Genie Simon Silver Eagle Series Operator's Manual

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SIMON AERIALS INC. 10600 W. Brown Deer Road Milwaukee, Wisconsin 53224 Phone (414) 355-0802 TWX: 910-262-3310 FAX: (414) 355-0832 Cable: SIMON MIL

SIMON

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MACHINE SPECIFICATIONS 3
WORKING ENVELOPE 4
GRADEABILITY CONVERSION CHART 6
PRIMARY MACHINE COMPONENTS 7
SAFETY RULES AND PRECAUTIONS 9
GROUND CONTROLS 12
PLATFORM CONTROLS 14
OPERATOR CONTROLS DESCRIPTION AND FUNCTION
START-UP PROCEDURES
DAILY CHECKS
GROUND OPERATION AND CHECKS 20
EMERGENCY PUMP OPERATION AND CHECKS
PLATFORM OPERATION AND CHECKS 23
DRIVE FUNCTION OPERATION AND CHECKS 25
OPERATION
DRIVING AND STEERING
BRAKING
BOOM, SUPERSTRUCTURE AND PLATFORM
ENGINE OPERATION 28
OPERATION IN COLD WEATHER 29
OPERATION IN HIGH WINDS 29
SHUT-DOWN PROCEDURES 30

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TABLE OF CONTENTS (CONTINUED)

EMERGENCY SYSTEM AND PROCEDURES


EMERGENCY HAND PUMP	31
	32
EMERGENCY SITUATION AND LOWERING	32
MAINTENANCE
GENERAL MAINTENANCE TIPS	34
DAILY OPERATIONAL CHECKLIST	35
MONTHLY OPERATIONAL CHECKLIST	37
SEMI-ANNUAL OPERATIONAL CHECKLIST	39
TROUBLESHOOTING	41
	42
	43
WARRANTY	45

Operation of the Silver-Eagle 32/21 or the 41/24 is basically the same with the exception of the mid boom for additional height on the 41/24.

LOADING INSTRUCTIONS

When loading the Silver-Eagle, drive the unit onto the truck / trailer with chassis first and the platform last. In some cases it may be necessary to raise the platform to avoid hitting the ground.

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SE 41/ 24

MACHINE SPECIFICATIONS SILVER-EAGLE 32/21 AND 41/24

SE 32/21

		0E 41/ 24
WORKING HEIGHT PLATFORM HEIGHT HORIZONTAL OUTREACH PLATFORM CAPACITY (UNRESTRICTED) PLATFORM DIMENSIONS STOWED LENGTH STOWED HEIGHT WIDTH WHEELBASE OUTSIDE TURNING RADIUS INSIDE TURNING RADIUS INSIDE TURNING RADIUS INSIDE TURNING RADIUS INSIDE TURNING RADIUS TRAVEL SPEED-STOWED (ELECTRIC, 48 VDC) TRAVEL SPEED-STOWED (FUEL POWERED) TRAVEL SPEED-ELEVATED GROUND CLEARANCE GROSS WEIGHT GRADEABILITY PLATFORM ROTATION TIRES TIRE PRESSURE HYDRAULIC LIFT OPERATING PRESSURE (ELECTRIC, 48 VDC) HYDRAULIC LIFT OPERATING PRESSURE (FUEL POWERED) HYDRAULIC LIFT OPERATING PRESSURE (FUEL POWERED) SWING BEARING TORQUE WHEEL LUG TORQUE SUPERSTRUCTURE ROTATION POWER SYSTEM ELECTRIC ELECTRICAL POWER SOURCE (FUEL POWERED) ENGINE OPTIONS: BRIGGS (GAS/ DUAL FUEL) ONAN (GAS/ DUAL FUEL)	38 FT (11.58 M) 32 FT (9.75 M) 21 FT (6.40 M) 500 LBS (227 KG) 30 IN. X 60 IN. (0.76 M X 1.52 M) 15 FT 7 IN. (4.75 M) 6 FT 7 IN. (2.01 M) 5 FT 11 IN. (1.80 M) 6 FT 3 IN. (1.91 M) 13 FT 6 IN. (4.12 M) 6 FT 1 IN. (1.85 M) 3.1 MPH (5 KMPH) 3.5 MPH (5.6 KMPH) 0.5 MPH (0.8 KMPH) 8 IN. (0.20 M) 9500 LBS (4309 KG) 14° (25%) 180° 8.75-16.5 LT 8 PLY 65 PSI 2200 PSI (157 BARS) 3750 PSI (267 BARS) 3750 PSI (267 BARS) 2500 PSI (178 BARS) 85 FT LBS. 120 FT LBS. 360° NON-CONTINUOUS EIGHT 6 VOLT BATTERIES 12 VOLT BATTERY 18 HP	47 FT (14.33 M) 41 FT (12.50 M) 24 FT (7.32 M) 500 LBS (227 KG) 30 IN. X 60 IN. (0.76 M X 1.52 M) 16 FT 2 IN. (4.93 M) 6 FT 7 IN. (2.01 M) 5 FT 11 IN. (1.80 M) 6 FT 3 IN. (1.91 M) 13 FT 6 IN. (4.12 M) 6 FT 1 IN. (1.85 M) 3.1 MPH (5 KMPH) 3.5 MPH (5.6 KMPH) 0.5 MPH (0.8 KMPH) 8 IN. (0.20 M) 13,000 LBS (5897 KG) 12° (21%) 180° 8.75-16.5 LT 8 PLY 65 PSI 2465 PSI (176BARS) 3750 PSI (267 BARS) 3750 PSI (267 BARS) 2500 PSI (178 BARS) 85 FT LBS. 120 FT LBS. 360° NON-CONTINUOUS EIGHT 6 VOLT BATTERIES 12 VOLT BATTERY
ONAN (GAS/ DUAL FUEL)	18 HP	24 HP, 3600 RPM 18 HP

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SAFETY RULES AND PRECAUTIONS

This manual is designed to instruct you in the proper operation of your Aerial Platform, and to make you aware of the many Safety Hazards that could affect the safe use and operation of your Simon SILVER EAGLE. Operators must be aware of and comply with all manufacturer's instructions and OSHA / ANSI safety guidelines.

