functions.	ERATOR C
7.	Lower Boom Lever	On Platform Console	Used to control the lower boom section. Each boom section can be raised and lowered independently.	OPI
8.	Mid Boom Lever	On Platform Console	Used to control the mid boom section. Each boom section can be raised and lowered independently.
9.	Upper Boom Lever	On Platform Console	Used to control the upper boom section. Each boom section can be raised and lowered independently.
10.	Zoom (Telescope) Lever	On Platform Console	Used to extend or retract the telescopic upper boom, giving the operator access over obstacles.
11.	Rotate (Swing) Lever	On Platform Console	Controls the rotation of the superstructure on the undercarriage. Move Lever forward to swing the superstructure to the left (clockwise), backward to swing to the right (counterclockwise). The superstructure rotates 360° with an electric limit switch to stop continuous rotation.
12.	Level Lever	On Platform Console	Used to control the forward and backward tilt of the platform.
13.	Foot Switch	On Platform Floor	Two position foot switch. When depressed drive and lift controls are enabled. If not depressed, neither the drive nor lift controls will function from the platform.
14.	Cage (Platform) Rotation Lever	Front of Platform (Inside) (Not Shown)	Releases the cage (platform) lock that allows cage (platform) to be rotated.
15.	Cage (Platform) Rotation Handle	Front of Platform (Inside) (Not Shown)	Turning handle clockwise and counter clockwise rotates the cage (platform) right and left, when the cage rotation lever is in unlock position.
16.	Cage (Platform) Rotate Lever (Option)	On Platform Console (Not Shown)	Used to control the hydraulic rotation of the cage (platform).

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STARTUP PROCEDURES

SHIFT CHECKS

Before this machine is put into use each shift, the following checks should be completed to make sure that the machine is safe and in good condition.

Refer to check lists at back of this manual for periodic maintenance requirements and additional procedures for severe duty applications:

____ Visually inspect all machine components, i.e. missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, damaged tires, bent or damaged structural components, etc.
Check battery electrolyte level and connections.
Check hydraulic fluid level with booms fully retracted and lowered.
Check hoses and cables for worn areas or chaffing.
Check hose carrier to make sure that it is not bent or sagging.
Inspect safety belt connections and check for worn areas on the belts.
Check platform rails and safety gate latch for damage.
____ Check pivot pins for security.
- Check that all warning and instructional decals are legible and secure.

STARTUP PROCEDURES

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STARTUP PROCEDURES

MACHINE STARTUP

A DANGER

ALL OPERATORS MUST THOROUGHLY READ AND UNDERSTAND THE "SAFETY RULES AND PRECAUTIONS" SECTION OF THIS MANUAL PRIOR TO OPERATING THE MACHINE.

A COMPLETE VISUAL INSPECTION OF THE MACHINE MUST BE PER-FORMED PRIOR TO OPERATIONAL CHECKS.

Ensure that emergency stop button on ground control panel and platform console are disengaged. Reset, as required.
Turn the main power key switch to the "ON" position to energize the electrical system.
Turn the cage (platform)/ ground selector switch to the "GROUND" position.
Raise or extend the boom, and push down on each of the three fastened corners of the tilt alarm. The alarm should sound as each corner is pressed beyond 5 degrees.

NOTE: There is a three (3) second delay before the alarm sounds.

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GROUND OPERATION AND CHECKS

BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THE FOLLOWING CHECKS REVEAL A DEFECT.

Perform Machine Startup procedures, earlier in this section.
Move the lower boom control lever to operate the lower boom to the end of its movement.
Listen for any unusual noises.
Check for any vibration while the boom travels up or down.
_____ Check for uneven or jerky operation.
Check for hydraulic leaks.
Check pivot pins for security. Ensure that all securing bolts are in place on each pin locking point.
Return the lower boom to its stowed position by moving the control lever to the down position.
Operate the middle and upper booms in the same manner as the lower boom.
_____ Listen for any unusual noises.
Check for any vibration while the boom travels up or down.
_____ Check for uneven or jerky operation.
_____ Check for hydraulic leaks.
Check pivot pins for security. Ensure that all securing bolts are in place on each pin locking point.
Operate the boomzoom (telescope) function by raising the upper boom section parallel to the ground and extending and retracting the boom.
_____ Listen for any unusual noises.
_____ Check for any vibration while the boom extends and retracts.
_____ Check for uneven or jerky operation.
_____ Check for hydraulic leaks.
Check cylinder pins for security. Ensure that all securing bolts are in place on each pin locking point.

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STARTUP PROCEDURES

July 1996

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STARTUP PROCEDURES

GROUND OPERATION AND CHECKS (CONTINUED)

Operate the swing function by moving the control lever up to swing left and down to swing right.
_____ Listen for any unusual noises.
Check for any vibration while the superstructure rotates.
_____ Check for uneven or jerky operation.
Check for hydraulic leaks.
Check pivot pins for security. Ensure that all securing bolts are in place on each pin locking point.
_____ Check tightness of gear box mounting bolts.
While operating a boom function, press the emergency stop button on the ground control console. All machine functions should stop. Reset emergency stop button.
Return the machine to the stowed position.

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CAGE (PLATFORM) OPERATION AND CHECKS

Complete the Ground Operational Checks before you perform the Cage (Platform) Operational Checks.
Select the "CAGE" (Platform) control position on the around/cage selector switch.
Enter the Platform. Ensure gate drop-bar is in place, and connect the safety belt to the platform.

A WARNING

BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL ANY DEFECT OR ABNORMALITY.

Turn the lift/ drive selector switch to "LIFT".
Depress the foot pedal power switch, mounted on the floor of the platform.
Slowly move the lower boom control lever forward to operate the lower boom to the end of its movement.
Listen for any unusual noises.
Check for any vibration while the boom travels up or down.
_____ Check for uneven or jerky operation.
_____ Check for hydraulic leaks.
Check pivot pins for security. Ensure that all securing bolts are in place on each pin locking point.
Return the lower boom to its stowed position by slowly moving the control lever to the back.
Operate the middle and upper booms in the same manner as the lower boom.
_____ Listen for any unusual noises.
_____ Check for any vibration while the boom travels up or down.
_____ Check for uneven or jerky operation.
_____ Check for hydraulic leaks.
Check pivot pins for security. Ensure that all securing bolts are in place on each pin locking point.

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STARTUP PROCEDURES

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STARTUP PROCEDURES

CAGE (PLATFORM) OPERATION AND CHECKS (CONTINUED)

Operate the platform level function by moving the level lever forward and backward.
Listen for any unusual noises.
Check for uneven or jerky operation.
Check for hydraulic leaks.
Check pivot pins for security. Ensure that all securing bolts are in place on each pin locking point.
Operate the boom telescope function by raising the upper boom section parallel to the around and extending and retracting the boom.
Listen for any unusual noises.
Check for any vibration while the boom extends or retracts.
Check for uneven or jerky operation.
_____ Check for hydraulic leaks.
Check pivot pins for security. Ensure that all securing bolts are in place on each pin locking point.
Operate the swing function by slowly moving the control lever forward to swing left and backward to swing right.
Listen for any unusual noises.
Check for any vibration while the superstructure rotates.
Check for uneven or jerky operation.
_____ Check for hydraulic leaks.
Check pivot pins for security. Ensure that all securing bolts are in place on each pin locking point.
Operate the cage (platform) rotate function with the manual controls or the optional hydraulic lever.
_____ Listen for any unusual noises.
_____ Check for uneven or jerky operation.
_____ Check for hydraulic leaks (optional hydraulic rotate systems, only).

