Genie Simon Manuals Operator's Manual

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3020 RT SCISSORS

OPERATOR'S MANUAL

This Operator's Manual MUST BE READ prior to operating your SIMON Scissors.

Part No. 89-973502 • Rev. "0.2", dated January, 1997 •

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Introduction	iii
Machine Specifications	iv
Machine Diagram	V
Range Diagram	v
Gradeability Conversion Chart	vi

Section 1: Safety

Safety Symbols	1-3
Safety Rules and Precautions	1-4
Safety-Related Decals	1-8
Safety and Control Decal Locations	1-14
Safety and Control Decal Descriptions	1-15

Section 2: Operation

Unloading Procedures	2-3
Primary Machine Components 2	2-5
Operator Controls 2	2-6
Ground Controls	2-6
Remote Control Pendant 2	2-8
Platform Controls 2	2-10
Startup Procedures 2	2-14
Shift Checks 2	2-14
Machine Startup 2	2-15
Starting a Gasoline Engine 2	2-15
Starting Dual Fuel Engine (Optional)	2-15
Gasoline Operation	2-15
Gasoline to Propane Switching	2-15
Propane to Gasoline Switching 2	2-16
Starting a Diesel Engine 2	2-16
All Engines 2	2-16
Ground Operation and Checks	2-17
Platform Operation and Checks	2-18
Cold Weather Operation	2-22
Driving and Steering	2-23
Braking	2-23
Elevating the Platform	2-24
Lowering the Platform	2-24
Extending the Roll-Out Deck (Optional)	2-24
Removing the Platform Railings	2-25
Shut-Down Procedures	2-26
Transporting the Machine	2-27
Moving the Machine	2-27
Fork Lifting the Machine	2-28
Crane Lifting the Machine	2-29
Truck Transporting the Machine	2-29
Emergency Systems and Procedures	2-30
Emergency Lowering	2-30
Emergency Procedures	2-31

January 1997

Page 3

Table of Contents (Continued)

Section 3: Maintenance


General Maintenance Tips	3-3
Shift Operational Checklist	3-5
Weekly Operational Checklist	3-7
Monthly Operational Checklist	3-8
Quarterly Operational Checklist	3-10
Semi-Annual Operational Checklist	3-11
Troubleshooting	3-13
What To Check If Machine Will Not Operate	3-13
Lubrication Chart	3-14
Lubrication Diagram	3-15

Appendix

ANSI/ S	SIA A92.6-1990 (Partial)	A-5
5.	Responsibility of Dealers	A-5
6.	Responsibilities of Owners	A-7
7.	Responsibilities of Users	A-10
8.	Responsibilities of Operator's	A-16
9.	Responsibilities of Lessors	A-20
10.	Responsibilities of Lessees	A-20

Index

Warranty Transfer of Ownership Notice Catalog Comment Card

Page 4

NTRODUCTION

INTRODUCTION

This Operator's Manual has been designed to provide you with the instructions needed to properly and safely operate your Simon Self Propelled Scissors.

THIS OPERATOR'S MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING YOUR SIMON SELF PROPELLED SCISSORS.

OPERATORS MUST BE AWARE OF AND COMPLY WITH ALL MANUFACTURER'S INSTRUCTIONS AND APPLICABLE OSHA/ANSI (OR APPROPRIATE GOVERNMENT) SAFETY GUIDELINES

FAILURE TO COMPLY WITH MANUFACTURER'S INSTRUCTIONS AND APPLICABLE OSHA/ ANSI (OR APPROPRIATE GOVERNMENT) SAFETY GUIDELINES WILL RESULT IN SERIOUS INJURY OR DEATH.

Your Simon Scissors has been designed, built and tested to provide many years of safe, dependable service. To obtain the full benefit of your machine, always follow the proper operating and maintenance procedures as outlined in this manual. Only trained, authorized personnel should be allowed to operate or service this machine. Service personnel should read and study this manual in order to gain a thorough understanding of the functions of the machine prior to making any repairs.

A DANGER

MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN AND SPECIFICATION WITHOUT WRITTEN PERMISSION FROM SIMON ARE STRICTLY FORBIDDEN. A MODIFICATION MAY COMPROMISE THE SAFETY OF THE MACHINE, SUBJECTING USERS TO SERIOUS INJURY OR DEATH. ANY SUCH MODIFICATION WILL VOID ANY REMAINING WARRANTY.

Simon reserves the right to change, improve, modify or expand features of its equipment at any time. Specifications, models or equipment are subject to change without notice and without incurring any obligations to change, improve, modify or expand features of previously delivered equipment. All Simon manuals are periodically updated to reflect changes that occur in the equipment. Please contact the factory with any questions you may have regarding your machine, or the availability of more recent manuals.

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MACHINE SPECIFICATIONS

Working Height	37 Ft. / 11.28 M
Platform Height	31 Ft./ 9.45 M
Stowed Height:
Without Rails	65 In. / 1.65 M
With Rails	107 In. / 2.72M
Platform Capacity (Evenly Distributed):
With Standard Deck	2.000 LBs. / 907 Ka
With Traversing or Roll-Out Deck (Optional)	1 ,500 LBs. / 675 Kg
Platform Dimensions:
With Standard Deck
	1.93 M x 4.1 M
Guard Rail Heiaht	42 In. / 1.07 M
Toe Board Height	6 In. / 15.24 Cm
Traversing Deck (Optional)	4 Ft ./ 1.22 M
Roll-Out Deck (Optional)	3 Ft ./ .91 M
Length	13 Ft.8 In ./ 4.17M
Width	8 Ft. 3 In. / 2.52 M
Wheelbase	9 Ft. 9 In ./ 2.97 M
Wheel Track	7 Ft.1 In ./ 2.16 M
Inside Turning Radius	1 3 Ft / 3.96 M
Outside Turning Radius	22 Ft / 6.71 M
Ground Clearance	10 In / 25.4 Cm
Weight (Approx )	6.855 LBs./ 3109 Kg
Drive System	Dual Range Proportional
Drive Speed (Platform Flevated)	0.8 MPH / 1 29 k p h
Drive Speed (Platform Lowered)	2 7 MPH / 4 35 k n h
Lift/Lower Speed (Annrox )	32 sec / 40 sec
Gradeability (on bard surface - refer to page vi)	15% 27%
	31 5 x 15 5 STG
Tire Pressure (not applicable for form filled tires)	45 psi/ 3 10 Bar
Wheel Lug Nut Torque	90 Ft IBs / 122 Nm
Power Wheel Mounting Bolt Torque	120 Ft IBs / 162 72 Nm
Hydraulic Operating Pressure	2900 nsi/ 189 61 Bar
Hydraulie Eluid Capacity	28 GAL / 106 Liters
Fuel Capacity	24 Gal / 91 Liters
Power System	12 Volt
Alternator
	Wisconsin 35 hn Gasoline
Engine Ontions:
Dronano	35 hn Wisconsin
Dual Fuel	35 hn Wisconsin
	Deutz F2I 1011
וסנסוע	Deutz F3I 1011

