Genie Simon MP Series Operator's Manual

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MODEL MP 60

Featuring "Full Hydraulic" Control System For S/N ACA01119 & below

Part No. 89-160102 • Initial Release, dated July, 1993 •

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SIMON AERIALS

Limited Warranty

Simon Aerials Inc (the "Company") warrants, to the original Buyer only,

(a) that new units of equipment manufactured and sold by it conform to the Company's published specifications;
(b) that all component parts manufactured by it shall be free from defects in material or workmanship for 12 months from the date the unit is first placed in service;
(c) that all structural components manufactured by it shall be free of any structural defect in materials or workmanship for 60 months from the date the new unit is first placed in service Structural components covered under this section include and are limited to superstructure weldments, undercarriage weldments, boom weldments, platform support weldments (excluding rotary actuator), scissor arm weldments, turntable weldments, extendable axle weldments, and outrigger or stabilizer weldments; and
(d) that component parts not manufactured by the Company shall be free from defects in material or workmanship for the period warranted by the Company's vendor

If the Buyer discovers within the warranty period a failure to conform to the Company's published specifications or a defect in material or workmanship, it must promptly submit written notice of such condition to the Company and return the nonconforming part(s) to the factory, freight prepaid, together with a properly completed Simon Aerials Inc Warranty Claim Form as furnished by the Company In no event shall such notice be accepted later than 30 days following expiration of the applicable warranty period If, after inspection by factory Quality Assurance personnel, the returned part(s) are judged to be not in conformity with specifications or defective in material or workmanship, the Company will correct such condition by delivering repaired or new replacement part(s) to the Buyer, free of charge Any labor cost involved in removal or replacement of such part(s) shall be the responsibility of the Buyer. This remedy is the Buyer's exclusive remedy for breach of warranty

This warranty does not cover damage caused by shipment, misuse of the unit (including operation beyond unit specification limits), failure to properly service and maintain the unit in accordance with the Company's Manual or Factory Service Bulletins, alteration of the unit, or natural disasters (such as fire, flood, wind and lightning) and shall be void if

(1) the unit is altered or repaired contrary to the Company's authorized instructions,
(2) the unit is altered or repaired in such a way as to affect its performance or reliability, or
(3) the unit is mounted on a chassis or carrier which does not meet the Company's published minimum requirements

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE

If field repair or parts replacement is necessary on warranted components, the Company will reimburse distributors for direct labor costs incurred therefor according to the Company's current authorized field service rate, providing that advance approval for said work is granted by Simon Aerials Service Department In no event shall the Company be liable for any indirect, incidental, consequential or special damage (including without limitation loss of profits, loss of revenue, cost of capital, cost of substitute equipment, downtime, claims of third parties and injury to person or property) based upon any claim of breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory This limited warranty allocates the risks of product failure between the Company and the Buyer, and that allocation is recognized by both parties and is reflected in the price of the goods

This written warranty is understood to be the complete and exclusive agreement between the parties, superceding all prior agreements, oral or written and all other communications between the parties relating to the subject matter of this warranty. No employee, agent or distributor of the Company or any other person is authorized to state or imply any additional warranties on behalf of the Company, nor to assume for the Company any other liability in connection with any of its products, unless made in writing and signed by an officer of the Company

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ntroduction	. iii
Machine Specifications	iv
Machine Diagrams	۷
Range Diagram	. V
General Arrangement Diagram	vi
Gradeability Conversion Chart	. vi

SAFETY

Safety Symbols	. 1-3
Safety Rules and Precautions	. 1-4
Safety-Related Decals	. 1-8
Safety and Operational Placard Locations	1-12
Safety and Operational Placard Identification	1-13

OPERATION

Unloading Procedures	3
Primary Machine Components 2-5	5
Operator Controls	6
Ground Electrical Panel	6
Remote Control Pendant	)
Platform Controls	2
Startup Procedures	3
Shift Checks	3
Machine Startup	9
Ground Operation and Checks	)
Platform Operation and Checks	4
Optional Emergency Valve Operation and Checks2-29	9
Operation	С
Cold Weather Operation	С
Driving and Steering 2-3	1
Braking 2-3	1
Boom, Superstructure and Platform	2
Gasoline Engine Operation	2
Dual Fuel Engine Operation	2
Diesel Engine Operation	3
Shut-down Procedures	4
Transporting the Unit.	þ
Towing Procedures	b
Truck or Trailer Transport	Ö
Emergency System and Procedures	б О
Emergency Pumps 2-3	8
Unpowered Emergency Movement	9
Optional Emergency Descent Valves 2-4	U U
Emergency Lowering	υ

TABLE OF CONTENTS

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TABLE OF CONTENTS (CONTINUED)

MAINTENANCE

General Maintenance Tips	3-3
Shift Operational Checklist	3-4
Monthly Operational Checklist	3-7
Semi-annual Operational Checklist	3-9
Troubleshooting	-11
Lubrication Chart	-12

INDEX

APPENDIX

Applicable Standards and Regulations A-3	j
ANSI/ SIA A92.5-1980 (Partial) A-5	)
11. Inspection and Maintenance A-5	)
12 Training	)
13 Operation	)
14 Responsibilities of Manufacturer, Dealer, Purchaser,
and Operators A-8	5
Simon Aerials Twelve Month Limited Warranty
Transfer of Ownership Notice (Business Reply Cards)
Catalog Comment Card (Business Reply Cards)

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NTRODUCTION

INTRODUCTION

This Operator's Manual has been designed to provide you with the instructions needed to properly and safely operate your Simon MP 60 Self-Propelled Aerial Work Platform featuring Full Hydraulic controls

THIS OPERATOR'S MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING YOUR SIMON SELF-PROPELLED AERIAL WORK PLATFORM.

OPERATORS MUST BE AWARE OF AND COMPLY WITH ALL MANUFAC-TURER'S INSTRUCTIONS AND APPLICABLE OSHA/ANSI SAFETY GUIDE-LINES.

FAILURE TO COMPLY WITH MANUFACTURER'S INSTRUCTIONS AND OSHA/ANSI SAFETY GUIDELINES WILL RESULT IN SERIOUS INJURY OR DEATH.

Your Simon MP 60 Series has been designed and built to provide many years of safe, dependable service To obtain the full benefit of your MP, always follow the proper operating and maintenance procedures as outlined in this manual Only trained, authorized personnel should be allowed to operate or service this machine. Service personnel should read and study this manual in order to gain a thorough understanding of the functions of the unit prior to making any repairs.

MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN AND SPECIFICATION WITHOUT WRITTEN PERMISSION FROM SIMON AERIALS INC. ARE STRICTLY FORBIDDEN. A MODIFICATION MAY COMPROMISE THE SAFETY OF THE MACHINE, SUBJECTING USERS TO SERIOUS INJURY OR DEATH. ANY SUCH MODIFICATION WILL VOID ANY REMAINING WARRANTY.

Simon reserves the right to change, improve, modify or expand features of its equipment at any time. Specifications, models or equipment are subject to change without notice, and without incurring any obligations to change, improve, modify or expand features of previously delivered equipment.

All Simon manuals are periodically updated to reflect changes that occur in the equipment Please contact the factory with any questions you may have regarding your machine, or the availability of more recent manuals.

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MACHINE SPECIFICATIONS

Working Height	66 Ft/ 20 12 M
Platform Height	60 Ft / 18.29 M
Horizontal Reach (Boom Angle 0°)	48 Ft 7 In. / 14.80 M
Platform Capacity (Unrestricted)	500 Lbs ./ 227 Kg
Platform Size	36 ln. x 72 ln. x 42 ln./
	91 M x 1.83 M x 1 07 M
Stowed Length	25 Ft 8 In. / 7.82 M
Stowed Height	8 Ft 7 In. / 2.62 M
Machine Width	8 Ft. 0 In ./ 2 44 M
Wheelbase	8 Ft 0 In ./ 2 44 M
Outside Turnina Radius	16 Ft 10 In. / 5.13 M
Maximum Travel Speed:
Boom Stowed (Note 1)	2.5 MPH / 4.0 KPH
Boom Extended	0.5 MPH/ 0 8 KPH
Ground Clearance	10.7 In./ 27.2 cm
Gross Weight (Approx.) (Note 1)	20,500 Lbs. / 9,299 Ka
Gradeability (On Hard Surface) (Note 1)	15°/ 27%
Platform Rotation	180°
Superstructure Rotation	360° continuous, either direction
Tire Size	15 x 19.5 (14 Plv)
Tire Pressure (Disregard for foam filled tires)	105 PSI / 7.24 Bar/ 7.38 Ka-cm ²
Wheel Lua Nut Torque (Drive Axle)	220 Ft Lbs./ 298 Nm/ 30.4 Kg-m
Wheel Lug Nut Torque (Steer Axle)	220 Ft Lbs./ 298 Nm/ 30 4 Kg-m
Swing Begring Bolt Torque	320 Ft Lbs./ 434 Nm/ 44 22 Ka-m
Drive Hub Bolt Torque	170 Ft Lbs./ 231 Nm/ 23.49 Ka-m
Maximum Hydraulic Pressure (Note 2)	2500 PSI / 172 Bar/ 175 Ka-cm ²
	35 Gal / 132 Liters
Fuel Tank Capacity	35 Gal ./ 132 Liters
Electrical System	12 Volt DC Battery
Engine Avgilability
Standard Wisconsin W41770, 35 HP (26 1 Kw). Air C	ooled. Gas (Dual Fuel - Optional)
Ontional Wisconsin V-465 65 HP (48 5 Kw) Air Coo	led. Gas or Dual Fuel (Std. 4WD)
Ford LSG 423_63 HP (47.0 Kw) Liquid Coo	led Gas or Dual Fuel
Deutz E3L 912 55 HP (41 Kw) Air Cooled	Diesel
Deutz F3L 1011 42 HP (31.3 Kw) Air Coole	ad Diesel
Deutz F4L 1011 56 HP (41 7 Kw) Air Cook	ad Diesel
Perkins 104 19 43 HP (32 1 Kw) Liquid Co	poled Diesel
	ad Diesel
Note 1. Weight and performance shown represent typical units and s	should be used as a general quideline
only Many variables between machines can lead to significant di	fferences in these factors Accurate
figures when peecesary for a particular application, can beet be dete	rmined by testing of the specific unit

Note 2: Some machines may operate at pressures other than the standard setting listed in this chart Pressure settings of specific machines are stamped on the Data Plate affixed to the superstructure Check the Data Plate before adjusting hydraulic pressure

MACHINE SPECIFICATIONS

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MACHINE DIAGRAMS

RANGE DIAGRAM

ANGLE	-19°	0 °	15°	30 °	45 °	60 °	70 °
REACH	17' 8"	18' 7"	17' 5"	14' 8"	10' 7"	5' 5"	1' 7"
RETRACTED	5 38 M	5 66 M	5 30 M	4 47 M	3 22 M	1 65 M	48 M
HEIGHT	2' 6"	10' 3"	16' 5"	22' 2"	26' 11"	30' 6"	32' 1"
RETRACTED	0.76 M	3.12 M	5.00 M	6.75 M	8.20 M	9.29 M	9.77 M
REACH	46' 1"	48' 7"	46' 5"	40' 8"	32' 11"	20' 5"	11'11"
EXTENDED	14 04 M	14 80 M	14 14 M	12 39 M	9 70 M	6 22 M	3 63 M
HEIGHT	-7' 0"	10' 3"	24' 3"	37' 2"	48' 2"	56' 6"	60' 0"
EXTENDED	-2 13 M	3 12 M	7 39 M	11 32 M	14 68 M	17 22 M	18 28 M

Side reach measured from center of rotation.

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GENERAL ARRANGEMENT DIAGRAM

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MP 60 FULL HYDRAULIC OPERATOR'S MANUAL

SAFETY

SECTION 1: SAFETY

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Table of Contents, Section 1

SAFETY

Safety Symbols	1-3
Safety Rules and Precautions	1-4
Safety-Related Decals	. 1-8
Safety and Operational Placard Locations	1-12
Safety and Operational Placard Identification	1-13

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SAFETY SYMBOLS

This manual contains important information on the safe use of your SIMON Self-Propelled Aerial Work Platform Your failure to read, understand and follow all safety rules, warnings and instructions will unnecessarily expose you and others to dangerous situations. For your safety and the safety of those around you, you must operate your aerial work platform as instructed in this manual

You, the operator, are the single most important factor for safety when using any piece of equipment. Learn to operate your work platform in a safe manner.