Page 40

CAGE (PLATFORM) OPERATION AND CHECKS (CONTINUED)

AWARNING

ACTUATION OF THE RED "EMERGENCY STOP" BUTTON WILL APPLY BRAKES IMMEDIATELY!

THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.

While operating a boom function, press the emergency stop button on the platform control console. All machine functions should stop. Reset emergency stop button. Return the boom to the stowed position.
Turn the lift/ drive selector switch to "DRIVE".
Slowly push the drive control lever forward. The machine should smoothly accelerate in the selected direction. Movement alarm sounds whenever the machine is in motion.

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL AND STEERING DIRECTION. TRAVEL AND STEERING DIRECTION WILL BE OPPOSITE TO CONTROL MOVEMENT.

Page 2-18

STARTUP PROCEDURES

Page 41

STARTUP PROCEDURES

CAGE (PLATFORM) OPERATION AND CHECKS (CONTINUED)

____ Listen for any unusual noises.
Check for any vibration while the unit travels.
Check for uneven or jerky operation.
Check for hydraulic leaks.
Report and repair any problem.
Operate the steer switch and check for proper steering control. Note position of the platform to the steering wheels.
Return the wheels to the straight ahead position.
Slowly return the drive control lever to the center "neutral" position. The machine should come to a complete stop.
Slowly move the drive control lever backward. The machine should smoothly accelerate in the selected direction. Movement alarm sounds whenever the machine is in motion.
Slowly return the drive control lever to the center "neutral" position. The machine should come to a complete stop.
Move all levers and switches back to their "neutral" positions. Release the foot switch.

NOTE: All machine functions should stop upon release of the foot switch.

• Press emergency stop button.

Page 42

OPERATION

THE OPERATOR MUST BE AWARE OF THE GROUND CONDITIONS. DO NOT RAISE THE PLATFORM OR EXTEND THE BOOM IF THE MACHINE IS NOT ON A FIRM LEVEL SURFACE!

DO NOT RELY ON THE TILT ALARM TO WARN YOU OF AN UNSAFE CONDITION.

SAFE OPERATION BEGINS WITH A SAFE OPERATOR.

Perform Start-Up Procedures. Remember to place the ground/ cage control switch in the "CAGE" position before going to the platform for operation.

Enter platform, close and secure safety gate, and attach safety belt.

COLD WEATHER OPERATION

In below freezing weather, the hydraulic fluid should be allowed to warm before full operation of the unit.
Check for water contamination of the fluid.
Check for and remove ice on the platform, swing gear teeth and steering linkage prior to operation.
Check that all values operate smoothly, and return freely to the "neutral" position.

Avoid sudden braking or steering, go slow and leave more maneuvering room during cold weather operation.

Page 43

DPERATION

DRIVING AND STEERING

ENSURE THAT THE ROUTE OF TRAVEL IS CLEAR OF PERSONNEL AND DEBRIS.

Press the foot switch. Slowly push the drive control lever "FORWARD" to provide forward travel, or pull the lever back for reverse travel.

NOTE: The speed of the unit is proportional to the distance the lever is moved.

To steer, press the steer rocker switch on the end of the drive control lever to the left or right as required.

Although the machine can be driven with the platform positioned at either end of the unit, the operator may find driving easier from the stowed position. The stowed position can be identified by the steer axle on the undercarriage. If driving is attempted with the platform over the opposite axle, you must remember that all directions given to the steer and drive controls will be in reverse.

When descending a ramp (incline), it is necessary to control the speed of the unit. To slow the unit, move the drive control lever slowly toward the center "neutral" position.

BRAKING

For parking, the brakes are automatically applied when the drive control lever is moved to the center "neutral" position or footswitch is released.

RELEASE OF THE DRIVE CONTROL LEVER, RELEASE OF FOOTSWITCH, OR ACTUATION OF THE PLATFORM "EMERGENCY STOP" BUTTON WILL APPLY BRAKES IMMEDIATELY!

THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.

Page 44

BOOM, SUPERSTRUCTURE AND PLATFORM

Press the foot switch, then select the required function. Available functions are:

Lower Boom UP or DOWN
Upper Boom UP or DOWN
Upper Boom EXTEND or RETRACT
Superstructure swing LEFT or RIGHT
Platform level UP or DOWN

Each of these functions can be selected by moving the appropriate joystick or switch in the proper direction.

NOTE: Function speeds are generally proportional to joystick movement.

Multiple function control is possible by operating more than one function at the same time; however, this may reduce hydraulic fluid flow to each function, slowing response time and varying function speeds.

Page 2-22

OPERATION

Page 45

DPERATION

SHUT-DOWN PROCEDURES

When finished with the machine, place it in the stowed position.
Park the machine on a level surface. Secure to prevent vandalism and to discourage children from climbing or playing on it.
Turn off the main power key switch. Remove key to prevent unauthorized operation.

Page 46

TRANSPORTING THE UNIT

TRUCK OR TRAILER TRANSPORT

ALWAYS ATTACH THE UNIT TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED.

THE WINCH OPERATOR AND UNIT OPERATOR MUST COORDINATE MOVEMENT WHILE LOADING THE UNIT. AVOID THE POSSIBILITY OF THE WINCH TRYING TO PULL A STATIONARY MACHINE.

1. Enter the platform.
2. Raise the boom so that the platform will clear any obstacles as the machine is driven up the loading ramp. It may be necessary to raise the boom to allow greater ground clearance.
3. Carefully maneuver the unit onto the truck or trailer with the aid of a winch.
4. Confirm that the boom sections are fully retracted, and that the platform will not contact any other item, including the bed of the truck or trailer.

The platform or boom must not be tied down to the truck or trailer bed in any way.

5. The negative battery cables should be disconnected for long distance transport.
6. Tie down locations are located on all four corners of the undercarriage. Use four (4) 1/2 inch, "Grade 7" chains from each of the tie down lugs, and run the chains as shown in the diagram. (Refer to illustration on facing page.)

Ratchet type load binders are recommended. If using lever type load binders, wire or strap them shut, or wrap chains around them to prevent opening.

TRANSPORTING THE UNIT

Page 47

Tie Down of Unit (Recommended Method).

Page 48

EMERGENCY SYSTEM AND PROCEDURES

DANGER

IF THE UNIT FAILS WHILE THE OPERATOR'S PLATFORM IS RAISED OR EXTENDED, DO NOT ATTEMPT TO CLIMB DOWN THE BOOM ASSEMBLY. SERIOUS INJURY MAY RESULT.

EMERGENCY PUMP

This machine has an emergency pump which can be operated from the ground control station to briefly operate the machine when the unit has lost power.

Ground Operation:

Move black handpump lever to the left to operate all hydraulic functions and to the right to disengage the brake and drive axle.
Pump emergency hand pump to perform the desired function.

EMERGENCY ROTATION

The emergency rotation of the superstructure is performed by a mechanical override or the emergency pump.

For the mechanical override procedure, use a 1/2" square socket, extension and ratchet handle attached to the square extension shaft of the rotate drive gearbox.

For the emergency pump procedure, activate the emergency pump and move black handpump lever to the left.

Page 2-26

Page 49

UNPOWERED EMERGENCY VEHICLE MOVEMENT

Every attempt should be made to restore primary power to the machine before using this procedure.

THIS PROCEDURE REQUIRES RELEASING THE MACHINE BRAKES, WHICH RESULTS IN NO MEANS TO STOP THE MACHINE'S TRAVEL. SIMON RECOMMENDS USING THIS PROCEDURE ONLY IN CASES OF EMER-GENCY, AND ONLY FOR A SHORT DISTANCE.