	Perkins 103-15

Page 6

Page 7

GRADEABILITY CONVERSION CHART

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SAFETY

SECTION 1: SAFETY

Page 9

Table of Contents, Section 1:

Safety Symbols	1-3
Safety Rules and Precautions	1-4
Safety-Related Decals	1-8
Safety and Control Decal Locations	1-14
Safety and Control Decal Descriptions	1-15

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SAFETY SYMBOLS

This manual contains important information on the safe use of your SIMON Scissors. Your failure to read, understand and follow all safety rules, warnings and instructions will unnecessarily expose you and others to dangerous situations. For your safety and the safety of those around you, you must operate your machine as instructed in this manual.

You, the operator, are the single most important factor for safety when using any piece of equipment. Learn to operate your machine in a safe manner.

To help you recognize important safety information, we have identified warnings and instructions that directly impact on safety with the following signals:

A DANGER

"DANGER" INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL WORD IS LIMITED TO THE MOST EXTREME SITUATIONS.

"WARNING" INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

A CAUTION

"Caution" indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. "Caution" is used for property-damage-only accidents.

One final note: The best method to protect yourself and others from injury or death is to use common sense. If you are unsure of any operation, don't start until you are satisfied that it is safe to proceed and have discussed the situation with your supervisor.

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SAFETY RULES AND PRECAUTIONS

• ELECTROCUTION HAZARD!! THIS MACHINE IS NOT INSULATED!! Maintain safe clearance from electrical lines and apparatus. You must allow for machine sway (side to side movement) when elevated, and electrical line movement. This machine does not provide protection from contact with or proximity to an electrically charged conductor.

You must AVOID CONTACT between any part of the machine, or its load, and any electrical line or apparatus carrying up to 300 volts.

You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 M) between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 volts up to 50,000 volts. One foot (30.5 cm) additional clearance is required for every additional 30,000 volts.

DEATH OR SERIOUS INJURY will result from contact with, or inadequate clearance from, any electrically charged conductor.

Read and understand all safety and control information found on the machine and in this manual before operating the machine.
Only trained, competent personnel should operate the scissors.
Be aware of all Government and Local rules which may apply to this machine and its safe operation.
Approved safety belts must be worn at all times when operating the machine from the platform. In addition, approved headgear and other protective equipment must be worn as required. (In the U.S.A., OSHA approved equipment is required. For other countries, the appropriate equivalent government body should be consulted.)
NEVER fasten safety belt to an adjacent structure while on the platform.
Make sure that entry gate to platform is secured before operating machine from the platform.
DO NOT block the foot switch or any function control in the operating position.
DO NOT exceed the platform capacity of the machine in any configuration. Review the section titled "Machine Specifications", earlier in this manual, regarding this model's capacities and dimensions.

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SAFETY RULES AND PRECAUTIONS

SAFETY RULES AND PRECAUTIONS (CONTINUED)

A DANGER

Uniformly distribute loads placed on the platform.
SECURE all tools and other loose items to prevent injury to persons working on or below the platform.
DO NOT use scaffolding, ladders or similar items to extend your reach while on the platform.
DO NOT attempt to climb down the scissors assembly (armset), if the machine fails while the platform is raised.
Since the machine may be operated from its ground controls, precautions should be taken to prevent unauthorized personnel from operating the platform with the ground controls while the platform is in use.
The "Moving the Machine" (described later in this manual) requires that the brake is released. After performing the procedure, the result is that there is no means to stop the machine's travel. Simon recommends using this procedure only in cases of emergency, and only for a short distance. Be on guard against machine runaway on sloping surfaces. Movement speed shall not exceed 5 MPH (8.0 kph).
DO NOT attempt to open any hydraulic line or component without first relieving all system pressure and shutting off fluid flow from the tank.
DO NOT allow anyone to tamper with, service or operate the machine from the ground control station while personnel are on the platform, except in an emergency.
DO NOT alter, modify or disable any safety devices or interlocks.
DO NOT recharge the battery near sparks or open flames. Lead-acid batteries generate EXPLOSIVE HYDROGEN GAS. Always wear safety glasses.
DO NOT use the machine outdoors in electrical storms or in high wind situations.
DO NOT raise the platform unless the machine is on a firm, level surface.

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SAFETY RULES AND PRECAUTIONS (CONTINUED)

Use caution to prevent ropes, cords, hoses, etc. from becoming entangled in the machine's scissors assembly (armset) when being raised, lowered or repositioned.
Ensure that the area surrounding the platform is clear of personnel and equipment before driving the machine, or raising or lowering the platform.
Secure loads to prevent their movement as machine is started and stopped.
Maintain a safe distance from overhead and ground obstacles, debris, drop-offs, holes, depressions, electrical wires and other hazards to travel.
Adjust travel speed to suit operating conditions. Always clear area before any movement of machine vertically or horizontally.
Make sure any objects on travel surface do not exceed minimum floor clearance of machine.
DO NOT sit, stand or climb on the platform rails.
DO NOT operate this machine while under the influence of any drugs or alcohol.
DO NOT operate this machine if you are bothered by heights, seizures, or dizzy spells.
DO NOT indulge in stunt driving or horseplay while operating this machine.

Complete the "Operational Checklists" found in this manual (see "Table of Contents") at designated intervals.
Always attach the machine to a winch when loading or unloading from a truck or trailer. Unassisted loading or unloading of any machine is not recommended.
Actuation of the emergency stop button will apply brakes immediately, causing unexpected platform movement as the machine comes to a sudden stop.

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SAFETY RULES AND PRECAUTIONS

SAFETY RULES AND PRECAUTIONS (CONTINUED)

Whenever disengaging the hydraulic drive motors or before disconnection from a towing vehicle, ensure that the machine cannot roll.
Immediately report any erratic noises, vibrations or malfunctions of the machine to supervisor. The machine shall be removed from service until diagnosis and any necessary repairs have been completed.
Operating this machine without all safety and control decals in place can be hazardous.

A CAUTION

DO NOT use the scissors assembly (armset) or platform as a crane to lift oversized or hanging loads.
DO NOT raise, lower, or drive the platform into stationary objects, as this will cause personal injury and damage to mechanical and hydraulic components.
DO NOT use the platform functions to push or tow the machine or another vehicle.
Avoid sudden braking or steering, go slowly and leave more maneuvering room during cold weather operation.