To help you recognize important safety information, we have identified warnings and instructions that directly impact on safety with following signals.

A DANGER

"DANGER" INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL WORD IS TO BE LIMITED TO THE MOST EXTREME SITUATIONS.

"WARNING" INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

A CAUTION

"Caution" indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. "Caution" is permitted for property-damageonly accidents.

One final note. The best method to protect yourself and others from injury or death is to use common sense. If you are unsure of any operation, don't start until you are satisfied that it is safe to proceed

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SAFETY RULES AND PRECAUTIONS

• ELECTROCUTION HAZARD!! THIS MACHINE IS NOT INSULATED!! Maintain safe clearance from electrical lines and apparatus You must allow for machine sway (side to side movement) when elevated, and electrical line movement. This machine does not provide protection from contact with or proximity to an electrically charged conductor.

You must AVOID CONTACT between any part of the machine, or its load, and any electrical line or apparatus carrying up to 300 volts.

You must maintain a CLEARANCE OF AT LEAST 10 FEET (3 05 M) between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 volts up to 50,000 volts One foot (30 5 cm) additional clearance is required for every additional 30,000 volts

DEATH OR SERIOUS INJURY will result from contact with, or inadequate clearance from, any electrically charged conductor

Read and understand all safety and control information found on the machine and in this manual before operating the unit.
Only trained, competent personnel should operate the aerial work platform
Be aware of all Government and Local rules which may apply to this machine and its safe operation.
Approved safety belts must be worn at all times when operating the unit from the platform In addition, approved headgear and other protective equipment must be worn as required (In the U.S.A., OSHA approved equipment is required. For other countries, the appropriate equivalent government body should be consulted.)
NEVER fasten safety belt to an adjacent structure while on the work platform.
Make sure that entry gate to platform is secured before operating unit from the platform
DO NOT block the foot pedal or any function control in the operating position
DO NOT exceed the platform capacity of the unit in any configuration Review the section titled "MACHINE SPECIFICATIONS", earlier in this manual, regarding this model's capacities and dimensions.

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RULES

SAFETY

SAFETY RULES AND PRECAUTIONS (CONTINUED)

SECURE all tools and other loose items to prevent injury to persons working on or below the work platform
DO NOT use scaffolding, ladders or similar items to extend your reach while on the work platform.
DO NOT attempt to climb down the boom assembly, if the unit fails while the operator's platform is raised or extended.
Since the machine may be operated from its ground controls, precautions should be taken to prevent unauthorized personnel from operating the work platform with the ground controls while the platform is in use.
The "UNPOWERED EMERGENCY MOVEMENT" procedure (described later in this manual) requires releasing the torque hubs, which results in there being no means to stop the unit's travel. Simon recommends using this procedure only in cases of emergency, and only for a short distance. Be on guard against unit runaway on sloping surfaces Movement speed shall not exceed 1 M.P.H (1.6 K.P.H.).
DO NOT attempt to open any hydraulic line or component without first relieving all system pressures and shutting off fluid flow from the tank
DO NOT allow anyone to tamper with, service or operate the machine from the ground control station while personnel are on the platform, except in an emergency.
DO NOT alter, modify or disable any safety devices or interlocks
DO NOT refuel the unit near sparks or open flames Gasoline and propane vapors, and Diesel fuel fumes are highly explosive
DO NOT use the aerial work platform outdoors in electrical storms or in high wind situations.
DO NOT raise the aerial work platform unless the unit is on a firm, level surface

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SAFETY RULES AND PRECAUTIONS (CONTINUED)

A DANGER

Use caution to prevent ropes, cords, hoses, etc. from becoming entangled in the unit's boom sections when being raised, lowered or repositioned.
Ensure that the area surrounding the mobile platform is clear of personnel and equipment before. driving the unit; or raising, lowering or extending the boom; or swinging the superstructure, or, rotating or tilting the platform
Maintain a safe distance from overhead and ground obstacles, debris, drop-offs, holes, depressions, electrical wires and other hazards to travel
Limit travel speed according to conditions of the ground surface, congestion, slope, location of personnel or any other factors that could cause hazard of collision or injury to personnel
DO NOT sit, stand or climb on platform rails.
DO NOT operate this machine while under the influence of any drugs or alcohol
DO NOT operate this machine if you are bothered by heights, seizures, or dizzy spells.
DO NOT indulge in stunt driving or horseplay while operating this machine

Complete the "Operational Checklists" found in this manual (see Table of Contents) at designated intervals
Ensure that the machine is in "LOW" drive speed while unloading from a truck or trailer
Always attach the unit to a winch when loading or unloading from a truck or trailer Simon does not recommend unassisted loading or unloading of any aerial work platform.
With the platform swung away from the stowed position, use caution when selecting travel or steering direction. Travel and steer direction will be opposite switch or lever movement Refer to the large "FORWARD" arrows on the undercarriage of the unit or the location of the superstructure lockpin hole for travel orientation

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SAFETY RULES AND PRECAUTIONS (CONTINUED)

Check fuel system for leaks or damaged fuel lines before operating unit. If any damage is found, contact your supervisor immediately. Machine shall be removed from service until diagnosis and any necessary repairs have been completed
Actuation of the red "EMERGENCY STOP" will apply brakes immediately, causing unexpected platform movement as the machine comes to a sudden stop Brace yourself
Whenever disengaging the drive torque hubs or before disconnection from towing vehicle, ensure that the unit cannot roll
Immediately report any erratic noises, vibrations or malfunctions of the unit to supervisor Machine shall be removed from service until diagnosis and any necessary repairs have been completed.
Operating this equipment without all safety and control decals in place can be hazardous

For transporting the machine, the platform must not be tied to the trailer bed in any way.
Be sure to turn all hydraulic valves back "open" before starting the machine, or extensive pump damage will occur
DO NOT exceed the maximum platform horizontal pull of 100 pounds (45.4 kg)
DO NOT use the boom or platform as a crane to lift oversized or hanging loads.
DO NOT raise, extend, retract, tilt, rotate, or lower the platform into stationary objects, as this will cause damage to mechanical and hydraulic components
DO NOT use the platform or boom functions to push or tow the unit or another vehicle
Avoid sudden braking or steering, go slowly and leave more maneuvering room during cold weather operation until the machine is warm.

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SAFETY-RELATED DECALS

10-130600 Decal, "DANGER" (ground station)

Page 1-8

JULY1993

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MP 60 FULL HYDRAULIC OPERATOR'S MANUAL

SAFETY RELATED DECALS

SAFETY-RELATED DECALS (CONTINUED)

CAUTION

FOR HYDRAULIC FLUID USE ONLY CLEAN FRESH MOBIL DTE 15 HYDRAULIC OIL: FILTER ALL OIL BEFORE ADDING

10-151300 Decal, "Caution For Hydraulic Fluid DTE 15 "

PLATFORM CAPACITY 500 LBs. (225 kg)

10-145300 Decal, Platform Capacity , 18-1/4" (464 mm) 10-148300 Decal, Platform Capacity, 4-1/2" (114 mm)

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SAFETY-RELATED DECALS (CONTINUED)

10-145100 Decal, "DANGER . ELECTROCUTION"

10-012600 Decal, "CAUTION" ("Open tank valves ")

SAFETY RELATED DECALS

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JULY1993

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PLACARD LOCATIONS

OPERATING THIS EQUIPMENT WITHOUT ALL SAFETY AND CONTROL DECALS IN PLACE CAN BE HAZARDOUS.

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MP 60 FULL HYDRAULIC OPERATOR'S MANUAL

PLACARD LOCATIONS

ltem No.	Part Number	Description	Qty.
1	10-012600	Decal, "CAUTION" ("Open tank valves ")	1
2	10-007200	Decal, "ENSURE LOCKPIN IS DISENGAGED " 2
3	10-144300	Placard, Ground Electrical Controls	1
4	10-148300	Decal, "CAPACITY 500 LBS (225 kg)",
		4-1/2" (114 mm)	2
5	10-131500	Placard, Pendant Controls	1
6	10-151100	Decal, "DIESEL FUEL ONLY" (Diesel engine option)	1
_	10-117900	Decal, "GASOLINE ONLY" (Gasoline engine option)	1
7	10-147400	Placard, "PLATFORM LEVEL AND ROTATE"
		(used when both levers are on left side of console)	1
		Label, PLATFORM LEVEL
		(used when one lever is on each side of console)
	10-021200	Placard	1
_	2111290	Plate (Metal cutout option)	1
8	10-012900	Decal, "FORWARD" Arrow	2
9	10-145100	Decal, "DANGER", Electrocution	2
10	10-151300	Decal, "Hydraulic Fluid Only "	1
11	10-084800	Placard, "Platform Control"	1
12		Label, "PLATFORM ROTATE"
		(used when one lever is on each side of console)	_
	10-113900	Placard (clockwise/ counterclockwise arrows)	1
	10-021300	Placard (up/ down arrows) (use 10-113900)	1
	2111300	Plate (Metal cutout option)	1
13	10-130600	Decal "DANGER", Ground Station	1
14	10-142100	Decal "DANGER", Platform	1
15	10-145300	Decal, "CAPACITY 500 LBS (225 kg)",	_
		18-1/4" (464 mm)	I

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FRONT

PLACARD LOCATIONS

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MP 60 FULL HYDRAULIC OPERATOR'S MANUAL

ltem No.	Part Number	Description	Qty.
1	10-012600	Decal, "CAUTION" ("Open tank valves .")	1
2	10-007200	Decal, "ENSURE LOCKPIN IS DISENGAGED "	2
3	10-144300	Placard, Ground Electrical Controls	1
4	10-148300	Decal, "CAPACITY 500 LBS (225 kg)",
		4-1/2" (114 mm)	2
5	10-131500	Placard, Pendant Controls	1
6	10-151100	Decal, "DIESEL FUEL ONLY" (Diesel engine option)	1
	10-117900	Decal, "GASOLINE ONLY" (Gasoline engine option)	1
7	10-147400	Placard, "PLATFORM LEVEL AND ROTATE"	_
		(used when both levers are on left side of console)	1
		Label, PLATFORM LEVEL
		(used when one lever is on each side of console)	_
	10-021200	Placard
	2111290	Plate (Metal cutout option)
8	10-012900	Decal, "FORWARD" Arrow	2
9	10-145100	Decal, "DANGER", Electrocution	2
10	10-151300	Decal, "Hydraulic Fluid Only "	1
11	10-084800	Placard, "Platform Control"	I
12		Label, "PLATFORM ROTATE"
		(used when one lever is on each side of console)	-
	10-113900	Placard (clockwise/ counterclockwise arrows)
	10-021300	Placard (up/ down arrows) (use 10-113900)
	2111300	Plate (Metal cutout option)
13	10-130600	Decal "DANGER", Ground Station
14	10-142100	Decal "DANGER", Platform	Ι
15	10-145300	Decal, "CAPACITY 500 LBS (225 kg)",	-
		18-1/4" (464 mm)	1

PLACARD LOCATIONS

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MP 60 FULL HYDRAULIC OPERATOR'S MANUAL

OPERATION

SECTION 2: OPERATION

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Table of Contents, Section 2

OPERATION

Unloading Procedures Primary Machine Components	2-3 2-5
Ground Electrical Panel	2-6 2-10 2-12
Shift Checks Machine Startup Ground Operation and Checks Platform Operation and Checks Optional Emergency Valve Operation and Checks.	2-18 2-19 2-20 2-24 2-29
Cold Weather Operation	2-30 2-31 2-32 2-32 2-32 2-32 2-33 2-33
Towing Procedures Lifting Procedures Truck or Trailer Transport	2-35 2-35 2-36
Emergency Electrical Pump Unpowered Emergency Movement Optional Emergency Descent Valves . Emergency Lowering	2-38 2-39 2-40 2-40

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	7
	//
/ /

//

DPERATION

UNLOADING PROCEDURES

AWARNING

TO AVOID A SERIOUS PERSONAL INJURY OR DEATH, ENSURE THAT THE MACHINE IS IN "LOW" DRIVE SPEED WHILE UNLOADING FROM A TRUCK OR TRAILER.