This Operator's Manual must be read prior to operating your self-propelled SILVER EAGLE Aerial Platform.

Only trained, competent personnel should operate the SILVER EAGLE Aerial Platform.
DO NOT exceed the safe working load of the unit in any configuration. Review this manual's specification data sheet regarding your particular model's capacities and dimensions.
DO NOT raise the boom sections unless the unit is on a firm, level surface. (Recommended surface level for driving while elevated not to exceed a 1.5 degree slope.)
DO NOT exceed the maximum platform horizontal pull of 66 lbs.
DO NOT alter, modify or disable any safety devices or interlocks.
DO NOT use the SILVER EAGLE Aerial Platform as a crane or hoist to lift oversized or hanging loads.
DO NOT sit, stand or climb on platform rails.
DO NOT use scaffolding, ladders or similar items to extend your reach while on the Aerial Platform.
DO NOT use the unit in electrical storms or in high wind situations.
OSHA approved safety belts and safety hats must be worn at all times when operating the SILVER EAGLE. Make sure that the entry bar to the platform is secured before operating.
Since the platform may be lowered from its ground controls, precautions should be taken to prevent unauthorized personnel from operating the ground controls while the platform is in use.
The operator should complete the "Daily Operational Checklist" found in this manual (see Table of Contents) prior to placing the unit in service.

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SAFETY RULES AND PRECAUTIONS

The operator should immediately report any noises, vibrations or malfunctions of the unit to supervisors.
The operator should note that the travel speed automatically decreases whenever the boom is elevated.
The operator shall ensure that the area surrounding the aerial lift is clear of personnel and equipment before driving the unit, or raising or lowering the platform.
The operator shall maintain a safe distance from overhead and ground obstacles, debris, drop-offs, holes, depressions, electrical wires and other hazards to travel.
The operator shall limit travel speed according to conditions of the ground surface, congestion, slope, location of personnel or any other factors that could cause hazard of collision or injury to personnel.
The operator shall use caution to prevent ropes, cords, hoses, etc. from becoming entangled in the unit's boom sections when being elevated, lowered, or repositioned.

THE BOOM OF THIS MACHINE IS NOT INSULATED!!

Maintain safe clearance from electrical lines and apparatus. You must allow for machine sway (side to side movement) when elevated, and electrical line movement. This machine does not provide protection from contact with or proximity to an electrically charged conductor.

You must AVOID CONTACT between any part of the machine, or its load, and any electrical line or apparatus carrying up to 300 volts.

You must maintain a CLEARANCE OF AT LEAST 10 FEET between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 volts up to 50,000 volts. One foot additional clearance is required for every additional 30,000 volts.

DEATH OR SERIOUS INJURY will result from contact with, or inadequate clearance from, any electrically charged conductor.

ELECTRIC UNITS

The operator should check level of battery charge before operating unit. If the unit is sluggish in operation, DO NOT USE before recharging.
DO NOT recharge the batteries near sparks or open flames. Lead-acid batteries generate EXPLOSIVE HYDROGEN GAS. Always wear safety glasses.

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SAFETY RULES AND PRECAUTIONS

GAS OR DUAL FUEL UNITS

The operator should check fuel system for leaks or damaged fuel lines before operating unit. If any damage is found, the operator should contact supervisor immediately.
DO NOT refuel the SILVER EAGLE near sparks or open flames. Gasoline and propane vapors are highly explosive.

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OPERATOR CONTROLS DESCRIPTION AND FUNCTION

ltem No.	Control	Location	Description
1	Key Switch Power	Ground Panel	Turn on-off main power. To secure from unauthorized operation, the key is removed.
2	Power Lamp	Ground Panel	Lights when main power key switch is turned on.
3	Ground/Platform Selector	Ground Panel	Transfers all power from ground control panel to platform control panel.
4	Emergency Stop	Ground Panel Platform Panel	Used to stop all functions in an emergency. Push for emergency stop. Turn clockwise to reset.
5	Pump (Power Switch)	Ground Panel	Push button (turn switch) and hold to operate functions from ground panel.
6	Lower Boom lever	Ground Panel Platform Panel	Moving lever upward (forward) raises lower boom section. Downward (backward) lowers the lower boom section.
7	Middle Boom Lever (41/24 only)	Ground Panel Platform Panel	Moving lever upward (forward) raises middle boom section. Downward (backward) lowers the middle boom section.
8	Upper Boom Lever	Ground Panel Platform Panel	Moving lever upward (forward) raises upper boom section. Downward (backward) lowers the upper boom section.
9	Telescope Control Lever	Ground Panel Platform Panel	Moving lever upward (forward) extends boom. Downward (backward) retracts the boom.
10	Swing Control Lever	Ground Panel Platform Panel	Used to swing superstructure left or right. Swing is 360 degrees non-continuous with mechanical stops.
11	Platform Level	Platform Panel	Used to level the platform forward and backward.