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SAFETY-RELATED DECALS

10-130000 Decal, "Danger" (" Electrocution .")

SAFETY RELATED DECALS

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SAFETY RELATED DECALS

SAFETY-RELATED DECALS (CONTINUED)

10-130400 Decal, "Danger" (Hazard listing at platform controls)

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SAFETY-RELATED DECALS (CONTINUED)

EMERGENCY STOP SWITCH

47100224 Decal, "Emergency Stop Switch"

Page 18

10-144500 Decal, "Manual Brake Release ." (with option)

REGULAR GASOLINE ONLY

47100225 Decal, "Regular Gasoline Only"

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SAFETY-RELATED DECALS (CONTINUED)

47100321 Decal, "Emergency Lowering Valves . "

TIGHTEN LUG NUTS TO 90 FT. LBs.

10-209400 Decal, "Tighten Lug Nuts. . ."

OPERATOR'S MANUAL ENCLOSED

DO NOT REMOVE OPERATOR'S MANUAL FROM MACHINE. REPLACE MANUAL IF DAMAGED OR MISSING. 10139800

10-139800 Decal, "Operator's Manual Enclosed . "

SAFETY RELATED DECALS

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SAFETY RELATED DECALS

SAFETY-RELATED DECALS (CONTINUED)

PLATFORM CAPACITY 1500 LBs. (680 kg)

10-149300 Decal, "Platform Capacity" (small) (with optional deck)

PLATFORM CAPACITY 1500 LBs. (680 kg) (4 OCCUPANTS)

10-143700 Decal, "Platform Capacity" (large) (with optional deck)

PLATFORM CAPACITY 2000 LBs. (900 kg)

10-150600 Decal, "Platform Capacity" (small)

PLATFORM CAPACITY 2000 LBs. (900 kg) (4 OCCUPANTS)

10-151400 Decal, "Platform Capacity" (large)

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SAFETY AND CONTROL DECAL LOCATIONS

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SAFETY AND CONTROL DECAL DESCRIPTIONS

ltem	# Part Number	Description	Qty.
1	10-130000	Decal, "DANGER" ("Electrocution")	ĺ
2	10-144500	Decal, "MANUAL BRAKE RELEASE " (with option)	1
3	10-259100	Decal, "EMERGENCY LOWERING VALVES"	٦
4	10-130600	Decal, "DANGER" (hazard listing at ground controls)	1
5	10-209400	Decal, "TIGHTEN LUG NUTS "	1
6	10-130700	Decal, "DANGER" ("Stand Clear")(with stabilizer option	) 2
7	10-149300	Decal, "Platform Capacity 1500 LBs" (optional deck)	2
	10-150600	Decal, "Platform Capacity 2000 LBs " (small)	2
8	10-143700	Decal, "Platform Capacity 1500 LBs" (optional deck)	1
	10-151400	Decal, "Platform Capacity 2000 LBs " (large)	1
9	10-13033	Decal, "DANGER" ("Keep away. Pinch points will)	4
10	10-139800	Decal, "OPERATOR'S MANUAL ENCLOSED"	1
11	10-130400	Decal, "DANGER" (hazard listing at platform controls)	1
12	10-117900	Decal, "GASOLINE ONLY"	1
	10-151100	Decal, "DIESEL FUEL ONLY"	1
13	10-151300	Decal, "HYDRAULIC FLUID ONLY"	1
14	10-156100	Decal, "MOTOR RELEASE VALVE; BRAKE VALVE;)	1
15	10-228600	Decal, "MOTOR RELEASE VALVE" (optional style)	1
16	10-228800	Decal, "BRAKE VALVE" (optional style)	1
17	10-228700	Decal, "BRAKE PUMP" (optional style)	1
18	10-208300	Decal, FILLED TIRES (with calcium filled tires)	1
	47-100-107	Decal, FILLED TIRES (with foam filled tires)	1
19	10-232600	Decal, RELIEF VALVE ("Use RV3 in side - out nose")	1
20	10-232800	Decal, DEUTZ FL1011 ENGINE (marked "02974983)	1
21	10-232700	Decal, ENGINE CONTROL BOX (for Deutz Diesel only)	1
22	10-266000	Decal, GROUND CONTROL	1
23	10-265600	Decal, "CHOKE RELAY"	1
24	10-265700	Decal, "CONTROL RELAY"	1
25	10-265800	Decal, "ENGINE HIGH SPEED RELAY"	1
26	10-232400	Decal, "ENGINE RELAY"	1
27	10-232500	Decal, "LOW OIL PRESSURE RELAY"	1
28	10-265900	Decal, "MOTOR START RELAY"	1
29	10-232900	Decal, "PREHEAT RELAY"	1
30	10-025000	Decal, "IN SWITCHING FROM GAS TO PROPANE"	1
31	10-270700	Decal, PLATFORM CONTROL	1
32	10-265500	Decal, "20 POSITION TERMINAL BLOCK (inside box)	2
33	10-231700	Decal, ENGINE SWITCH "START/ CHOKE/ SPEED"	1
34	10-207700	Decal, "GLOW PLUG" (with optional Diesel engine)	1
35	10-270500	Decal, "OUTRIGGER, UP/ DOWN" (4 outrigger switches	) 1
	10-270300	when one outrigger switch is fitted
	10-270400	when two outrigger switches are fitted
36	10-270600	Decal, "MACHINE IS NOT DRIVEABLE "	1
37	11-228900	Decal, "TRAVERSE PLATFORM, IN/ OUT"	1
38	10-143000	Decal, "Platform extension capacity 500 LBs (225 kg)	1
39	10-272600	Decal, "CAUTION" (Safety belt lanyard)	2

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SAFETY AND CONTROL DECAL LOCATIONS