Inspect the outside of the unit for damage (including the underside) Inspect all hoses, boom sections and cables for chafing or road damage Confirm that all wheel lug nuts and swing bearing bolts are tight (refer to specifications)
Remove the pin that locks the superstructure to the undercarriage near the swing bearing Stow the lock pin in the location provided nearby
Unlock and open both side compartments Inspect all fuel, electrical and hydraulic connections for damage and security
Connect battery cables to batteries if required Check electrolyte level
Open the fuel tank valve and check fuel level.
Check engine oil level, and add as required per engine manufacturer's recommendations
Check fluid level at the sight gauge on the hydraulic tank, and add fluid as required (see Lubrication Chart) Check that shutoff valves on the hydraulic tank are open
Close side compartment covers
Attach the unit to a winch for the unloading procedure

ALWAYS ATTACH THE UNIT TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. CONNECT WINCH CABLE TO THE TIE DOWN LUGS ON THE UNDERCARRIAGE. UNASSISTED LOADING OR UNLOAD-ING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED.

READ AND UNDERSTAND ALL SAFETY, CONTROL AND OPERATING INFORMATION FOUND ON THE MACHINE AND IN THIS MANUAL BEFORE OPERATING THE UNIT.

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UNLOADING PROCEDURES (CONTINUED)

• Start engine, using the ground controls

NOTE: Refer to Startup Procedures and Operator Controls Descriptions in this section.

After a brief warmup period, select the "HIGH" engine speed. Press and hold the pump toggle to "MAIN", but do not operate any drive or boom function Check that the hydraulic pressure is as stated in the specifications Select the "LOW" engine speed and allow the engine to slow to idle speed. Turn off engine

Remove all machine tie downs. Remove wheel chocks, if used. Switch the Ground/ Platform toggle to "PLATFORM CONTROLS"
Enter the platform, and restart the engine using the platform controls Select the "OPERATING" engine speed, and test all platform functions
Raise the boom so that the platform will clear any obstacles as the machine is driven down the loading ramp.
Carefully drive the unit off the truck or trailer with the assistance of a winch.

NOTE: The brakes are automatically released for driving, and will automatically apply when the unit stops.

• Before placing the unit into service, all operators must read and understand the contents of this Operator's Manual

Upon initial unloading of the machine the Predelivery Inspection Report must be completed and returned in order to activate the Simon Limited Warranty

An Operator's Manual and a Predelivery Inspection Report are included with each machine leaving the factory

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MP	60	FULL	HYDRAUL	IC C	PERA1	OR'S	MANUAL
	~~

OPERATOR CONTROLS DESCRIPTION (GROUND CONTROL, CONTINUED)

item	Control	Location	Description
1.	Emergency Stop Button	Ground Electrical Panel	Used to stop all functions in an emergency. Push for emergency stop. Turn stop button clockwise to reset
2.	Circuit Breaker	Ground Electrical Panel	Pops out when the electrical circuit is overloaded Push in to reset.
3	Choke/ Glow Plug Button	Ground Electrical Panel	Choke button for gas or dual fuel engines Press and hold while starting a cold engine
			Glow plug button for some Diesels. Press and hold (if so equipped) to preheat combustion chamber before starting engine.
4.	Main Power Key Switch	Ground Electrical Panel	Main power "On/ Off" three position switch Center position is "OFF"
			Turn key right (clockwise) one position to turn power "ON" for platform control operation.
			Turn key left (counterclockwise) one position to turn power "ON" for ground control operation.
			With key switch "OFF", the key may be removed to prevent unauthorized operation.
5	Engine Start Button	Ground Electrical Panel	Press push button to engage engine starter Release button immediately upon engine start.
			NOTE: Main power key switch must be in "GROUND" position.
6	Engine RPM (Throttle) Switch	Ground Electrical Panel	Flip toggle down for "LOW"(idle) engine speed Flip toggle up for "HIGH" engine speed.
			MPORTANT: Machine should not be in lowest (idle) speed while operating any hydraulic functions.
7	Hour Meter	Ground Electrical Panel	Indicates total elapsed time that the engine has been operated in hours and tenths

Page 31

Page 32

OPERATOR CONTROLS DESCRIPTION (GROUND CONTROLS, CONTINUED)

item	Control	Location	Description
8	Volt Meter	Ground Electrical Panel	Indicates electrical system voltage
9.	Engine Oil Pres- sure Gauge	Ground Electrical Panel	Indicates engine oil pressure
10.	Hydraulic Fluid Pressure Gauge	On Valve Stack	Indicates hydraulic fluid pressure.
11	Boom Telescope (Extend) Lever	Ground Valves, beneath Electrical Panel	Valve lever which controls boom telescope function Move lever down to extend boom. Move lever up to retract boom.
12	Swing Control Lever	Ground Valves, Beneath Electrical Panel	Valve lever which controls the rotation of the super- structure on the undercarriage Move lever up to swing superstructure to the left (clockwise) Move lever down to swing to the right (counterclockwise). The super- structure can rotate 360° continuously in either direc- tion
13	Boom Liff Lever	Ground Valves, beneath Electrical Panel	Valve lever which controls the raising and lowering of the boom. Move lever up to raise (hoist) boom Move lever down to lower boom.
14	Gas/ Off/ Propane Switch (Option)	Ground Electrical Panel	Flip toggle up for gas fuel, down for propane fuel. In "OFF" position, the engine is not supplied with fuel.
15.	Emergency Descent Valves (Option)	Left of Ground Electrical Panel	Available factory option for lowering and retracting boom in cases of emergency Refer to "Optional Emergency Descent Valves" later in this section for operation.

Page 33

JULY1993

Page 34

OPERATOR CONTROLS DESCRIPTION (REMOTE CONTROL PENDANT)

ltem	Control	Location	Description
1	Pump Selector Toggle Switch	On Remote Control Pendant	Push up and hold at "MAIN" to activate engine powered hydraulic pump, allowing operation of hydraulic func- tions (drive, steer or boom movement) from the ground.
			Push down and hold at "EMERGENCY" to activate battery powered hydraulic pump, allowing operation of boom functions should the engine powered hydraulic pump be disabled.
2	Drive Toggle Switch	On Remote Control Pendant	Push up and hold to travel forward, down to travel backward.
			AWARNING
			WHEN THE PLATFORM IS SWUNG OVER THE STEER- ING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL DIRECTION WILL BE OPPOSITE SWITCH MOVEMENT.
3	Steer Toggle	On Remote	Push to left and hold to turn steer wheels to left, right to

Switch

Control Pendant turn to right To straighten wheels, push and hold switch in opposite direction

AWARNING

WITH THE PLATFORM OVER THE STEERING WHEELS. USE CAUTION WHEN SELECTING THE STEERING DIRECTION. STEER DIRECTION WILL BE OPPOSITE SWITCH MOVEMENT.

Page 35

Page 36

OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS)

ltem	Control	Location	Description
1	Emergency Stop/ Ignition/ Start Switch	On Platform Console	To stop all functions, flip red cover down over toggle Lift red cover and move toggle switch to center position to turn ignition "ON", down to engage starter.
2	Glow Plug/ Choke/	On Platform Console	For gasoline engines, press and hold to start a cold engine.
			For some Diesel engines (equipped with glow plugs), press and hold to preheat combustion chamber before starting the engine
3	Drive Speed Switch (Option)	On Platform Console	Toggle switch Flip switch up for "HIGH" machine travel speed, down for "LOW" speed. "High" machine travel speed is only available while boom is at 0° and fully retracted.
4	Engine Throttle Switch	On Platform Console	Flip toggle to lower position for low (idle) engine speed, up for high (operating ) engine speed
			IMPORTANT: Engine will not go to high until foot pedal is depressed.
			IMPORTANT: Machine should not be in low (idle) speed while operating any hydraulic functions.
5	Auxiliary Pump Push Button	On Platform Console	Press and hold to activate emergency hydraulic pump, allowing operation of hydraulic functions (drive, steer, boom or platform movement), should the engine pow- ered hydraulic pump be disabled
6	Horn Button	On Platform Console	Press button to sound warning horn
7	Engine Warning Indicator (Option)	On Platform Console	Illuminates to indicate low engine oil pressure or high coolant temperature Engine will shut down automati- cally if condition does not correct itself in approximately 10 seconds.

Page 37

Page 38

MP 60 FULL HYDRAULIC OPERATOR'S MANUAL

OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED)

ltem	Control	Location	Description
8	Boom Telescope Lever	On Platform Console	Pull lever back to extend boom Push lever forward to retract boom. Boom speed will be proportional to handle movement.
9.	Boom Swing Control Lever	On Platform Console	Push lever forward to swing superstructure to right (counterclockwise). Pull lever back to swing left (clockwise) Superstructure can rotate 360° continu- ously in either direction. Swing speed will be propor- tional to handle movement.
10	Boom Lift Control Lever	On Platform Console	Push lever forward to raise boom Pull lever back to lower boom. Boom speed will be proportional to handle movement.
11	Platform Rotate Lever	On Platform Console	Operate lever in direction of desired platform rotation Pull lever counterclockwise to rotate platform to the left (counterclockwise) Push lever clockwise to rotate platform to the right (clockwise)
			For units with "Alternate Configuration" (see illustration at left), lever rotates forward and back. Push lever forward to rotate platform to the left (counterclockwise). Pull lever back to rotate platform to the right (clock- wise)
12	Platform Leveling Lever	On Platform Console	Push lever forward to tilt platform forward Pull lever back to tilt platform back.
			On some units (see illustration at left), this lever is mounted on the left side of the platform control console with the Platform Rotate Lever On other units (see "Alternate Configuration" illustration at left), this lever is mounted on the right side

Page 39

Page 40

OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED)

ltem	Control	Location	Description
13.	Drive Control Lever	On Platform Console	Controls forward and reverse machine travel at a speed proportional to handle movement.

			WITH PLATFORM SWUNG OVER STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL DIREC- TION WILL BE OPPOSITE DRIVE CONTROL LEVER MOVEMENT.
14.	Steer Switch	On end of Drive Control Lever	Move switch left and hold to turn steer wheels to left, and right to turn steer wheels to right Push and hold in opposite direction to straighten wheels.

			WITH PLATFORM SWUNG OVER THE STEER- ING WHEELS, USE CAUTION WHEN SE- LECTING THE STEERING DIRECTION. STEER- ING DIRECTION WILL BE OPPOSITE STEER SWITCH MOVEMENT.
15.	Foot Pedal Switch	On Platform Floor	Must be depressed to activate main hydraulic pump, allowing operation of any hydraulic function (drive, steer, boom or platform movement) from the platform Depress pedal before selecting function.
16.	Light Switch (Optional)	On Platform Console (Not Shown)	Flip toggle switch to turn head and tail lights on and off.

Page 41

STARTUP PROCEDURES

SHIFT CHECKS

Before the Simon MP 60 Work Platform is put into use each shift, the following checks should be completed to make sure that the machine is safe and in good condition.

Refer to check lists at back of this manual for periodic maintenance requirements and additional procedures for severe duty applications

_____ Visually inspect all machine components, i.e missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, flat or damaged tires, etc. Both compartment doors can be opened to inspect components inside.
____ Check engine oil and fuel levels.
____ Check engine coolant level (on liquid cooled units)
____ Check battery electrolyte level and connections
____ Check hydraulic fluid level with boom fully retracted and lowered
____ Check that all shutoff values on the hydraulic tank are open When open, value handles will be parallel with the length of the value

The shutoff values on the hydraulic tank must be left open at all times, except during repairs or transport. If one or more of these values are closed when the unit is running, extensive pump damage will occur.

____ Check wheel lug nuts for tightness
____ Check hoses and cables for worn areas
- ____ Check hose carrier to make sure that it is not bent or sagging.
- _____ Inspect safety belt connections and check for worn areas on the belts.
- ____ Check platform rails and safety gate latch for damage
____ Check pivot pins for security.
- ____ Check that all warning and instructional labels are legible and secure

STARTUP PROCEDURES

Page 42

STARTUP PROCEDURES

MACHINE STARTUP

ALL OPERATORS MUST THOROUGHLY READ AND UNDERSTAND THE "SAFETY RULES AND PRECAUTIONS" SECTION OF THIS MANUAL PRIOR TO OPERATING THE MACHINE.