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OPERATORS MANUAL OPERATOR CONTROLS DESCRIPTION AND FUNCTION Itom No Control Location Description 12 Lift / Drive Selector Platform Panal Licod to coloct the lift or drive function I lead to drive the unit forward or reverse 13 Drive Controller Platform Panel 07.1868(a).78 With the platform swung over the steering wheels, use caution when selecting the travel direction. Travel direction will be opposite drive controller movement 14 Stoor Switch Platform Panal Rocker switch on drive lever to steer left or right. Platform Floor 15 Foot Pedal Deadman pedal must be depressed to allow any control to be operated. 16 Flashing Beacon Platform Panel A two position togale switch to turn the Switch (Optional) flashing beacon on and off. 17 Platform Release Platform Push the lever down to release the Lever (Not Shown) platform in order to rotate the platform. 18 Platform Botation Platform Platform rotation right or left 90°. Lever (Not Shown) Turn the crank handle to rotate the platform in the desired direction. Battery Indicator Ground Panel Indicates the charge on the batteries. 19 (Not Shown) (Optional) Ground Panel Three position ignition switch. Full left 20 Ignition Platform Panel position is off. One position clockwise is ignition on, full clockwise rotation engages the starter. Clockwise rotation chokes the engine. 21 Engine Ground Panel Platform Panel Counter clockwise rotation engages high engine RPM.

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OPERATOR CONTROLS DESCRIPTION AND FUNCTION

ltem No.	Control	Location	Description
22	Dual Fuel Selector	Ground Panel	Selects the type of fuel (gasoline or propane) used by the engine.

			This switch has an off position which should be used to clear the carburetor bowl of gasoline when changing from gasoline to propane.
23	Elasped Time (Optional)	Ground Panel	Gives the number of hours the machine has been operated in hours and tenths of an hour.
24	Amperes	Ground Panel	Gives the amp reading.

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START-UP PROCEDURES

DAILY CHECKS

Before the Silver-Eagle is used at the start of each day or after an extended period without use, the following checks should be completed to ensure that the machine is safe and in good condition:

Perform a visual inspection of all machine components.
Check battery electrolyte level and connections.
Check battery charger for adequate charge (for electrical unit).
_____ Check that the battery charger is disconnected from the power supply before machine operation (for electrical unit).
Check that all labels are readable and secure.
_____ Check hydraulic fluid level.
_____ Check hydraulic pressure.
_____ Check tires for damage.
_____ Check tire pressure (65psi)
Check wheel lugs for tightness.
_____ Check hoses for worn areas.
_____ Check pivot pins for security.
Check safety belt connections and worn areas on the belt.
Check hose track on side of boom .
_____ Check platform rails.
_____ Check fuel level (for engine powered unit).
- _____ Check engine oil (for engine powered unit).

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GROUND OPERATION AND CHECKS

All operators must thoroughly read and understand the "Safety Rules and Precautions" section of this manual prior to operating this machine.

A complete visual inspection of the machine should be performed prior to operational checks.

Switch platform/ ground selector switch to the ground position.
Turn the key switch power on to activate electrical system. The blue power lamp should light.

If the power light does not illuminate, turn the emergency stop bottom clockwise at both the platform and ground control panels.

Once the power light is illuminated, the machine functions can be checked out.
Indivdually push down on each of the three fastened corners of the tilt alarm. The alarm should sound when pressing each corner.

DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL A DEFECT.

Press and hold button to activate hydraulic pump motor, move lower boom control lever up to raise lower boom section. The speed of the boom movement is determined by how far the control lever is moved from its center position.

_____ Listen for unusual noises.
Check for any vibration while the boom travels up or down.
Check for uneven or jerky operation.
____ Check for hydraulic leaks.
____ Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.

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Press and hold button to activate hydraulic pump motor, move middle boom control lever (41/24 only) up to raise middle boom section. The speed of the boom movement is determined by how far the control lever is moved from its center position.
- Listen for unusual noises.
- Check for any vibration while the boom travels up or down.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
- ____ Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.
Press and hold button to activate hydraulic pump motor, move upper boom control lever up to raise lower boom section. The speed of the boom movement is determined by how far the control lever is moved from its center position.
- Listen for unusual noises.
- Check for any vibration while the boom travels up or down.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
- ____ Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.
Lower all boom sections to the stowed position.
Press and hold button to activate hydraulic pump motor, move telescope control lever up to extend or down to retract the boom. The speed of the boom travel is determined by how far the control lever is moved from its center position.
- _____ Listen for unusual noises.
- ____ Check for any vibration while the boom travels.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- ____ Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.

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Press and hold button to activate hydraulic pump motor, move swing control lever up to swing the superstructure left (clockwise) and down to swing the superstructure right (counterclockwise). Swing speed is determined by how far the control lever is moved from its center position.
- Listen for unusual noises.
- Check for any vibration while the superstructure rotates.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
- After completing all ground control operational checks, the machine should be returned to its stowed position.

EMERGENCY PUMP OPERATION AND CHECKS

With power source off, open superstructure cover.
Install hand pump handle on emergency hand pump located on top of the hydraulic reservoir.
Close the hand pump bleed valve by turning the "T" handle clockwise approximately 180°.
Operate and hold the appropriate function lever in the desired direction.
Pump the hand pump handle up and down as required to allow function movement.
- Listen for unusual noises.
- Check for any vibration while using the emergency pump.
- ____ Check for hydraulic leaks.
- Check that boom function operates using emergency pump.

Machine function will be slow when using the emergency hand pump.

The emergency pump is designed for emergency descent only and should not be operated for extended periods of time.

Open the hand pump bleed valve by turning the "T" handle counterclockwise approximately 180° (bleed valve must be open for normal operation).

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PLATFORM OPERATION AND CHECKS

DONOT OPERATE THE MACHINE IF GROUND OPERATIONAL CHECKS REVEAL A DEFECT.

Switch the platform/ ground selector switch to the platform position.
Enter platform, close safety gate and attach safety belt.
Perform platform operational checks.
Turn lift/ drive switch to lift position.
Depress deadman foot pedal to activate hydraulic pump motor.

Foot pedal must be depressed before any control can be operated.

