Genie Simon RP Series Operator's Manual

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RP 46 "Reach Plus"

Featuring "Electro-Proportional" Control System

OPERATOR'S MANUAL This Operator's Manual MUST BE

This Operator's Manual MUST BE READ prior to operating your Simon RP 46.

Part No. 89-145302 • Rev. "0.2" dated Feb. 1996 •

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Introduction	iii
Machine Specifications	iv
Machine Diagrams
Range Diagram	V
Gradeability Conversion Chart	V
General Arrangement Diagram	vi

SAFETY

Safety Symbols
Safety Rules and Precautions	1-4
Safety-Related Decals	1-8
Safety and Control Decal Locations	1-10
Safety and Control Deca Descriptions	1-11

OPERATION

Unloading Procedures
Primary Machine Components
Operator Controls
Ground Controls
Remote Control Pendant	2-10
Platform Controls	2-12
Start-up Procedures
Shift Checks
Machine Start-up	2-19
Ground Operation and Checks	2-20
Platform Operation and Checks	2-24
Operation
Cold Weather Operation
Driving and Steering
Braking
Boom, Superstructure and Platform
Gasoline Engine Operation
Dual Fuel Engine Operation
Diesel Engine Operation
Shut-down Procedures
Transporting The Machine
Towing Procedures
Truck or Trailer Transport
Emergency System and Procedures
Emergency Pump
Unpowered Emergency Movement
Emergency Procedures

TABLE OF CONTENTS

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TABLE OF CONTENTS (CONTINUED)

MAINTENANCE

General Maintenance Tips	3-3
Shift Operational Checklist	3-4
Monthly Operational Checklist	3-7
Semi-Annual Operational Checklist	3-9
Troubleshooting
What to check if machine will not start:	3-11
What to check if functions will not operate:	3-11
Lubrication Chart	3-12
Lubrication Diagram	3-13

INDEX

APPENDIX

Applicable Standards and Regulations A-3
ANSI/SIA A92.5 - 1992 (Partial)	A-5
5. Responsibilities of Dealers	A-5
6. Responsibilities of Owners	A-7
7. Responsibilities of Users	A-10
8. Responsibilities of Operators	A-16
9. Responsibilities of Lessors	A-20
10. Responsibilities of Lessees	A-21
Simon Aerial's High Five Limited Warranty
Fransfer of Ownership Notice (Business Reply Cards)
Patalog Comment Card (Business Penly Cards)

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INTRODUCTION

This Operator's Manual has been designed to provide you with the instructions needed to properly and safely operate your Simon RP Self-Propelled Aerial Work Platform featuring Electro-Proportional controls.

THIS OPERATOR'S MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING YOUR SIMON SELF-PROPELLED AERIAL WORK PLATFORM.

OPERATORS MUST BE AWARE OF AND COMPLY WITH ALL MANUFAC-TURER'S INSTRUCTIONS AND APPLICABLE OSHA/ANSI SAFETY GUIDE-LINES.

FAILURE TO COMPLY WITH MANUFACTURER'S INSTRUCTIONS AND OSHA/ANSI SAFETY GUIDELINES WILL RESULT IN SERIOUS INJURY OR DEATH.

Your Simon RP has been designed and built to provide many years of safe, dependable service. To obtain the full benefit of your machine, always follow the proper operating and maintenance procedures as outlined in this manual. Only trained, authorized personnel should be allowed to operate or service this machine. Service personnel should read and study this manual in order to gain a thorough understanding of the functions of the machine prior to making any repairs.

DANGER

MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN AND SPECIFICATION WITHOUT WRITTEN PERMISSION FROM SIMON AERIALS INC. ARE STRICTLY FORBIDDEN. A MODIFICATION MAY COMPROMISE THE SAFETY OF THE MACHINE, SUBJECTING USERS TO SERIOUS INJURY OR DEATH. ANY SUCH MODIFICATION WILL VOID ANY REMAINING WARRANTY.

Simon reserves the right to change, improve, modify or expand features of its equipment at any time. Specifications, models or equipment are subject to change without notice, and without incurring any obligations to change, improve, modify or expand features of previously delivered equipment.

All Simon manuals are periodically updated to reflect changes that occur in the equipment. Please contact the factory with any questions you may have regarding your machine, or the availability of more recent manuals.

INTRODUCTION

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MACHINE SPECIFICATIONS

Working Height	52 Ft / 15.85 M
	40 FI / 14.02 W

	500 LBS. / 225 Ng
Platform Size

Stowed Length	26 FT 9 IN. / 8.15 M
Stowed Height	/ Ff 10.5 In. / 2.40 M
Machine Width	7 H. 10 In. / 2.38 M
Wheelbase	6 Ft 3 In. / 1.91 M
Ground Clearance	12.5 In. / 31.7cm
Gross Weight (Approx.) (Note 1)	16,000 LBs. / 7,257 Kg
Maximum Travel Speed:
Boom Stowed (Note 1)	2.8 MPH / 4.5 KPH
Boom Extended or Elevated	0.5 MPH / 0.8 KPH
Outside Turning Radius	14 Ft 4 In. / 4.37 M
Gradeability (On Hard Surface) (Note 1)	1 5° / 27%
Platform Rotation	180°
	360° Non-continuous
Tire Size	390/ 70 x 16.5 (12 Ply)
Tire Pressure (not applicable to foam filled tires)	90 PSI / 6.2 Bar / 6.3 kg/cm ²
	3000 PSI / 206 Bar / 210 kg/cm ²
Hydraulic Tank Capacity
Fuel Canacity:
Gas or Diesel	40 Gal. / 151.4 Liters
Propane	30 LBs. / 14 Kg
Electrical System	Two 12 Volt DC Batteries
Engine Availability: (Dual speed 2200 RPM for boom functions an	d 3600 RPM for drive):
Standard: Wisconsin W41770 35 HP (26.1 Kw). Air Coo	led, Gasoline or Dual Fuel
Optional: Wisconsin V-465 65 HP (48.5 Kw), Air Cooled	L Gasoline or Dual Fuel (Std. 4WD)
Ford LSG 423, 63 HP (47.0 Kw) Liquid Coolec	L Gasoline or Dual Fuel
Deutz E31 1011 /2 HP (31.3 Kw) Air Cooled	Diesel
Deutz F4L 1011 56 HP (41 7 Kw) Air Cooled	Diesel
	Diesel
Isuzu C240, 56 HP (41,7 Kw), Liquid Cooled, I	Diesel
Detroit Discol/ Parking 104 19 43 HP (32 1 Ky	W Liquid Cooled Diesel
Delioi Diesel/ Perkins 104.19, 43 Th (32.1 K	w) Liquid Cooled, Diesel
Deliving Desting Delt Tergue (Lubricated)	170 Ft I Rs / 231 Nm / 23 5 kg-m
Swing Bearing Boll Toldre (Labicated)
Wheel Lug Nut Torque (Real) (Lubricated)	130 Ft \| Be / 176 Nm / 18 0 kg-m
Wheel Lug Nut Torque (Front) (Lubricatea)	65 Et I De / 88 / Nm / 0.0 kg m
Drive Hub Bolt Torque	טט רו נסג / 00.4 אווו / ש.ט גע-ווו אין

Note 1: Weight and performance shown represent typical machines, and should be used as a general guideline only. Many variables between machines can lead to significant differences in these factors. Accurate figures, when necessary for a particular application, can best be determined by testing of the specific machine.

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5% 0%

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MACHINE DIAGRAMS

GENERAL ARRANGEMENT DIAGRAM

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RP 46 REACH PLUS OPERATOR'S MANUAL

SAFETY

SECTION 1: SAFETY

Page 1- 1

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Table of Contents, Section 1

Safety Symbols
Safety Rules and Precautions
Safety-Related Decals
Safety and Control Decal Locations	1-10
Safety and Control Decal Descriptions

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SAFETY SYMBOLS

This manual contains important information on the safe use of your SIMON Self-Propelled Aerial Work Platform. Your failure to read, understand and follow all safety rules, warnings and instructions will unnecessarily expose you and others to dangerous situations. For your safety and the safety of those around you, you must operate your aerial work platform as instructed in this manual.

You, the operator, are the single most important factor for safety when using any piece of equipment. Learn to operate your work platform in a safe manner.

To help you recognize important safety information, we have identified warnings and instructions that directly impact on safety with following signals:

A DANGER

"DANGER" INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL WORD IS LIMITED TO THE MOST EXTREME SITUATIONS.

A WARNING

"WARNING" INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

A CAUTION

"Caution" indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It is also used to alert against unsafe practices, and for property-damage-only situations.

One final note: The best method to protect yourself and others from injury or death is to use common sense. If you are unsure of any operation, don't start until you are satisfied that it is safe to proceed.

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SAFETY RULES AND PRECAUTIONS

• ELECTROCUTION HAZARD!! THIS MACHINE IS NOT INSULATED!! Maintain safe clearance from electrical lines and apparatus. You must allow for machine sway (side to side movement) when elevated, and electrical line movement. This machine does not provide protection from contact with or proximity to an electrically charged conductor.

You must AVOID CONTACT between any part of the machine, or its load, and any electrical line or apparatus carrying up to 300 volts.

You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 M) between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 volts up to 50,000 volts. One foot (30.5 cm) additional clearance is required for every additional 30,000 volts.

DEATH OR SERIOUS INJURY will result from contact with, or inadequate clearance from, any electrically charged conductor.

Read and understand all safety and control information found on the machine and in this manual before operating the machine.
Only trained, competent personnel should operate the aerial work platform.
Be aware of all Government and Local rules which may apply to this machine and its safe operation.
Approved safety belts must be worn at all times when operating the machine from the platform. In addition, approved headgear and other protective equipment must be worn as required. (In the U.S.A., OSHA approved equipment is required. For other countries, the appropriate equivalent government body should be consulted.)
NEVER fasten safety belt to an adjacent structure while on the work platform.
Make sure that entry gate to platform is secured before operating machine from the platform.
DO NOT block the foot pedal or any function control in the operating position.
DO NOT exceed the platform capacity of the machine in any configuration. Review the section titled "MACHINE SPECIFICATIONS", earlier in this manual, regarding this model's capacities and dimensions.

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SAFETY RULES AND PRECAUTIONS

SAFETY RULES AND PRECAUTIONS (CONTINUED)

A DANGER

SECURE all tools and other loose items to prevent injury to persons working on or below the work platform.
DO NOT use scaffolding, ladders or similar items to extend your reach while on the work platform.
DO NOT attempt to climb down the boom assembly, if the machine fails while the operator's platform is raised or extended.
Since the machine may be operated from its ground controls, precautions should be taken to prevent unauthorized personnel from operating the work platform with the around controls while the platform is in use.
The "UNPOWERED EMERGENCY MOVEMENT" procedure (described later in this manual) requires releasing the torque hubs, which results in there being no means to stop the machine's travel. Simon recommends using this procedure only in cases of emergency, and only for a short distance. Be on guard against machine runaway on sloping surfaces. Movement speed shall not exceed 1 M.P.H. (1.6 K.P.H.).
DO NOT attempt to open any hydraulic line or component without first relieving all system pressures and shutting off fluid flow from the tank.
DO NOT allow anyone to tamper with, service or operate the machine from the ground control station while personnel are on the platform, except in an emergency.
DO NOT alter, modify or disable any safety devices or interlocks.
DO NOT refuel the machine near sparks or open flames. Gasoline and propane vapors, and Diesel fuel fumes are highly explosive.
DO NOT use the aerial work platform outdoors in electrical storms or in high wind situations.
DO NOT raise the aerial work platform unless the machine is on a firm, level surface.
ENSURE THAT the STOW- N -GO^™ lock pins are in place and anchored.