A COMPLETE VISUAL INSPECTION OF THE MACHINE MUST BE PER-FORMED PRIOR TO OPERATIONAL CHECKS.

Disengage lockpin before using the turntable
Ensure that emergency stop button on ground control panel is disengaged Turn clockwise to reset
Select the "GROUND CONTROLS" position of the ground/ platform toggle switch
Turn the main power key switch to the "ON" position to energize the electrical system Switch the ignition toggle to the "ON" position
For gasoline engines, press the choke button, and hold it there prior to engaging starter motor; or

for Diesel engines equipped with glow plugs, press the glow plug button and hold it there for 30 to 45 seconds prior to engaging starter motor.

Turn key switch to start engine. After a brief warmup period, select the "HIGH" engine RPM setting with the engine speed toggle switch
Refer to the "Machine Specifications" section of this manual for the "Maximum Hydraulic Pressure" for this unit.
On the remote control pendant, press and hold the pump switch to "MAIN", but do not operate any drive or boom function. This is called "deadheading", and will lead to full system pressure registering on the gauge at the ground control valve assembly.
Check that the hydraulic pressure is as stated in the specifications.
Raise or extend the boom, and push down on each of the three fastened corners of the tilt alarm located behind the electrical box The alarm should sound as each corner is pressed beyond 5 degrees

Page 43

GROUND OPERATION AND CHECKS

BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THE FOLLOWING CHECKS REVEAL A DEFECT.

• Press and hold the pump selector toggle switch to "MAIN" position.

The pump selector switch is a "Deadman" type control. If released, all machine movement will stop.

Slowly pull the lift valve lever (on the superstructure) up to raise the boom to the horizontal position Function speed is proportional to distance lever is moved.
Slowly return the lift lever to the center position.
Slowly pull the telescope valve lever (on the superstructure) down to extend the boom to the end of its movement Function speed is proportional to distance lever is moved
- ____ Listen for any unusual noises.
- ____ Check for any vibration while the boom extends
- Check for uneven or jerky operation
- Check for hydraulic leaks.
- _____ Report and repair any problem.
Slowly return telescope lever to center position. Release pump selector toggle switch.
Inspect all sides of the boom sections visually for damage along their entire length
Press and hold the pump selector toggle switch to "MAIN" position

STARTUP PROCEDURES

Page 44

STARTUP PROCEDURES

GROUND OPERATION AND CHECKS (CONTINUED)

Slowly pull the lift valve lever (on the superstructure) up to raise the boom to the end of its movement
- ____ Listen for any unusual noises
- Check for any vibration while the boom travels up
- ____ Check for uneven or jerky operation
- ____ Check for hydraulic leaks.
- Check pivot pin security. Make sure that all retaining bolts and rings are in place on the pin locking point, and have not sheared off
Push down on each of the three fastened corners of the tilt alarm located behind the electrical box The alarm should sound as each corner is pressed beyond 5 degrees.
Slowly return the lift lever to the center position
Return the boom to its stowed position by using the appropriate levers for "RETRACT" and "DOWN" in turn, while still pressing the pump selector toggle switch.
- ____ Listen for any unusual noises.
- ____ Check for any vibration while the boom lowers and retracts
- Check for uneven or jerky operation
- Check for hydraulic leaks
- _____ Report and repair any problem
Slowly return the valve levers to center position
Operate the swing valve lever slowly in each direction.
- ____ Listen for any unusual noises.
- ____ Check for any vibration while the unit travels.
- ____ Check for uneven or jerky operation
- ____ Check for hydraulic leaks
- Report and repair any problem
Slowly return the swing lever to center position.

Page 45

Control operation direction shown here in relation to "FORWARD" arrow on undercarriage.

Page 2-22

STARTUP PROCEDURES

JULY1993

Page 46

STARTUP PROCEDURES

GROUND OPERATION AND CHECKS (CONTINUED)

Press the emergency stop button All functions (including the engine) should stop immediately. Rotate the button clockwise to reset Restart engine. Press and hold the pump selector toggle switch
Press the drive toggle to "REVERSE". The machine will move in the backward direction
Release the drive toggle. The unit will come to a complete stop.
Return the machine to the stowed position Press the appropriate toggle switches, push valve levers in turn, while still pressing the pump selector toggle switch to "MAIN"
Slowly return the valve levers to center position. Release the pump selector toggle switch

NOTE: All machine operations will stop upon release of the pump selector toggle switch.

Flip the engine throttle switch to "LOW", and allow the engine to slow to idle speed
Shut the engine off.

Page 47

PLATFORM OPERATION AND CHECKS

Complete the Ground Operational Checks before performing the Platform Checks.
Select "PLATFORM CONTROLS" with the ground/ platform toggle switch
Enter the platform. Close gate securely. Connect the safety belt to the platform
Lift cover on the emergency stop/ ignition/ start switch and move toggle to center position to turn ignition "ON", down to engage starter, then release it to the "ON" position.
Flip the engine throttle switch to "OPERATING SPEED".

BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL ANY DEFECT OR ABNORMALITY.

Press the horn button briefly to check that the horn works The horn acts as a signal for the tilt alarm as well as its normal warning function
Press the foot pedal mounted on the floor of the platform

IMPORTANT: The foot pedal must be activated to operate any of the machine functions.

Slowly move the boom lift lever forward to the "BOOM UP" position. The boom will start to rise Function speed is proportional to the distance the lever is moved
Raise the boom to the horizontal position. Slowly return the control lever to the center position.

STARTUP PROCEDURES

Page 48

STARTUP PROCEDURES

PLATFORM OPERATION AND CHECKS (CONTINUED)

Slowly move the boom telescope lever back to the "EXTEND" position Extend boom out a short distance Extend speed is proportional to the distance the lever is moved
- ____ Listen for any unusual noises
- ____ Check for any vibration while the boom telescopes out
- ____ Check for uneven or jerky operation
- ____ Check for hydraulic leaks
- _____ Report and repair any problem.
Slowly return the control lever to the center position
Slowly move the boom lift lever forward to the "BOOM UP" position The boom will start to rise Function speed is proportional to the distance the lever is moved Raise the boom up a short distance.
- ____ Listen for any unusual noises
- Check for any vibration while the boom travels up
- ____ Check for uneven or jerky operation
- ____ Check for hydraulic leaks.
- ____ Report and repair any problem.
Slowly return the control lever to the center position
Return the boom to its travel position by slowly operating the levers in the "RETRACT" and "BOOM DOWN" directions in turn
- _____ Listen for any unusual noises.
- ____ Check for any vibration while while the boom lowers and retracts
- Check for uneven or jerky operation.
- ____ Check for hydraulic leaks
- _____ Report and repair any problem
Slowly return the control levers to their center positions.

Page 49

PLATFORM OPERATION AND CHECKS (CONTINUED)

Slowly move the swing control lever forward to swing right (counterclockwise) and backward to swing left (clockwise). Swing speed is proportional to distance lever is moved
- ____ Listen for any unusual noises.
- Check for any vibration while while the unit rotates
- ____ Check for uneven or jerky operation.
- Check for hydraulic leaks.
- ____ Report and repair any problem
Slowly return the control lever to the center position
Operate the platform rotate function by slowly moving the platform rotate control lever located on the left hand side of the control console Move the lever in both directions
- ____ Listen for any unusual noises.
- ____ Check for any vibration while the platform rotates
- ____ Check for uneven or jerky operation.
- ____ Check for hydraulic leaks
- ____ Report and repair any problem.
Return the platform to the center position Slowly return the control lever to the center position
Operate the platform level function by slowly operating the platform level control lever Move the lever in both directions
- ____ Listen for any unusual noises
- ____ Check for any vibration while the platform tilts up or down
- Check for uneven or jerky operation.
- ____ Check for hydraulic leaks.
- ____ Report and repair any problem
Return the platform to a level position Slowly return the control lever to the center position
Switch the drive speed toggle switch to "LOW"

STARTUP PROCEDURES

Page 50

STARTUP PROCEDURES

PLATFORM OPERATION AND CHECKS (CONTINUED)

Control operation direction shown here in relation to "FORWARD" arrow on undercarriage. Superstructure and undercarriage lock pin holes line up

Stowed Position

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL AND STEERING DIRECTION WILL BE OPPOSITE CONTROL OPERATION.

Movement alarm sounds whenever the vehicle is in motion.

Slowly move the drive control lever forward The machine should smoothly accelerate in the "forward" direction
- ____ Listen for any unusual noises
- ____ Check for any vibration while the unit travels
- ____ Check for uneven or jerky operation
- Check for hydraulic leaks
- ____ Report and repair any problem
Operate the steer switch and check for proper steering control Note position of the platform to the steering wheels.

Page 51

PLATFORM OPERATION AND CHECKS (CONTINUED)

Return the wheels to the straight ahead position.
Slowly move the drive control lever backward. The machine will smoothly accelerate in the "reverse" direction.

Movement alarm sounds whenever the vehicle is in motion.

• Flip the emergency stop cover over the ignition toggle switch All functions (including engine) should stop immediately.

ACTUATION OF THE RED "EMERGENCY STOP" COVER WILL APPLY BRAKES IMMEDIATELY!

THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.

Restart engine.
Raise the boom to above horizontal, and repeat the drive tests. Machine should travel a maximum of 0.5 M P.H. (0.8 K.P.H.) This condition is referred to as "creep speed", and is the maximum rate of travel with the boom raised or extended

NOTE: At "creep speed", a tire makes one complete revolution in approximately twenty (20) seconds If one revolution takes much less than this time, the machine must be adjusted to bring the "creep speed" back down to 0 5 M P H (0.8 K.P.H )

Return the machine to the straight ahead position, with boom below horizontal and fully retracted
Switch the drive speed toggle to "HIGH", and repeat the drive tests
Move all levers and switches back to their neutral positions Release the foot pedal.

NOTE: All machine motion should stop upon release of the foot pedal.

Release the foot pedal, and allow the engine to slow to idle speed
Flip emergency stop/ ignition/ start switch to the "OFF" position to shut off the engine.

Page 2-28

Page 52

STARTUP PROCEDURES

OPTIONAL EMERGENCY DESCENT VALVE OPERATION AND CHECKS

The emergency descent valves (if so equipped) are located on the left side of the ground control box in the hydraulic side of the superstructure.

With engine running, raise and extend the boom a short distance.
With engine off.
- Close the top valve on the descent valves. This valve must be open during normal operation.
- Open the second value and keep the third value closed to allow the boom to retract and lower.
- Close the second valve and open the third valve to allow the boom to lower only.
Once the boom is lowered, close the bottom and middle valves and open the top valve

IMPORTANT: The top valve must be open during normal operation.

Page 53

OPERATION

DUE TO THE DESIGN OF THE SIMON MP 60 IT IS POSSIBLE TO DRIVE THROUGH LOCATIONS IN WHICH IT WOULD BE UNSAFE TO RAISE THE PLATFORM.

THE OPERATOR MUST BE AWARE OF THE ENVIRONMENT. DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM LEVEL SURFACE!

DO NOT RELY ON THE TILT ALARM TO WARN YOU OF AN UNSAFE CONDITION.

SAFE OPERATION BEGINS WITH A SAFE OPERATOR.

Perform Start-Up Procedures. Remember to place the ground/ platform control switch in the "PLATFORM CONTROLS" position before going to the platform for operation

Enter platform, close and secure safety gate, and attach safety belt.

COLD WEATHER OPERATION

In below freezing weather, the hydraulic fluid should be allowed to warm before full operation of the unit.
Check for water contamination of the fluid.
Check for and remove ice on the platform, swing gear teeth and steering linkage prior to operation.
Check that all valves operate smoothly, and return freely to the neutral position

Avoid sudden braking or steering, go slow and leave more maneuvering room during cold weather operation until the hydraulic fluid warms up.

DPERATION

Page 54

OPERATION

DRIVING AND STEERING

ENSURE THAT THE ROUTE OF TRAVEL IS CLEAR OF PERSONNEL AND DEBRIS.

Press the foot switch Slowly push the drive control lever "FORWARD" to provide forward travel, or pull the lever back for reverse travel

NOTE: The speed of the unit is proportional to the distance the lever is moved.