PERFORM THE FOLLOWING CHECKS ON A LEVEL SURFACE.

Move lower boom control lever forward to raise the lower boom section. Pull the lever back to lower the boom section. The speed of the boom movement is determined by how far the control lever is moved from its center position.
- Listen for unusual noises.
- Check for any vibration while the boom travels up or down.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
Move middle boom control lever (41/24 only) forward to raise the middle boom section. Pull the lever back to lower the boom section. The speed of the boom movement is determined by how far the control lever is moved from its center position.
- ____ Listen for unusual noises.
- Check for any vibration while the boom travels up or down.
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.

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Move upper boom control lever forward to raise the upper boom section. Pull the lever back to lower the boom section. The speed of the boom movement is determined by how far the control lever is moved from its center position.
- Listen for unusual noises.
- Check for any vibration while the boom travels up or down.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
- Move telescope control lever forward to extend or backward to retract the boom. The speed of the boom travel is determined by how far the control lever is moved from its center position.
  - Listen for unusual noises.
  - Check for any vibration while the boom travels.
  - Check for uneven or jerky operation.
  - ____ Check for hydraulic leaks.
- Move swing control lever forward to swing the superstructure left (clockwise) and down to swing the superstructure right (counterclockwise). Swing speed is determined by how far the control lever is moved from its center position.
  - Listen for unusual noises.
  - Check for any vibration while the superstructure rotates.
  - ____ Check for uneven or jerky operation.
  - Check for hydraulic leaks.
- Move platform level lever forward or backward to achieve a level platform.
  - Listen for unusual noises.
  - Check for any vibration while the platform moves.
  - ____ Check for uneven or jerky operation.
  - Check for hydraulic leaks.
- Operate the platform rotate function by slowly moving the platform rotate lever forward and backward (if so equipped). Return the platform to the center position.
  - _____ Listen for unusual noises.

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Check for any vibration while the platform moves.

Check for uneven or jerky operation.

Check for hydraulic leaks.

Platform rotation is also performed by a hand crank on the platform.

After completing all platform control operational checks, the machine should be returned to its stowed position.

DRIVE FUNCTION OPERATION AND CHECKS

• Switch the lift/ drive selector to the drive position to check the drive controller and steer switch. Push the joystick drive controller forward to move in that direction. Pull the joystick backward to move in that direction. Drive speed is proportionally controlled by the amount of movement from its center position. Note operation of audible "movement alarm" when driving.

THE MOVEMENT ALARM IS PROVIDED FOR YOUR PROTECTION, AND THE PROTECTION OF PERSONS IN THE IMMEDIATE AREA.

DISABLING THIS IMPORTANT SAFETY DEVICE MAY RESULT IN DEATH OR SERIOUS INJURY.

With the platform swung over the steering wheels, use caution when selecting the travel direction. Travel direction will be opposite drive controller movement.

The rocker switch on top of the drive controller is used to steer the unit left or right.
The brakes will automatically apply when the drive control is returned to its center position, the foot pedal is released or the emergency stop button is pushed.
- ____ Check the drive controller with boom fully down.
- ____ Check the drive controller with boom slightly elevated.
- ____ Check the braking system.
- ____ Check for hydraulic leaks.
- _____ Check for any vibriation or unusual noises while the unit moves.

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OPERATION

Perform Start-up Procedures. Remember, to place the Ground/ Platform selector in the platform position before going to the platform for operation.

Enter platform, close safety gate and attach safety belt.

DRIVING AND STEERING

To drive the unit, place the lift/ drive selector in the drive position.


NOTE

Check that the route to be taken is clear.

The deadman foot pedal must be fully depressed during all driving operations.

Push the drive controller joystick forward to give forward motion, or pull the joystick back to give reverse motion.

The drive speed of the unit is proportionally controlled by the amount of movement made to the joystick.

When elevated, the machine speed is automatically reduced.

Steering is achieved by depressing the rocker switch, on top of the joystick, to the left or right as required.

Although the unit can be driven with the platform positioned at either end of the unit, the operator may find driving easier from the stowed positioned ("drive" end of the unit). If driving is attempted from the "steering" end, it should be remembered that all directions given to the controls will be reversed (the arrows on the chassis will show the true control direction).

When descending a ramp (incline), it is necessary to control the speed of the unit. Slowing of the unit speed is achieved by moving the joystick drive controller in the opposite direction of travel. It is recommended that this procedure is completed with no pause at the "neutral" (center) position, as this will achieve a smoother ride. A pause or stop in the "neutral" (center) position will apply the brakes and cause a jerky ride.

DO NOT EXCEED THE SPECIFIED SPEEDS WHEN DRIVING ON SLOPES. IF THIS WARNING IS IGNORED, THE DRIVE MOTOR WILL BE DAMAGED.

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BRAKING

For normal parking, the brakes are automatically applied when the joystick controller is positioned in the center (neutral) position.

BOOM, SUPERSTRUCTURE AND PLATFORM

To operate the lift functions, place the lift/ drive selector in the lift position.

Depress the foot pedal to activate hydraulic pump motor.

IVI NOTE		NOTE

The foot pedal must be fully depressed during platform operation.

Select the required function. Available functions are:

Lower boom "UP" or "DOWN"
Middle boom "UP" or "DOWN" (41/24 only)
Upper boom "UP" or "DOWN"
Telescope boom "IN" or "OUT"
Superstructure swing "LEFT" or "RIGHT"
Level platform "FORWARD" or "BACKWARD"
Platform rotate "LEFT" or "RIGHT" (if so equipped)

All of these functions are controlled by moving the appropriate lever forward or backward.

To rotate the platform left or right 180°, push the platform release lever down. Turn the platform rotation crank in the desired direction, left or right.

This is a manual function which does not require depressing the deadman's foot pedal.