BE AWARE OF MACHINE RUNAWAY ON SLOPING SURFACES. MOVE-MENT SPEED SHALL NOT EXCEED 3 M.P.H. (5 K.P.H.).

1. Secure the machine to the tow vehicle with chains or ropes.

This machine is equipped with the down lugs (front and rear) that can be used for towing the unit. The chains or ropes must be of sufficient capacity to move the machine.

ALWAYS BLOCK THE WHEELS BEFORE YOU RELEASE THE BRAKES TO PREVENT UNEXPECTED UNIT MOVEMENT ON SLOPES.

2. Block/chock wheels.
3. Fully close the knurled knob on the valve manifold (located at the left hand end of the module). Move the black hand pump lever to the right. Operate the hand pump until pressure has built up sufficiently to disengage the brakes.

After unblocking the wheels, the unit will be ready to be moved; however, there is no provision for steering the machine.

• After primary power has been restored to the machine, fully open the knurled knob on the valve manifold, and move the black hand pump lever to the left.

FAILURE TO ENGAGE BRAKES WILL RESULT IN MACHINE RUN-AWAY.

• The machine is now ready for normal operation.

Page 50

EMERGENCY PROCEDURES

It is not possible for us to foresee every emergency situation that could arise during operation of this machine. Information on the following pages describes three typical emergency situations, and lists appropriate actions that can be taken.

When faced with an emergency, above all please remember:

Stay calm.
Think through the situation before operating the machine.
Get help if necessary.

SITUATION: Platform elevated, operator not incapacitated, but unit will not operate properly using the platform controls.

POSSIBLE CONDITION:

One or more functions not operating correctly.
Unit movement from unselected control lever or switch.
Unit function will not stop unless power is switched off.

CORRECTIVE ACTION

1. Remove foot from foot switch.
2. Press the red emergency stop button.
3. Evaluate the nature of the failure.
4. If unable to return to the ground using the platform controls, contact an experienced operator to lower the machine using the emergency pump and lowering procedure (see "Emergency Pump" earlier in this section).

DO NOT TRY TO CLIMB DOWN THE BOOM.

HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY PUMP TO SAFELY LOWER THE PLATFORM.

5. Report the incident to your supervisor immediately.

Page 51

SITUATION: Unit elevated, with operator incapacitated at platform controls.

DO NOT TOUCH UNIT !!!

TRY TO DETERMINE THE CAUSE OF THE PROBLEM BEFORE YOU TOUCH THE MACHINE.

CORRECTIVE ACTION

1. Have someone summon first aid or rescue squad.
2. Attempt to talk to operator before taking any rescue measures.
3. Before attempting emergency lowering procedure, check to see if the operator is:
- in a pinned position, or
- would be endangered if platform is moved.
4. After establishing that the machine is not in contact with live power lines, lower the platform or move the unit as necessary, using emergency procedures (see "Emergency Pump", earlier in this section).
5. Render first aid to the operator.
6. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

Page 52

SITUATION: Platform in contact with live power lines and operator incapacitated.

CORRECTIVE ACTION

1. Have someone summon first aid or rescue squad.
2. Contact authorized personnel to disconnect power supply touching unit.
3. Before attempting emergency lowering, check to see if the operator is:
- in a pinned position, or
- would be endangered if platform is moved.
4. AFTER POWER IS CUT, lower the platform or move the unit as necessary, using emergency procedures (see "Emergency Pump", earlier in this section).
5. Render first aid to the operator.
6. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

EMERGENCY SYSTEM AND PROCEDURES

Page 53

41/24E OPERATOR'S MANUAL

MAINTENANCE

SECTION 3: MAINTENANCE

Page 54

Table of Contents, Section 3

Maintenance

General Maintenance Tips	3-:	3
Battery Charger	3-4	4
Shift Óperational Checklist	3-1	6
Monthly Operational Checklist	3-9	9
Semi-Annual Operational Checklist	3-	11
Troubleshooting	3-	14
Lubrication Chart	3-	16

Page 55

MAINTENANCE

GENERAL MAINTENANCE TIPS

Never leave hydraulic components or hoses open. They must be protected from contamination (including rain) at all times.
Never open a hydraulic system when there are contaminants in the air.
ALWAYS clean the surrounding area before opening hydraulic system.
Use only recommended lubricants. Improper lubricants or incompatible lubricants may be as harmful as no lubrication.
Report any makeshift "fixes" which can jeopardize safety as well as lead to more costly repairs.
Any work platform found not to be in safe operating condition should be removed from service until repaired. All repairs should be made by authorized personnel in conformance with the manufacturer's operating, maintenance, and repair manuals.

Page 56

BATTERY CHARGER

The battery charger supplied with this lift is designed to recharge deep-cycle, lead-acid batteries. It is a highly reliable unit with a minimum of moving parts.

To operate, turn key to "OFF" position, and connect the power supply cord to the proper electrical outlet. Monitor ammeter for correct charge rate. The battery charger automatically turns off when the batteries are fully charged. The charger DC output cord should remain connected to the batteries. Required charge time varies with depth of discharge.

CONNECT ONLY TO A PROPERLY GROUNDED THREE-PRONG, SINGLE PHASE OUTLET. TO AVOID ELECTRIC SHOCK, DO NOT TOUCH UNINSU-LATED PARTS OF THE CHARGER DC OUTPUT CONNECTOR, BATTERY CONNECTOR OR TERMINALS. BE SURE CHARGER IS IN GOOD CONDITION, AND THAT BATTERY CONNECTORS MAKE ADEQUATE ELECTRICAL CONTACT AND ARE NOT CRACKED OR CORRODED. OVER-HEATING AND PROPERTY DAMAGE MAY RESULT.

LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES. NO SMOKING! KEEP SPARKS AND FLAME AWAY FROM BATTERIES. NEVER DISCON-NECT THE DC OUTPUT CONNECTOR FROM THE BATTERIES WHILE THE CHARGER IS OPERATING.

IF THE CHARGE CYCLE MUST BE INTERRUPTED, DISCONNECT THE POWER SUPPLY CORD FROM ITS OUTLET; DO NOT DISCONNECT THE DC OUTPUT CONNECTOR FROM THE BATTERY CONNECTOR.

BATTERY CHARGER TROUBLESHOOTING

HIGH VOLTAGE! WITH THE CHARGER ON, THE INTERNAL CHARGER CAPACITOR VOLTAGE IS APPROXIMATELY 650 VOLTS.

Always unplug the electrical cords from the AC outlet and the batteries before attempting any repairs to the charger.

NOTE: Modifying the charger for use other than that for which it was specifically intended, repairs by unqualified persons or use of other than original equipment replacement parts will void the warranty.

Page 57

MAINTENANCE

BATTERY CHARGER TROUBLESHOOTING (CONTINUED)

Due to the way these chargers are constructed, only basic troubleshooting is practical. Perform the following checks:

1. Make sure battery connections are electrically and mechanically sound.
2. Check AC source for power.
3. For models that have an exterior fuse, check it and replace it, if required, with one having the same rating.
4. Check battery condition. A highly sulfated battery may take some additional time before current begins to flow through it.

Page 58

SHIFT OPERATIONAL CHECKLIST

All checks must be completed before operation of the unit.

These checklists can be copied as needed to aid in performing these inspections.

DATE:	INSPECTED BY:
MODEL NUMBER:	SERIAL NUMBER:

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected. Keep your Simon machine clean!!