To steer, press the steer switch on the end of the drive control lever to the left or right as required

Although the unit can be driven with the platform positioned at either end of the unit, the operator may find driving easier when the platform is over the drive axle The stowed position can be identified by the large "Forward" arrows on the undercarriage, or by the line up of the lock pin holes. If driving is attempted with the platform over the opposite axle, you must remember that all directions given to the steer and drive controls will be in reverse

When descending a ramp (incline), it is necessary to control the speed of the unit To slow the unit, move the drive control lever slowly toward the center "neutral" position

BRAKING

For parking, the brakes are automatically applied when the drive control lever is in the center "neutral" position.

RELEASE OF THE DRIVE CONTROL LEVER OR ACTUATION OF THE RED "EMERGENCY STOP" COVER WILL APPLY BRAKES IMMEDIATELY!

THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.

Page 55

BOOM, SUPERSTRUCTURE AND PLATFORM

Press the foot pedal, then select the required function. Available functions are

Boom UP or DOWN
Boom EXTEND or RETRACT
Superstructure swing LEFT or RIGHT
Platform level FORWARD or BACKWARD
Platform rotate LEFT or RIGHT

Each of these functions can be selected by moving the appropriate lever in the proper direction

NOTE: Function speeds are proportional to the distance the levers are moved Multiple control operation is possible by selecting more than one function at a time.

GASOLINE ENGINE OPERATION

• Press the "START" button and the "CHOKE" button at ground station, or operate the start toggle and choke button at platform As soon as the engine starts, release both switches.

DUAL FUEL ENGINE OPERATION

GASOLINE OPERATION

• Operate the machine as normal

GASOLINE TO PROPANE SWITCHING

This switching can only be done using the ground controls The machine should only be switched to propane while the engine is running

Engine RPM switch should be in "HI" position
Open valve on propane tank

Ford engines:

OPERATION

• Push in the air flow cable on the engine.

Page 2-32

JULY1993

Page 56

OPERATION

Wisconsin engines:

Turn dual fuel selector switch on the ground control panel to the "OFF" position. Allow the engine to run until it consumes the fuel in the carburetor bowl.
As soon as the engine starts to miss, turn the selector switch on the ground control panel to the "PROPANE" position Turn the fuel select control handle a quarter turn counterclockwise to unlock it, and push it in. Then, turn the handle clockwise to lock in position The engine should run normally as soon as the switch engages and handle is pushed in

PROPANE TO GASOLINE SWITCHING

This switching can only be done using the ground controls The machine should only be switched to gasoline while the engine is running

• Engine RPM switch should be in "HI" position.

Ford engines:

• Pull out the air flow cable on the engine

Wisconsin engines:

Turn dual fuel selector switch on the ground control panel to the "OFF" position Allow the engine to run until it consumes the propane in the intake manifold ENGINE WILL STALL
Turn the selector switch on theground control panel to "gas". Turn the fuel select control handle a quarter turn counterclockwise, and pull it out Then turn it clockwise to lock in position, and restart engine. The engine will run normally

NOTE: When operating on propane, the engine will run for several seconds after the ignition is shut off This allows the propane to clear the intake manifold

• Close valve on propane tank

DIESEL ENGINE OPERATION

FOR DIESEL ENGINES EQUIPPED WITH GLOW PLUGS:

• Press the glow plug button (at platform or ground control cabinet), and hold for 30 to 45 seconds (when the engine is cold) prior to engaging the starter motor.

Page 57

SHUT-DOWN PROCEDURES

When finished with the unit, place the boom in the stowed position
Park the unit on a level surface Secure to prevent vandalism and to discourage children from climbing or playing on it
Switch the ignition throttle toggle to "LOW", and allow the engine to slow to idle speed.
Place the ground/ platform selector lever in the "GROUND" position
Switch the ignition toggle on the main control box to the "OFF" position.
Turn off the main power key switch Remove key to prevent unauthorized operation.

Page 58

FRANSPORTING THE UNIT

TRANSPORTING THE UNIT

TOWING PROCEDURES

WITHOUT OPTIONAL TOWING PACKAGE:

If optional towing package is not installed, refer to "UNPOWERED EMERGENCY MOVEMENT" in this section

WITH OPTIONAL TOWING PACKAGE:

Securely attach the MP 60 to a tow vehicle with the tow bar provided.
Disengage torque hubs.

WHENEVER DISENGAGING THE DRIVE TORQUE HUBS OR BEFORE DIS-CONNECTION FROM TOWING VEHICLE, ENSURE THAT THE UNIT CANNOT ROLL.

Type 1: remove the plate in the center of the torque hub, turn the plate so that the boss faces in, then reinstall the cap
Type 2: remove the large hex cap in the center of the torque hub, push in and turn screw slot in the center of the torque hub to line up with the "TOW" mark on the hub, then reinstall the cap
Pull steer wander control valve, located near the ground electrical panel, to allow steering wheels to track behind tow vehicle.

The tow vehicle must have sufficient braking capability in order to safely stop itself as well as the MP 60. Tow speed shall not exceed 3 mph (4.8 KPH)

Page 59

TRUCK OR TRAILER TRANSPORT

ALWAYS ATTACH THE UNIT TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. CONNECT WINCH CABLE TO THE TIE DOWN LUGS ON THE UNDERCARRIAGE. UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED.

1 Enter the platform, and start the engine using the platform controls Select the "OPERATING" engine speed
2 Raise the boom to allow greater ground clearance so that the platform will clear any obstacles as the machine goes up the loading ramp.
3. Using a winch, carefully maneuver the unit onto the truck or trailer. (Selecting drive will release brakes.)
4 Lock the superstructure to the undercarriage by installing the lock pin provided
5 Ensure that the boom is fully retracted, and that the platform will not contact any other item, including the bed of the truck or trailer (Only the boom tip should rest on truck or trailer bed.)

To avoid damaging the unit, the platform MUST NOT be tied to the trailer bed in any way.

6 The negative battery cables should be disconnected for long distance transport It is recommended that the fuel and hydraulic tank valves be closed as well
7 Tie down locations are located on all four corners of the undercarriage. Use four (4) 1/2 inch, "Grade 7" chains from each of the tie down lugs, and run the chains as shown in the diagram on the facing page

Ratchet type load binders are recommended. If using lever type load binders, wire or strap them shut, or wrap chains around them to prevent opening.

8 Strap the boom down, as shown in the diagram on the facing page

TRANSPORTING THE UNIT

JULY1993

Page 60

Tie Down Locations (Recommended).

Page 61

EMERGENCY SYSTEM AND PROCEDURES

A DANGER

IF THE UNIT FAILS WHILE THE OPERATOR'S PLATFORM IS RAISED OR EXTENDED, DO NOT ATTEMPT TO CLIMB DOWN THE BOOM ASSEMBLY. SERIOUS INJURY MAY RESULT.

EMERGENCY ELECTRICAL PUMP

The MP 60 Mobile Platform has one emergency pump which can be operated from the operator's platform or ground control station to briefly operate the machine when the unit has lost engine power.

• On the remote control pendant, press and hold the pump button to "EMERGENCY", or

Press and hold the emergency pump button on the platform control console

• Select the proper function as desired to fit the situation

To prevent the battery from completely discharging and the emergency pump from overheating, release the emergency pump button to allow a 30 second rest period after every 30 seconds of operation. Once the unit has been safely positioned, correct the cause of the failure before returning the unit to service.

Page 62

UNPOWERED EMERGENCY MOVEMENT

• Every attempt should be made to restore primary power to the unit before using this procedure

THIS PROCEDURE REQUIRES RELEASING THE VEHICLE TORQUE HUBS, WHICH RESULTS IN THERE BEING NO MEANS TO STOP THE UNIT'S TRAVEL. SIMON RECOMMENDS USING THIS PROCEDURE ONLY IN CASES OF EMERGENCY, AND ONLY FOR A SHORT DISTANCE.

BE ON GUARD AGAINST UNIT RUNAWAY ON SLOPING SURFACES. MOVEMENT SPEED SHALL NOT EXCEED 1 M.P.H. (1.6 K.P.H.).

Secure the unit with chains or ropes to the tie down lugs located at the front and rear of the undercarriage. The chains or ropes must be of sufficient capacity to pull the unit
Block wheels.
Close brake circuit needle valve located at the center rear of the undercarriage.
Disengage torque hubs
- Type 1: remove the plate in the center of the torque hub, turn the plate so that the boss faces in, then reinstall the cap
- Type 2: remove the large hex cap in the center of the torque hub, push in and turn screw slot in the center of the torque hub to line up with the "TOW" mark on the hub, then reinstall the cap
Disconnect steer cylinder

After unblocking the wheels, the unit will be ready to be moved

After primary power has been restored to the vehicle, engage the torque hubs and connect steer cylinder.
The machine is now ready for normal operation

Page 63

OPTIONAL EMERGENCY DESCENT VALVES

As an option, the MP 60 may have a set of three emergency descent valves that can be used to retract and lower the boom if the unit has lost battery power These valves (if so equipped) are located to the left of the ground control panel The control side door on the superstructure must be opened to reach these valves.

• Close the top valve of the descent valve set.

IMPORTANT: This valve must be open during normal operation

Open the center valve and keep the bottom valve closed to allow the boom to retract and lower Gravity is used to retract and lower the boom, so the retract function will not work at near horizontal boom angles
Open the bottom valve and keep the center valve closed to allow the boom to lower only
Once boom is lowered, close the bottom and center valves and open the top valve

IMPORTANT: The top valve must be open and the others closed during normal operation

• Correct the cause of the failure before returning the unit to service

EMERGENCY LOWERING

It is not possible for us to foresee every emergency situation that could arise during operation of this machine. Information on the following pages describes three typical emergency situations, and lists appropriate actions that can be taken

When faced with an emergency, above all please remember.

Stay calm
Think through the situation before operating the machine
Get help if necessary.

Page 64

SITUATION: Platform elevated, operator not incapacitated, but unit will not respond to platform controls.

POSSIBLE CONDITION:

One or more functions not operating correctly
Unit movement from unselected control lever
Unit function will not stop unless power is switched off

CORRECTIVE ACTION

1 Remove foot from foot pedal.
2. Flip the red emergency stop switch cover down
3 Evaluate the nature of the failure. Return to the ground, using the emergency pump (see "Emergency Electrical Pump", earlier in this section)
4. If unable to return to the ground using the platform controls and the emergency pump, contact an experienced operator to lower the machine using the emergency pump or the emergency descent valves and lowering procedure (see "Emergency Electrical Pump" or "Emergency Descent Valves" earlier in this section)

DO NOT TRY TO CLIMB DOWN THE BOOM.

HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY PUMP (OR THE EMERGENCY DESCENT VALVES LOCATED NEAR THE GROUND CONTROLS ON THE SUPERSTRUCTURE, IF SO EQUIPPED) TO SAFELY LOWER THE PLATFORM.

5. Report the incident to your supervisor immediately.

Page 65

SITUATION: Unit elevated, with operator incapacitated at platform controls.

A DANGER

DO NOT TOUCH UNIT !!!

DETERMINE THE CAUSE OF THE PROBLEM BEFORE YOU TOUCH THE MACHINE.

CORRECTIVE ACTION

1. Have someone summon first aid or rescue squad.
2 Attempt to talk to operator before taking any rescue measures.
3 Before attempting emergency lowering procedure, check to see if the operator is:
- in a pinned position, or
- would be endangered if platform is moved.
4 After establishing that the machine is not in contact with live power lines, lower the platform or move the unit as necessary, using emergency procedures (see "Emergency Electrical Pump" or "Unpowered Emergency Movement", earlier in this section)
5 Render first aid to the operator
6. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

EMERGENCY SYSTEM AND PROCEDURES

Page 66

// EMERGENCY SYSTEM AND PROCEDURES

SITUATION: Platform in contact with live power lines and operator incapacitated.

DO NOT TOUCH UNIT !!!!