Some complex control operation is available by using more than one lever. Response, however, will depend on the amount of pressure in the various components.

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ENGINE OPERATION

Turn the ignition switch to "START" while engaging the "CHOKE". As soon as the engine starts, allow both switches to return to their center positions.
Operation of the functions is the same as the electric units.

DUAL FUEL ENGINE OPERATION

GAS OPERATION

• Turn the dual fuel switch to gas and operate machine as normal.

GAS TO PROPANE SWITCHING

The machine should only be switched to propane while the engine is running.

Operate machine at high idle on gas.
Turn Dual Fuel Selector Switch to the "off" position.
Allow the engine to run until it consumes the fuel in the carburetor bowl. As soon as the engine starts to miss, turn the selector switch to propane. The engine should run normally as soon as the switch engages.

PROPANE TO GAS SWITCHING

Turn the Fuel Selector Switch to gasoline. No special procedures are required.

When operating on propane the engine will run for several seconds after the ignition is shut off. This allows the propane to clear the intake manifold and is normal.

DIESEL OPERATION

PERKINS

Energize the Glow Plug Switch for 30 to 45 seconds prior to engaging the starter motor. The Glow Plug Selector is in the same location as the Choke on Gas/ Dual Fuel units.

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OPERATION IN COLD WEATHER

In below zero weather, the hydraulic oil should be allowed to warm before full operation of the unit.
Check for water contamination of the oil.
Check for ice on the platform, rotation teeth and steering linkage.
Check that all valves operate smoothly and return freely to the neutral position.

CARE MUST BE TAKEN TO AVOID SUDDEN BRAKING WHEN THE GROUND SURFACE IS ICY. IT IS RECOMMENDED THAT ALL DRIV-ING OPERATIONS ARE CARRIED OUT SLOWLY AND A SAFE MAR-GIN IS ALLOWED FOR MANEUVERING AROUND OBJECTS.

OPERATION IN HIGH WINDS

The SILVER EAGLE should not be operated in high wind situations.
Special care should be taken when operating the SILVER EAGLE in areas where sudden gusts of wind could arise.

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SHUT-DOWN PROCEDURES

When finished with the unit, place the boom in the stowed position.
Place the ground/ platform selector in the ground position.
Turn off the key switch.
For electrical units, connect the battery charger to an approved power source.

DO NOT OPERATE THE UNIT WHILE CHARGING.

When battery is fully charged, disconnect the charger from the approved power source.

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EMERGENCY SYSTEM AND PROCEDURES

THE PLATFORM IS NOT INSULATED AND EXTREME CARE MUST BE TAKEN WHEN WORKING AROUND POWER LINES.

DO NOT TOUCH THE UNIT IF THERE IS A CHANCE THE UNIT IS IN CONTACT WITH POWER LINES. WAIT UNTIL THE POWER HAS BEEN SHUT OFF TO THE POWER LINES.

Before any emergency procedure is carried out, place ground/ platform selector in the ground position and attempt to operate the ground controls.

IF THE POWER FAILS WHILE THE OPERATOR'S PLATFORM IS RAISED OR EXTENDED, DO NOT ATTEMPT TO CLIMB DOWN THE BOOM ASSEMBLY. SERIOUS INJURY MAY RESULT.

DURING EMERGENCY LOWERING PROCEDURES, TAKE CARE NOT TO BE TRAPPED BY THE DESCENDING BOOM SECTIONS.

EMERGENCY HAND PUMP

The emergency hand pump should only be used in emergency situation, when the ground and platform controls are inoperative or a power failure has resulted.

The manual emergency pump is located in the side compartment housing the ground controls. It is on top of the hydraulic tank and requires the handle stored on top of the control panel for operation. With the release valve closed, pump the handle and move the control lever on the valve bank to lower and retract the boom sections. Always use caution in selecting the correct valve lever to bring the operator to safety.

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EMERGENCY DRIVE FUNCTION

The emergency pump will not provide control or operation of the drive or steering functions. Should it be necessary to move or steer the unit you must do the following:

Turn power key switch to "OFF" (Electric Units) or turn ignition key to "OFF" (Fuel Powered Units).
Securely attach the SILVER EAGLE to a tow vehicle.
Remove drive shaft from axle.
Remove steering cylinder rod end pin from steering linkage to allow steering wheels to track tow vehicle.

The tow vehicle must have sufficient braking capability to stop itself as well as the SILVER EAGLE. Tow speed should not exceed 6 mph.

EMERGENCY SITUATION AND LOWERING

SITUATION: Platform elevated, operator not incapacitated, but unit will not respond to platform controls.

DO NOT TRY TO CLIMB DOWN THE BOOM.

HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY HAND PUMP ON THE HYDRAULIC PUMP AT GROUND STATION TO SAFELY LOWER THE PLATFORM. REPORT THE INCIDENT TO YOUR SUPERVISOR IMMEDIATELY.

POSSIBLE CONDITION:

One or more functions not operating correctly.
Unit movement from unselected control lever.
Unit function will not stop unless power is switched off.

CORRECTIVE ACTION

1. Remove foot from foot pedal.
2. Push "Emergency Stop" button.
3. Contact an experienced operator to lower the machine using the emergency hand pump.
4. Report the incident to your supervisor immediately.

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SITUATION: Unit elevated, with operator incapacitated at platform controls.

DANGER!!! DO NOT TOUCH UNIT !!!

DETERMINE THE CAUSE OF THE PROBLEM BEFORE YOU TOUCH THE MACHINE.

CORRECTIVE ACTION

1. Have someone summon first aid or rescue squad.
2. Attempt to talk to operator before taking any rescue measures.
3. Check to see if operator is in a pinned position before attempting emergency lowering procedure.
4. After establishing that the machine is not in contact with live power lines, lower the platform using the emergency hand pump.
5. Render first aid to the operator.