February 1996

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SAFETY RULES AND PRECAUTIONS (CONTINUED)

Use caution to prevent ropes, cords, hoses, etc. from becoming entangled in the machine's boom sections when being raised, lowered or repositioned.
Ensure that the area surrounding the mobile platform is clear of personnel and equipment before: driving the machine; or raising, lowering or extending the boom; or swinging the superstructure; or, rotating or tilting the platform.
Maintain a safe distance from overhead and ground obstacles, debris, drop-offs, holes, depressions, electrical wires and other hazards to travel.
Limit travel speed according to conditions of the ground surface, congestion, slope, location of personnel or any other factors that could cause hazard of collision or injury to personnel.
DO NOT sit, stand or climb on platform rails.
DO NOT operate this machine while under the influence of any drugs or alcohol.
DO NOT operate this machine if you are bothered by heights, seizures, or dizzy spells.
DO NOT indulge in stunt driving or horseplay while operating this machine.

AWARNING

Complete the "Operational Checklists" found in this manual (see Table of Contents) at designated intervals.
Ensure that the machine is in "LOW" drive speed while unloading from a truck or trailer.
Always attach the machine to a winch when loading or unloading from a truck or trailer. Simon does not recommend unassisted loading or unloading of any aerial work platform.
With the superstructure swung away from the stowed position, use caution when selecting travel or steering direction. Travel and steer direction will be opposite switch or lever movement. Refer to the large "FORWARD" arrows on the undercarriage of the machine or the location of the superstructure lockpin hole for travel orientation.

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SAFETY RULES AND PRECAUTIONS (CONTINUED)

Check fuel system for leaks or damaged fuel lines before operating the machine. If any damage is found, contact your supervisor immediately. Machine shall be removed from service until diagnosis and any necessary repairs have been completed.
Actuation of the red "EMERGENCY STOP" button will apply brakes immediately, causing unexpected platform movement as the machine comes to a sudden stop. Brace vourself.
Whenever disengaging the drive torque hubs or before disconnection from towing vehicle, ensure that the machine cannot roll.
Immediately report any erratic noises, vibrations or malfunctions of the machine to supervisor. Machine shall be removed from service until diagnosis and any necessary repairs have been completed.
Operating this equipment without all safety and control decals in place can be hazardous.

For transporting the machine, the platform must not be tied to the trailer bed in any way.
Be sure to turn all hydraulic valves back "ON" before starting the machine, or extensive pump damage will occur.
DO NOT exceed the maximum platform horizontal pull of 100 pounds (45.4 kg).
DO NOT use the boom or platform as a crane to lift oversized or hanging loads.
DO NOT raise, extend, retract, tilt, rotate, or lower the platform into stationary objects, as this will cause damage to mechanical and hydraulic components.
DO NOT use the platform or boom functions to push or tow the machine or another vehicle.
Avoid sudden braking or steering, go slowly and leave more maneuvering room during cold weather operation until the machine is warm.

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SAFETY RELATED DECALS

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SAFETY-RELATED DECALS

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DD 46 DEACH DILIS ODEDATOD'S MANIJAL SAFETY RELATED DECALS SAFFTY-RELATED DECALS (CONTINUED) A DANGER THESE HAZARDS WILL RESULT IN DEATH OR SERIOUS INJURY SAFE OPERATING PROCEDURES NS IN THE OPERATOR DO NOT RAISE OR EX T RAISE UR EXTEN SOFT, UNEVEN OR EAD DESTALL INTERNA MANTANIN PING SURFALES. EXCESSIVE WINDS IAINTAIN A MINIMUM LEARANCE OF 10 FEET POM ELECTRIC LINES RUM ELECTRIL LIN IVE WITH P I EUUIPPED, FUL D AXLES BEFORE NG PLATEORY INADEQUATE TRAINING FALLING FROM PLATFORM CRUSHING ● DD NDT DPERATE THIS MACHINE UNLESS, ENTRANCES READ, UNDERSTAND, AND FOLLOW THE SAFETY AU OPERATING INSTRUCTIONS IN THE OPERATOR'S MANUAL, DECALS, AND YOUR EMPLOYER WORK SAFETY BELT OR Y HAPNESS AS REQUIDED DO NOT POSITION PLATFOR INTO OVERHEAD OR OTHER OBSTACLES. BUDY HARNESS AS REGUI BY FEDERAL, LOCAL OR EMPLOYER REGULATIONS OPERATING

10-142100 Decal, "DANGER" (Hazard listing at platform controls)

CHECK FOR CLEARANCES FROM DBSTACLES BEFORE OPERATING.

PLATFORM CAPACITY 500 LBs. (225 kg)

SEE OPERATOR'S MANUAL

10-148300 Decal, Platform Capacity [4-1/2" (114 mm) wide]

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SAFETY AND CONTROL DECAL LOCATIONS

OPERATING THIS EQUIPMENT WITHOUT ALL SAFETY AND CONTROL DECALS IN PLACE CAN BE HAZARDOUS.

If any of these items are damaged or missing, replace them immediately. Decals are shown for standard machine. Optional equipment may change the decal locations.

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RP 46 REACH PLUS OPERATOR'S MANUAL

SAFETY AND CONTROL DECAL DESCRIPTIONS

ltem No.	Part Number	Description	Qty.
1	10-169700	Placard, Ground Control Valves	1
2	10-144300	Placard, Ground Electrical Controls	1
3	10-131500	Placard, Remote Control Pendant	1
4	10-130600	Decal "DANGER" (Hazard listing at Ground Controls)	1
5	10-012600	Decal, "OPEN HYDRAULIC TANK VALVES "	1
6	10-007200	Decal, "DISENGAGE LOCK PIN "	2
7	10-148300	Decal, "PLATFORM CAPACITY 500 LBS (225 kg)",
		[4-1/2" (114 mm) wide]	4
8	10-145100	Decal, "DANGER" ("Electrocution ")	2
9	10-117900	Placard, "GASOLINE ONLY"
		(for versions with gasoline engine)	1
	10-151100	Placard, "DIESEL FUEL ONLY"
		(for versions with optional Diesel engine)	1
10	10-151300	Placard, "HYDRAULIC FLUID ONLY "	1
11	10-012900	Decal, "FORWARD" with Arrow	2
12	10-169100	Placard, Platform Controls	1
13	10-147400	Decal, Platform Level and Rotate Controls	1
14	10-142100	Decal "DANGER" (Hazard listing at Platform Controls)	1

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SAFETY AND CONTROL DECAL LOCATIONS

OPERATING THIS EQUIPMENT WITHOUT ALL SAFETY AND CONTROL DECALS IN PLACE CAN BE HAZARDOUS.

If any of these items are damaged or missing, replace them immediately. Decals are shown for standard machine. Optional equipment may change the decal locations.

February 1996

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SAFETY AND CONTROL DECAL DESCRIPTIONS

ltem No.	Part Number	Description	Qty.
٦	10-169700	Placard, Ground Control Valves	1
2	10-144300	Placard, Ground Electrical Controls	1
3	10-131500	Placard, Remote Control Pendant	1
4	10-130600	Decal "DANGER" (Hazard listing at Ground Controls)	١
5	10-012600	Decal, "OPEN HYDRAULIC TANK VALVES "	1
6	10-007200	Decal, "DISENGAGE LOCK PIN "	2
7	10-148300	Decal, "PLATFORM CAPACITY 500 LBS (225 kg)",
		[4-1/2" (114 mm) wide]	4
8	10-145100	Decal, "DANGER" ("Electrocution ")	2
9	10-117900	Placard, "GASOLINE ONLY"
		(for versions with gasoline engine)	1
	10-151100	Placard, "DIESEL FUEL ONLY"
		(for versions with optional Diesel engine)	1
10	10-151300	Placard, "HYDRAULIC FLUID ONLY "	1
11	10-012900	Decal, "FORWARD" with Arrow	2
12	10-169100	Placard, Platform Controls	1
13	10-147400	Decal, Platform Level and Rotate Controls	1
14	10-142100	ANGER" (Hazard listing at Platform Controls)د Decal	1

SAFETY AND CONTROL DECAL DESCRIPTIONS

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RP 46 REACH PLUS OPERATOR'S MANUAL

OPERATION

SECTION 2: OPERATION

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Table of Contents, Section 2

Unloading Procedures	3 5
Ground Controls	6
Remote Control Pendant	10
Platform Controls	12
Start-up Procedures
Shift Checks 2-	18
Machine Start-up2-	19
Ground Operation and Checks 2-2	20
Platform Operation and Checks 2-2	24
Operation	~~
Cold Weather Operation 2-	29
Driving and Steering	20
Braking	3U 31
	31
	32
Diesel Engine Operation 2-4	33
Shut-Down Procedures	34
Transporting the Machine
Towing Procedures	35
Truck or Trailer Transport 2-3	36
Emergency System and Procedures
Emergency Pump 2-3	38
Unpowered Emergency Movement2-3	38
Emergency Procedures 2-	40

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JNLOADING PROCEDURES

UNLOADING PROCEDURES

A WARNING

TO AVOID A SERIOUS PERSONAL INJURY OR DEATH, ENSURE THAT THE MACHINE IS IN "LOW" DRIVE SPEED WHILE UNLOADING FROM A TRUCK OR TRAILER.

Inspect the outside of the machine for damage (including the underside). Inspect all hoses, boom sections and cables for chafing or road damage. Confirm that all wheel lug nuts and swing bearing bolts are tight (refer to specifications).
Remove the pin that locks the superstructure to the undercarriage near the swing bearing. Stow the lock pin in the location provided nearby.
Unlock and open both side compartments. Inspect all fuel, electrical and hydraulic connections for damage and security.
Connect battery cables to batteries if required. Check electrolyte level.
Open the fuel tank valve.
Check engine oil level, and add as required per engine manufacturer's recommendations.
Check fluid level at the sight gauge on the hydraulic tank, and add fluid as required (see Lubrication Chart). Check that shutoff valves on the hydraulic tank are open.
Close side compartment covers.
Attach the machine to a winch for the unloading procedure.

ALWAYS ATTACH THE MACHINE TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. CONNECT WINCH CABLE TO THE TIE DOWN LUGS ON THE UNDERCARRIAGE. UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED.

READ AND UNDERSTAND ALL SAFETY, CONTROL AND OPERATING INFORMATION FOUND ON THE MACHINE AND IN THIS MANUAL BEFORE OPERATING THE MACHINE.

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RP 46 REACH PLUS OPERATOR'S MANUAL

UNLOADING PROCEDURES (CONTINUED)

• Start engine, using the ground controls.

NOTE: Refer to Startup Procedures and Operator Controls Descriptions in this section.

After a brief warmup period, select the "HI" engine speed. On the remote control pendant, press and hold the pump selector toggle to "MAIN" position, but do not operate any drive or boom function. This is called "deadheading", and will lead to maximum system pressure registering on the gauge at the ground control valve assembly. Check that the hydraulic pressure is as stated in the specifications. Select the "LOW" engine speed and allow the engine to slow to idle speed. Turn off engine.

Remove all machine tie downs. Remove wheel chocks, if used. Switch the Ground/ Platform key switch to "PLATFORM".
Enter the platform, and restart the engine using the platform controls. Select the "OPERATING" engine speed, and test all platform functions.
Raise the boom and the jib so that the platform will clear any obstacles as the machine is driven down the loading ramp.
Carefully drive the machine off the truck or trailer with the assistance of a winch.

NOTE: The brakes are automatically released for driving, and will automatically apply when the machine stops.

• Before placing the machine into service, all operators must read and understand the contents of this Operator's Manual.

Upon initial unloading of the machine the Receipt Inspection Adjustment Report or Predelivery Inspection Report must be completed and returned in order to activate the Simon Limited Warranty.

An Operator's Manual and a Receipt Inspection Adjustment Report are included with each machine leaving the factory.

