SIMON
CONTENTS
DIMENSIONAL DATA & SPECIFICATIONS
PRIMARY MACHINE COMPONENTS
SAFETY RULES & PRECAUTIONS
DAILY OPERATIONAL CHECKLIST
LUBRICATION CHART
LUBRICATION DIAGRAM
FUNCTION OPERATION DESCRIPTIONS
GROUND CONTROLS FEATURES & OPERATIONAL CHECKS
BASKET CONTROLS FEATURES & OPERATIONAL CHECKS
EMERGENCY SYSTEM & PROCEDURES
OPERATOR TROUBLE SHOOTING
PRE-DELIVERY INSPECTION & CHECKLIST
LOADING INSTRUCTIONS
When loading the Simon Eagle, drive the unit onto the truck/trailer with chassis first and the basket last. Care should be taken to insure that the motor guard plate located under the chassis is not damaged while loading/unloading the unit onto the truck/trailer.
MACHINE SPECIFICATIONS
GODFREY / HOWDEN
| WORKING HEIGHT | 48' / 14.62M |
|---|---|
| PLATFORM HEIGHT | 41' / 12.50M |
| HORIZONTAL OUTREACH | 24' / 7.32M |
| PLATFORM CAPACITY (UNRESTRICTED) | 500LBS. / 227KG |
| PLATFORM DIMENSIONS | 60"x30" / 1.52M x .76M |
| STOWED LENGTH | 15' 9" |
| STOWED HEIGHT | 7' 4" |
| WIDTH | 5' 10 1/2" |
| WHEELBASE | 6'3" / 1.91M |
| OUTSIDE TURNING RADIUS | 13'6" / 4.12M |
| INSIDE TURNING RADIUS | 6'1" / 1.85M |
| TRAVEL SPEED-STOWED | 3.6MPH / 5.8KPH |
| TRAVEL SPEED-ELEVATED | 0.5MPH / .08KPH |
| GROUND CLEARANCE | 8" / 0.20M |
| GROSS WEIGHT | 12200LBS. / 5534KG |
| GRADEABILITY | 10.7° / 18.9% |
| PLATFORM ROTATION | 180° |
| TIRES | L78 X 15 6PLY |
| HYDRAULIC SYSTEM OPERATING PRESSURE | 3000PSI |
| MAIN TURNTABLE ROTATION | 360° NON-CONTINUOUS |
GODFREY / HOWDEN
PRIMARY MACHINE COMPONENTS
SAFETY RULES AND PRECAUTIONS
IMPORTANT : This manual is designed to point out the Safety Hazards that could affect the safe use and operation of your Simon-Eagle self-propelled unit. Operators should be aware of and comply with all manufacturer's instructions and OSHA / ANSI guidelines regarding safety.
This OPERATOR'S MANUAL should be read prior to the safe operation of your Simon-Eagle aerial platform.
- 1. Only trained, medically fit personnel should operate the self-propelled Simon-Fagle unit
- 2. DO NOT exceed the safe working load of the Eagle Series unit in any configuration. Review this manual's specification data sheet regarding your particular model's capacities and dimensions.
- 3. DO NOT raise the boom sections unless the Eagle is on a firm, level surface. (Recommended surface level for driving while elevated not to exceed a 1.5 degree slope.)
- 4. DO NOT exceed the maximum basket horizontal pull of 66 lbs.
- 5. DO NOT alter, modify or disable any safety devices or interlocks.
- 6. DO NOT use the Eagle as a crane or hoist to lift oversized or hanging loads.
- 7. DO NOT sit, stand or climb on basket rails.
- 8. DO NOT use scaffolding, ladders or similar items to extend the Eagle's reach.
- 9. DO NOT use the Eagle in electrical storms or in high wind situations.
- 10. OSHA approved safety belts must be worn at all times when operating the Simon-Eagle unit. Make sure that the entry bar to the basket is secured before operating.