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SAFETY AND CONTROL DECAL DESCRIPTIONS

ltem	n # Part Number	Description	Qty.
1	10-130000	Decal, "DANGER" ("Electrocution ")	í
2	10-144500	Decal, "MANUAL BRAKE RELEASE " (with option)	1
3	10-259100	Decal, "EMERGENCY LOWERING VALVES "	1
4	10-130600	Decal, "DANGER" (hazard listing at ground controls)	1
5	10-209400	Decal, "TIGHTEN LUG NUTS "	1
6	10-130700	Decal, "DANGER" ("Stand Clear")(with stabilizer option	) 2
7	10-149300	Decal, "Platform Capacity 1500 LBs" (optional deck)	2
	10-150600	Decal, "Platform Capacity 2000 LBs " (small)	2
8	10-143700	Decal, "Platform Capacity 1500 LBs" (optional deck)	1
	10-151400	Decal, "Platform Capacity 2000 LBs" (large)	1
9	10-13033	Decal, "DANGER" ("Keep away. Pinch points will)	4
10	10-139800	Decal, "OPERATOR'S MANUAL ENCLOSED"	1
11	10-130400	Decal, "DANGER" (hazard listing at platform controls)	1
12	10-117900	Decal, "GASOLINE ONLY"	1
	10-151100	Decal, "DIESEL FUEL ONLY"	1
13	10-151300	Decal, "HYDRAULIC FLUID ONLY"	1
14	10-156100	Decal, "MOTOR RELEASE VALVE; BRAKE VALVE;)	1
15	10-228600	Decal, "MOTOR RELEASE VALVE" (optional style)	1
16	10-228800	Decal, "BRAKE VALVE" (optional style)	1
17	10-228700	Decal, "BRAKE PUMP" (optional style)	1
18	10-208300	Decal, FILLED TIRES (with calcium filled tires)	1
	47-100-107	Decal, FILLED TIRES (with foam filled tires)	1
19	10-232600	Decal, RELIEF VALVE ("Use RV3 in side - out nose")	1
20	10-232800	Decal, DEUTZ FL1011 ENGINE (marked "02974983)	1
21	10-232700	Decal, ENGINE CONTROL BOX (for Deutz Diesel only)	1
22	10-266000	Decal, GROUND CONTROL	1
23	10-265600	Decal, "CHOKE RELAY"	1
24	10-265700	Decal, "CONTROL RELAY"	1
25	10-265800	Decal, "ENGINE HIGH SPEED RELAY"	1
26	10-232400	Decal, "ENGINE RELAY"	1
27	10-232500	Decal, "LOW OIL PRESSURE RELAY"	1
28	10-265900	Decal, "MOTOR START RELAY"	1
29	10-232900	Decal, "PREHEAT RELAY"	1
30	10-025000	Decal, "IN SWITCHING FROM GAS TO PROPANE"	1
31	10-270700	Decal, PLATFORM CONTROL	1
32	10-265500	Decal, "20 POSITION TERMINAL BLOCK (inside box)	2
33	10-231700	Decal, ENGINE SWITCH "START/ CHOKE/ SPEED"	1
34	10-207700	Decal, "GLOW PLUG" (with optional Diesel engine)	1
35	10-270500	Decal, "OUTRIGGER, UP/ DOWN" (4 outrigger switches	) 1
	10-270300	when one outrigger switch is fitted
	10-270400	when two outrigger switches are fitted
36	10-270600	Decal, "MACHINE IS NOT DRIVEABLE "	1
37	11-228900	Decal, "TRAVERSE PLATFORM, IN/ OUT"	1
38	10-143000	Decal, "Platform extension capacity 500 LBs (225 kg)	1
39	10-272600	Decal, "CAUTION" (Safety belt lanyard)	2

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SECTION 2: OPERATION

Page 26

Table Of Contents, Section 2

Unloading Procedures Primary Machine Components	2-	.3 -5
Operator Controls	2-	-6
Ground Controls	2-	-6
Remote Control Pendant	2-	-8
Platform Controls	2-	-10
Startup Procedures	2-	-14
Shiff Checks	2-	· \| 4
Machine Startup	2-	15
Starting Dual Eval Engine (Ontional)	2-	15
Gasoline Operation	2-	.15
Gasoline to Propage Switching	2.	-15
Propane to Gasoline Switching	2-	-16
Startina a Diesel Engine	2-	-16
All Engines	2-	-16
Ground Operation and Checks	2-	-17
Platform Operation and Checks	2-	-18
Cold Weather Operation	2-	·22
Driving and Steering	. 2-	-23
Braking	2-	23
	2-	·24
	. Z- 2	24
Extending the Roll-Out Deck (Optional)	2-	·24 25
Shut Down Procedures	2-	.20
Transporting The Machine	2.	.27
Moving the Machine	2	-27
Fork Lifting the Machine	2.	-28
Crane Liffing The Machine	2-	-29
Truck Transporting the Machine	. 2-	-29
Emergency Systems and Procedures	. 2-	-30
Emergency Lowering	. 2-	-30
Emergency Procedures	. 2-	-31

Page 27

UNLOADING PROCEDURES

Your Simon Self Propelled Scissors is virtually ready for use when received. We recommend, however, that you inspect the machine for damage in shipment and file a claim with the delivering carrier if damage is apparent. A post delivery inspection report must be completed before operation and forwarded to Simon Aerials Inc. within 15 days of receiving the machine.

Inspect the outside of the machine for damage. Inspect all hoses, scissors assembly (armset) and cables for chafing or road damage. Confirm that all wheel lug nuts are tight (refer to the "Machine Specifications").
Inspect all electrical and hydraulic connections for damage and security.
Connect battery cables to battery if required. Check electrolyte level.
Check that fluid level is to the fill mark on the hydraulic tank, and add fluid as required (see "Lubrication Chart").
Attach the machine to a winch for the unloading.

ALWAYS ATTACH THE MACHINE TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER IF DRIVEN OFF. WE DO NOT RECOMMEND UNASSISTED LOADING OR UNLOADING OF ANY SCISSORS.

READ AND UNDERSTAND ALL SAFETY, CONTROL AND OPERATING INFORMATION FOUND ON THE MACHINE AND IN THIS MANUAL BEFORE OPERATING THE MACHINE.

Remove all machine tie downs. Remove wheel chocks.
Enter the platform, and start the engine using the platform controls. Select the "HIGH" speed, and test all platform functions.
Carefully drive the machine off the truck or trailer with the winch still attached.

Page 28

UNLOADING PROCEDURES (CONTINUED)

Before placing the machine into service, all operators must read and understand the contents of the Operator's Manual.
Upon initial unloading of the machine the Post Delivery Inspection Adjustment Report must be completed and returned in order to activate the Simon Limited Warranty.

An Operator's Manual, a Post Delivery Inspection Adjustment Report and a safety manual are included with each machine leaving the factory.