Page 25

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OPERATOR CONTROLS (GROUND CONTROLS)

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OPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (GROUND CONTROL)

ltem	Control	Location	Description
1.	Emergency Stop Button	Ground Electrical Panel	Used to stop all functions in an emergency. Push for emergency stop. Pull or rotate clockwise to reset, depending on style used.
2.	Circuit Breaker	Ground Electrical Panel	Pops out when the 12 Volt electrical circuit is over- loaded. Push in to reset.
3.	Choke/ Glow Plug Button	Ground Electrical Panel	Choke button for gas or dual fuel engines. Press and hold while starting a cold engine.
			Glow plug button for some Diesels. Press and hold (if so equipped) to preheat combustion chamber before starting a cold engine.
4.	Main Power Key Switch	Ground Electrical Panel	Three position main power "On/ Off" switch. Straight up position is "OFF".
			Turn key left (counterclockwise) one position to "GROUND" to provide power for ground control opera- tion. Turn key right (clockwise) one position to "PLATFORM" to provide power for platform control operation.
			With key switch "OFF", the key may be removed to prevent unauthorized operation.
5.	Engine Start Button	Ground Electrical Panel	Press push button to engage engine starter. Release button immediately upon engine start. If the engine does not start within 10 seconds, the main power key switch must be turned off and then on again to start.
			NOTE: Main power key switch must be in "GROUND" position.
6.	Engine RPM (Throttle) Switch	Ground Electrical Panel	Flip toggle down for "LO" (idle) engine speed. Flip toggle up for "HI" engine speed.
			IMPORTANT: Engine should not be in "LO" speed

IMPORTANT: Engine should not be in "LO" speed while operating any hydraulic functions.

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OPERATOR CONTROLS (GROUND CONTROLS)

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OPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (GROUND CONTROLS, CONTINUED)

ltem	Control	Location	Description
7.	Hour Meter	Ground Electrical Panel	Indicates total elapsed time that the engine has been operated in hours and tenths.
8.	Volt Meter	Ground Electrical Panel	Indicates electrical system voltage.
9.	Engine Oil Pres- sure Gauge	Ground Electrical Panel	Indicates engine oil pressure.
10.	Hydraulic Fluid Pressure Gauge	Right of Ground Valves	Indicates hydraulic fluid pressure.
11.	Swing Control Lever	Right of Electrical Panel	Lever controls the rotation of the superstructure on the undercarriage. Move lever left to swing superstructure to the left (clockwise). Move lever right to swing to the right (counterclockwise). The superstructure can rotate 360° stop to stop, non- continuously in either direction.
12.	Boom Liff Lever	Right of Electrical Panel	Lever controls the raising and lowering of the main boom. Move lever right to raise main boom, and left to lower.
13.	Boom Telescope (Extend) Lever	Right of Electrical Panel	Lever controls the boom telescope function. Move lever lever left to extend boom. Move lever right to retract boom.
14.	"Reach Plus" Jib Boom Lever	Right of Electrical Panel	Lever controls the raising and lowering of the jib boom. Move lever right to raise jib boom, and left to lower.
15.	Gas/ Off/ Propane Switch (Optional)	Ground Electrical Panel	Flip toggle up to use gasoline, down to use propane fuel. In "OFF" position, the engine is not supplied with fuel.
16.	Water Temperature Gauge (Optional)	Ground Electrical Panel	Indicates water temperature of the engine.

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OPERATOR CONTROLS (REMOTE CONTROL PENDANT)

OPERATOR CONTROLS

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DPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (REMOTE CONTROL PENDANT)

item	Control	Location	Description
1.	Pump Selector Toggle Switch	On Remote Control Pendant	Push up to "MAIN" position and hold to activate engine powered hydraulic pump, allowing operation of any of the hydraulic functions (drive, steer or boom move- ment) from the ground.
			Push down to "EMERGENCY" position and hold to activate battery powered hydraulic pump, allowing operation of boom functions should the engine powered hydraulic pump be disabled.
2.	Drive Toggle Switch	On Remote Control Pendant	Push up and hold to travel forward, down to travel backward.

WHEN THE PLATFORM IS SWUNG OVER THE STEER-ING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL DIRECTION WILL BE OPPOSITE SWITCH MOVEMENT.

3. Steer Toggle On Remote Push to left and hold to turn steer wheels to left, right to turn to right. To straighten wheels, push and hold switch in opposite direction.

WITH THE PLATFORM OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE STEERING DIRECTION. STEER DIRECTION WILL BE OPPOSITE SWITCH MOVEMENT.

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Superstructure Opposite Stowed Position

OPERATOR CONTROLS (PLATFORM CONTROLS)

Art # C08.00005E

Page 2-12

Superstructure in Stowed Position

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OPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS)

ltem	Control	Location	Description
1.	Emergency Stop Button	On Platform Console	Used to stop all functions in an emergency. Push for emergency stop. Pull or rotate clockwise to reset, depending on style used.
2.	Off/ On/ Start Switch	On Platform Console	Three position toggle switch. Up is "OFF". Move to center position to turn ignition "ON", down to engage starter. If the engine does not start within 10 seconds, switch must be turned off and then on again to start.
			IMPORTANT: Engine will not start with foot pedal depressed.
Glow Plug/ Choke/ Idle/ Operating Speed Switch	Glow Plug/ Choke/ Idle/	On Platform Console	Flip toggle to center position for low (idle) engine speed, up for high (operating) engine speed
Glow Plug/ Choke/ Idle/ Operating Speed Switch	Switch	On Platform Console	IMPORTANT: Machine should not be in low (idle) speed while operating any hydraulic functions.
			For gasoline engines, press toggle to down position and hold when starting a cold engine.
			For some Diesel engines (equipped with glow plugs), press and hold to preheat combustion chamber before starting a cold engine.
4.	Auxiliary Pump Push Button	On Platform Console	Press and hold to activate battery powered hydraulic pump, allowing operation of boom or platform func- tions should the engine powered hydraulic pump be disabled.
5.	Engine Warning Indicator	On Platform Console	Red light that indicates low engine oil pressure or high engine coolant temperature. Engine will shut down automatically if condition does not correct itself in approximately 10 seconds.

Page 34

Control operation direction shown here in relation to "FORWARD" arrow on undercarriage.

Page 2-14

OPERATOR CONTROLS

Page 35

OPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED)

ltem	Control	Location	Description
6.	Boom Telescope Lever	On Platform Console	Lever controls the boom telescope function. Pull back to extend boom. Push forward to retract boom. Boom speed will be proportional to handle movement.
7.	Main Boom Lift and Swing Control Lever	On Platform Console	Push lever forward to raise main boom. Pull lever back to lower main boom. Boom speed will be proportional to handle movement.
			Push lever to right to swing superstructure to right (counterclockwise). Push lever to left to swing left (clockwise). Superstructure can rotate 360°stop to stop, non-continuously in either direction. Swing speed will be proportional to handle movement.
8.	Platform Rotate Lever	On Platform Console	Operate lever in direction of desired platform rotation. Pull lever counterclockwise to rotate platform counter- clockwise. Push lever clockwise to rotate platform clockwise.
9.	Platform Leveling Lever	On Platform Console	Push lever forward to tilt platform forward. Pull lever back to tilt platform back.
10.	"Reach Plus" Jib Boom Lever	On Platform Console	Push lever forward to raise jib boom. Pull lever back to lower jib boom. Boom speed will be proportional to handle movement.

Page 36

OPERATOR CONTROLS (PLATFORM CONTROLS)

Page 2-16

OPERATOR CONTROLS

Page 37

OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED)

				L S
	UF	(PLATFORM CONTROLS, CONTINUED)
ltem	Control	Location	Description	CON
11.	Drive Control Lever	On Platform Console	Controls forward and reverse machine travel at a speed proportional to handle movement.	VTOR (
			AWARNING	ERA
			WITH PLATFORM SWUNG OVER STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL DIREC- TION WILL BE OPPOSITE DRIVE CONTROL LEVER MOVEMENT.	ОР
12.	Steer Switch	On end of Drive Control Lever	Move switch left and hold to turn steer wheels to left, and right to turn steer wheels to right. Push and hold in opposite direction to straighten wheels.

			WITH PLATFORM SWUNG OVER THE STEER- ING WHEELS, USE CAUTION WHEN SE- LECTING THE STEERING DIRECTION. STEER- ING DIRECTION WILL BE OPPOSITE STEER SWITCH MOVEMENT.
13.	Drive Speed Switch	On Platform Console	Press switch up for "HIGH" machine travel speed, down for "LOW" speed. High speed travel is available only while boom is below horizontal and extended less than 9 feet (2.7 Meters).
14.	Horn Button	On Platform Console	Press button to sound warning horn.
15.	Light Switches (Optional)	On Lights (Not Shown)	Flip switch to turn head lights on and off. Lights are powered by gel cell battery located on the right side of platform console. Lights blink when battery is close to discharge (approximately 45 minutes).
16.	Foot Pedal Switch	On Platform Floor	Must be depressed to activate main hydraulic pump, allowing operation of any hydraulic function (drive, steer, boom or platform movement) from the platform. Depress pedal before selecting function.

Page 38

SHIFT CHECKS

Before the Simon Work Platform is put into use each shift, the following checks should be completed to make sure that the machine is safe and in good condition.

Refer to checklists at back of this manual for periodic maintenance requirements and additional procedures for severe duty applications:

_____ Visually inspect all machine components, i.e. missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, flat or damaged tires, etc. Both compartment doors can be opened to inspect components inside.
Check engine oil and fuel levels.
Check engine coolant level (on liquid cooled machines).
Check battery electrolyte level and connections.
Check hydraulic fluid level with booms fully retracted and lowered.
_____ Check that all shutoff values on the hydraulic tank are open. When open, value handles will be parallel with the length of the value.

The shutoff values on the hydraulic tank must be left open at all times, except during repairs or transport. If one or more of these values are closed when the machine is running, extensive pump damage will occur.

Check wheel lug nuts for tightness. Check tire pressure (see Specification page).
Check hoses and cables for worn areas.
Check hose carrier to make sure that it is not bent or sagging.
- Inspect safety belt connections and check for worn areas on the belts.
- Check platform rails and safety gate latch for damage.
- ____ Check pivot pins for security.
- Check that all warning and instructional labels are legible and secure.

START-UP PROCEDURES

Page 39

MACHINE START-UP

ALL OPERATORS MUST THOROUGHLY READ AND UNDERSTAND THE "SAFETY RULES AND PRECAUTIONS" SECTION OF THIS MANUAL PRIOR TO OPERATING THE MACHINE.

A COMPLETE VISUAL INSPECTION OF THE MACHINE MUST BE PER-FORMED PRIOR TO OPERATIONAL CHECKS.

Disengage lock pin before swinging the superstructure.
Ensure that emergency stop buttons on ground control panel and platform control console are disengaged. Pull out or twist to reset, depending on style.
Ensure that engine RPM toggle switch is set to "LOW".
Turn the main power key switch to the "GROUND" position to energize the electrical system.
Push down on each of the three fastened corners of the tilt alarm located behind the electrical box. The alarm should sound as each corner is pressed beyond 5 degrees.
While starting a cold engine, for gasoline or dual fuel engines, press choke button, or

for some optional Diesel engines, press glow plug button, and hold it there for 30 to 45 seconds prior to engaging starter motor.

Press and hold engine start button to start engine. After a brief warm-up period, select the "HI" engine speed setting with the engine RPM toggle switch.
On the remote control pendant, press and hold the pump selector toggle switch to "MAIN" position, but do not operate any drive or boom function. This is called "deadheading", and will lead to maximum compensator setting of the pump system pressure registering on the gauge at the ground control valve bank assembly. Refer to the "Machine Specifications" section of this manual for the "Maximum Hydraulic Pressure" for this machine.
Check that the hydraulic pressure is as stated in the "Machine Specifications" of this manual.

Page 40

GROUND OPERATION AND CHECKS

BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THE FOLLOWING CHECKS REVEAL A DEFECT.

• Press and hold the pump selector togale switch (on the pendant) to "MAIN" position.

IMPORTANT: The pump selector switch is a "Deadman" type control. If released, all machine movement will stop.