SITUATION: Platform in contact with live power lines and operator incapacitated.

DANGER!!! DO NOT TOUCH UNIT!!!!

CORRECTIVE ACTION

1. Contact authorized personnel to disconnect power supply touching unit.
2. Have someone summon first aid or rescue squad.
3. If operator is unconscious, check to see if he is in a pinned position.
4. AFTER POWER IS CUT, use the emergency hand pump to bring platform with operator to a safe location to render first aid.

We can not perceive every emergency situation which may effect the safe operation and use of your unit. The above information is only offered as a guide to emergency conditions which may arise.

Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials, Inc.

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MAINTENANCE

GENERAL MAINTENANCE TIPS

Never leave components or hoses open, they must be protected from contamination (including rain) at all times.
Never open a hydraulic system or engine when there are contaminants in the air.
Use only recommended lubricants. Improper lubricants or incompatible lubricants may be more harmful than no lubrication.
ALWAYS clean the surrounding area before attempting to open hydraulic or engine systems.
Avoid improper fixes for your own safety as well as to prevent a more costly repair.
Any work platform found not to be in safe operating condition should be removed from service until repaired. All repairs should be made by authorized personnel in conformance with the manufacturer's operating, maintenance and repair manuals.

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DAILY	OPER	ATIONAL	CHECK	LIST

All checks must be completed before operation of the Simon SILVER EAGLE.

DATE

MODEL NUMBER SERIAL NUMBER

GENERAL INFORMATION:

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected. Keep your Simon SILVER EAGLE clean!!

INSPECTION & MAINTENANCE LIST: THIS CHECKLIST MUST BE USED AT THE INTERVALS INDICATED, FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PRE-VENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DES	SCRIPTION
	1.	Perform a visual inspection of all machine components, i.e. missing parts, torn or loose hoses, hydraulic oil leaks, torn or disconnected wires, flat or damaged tires etc. The compartment doors on both sides can be opened to inspect components inside.
	2.	Check engine oil and fuel tank levels (fuel powered units only).
	3.	Check hydraulic fluid level with all cylinders retracted. Fluid level should be approximately 4 inches below top of tank.
	4.	Check that hydraulic pressure is as stated on the data plate.
	5.	Check battery electrolyte level and terminal connections.
	6.	Check battery charge (electric units only).
	7.	Check tires for damage and correct tire pressure (65 psi).
	9.	Check wheel lug nuts for proper torque (120 ft. lbs.).
	10.	Check hoses for worn areas.
	11.	Check hose carrier to verify that it is not bent or sagging.
	12.	Check safety belt connections and worn areas on the belt.
	13.	Check emergency hand pump for operation.

Page 37

	DAILY OPERATIONAL CHECKLIST
INITIAL	DESCRIPTION
	14. Check pressure gauge on filter assembly. Replace element if gauge reads 20 psi or higher. We recommend replacing both suction and return filter elements at the same time.
	15. Check platform rails and gate latch for damage.
	16. Check pivot pins for security.
	17. Check that all labels are legibile and secure.
	Check that no attempt had been made to override the drive interlock system by a previous operator.
	If all pre-inspection checks have been completed, the operator is ready to test the Simon SILVER EAGLE's ground control station for proper operation.
	20. Check platform controls for proper operation.
	21. With the platform raised, check for the smooth operation of low speed drive.
	22. For engine maintenance schedule, refer to your copy of the engine maintenance manual supplied with your SILVER EAGLE.
ADDITIONAL	MAINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
INITIAL	DESCRIPTION
	DAILY
	23. Inspect cylinder boots, valve spool boots, etc., for cuts or other dam- age after every 8 hours of service. Repair or replace if necessary.
	24. Check hydraulic system for leakage after every 8 hours of operation.
	WEEKLY
	25. Inspect condition of hydraulic fluid weekly. Fluid should have a clear amber color.
	26. Lubricate all grease fittings.
	27. Apply Moly-Kote 321 R bonded lubricant to swing bearing and drive

Page 38

МС	THLY OPERATIONAL CHECKLIST
DATE	INSPECTED BY	_
MODEL NUMBE
	GENERAL INFORMATION
1. 2. 3.	p inspection records up-to-date. ord and report all discrepancies to your supervisor. rty machine cannot be properly inspected. p your Simon SILVER EAGLE clean!! WARNING !!!
INSPECTI AT THE IN THE LIFE VENTIVE	& MAINTENANCE LIST: THIS CHECKLIST MUST BE USED RVALS INDICATED, FAILURE TO DO SO COULD ENDANGER THE OPERATOR. ALWAYS REMEMBER, A LITTLE PRE- INTENANCE CAN SAVE MUCH MORE THAN IT COSTS.
INITIAL	ESCRIPTION
	Perform all checks listed on daily operational checklist.
	Lubricate all grease fittings (including drive shafts).
	Inspect condition of hydraulic fluid in the reservoir. Fluid should a clear amber color.	ha
	Check hydraulic system for leaks, examine hoses for signs of ex sive wear, chaffing or twisting. Replace worn hoses if necessary	ce: /.
	Inspect the work platform and boom structure for signs of damag and broken welds.	je
	Check the low speed drive to ensure it is within specified limits.
	Check operation of emergency hand pump.
	Check all decals for legibility.
	Clean and lubricate all valve spool linkages.
	Check sin joints and rotaining balts for security
	. Check pin joints and retaining boils for security.
	. Check tires for cracks and damaged areas.