THIS CHECKLIST MUST BE USED AT DAILY INTERVALS OR AFTER EVERY 6 TO 8 HOURS OF USE, WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL

DESCRIPTION

1. Perform a visual inspection of all machine components, i.e. structural damage, missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, or damaged tires, etc. Open rear compartment cover to inspect components inside.
2. Check battery electrolyte level and connections.
3. Check that the lug nuts are tight.
4. Check hydraulic fluid level. The level should be at the second baffle on the cap dipstick, with the unit in stowed position.
5. Check all drive motor nuts are tight.

Continued on following page .

Page 59

AT /24E ODEDATOD'S MANUAL

SHIFT OPERATIONAL CHECKLIST (CONTINUED)


S		ATIONAL CHECKLIST (CONTINUED)	ENANCE
INITIAL	DESC	CRIPTION	NTI
	6.	Check hoses for worn areas or chaffing.	MAI
	7.	Check hose carrier to verify that it is not bent or sagging.
	8.	Inspect safety belt connections, and check for worn areas on the belts.
	9.	Check platform rails and gate latch for damage.
	10.	Check pivot pins for security.
	11.	Check that all warning and instructional decals are legible and secure.
	. 12.	Check that the tilt alarm is working properly.
	13.	Check that the electrical control switches are not damaged.
	. 14.	When all pre-inspection checks have been completed, the operator is ready to test the ground controls for proper operation.
	. 15.	Check platform controls for proper operation.
	. 16.	With the platform raised, check for the smooth operation of low speed drive.	V
	17.	Check swing rotation rotation gear box bolts for tightness.

Continued on following page .

Page 60

SHIFT OPERATIONAL CHECKLIST (CONTINUED)

ADDITIONAL MAINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS

NOTE: Do not lubricate wear pads in dusty or sandblast environments. There are boots and guards available to extend unit life in these applications. Consult Simon Aerials Service Department.

INITIAL	ESCRIPTION
	Inspect cylinder boots, valve spool boots, etc., for cuts or other dama after every eight (8) hours of service. Repair or replace if necessary.	ge
	Check hydraulic system for leakage after every eight (8) hours of service.
WEEKLY
INITIAL	ESCRIPTION
	0. Lubricate swing bearing and swing bearing gear teeth.
	1. Check oil in reduction drive unit.
	2. Lubricate valve spool linkage.

Page 61

/	41/24E OPERATOR'S MANUAL

MONTHLY OPERATIONAL CHECKLIST

All checks must be completed before operation of the unit.

DATE: INSPECTED BY:

MODEL NUMBER: SERIAL NUMBER:

These checklists can be copied as needed to aid in performing these inspections.

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected. Keep your Simon machine clean!!

THIS CHECKLIST MUST BE USED AT MONTHLY INTERVALS OR EVERY 100 HOURS, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DESCRIPTION
	1. Perform all checks listed on Shift Operational Checklist.
	2. Apply lubricant to swing bearing gear teeth and drive pinion gear teeth (see Lubrication Chart).
	3. Inspect condition of hydraulic fluid in the reservoir. Fluid should have a clear amber color.
	Check hydraulic system for leaks, examine hoses for signs of excessive wear, chafing or twisting. Adjust the hoses and/ or replace them if necessary.
	Inspect the work platform and boom structure for signs of damage and broken welds. Check all bolts (including platform rotator bolts) for tightness.
	Check for structural damage, broken welds, loose bolts, improper or makeshift repairs.
	7. Check torque of wheel lug nuts (see Specifications).
Continued on follo	wina page

Page 62

MONTHLY OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESC	CRIPTION
	8.	Check torque of swing bearing bolts (see Specifications).
	9.	Check adjustment and security of swing drive. Check torque of swing drive mounting bolts (see Specifications). There should be no backlash between the turntable and undercarriage when properly adjusted.
	10.	Check oil level in reduction drive unit (see Lubrication Chart).
	11.	Check front wheel motors mounting bolt torque (see Specifications).
	12.	Check that the boom does not drift with a full load, no hydraulic pres- sure (motor off) and the control valve in the "BOOM DOWN" position.
	13.	Check to make sure boom sections are not dented or bent.
	14.	Check that all adjustable flow valves are locked.
	15.	Lubricate boom wear pads (see Lubrication Chart).
	16.	Lubricate hydraulic control handle pivot pins (see Lubrication Chart).
	17.	Check emergency pump operation (see Emergency Pump).
ADDITIONAL MAIN EVERY 90 DAYS	TENAN	ICE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
INITIAL	DES	CRIPTION
	18.	Replace hydraulic filter element.
	19.	Analyze hydraulic fluid.
	20.	Disassemble and pack steering spindles.





ge 3-10		July 1996

Page 63

MAINTENANCE

SEMI-ANNUAL OPERATIONAL CHECKLIST

All checks must be completed before operation of the unit.

DATE: INSPECTED BY:

MODEL NUMBER: SERIAL NUMBER:

These checklists can be copied as needed to aid in performing these inspections.

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected. Keep your Simon machine clean!!

THIS CHECKLIST MUST BE USED AT SIX MONTH INTERVALS OR EVERY 500 HOURS, WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DESCRIPTION
	1. Perform all checks listed on Sl	nift and Monthly Operational Checklists.
	2. Have hydraulic fluid sample a test results and recommendati	nalyzed at a test laboratory. Comply with ons to ensure long, trouble free operation.
	NOTE: If hydraulic fluid has should only require changing o maintenance, temperature, a atmospheric conditions.	been regularly maintained, it nce every year, depending on pplication, duty cycle, and
	3. Clean and lubricate all electric cleaner and ensure that the sv	al switches with an electrical contact vitches operate freely in all positions.
	4. Check the electrical mounting	and hardware connections for security.
	5. Replace hydraulic filter elemer	nt.

Continued on following page .

Page 64

SEMI-ANNUAL OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESC	CRIPTION
	6.	Lubricate all valve spool linkages.
	7.	Clean and lubricate the swing bearing gear teeth with Keystone Moly #29.
	8.	Check that hydraulic pressure is as stated in the machine specifications. (Refer to Hydraulic Pressure Check, earlier in this section.)
	9.	Lubricate steering spindles (see Lubrication Chart).

ADDITIONAL MAINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS

10. Change hydraulic fluid.

MAINTENANCE Page 3-12

Page 65

41/24E OPERATOR'S MANUAL

[];

Page 66

TROUBLESHOOTING

SHOULD YOU EXPERIENCE ERRATIC OPERATION OR NOTICE ANY MAL-FUNCTION WHILE RUNNING YOUR MACHINE, CONTINUE OPERATION ONLY LONG ENOUGH TO RETURN TO THE GROUND POSITION IF POS-SIBLE.

IMMEDIATELY REPORT THE INCIDENT TO YOUR SUPERVISOR, AND DISCONTINUE USING THE MACHINE UNTIL IT HAS BEEN CHECKED BY A TRAINED, QUALIFIED MECHANIC.

IROU

BLESHOOTING

Page 67

41/24E OPERATOR'S MANUAL

TROUBLESHOOTING

TROUBLESHOOTING (CONTINUED)

Problem	Probable Cause	Solution
No boom operations from ground controls.	Is the control power selector switch in the ground controls "power-on" posi- tion?	Select correct switch position.
	Are both emergency stop buttons in released (power-on) position?	Select correct switch position.
	Are batteries sufficiently charged?	Select platform operation. Read battery condition monitor. Charge batteries, as required.
No boom operations from platform controls.	Is the ground control power selector switch in the platform controls "power- on" position?	Select correct switch position.
	Are both emergency stop buttons in released (power-on) position?	Select correct switch position.
	Is foot switch depressed?	Depress foot switch.
	Are batteries sufficiently charged?	Read battery condition moni- tor. Charge batteries, as re- quired.
No drive function.	Batteries low; brakes will not release; drive controller locks out.	Charge batteries, as required.