DURES
DING PROCEI
JNLOAD

Page 29

Page 30

Page 31

OPERATOR CONTROLS

OPERATOR CONTROLS (CONTINUED) (GROUND CONTROLS)

ltem	Control	Location	Description
1.	Emergency Stop Button.	Ground Control Panel.	Use to stop all functions in an emergency. Push for emergency stop. Pull out to reset.
2.	Platform Switch "Lift-Lower"	Ground Control Panel.	Use to control the raising and lowering of the platform from the ground, when selector switch is in the "GROUND" position.
3.	Circuit Breaker (Amp)	Ground Control Panel.	Pops out when there is excessive electrical load in the 12 Volt control circuit. Push in to reset.
4.	"Platform/Ground" Selector Switch	Ground Control Panel.	Select "GROUND" position to control operation of the machine using the ground control box. Select "PLAT-FORM" to control operation from the platform.
5.	Engine Speed "High/ Low" Switch	Ground Control Panel.	Use to control engine speed.
6.	Hour Meter	Ground Control Panel.	Indicates total elapsed time the machine has been operated in hours and tenths.
7.	"Off/ On" Key Switch	Ground Control Panel.	Use to turn the machine power on or off.
8.	Emergency Lowering Valve	Ground Control Panel.	Platform descent is achieved through a manual hydraulic valve by turning this handle 90 degrees.
			NOTE: The emergency lowering valve must be closed before the platform will raise and hold position.
9.	Motor Valve	On Chassis.	Open the motor valve by moving the lever parallel to the valve body. Use to manually release the brakes. Refer to "Moving of the Machine".
10.	Brake Valve	On Chassis.	Must be open (fully counterclockwise) for normal opera- tion. Close by turning fully clockwise before operating the brake release pump to manually release the brakes. Use to manually release the brakes. Refer to "Moving of the Machine".
11.	Brake Hand Pump	On Chassis.	Pump to manually release the brakes. Brake valve must be closed. Refer to "Moving of the Machine".

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OPERATOR CONTROLS (REMOTE CONTROL PENDANT*)

January 1997

Page 33

OPERATOR CONTROLS

OPERATOR CONTROLS (CONTINUED) (REMOTE CONTROL PENDANT*)

Item	Control	Location	Description
1.	Deaman Button.	On Remote Control Pendant.	Press and hold to activate main hydraulic pump, en- abling operation of hydraulic functions (drive, steer, raise and lower the scissors) from the ground.
2.	Drive Switch "FWD/ REV"	On Remote Control Pendant.	Push and hold the switch up to travel forward. Push and hold the switch down to travel in the reverse direction.
3.	Steer Switch "LEFT/ RIGHT"	On Remote Control Pendant.	Push and hold the switch to the left the steer wheels to the left. Likewise, to steer right push and hold the switch to the right. To straighten wheels, push and hold the switch in the opposite direction from the one in which the wheels are turned.

Page 34

Page 35

OPERATOR CONTROLS

ltem 1.	Control Emergency Stop Button	Location Platform Control Panel.	Description Use to stop all functions in an emergency. Push for emergency stop. Pull out to reset.
2.	Choke (for Gas or Dual Fuel en- gines)	Platform Control Panel.	Press and hold prior to starting a cold gasoline engine.
	Glow Plug (for some Diesels) Switch		Press and hold (if so equipped) to preheat combustion chamber before starting diesel engine.
3.	Stop/ Start Switch ("On/ Off")	Platform Control Panel.	Move switch to the "ON" position to engage the power and move to "START" position to engage the engine. Move the switch to the "OFF" position to stop the machine.
4.	Run/ Idle Switch	Platform Control Panel.	Switch used to control engine speed.
5.	Lift "Up/ Down" Switch	Platform Control Panel.	Press and hold the switch in the "UP" position until the desired height is reached or the platform reaches maximum height.
			Press and hold in the "DOWN" position until the platform lowers to the desired height or until the platform reaches the stowed position.
6.	Drive "High Range/ Low Range" Switch	Platform Control Panel.	This switch enables the operator to select the desired speed range with proportional control of travel. 0 to .8 MPH (0 to 1.3 kph) in "LOW" and 0 to 3.0 MPH (0 to 4.8 kph) in the "HIGH" range.

Page 36

Page 37

OPERATOR CONTROLS


tem	Control	Location	Description
7.	"Forward/ Reverse" Joystick	Platform Control Panel.	Controls forward and reverse machine travel at a speed proportional to handle movement. Move the joystick in the direction you wish to travel.

			Although the control panel can be posi- tioned anywhere on the platform, the op- erator may find driving easier if facing the "steering" end of the machine. If driving is attempted while facing the "non-steering" end, it must be remembered that all direc- tions for steering and driving will be re- versed.
8.	"Left/ Right" Steer Switch	On the End of Joy- stick.	Push to the left and hold to turn steer wheels to left, right to turn steer wheels to right. Push and hold in opposite direction to straighten wheels.
9.	Traversing Deck "Out/ In" Switch (optional)	Platform Control Panel.	The switch for the optional 4 foot (1.22 M) traversing deck (which moves out over the steer wheels), it is located on the left side of the platform control console. Pushing the switch away from you moves the deck outwards; pulling it towards you moves the deck back to the stowed position.
10.	Stabilizers "Up/ Down"	Platform Control Panel.	Press and hold the switch in the "DOWN" position to lower the stabilizers.
	Switch (1 Switch) (Optional)		Press and hold the switch in the "UP" position to raise the stabilizers
	Outriggers "Up/ Down" Switch	Platform Control Panel.	Press and hold the switch in the "DOWN" position to lower the outrigger. (Switch may control one outrigger or both outriggers on one side.)
	(2 or 4 switches, additional switches not shown) (Optional)		Press and hold the switch in the "UP" position to lower the outrigger. (Switch may control one outrigger or both outriggers on one side.)
11.	Foot Switch	Platform Floor	Must be depressed to activate main hydraulic pump, allowing operation of any machine function.

Page 38

STARTUP PROCEDURES

SHIFT CHECKS

Before the machine is operated each shift, the following checks should be completed to make sure that the machine is safe and in good condition.

Refer to checklists later in this manual for periodic maintenance requirements and additional procedures for severe duty applications:

--------------------------------------
---- Check the hydraulic fluid level with the platform fully lowered.
—— Check the wheel lug nuts for tightness. (Refer to "Machine Specifications".)
—— Check the hoses and the cables for worn areas or chafing.
—— Check the platform rails, safety chain and latch for damage.
Check the pivot pins and their retainers for security.
Check that all warning and instructional labels are legible and secure.

STARTUP PROCEDURES

Page 39

STARTUP PROCEDURES

MACHINE STARTUP

ALL OPERATORS MUST THOROUGHLY READ AND UNDERSTAND THE "SAFETY RULES AND PRECAUTIONS" SECTION OF THIS MANUAL PRIOR TO OPERATING THE MACHINE.

A COMPLETE VISUAL INSPECTION OF THE MACHINE MUST BE PER-FORMED PRIOR TO OPERATIONAL CHECKS.

Ensure that emergency stop buttons on the ground control panel and the platform control console are disengaged. Pull to reset.
Ensure that the brake and motor release valves are in the normal operating positions. The brake valve should be turned fully counterclockwise and the motor valve should be perpendicular to the valve body.
If so equipped, push down on each of the three fastened corners of the tilt alarm located on the ground control box. After a 3 second delay, the alarm should sound as each corner is pressed beyond 5 degrees.
Turn selector switch to "PLATFORM" position.