Page 39

МС	DNT	HLY OPERATIONAL CHECKLIST
INITIAL	DE	SCRIPTION
	13.	Check for unit damage, broken welds, improper or makeshift repairs.
	14.	Torque bolts (8) on axle mounting blocks to 285 ft. lbs.15.Check protective rubber cover around hoses at moving anchor tip boom, support posts, boom hose passages and at swing bearing.
	15.	Check boom hose carrier for sag and other damage. If damaged, repair the cause of damage, i.e. hoses too tight, breaking cross braces and worn, cracked or abraded hoses.
	16.	Check torque of swing bearing bolts. The correct torque is 85 ft. lbs.
	17.	Check adjustment and security of swing drive. Correct torque of mounting bolts is 80 ft/lbs. There should be a slight amount of back- lash between the turntable and undercarriage when properly ad- justed.
	18.	Check oil level in swing drive. It should be half filled.
	19.	Check oil level in both axles, planetary box and transfer case. (Refer to Lubrication Chart.)
	20.	For engine maintenance schedule, refer to your copy of the engine maintenance manual supplied with your SILVER EAGLE.
	AINT	ENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
INITIAL	DE	SCRIPTION
	90	DAYS
	21.	Replace suction and return filter elements.
	22.	Change engine oil and filter.

Page 40

JEIVII - A	NNUAL OPERATIONAL CHECKLIST
DATE	INSPECTED BY

	GENERAL INFORMATION
1. Keep 2. Reco 3. A dirt Keep	inspection records up-to-date. rd and report all discrepancies to your supervisor. y machine cannot be properly inspected. your Simon SILVER EAGLE clean!!
INSPECTION 8 AT THE INTER GER THE LIFE PREVENTIVE I	A MAINTENANCE LIST: THIS CHECKLIST MUST BE USED VALS INDICATED. FAILURE TO DO SO COULD ENDAN- OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.
INITIAL DES	SCRIPTION
1.	Have hydraulic fluid sample analyzed at a test laboratory. Follow t recommendations of test results.
	NOTE
	If hydraulic fluid has been regularly maintained, it should
	only require changing once every year, depending on main- tenance, temperature, application, duty cycle, and atmos- pheric conditions.
2.	only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions. Inspect the entire machine for signs of damage and broken welds.
2. 3.	only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions. Inspect the entire machine for signs of damage and broken welds. Check operating speeds to ensure they are within specified limits.
2. 3. 4.	only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions. Inspect the entire machine for signs of damage and broken welds. Check operating speeds to ensure they are within specified limits. Check operation of emergency power system.
2. 3. 4. 5.	only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions. Inspect the entire machine for signs of damage and broken welds. Check operating speeds to ensure they are within specified limits. Check operation of emergency power system. Check all decals for legibility.
2. 3. 4. 5. 6.	only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions. Inspect the entire machine for signs of damage and broken welds. Check operating speeds to ensure they are within specified limits. Check operation of emergency power system. Check all decals for legibility. Clean and lubricate all pushbutton switches with an electrical contacted cleaner and ensure that the switches operate freely in all positions.
2. 3. 4. 5. 6. 7.	In hydraulio hald had become optimized in antically maintained, it choused only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions. Inspect the entire machine for signs of damage and broken welds. Check operating speeds to ensure they are within specified limits. Check operation of emergency power system. Check all decals for legibility. Clean and lubricate all pushbutton switches with an electrical contacted and ensure that the switches operate freely in all positions. Check the electrical mounting and hardware connections for secure.
2. 3. 4. 5. 6. 7. 8.	only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions. Inspect the entire machine for signs of damage and broken welds. Check operating speeds to ensure they are within specified limits. Check operation of emergency power system. Check all decals for legibility. Clean and lubricate all pushbutton switches with an electrical contacted cleaner and ensure that the switches operate freely in all positions. Check the electrical mounting and hardware connections for security.

Page 41

SEMI	- ANNUAL OPERATIONAL CHECKLIST
INITIAL	DESCRIPTION
	10. Check tightness of upper frame, swing bearing and swing drive mounting bolts. (Refer to monthly service for torque values.)
	Drain and replace fluid from swing drive, axles and transfer case. If badly contaminated, it may be necessary to disassemble and inspect components.
	12. Inspect entire machine for worn or damaged components. Replace as necessary.
	13. Tune engine.
	14. Lubricate all hydraulic valve spool linkages.
	15. Lubricate swing bearing and drive pinion gear.
	AINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
INITIAL	DESCRIPTION
	16. Replace fuel filter.
	Have hydraulic fluid analyzed on a six month basis. Follow recom- mendations of test result.
	18. Drain and replace fluid from swing drive, axles and transfer case.

Page 42

TROUBLESHOOTING

Should you notice any malfunction or experience erratic operation while running this unit, continue operation only long enough to return to the ground position if possible.

Immediately report the incident to your supervisor and discontinue using the unit until it has been checked by an equipment maintenance person.

WHAT TO CHECK IF UNIT WILL NOT START:

Key switch turned on.
Check ground/ platform emergency stop button. Turn clockwise to reset.
Ground/ platform selector switch in proper position.
Battery cables connected.
Fuel in fuel tank gas, propane or diesel.
Propane tank valve open.
Fuel selector switch in proper position.
Obvious wires pulled out or loose.

WHAT TO CHECK IF FUNCTIONS WILL NOT OPERATE:

Ground/ platform selector switch in proper position.
Batteries have sufficient charge.
Push button pump or platform foot pedal not activated.
Lift/ drive selector switch at platform in proper position.
Hydraulic oil level low.
Obvious oil leak or damaged component.