- 11. Since the machine may be operated from its ground controls, precautions should be taken to prevent unauthorized personnel from operating the work platform.
- 12. The operator should complete the daily operational checklist found in this manual prior to placing the unit in service.
SAFETY RULES AND PRECAUTIONS
- 13. The operator should immediately report any noises, vibrations or malfunctions of the Simon-Eagle to their supervisors.
- 14. The operator should note that the travel speed automatically decreases when the lower boom is elevated.
- 15. Fork lift boots located under the unit's chassis are to be used for the transport of the unit only. DO NOT operate the Simon-Eagle while being transported.
- 16. The operator shall insure that the area surrounding the work platform is clear of personnel and equipment before driving, raising or lowering the booms.
- 17. The operator shall maintain a safe distance from overhead and ground obstacles, debris, dropoffs, holes, depressions and other hazards for safe elevated travel.
- 18. The operator shall limit travel speed according to conditions of the ground surface, congestions, slope, location of personnel or any other factors that could cause hazard of collision or injury to personnel.
- 19. The operator shall use caution to prevent ropes, electrical cords, hoses, etc. from becoming entangled in the unit's boom sections when it is being elevated, lowered, or repositioned.
- 20. WARNING!!! The boom of this machine is not insulated!! Maintain safe clearance from electrical lines and apparatus. You must allow for machine sway (side to side movement when elevated), and/or electrical line movement. This machine does not provide protection from contact with or proximity to an electrically charged conductor.
You must maintain a clearance of at least 10 feet between any part of the machine, or its load, and any electrical line or apparatus carrying up to 50,000 volts. One foot additional clearance is required for every additional 30,000 volts.
DEATH OR SERIOUS INJURY will result from contact with or inadequate clearance from any electrically charged conductor.
GAS OR FUEL SYSTEM:
-
The operator should check fuel system for leaks or damaged fuel lines before operating unit. If any damage is found, the operator should contact their supervisor immediately
- DO NOT refuel the Eagle unit near sparks or open flames. Gasoline vapors are highly explosive.
BATTERY-POWERED SYSTEM:
- DO NOT operate the Eagle if the batteries are not at a reasonably charged rate or if the unit is sluggish in operation.
- . DO NOT recharge the Eagle batteries near sparks or open flames as batteries emit highly explosive hydrogen gas when being charged
"DATLY" OPERATIONAL CHECKLIST
All checks must be completed before operation of the Simon-Eagle unit.
DATE INSPECTED BY
MODEL NUMBER
SERIAL NUMBER
GENERAL INFORMATION
- 1 Keen inspection records up-to-date.
- Report all discrepancies to your supervisor.
- A dirty machine cannot be properly inspected. Clean the unit including the boom cat-trac and the boom sliding areas. Lubricate with WD-40 or equivalent. DO NOT USE GREASE OR GEAR LUBE.
' INITIAL
Check unit for any prior shift or transportation damage, ie. missing parts, torn or loose hoses, hydraulic oil leaks, torn or disconnected wires, flat or damaged tires etc. Hinged doors on both sides can be opened to view inside components.
_ Check hydraulic oil level with boom fully lowered and retracted. Oil level
Check hydraulic pressure to insure correct function speeds.
Check hoses for signs of external damage.
____ Check tires
- Check tire rim security for lug nut tightness.
- Check all pivot pins to insure good condition and secured positions.
• Check cat-trac on top of boom to verify that it is not bent or sagging.
Check basket and rails to insure secured platform.
____ Check basket leveling system for proper operation.
- Check safety belt connections.
- Check basket controls for proper operation.
- Check deadman pedal in basket for proper operation.
- With the basket raised above horizontal, check for smooth operation with low speed drive.
____ Check emergency manual pump for operation.
FOR ELECTRICAL UNITS
____ Check battery fluid level and specific gravity. Distilled water should only be added after charging.
Check battery terminals for tightness of connections and cleanliness.
Check battery charger to verify that charge is adequate.