STARTING A GASOLINE ENGINE

Press and hold the choke on. Press the start/ stop switch on the engine. When the engine starts, release the switch.

STARTING DUAL FUEL ENGINE (OPTIONAL)

With switch in "GASOLINE" position, start engine same as above.

NOTE: If switch is in the "PROPANE" position, start engine on propane and then turn off allowing the propane fuel to burn. Change switch to "GASOLINE" position.

GASOLINE OPERATION

• Operate the machine as normal.

GASOLINE TO PROPANE SWITCHING

The machine should only be switched to propane while the engine is running.

• "Run/ idle" switch should be in "RUN" position.

Page 40

GASOLINE TO PROPANE SWITCHING (CONTINUED)

Turn dual fuel selector switch to the "OFF" position. Allow the engine to run until it consumes the fuel in the carburetor bowl.
As soon as the engine starts to miss, turn the selector switch on the engine to the "PROPANE" position. Push the air flow lever on the engine air intake to the propane position. The engine should run normally as soon as the switch engages and the lever is pushed in.

PROPANE TO GASOLINE SWITCHING

The machine should only be switched to gasoline while the engine is running.

"Run/ idle" switch should be in "RUN" position.
Turn dual fuel selector switch to the "OFF" position. Allow the engine to run until it consumes the propane in the intake manifold. ENGINE WILL STALL.
Turn the selector switch on the engine to "GAS". Pull out the air flow cable on the engine, and restart. The engine should run normally.

NOTE: When operating on propane, the engine will run for several seconds after the ignition is shut off. This allows the propane to clear the intake manifold.

STARTING A DIESEL ENGINE

FOR DIESEL ENGINES EQUIPPED WITH GLOW PLUGS:

• Push the glow plug button and hold for 10 to 15 seconds (when the engine is cold) prior to engaging the starter motor.

ALL ENGINES

After a brief warm-up period, select the "RUN" engine rpm setting with the "run/ idle" switch.

Refer to the "Machine Specifications" chart in this manual for the "Maximum Hydraulic Pressure" for this machine.
Press the deadman button on the remote control pendant (if so equipped) and hit a steering function. This is called "deadheading", and will lead to full system pressure registering on the gauge at the valve assembly inside the chassis rails.
Check that the hydraulic pressure is as stated on the "Machine Specifications".

Page 41

GROUND OPERATION AND CHECKS

BE SURE AREA ABOVE THE MACHINE IS CLEAR OF OBSTRUCTIONS, TO ALLOW FULL ELEVATION OF PLATFORM.

DO NOT OPERATE THE MACHINE IF THE FOLLOWING CHECKS REVEAL A DEFECT.

Turn selector switch to "GROUND" position.
Switch the lift switch on the ground panel "UP" to raise the platform to the end of its movement.

IMPORTANT: Platform raising should stop immediately upon the release of the lift switch.

Listen for any unusual noises.
Check for any vibration while the platform travels up.
Test the "Emergency Stop" function. While the platform is moving, press the emergency stop button. The platform should stop.
Reset by pulling out the emergency stop button, to continue platform operation.
Check for uneven or jerky operation.
---- Check for hydraulic leaks.
---- Check the pivot pin security. Ensure that all snap rings and keeper pins are in place at each pin locking point.
Lower the platform about half way by switching the lift toggle on the ground control box "DOWN". Note operation of audible "down alarm" during the lowering procedure.
Listen for any unusual noises.
Check for any vibration while the platform travels down.
Check for uneven or jerky operation.
Check for hydraulic leaks.
---- Check the pivot pin security. Ensure that all snap rings and keeper pins are in place at each pin locking point.
Release the lift switch when the platform is approximately half way to the stowed position.

IMPORTANT: Platform lowering should stop immediately upon release of the lift switch.

Lower platform to the stowed position.
Turn off engine.

SROUND OPERATION AND CHECKS

Page 42

PLATFORM OPERATION AND CHECKS

Complete the Ground Operational Checks before you perform the Platform Checks.
Select the "PLATFORM" position on the selector switch.
Enter the platform. Close the gate securely to the platform.

BE SURE AREA ABOVE MACHINE IS CLEAR OF ANY OBSTRUCTIONS, TO ALLOW FULL ELEVATION OF THE PLATFORM.

DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL ANY DEFECT.

Start engine using start/ stop switch on the platform control console.
Select "RUN" position on "run/ idle" switch.
Press the horn button (if so equipped) briefly to check that the horn works.
Press the foot switch on the floor of the platform.

IMPORTANT: The foot switch must be activated to operate any of the machine functions.

For machines with the optional traversing deck, push the switch forward to move the deck out. Push the switch backward to move the deck back to the stowed position.
- Listen for any unusual noises.
- ---- Check for any vibration while the deck travels out.
- ---- Check for uneven or jerky operation.
- Check for hydraulic leaks.
For machines with optional outriggers or stabilizers, push the stabilizer or outrigger switch toward you to lower the outriggers or stabilizers.
- Listen for any unusual noises.
- ---- Check for any vibration while the deck travels out.
- Check for uneven or jerky operation.
- Check for hydraulic leaks.

NOTE: All four stabilizers are lowered together. Outriggers may be lowered individually or in pairs on one side depending on the control option purchased.

PLATFORM OPERATION AND CHECKS

Page 43

PLATFORM OPERATION AND CHECKS (CONTINUED)

Move the drive switch to "LOW RANGE".
Press the foot switch on the floor of the platform.

IMPORTANT: The foot switch must be activated to operate any of the machine functions.

Move the lift switch to the "UP" position to raise the platform part way.
- ---- Listen for any unusual noises.
- ---- Check for any vibration while the platform travels up.
- ----- Test the "Emergency Stop" function. While the platform is moving, press the emergency stop button. The platform should stop.
- ---- Reset by pulling the emergency stop button out, to continue platform operation.
- Check for uneven or jerky operation.
- ----- While the platform is moving, release the foot switch. The platform should stop.
Press the foot switch on the floor of the platform.

IMPORTANT: The foot switch must be activated to operate any of the machine functions.

• Move the lift switch to the "DOWN" position to lower the platform to the stowed position.

IF PLATFORM SHOULD FAIL TO LOWER, DO NOT ATTEMPT TO CLIMB DOWN THE SCISSORS ASSEMBLY. SERIOUS INJURY MAY RESULT.

• Press the foot switch on the floor of the platform.

IMPORTANT: The foot switch must be activated to operate any of the machine functions.