Slowly pull the lift valve lever (on the superstructure) right to raise the main boom to the horizontal position. Function speed is proportional to distance lever is moved. Slowly return the lift lever to the center position.
Slowly pull the "Reach Plus" valve lever (on the superstructure) right to raise the jib boom. Function speed is proportional to distance lever is moved. Slowly return the "Reach Plus" lever to the center position.
- Listen for any unusual noises.
- Check for any vibration while the boom travels up.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
- Check pivot pin security. Make sure that all retaining bolts and rings are in place on the pin locking point, and have not sheared off.
Slowly pull the telescope valve lever (on the superstructure) left to extend the boom to the end of its movement. Function speed is proportional to distance lever is moved. Slowly return telescope lever to center position. Release pump selector toggle switch.
- ____ Listen for any unusual noises.
- Check for any vibration while the boom extends.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
Inspect all sides of the boom sections visually for damage along their entire length.

START-UP PROCEDURES

Page 41

GROUND OPERATION AND CHECKS (CONTINUED)

Press and hold the pump selector togale switch to "MAIN" position.
Slowly pull the lift valve lever right to raise the boom to the end of its movement.
- Listen for any unusual noises.
- Check for any vibration while the boom travels up.
- ____ Check for uneven or jerky operation.
- Check for hydraulic leaks.
- Check pivot pin security. Make sure that all retaining bolts and rings are in place on the pin locking point, and have not sheared off.
Slowly return the lift lever to the center position.
Pull the main boom lever to the left to lower the boom slightly, while still pressing the pump selector toggle switch.
Press the "Emergency Stop" button. All machine functions should stop, including the engine. Reset the emergency stop button.

With the engine off,

Press the pump selector toggle switch to the "EMERGENCY" position.
Pull the main boom lever to the left to lower the boom slightly.
- Listen for any unusual noises.
- Check for any vibration while the boom travels down.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
Once boom movement has been established using the emergency pump, release the pump selector toggle switch. Restart engine.
Return the booms to their stowed positions by using the appropriate levers for "RETRACT" and "DOWN" in turn, while pressing the pump selector toggle switch to the "MAIN" position.
- Listen for any unusual noises.
- Check for any vibration while the booms lower and retract.
- ____ Check for uneven or jerky operation.
- Check for hydraulic leaks.
- ____ Report and repair any problem.
Slowly return the valve levers to center position.

Page 42

GROUND OPERATION AND CHECKS (CONTINUED)

Operate the swing valve lever slowly in each direction.
- Listen for any unusual noises.
- Check for any vibration while the machine rotates.
- Check for uneven or ierkv operation.
- Check for hydraulic leaks.
- Report and repair any problem.
Slowly return the swing lever to center position.

TAKE EXTREME CARE WHEN SELECTING ANY OF THE TRAVEL FUNCTIONS FROM THE GROUND.

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, TRAVEL AND STEERING DIRECTION WILL BE OPPOSITE TO DIRECTIONS INDI-CATED ON PLACARD.

Page 43

GROUND OPERATION AND CHECKS (CONTINUED)

Press the drive togale to the "FORWARD" position. The machine will move forward.
- Listen for any unusual noises.
- Check for any vibration while the machine travels.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
- Report and repair any problem.
Push the steer switch in the left or right direction, and check for proper steering control. Note position of the platform to the steering wheels.
Return the wheels to the straight ahead position by pressing the steer switch in the opposite direction. When wheels are straight, release the steer switch.
Press the emergency stop button. All functions (including the engine) should stop immediately. Pull the button out or twist to reset. Restart engine.
Press and hold the pump selector toggle switch. Press the drive toggle to "REVERSE". The machine will move in the backward direction.
Release the drive togale. The machine will come to a complete stop.
Return the machine to the stowed position. Press the appropriate toggle switches or push valve levers in turn, while still pressing the pump selector toggle switch to "MAIN".
Slowly return the valve levers to center position. Release the pump selector toggle switch.

NOTE: All machine operations will stop upon release of the pump selector toggle switch.

• Flip the engine throttle switch to "LOW", and allow the engine to slow to idle speed. Shut the engine off.

Page 44

PLATFORM OPERATION AND CHECKS

Complete the Ground Operational Checks before performing the Platform Checks.
Select "PLATFORM CONTROLS" with the ground/ platform key switch.
Enter the platform. Close gate securely. Connect the safety belt to the platform.
Ensure that the emergency stop button is released. Pull emergency button to reset.
Move off/ on/ start toggle to center position to turn ignition "ON", down to engage starter, then release it to the "ON" position.
Flip the engine throttle switch to "OPERATING SPEED".

AWARNING

BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL ANY DEFECT OR ABNORMALITY.

Press the horn button briefly to check that the horn works. The horn acts as a signal for the tilt alarm as well as its normal warning function.
Press the foot pedal mounted on the floor of the platform. (Activate foot pedal to operate any of the machine functions.)
Slowly move the Reach Plus lever forward to the "JIB BOOM UP" position. The jib boom will start to rise. Function speed is proportional to the distance the lever is moved. Raise the jib boom to the fully raised position (approximately 10° above the main boom). Slowly return the control lever to the center position.
Slowly move the middle lever forward to the "BOOM UP" position. The main boom will start to rise. Function speed is proportional to the distance the lever is moved. Raise the boom to the horizontal position. Slowly return the control lever to the center position.
Slowly move the left lever back to the "EXTEND" position. Extend boom out a short distance. Extend speed is proportional to the distance the lever is moved.
- Listen for any unusual noises.
- Check for any vibration while the boom telescopes out.
- Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- Report and repair any problem.

Page 2-24

Page 45

Slowly return the control lever to the center position.
Slowly move middle lever forward to "BOOM UP" position. The main boom will start to rise. Function speed is proportional to distance lever is moved.
- Listen for any unusual noises.
- Check for any vibration while the main boom travels up.
- Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- Report and repair any problem.
Slowly return the control lever to the center position.
Return the booms to the travel position by slowly operating the levers in the "RETRACT" and "BOOM DOWN" directions in turn.
- Listen for any unusual noises.
- Check for any vibration while the booms lower and retract.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
- Report and repair any problem.
Slowly return the control levers to their center positions.
Slowly move the middle lever right to swing right (counterclockwise) and left to swing left (clockwise). Swing speed is proportional to distance lever is moved.
- Listen for any unusual noises.
- Check for any vibration while the machine rotates.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
- Report and repair any problem.
Slowly return the control lever to the center position.
Operate the platform rotate function by slowly moving the platform rotate control lever located on the left hand side of the control console. Move the lever in both directions.
- _____ Listen for any unusual noises.
- Check for any vibration while the platform rotates.
- ____ Check for uneven or jerky operation.
- Check for hydraulic leaks.
- ____ Report and repair any problem.

Page 46

PLATFORM OPERATION AND CHECKS (CONTINUED)

Return the platform to the center position. Return the control lever to the center position.
Operate the platform level function by slowly operating the platform level control lever, on the left side of the control console. Move the lever in both directions.
- Listen for any unusual noises.
- Check for any vibration while the platform tilts forward or back.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.
- Report and repair any problem.
Return the platform to a level position. Return the control lever to the center position.
Switch the drive speed toggle switch to "LOW".

IMPORTANT: Jib should be raised for sufficient ground clearance.

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL AND STEERING DIRECTION WILL BE OPPOSITE CONTROL OPERATION.

February 1996

Page 47

• Slowly move the drive control lever forward. The machine should smoothly accelerate in the direction of control lever movement.

Movement alarm sounds whenever the machine is in motion.

Listen for any unusual noises.
Check for any vibration while the machine travels.
Check for uneven or jerky operation.
Check for hydraulic leaks.
Report and repair any problem.
Operate the steer switch and check for proper steering control. Note position of the platform to the steering wheels.
Return the wheels to the straight ahead position.
Slowly move the drive control lever backward. The machine will smoothly accelerate in the direction of the control lever movement.

Movement alarm sounds whenever the machine is in motion.

• Press emergency stop button. All functions (including engine) should stop immediately.

AWARNING

BRACE YOURSELF FOR UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.

ACTUATION OF THE RED "EMERGENCY STOP BUTTON" WILL APPLY BRAKES IMMEDIATELY!

• Reset emergency stop button and restart engine.

Page 48

PLATFORM OPERATION AND CHECKS (CONTINUED)

• Raise the main boom to above horizontal, and repeat the drive tests. Machine should travel a maximum of 0.5 M.P.H. (0.8 K.P.H.). This condition is referred to as "creep speed", and is the maximum rate of travel with the main boom raised or extended.

NOTE: At "creep speed", a tire makes one complete revolution in approximately twenty (20) seconds. If one revolution takes much less than this time, the machine must be adjusted to bring the "creep speed" back down to 0.5 M.P.H (0.8 K.P.H.).

Return the machine to the straight ahead position, with main boom below horizontal and fully retracted. Position jib boom for adequate ground clearance for travel.
Switch the drive speed togale to "HIGH", and repeat the drive tests.
Move all levers and switches back to their neutral positions. Release the foot pedal.

NOTE: All machine motion should stop upon release of the foot pedal.

• Flip off/ on/ start switch to the "OFF" position to shut off the engine.

Page 49

OPERATION

OPERATION

DUE TO THE DESIGN OF THE SIMON WORK PLATFORM IT IS POSSIBLE TO DRIVE THROUGH LOCATIONS IN WHICH IT WOULD BE UNSAFE TO RAISE THE PLATFORM.

THE OPERATOR MUST BE AWARE OF THE ENVIRONMENT. DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM LEVEL SURFACE!

DO NOT RELY ONLY ON THE TILT ALARM TO WARN YOU OF AN UNSAFE CONDITION.

SAFE OPERATION BEGINS WITH A SAFE OPERATOR.

Perform Start-Up Procedures. Remember to place the ground/ platform control switch in the "PLATFORM CONTROLS" position before going to the platform for operation.

Enter platform, close and secure safety gate, and attach safety belt.

COLD WEATHER OPERATION

In below zero weather, the hydraulic fluid should be allowed to warm before full operation of the machine.
Check for water contamination of the fluid.
Check for and remove ice on the platform, swing gear teeth and steering linkage prior to operation.
Check that all valve levers operate smoothly, and return freely to the neutral position.

A CAUTION

Avoid sudden braking or steering, go slow and leave more maneuvering room during cold weather operation.

Page 50

DRIVING AND STEERING

ENSURE THAT THE ROUTE OF TRAVEL IS CLEAR OF PERSONNEL AND DEBRIS.

Press the foot switch. Slowly push the drive control lever "FORWARD" to provide forward travel, or pull the lever back for reverse travel.

NOTE: The speed of the machine is proportional to the distance the lever is moved.

To steer, press the steer switch on the end of the drive control lever to the left or right as required.

Although the machine can be driven with the platform positioned at either end of the machine, the operator may find driving easier when the platform is over the non-steering axle.

The stowed position can be identified by the large "Forward" arrows on the undercarriage, or by the line up of the lock pin holes. When driving with the platform over the opposite axle, remember that all directions given to the steer and drive controls will be reversed.

When descending a ramp (incline), it is necessary to control the speed of the machine. To slow the machine, move the drive control lever slowly toward the center "neutral" position.

BRAKING

For parking, the brakes are automatically applied when the drive control lever is in the center "neutral" position.

AWARNING

RELEASE OF THE DRIVE CONTROL LEVER OR ACTUATION OF THE RED "EMERGENCY STOP" WILL APPLY BRAKES IMMEDIATELY!

BRACE YOURSELF FOR UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.

Page 51

RP 46 REACH PLUS OPERATOR'S MANUAL

OPERATION

BOOM, SUPERSTRUCTURE AND PLATFORM

Press the foot pedal, then select the required function. Available functions are:

Main boom UP or DOWN
Main boom EXTEND or RETRACT
Jib boom UP or DOWN
Superstructure swing LEFT or RIGHT
Platform level FORWARD or BACKWARD
Platform rotate LEFT or RIGHT

Each function can be selected by moving the appropriate lever in the proper direction.

NOTE: Function speeds are proportional to the distance levers are moved.

Multiple control operation is possible by selecting more than one function at a time.