____ Unplug battery charger before placing Simon-Eagle into operation.
FOR GAS UNITS
- ____ Check fuel level.
- ___ Check engine oil level.
___ Check battery fluid level.
If all pre-inspection checks have been completed, the operator is ready to test the self-propelled Simon-Eagle from the ground control panel.
GODFREY / HOWDEN
LUBRICATION CHART SEE LUBRICATION DIAGRAM
OPERATORS MANUAL
| NO. ON | ITEM | SPECIFICATION | FREQUENCY OF |
|---|---|---|---|
| DIAGRAM | AND QUANTITY | LUBRICATION | |
| 1 |
PLATFORM
ROTATOR GE AR BOX |
EP - 90W
HALF FULL |
CHECK MONTHLY OR
OR EVERY 100 HRS.* CHANGE YEARLY OR EVERY 1,000 HRS |
| 2 |
HYDRAULIC
RESERVOIR |
MOBIL DTE-13
TO FULL MARK W / ALL CYLINDERS RETRACTED |
CHECK DAILY,ANALYZE
EVERY 6 MTHS CHANGE YEARLY |
| 3 | BOOM SLIDE | WD-40 OR SILICON | MONTHLY OR EV- |
| SPRAY | SPRAY | ERY 100 HRS.* | |
| 4 | SWING | LUBRI PLATE 630-2 | MONTHLY OR EV- |
| BEARING | PURGE OLD GREASE | ERY 100 HRS.* | |
| 5 | PIVOT | EP N.L.G.I. #2 | MONTHLY OR EV- |
| PINS | PURGE OLD GREASE | ERY 100 HRS.* | |
| 6 | SWING BEARING | EP N.L.G.I. #2 | EVERY 6 MONTHS |
| GEAR TEETH | GREASE OR DRI-LUBE | OR 500 HRS.* | |
| 7 | STEERING | EP N.L.G.I. #2 | MONTHLY OR EV- |
| SPINDLES | PURGE OLD GREASE | ERY 100 HRS.* | |
| 8 | STEERING HUB | LUBRIPLATE 630-2 | YEARLY OR EVERY |
| BEARINGS | CLEAN AND REPACK | 1,000 HRS.* | |
| 9 | STEERING | EP N.L.G.I. #2 | MONTHLY OR EV- |
| LINKAGE | PURGE OLD GREASE | ERY 100 HRS.* | |
| 10 |
SWING DRIVE
GEAR BOX |
GEARMITE
SAE85-140W TO FILL PLUG |
CHECK BI-MONTH-
LY OR EVERY 200 HRS.* CHANGE EVERY 2 YEARS OR 2,000 HRS.* |
| 11 |
PLATFORM
ROTATOR DRIVE SHAFT |
EP N.L.G.I. #2
PURGE OLD GREASE |
MONTHLY OR EV-
ERY 100 HRS.* |
* WHICHEVER OCCURS FIRST.