PLATFORM OPERATION AND CHECKS

Page 44

PLATFORM OPERATION AND CHECKS (CONTINUED)

• For machines with optional stabilizers or outriggers, push the stabilizer or outrigger switch forward to raise the outriggers or stabilizers.

NOTE: All four stabilizers are raised together. Outriggers may be raised individually or in pairs on one side, depending on the control option.

MACHINE WILL NOT DRIVE WHILE THE STABILIZERS OR OUTRIGGERS ARE DOWN (IF SO EQUIPPED). INJURY OR DAMAGE TO THE MACHINE MAY OCCUR IF YOU TRY.

• Press the foot switch on the floor of the platform.

IMPORTANT: The foot switch must be activated to operate any of the machine functions.

• Move the drive control handle to the forward and reverse direction in turn to check for proper control. Machine should travel smoothly in the selected direction. Release the drive control. Movement alarm (if so equipped) sounds whenever the machine is in motion.

IMPORTANT: Machine travel should stop upon release of drive control.

Change the drive switch to "HIGH RANGE", and repeat forward and reverse tests. Check for appropriate drive speed of the machine in "HIGH RANGE" and "LOW RANGE" positions.
Press the foot switch on the floor of the platform.

IMPORTANT: The foot switch must be activated to operate any of the machine functions.

• Test the "Emergency Stop" function. While traveling, press the red button on the platform control console.

MACHINE TRAVEL SHOULD STOP UPON ACTUATION OF EMERGENCY STOP BUTTON. BEWARE OF UNSECURED ITEMS ON PLATFORM.

PLATFORM OPERATION AND CHECKS

Page 2-20

January 1997

Page 45

PLATFORM OPERATION AND CHECKS (CONTINUED)

Pull out the emergency stop button to reset.
Press the foot switch on the floor of the platform.

IMPORTANT: The foot switch must be activated to operate any of the machine functions.

Move steer switch on end of drive controller handle "LEFT" and "RIGHT" to test proper steering direction.
When testing is complete, release all levers and switches. Release the foot switch. Select "IDLE" position on "run/ idle" switch, and allow engine to slow to idle speed.
Shut the engine off.
Exit the platform.

PLATFORM OPERATION AND CHECKS

Page 46

OPERATION

IT IS POSSIBLE TO DRIVE THE SIMON SCISSORS THROUGH LOCATIONS IN WHICH IT WOULD BE UNSAFE TO RAISE THE PLATFORM.

THE OPERATOR MUST BE AWARE OF THE ENVIRONMENT. DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM LEVEL SURFACE!

DO NOT RELY ON THE TILT ALARM (IF SO EQUIPPED) TO WARN YOU OF AN UNSAFE CONDITION.

SAFE OPERATION BEGINS WITH A SAFE OPERATOR.

Perform Start Up Procedures. Remember to place the ground/ platform control switch in the "PLATFORM" position before going to the platform for operation.

COLD WEATHER OPERATION

In below zero weather, the hydraulic fluid should be allowed to warm before full operation of the machine.
Check for water contamination of the fluid.
Check for and remove ice on steps, platform and steering linkage prior to operation.
Check that all controls operate smoothly.

A CAUTION

Avoid sudden braking or steering, go slow and leave more room to maneuver during cold weather operation.

All operators should read and understand the operating instructions for this machine and all applicable OSHA safety standards and any other applicable safety codes.

OPERATION

Page 47

OPERATION

DRIVING AND STEERING

CHECK THAT THE ROUTE OF TRAVEL TO BE TAKEN IS CLEAR OF PERSONS, OBSTRUCTIONS, DEBRIS, HOLES AND DROPOFFS, AND IS CAPABLE OF SUPPORTING THE MACHINE.

Note: The foot switch must be depressed to activate any of the machine functions using the platform controls.

MACHINE WILL NOT DRIVE WHILE THE STABILIZERS OR OUTRIGGERS ARE DOWN (IF SO EQUIPPED). INJURY OR DAMAGE TO THE MACHINE MAY OCCUR IF YOU TRY.

Pressing the foot switch, move the drive switch to "LOW RANGE". Move the drive controller to select the desired travel direction. IF CONDITIONS PERMIT, change the drive switch to "HIGH RANGE" to allow faster travel.

To steer, press the steer switch to the left or right as required.

NOTE: Steer wheels will not center themselves after a turn, and must be returned to the straight-ahead position with the steer switch.

When descending a ramp (incline), switch the drive speed switch to "LOW RANGE".

BRAKING

For parking, the brake is automatically applied when the forward/ reverse drive controller is positioned in the center (neutral) position.

RELEASE OF THE FOOT SWITCH OR ACTUATION OF THE PLATFORM "EMERGENCY STOP" BUTTON WILL APPLY BRAKES IMMEDIATELY!

THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.

BRACE YOURSELF AND SECURE LOOSE OBJECTS ON PLATFORM DURING OPERATION OF MACHINE.

Page 48

ELEVATING THE PLATFORM

USING PLATFORM CONTROLS

Press and hold the lift switch in the "UP" position until the desired height is reached or until the platform reaches maximum height.

USING GROUND CONTROLS

Press and hold the platform switch on the ground control box in the "LIFT" position until the desired height is reached or until the platform reaches maximum height.

TRAVEL WITH PLATFORM ELEVATED ONLY ON HARD, LEVEL SURFACES.

LOWERING THE PLATFORM

USING PLATFORM CONTROLS

Press and hold the lift switch in the "DOWN" position until the platform lowers to the desired height or until the platform reaches the stowed position.

USING GROUND CONTROLS

Press and hold the platform switch on the ground control box in the "LOWER" position until the desired platform height is reached or until the platform reaches the stowed position.

EXTENDING THE ROLL-OUT DECK (OPTIONAL)

• Lift both handles at the rear of the roll-out deck, and push the deck out.

Deck will stop at end of travel.

Lock deck into position with hitch pins.

Accidental deck retraction is prevented by these pins.

IF THE ROLL-OUT DECK (OPTIONAL) IS EXTENDED, AVOID LOWERING THE PLATFORM ON TO STATIONARY OBJECTS OR POWER LINES.

OPERATION

Page 49

OPERATION

REMOVING THE PLATFORM RAILINGS

Unboit the platform control console.
Remove pin from the bottom of the rear left rail.
Remove remaining pins from rear the railings, and remove the railing and gate.
Remove the pins from the front railings and remove the railings.
Lift off the side railings.

OPERATE MACHINE FROM THE GROUND ONLY, USING THE UNBOLTED PLATFORM CONTROL CONSOLE AND FOOT SWITCH, WHILE GUARD RAILS ARE REMOVED.

• To return the machine to operation mode, install side rails, then front and rear rails. Finally secure them in place and bolt the platform control console in place.