GASOLINE ENGINE OPERATION

• Press the "START" button and the "CHOKE" button (at ground station) or operate the start and choke toggles (at platform). As soon as the engine starts, release both switches.

Page 52

DUAL FUEL ENGINE OPERATION

GASOLINE OPERATION

• Operate the machine as normal.

GASOLINE TO PROPANE SWITCHING

This switching can only be done using the ground controls. The machine should only be switched to propane while the engine is running.

Engine RPM switch should be in "HI" position.
Open valve on propane tank.
Turn dual fuel selector switch on the ground control panel to the "OFF" position. Allow the engine to run until it consumes the fuel in the carburetor bowl.
As soon as the engine starts to miss, turn the selector switch on the ground control panel to the "PROPANE" position. Turn the fuel select control handle a quarter turn counterclockwise to unlock it, and push it in. Then, turn the handle clockwise to lock in position. The engine should run normally as soon as the switch engages and handle is pushed in.

PROPANE TO GASOLINE SWITCHING

This switching can only be done using the ground controls. The machine should only be switched to gasoline while the engine is running.

Engine RPM switch should be in "HI" position.
Turn dual fuel selector switch on the ground control panel to the "OFF" position. Allow the engine to run until it consumes the propane in the intake manifold. ENGINE WILL STALL.
Turn the selector switch on the ground control panel to "GAS". Turn the fuel select control handle a quarter turn counterclockwise, and pull it out. Then turn it clockwise to lock in position, and restart engine. The engine will run normally.

NOTE: When operating on propane, the engine will run for several seconds after the ignition is shut off. This allows the propane to clear the intake manifold.

• Close valve on propane tank.

OPERATION

Page 53

DIESEL ENGINE OPERATION

FOR DIESEL ENGINES EQUIPPED WITH GLOW PLUGS:

• Press the glow plug button (at platform or ground control cabinet), and hold for 30 to 45 seconds (when the engine is cold) prior to engaging the starter motor.

OPERATION

Page 54

SHUT-DOWN PROCEDURES

When finished with the machine, place the booms in the stowed position.
Park the machine on a level surface. Secure to prevent vandalism and to discourage children from climbing or plaving on it.
Switch the throttle toggle to "LOW", and allow the engine to slow to idle speed.
Turn off the main power key switch. Remove key to prevent unauthorized operation.

Page 2-34

Page 55

FRANSPORTING THE MACHINE

TRANSPORTING THE MACHINE

TOWING PROCEDURES

WITHOUT OPTIONAL TOWING PACKAGE:

• If optional towing package is not installed, refer to "UNPOWERED EMERGENCY MOVEMENT" in this section.

WITH OPTIONAL TOWING PACKAGE:

Securely attach the machine to a tow vehicle with the tow bar provided.
Disengage torque hubs:

A WARNING

WHENEVER DISENGAGING THE DRIVE TORQUE HUBS OR BEFORE DIS-CONNECTION FROM TOWING VEHICLE, ENSURE THAT THE MACHINE CANNOT ROLL.

Type 1: remove the plate in the center of the torque hub, turn the plate so that the boss faces in, then reinstall the plate.
Type 2: remove the large hex cap in the center of the torque hub, push in and turn screw slot in the center of the torque hub to line up with the "TOW" mark on the hub, then reinstall the cap.
Pull steer wander control valve, located near the ground controls, to allow steering wheels to track behind tow vehicle.

The tow vehicle must have sufficient braking capability in order to safely stop itself as well as the machine. Tow speed shall not exceed 3 MPH (4.8 KPH).

Page 56

TRUCK OR TRAILER TRANSPORT

ALWAYS ATTACH THE MACHINE TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. CONNECT WINCH CABLE TO THE TIE DOWN LUGS ON THE UNDERCARRIAGE.

UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED.

With boom in operational mode:

1. Enter the platform, and start the engine using the platform controls. Select the "OPERATING" engine speed.
2. Raise the boom to allow greater ground clearance so that the platform will clear any obstacles as the machine goes up the loading ramp.
3. Using a winch, carefully drive the machine onto the truck or trailer.
4. Lock the superstructure to the undercarriage by installing the lock pin provided.
5. Ensure that the main boom is fully retracted. Next, the jib boom tip should rest on the truck or trailer bed. Then, use the platform level lever to rest the platform base on the bed of the truck or trailer, but do not apply pressure onto bed.

To avoid damaging the machine, the platform MUST NOT be tied to the trailer bed in any way and should only REST on the bed.

6. The negative battery cables should be disconnected for long distance transport. It is recommended that the fuel and hydraulic tank valves be closed as well.
7. Tie down locations are located on all four corners of the undercarriage and at the base of the jib boom. Use four (4) 1/2 inch, "Grade 7" chains from each of the tie down lugs, and run the chains as shown in the diagram below.

Ratchet type load binders are recommended. If using lever type load binders, wire or strap them shut, or wrap chains around them to prevent opening.

RANSPORTING THE MACHINE

Page 57

Page 58

EMERGENCY SYSTEM AND PROCEDURES

IF THE MACHINE FAILS TO OPERATE WHEN THE PLATFORM IS RAISED OR EXTENDED, DO NOT ATTEMPT TO CLIMB DOWN THE BOOM ASSEMBLY. SERIOUS INJURY MAY RESULT.

EMERGENCY PUMP

The Mobile Platform has an emergency pump which can be operated from the operator's platform or ground control station to safely return the platform to the ground position when the machine has lost primary (engine/ pump) power.

Press and hold the main switch to "EMERGENCY" on the remote control pendant, or
Press and hold the "EMERGENCY PUMP" button on the platform control console.

Select the proper function (boom retract, boom lower, or swing) as required to safely lower the platform to around level.

To prevent the battery from completely discharging and the emergency pumps from overheating, release the emergency pump button to allow a 30 second rest period after every 30 seconds of operation. Once the machine has been safely positioned, correct the cause of the failure before returning the machine to service.

UNPOWERED EMERGENCY MOVEMENT

• Every attempt should be made to restore primary power to the machine before using this procedure.

THIS PROCEDURE REQUIRES RELEASING THE MACHINE BRAKES, WHICH RESULTS IN NO MEANS TO STOP THE MACHINE'S TRAVEL. SIMON RECOMMENDS USING THIS PROCEDURE ONLY IN CASES OF EMER-GENCY, AND ONLY A SHORT DISTANCE.

BE AWARE OF MACHINE RUNAWAY ON SLOPING SURFACES. MOVE-MENT SPEED SHALL NOT EXCEED 1 M.P.H. (1.6 K.P.H.).

Page 59

1. Secure the machine with chains or ropes.

The Work Platform is equipped with the down lugs (front and rear) that can be used for towing the machine. The chains or ropes must be of sufficient capacity to move the machine.

ALWAYS CHOCK THE WHEELS BEFORE YOU RELEASE THE BRAKES TO PREVENT UNEXPECTED MACHINE MOVEMENT ON SLOPES.

2. Chock wheels.
3. Release motor from axle:
- a. Remove setscrew in axle release lever, located on the input to rear axle.
- b. Push lever toward axle housing.
- c. Replace setscrew in center hole in axle release lever (lever is parallel to axle).
4. Close the valve under the pump plunger by turning it to the fully right (clockwise) and operate hand pump. (There is a valve and hand pump located to the left of the ground control mounting bracket.) Continue to pump until high resistance is felt in the pump plunger. At this point, the machine will be in a free wheel condition.

After unchocking the wheels, the machine will be ready to be moved; however, there is no provision for steering the vehicle.

After primary power has been restored to the machine:
- a. Fully open the needle valve on the hand pump.
- b. Remove setscrew in axle release lever, located on the input to rear axle.
- c. Push lever away from axle housing.
- d. Replace setscrew in axle release lever (lever is perpendicular to axle).
The machine is now ready for normal operation.

Page 60

EMERGENCY PROCEDURES

It is not possible for us to foresee every emergency situation that could arise during operation of this machine. Information on the following pages describes three typical emergency situations, and lists appropriate actions that can be taken.

When faced with an emergency, above all please remember:

Stay calm.
Think through the situation before operating the machine.
Get help if necessary.

Page 61

EMERGENCY SYSTEM AND PROCEDURES

EMERGENCY PROCEDURES (CONTINUED)

SITUATION ONE: Platform elevated, operator not incapacitated, but machine will not respond to platform controls.

POSSIBLE CONDITION:

One or more functions not operating correctly.
Machine movement from unselected control lever.
Machine function will not stop unless power is switched off.

CORRECTIVE ACTION

1. Remove foot from foot pedal.
2. Push the red "Emergency Stop" Button.
3. Evaluate the nature of the failure. Return to the ground, using the emergency pump and lowering procedure (see "Emergency Pump").

A DANGER

DO NOT TRY TO CLIMB DOWN THE BOOM.

HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY PUMP TO SAFELY LOWER THE PLATFORM.

4. If unable to return to the ground using the platform controls and the emergency pump, contact an experienced operator to lower the machine with the emergency pump using the pendant controls (see "Emergency Pump").
5. Report the incident to your supervisor immediately.

Page 62

EMERGENCY PROCEDURES (CONTINUED)

SITUATION TWO: Machine elevated, with operator incapacitated at platform controls.

A DANGER

DO NOT TOUCH MACHINE !!!

DETERMINE THE CAUSE OF THE PROBLEM BEFORE YOU TOUCH THE MACHINE.

CORRECTIVE ACTION

1. Have someone summon first aid or rescue squad.
2. Attempt to talk to operator before taking any rescue measures.
3. Check to see if the operator is in a pinned position, or would be endangered if platform is moved, before attempting emergency lowering procedure.
4. After establishing that the machine is not in contact with live power lines, lower the platform using the emergency lowering procedure (see "Emergency Pump", earlier in this section).
5. Render first aid to the operator.
6. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

Page 63

EMERGENCY PROCEDURES (CONTINUED

SITUATION THREE: Platform in contact with live power lines and operator incapacitated.

A DANGER

DO NOT TOUCH MACHINE !!!!

ELECTROCUTION HAZARD!!!

CORRECTIVE ACTION

1. Contact authorized personnel to disconnect power supply touching machine.
2. Have someone summon first aid or rescue squad.
3. If operator is unconscious, check to see if he is in a pinned position, or would be endangered if platform is moved.
4. AFTER POWER IS CUT , use the emergency lowering procedure to bring platform with operator to a safe location to render first aid (see "Emergency Pump").
5. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

Page 64

RP 46 REACH PLUS OPERATOR'S MANUAL

MAINTENANCE

SECTION 3: MAINTENANCE

Page 65

Table of Contents, Section 3

General Maintenance Tips	3-3
Shift Operational Checklist	3-4
Monthly Operational Checklist	3-7
Semi-Annual Operational Checklist	3-9
Troubleshooting	3-11
What to check if machine will not start:	3-11
What to check if functions will not operate:	3-11
Lubrication Chart	3-12
Lubrication Diagram	3-13

Page 66

GENERAL MAINTENANCE TIPS

GENERAL MAINTENANCE TIPS

Never leave hydraulic components, ports or hoses open. They must be protected from contamination (including rain) at all times.
Never open a hydraulic system or engine when there are contaminants in the air.
Use only recommended lubricants. Improper lubricants or incompatible lubricants may be as harmful as no lubrication.
AI WAYS clean the surrounding area before opening hydraulic or engine systems.
Watch for makeshift "fixes" which can jeopardize safety as well as lead to more costly repairs.
Any work platform found not to be in safe operating condition should be removed from service until repaired. All repairs should be made by authorized personnel in conformance with the manufacturer's operating, maintenance, and repair manuals.

Page 67

SHIFT OPERATIONAL CHECKLIST

All checks must be completed before operation of the machine.

These checklists can be copied as needed to aid in performing these inspections.

DATE:	INSPECTED BY:

MODEL NUMBER: SERIAL NUMBER: _____

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
A dirty machine cannot be properly inspected. Keep vour machine clean!!