CORRECTIVE ACTION

1. Have someone summon first aid or rescue squad
2 Contact authorized personnel to disconnect power supply touching unit
3 Before attempting emergency lowering if operator is unconscious, check to see if he is:
- in a pinned position, or
- would be endangered if platform is moved.
4. AFTER POWER IS CUT, lower the platform or move the unit as necessary, using emergency procedures (see "Emergency Electrical Pumps" or "Unpowered Emergency Movement", earlier in this section)
5. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

Page 67

MP 60 FULL HYDRAULIC OPERATOR'S MANUAL

MAINTENANCE

SECTION 3: MAINTENANCE

Page 68

Table of Contents, Section 3

Maintenance

General Maintenar	nce Tips	S.			3-3
Shift Operational C	Checklis	t			3-4
Monthly Operation	al Chec	klist		••	3-7
Semi-Annual Oper	ational	Chec	klist		3-9
Troubleshooting					3-11
Lubrication Chart					3-12

Page 69

AINTENANCE

GENERAL MAINTENANCE TIPS

Never leave hydraulic components or hoses open. They must be protected from contamination (including rain) at all times
Never open a hydraulic system or engine when there are contaminants in the air
Use only recommended lubricants. Improper lubricants or incompatible lubricants may be as harmful as no lubrication
ALWAYS clean the surrounding area before opening hydraulic or engine systems
Watch for makeshift "fixes" which can jeopardize safety as well as lead to more costly repairs
Any work platform found not to be in safe operating condition should be removed from service until repaired. All repairs should be made by authorized personnel in conformance with the manufacturer's operating, maintenance, and repair manuals.

Page 70

SHIFT OPERATIONAL CHECKLIST

All checks must be completed before operation of the unit.

These checklists can be copied as needed to aid in performing these inspections.

DATE:		INSPECTED BY:

MODEL NUMBER: ______ SERIAL NUMBER: _____

GENERAL INFORMATION

1. Keep inspection records up-to-date
2 Record and report all discrepancies to your supervisor.
3 A dirly machine cannot be properly inspected. Keep your Simon MP 60 clean!!

THIS CHECKLIST MUST BE USED AT DAILY INTERVALS OR AFTER EVERY 6 TO 8 HOURS OF USE, WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL

DESCRIPTION

1 Perform a visual inspection of all machine components, i e missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, etc Open both compartment doors to inspect components inside
2 Check battery electrolyte level and connections Check fuel, engine oil and coolant levels
3 Check hydraulic fluid level The level should be at the line marked on the sight gauge with the unit in stowed position
4 Check that all shutoff valves on hydraulic tank are open (parallel to flow)

Continued on following page .

Page 3-4

MAINTENANCE

JULY1993

Page 71

MP 60 FULL HYDRAULIC OPERATOR'S MANUAL

MAINTENANCE

SHIFT OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESC	CRIPTION
	5	Check tires for damage or low pressure (not foam)
de est de ferretaria	6	Check wheel lug nuts for tightness
47.17	7	Check hoses for worn areas
	8	Check hose carrier to verify that it is not bent or sagging
	9	Inspect safety belt connections, and check for worn areas on the belts
	10	Check platform rails and gate latch for damage
	11	Check pivot pins for security
	12	Check that all warning and instructional labels are legible and secure
	13	Start engine Check that hydraulic pressure is as stated in the machine specifications
	14	Check that the tilt alarm is working properly
	15	Check that no attempt had been made to override the drive interlock system by a previous operator
	16	When all pre-inspection checks have been completed, the operator is ready to test the ground controls for proper operation
	17	Check platform controls for proper operation
	18	With the platform raised, check for the smooth operation of low speed drive
	19	Follow engine daily service requirements Refer to the Engine Mainte- nance Manual supplied with your MP 60

Continued on following page .

Page 72

SHIFT OPERATIONAL CHECKLIST (CONTINUED)

ADDITIONAL MAINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS

NOTE: Do not lubricate wear pads or chains in dusty or sandblast environments There are boots and guards available to extend unit life in these applications Consult Simon Aerials Service Department

INITIAL	DESCRIPTION
	20 Inspect cylinder boots, valve spool boots, etc, for cuts or other dar after every eight (8) hours of service Repair or replace if necessar
	21 Check hydraulic system for leakage after every eight (8) hours of operation
	22 Follow engine severe usage service requirements Refer to the Eng Maintenance Manual supplied with your MP 60
WEEKLY
INITIAL	DESCRIPTION
	23 Inspect condition of hydraulic fluid in the reservoir Fluid should he clear amber color
	24 Lubricate all grease fittings (see Lubrication Chart)
	25 Check oil level in swing drive (see Lubrication Chart)
	26 Check oil level in power hubs (see Lubrication Chart)
	27 Apply lubricant to standard open swing bearing and drive pinion ge (see Lubrication Chart)
	Check lubricant in optional oil bath swing bearing case, if so equip for proper level, and check for dirt or metal contamination (see Lub tion Chart)

Page 3-6

MAINTENANCE

Page 73

MAINTENANCE

MONTHLY OPERATIONAL CHECKLIST

DATE: INSPECTED BY:

MODEL NUMBER: SERIAL NUMBER:

These checklists can be copied as needed to aid in performing these inspections.

GENERAL INFORMATION

1 Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected. Keep your Simon MP 60 clean!!

THIS CHECKLIST MUST BE USED AT MONTHLY INTERVALS OR EVERY 100 HOURS, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR AI WAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DESCRIPTION
	1 Perform all checks listed on Shift Operational Checklist
	2 Lubricate all grease fittings (see Lubrication Chart)
	3 Apply lubricant to standard open swing bearing and drive pinion gear (see Lubrication Chart)
	Check lubricant in optional oil bath swing bearing case, if so equipped, for proper level, and check for dirt or metal contamination (see Lubrica- tion Chart)
	4 Inspect condition of hydraulic fluid in the reservoir Fluid should have a clear amber color
	5 Check hydraulic system for leaks, examine hoses for signs of excessive wear, chafing or twisting Adjust the hoses and/ or replace them if necessary (refer to MP 60 Service Manual)
	6 Inspect the work platform and boom structure for signs of damage and broken welds Check all bolts (including cab rotate bolts) for tightness

Continued on following page .

Page 74

MP 60 FULL HYDRAULIC OPERATOR'S MANUAL

INITIAL	DES	DESCRIPTION
	7	Check for unit damage, broken welds, loose bolts, improper or make- shift repairs
	8	Check protective rubber cover around hoses at moving anchor, tip boom, boom hose passages, and at swing bearing
	9	Check torque of swing bearing bolts (see "Machine Specifications")
	10	Check adjustment and security of swing drive Check torque of swing drive mounting bolts (see "Machine Specifications") There should be zero backlash between the turntable and undercarriage when properly adjusted
	11	Check oil level in swing drive gear box (see Lubrication Chart)
	12	Check oil level in power hubs (see Lubrication Chart)
	13	Check that tires are not leaning in or out
	14	Check that wheel spindles turn freely, with no end play
	15	Check drive wheel power hub mounting bolt torque (see "Machine Specifications")
	16	Check wheel lug nut torque (see "Machine Specifications")
	17	Check that the boom does not drift with a full load, no hydraulic pres- sure (engine off) and the control valve in the "BOOM DOWN" position
	18	Inspect boom cables Lubricate as required (see chart)
	19	Check to make sure boom sections are not dented or bent
	20	Check that all adjustable flow valves are locked Check settings if any are not locked
	21	Check fuel shutoff rack for proper operation Loosen lever arm and lubricate with WD-40 or equivalent
	22	Follow engine monthly service requirements Refer to the Engine Maintenance Manual supplied with your MP 60
ADDITIONAL MA	INTENAN	ICE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
EVERY 90 DAYS
INITIAL	DESC	CRIPTION
	23	Replace high pressure filter element

ige 3-8

Page 3-8

MAINTENANCE

Page 75

MAINTENANCE

SEMI-ANNUAL OPERATIONAL CHECKLIST

MODEL NUMBER: SERIAL NUMBER:

These checklists can be copied as needed to aid in performing these inspections.

GENERAL INFORMATION

1 Keep inspection records up-to-date
2 Record and report all discrepancies to your supervisor
3 A dirty machine cannot be properly inspected. Keen your Simon MP 60 clean!

AWARNING

THIS CHECKLIST MUST BE LISED AT SIX MONTH INTERVALS OR EVERY 500 HOURS, WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR ALWAYS REMEMBER. A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS

INITIAL	DESC	CRIPTION
	1	Perform all checks listed on Shift and Monthly Operational Checklists
	2	Have hydraulic fluid sample analyzed at a test laboratory Comply with test results and recommendations to ensure long, trouble free operation
		NOTE: If hydraulic fluid has been regularly maintained, it should only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions
	3	Clean and lubricate all electrical switches with an electrical contact cleaner and ensure that the switches operate freely in all positions
	4	Check the electrical mounting and hardware connections for security
	5	Replace high pressure filter elements

Continued on following page .

Page 76

SEMI-ANNUAL OPERATIONAL CHECKLIST (CONTINUED)

DESCRIPTION
6 Drain and replace fluid from swing drive and power hubs If badly contaminated, it may be necessary to disassemble and inspect components	replac ted, it	and power hubs If badly sassemble and inspect compo-
7 Lubricate all hydraulic valve spool linkages	ıll hyd	jes
8 Clean and lubricate the standard open swing bearing gear teeth with dr moly lube spray (not required for oil bath swing bearing)	lubrico spray	wing bearing gear teeth with dry n swing bearing)
9 Repack front wheel bearings	nt whe
10 Follow engine semi-annual service requirements Refer to the Engine Maintenance Manual supplied with your MP 60	ine se ce Ma	rements Refer to the Engine MP 60

Page 77

TROUBLESHOOTING

SHOULD YOU EXPERIENCE ERRATIC OPERATION OR NOTICE ANY MAL-FUNCTION WHILE RUNNING YOUR MP 60, CONTINUE OPERATION ONLY LONG ENOUGH TO RETURN TO THE GROUND POSITION IF POSSIBLE.

IMMEDIATELY REPORT THE INCIDENT TO YOUR SUPERVISORS, AND DISCONTINUE USING THE UNIT UNTIL IT HAS BEEN CHECKED BY A TRAINED, QUALIFIED MECHANIC.

WHAT TO CHECK IF UNIT WILL NOT START:

Is the key switch turned on?
Is the ground/ platform selector switch in the proper position?
Are all emergency stop buttons or switches released?
Are all battery cables connected?
Are the batteries charged?
Are any wires pulled out or loose?
Is there proper fuel (gas, propane, or Diesel) in the fuel tank?
If equipped for propane fuel operation, is the propane tank valve open?
If equipped for dual fuel operation, is the fuel selector switch in the proper position?

WHAT TO CHECK IF FUNCTIONS WILL NOT OPERATE:

Is a function control lever or the platform foot pedal not activated?
Is the ground/ platform selector switch in the proper position?
Is the engine speed switch at the correct RPM (not at "IDLE" speed)?
Has the turntable lock pin not been removed?
Is there an obvious oil leak or damaged component?
Is the hydraulic fluid level low?
Are any wires pulled out or loose?
If equipped with manual descent valve option, are all three valves in the correct position?
If equipped with the tow package option, are the torque hubs or steering control valve disengaged?

Page 78

LUBRICATION CHART

NO.	ITEM	SPECIFICATION AND QUANTITY	FREQUENCY OF LUBRICATION
1.	Hydraulic reservoir	Mobil DTE-15 to "Full" mark with all cylinders retracted.	Check each shift Analyze every six (6) months or 500 hours* ^† . Change yearly or every 1,000 hours.* ^†
2.	High pressure filter	Filter elements	Change every six (6) months or 500 hours *†
3	Swing bearing (standard open style)	Lithium N L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours **
4	Swing bearing gear teeth (standard open style)	Dry moly lube spray.	Every six (6) months or 500 hours.*
5	"Oil bath" style swing bearing (optional)	SAE 80 W 90	Check monthly or every 100 hours * ^† Change if contaminated
6.	Swing drive gear box	Fill to plug. SAE 140 EP or N L G I. #00 EP oil.	Check bimonthly or every 200 hours.* ^† Change every two (2) years or 2,000 hours.*
7.	Boom pivot pins and Cylinder pins	Lithium N L G I #2 EP Purge old grease.	Monthly or every 100 hours **
8.	Wheel bearings	Lithium N.L G I. #2 EP Clean and repack	Change yearly or every 1,000 hours.*
9.	Steering spindles	Lithium N L.G I. #2 EP Purge old grease	Monthly or every 100 hours.**
10	Steering linkage	Lithium N L.G I #2 EP Purge old grease	Monthly or every 100 hours **
11	Steering tie rod ends	Lithium N.L G I #2 EP Purge old grease.	Monthly or every 100 hours.**
12	Drive wheel power hubs	SAE 80 W 90, SAE 90 or SAE 85-140, half full	After first 50 hours, then yearly or every 1,000 hours **
13	Boom wear pads	Silicone spray	Monthly or every 100 hours.**

LUBRICATION CHART

Page 3-12

Page 79

LUBRICATION DIAGRAM

LUBRICATION CHART


NO.	ITEM	SPECIFICATION AND QUANTITY	FREQUENCY OF LUBRICATION
14	Platform control handle pivot pins	WD 40 Spray or equivalent penetrating oil	Monthly or every 100 hours *
15	Platform rotate mechanism	Hydraulic fluid	Yearly.