Page 68

LUBRICATION CHART

NO.	ITEM	SPECIFICATION AND QUANTITY	FREQUENCY OF LUBRICATION
1.	Hydraulic reservoir	Shell TELLUS 32 to "Full" mark with all cylinders retracted.	Check each shift. Analyze every six (6) months or 500 hours†. Change yearly or every 1,000 hours.†
2.	Hydraulic filters	Filter elements.	Change every six (6) months or 500 hours.* ^†
3.	Swing bearing (grease outside of swing gear at 180°)	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
4.	Swing bearing gear teeth	"Keystone-Moly 29 Open Gear Compound" Coat gear faces.	Monthly or every 100 hours.* ^† Clean every six (6) months or 500 hours.*
5.	Axle, drive gearbox, disconnect, and planetary ends	SAE 80/ 90 APIGL5.	Check monthly or every 100 hours.* ^† Change yearly or 1,000 hours.*
6.	Boom wear pads	Silicone spray.	Monthly or every 100 hours.**
7.	Hydraulic control handle pivot pins	WD 40 Spray or equivalent penetrating oil.	Monthly or every 100 hours.*
8.	Steering spindles (king pin bearings)	Lithium N.L.G.I. #2 EP. Disassemble and pack.	Monthly or every 100 hours.**
9.	Valve spool linkage	WD 40 Spray or equivalent penetrating oil.	Monthly or every 100 hours.*
10.	Electrical switches	Electrical Contact Cleaner	Clean and Lubricate every six (6) months or 500 hours*.

* Whichever occurs first.

^† Different requirements for severe duty applications. See check lists.

LUBRICATION CHART

Page 3-16

Page 69

Page 70

41/24E OPERATOR'S MANUAL

INDEX

В

Battery Charger	3-4
Battery Charger Troubleshooting	3-4
Battery Condition Monitor and Hour Meter	2-9
Braking2	-21

С


Cage (Platform) Rotation Handle	2-11
Cage (Platform) Rotation Lever	2-11
Cage (Platform)/ Ground Selector Switc	h 2-7
Checklist, Monthly Operational	3-9
Checklist, Semi-Annual Operational	3-11
Checklist, Shift Operational	3-6
Cold Weather Operation	2-20
Controls, Operator (Ground)	2-6
Controls, Operator (Platform/ Cage)	2-8

D

Differential Axle Lock R	elease Switch (Option)	2-11
Drive Control Joystick	•••••••••••••••••••••••••••••••••••••••	2-9
Driving and Steering

Ε

Emergency Procedures
Emergency Pump
Emergency Rotation
Emergency Stop Button
Emergency System and Procedures	2-26

F

Foot Switch
G

Gradeability Conversion Cho	ırt vi
Ground Operation Checks	2-14

Horn Button ......2-9

Introduction .....

L

Level Lever
Lift 1 Lever
Lift 2 Lever
Lift 3 Lever
Lift/ Drive Se	lector Switch
Lower Boom	Joystick

Lower Boom Lever		2-11
Lubrication Chart		3-16
Lubrication Diagram	n	3-17

М

Machine Diagrams	ν
Machine Specifications	iv
Machine Startup
Maintenance Tips, General

0

Operation		2-20
Operation -	Boom, Superstructure and Platform	2-22

Ρ

Platform Operation and Checks	2-16
Power Key Switch, Main	2-7
Power On Light	2-7
Primary Machine Components	2-5
Pump Button	2-7

R

Range Diagram	V
Rotate (Swing) Lever	2-11

S

Safety and Control Decal Descriptions	1-13
Safety and Control Decal Locations	1-12
Safety Rules and Precautions	1-4
Safety Symbols	1-3
Safety-Related Decals	1-8
Shift Checks
Shut-Down Procedures	2-23
Startup Procedures	2-12
Steer Switch	2-9

Т

Transport, Truck or Trailer
Transporting the Unit
Troubleshooting

U

. iii

Unloading Procedure	S	2-3
Unpowered Emergen	cy Vehicle Movement	2-27
Upper Boom Lever		2-11

Ζ

Zoom (Telescope) Lever ...................................

Page 71

OPERATOR'S MANUAL APPENDIX

APPENDIX

Page A-1

Page 72

Table of Contents, Appendix

Applicable Standards and Regulations	A-3
ANSI/SIA A92.5 - 1992 (Partial)	A-5
5. Responsibilities of Dealers	A-5
6. Responsibilities of Owners	A-7
7. Responsibilities of Users	A-10
8. Responsibilities of Operators	A-16
9. Responsibilities of Lessors	A-20
10. Responsibilities of Lessees	A-21
Simon Aerials Twelve Month Limited Warranty
Transfer of Ownership Notice (Business Reply Cards)
Catalog Comment Card (Business Reply Cards)

Page A-2

Page 73

APPENDIX

APPLICABLE STANDARDS AND REGULATIONS

In addition to the operational instructions provided herein, various standards and governmental regulations also apply to the use and operation of your Simon Aerial Work Platform.

Attached hereto are copies of some of the applicable codes, regulations and standards with which you must comply if this unit is operated in the U.S.A. These standards were in effect (as attached) on the date your unit was manufactured. You must comply with these, or other applicable standards as defined by your governing bodies as they are updated over time.

For complete, current copies of U.S.A. standards, you must annually write to:

American National Standards Institute 1430 Broadway New York, NY 10018

Request: ANSI/ SIA A92.5 (current)

Specific state or local regulations may also apply. You must consult the appropriate regulating authority for the area in which the equipment will be operated in order to obtain current copies of these regulations.

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ANSI/SIA A92.5 - 1992 (PARTIAL)

5. RESPONSIBILITIES OF DEALERS

5.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the training of operators, in maintenance, application, safety provisions and operation of the aerial platform with due consideration of the knowledge that the unit will be carrying personnel.

5.2 Manuals. Dealers shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease, or sale delivery. These manual(s) shall be stored in the location required by section 4.20 of this standard. These manual(s) are considered an integral part of the aerial platform and are vital to communicate necessary safety information to users and operators. In addition, parts and maintenance manual(s) shall be provided with each sale delivery.

5.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

5.4 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.

(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks, or other means.
(c) Boom and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.

5.5 Replacement Parts . When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

5.6 Training. Whenever a dealer directs or authorizes an individual to operate an aerial platform he shall ensure that the individual has been trained under the direction of a qualified person in accordance with the manufacturer's operating manual and requirements listed in section 8, of this standard, before operating the aerial platform.

5.6.1 Training on Delivery. Manufacturer's operating instruction and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental.

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5. RESPONSIBILITIES OF DEALERS (CONTINUED)

5.7 Operation. When a dealer operates an aerial platform in sales demonstrations or otherwise for his beneficial use, he and his operating personnel shall assume the responsibilities of users as specified in section 7 and responsibilities of operators as specified in section 8 of this standard.

5.8 Assistance to Owners and Users. If a dealer is unable to answer an owner's or user's question relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the dealer shall obtain the proper information from the manufacturer and provide that information to the owner or user.