LUBRICATION DIAGRAM
SEE LUBRICATION CHART FOR DETAILS
GROUND CONTROLS
GODFREY / HOWDEN
PLATFORM CONTROLS
OPERATORS MANUAL
FUNCTION OPERATION DESCRIPTIONS
|
ITEM
NO. |
FUNCTION NAME | LOCATION | DESCRIPTION |
|---|---|---|---|
| 1 | Speed Control | Ground | Variable dial selector which allows |
| Platform |
the boom lift, telescope or rotate
functions when used in conjunction w/the boom lift, rotate and telescope function controls. 0=low speed 6=high speed |
||
| 2. |
Platform Basket/Ground
Selector |
Ground | Transfers all power from ground control panel to the platform control panel when switched. |
| 3. | Ignition/Start Key Switch | Ground |
Turning this switch one position
counterclockwise turns the ignition on. Turning it fully counterclockwise engages the starter. The key may be removed to secure the unit from unauthorized operation. |
| 4 | Emergency Stop |
Ground
Platform |
Red selector button used to stop
all functions in an emergency situa- tion. To activate, depress the button. To reset, turn the button clockwise. |
| 5. | Lower Boom Lever |
Ground
Platform |
Selector handle used to raise the
lower section. The drive limit switch is activated when this section of boom arms is raised, thus the unit's travel speed automatically decreases. |
| 6. | Mid Boom Lever |
Ground
Platform |
Selector handle used to raise the
middle section. These boom tubes can be raised and lowered separate from the lower arms. |
| 7. | Upper Boom Lever |
Ground
Platform |
Selector handle used to raise
the upper section. These boom tubes can be raised and lowered separate from the lower arms. |
| 8. | Boom Telescope Lever |
Ground
Platfor m |
Selector handle which allows the telescoping inner boom tube to extend and retract to give the operator telescoping access over obstacles. |
| FUNCTION NAME | DESCRIPTION | ||
|---|---|---|---|
| LOCATION | |||
| 9. | Rotate Selector |
Ground
Platform |
Controls the swing function of the turret or superstructure. The turret rotates 360° non-continuous due to the mechanical stops provided on the unit. |
| 10. | Main Power Light |
Ground
Platform |
An indication that the unit is acti-
vated. If power light is not illu- minated, main power is not being supplied to the platform basket or ground controls. |
| 11. | Lift/Drive Selector | Platform | Transfers all power from the lift functions to the drive and steer functions when switched. |
| 12. | Drive Controller | Platform |
Drive handle controls all forward and reverse drive functions at a propor-
tionally controlled speed. |
| 13. | Steer Function | Platform | Allows for right and left turns during the drive function. |
| 14. |
180° Manual Platform
Basket Rotator |
Platform |
Mechanically driven rotator gives
180° platform basket rotation to either side of the boom. |
| 15. |
Platform Basket Level-
ing Switch |
Platform | Adds fluid to the "closed loop" leveling circuit, used to correct any basket drift. |
| 16. | Foot Pedal | Platform | Permits operation of all lift and drive functions when pedal is depressed. |
| 17. | Ignition/Start Key Switch | Platform | Turning this switch one position counterclockwise turns the jani- |
|
NOTE: THE KEY MAY BE REMOVED
UNIT FROM UNAUTHORIZED ( |
TO SECURE THE
OPERATION |
tion on. Turning it fully counter-
clockwise engages the starter. |
|
| 18. | Throttle/Choke Switch | Ground |
Turning the switch left, chokes the
engine. Turning the switch right achieves a high rpm speed throttle. Engine idles when switch is centered. |
|
ITEM
NO. |
FUNCTION NAME | LOCATION | DESCRIPTION |
|---|---|---|---|
| 19 | High / Low Drive | Platform | Shifts between high and low drive speeds |
| 20. | Running Lights | Platform | Turns on lights located on superstructure. |
| 21. | Work Lights | Platform | Turns on lights located on platform. |
| 22. | Sensor Override | Platform | Allows operator to resume boom function after sensor ring is activated and system shuts down. |
| 23. | Engine/Electric Motor | Ground | Switches power source from engine to electric motor. |
GROUND OPERATIONAL CHECKS
Switch basket/ground selector to the ground mode.
- . Turn the key switch to activate the unit with the basket switch in "on" position. The main power light should illuminate.
- . If the power light does not illuminate, turn the emergency stop button clockwise at both the basket and ground control panels. When either button is depressed, all functions at ground and basket control panels automatically become inoperative.
- . With the power light now illuminated, and the speed selector set at zero move the lower boom function switch in the direction necessary to raise the lower boom section
Dial the speed selector from zero to six while raising the lower boom to check for proper operation of the speed selector.
- . Listen for noises and vibrations in operation as the boom travels up and down.
- . Check the middle and upper boom functions in the same manner as the lower boom described above.
- . Lower the booms to the stowed position.