* Whichever occurs first.

^† Different requirements for severe duty applications See check lists

Page 80

MP 60 FULL HYDRAULIC OPERATOR'S MANUAL

INDEX

Δ

	G
A-5 A-3 vi 2-13	Gasoline Engine Operation Gasoline to Propane Switching Glow Plug Glow Plug/ Choke	2-33 2-33 2-7, 2-33 2-13
	Gradeability Conversion Chart Ground Operation and Checks	vi 2-20
2-32 2-31	н
	High Wind	1-5 2-17
2-7	Hour Meter	2-17
2-7	Hydraulic Fluid Pressure Gauge	2-9
2-30	Hydraulic Valves	1-7
2-7	1 I
	- Ignition Togglo Switch	07013
2-33		2-7, 2-13 iii
2-17	moducion
2-17	L
2-11	Lift and Swing Control Lever	2_15
2-31		2-13
2-32	Light Switch	2-17
	Lubrication Chart	3-12
1-5	М
1-4	Machina Componente	15
2-9, 2-40	Machine Components	1-5
	Machine Startun	2-19
2-29	Main Power Key Switch	2-7
2-38	Maintenance	3-1
2-40	Maintenance,
2-7, 2-13	Severe Usage Applications	3-6, 3-8
2-38	Maintenance Tips	3-3
2-9 2-7	Monthly Operational Checklist	3-7
2-13

2-17
	A-5 A-3 vi 2-13 2-32 2-31 2-32 2-31 2-7 2-7 2-7 2-30 2-7 2-7 2-30 2-7 2-17 2-17 2-17 2-17 2-17 2-17 2-11 2-31 2-32 1-5 1-4 2-9, 2-40 2-9, 2-40 2-7, 2-13 2-38 2-9 2-7 2-13	GA-5 A-3 vi Gasoline to Propane Switching Glow Plug Choke Gradeability Conversion Chart Ground Operation and Checks2-32 2-31HHigh Wind Horn Button 2-7 2-7High Wind Horn Button2-7 2-7Hour Meter 2-7 1 Ignition Toggle Switch Introduction2-30 2-77I Ignition Toggle Switch Introduction2-31 2-17 2-17 2-17L Ignition Toggle Switch Introduction2-32 2-31Lift and Swing Control Lever Light Switch Lubrication Chart1-5 2-9 2-38 2-70M Machine Components Machine Startup 2-9 2-38 2-7 2-132-17 2-17N Maintenance, Severe Usage Applications Maintenance Tips Monthly Operational Checklist2-172-17

Page 81

0

2-30

2-6

2-12

2-10

Platform Leveling Lever	2-15
Platform Operation and Checks	2-24
Platform Rotate Lever	2-15
Propane Switch	2-9
Propane to Gasoline Switching	2-33
Pump Selector Toggle Switch	2-11

R

S

Safety	1-1
Safety Belts	1-4
Safety Rules and Precautions	1-4
Safety Symbols	1-3
Semi-Annual Operational Checklist	3-9
Shift Checks	2-18
Shift Operational Checklist	3-4
Shut-Down Procedures	2-34
Specifications	iv
Start Switch, On/ Off	2-13
Startup Procedures	2-18
Steer Switch	2-17
Steer Toggle Switch	2-11
Steer/ Wander Control Valve	2-9
Swing Lever	2-9

T


Telescope Lever	2-9, 2-13
Tie Down Locations (Recommended)	2-37
Towing Procedures	2-35
Transporting the Unit	2-35
Troubleshooting	3-11
Truck or Trailer Transport	2-36
U
Unloading Procedures	1-3
Unpowered Emergency Movement	2-39
V
Volt Meter	2-9

INDEX

Page 82

OPERATOR'S MANUAL APPENDIX

APPENDIX

Γι

Page A-1

January, 1994

Page 83

Table of Contents, Appendix

Applicable Standards and Regulations A-3	3
ANSI/SIA A92 5 - 1992 (Partial)	5
5 Responsibilities of Dealers	5
6 Responsibilities of Owners	7
7. Responsibilities of Users	10
8 Responsibilities of Operators	16
9. Responsibilities of Lessors	20
10. Responsibilities of Lessees	21
High Five Warranty
Transfer of Ownership Notice (Business Reply Cards)
Catalog Comment Card (Business Reply Cards)

Page A-2

Page 84

APPENDIX

APPLICABLE STANDARDS AND REGULATIONS

In addition to the operational instructions provided herein, various standards and governmental regulations also apply to the use and operation of your Simon Aerial Work Platform.

Attached hereto are copies of some of the applicable codes, regulations and standards with which you must comply if this unit is operated in the U.S.A. These standards were in effect (as attached) on the date your unit was manufactured. You must comply with these, or other applicable standards as defined by your governing bodies as they are updated over time.

For complete, current copies of U.S.A. standards, you must annually write to:

American National Standards Institute 1430 Broadway New York, NY 10018

Request: ANSI/ SIA A92.5 (current)

Specific state or local regulations may also apply. You must consult the appropriate regulating authority for the area in which the equipment will be operated in order to obtain current copies of these regulations.

Page 85






VDIX
DEI
A	Pag	e A-4	\|-

Page 86

ANSI/ SIA A92.5-1992

ANSI/SIA A92.5 - 1992 (PARTIAL)

5. RESPONSIBILITIES OF DEALERS

5.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the training of operators, in maintenance, application, safety provisions and operation of the aerial platform with due consideration of the knowledge that the unit will be carrying personnel.

5.2 Manuals. Dealers shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease, or sale delivery. These manual(s) shall be stored in the location required by section 4.20 of this standard. These manual(s) are considered an integral part of the aerial platform and are vital to communicate necessary safety information to users and operators. In addition, parts and maintenance manual(s) shall be provided with each sale delivery.

5.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

5.4 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.
(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks, or other means.
(c) Boom and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.

5.5 Replacement Parts . When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

5.6 Training. Whenever a dealer directs or authorizes an individual to operate an aerial platform he shall ensure that the individual has been trained under the direction of a qualified person in accordance with the manufacturer's operating manual and requirements listed in section 8, of this standard, before operating the aerial platform.

5.6.1 Training on Delivery. Manufacturer's operating instruction and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental.

Page 87

5. RESPONSIBILITIES OF DEALERS (CONTINUED)

5.7 Operation. When a dealer operates an aerial platform in sales demonstrations or otherwise for his beneficial use, he and his operating personnel shall assume the responsibilities of users as specified in section 7 and responsibilities of operators as specified in section 8 of this standard.

5.8 Assistance to Owners and Users. If a dealer is unable to answer an owner's or user's question relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the dealer shall obtain the proper information from the manufacturer and provide that information to the owner or user.

5.9 Record Retention. Dealer(s) shall retain the following records for at least three years:

(a) Name and address of the purchaser of each aerial platform by serial number and date of delivery.
(b) Records of the person(s) trained upon each delivery of an aerial platform.
(c) Records of the predelivery preparation performed prior to each delivery.

5.10 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

5.11 Manufacturers Safety Bulletins. The dealer shall comply with safety related bulletins as received from the manufacturer.

5.12 Ownership Records. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and address of the new owner within sixty (60) days.

Page 88

ANSI/ SIA A92.5-1992

6. RESPONSIBILITIES OF OWNERS

6.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of the responsibilities of owners with due consideration of the knowledge that the unit will be carrying personnel.

6.2 Manuals. Owners shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease or sale delivery. The operating manual(s) shall be stored in the location required in section 4.20 of this standard. These manual(s) are considered an integral part of the aerial platform and are vital to communicate the necessary safety information to users and operators. In addition, parts and maintenance manual(s) shall be provided with each sale delivery.

6.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

6.4 Maintenance. The owner of an aerial platform shall arrange that the maintenance specified in this standard is properly performed on a timely basis. The owner shall establish a preventive maintenance program in accordance with the manufacturer's recommendations and based on the environment and severity of use of the aerial platform. The owner shall arrange that frequent and annual inspections are performed. All malfunctions and problems identified shall be corrected before the aerial platform is returned to service.

6.5 Frequent Inspection. The owner of an aerial platform shall cause a frequent inspection to be performed on the aerial platform:

(a) That has been in service for three (3) months or 150 hours, whichever comes first.
(b) Before putting into service a machine which has been out of service for a period longer than three (3) months of time.

The inspection shall be made by a person qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for a frequent inspection and shall include but not be limited to the following:

(a) All functions and their controls for speed(s), smoothness and limits of motion.
(b) Lower controls including the provisions of overriding of upper controls.
(c) All chain and cable mechanisms for adjustment and worn or damaged parts.
(d) All emergency and safety devices.
(e) Lubrication of all moving parts, inspection of filter element(s), hydraulic oil, engine oil, and coolant as specified by the manufacturer.
(f) Visual inspection of structural components and other critical components such as fasteners, pins, shafts, turntable attachment bolts, and locking devices.
(g) Placard, warnings and control markings.

Page 89

6. RESPONSIBILITIES OF OWNERS (CONTINUED)

6.5 Frequent Inspection (continued).

(h) Additional items specified by the manufacturer.

(i) Correction of all malfunctions and problems identified and further inspection if necessary.
(j) After correction or replacement of any component, the unit shall be inspected and tested in accordance with above paragraph 6.5.

6.6 Annual Inspection. The owner of an aerial platform shall cause an annual inspection to be performed on the aerial platform no later than thirteen (13) months from the date of the prior annual inspection. The inspection shall be performed by a person(s) qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for an annual inspection.

6.7 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.

(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks or other means.
(c) Elevating assembly and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.

6.8 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

6.9 Maintenance Training. The owner shall train his maintenance personnel in inspection and maintenance of the aerial platform in accordance with sections 6.4, 6.5, 6.6, 6.7, 6.8 and 7.3.3 of this standard and with the manufacturer's recommendations.

6.10 Operator Training. Whenever an owner directs or authorizes an individual to operate an aerial platform, he shall ensure that the individual has been trained in accordance with the manufacturer's operating manual and requirements listed in section 8 of this standard before operating the aerial platform.

6.10.1 Training on Delivery. Manufacturer's operating instructions and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental.

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6.11 Operation. When an owner operates an aerial platform, he shall have the responsibilities of users as specified in section 7 of this standard and his operating personnel shall have responsibilities of operators as specified in section 8 of this standard.

6.12 Assistance to Users and Operators. If an owner is unable to answer a user's or operator's questions relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the owner shall obtain the proper information from the dealer or manufacturer and provide that information to the user or operator.

6.13 Record Retention. The owner shall retain the following records for at least three (3) years:

(a) Name and address of the purchaser of each aerial platform by serial number and date of delivery.
(b) Records of the person(s) trained upon each delivery of an aerial platform.
(c) Written records of the frequent and annual inspections shall be kept by the owner when he performs the inspection. The record shall include deficiencies found, corrective action and identification of the person(s) performing the inspection and repairs.
(d) Records of the predelivery preparation performed prior to each delivery.

6.14 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

6.15 Manufacturer's Safety Bulletins. The owner shall comply with safety related bulletins as received from the manufacturer or dealer.

6.16 Ownership Records. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and address of the new owner within 60 days.

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7.1 Basic Principles. The information in this standard must be supplemented by good job management, safety control and the application of sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available and regarding the parameters of intended use and expected environment. Since the user has direct control over the application and operation of aerial platforms, conformance with good safety practices in this area is the responsibility of the user and his operating personnel including the operator. Decisions on the use and operation of the aerial platform must always be made with due consideration for the fact that the machine will be carrying personnel whose safety is dependent on those decisions.