5.9 Record Retention. Dealer(s) shall retain the following records for at least three years:

(a) Name and address of the purchaser of each aerial platform by serial number and date of delivery.
(b) Records of the person(s) trained upon each delivery of an aerial platform.
(c) Records of the predelivery preparation performed prior to each delivery.

5.10 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

5.11 Manufacturers Safety Bulletins. The dealer shall comply with safety related bulletins as received from the manufacturer.

5.12 Ownership Records. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and address of the new owner within sixty (60) days.

ANSI/ SIA A92.5-1992

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6. RESPONSIBILITIES OF OWNERS

6.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of the responsibilities of owners with due consideration of the knowledge that the unit will be carrying personnel.

6.2 Manuals. Owners shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease or sale delivery. The operating manual(s) shall be stored in the location required in section 4.20 of this standard. These manual(s) are considered an integral part of the aerial platform and are vital to communicate the necessary safety information to users and operators. In addition, parts and maintenance manual(s) shall be provided with each sale delivery.

6.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

6.4 Maintenance. The owner of an aerial platform shall arrange that the maintenance specified in this standard is properly performed on a timely basis. The owner shall establish a preventive maintenance program in accordance with the manufacturer's recommendations and based on the environment and severity of use of the aerial platform. The owner shall arrange that frequent and annual inspections are performed. All malfunctions and problems identified shall be corrected before the aerial platform is returned to service.

6.5 Frequent Inspection. The owner of an aerial platform shall cause a frequent inspection to be performed on the aerial platform:

(a) That has been in service for three (3) months or 150 hours, whichever comes first.
(b) Before putting into service a machine which has been out of service for a period longer than three (3) months of time.

The inspection shall be made by a person qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for a frequent inspection and shall include but not be limited to the following:

(a) All functions and their controls for speed(s), smoothness and limits of motion.
(b) Lower controls including the provisions of overriding of upper controls.
(c) All chain and cable mechanisms for adjustment and worn or damaged parts.
(d) All emergency and safety devices.
(e) Lubrication of all moving parts, inspection of filter element(s), hydraulic oil, engine oil, and coolant as specified by the manufacturer.
(f) Visual inspection of structural components and other critical components such as fasteners, pins, shafts, turntable attachment bolts, and locking devices.
(g) Placard, warnings and control markings.

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6. RESPONSIBILITIES OF OWNERS (CONTINUED)

6.5 Frequent Inspection (continued).

(h) Additional items specified by the manufacturer.
(i) Correction of all malfunctions and problems identified and further inspection if necessary.
(j) After correction or replacement of any component, the unit shall be inspected and tested in accordance with above paragraph 6.5.

6.6 Annual Inspection. The owner of an aerial platform shall cause an annual inspection to be performed on the aerial platform no later than thirteen (13) months from the date of the prior annual inspection. The inspection shall be performed by a person(s) qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for an annual inspection.

6.7 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.

(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks or other means.
(c) Elevating assembly and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.

6.8 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

6.9 Maintenance Training. The owner shall train his maintenance personnel in inspection and maintenance of the aerial platform in accordance with sections 6.4, 6.5, 6.6, 6.7, 6.8 and 7.3.3 of this standard and with the manufacturer's recommendations.

6.10 Operator Training. Whenever an owner directs or authorizes an individual to operate an aerial platform, he shall ensure that the individual has been trained in accordance with the manufacturer's operating manual and requirements listed in section 8 of this standard before operating the aerial platform.

6.10.1 Training on Delivery. Manufacturer's operating instructions and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental.

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6.11 Operation. When an owner operates an aerial platform, he shall have the responsibilities of users as specified in section 7 of this standard and his operating personnel shall have responsibilities of operators as specified in section 8 of this standard.

6.12 Assistance to Users and Operators. If an owner is unable to answer a user's or operator's questions relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the owner shall obtain the proper information from the dealer or manufacturer and provide that information to the user or operator.

6.13 Record Retention. The owner shall retain the following records for at least three (3) years:

(a) Name and address of the purchaser of each aerial platform by serial number and date of delivery.
(b) Records of the person(s) trained upon each delivery of an aerial platform.
(c) Written records of the frequent and annual inspections shall be kept by the owner when he performs the inspection. The record shall include deficiencies found, corrective action and identification of the person(s) performing the inspection and repairs.
(d) Records of the predelivery preparation performed prior to each delivery.

6.14 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

6.15 Manufacturer's Safety Bulletins. The owner shall comply with safety related bulletins as received from the manufacturer or dealer.

6.16 Ownership Records. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and address of the new owner within 60 days.

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7. RESPONSIBILITIES OF USERS

7.1 Basic Principles. The information in this standard must be supplemented by good job management, safety control and the application of sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available and regarding the parameters of intended use and expected environment. Since the user has direct control over the application and operation of aerial platforms, conformance with good safety practices in this area is the responsibility of the user and his operating personnel including the operator. Decisions on the use and operation of the aerial platform must always be made with due consideration for the fact that the machine will be carrying personnel whose safety is dependent on those decisions.

7.2 Manuals. Users shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. The operating manual(s) shall be stored in the location required in section 4.20 of this standard. These manuals are considered an integral part of the aerial platform and are vital to communicate the necessary safety information to users and operators.

7.3 Inspection and Maintenance. Users shall inspect and maintain the aerial platform as required to ensure proper operation. The frequency of inspection and maintenance shall be determined by the manufacturer's recommendations and be compatible with operating conditions and the severity of the operating environment. Aerial platforms that are not in proper operating condition shall be immediately removed from service until repaired. Repairs shall be made by a qualified person and the repairs shall be in conformance with the manufacturer's recommendations.

7.3.1 Frequent Inspection. An inspection as outlined in section 6.5 of this standard shall be conducted.

7.3.2 Annual Inspection. An inspection as outlined in section 6.6 of this standard shall be conducted.

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7.3.3 Pre-start Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and functional test including but not limited to the followina:

(a) Operating and emergency controls.
(b) Safety devices.
(c) Personal protective devices, including fall protection.
(d) Air, hydraulic and fuel system leaks.
(e) Cables and wiring harness.
(f) Loose or missing parts.
(g) Tires and wheels.
(h) Placards, warnings, control markings and operating and safety manual(s).
(i) Outriggers, stabilizers, extendible axles and other structures.
(i) Guardrail system.
(k) Items specified by the manufacturer.

7.3.4 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.
(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks or other means.
(c) Boom and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.
(f) Precautions specified by the manufacturer.

7.4 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

7.5 Maintenance Training. The user shall train his maintenance personnel in inspection and maintenance of the aerial platform in accordance with sections 7.3, 7.3.1, 7.3.2, 7.3.3 and 7.3.4 of this standard and with the manufacturer's recommendations.

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7. RESPONSIBILITIES OF USERS (CONTINUED)

7.6 Operator Training. Whenever a user directs or authorizes an individual to operate an aerial platform, he shall ensure that the individual has been trained in accordance with the manufacturer's operating and maintenance manual, the user's work instructions and requirements listed in section 8 of this standard before operating the aerial platform.

7.6.1 Model Training. The user shall be responsible for the operator being trained on the model of the aerial platform that he will be operating. Such training shall be in an area free of obstructions, under the direction of a qualified person for a time sufficient to determine that the trainee display proficiency in knowledge and actual operation of the aerial platform. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

7.6.2 Trainee Records. A record of the trainee's aerial platform instructions shall be maintained by the user for at least three (3) years.