THIS CHECKLIST MUST BE USED AT DAILY INTERVALS OR AFTER EVERY 6 TO 8 HOURS OF USE, WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL

DESCRIPTION

1. Perform a visual inspection of all machine components, i.e. missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, flat or damaged tires etc. Open both compartment doors to inspect components inside.
2. Check battery electrolyte level and connections. Check fuel, engine oil and coolant levels.
3. Check hydraulic fluid level. The level should be at the line marked on the sight gauge with the machine in stowed position.

Continued on following page .

SHIFT OPERATIONAL CHECKLIST

Page 68

SHIFT OPERATIONAL CHECKLIST

SHIFT OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESCRIPTION
	4.	Check that all shutoff valves on hydraulic tank are open (parallel to flow).
	5.	Check tires for damage.
	6.	Check tire pressure (see "Machine Specifications").
	7.	Check wheel lug nuts for tightness.
	8.	Check hoses for worn areas.
	9.	Check hose carrier to verify that it is not bent or sagging.
	. 10.	Inspect safety belt connections, and check for worn areas on the belts.
	. 11.	Check platform rails and gate latch for damage.
	. 12.	Check pivot pins for security.
	. 13.	Check that all warning and instructional labels are legible and secure.
	14.	Start engine. Check that hydraulic pressure is as stated in the Specifica- tions.
	15.	Check that the tilt alarm is working properly.
	16.	Check that no attempt has been made to override the drive interlock system by a previous operator.
	17.	When all pre-inspection checks have been completed, the operator is ready to test the ground controls for proper operation.
	18.	Check platform controls for proper operation.
	_ 19.	With the platform raised, check for the smooth operation of creep speed drive.
	_ 20.	Follow engine daily service requirements. Refer to the Engine Mainte- nance Manual supplied with your machine.

Continued on following page .

Page 69

SHIFT OPERATIONAL CHECKLIST (CONTINUED)

ADDITIONAL MAINTENANCE REQUIREMENTS FOR HARSH ENVIRONMENTS

NOTE: Do not arease boom slide pads in dusty or sandblast environments. There are boom seals and covers available to extend the life of these items in these applications. Consult Simon Aerials Service Department.

INITIAL	DESCRIPTION
	21.	Inspect cylinder boots, valve spool boots, etc., for cuts or other damage after every eight (8) hours of service. Repair or replace if necessary.
	22.	Check hydraulic system for leakage after every eight (8) hours of operation.
	23.	Follow engine severe usage service requirements. Refer to the Engine Maintenance Manual supplied with your machine.
WEEKLY
INITIAL	DESC	CRIPTION
	24.	Inspect condition of hydraulic fluid in the reservoir. Fluid should have a clear amber color.
	25.	Lubricate all grease fittings (see Lubrication Chart).
	26.	Check oil level in swing drive (see Lubrication Chart).
	27.	Check oil level in power hubs (see Lubrication Chart).
	28.	Wash and lubricate hose track chain.

Page 70

RP 46 REACH PLUS OPERATOR'S MANUAL

MONTHLY OPERATIONAL CHECKLIST

DATE: INSPECTED BY: _____

MODEL NUMBER: ______ SERIAL NUMBER: _____

These checklists can be copied as needed to aid in performing these inspections.

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected.

Keep your machine clean!!

A WARNING

THIS CHECKLIST MUST BE USED AT MONTHLY INTERVALS OR EVERY 100 HOURS OF OPERATION, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DESCRIPTION
	1. Perform all checks listed on Shift Operational Checklist.
	2. Lubricate all grease fittings (see Lubrication Chart).
	3. Inspect condition of hydraulic fluid in the reservoir. Fluid should have a clear amber color.
	Check hydraulic system for leaks, examine hoses for signs of excessive wear, chafing or twisting. Adjust the hoses and/ or replace them if necessary (refer to the Service Manual).
	Inspect the work platform and boom structure for signs of damage and broken welds. Check all bolts (including cab rotate bolts) for tightness.
	Check for machine damage, broken welds, loose bolts, improper or makeshift repairs.
	Check protective rubber cover around hoses at moving anchor, tip boom, boom hose passages, and at swing bearing.
	8. Check torque of swing bearing bolts (see "Machine Specifications").

Continued on following page .

Page 71

MONTHLY OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESCRIPTION
	9.	Check torque of swing drive mounting bolts (see "Machine Specifica- tions").
	10.	Check that wheels are not leaning in or out.
	11.	Check that steer wheel spindles turn freely, with no end play.
	12.	Check torque of axle mounting bolts (see "Machine Specifications").
	13.	Check wheel lug nut torque (see "Machine Specifications").
	14.	Check that the jib and main boom do not drift down with a full load, no hydraulic pressure (engine off) and the control valves in the "BOOM DOWN" position.
	15.	Check to make sure boom sections are not dented or bent.
	16.	Check that all jam nuts on adjustable flow valves are locked. Check settings if any are not locked.
	17.	Check fuel shutoff rack for proper operation. Loosen lever arm and lubricate with WD-40 or equivalent.
	18.	Check drive wheel power hubs. Refer to Lubrication Chart.
	19.	Check axle and planetary ends. Refer to Lubrication Chart.
	20.	Check swing bearing and swing bearing teeth. Refer to Lubrication Chart.
	21.	Follow engine monthly service requirements. Refer to the Engine Maintenance Manual supplied with your machine.
	AINTENAN	ICE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
VERY 90 DAYS
INITIAL	DESCRIPTION
	22.	Replace high pressure and return filter element.
	22	Replace emergency nump filter

Page 72

RP 46 REACH PLUS OPERATOR'S MANUAL

SEMI-ANNUAL OPERATIONAL CHECKLIST

DATE: INSPECTED BY:

MODEL NUMBER: SERIAL NUMBER: _____

These checklists can be copied as needed to aid in performing these inspections.

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected.

Keep your machine clean!!

THIS CHECKLIST MUST BE USED AT SIX MONTH INTERVALS OR EVERY 500 HOURS OF OPERATION, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DESCRIPTION
	1. Perform all checks listed on Shift and Monthly Operational Checklists.	ļ.
	Have hydraulic fluid sample analyzed at a test laboratory. Comply w test results and recommendations to ensure long, trouble free operation	′ith on.
	NOTE: If hydraulic fluid has been regularly maintained, it should only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions.
	Clean and lubricate all electrical switches with an electrical contact cleaner and ensure that the switches operate freely in all positions.
	4. Check the electrical mounting and hardware connections for security.
	Replace high pressure filter element and return filter element. Replace emergency pump filter.	е
	6. Spray all hydraulic valve spool linkages with WD-40.

Continued on following page .

Page 73

SEMI-ANNUAL OPERATIONAL CHECKLIST (CONTINUED)

INITIAL DESCRIPTION

7. Follow engine semi-annual service requirements. Refer to the Engine Maintenance Manual supplied with your machine.

Page 74

IROUBLESHOOTING

TROUBLESHOOTING

SHOULD YOU EXPERIENCE ERRATIC OPERATION OR NOTICE ANY MAL-FUNCTION WHILE RUNNING YOUR MACHINE, CONTINUE OPERATION ONLY LONG ENOUGH TO RETURN TO THE GROUND POSITION IF POS-SIBLE.

IMMEDIATELY REPORT THE INCIDENT TO YOUR SUPERVISORS, AND DISCONTINUE USING THE MACHINE UNTIL IT HAS BEEN CHECKED BY A TRAINED, QUALIFIED MECHANIC.

WHAT TO CHECK IF MACHINE WILL NOT START:

Is foot on footswitch?
Is the key switch turned to the proper position?
Are all emergency stop buttons released?
Are all battery cables connected?
Is the battery charged?
Are any wires pulled out or loose?
Is there proper fuel (gasoline, propane or diesel) in the fuel tank?
If equipped for propane fuel operation, is the propane tank valve open.
If equipped for propane fuel operation, is the fuel selector switch in the proper position.

WHAT TO CHECK IF FUNCTIONS WILL NOT OPERATE:

Is a function control lever or the platform foot pedal activated?
Is the ground/ platform selector switch in the proper position?
Is the engine speed switch at the correct RPM ("HI" speed, not "LOW" speed)?
Has the turntable lock pin not been removed?
Is there an obvious hydraulic fluid leak or damaged component?
Is the hydraulic fluid level low?
Are any wires pulled out or loose?

Page 75

LUBRICATION CHART

NO.	ITEM	SPECIFICATION AND QUANTITY
1.	Hydraulic reservoir	Mobil DTE-13 M to "Full" mark with all cylinders retracted.	Check daily, Analyze every 6 months or 500 hours.* ^† , Change yearly or every 1,000 hours.* ^†
2.	High pressure filter	Filter element.	Change every 6 months or 500 hrs.**
3.	Hydraulic return filter	Filter element.	Change every 6 months or 500 hrs.**
4.	Emergency pump filter	Filter	Replace every 6 months or 500 hrs.**
5.	Boom, cylinder pivot pins	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
6.	Steering spindles (king pin bearings)	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
7.	Steering cylinder bearings	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
8.	Tie rod bearings	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
9.	Axle and planetary ends	SAE 80/ 90 APIGL5	Check monthly.* ^† Change yearly or every 1,000 hours.* ^†
10.	Boom wear pads	Silicone spray.	Monthly or every 100 hours.**
11.	Platform level and rotate valve lever pins	WD 40 Spray or equivalent penetrating oil.	Monthly or every 100 hours.*
12.	Swing bearing	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
13.	Swing bearing teeth	"Keystone -Moly 29 Open Gear Compound" Coat gear faces.	Monthly or every 100 hours.**
14.	Drive wheel power hubs	SAE 80 W 90, SAE 90 or SAE 85-140, half full.	Change after first 50 hours. Check monthly or every 100 hours* Change yearly or 1,000 hours.*

* Whichever occurs first.

^† Different requirements for severe duty applications. See checklists.

Page 3-12

LUBRICATION CHART

Page 76

Page 77

OPERATOR'S MANUAL APPENDIX

APPENDIX

Page 78

Table of Contents, Appendix

Applicable Standards and Regulations	А-З
ANSI/SIA A92.5 - 1992 (Partial)	A-5
5. Responsibilities of Dealers	A-5
6. Responsibilities of Owners	A-7
7. Responsibilities of Users	A-10
8. Responsibilities of Operators	A-16
9. Responsibilities of Lessors	A-20
10. Responsibilities of Lessees	A-21
Simon Aerial's Twelve Month Limited Warranty
Transfer of Ownership Notice (Business Reply Cards)
Catalog Comment Card (Business Reply Cards)

Page A-2

Page 79

APPENDIX

APPLICABLE STANDARDS AND REGULATIONS

In addition to the operational instructions provided herein, various standards and governmental regulations also apply to the use and operation of your Simon Aerial Work Platform.

Attached hereto are copies of some of the applicable codes, regulations and standards with which you must comply if this unit is operated in the U.S.A. These standards were in effect (as attached) on the date your unit was manufactured. You must comply with these, or other applicable standards as defined by your governing bodies as they are updated over time.

For complete, current copies of U.S.A. standards, you must annually write to:

American National Standards Institute 1430 Broadway New York, NY 10018

Request: ANSI/ SIA A92.5 (current)

Specific state or local regulations may also apply. You must consult the appropriate regulating authority for the area in which the equipment will be operated in order to obtain current copies of these regulations.

Page 80

OPERATOR'S MANUAL APPENDIX

Page 81

ANSI/ SIA A92.5-1992

ANSI/SIA A92.5 - 1992 (PARTIAL)

5. RESPONSIBILITIES OF DEALERS

5.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the training of operators, in maintenance, application, safety provisions and operation of the aerial platform with due consideration of the knowledge that the unit will be carrying personnel.

5.2 Manuals. Dealers shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease, or sale delivery. These manual(s) shall be stored in the location required by section 4.20 of this standard. These manual(s) are considered an integral part of the aerial platform and are vital to communicate necessary safety information to users and operators. In addition, parts and maintenance manual(s) shall be provided with each sale delivery.

5.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

5.4 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.