- . Test the telescope function by extending and retracting the tip boom section using the speed selector to set the desired speed.
- . Rotate the turntable to test for proper operation. Again use the speed selector to vary function speed.
BASKET CONTROL PANEL CHECKS
- . When all operations are functional at the lower control panel, test the basket control functions
- . Switch the basket/ground selector to the basket mode.
- . Select lift on the lift/drive selector switch.
- . Set the speed selector at zero and move the lower boom function switch in the direction necessary to raise the lower boom sections.
- . By activating the desired boom function lever and moving the speed control from zero to six smooth, proportional movement should result.
- . Test all boom functions in the same manner as the lower boom function.
- . Extend and retract the tip boom to check the telescope function.
- . Rotate the turntable to check for proper operation.
- . Select drive on the lift/drive selector switch.
- . Achieve a proportional driving speed by slowly moving the combination drive/steer controller handle forward or reverse. Allow the controller to feather the desired speed through the proportional controlled drive system.
- . Maximum travel speed is only attained when the boom sections are fully lowered. Travel speed automatically decreases when the boom sections are elevated.
- NOTE: ALL FUNCTIONS CAN ONLY BE ACTIVATED WHEN THE FOOT PEDAL IS DEPRESSED.
| FOOT PEDAL | SELECTOR | OPERATION |
|---|---|---|
| Depressed | Lift | Lift, telescope and rotate works. Brake is on because of selector. |
| Drive | Lift etc. not possible. Brake released for driving when drive/steer handle is moved. | |
| Released | Lift | Lift, telescope and rotate will not work. |
| Drive | Unable to drive unit. Brake remains on. |
BASKET CONTROL PANEL CHECKS
- . To steer the unit left or right, operate the rocker switch located on the top of the drive/steer controller.
- . The platform basket leveling system is a closed loop hydraulic system utilizing both a master and slave cylinder. It may become necessary to add hydraulic oil to this closed loop to keep the platform level. This is achieved by using the platform level selector switch located on the side of the platform basket control panel.
IMPORTANT!! DO NOT USE PLATFORM BASKET LEVELING SYSTEM IN CONJUNCTION WITH ANY OTHER FUNCTION.
- . 180° platform basket rotation with the 500 lb. Simon-Eagle is possible by utilizing the hand crank located in the center of the platform basket.
- . If any noises, vibrations or malfunctions are noted when performing the unit's functions at either the ground or platform basket control panels, remove the unit from operation and contact GODFREY / HOWDEN INC.
EMERGENCY SYSTEM AND PROCEDURES
If the platform fails to retract or descend, DO NOT attempt to climb down the boom assembly. Serious injury may result.
Locate a qualified operator on the ground and have him activate the proper emergency ground controls to retract, rotate or lower boom.
The EMERGENCY HAND PUMP should only be used in emergency situations, i.e. when ground controls are inoperative or an electrical failure has resulted.
The manual emergency pump is located on the hydraulic oil reservoir, near the boom support column. The operator must depress the manual override buttons located on the valves and pump the emergency handle at the same time. By following this procedure, pressures will be applied to the various chosen functions allowing for temporary emergency operations. Always use caution in selecting the correct function to bring the operator to safety while avoiding obstacles.
The hair pin used to lock the hinged doors may be used to depress the manual override valves.
EMERGENGY HAND PUMP
SITUATION
Platform elevated, operator in good health but unit will not respond to platform controls.
DO NOT try to climb down the boom. Have an experienced operator use the emergency pump to safely lower the platform and report the incident to your supervisor immediately.
POSSIBLE CONDITION
- A. One or more functions out of control.
- B. Unit movement from unselected control lever.
- C. Unit function will not stop unless power is switched off.
- D. Personnel or other obstruction suddenly in path of unit function.
CORRECTIVE ACTION
- . Turn off platform power switch immediately.
- Evaluate the nature of the failure, return to the ground if possible.
- If the condition will not allow you to return to the ground, contact an experienced
- Report the incident to your supervisor immediately.