7.7 Before Operation. Before authorizing an operator to operate an aerial platform, the user shall ensure that the operator has:

(a) Been instructed by a qualified person in the intended purpose and function of each control.
(b) Read and understood the manufacturer's operating instruction(s) and users safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules.
(c) Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform.
(d) Determine that the purpose for which the aerial platform is to be used is within the scope of the intended applications defined by the manufacturer.
(e) Been provided with approved fall protection devices and other safety gear for all personnel in the platform.

7.8 Work Place Inspection. Before the aerial platform is used and during use, the user shall check the area in which the aerial platform is to be used for possible hazards such as but not limited to:

(a) Drop-offs or holes.
(b) Bumps and floor obstructions.
(c) Debris.
(d) Overhead obstructions and high voltage conductors.
(e) Hazardous locations.
(f) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(g) Wind and weather conditions.
(h) Presence of unauthorized persons.
(i) Other possible unsafe conditions.

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7.9 During Operation. The aerial platform shall be used in accordance with this standard. The user shall ensure that before each movement of the aerial platform, if repositioning of the platform, that the operator shall ensure:

(a) The aerial platform is operated on a surface within the limits specified by the manufacturer.
(b) The outriggers, stabilizers, extendible axles, or other stability enhancing means, are used as required by the manufacturer.
(c) Guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(d) The load and its distribution on the platform and any platform extension are in accordance with the manufacturer's rated capacity for that specific configuration.
(e) There is adequate clearance from overhead obstructions.
(f) The minimum safe approach distance (M.S.A.D.) to energized power lines and parts, as listed in Table 1 are maintained. (See Fig. 3, page 23 of complete standard, for examples of safe operating procedures.)
(g) The precautions defined in 7.3.3, 7.7, 7.8, 7.9, 7.10 and 7.11 of this standard are followed during operation of the aerial platform.

7.10 Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI/NFPA 505 - 1987.

7.10.1 Hazardous Locations. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANSI/NFPA 505-1987.

7.11 Warnings and Instruction. The user shall direct his operating personnel and supervise their work to ensure operation of the aerial platform in compliance with this standard.

7.11.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working therein. Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited.

7.11.2 Precaution from Other Moving Equipment. When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used.

7.11.3 Reporting Problems or Malfunctions. The operator shall immediately report to his supervisor any problem or malfunctions which become evident during operation. Any problems or malfunctions that affect the safety of operations shall be repaired prior to continued use.

7.11.4 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

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7. RESPONSIBILITIES OF USERS (CONTINUED)

7.11 Warnings and Instruction (Continued).

7.11.5 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the gerial platform.

7.11.6 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

7.11.7 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform.

7.11.8 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks or other hazards which may cause fire or explosion.

7.11.9 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks or other hazards which cause fire or explosion.

7.11.10 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

7.11.11 Misuse as a Crane. The aerial platform shall not be used as a crane.

7.11.12 Operating Area. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by the manufacturer.

7.11.13 Travel Speed. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors causing hazards of collision or injury to personnel.

7.11.14 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall:

(a) Maintain a clear view of the path of travel.
(b) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
(c) Maintain a safe distance from overhead obstacles.

7.11.15 Stunt Driving. Stunt driving and horseplay shall not be permitted.

7.11.16 Unauthorized Use. Means shall be used to protect against use by unauthorized person(s).

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7.12 Operation of the Aerial Platform. If a user is also the operator of an aerial platform, he shall have the responsibilities of operators specified in section 8 of this standard as well as responsibilities of users as specified in section 7 of this standard.

7.13 Assistance to Operator. If a user is unable to answer an operator's question(s) relating to rated capacity, intended use, maintenance, condition of the aerial platform, or safety of operation of the aerial platform the user shall obtain the proper information from the dealer, owner or manufacturer and provide that information to the operator before use of the aerial platform in the application of concern.

7.14 Shutdown of Aerial Platform. The user shall direct his operating personnel to cease operation of the aerial platform in case of any suspected malfunction(s) or any potentially hazardous condition(s) that may be encountered. Further information concerning safe operation shall be requested from the owner, dealer or manufacturer before further operation.

7.15 Record Retention. The user shall retain the following records for at least three (3) years:

(a) Records of the operator(s) trained on each model of an aerial platform.
(b) Written records of the frequent and annual inspection shall be kept by the user when he performs the inspection(s). The records shall include the date of inspection, any deficiencies found, the corrective action recommended and identification of the person(s) performing the inspection.
(c) Written records of all repairs accomplished on the aerial platform shall include the date of any such repair, a description of the work accomplished and identification of the person(s) performing the repair.

7.16 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

7.17 Manufacturer's Safety Bulletins. The user shall comply with safety related bulletins as received from the manufacturer, dealer or owner.

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8. RESPONSIBILITIES OF OPERATORS

8.1 Basic Principles. The information in this standard must be supplemented by good judgement, safety control and caution in evaluating each situation. Since the operator is in direct control of the aerial platform, conformance with good safety practices in this area is the responsibility of the operator. The operator must make decisions on the use and operation of the aerial platform with due consideration for the fact that his own safety as well as the safety of other personnel in the platform is dependent on those decisions.

8.2 Manuals. The operator shall be aware that the operating and safety manuals, including the manual which defines the responsibilities of dealers, owners, lessors, lessees, users and operators are stored on the aerial platform and the location where they are stored. The operator shall be familiar with the manuals stored on the aerial platform and consult them when auestions arise with respect to the aerial platform.

8.3 Pre-start Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and functional test including but not limited to the following:

(a) Operating and emergency controls.
(b) Safety devices.
(c) Personal protective devices, including fall protection.
(d) Air, hydraulic and fuel system(s) leaks.
(e) Cables and wiring harness.
(f) Loose or missing parts.
(g) Tires and wheels.
(h) Placards, warnings, control markings and operating manual(s).
(i) Outriggers, stablizers, extendible axles and other structures.
(j) Guardrail system.
(k) Items specified by the manufacturer.

8.4 Problems or Malfunctions. Any problems or malfunctions that affect the safety of operations shall be repaired prior to the use of the aerial platform.

8.5 Training. The operator shall be trained on the same model of aerial platform or one having operating characteristics consistent with the one to be used during actual work site operation. Under the direction of a qualified person, the trainee shall operate the aerial platform for a sufficient period of time to demonstrate proficiency and knowledge in the actual operation of the aerial platform. Care shall be taken to ensure the area of such operation has a minimum of obstacles and is conducive to training. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

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8.6 Before Operation. Before being authorized to operate the aerial platform, the operator shall have:

(a) Been instructed by a qualified person in the intended purpose and function of each of the controls.
(b) Read and understood the manufacturer's operating instruction(s) and users safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules.
(c) Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform.

8.7 Work Place Inspection. Before the aerial platform is used and during use, the operator shall check the area in which the aerial platform is to be used for possible hazards such as, but not limited to:

(a) Drop-offs or holes.
(b) Bumps and floor obstructions.
(c) Debris.
(d) Overhead obstructions and high voltage conductors.
(e) Hazardous locations.
(f) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(g) Wind and weather conditions.
(h) Presence of unauthorized persons.
(i) Other possible unsafe conditions.

8.8 During Operation. The aerial platform shall be used in accordance with this standard. The operator shall ensure the following before each elevation of the platform:

(a) Ensure the aerial platform is operated on a surface within the limits specified by the manufacturer.
(b) Ensure the outriggers, stabilizers, extendible axles or other stability enhancing means, are used as required by the manufacturer.
(c) Ensure that guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(d) Ensure the load and its distribution on the platform and any platform extension(s) are in accordance with the manufacturer's rated capacity for that configuration.
(e) Ensure there is adequate clearance from overhead obstructions.
(f) Ensure that the minimum safe approach distances (M.S.A.D.) to energized power lines and parts are maintained. (See Fig. 3, page 23 of complete standard for examples of safe operating procedures.)
(g) Ensure all personnel in the platform are wearing fall protection devices and other safety gear as required at all times.