7.2 Manuals. Users shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. The operating manual(s) shall be stored in the location required in section 4.20 of this standard. These manuals are considered an integral part of the aerial platform and are vital to communicate the necessary safety information to users and operators.

7.3 Inspection and Maintenance. Users shall inspect and maintain the aerial platform as required to ensure proper operation. The frequency of inspection and maintenance shall be determined by the manufacturer's recommendations and be compatible with operating conditions and the severity of the operating environment. Aerial platforms that are not in proper operating condition shall be immediately removed from service until repaired. Repairs shall be made by a qualified person and the repairs shall be in conformance with the manufacturer's recommendations.

7.3.1 Frequent Inspection. An inspection as outlined in section 6.5 of this standard shall be conducted.

7.3.2 Annual Inspection. An inspection as outlined in section 6.6 of this standard shall be conducted.

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7.3.3 Pre-start Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and functional test including but not limited to the following:

(a) Operating and emergency controls.
(b) Safety devices.
(c) Personal protective devices, including fall protection.
(d) Air, hydraulic and fuel system leaks.
(e) Cables and wiring harness.
(f) Loose or missing parts.
(g) Tires and wheels.
(h) Placards, warnings, control markings and operating and safety manual(s).
(i) Outriggers, stabilizers, extendible axles and other structures.
(j) Guardrail system.
(k) Items specified by the manufacturer.

7.3.4 Maintenance Safety Precautions. Before adjustments and repairs are

started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.
(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks or other means.
(c) Boom and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.
(f) Precautions specified by the manufacturer.

7.4 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

7.5 Maintenance Training. The user shall train his maintenance personnel in inspection and maintenance of the aerial platform in accordance with sections 7.3, 7.3.1, 7.3.2, 7.3.3 and 7.3.4 of this standard and with the manufacturer's recommendations.

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7.6 Operator Training. Whenever a user directs or authorizes an individual to operate an aerial platform, he shall ensure that the individual has been trained in accordance with the manufacturer's operating and maintenance manual, the user's work instructions and requirements listed in section 8 of this standard before operating the aerial platform.

7.6.1 Model Training. The user shall be responsible for the operator being trained on the model of the aerial platform that he will be operating. Such training shall be in an area free of obstructions, under the direction of a qualified person for a time sufficient to determine that the trainee display proficiency in knowledge and actual operation of the aerial platform. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

7.6.2 Trainee Records. A record of the trainee's aerial platform instructions shall be maintained by the user for at least three (3) years.

7.7 Before Operation. Before authorizing an operator to operate an aerial platform, the user shall ensure that the operator has:

(a) Been instructed by a qualified person in the intended purpose and function of each control.
(b) Read and understood the manufacturer's operating instruction(s) and users safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules.
(c) Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform.
(d) Determine that the purpose for which the aerial platform is to be used is within the scope of the intended applications defined by the manufacturer.
(e) Been provided with approved fall protection devices and other safety gear for all personnel in the platform.

7.8 Work Place Inspection. Before the aerial platform is used and during use, the user shall check the area in which the aerial platform is to be used for possible hazards such as but not limited to:

(a) Drop-offs or holes.
(b) Bumps and floor obstructions.
(c) Debris.
(d) Overhead obstructions and high voltage conductors.
(e) Hazardous locations.
(f) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(g) Wind and weather conditions.
(h) Presence of unauthorized persons.
(i) Other possible unsafe conditions.

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7.9 During Operation. The aerial platform shall be used in accordance with this standard. The user shall ensure that before each movement of the aerial platform, if repositioning of the platform, that the operator shall ensure:

(a) The aerial platform is operated on a surface within the limits specified by the manufacturer.
(b) The outriggers, stabilizers, extendible axles, or other stability enhancing means, are used as required by the manufacturer.
(c) Guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(d) The load and its distribution on the platform and any platform extension are in accordance with the manufacturer's rated capacity for that specific configuration.
(e) There is adequate clearance from overhead obstructions.
(f) The minimum safe approach distance (M.S.A.D.) to energized power lines and parts, as listed in Table 1 are maintained. (See Fig. 3, page 23 of complete standard, for examples of safe operating procedures.)
(g) The precautions defined in 7.3.3, 7.7, 7.8, 7.9, 7.10 and 7.11 of this standard are followed during operation of the aerial platform.

7.10 Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI/NFPA 505 - 1987.

7.10.1 Hazardous Locations. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANSI/NFPA 505-1987.

7.11 Warnings and Instruction. The user shall direct his operating personnel and supervise their work to ensure operation of the aerial platform in compliance with this standard.

7.11.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working therein. Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited.

7.11.2 Precaution from Other Moving Equipment. When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used.

7.11.3 Reporting Problems or Malfunctions. The operator shall immediately report to his supervisor any problem or malfunctions which become evident during operation. Any problems or malfunctions that affect the safety of operations shall be repaired prior to continued use.

7.11.4 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

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7.11 Warnings and Instruction (Continued).

7.11.5 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial platform.

7.11.6 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

7.11.7 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform.

7.11.8 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks or other hazards which may cause fire or explosion.

7.11.9 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks or other hazards which cause fire or explosion.

7.11.10 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

7.11.11 Misuse as a Crane. The aerial platform shall not be used as a crane.

7.11.12 Operating Area. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by the manufacturer.

7.11.13 Travel Speed. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors causing hazards of collision or injury to personnel.

7.11.14 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall:

(a) Maintain a clear view of the path of travel.
(b) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
(c) Maintain a safe distance from overhead obstacles.

7.11.15 Stunt Driving. Stunt driving and horseplay shall not be permitted.

7.11.16 Unauthorized Use. Means shall be used to protect against use by unauthorized person(s).

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7.12 Operation of the Aerial Platform. If a user is also the operator of an aerial platform, he shall have the responsibilities of operators specified in section 8 of this standard as well as responsibilities of users as specified in section 7 of this standard.

7.13 Assistance to Operator. If a user is unable to answer an operator's question(s) relating to rated capacity, intended use, maintenance, condition of the aerial platform, or safety of operation of the aerial platform the user shall obtain the proper information from the dealer, owner or manufacturer and provide that information to the operator before use of the aerial platform in the application of concern.

7.14 Shutdown of Aerial Platform. The user shall direct his operating personnel to cease operation of the aerial platform in case of any suspected malfunction(s) or any potentially hazardous condition(s) that may be encountered. Further information concerning safe operation shall be requested from the owner, dealer or manufacturer before further operation.

7.15 Record Retention. The user shall retain the following records for at least three (3) years:

(a) Records of the operator(s) trained on each model of an aerial platform.
(b) Written records of the frequent and annual inspection shall be kept by the user when he performs the inspection(s). The records shall include the date of inspection, any deficiencies found, the corrective action recommended and identification of the person(s) performing the inspection.
(c) Written records of all repairs accomplished on the aerial platform shall include the date of any such repair, a description of the work accomplished and identification of the person(s) performing the repair.

7.16 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

7.17 Manufacturer's Safety Bulletins. The user shall comply with safety related bulletins as received from the manufacturer, dealer or owner.

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8.1 Basic Principles. The information in this standard must be supplemented by good judgement, safety control and caution in evaluating each situation. Since the operator is in direct control of the aerial platform, conformance with good safety practices in this area is the responsibility of the operator. The operator must make decisions on the use and operation of the aerial platform with due consideration for the fact that his own safety as well as the safety of other personnel in the platform is dependent on those decisions.

8.2 Manuals. The operator shall be aware that the operating and safety manuals, including the manual which defines the responsibilities of dealers, owners, lessors, lessees, users and operators are stored on the aerial platform and the location where they are stored. The operator shall be familiar with the manuals stored on the aerial platform and consult them when questions arise with respect to the aerial platform.

8.3 Pre-start Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and functional test including but not limited to the following:

(a) Operating and emergency controls.
(b) Safety devices.
(c) Personal protective devices, including fall protection.
(d) Air, hydraulic and fuel system(s) leaks.
(e) Cables and wiring harness.
(f) Loose or missing parts.
(g) Tires and wheels.
(h) Placards, warnings, control markings and operating manual(s).
(i) Outriggers, stablizers, extendible axles and other structures.
(j) Guardrail system.
(k) Items specified by the manufacturer.

8.4 Problems or Malfunctions. Any problems or malfunctions that affect the safety of operations shall be repaired prior to the use of the aerial platform.

8.5 Training. The operator shall be trained on the same model of aerial platform or one having operating characteristics consistent with the one to be used during actual work site operation. Under the direction of a qualified person, the trainee shall operate the aerial platform for a sufficient period of time to demonstrate proficiency and knowledge in the actual operation of the aerial platform. Care shall be taken to ensure the area of such operation has a minimum of obstacles and is conducive to training. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

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8.6 Before Operation. Before being authorized to operate the aerial platform, the operator shall have:

(a) Been instructed by a qualified person in the intended purpose and function of each of the controls.
(b) Read and understood the manufacturer's operating instruction(s) and users safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules.
(c) Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform.

8.7 Work Place Inspection. Before the aerial platform is used and during use, the operator shall check the area in which the aerial platform is to be used for possible hazards such as, but not limited to:

(a) Drop-offs or holes.
(b) Bumps and floor obstructions.
(c) Debris.
(d) Overhead obstructions and high voltage conductors.
(e) Hazardous locations.
(f) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(g) Wind and weather conditions.
(h) Presence of unauthorized persons.
(i) Other possible unsafe conditions.

8.8 During Operation. The aerial platform shall be used in accordance with this standard. The operator shall ensure the following before each elevation of the platform:

(a) Ensure the aerial platform is operated on a surface within the limits specified by the manufacturer.
(b) Ensure the outriggers, stabilizers, extendible axles or other stability enhancing means, are used as required by the manufacturer.
(c) Ensure that guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(d) Ensure the load and its distribution on the platform and any platform extension(s) are in accordance with the manufacturer's rated capacity for that configuration.
(e) Ensure there is adequate clearance from overhead obstructions.
(f) Ensure that the minimum safe approach distances (M.S.A.D.) to energized power lines and parts are maintained. (See Fig. 3, page 23 of complete standard for examples of safe operating procedures.)
(g) Ensure all personnel in the platform are wearing fall protection devices and other safety gear as required at all times.

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8.9 Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI/NFPA 505-1987.

8.9.1 Hazardous locations. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANSI/NFPA 505-1987.

8.10 Warnings and Instructions. The operator shall ensure the operation of the aerial platform is in compliance with this standard.

8.10.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working therein. Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited.

8.10.2 Precaution for Other Moving Equipment. When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used.

8.10.3 Reporting Problems or Malfunctions. The operator shall immediately report to his supervisor any problems or malfunctions which become evident during operation. Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use.

8.10.4 Reporting Potentially Hazardous Locations. The operator shall immediately report to his supervisor any potentially hazardous location(s) (environment) which become evident during operation.

8.10.5 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

8.10.6 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial platform.

8.10.7 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

8.10.8 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform.

8.10.9 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks or other hazards which may cause fire or explosion.

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8.10.10 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks or other hazards which cause fire or explosion.

8.10.11 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

8.10.12 Misuse as a Crane. The aerial platform shall not be used as a crane.

8.10.13 Unusual Operating Support Conditions. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by the manufacturer.

8.10.14 Travel Speed. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel and other factors causing hazards of collision or injury to personnel.

8.10.15 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall:

(a) Maintain a clear view of the path of travel.
(b) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
(c) Maintain a safe distance from overhead obstacles.

8.10.16 Stunt Driving . Stunt driving and horseplay shall not be permitted.

8.10.17 Unauthorized Use. The operator shall implement means provided to protect against use by unauthorized person(s).

8.10.18 Misuse as a Jack. The boom and platform of the aerial platform shall not be used to jack the wheels off the ground unless the machine is designed for that purpose by the manufacturer.

8.10.19 Driving on Slopes. The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which the aerial platform is rated by the manufacturer.

8.10.20 Snagged Platform. If the platform or elevating assembly become caught, snagged or otherwise prevented from normal motion by adjacent structure or other obstacles such that control reversal does not free the platform, all personnel shall be removed from the platform before attempts are made to free the platform using ground controls.