SITUATION
Unit elevated with operator incapacitated at platform controls.
DANGER
DO NOT touch the unit!!! Determine the cause of the problem before you touch the machine. Have someon summon first aid or rescue squad.
- 1. Attempt to talk to operator before taking any rescue measures.
- 2. Check, if possible, to see if operator is in a pinned position before attempting emergency lowering procedure.
- 3. Lower the platform using the emergency lowering procedure after establishing that the machine is not in contact with live power lines.
- 4. Render "First-Aid" to the operator.
SITUATION
Platform in contact with live power lines - operator incapacitated.
DANGER!!! DO NOT TOUCH UNIT!!!!
- . Contact local power company to disconnect power supply touching unit.
- . Have someone summon first aid or rescue squad.
- If operator is unconscious, check to see if he is in a pinned position.
- Use the emergency lowering procedure to bring platform with operator to a safe location to render "First-Aid".
Any incident involving personal injury should be immediately reported to your SimonAerials Distributorship,Godfrey Howden Inc., as well as to Simon Aerials Inc.
EMERGENCY LOWERING VALVES:
Lowering of the middle and upper boom sections can also be done by carefully loosening the red knobs located at the base of these lift cylinders. Use care as not to get entangled in the folding structure. The lower boom does not have an emergency lowering valve.
OPERATOR TROUBLESHOOTING
WARNING!! SHOULD A MALFUNCTION OR ERRATIC OPERATION OCCUR, OPERATE THE UNIT ONLY LONG ENOUGH TO RETURN TO THE GROUND. IMMEDIATELY REPORT THE INCIDENT TO YOUR SUPERVISOR.
WHAT TO CHECK IF UNIT WILL NOT OPERATE:
- 1. Emergency buttons turned clockwise at both the basket and ground control panels?
- 2. Key switch on; basket ignition switch on?
- 3. Gas tank filled (engine-powered system)?
- 4. Speed selector operational?
- 5. Ground/basket selector in proper position?
- 6. Foot pedal depressed?
- 7. Drive/lift selector switch in proper position?
- 8. Battery cables connected? Battery fully charged (electric system)?
PRE-DELIVERY AND INSPECTION
- A. Inspect outside of unit for damage. Be sure to inspect the underside as well as the outside surfaces. Inspect all hoses and cables for damage. Inspect wheel lug nuts and all swing bearing bolts for loosening during transport.
- B. Remove any strapping which was securing the superstructure during transport.
- C. Unlock and open the engine and/or battery compartments. Inspect all electrical connections and hydraulic hoses for damage. Remove turret lock pin and stow properly.
- D. Connect battery cables to guick disconnects located in the battery compartment.
- E. If unit is equipped with a gas engine, check engine oil. Check for loose wires and remove any foreign matter from around the engine area.
- F. Check hydraulic oil level. If oil level is low or below the add line, add MOBIL DTE-13 or equivalent.
II. START-UP INSTRUCTIONS:
- A. Insert key in key switch on both control panels. Turn basket control key to "on" position. Turn the key on ground control panel counterclockwise to activate control circuits.
- B. If power light does not illuminate, check and make sure that both emergency stop buttons are turned clockwise.
- C. Make sure unit functions operate properly from the lower control panel and the upper control panel. The correct procedures to check function operations are found in the Operator's Manual.
- D. If engine-equipped, make sure that the engine is operating at correct rpm's.
- E. To operate the unit while in the basket, make sure that the selector on the lower control panel has been switched to the basket mode. Depress the foot pedal to activate functions at basket control panel.
- F. While operating a function, depress the emergency stop button to make sure all functions stop. To re-activate unit, turn stop button clockwise.
- G. Raise the lower boom so the basket clears any obstacles. When boom is raised more than 6 inches, driving speed is automatically reduced.
- H. Drive unit off transport vehicle. The brake system is automatically released for the drive function when the foot pedal is depressed.
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