(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks, or other means.
(c) Boom and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.

5.5 Replacement Parts . When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

5.6 Training. Whenever a dealer directs or authorizes an individual to operate an aerial platform he shall ensure that the individual has been trained under the direction of a qualified person in accordance with the manufacturer's operating manual and requirements listed in section 8, of this standard, before operating the aerial platform.

5.6.1 Training on Delivery. Manufacturer's operating instruction and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental.

Page 82

5. RESPONSIBILITIES OF DEALERS (CONTINUED)

5.7 Operation. When a dealer operates an aerial platform in sales demonstrations or otherwise for his beneficial use, he and his operating personnel shall assume the responsibilities of users as specified in section 7 and responsibilities of operators as specified in section 8 of this standard.

5.8 Assistance to Owners and Users. If a dealer is unable to answer an owner's or user's question relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the dealer shall obtain the proper information from the manufacturer and provide that information to the owner or user.

5.9 Record Retention. Dealer(s) shall retain the following records for at least three years:

(a) Name and address of the purchaser of each aerial platform by serial number and date of delivery.
(b) Records of the person(s) trained upon each delivery of an aerial platform.
(c) Records of the predelivery preparation performed prior to each delivery.

5.10 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

5.11 Manufacturers Safety Bulletins. The dealer shall comply with safety related bulletins as received from the manufacturer.

5.12 Ownership Records. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and address of the new owner within sixty (60) days.

ANSI/ SIA A92.5-1992

Page 83

ANSI/ SIA A92.5-1992

6. RESPONSIBILITIES OF OWNERS

6.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of the responsibilities of owners with due consideration of the knowledge that the unit will be carrying personnel.

6.2 Manuals. Owners shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease or sale delivery. The operating manual(s) shall be stored in the location required in section 4.20 of this standard. These manual(s) are considered an integral part of the aerial platform and are vital to communicate the necessary safety information to users and operators. In addition, parts and maintenance manual(s) shall be provided with each sale delivery.

6.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

6.4 Maintenance. The owner of an aerial platform shall arrange that the maintenance specified in this standard is properly performed on a timely basis. The owner shall establish a preventive maintenance program in accordance with the manufacturer's recommendations and based on the environment and severity of use of the aerial platform. The owner shall arrange that frequent and annual inspections are performed. All malfunctions and problems identified shall be corrected before the aerial platform is returned to service.

6.5 Frequent Inspection. The owner of an aerial platform shall cause a frequent inspection to be performed on the aerial platform:

(a) That has been in service for three (3) months or 150 hours, whichever comes first.

(b) Before putting into service a machine which has been out of service for a period longer than three (3) months of time.

The inspection shall be made by a person qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for a frequent inspection and shall include but not be limited to the following:

(a) All functions and their controls for speed(s), smoothness and limits of motion.
(b) Lower controls including the provisions of overriding of upper controls.
(c) All chain and cable mechanisms for adjustment and worn or damaged parts.
(d) All emergency and safety devices.
(e) Lubrication of all moving parts, inspection of filter element(s), hydraulic oil, engine oil, and coolant as specified by the manufacturer.
(f) Visual inspection of structural components and other critical components such as fasteners, pins, shafts, turntable attachment bolts, and locking devices.
(g) Placard, warnings and control markings.

Page 84

6. RESPONSIBILITIES OF OWNERS (CONTINUED)

6.5 Frequent Inspection (continued).

(h) Additional items specified by the manufacturer.
(i) Correction of all malfunctions and problems identified and further inspection if necessary.
(j) After correction or replacement of any component, the unit shall be inspected and tested in accordance with above paragraph 6.5.

6.6 Annual Inspection. The owner of an aerial platform shall cause an annual inspection to be performed on the aerial platform no later than thirteen (13) months from the date of the prior annual inspection. The inspection shall be performed by a person(s) qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for an annual inspection.

6.7 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.

(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks or other means.
(c) Elevating assembly and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.

6.8 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

6.9 Maintenance Training. The owner shall train his maintenance personnel in inspection and maintenance of the aerial platform in accordance with sections 6.4, 6.5, 6.6, 6.7, 6.8 and 7.3.3 of this standard and with the manufacturer's recommendations.

6.10 Operator Training. Whenever an owner directs or authorizes an individual to operate an aerial platform, he shall ensure that the individual has been trained in accordance with the manufacturer's operating manual and requirements listed in section 8 of this standard before operating the aerial platform.

6.10.1 Training on Delivery. Manufacturer's operating instructions and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental.

Page 85

OPERATOR'S MANUAL APPENDIX

ANSI/ SIA A92.5-1992

6.11 Operation. When an owner operates an aerial platform, he shall have the responsibilities of users as specified in section 7 of this standard and his operating personnel shall have responsibilities of operators as specified in section 8 of this standard.

6.12 Assistance to Users and Operators. If an owner is unable to answer a user's or operator's questions relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the owner shall obtain the proper information from the dealer or manufacturer and provide that information to the user or operator.

6.13 Record Retention. The owner shall retain the following records for at least three (3) years:

(a) Name and address of the purchaser of each aerial platform by serial number and date of delivery.
(b) Records of the person(s) trained upon each delivery of an aerial platform.
(c) Written records of the frequent and annual inspections shall be kept by the owner when he performs the inspection. The record shall include deficiencies found, corrective action and identification of the person(s) performing the inspection and repairs.
(d) Records of the predelivery preparation performed prior to each delivery.

6.14 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

6.15 Manufacturer's Safety Bulletins. The owner shall comply with safety related bulletins as received from the manufacturer or dealer.

6.16 Ownership Records. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and address of the new owner within 60 days.

Page 86

7. RESPONSIBILITIES OF USERS

7.1 Basic Principles. The information in this standard must be supplemented by good job management, safety control and the application of sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available and regarding the parameters of intended use and expected environment. Since the user has direct control over the application and operation of aerial platforms, conformance with good safety practices in this area is the responsibility of the user and his operating personnel including the operator. Decisions on the use and operation of the aerial platform must always be made with due consideration for the fact that the machine will be carrying personnel whose safety is dependent on those decisions.

7.2 Manuals. Users shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. The operating manual(s) shall be stored in the location required in section 4.20 of this standard. These manuals are considered an integral part of the aerial platform and are vital to communicate the necessary safety information to users and operators.

7.3 Inspection and Maintenance. Users shall inspect and maintain the aerial platform as required to ensure proper operation. The frequency of inspection and maintenance shall be determined by the manufacturer's recommendations and be compatible with operating conditions and the severity of the operating environment. Aerial platforms that are not in proper operating condition shall be immediately removed from service until repaired. Repairs shall be made by a qualified person and the repairs shall be in conformance with the manufacturer's recommendations.

7.3.1 Frequent Inspection. An inspection as outlined in section 6.5 of this standard shall be conducted.

7.3.2 Annual Inspection. An inspection as outlined in section 6.6 of this standard shall be conducted.

Page 87

OPERATOR'S MANUAL APPENDIX

ANSI/ SIA A92.5-1992

7.3.3 Pre-start Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and functional test including but not limited to the following:

(a) Operating and emergency controls.
(b) Safety devices.
(c) Personal protective devices, including fall protection.
(d) Air, hydraulic and fuel system leaks.
(e) Cables and wiring harness.
(f) Loose or missing parts.
(g) Tires and wheels.
(h) Placards, warnings, control markings and operating and safety manual(s).
(i) Outriggers, stabilizers, extendible axles and other structures.
(i) Guardrail system.
(k) Items specified by the manufacturer.

7.3.4 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the followina precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.
(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks or other means.
(c) Boom and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.
(f) Precautions specified by the manufacturer.

7.4 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

7.5 Maintenance Training. The user shall train his maintenance personnel in inspection and maintenance of the aerial platform in accordance with sections 7.3, 7.3.1, 7.3.2, 7.3.3 and 7.3.4 of this standard and with the manufacturer's recommendations.

Page 88

7. RESPONSIBILITIES OF USERS (CONTINUED)

7.6 Operator Training. Whenever a user directs or authorizes an individual to operate an aerial platform, he shall ensure that the individual has been trained in accordance with the manufacturer's operating and maintenance manual, the user's work instructions and requirements listed in section 8 of this standard before operating the aerial platform.

7.6.1 Model Training. The user shall be responsible for the operator being trained on the model of the aerial platform that he will be operating. Such training shall be in an area free of obstructions, under the direction of a qualified person for a time sufficient to determine that the trainee display proficiency in knowledge and actual operation of the aerial platform. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

7.6.2 Trainee Records. A record of the trainee's aerial platform instructions shall be maintained by the user for at least three (3) years.

7.7 Before Operation. Before authorizing an operator to operate an aerial platform, the user shall ensure that the operator has:

(a) Been instructed by a qualified person in the intended purpose and function of each control.
(b) Read and understood the manufacturer's operating instruction(s) and users safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules.
(c) Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform.
(d) Determine that the purpose for which the aerial platform is to be used is within the scope of the intended applications defined by the manufacturer.
(e) Been provided with approved fall protection devices and other safety gear for all personnel in the platform.

7.8 Work Place Inspection. Before the aerial platform is used and during use, the user shall check the area in which the aerial platform is to be used for possible hazards such as but not limited to:

(a) Drop-offs or holes.
(b) Bumps and floor obstructions.
(c) Debris.
(d) Overhead obstructions and high voltage conductors.
(e) Hazardous locations.
(f) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(g) Wind and weather conditions.
(h) Presence of unauthorized persons.
(i) Other possible unsafe conditions.

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ANSI/

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OPERATOR'S MANUAL APPENDIX

ANSI/ SIA A92.5-1993

7.9 During Operation. The aerial platform shall be used in accordance with this standard. The user shall ensure that before each movement of the aerial platform, if repositioning of the platform, that the operator shall ensure:

(a) The aerial platform is operated on a surface within the limits specified by the manufacturer.
(b) The outriggers, stabilizers, extendible axles, or other stability enhancing means, are used as required by the manufacturer.
(c) Guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(d) The load and its distribution on the platform and any platform extension are in accordance with the manufacturer's rated capacity for that specific configuration.
(e) There is adequate clearance from overhead obstructions.
(f) The minimum safe approach distance (M.S.A.D.) to energized power lines and parts, as listed in Table 1 are maintained. (See Fig. 3, page 23 of complete standard, for examples of safe operating procedures.)
(g) The precautions defined in 7.3.3, 7.7, 7.8, 7.9, 7.10 and 7.11 of this standard are followed during operation of the aerial platform.

7.10 Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI/NFPA 505 - 1987.

7.10.1 Hazardous Locations. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANSI/NFPA 505-1987.

7.11 Warnings and Instruction. The user shall direct his operating personnel and supervise their work to ensure operation of the aerial platform in compliance with this standard.

7.11.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working therein. Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited.

7.11.2 Precaution from Other Moving Equipment. When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used.

7.11.3 Reporting Problems or Malfunctions. The operator shall immediately report to his supervisor any problem or malfunctions which become evident during operation. Any problems or malfunctions that affect the safety of operations shall be repaired prior to continued use.

7.11.4 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

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7. RESPONSIBILITIES OF USERS (CONTINUED)

7.11 Warnings and Instruction (Continued).

7.11.5 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial platform.

7.11.6 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

7.11.7 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform.

7.11.8 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks or other hazards which may cause fire or explosion.

7.11.9 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks or other hazards which cause fire or explosion.

7.11.10 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

7.11.11 Misuse as a Crane. The aerial platform shall not be used as a crane.

7.11.12 Operating Area. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by the manufacturer.

7.11.13 Travel Speed. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors causing hazards of collision or injury to personnel.

7.11.14 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall:

(a) Maintain a clear view of the path of travel.
(b) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
(c) Maintain a safe distance from overhead obstacles.