Page 43

Page 44

LUBRICATION CHART

NO. ON DIAGRAM	ITEM	SPECIFICATION AND QUANTITY	FREQUENCY OF LUBRICATION
1	PLATFORM ROTATOR GEAR BOX	EP-90W (HALF FULL)	CHECK MONTHLY OR EVERY 100 HRS.* CHANGE YEARLY OR EVERY 1,000 HRS.*
2	HYDRAULIC RESERVOIR	MOBIL DTE-15 TO FULL MARK W / ALL CYLINDERS RETRACTED	CHECK DAILY ANALYZE EVERY 6 MONTHS CHANGE YEARLY
3	BOOM WEAR PADS	DRY SILICONE LUBRICANT	MONTHLY OR EVERY 100 HRS.*
4	SWING BEARING	LUBRIPLATE #630-2 (PURGE OLD GREASE)	MONTHLY OR EVERY 100 HRS.*
5	PIVOT PINS	LITHIUM N.L.G.I. #2 EP (PURGE OLD GREASE)	MONTHLY OR EVERY 100 HRS.*
6	SWING BEARING GEAR TEETH	LITHIUM N.L.G.I. #2 EP GREASE OR DRI-LUBE (MOLYKOTE 321R)	EVERY 6 MONTHS OR 500 HRS.*
7	STEERING SPINDLES	LITHIUM N.L.G.I. #2 EP (PURGE OLD GREASE)	MONTHLY OR EVERY 100 HRS.*
8	STEERING HUB BEARINGS	LUBRIPLATE #630-2 (CLEAN AND REPACK)	YEARLY OR EVERY 1,000 HRS.*
9	STEERING LINKAGE	LITHIUM N.L.G.I. #2 EP (PURGE OLD GREASE)	MONTHLY OR EVERY 100 HRS.*
10	SWING DRIVE GEAR BOX	EP-90W (TO FILL PLUG)	CHECK BI-MONTHLY OR EVERY 200 HRS.* CHANGE EVERY 12 MONTHS
10	TOP BEARING (41/24)	LITHIUM N.L.G.I. #2 EP	CHECK BI-MONTHLY OR EVERY 200 HRS.* CHANGE EVERY 12 MONTHS
11	PLATFORM ROTATOR SHAFT	LITHIUM N.L.G.I. #2 EP (PURGE OLD GREASE)	MONTHLY OR EVERY 100 HRS.*
12	DIFFERENTIAL	EP-90W (TO FILL PLUG)	CHECK MONTHLY CHANGE EVERY 6 MONTHS
13	SPEED REDUCER	EP-90W (TO FILL PLUG)	CHECK MONTHLY CHANGE EVERY 6 MONTHS
14	BRAKE	MOBIL DTE-15 (OUTER SECTIONS - TO FILL PLUG)	CHECK MONTHLY CHANGE EVERY 6 MONTHS
15	CONTROL VALVE HANDLE PIVOT PINS	WD40 OR SILICONE SPRAY	MONTHLY OR EVERY 100 HRS.*

Page 45

SIMON AERIALS

Limited Warranty

Simon Aerials Inc. (the "Company") warrants, to the original Buyer only,

(a) that new units of equipment manufactured and sold by it conform to the Company's published specifications;
(b) that all component parts manufactured by it shall be free from defects in material or workmanship for 12 months from the date the unit is first placed in service;
(c) that all structural components manufactured by it shall be free of any structural defect in materials or workmanship for 60 months from the date the new unit is first placed in service. Structural components covered under this section include and are limited to superstructure weldments, undercarriage weldments, boom weldments, platform support weldments (excluding rotary actuator), scissor arm weldments, turntable weldments, extendable axle weldments, and outrigger or stabilizer weldments; and
(d) that component parts not manufactured by the Company shall be free from defects in material or workmanship for the period warranted by the Company's vendor.

If the Buyer discovers within the warranty period a failure to conform to the Company's published specifications or a defect in material or workmanship, it must promptly submit written notice of such condition to the Company and return the nonconforming part(s) to the factory, freight prepaid, together with a properly completed Simon Aerials Inc. Warranty Claim Form as furnished by the Company. In no event shall such notice be accepted later than 30 days following expiration of the applicable warranty period. If, after inspection by factory Quality Assurance personnel, the returned part(s) are judged to be not in conformity with specifications or defective in material or workmanship, the Company will correct such condition by delivering repaired or new replacement part(s) to the Buyer, free of charge. Any labor cost involved in removal or replacement of such part(s) shall be the responsibility of the Buyer. This remedy is the Buyer's exclusive remedy for breach of warranty.

This warranty does not cover damage caused by shipment, misuse of the unit (including operation beyond unit specification limits), failure to properly service and maintain the unit in accordance with the Company's Manual or Factory Service Bulletins, alteration of the unit, or natural disasters (such as fire, flood, wind and lightning) and shall be void if

(1) the unit is altered or repaired contrary to the Company's authorized instructions,
(2) the unit is altered or repaired in such a way as to affect its performance or reliability, or
(3) the unit is mounted on a chassis or carrier which does not meet the Company's published minimum requirements.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

If field repair or parts replacement is necessary on warranted components, the Company will reimburse distributors for direct labor costs incurred therefor according to the Company's current authorized field service rate, providing that advance approval for said work is granted by Simon Aerials Service Department. In no event shall the Company be liable for any indirect, incidental, consequential or special damage (including without limitation loss of profits, loss of revenue, cost of capital, cost of substitute equipment, downtime, claims of third parties and injury to person or property) based upon any claim of breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory. This limited warranty allocates the risks of product failure between the Company and the Buyer, and that allocation is recognized by both parties and is reflected in the price of the goods.

This written warranty is understood to be the complete and exclusive agreement between the parties, superceding all prior agreements, oral or written and all other communications between the parties relating to the subject matter of this warranty. No employee, agent or distributor of the Company or any other person is authorized to state or imply any additional warranties on behalf of the Company, nor to assume for the Company any other liability in connection with any of its products, unless made in writing and signed by an officer of the Company.