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8. RESPONSIBILITIES OF OPERATORS (CONTINUED)

8.9 Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI/NFPA 505-1987.

8.9.1 Hazardous locations. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANSI/NFPA 505-1987.

8.10 Warnings and Instructions. The operator shall ensure the operation of the aerial platform is in compliance with this standard.

8.10.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working therein. Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited.

8.10.2 Precaution for Other Moving Equipment. When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used.

8.10.3 Reporting Problems or Malfunctions. The operator shall immediately report to his supervisor any problems or malfunctions which become evident during operation. Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use.

8.10.4 Reporting Potentially Hazardous Locations. The operator shall immediately report to his supervisor any potentially hazardous location(s) (environment) which become evident during operation.

8.10.5 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

8.10.6 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial platform.

8.10.7 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

8.10.8 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform.

8.10.9 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks or other hazards which may cause fire or explosion.

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8.10.10 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks or other hazards which cause fire or explosion.

8.10.11 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

8.10.12 Misuse as a Crane. The aerial platform shall not be used as a crane.

8.10.13 Unusual Operating Support Conditions. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by the manufacturer.

8.10.14 Travel Speed. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel and other factors causing hazards of collision or injury to personnel.

8.10.15 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall:

(a) Maintain a clear view of the path of travel.
(b) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
(c) Maintain a safe distance from overhead obstacles.

8.10.16 Stunt Driving. Stunt driving and horseplay shall not be permitted.

8.10.17 Unauthorized Use. The operator shall implement means provided to protect against use by unauthorized person(s).

8.10.18 Misuse as a Jack. The boom and platform of the aerial platform shall not be used to jack the wheels off the ground unless the machine is designed for that purpose by the manufacturer.

8.10.19 Driving on Slopes. The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which the aerial platform is rated by the manufacturer.

8.10.20 Snagged Platform. If the platform or elevating assembly become caught, snagged or otherwise prevented from normal motion by adjacent structure or other obstacles such that control reversal does not free the platform, all personnel shall be removed from the platform before attempts are made to free the platform using ground controls.

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8. RESPONSIBILITIES OF OPERATORS (CONTINUED)

8.11 Assistance to Operator. If an operator encounters any suspended malfunction of the aerial platform, or any hazard or potentially unsafe condition relating to capacity, intended use or safe operation, he shall cease operation of the aerial platform and request further information as to safe operation from his management or the owner, dealer, or manufacturer before further operation of the aerial platform.

8.12 Modifications. Modifications or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

9. RESPONSIBILITIES OF LESSORS

9.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessors with due consideration of the knowledge that the unit will be carrying personnel.

9.2 Lessor. A lessor is a person(s) or entity who leases, rents, loans or otherwise provides an aerial platform to another party for the beneficial use of that party (the user). A lessor may also be a dealer, owner, lessee, user or operator.

9.2.1 Lessor as a Dealer. When a lessor uses the aerial platform as a dealer, he shall have the responsibilities of dealers as specified in section 5 of this standard.

9.2.2 Lessor as an Owner. When a lessor uses the aerial platform as an owner, he shall have the responsibilities of owners as specified in section 6 of this standard.

9.2.3 Lessor as a User. When a lessor uses the aerial platform as a user, he shall have the responsibilities of users as specified in section 7 of this standard.

9.2.4 Lessor as an Operator. When a lessor uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in section 8 of this standard.

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ANSI/ SIA A92.5-1992

10. RESPONSIBILITIES OF LESSEES

10.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessees with due consideration of the knowledge that the unit will be carrying personnel.

10.2 Lessee. A Lessee is a Person(s) or entity to whom an aerial platform is provided by lease, rental, loan or other arrangement. A lessee may also be a user or operator.

10.2.1 Lessee as a Dealer. When a lessee uses the aerial platform as a dealer, he shall have the responsibilities of dealers as specified in section 5 of this standard.

10.2.2 Lessee as an Owner. When a lessee uses the aerial platform as an owner, he shall have the responsibilities of owners as specified in section 6 of this standard.

10.2.3 Lessee as a User. When a lessee uses the aerial platform as a user, he shall have the responsibilities of users as specified in section 7 of this standard.

10.2.4 Lessee as an Operator. When a lessee uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in section 8 of this standard.

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SIMON AERIALS

Limited Warranty

Simon Aerials Inc. (the "Company") warrants, to the original Buyer only,

(a) that new units of equipment manufactured and sold by it conform to the Company's published specifications;
(b) that all component parts manufactured by it shall be free from defects in material or workmanship for 12 months from the date the unit is first placed in service.
(c) that all structural components manufactured by it shall be free of any structural defect in materials or workmanship for 60 months from the date the new unit is first placed in service. Structural components covered under this section include and are limited to superstructure weldments, undercarriage weldments, boom weldments, platform support weldments (excluding rotary actuator), scissor arm weldments, turntable weldments, extendable axle weldments, and outrigger or stabilizer weldments; and
(d) that component parts not manufactured by the Company shall be free from defects in material or workmanship for the period warranted by the Company's vendor.

If the Buyer discovers within the warranty period a failure to conform to the Company's published specifications or a defect in material or workmanship, it must promptly submit written notice of such condition to the Company and return the nonconforming part(s) to the factory, freight prepaid, together with a properly completed Simon Aerials Inc. Warranty Claim Form as furnished by the Company. In no event shall such notice be accepted later than 30 days following expiration of the applicable warranty period. If, after inspection by factory Quality Assurance personnel, the returned part(s) are judged to be not in conformity with specifications or defective in material or workmanship, the Company will correct such condition by delivering repaired or new replacement part(s) to the Buyer, free of charge. Any labor cost involved in removal or replacement of such part(s) shall be the responsibility of the Buyer. This remedy is the Buyer's exclusive remedy for breach of warranty.

This warranty does not cover damage caused by shipment, misuse of the unit (including operation beyond unit specification limits), failure to properly service and maintain the unit in accordance with the Company's Manual or Factory Service Bulletins, alteration of the unit, or natural disasters (such as fire, flood, wind and lightning) and shall be void if

(1), the unit is altered or repaired contrary to the Company's authorized instructions,
(2) the unit is altered or repaired in such a way as to affect its performance or reliability, or
(3) the unit is mounted on a chassis or carrier which does not meet the Company's published minimum requirements.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

If field repair or parts replacement is necessary on warranted components, the Company will reimburse distributors for direct labor costs incurred therefor according to the Company's current authorized field service rate, providing that advance approval for said work is granted by Simon Aerials Service Department. In no event shall the Company be liable for any indirect, incidental, consequential or special damage (including without limitation loss of profits, loss of revenue, cost of capital, cost of substitute equipment, downtime, claims of third parties and injury to person or property) based upon any claim of breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory. This limited warranty allocates the risks of product failure between the Company and the Buyer, and that allocation is recognized by both parties and is reflected in the price of the goods.

This written warranty is understood to be the complete and exclusive agreement between the parties, superceding all prior agreements, oral or written and all other communications between the parties relating to the subject matter of this warranty. No employee, agent or distributor of the Company or any other person is authorized to state or imply any additional warranties on behalf of the Company, nor to assume for the Company any other liability in connection with any of its products, unless made in writing and signed by an officer of the Company.