7.11.15 Stunt Driving. Stunt driving and horseplay shall not be permitted.

7.11.16 Unauthorized Use. Means shall be used to protect against use by unauthorized person(s).

ANSI/ SIA A92.5-1992

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ANSI/ SIA A92.5-1992

7.12 Operation of the Aerial Platform. If a user is also the operator of an aerial platform, he shall have the responsibilities of operators specified in section 8 of this standard as well as responsibilities of users as specified in section 7 of this standard.

7.13 Assistance to Operator. If a user is unable to answer an operator's question(s) relating to rated capacity, intended use, maintenance, condition of the aerial platform, or safety of operation of the aerial platform the user shall obtain the proper information from the dealer, owner or manufacturer and provide that information to the operator before use of the aerial platform in the application of concern.

7.14 Shutdown of Aerial Platform. The user shall direct his operating personnel to cease operation of the aerial platform in case of any suspected malfunction(s) or any potentially hazardous condition(s) that may be encountered. Further information concerning safe operation shall be requested from the owner, dealer or manufacturer before further operation.

7.15 Record Retention. The user shall retain the following records for at least three (3) years:

(a) Records of the operator(s) trained on each model of an aerial platform.
(b) Written records of the frequent and annual inspection shall be kept by the user when he performs the inspection(s). The records shall include the date of inspection, any deficiencies found, the corrective action recommended and identification of the person(s) performing the inspection.
(c) Written records of all repairs accomplished on the aerial platform shall include the date of any such repair, a description of the work accomplished and identification of the person(s) performing the repair.

7.16 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

7.17 Manufacturer's Safety Bulletins. The user shall comply with safety related bulletins as received from the manufacturer, dealer or owner.

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8. RESPONSIBILITIES OF OPERATORS

8.1 Basic Principles. The information in this standard must be supplemented by good judgement, safety control and caution in evaluating each situation. Since the operator is in direct control of the aerial platform, conformance with good safety practices in this area is the responsibility of the operator. The operator must make decisions on the use and operation of the aerial platform with due consideration for the fact that his own safety as well as the safety of other personnel in the platform is dependent on those decisions.

8.2 Manuals. The operator shall be aware that the operating and safety manuals, including the manual which defines the responsibilities of dealers, owners, lessors, lessees, users and operators are stored on the aerial platform and the location where they are stored. The operator shall be familiar with the manuals stored on the aerial platform and consult them when auestions arise with respect to the aerial platform.

8.3 Pre-start Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and functional test including but not limited to the following:

(a) Operating and emergency controls.
(b) Safety devices.
(c) Personal protective devices, including fall protection.
(d) Air, hydraulic and fuel system(s) leaks.
(e) Cables and wiring harness.
(f) Loose or missing parts.
(a) Tires and wheels.
(h) Placards, warnings, control markings and operating manual(s).
(i) Outriggers, stablizers, extendible axles and other structures.
(j) Guardrail system.
(k) Items specified by the manufacturer.

8.4 Problems or Malfunctions. Any problems or malfunctions that affect the safety of operations shall be repaired prior to the use of the aerial platform.

8.5 Training. The operator shall be trained on the same model of aerial platform or one having operating characteristics consistent with the one to be used during actual work site operation. Under the direction of a qualified person, the trainee shall operate the aerial platform for a sufficient period of time to demonstrate proficiency and knowledge in the actual operation of the aerial platform. Care shall be taken to ensure the area of such operation has a minimum of obstacles and is conducive to training. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

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ANSI/ SIA A92.5-1992

8.6 Before Operation. Before being authorized to operate the aerial platform, the operator shall have:

(a) Been instructed by a qualified person in the intended purpose and function of each of the controls.
(b) Read and understood the manufacturer's operating instruction(s) and users safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules.
(c) Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform.

8.7 Work Place Inspection. Before the aerial platform is used and during use, the operator shall check the area in which the aerial platform is to be used for possible hazards such as, but not limited to:

(a) Drop-offs or holes.
(b) Bumps and floor obstructions.
(c) Debris.
(d) Overhead obstructions and high voltage conductors.
(e) Hazardous locations.
(f) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(g) Wind and weather conditions.
(h) Presence of unauthorized persons.
(i) Other possible unsafe conditions.

8.8 During Operation. The aerial platform shall be used in accordance with this standard. The operator shall ensure the following before each elevation of the platform:

(a) Ensure the aerial platform is operated on a surface within the limits specified by the manufacturer.
(b) Ensure the outriggers, stabilizers, extendible axles or other stability enhancing means, are used as required by the manufacturer.
(c) Ensure that guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(d) Ensure the load and its distribution on the platform and any platform extension(s) are in accordance with the manufacturer's rated capacity for that configuration.
(e) Ensure there is adequate clearance from overhead obstructions.
(f) Ensure that the minimum safe approach distances (M.S.A.D.) to energized power lines and parts are maintained. (See Fig. 3, page 23 of complete standard for examples of safe operating procedures.)
(g) Ensure all personnel in the platform are wearing fall protection devices and other safety gear as required at all times.

January, 199

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8. RESPONSIBILITIES OF OPERATORS (CONTINUED)

8.9 Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI/NFPA 505-1987.

8.9.1 Hazardous locations. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANSI/NFPA 505-1987.

8.10 Warnings and Instructions. The operator shall ensure the operation of the aerial platform is in compliance with this standard.

8.10.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working therein. Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited.

8.10.2 Precaution for Other Moving Equipment. When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used.

8.10.3 Reporting Problems or Malfunctions. The operator shall immediately report to his supervisor any problems or malfunctions which become evident during operation. Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use.

8.10.4 Reporting Potentially Hazardous Locations. The operator shall immediately report to his supervisor any potentially hazardous location(s) (environment) which become evident during operation.

8.10.5 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

8.10.6 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial platform.

8.10.7 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

8.10.8 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform.

8.10.9 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks or other hazards which may cause fire or explosion.

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ANSI/ SIA A92.5-1992

8.10.10 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks or other hazards which cause fire or explosion.

8.10.11 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

8.10.12 Misuse as a Crane. The aerial platform shall not be used as a crane.

8.10.13 Unusual Operating Support Conditions. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by the manufacturer.

8.10.14 Travel Speed. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel and other factors causing hazards of collision or injury to personnel.

8.10.15 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall:

(a) Maintain a clear view of the path of travel.
(b) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
(c) Maintain a safe distance from overhead obstacles.

8.10.16 Stunt Driving. Stunt driving and horseplay shall not be permitted.

8.10.17 Unauthorized Use. The operator shall implement means provided to protect against use by unauthorized person(s).

8.10.18 Misuse as a Jack. The boom and platform of the aerial platform shall not be used to jack the wheels off the ground unless the machine is designed for that purpose by the manufacturer.

8.10.19 Driving on Slopes. The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which the aerial platform is rated by the manufacturer.

8.10.20 Snagged Platform. If the platform or elevating assembly become caught, snagged or otherwise prevented from normal motion by adjacent structure or other obstacles such that control reversal does not free the platform, all personnel shall be removed from the platform before attempts are made to free the platform using ground controls.

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8. RESPONSIBILITIES OF OPERATORS (CONTINUED)

8.11 Assistance to Operator. If an operator encounters any suspended malfunction of the aerial platform, or any hazard or potentially unsafe condition relating to capacity, intended use or safe operation, he shall cease operation of the aerial platform and request further information as to safe operation from his management or the owner, dealer, or manufacturer before further operation of the aerial platform.

8.12 Modifications. Modifications or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

9. RESPONSIBILITIES OF LESSORS

9.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessors with due consideration of the knowledge that the unit will be carrying personnel.

9.2 Lessor. A lessor is a person(s) or entity who leases, rents, loans or otherwise provides an aerial platform to another party for the beneficial use of that party (the user). A lessor may also be a dealer, owner, lessee, user or operator.

9.2.1 Lessor as a Dealer. When a lessor uses the aerial platform as a dealer, he shall have the responsibilities of dealers as specified in section 5 of this standard.

9.2.2 Lessor as an Owner. When a lessor uses the aerial platform as an owner, he shall have the responsibilities of owners as specified in section 6 of this standard.

9.2.3 Lessor as a User. When a lessor uses the aerial platform as a user, he shall have the responsibilities of users as specified in section 7 of this standard.

9.2.4 Lessor as an Operator. When a lessor uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in section 8 of this standard.

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ANSI/ SIA A92.5-1992

10. RESPONSIBILITIES OF LESSEES

10.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessees with due consideration of the knowledge that the unit will be carrying personnel.

10.2 Lessee. A Lessee is a Person(s) or entity to whom an aerial platform is provided by lease, rental, loan or other arrangement. A lessee may also be a user or operator.

10.2.1 Lessee as a Dealer. When a lessee uses the aerial platform as a dealer, he shall have the responsibilities of dealers as specified in section 5 of this standard.

10.2.2 Lessee as an Owner. When a lessee uses the aerial platform as an owner, he shall have the responsibilities of owners as specified in section 6 of this standard.

10.2.3 Lessee as a User. When a lessee uses the aerial platform as a user, he shall have the responsibilities of users as specified in section 7 of this standard.

10.2.4 Lessee as an Operator. When a lessee uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in section 8 of this standard.

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SIMON AERIALS

Limited Warranty

Simon Aerials Inc. (the "Company") warrants, to the original Buyer only,

(a) that new units of equipment manufactured and sold by it conform to the Company's published specifications;
(b) that all component parts manufactured by it shall be free from defects in material or workmanship for 12 months from the date the unit is first placed in service:
(c) that all structural components manufactured by it shall be free of any structural defect in materials or workmanship for 60 months from the date the new unit is first placed in service. Structural components covered under this section include and are limited to superstructure weldments, undercarriage weldments, boom weldments, platform support weldments (excluding rotary actuator), scissor arm weldments, turntable weldments, extendable axle weldments, and outrigaer or stabilizer weldments; and
(d) that component parts not manufactured by the Company shall be free from defects in material or workmanship for the period warranted by the Company's vendor.

If the Buyer discovers within the warranty period a failure to conform to the Company's published specifications or a defect in material or workmanship, it must promptly submit written notice of such condition to the Company and return the nonconforming part(s) to the factory, freight prepaid, together with a properly completed Simon Aerials Inc. Warranty Claim Form as furnished by the Company. In no event shall such notice be accepted later than 30 days following expiration of the applicable warranty period. If, after inspection by factory Quality Assurance personnel, the returned part(s) are judged to be not in conformity with specifications or defective in material or workmanship, the Company will correct such condition by delivering repaired or new replacement part(s) to the Buyer, free of charge. Any labor cost involved in removal or replacement of such part(s) shall be the responsibility of the Buyer. This remedy is the Buyer's exclusive remedy for breach of warranty.

This warranty does not cover damage caused by shipment, misuse of the unit (including operation beyond unit specification limits), failure to properly service and maintain the unit in accordance with the Company's Manual or Factory Service Bulletins, alteration of the unit, or natural disasters (such as fire, flood, wind and lightning) and shall be void if

(1) the unit is altered or repaired contrary to the Company's authorized instructions,
(2) the unit is altered or repaired in such a way as to affect its performance or reliability, or
(3) the unit is mounted on a chassis or carrier which does not meet the Company's published minimum requirements.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

If field repair or parts replacement is necessary on warranted components, the Company will reimburse distributors for direct labor costs incurred therefor according to the Company's current authorized field service rate, providing that advance approval for said work is granted by Simon Aerials Service Department. In no event shall the Company be liable for any indirect, incidental, consequential or special damage (including without limitation loss of profits, loss of revenue, cost of capital, cost of substitute equipment, downtime, claims of third parties and injury to person or property) based upon any claim of breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory. This limited warranty allocates the risks of product failure between the Company and the Buyer, and that allocation is recognized by both parties and is reflected in the price of the goods.

This written warranty is understood to be the complete and exclusive agreement between the parties, superceding all prior agreements, oral or written and all other communications between the parties relating to the subject matter of this warranty. No employee, agent or distributor of the Company or any other person is authorized to state or imply any additional warranties on behalf of the Company, nor to assume for the Company any other liability in connection with any of its products, unless made in writing and signed by an officer of the Company.