Page 50

SHUT-DOWN PROCEDURES

When finished with the machine, place the platform in the stowed position.
Park the machine on level ground (preferably protected from weather). Secure to prevent vandalism and to discourage children at play.
Exit platform.
Place key switch in the "OFF" position.
Remove the key to prevent unauthorized operation.

Page 51

TRANSPORTING THE MACHINE

Platform should be in the stowed position when the machine is being transported. Do not operate the machine while it is being transported.

MOVING THE MACHINE

If your machine is equipped with the TOWING PACKAGE (OPTIONAL), it can be winched or moved short distances in case of power failure at speeds not to exceed 5 MPH (8.05 kph). Do not tow over rough bumpy surfaces.

To move the machine:

1. Attach tow tongue to towing vehicle.
2. Tighten brake valve (square knob) by turning clockwise.
3. Open ball (loop) valve handle (to loop drive motors).
4. Pump brake until released.

A DANGER

AFTER RELEASING THE BRAKE, THERE IS NOTHING TO STOP THE MACHINE'S TRAVEL. MACHINE WILL ROLL FREELY ON SLOPES, BE ON GUARD AGAINST RUNAWAY. DO NOT DRIVE MACHINE WITH BRAKES RELEASED.

6. If towing the machine on a public road way, install stop, and turn on tail lamps as required. (Check with local codes).
7. Check to ensure that both ground and platform emergency stop switches are in the "OFF" position (not pushed in).
8. Open emergency lowering valve.

To return to normal operation, close emergency lowering valve, open brake valve (square knob) by turning it counterclockwise on brake pump and close ball (loop) valve. Now, unhook from tow vehicle.

IMPORTANT: All Simon Scissors models are of rigid frame construction. There is no suspension and many hydraulic and electrical connections could loosen if repeatedly jarred.

Page 52

FORK LIFTING THE MACHINE

Ensure that the lift truck is of sufficient capacity for lifting the machine (see "Machine Specifications" for gross machine weight).
Lift the Simon Machine from the sides only.
Position forks under the chassis frame, between the front and rear wheels and as near to the rear (driving) wheels as possible.

Do not use tie down lugs to lift the machine.

TRANSPORTING THE MACHINE

Page 2-28

Page 53

TRANSPORTING THE MACHINE

CRANE LIFTING THE MACHINE

Ensure that the crane is of sufficient capacity for lifting the machine (see "Machine Specifications" for aross machine weight).
Ensure that the appropriate spreader bars and chains are available.
Slide the chains through the front and rear crossmembers of the chassis. Lift the machine evenly so the machine is straight.

TRUCK TRANSPORTING THE MACHINE

The Machine may be winched onto a transporting vehicle IF THE MACHINE IS EQUIPPED WITH THE TOWING PACKAGE (OPTIONAL). Return emergency lowering valve and wheel spline to normal operating position (engaging the brake) when the machine is on the transporting vehicle.
Securely attach the machine to the transporting vehicle using the tie down lugs, located at the sides of the chassis. Ensure that the chains or straps have adequate load capacity, and DO NOT OVERTIGHTEN.

Do not use tie down lugs to lift the machine.

• Always chock the wheels of the machine while on the transporting vehicle.

Page 54

EMERGENCY SYSTEMS AND PROCEDURES

IF THE MOTOR OR CONTROL SYSTEM FAILS WHILE THE PLATFORM IS RAISED, DO NOT ATTEMPT TO CLIMB DOWN SCISSORS ASSEMBLY (ARMSET). SERIOUS INJURY MAY RESULT.

HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY LOWERING PROCEDURE TO SAFELY LOWER THE PLATFORM.

THIS MACHINE IS NOT INSULATED AND EXTREME CARE MUST BE TAKEN WHEN WORKING AROUND POWER LINES.

DO NOT TOUCH THE MACHINE IF THERE IS A CHANCE IT IS IN CONTACT WITH POWER LINES. WAIT UNTIL THE POWER TO THE LINES HAS BEEN SHUT OFF.

EMERGENCY LOWERING

A WARNING

IF THE ROLL-OUT DECK (OPTIONAL) IS EXTENDED, AVOID LOWERING THE PLATFORM ON TO STATIONARY OBJECTS OR POWER LINES.

• Turn the emergency lowering valve to the open position.

Important: The emergency lowering system is designed to be used only for emergency descent.

The emergency lowering valve must be closed before the platform will raise and hold in position.

All machine functions except platform lowering require power. Should it be necessary to move the machine, see "Transporting the Machine", earlier in this section.

• Report the incident to your supervisor immediately.

Page 55

EMERGENCY PROCEDURES

It is not possible for us to foresee every emergency situation that could arise during operation of this machine. Information on the following pages describes three typical emergency situations and lists appropriate actions that can be taken.

When faced with an emergency, above all please remember:

Stay calm.
Think through the situation before operating the machine.
Get help if necessary.

Page 56

EMERGENCY PROCEDURES (CONTINUED)

SITUATION: Platform elevated, operator not incapacitated, but machine will not respond to platform controls.

POSSIBLE CONDITION

One or more functions are not operating correctly.
Machine movement from unselected control lever.
Machine function will not stop unless power is switched off.

CORRECTIVE ACTION

1. Remove foot from switch (If so equipped) and remove hand from the power control.
2. Push the emergency stop" button.
3. Evaluate the nature of the failure, lower the platform using platform controls if possible. If not, have an experienced operator lower the platform using the ground control emergency lowering valve.

A DANGER

DO NOT TRY TO CLIMB DOWN THE SCISSORS ASSEMBLY (ARMSET).

AN EXPERIENCED OPERATOR SHOULD USE THE EMERGENCY LOWERING VALVE AT THE GROUND STATION TO SAFELY LOWER THE PLATFORM.

4. Report the incident to your supervisor immediately.

EMERGENCY SYSTEMS AND PROCEDURES

Page 57

EMERGENCY PROCEDURES (CONTINUED)

SITUATION: Machine elevated, with operator incapacitated at platform controls.

A DANGER

DANGER!!! DO NOT TOUCH THE MACHINE!!!

DETERMINE THE CAUSE OF THE PROBLEM BEFORE YOU TOUCH THE MACHINE.

CORRECTIVE ACTION

1. Have someone summon first aid or rescue squad.
2. Attempt to talk to the operator before taking any rescue measures.
3. Check to see if the operator is in a pinned position or would be endangered if the platform is moved before attempting emergency lowering procedure.
4. After establishing that the machine is not in contact with live power lines, lower platform using the emergency lowering valve located at the ground control panel.
5. Render first aid to the operator.
6. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

Page 58

EMERGENCY PROCEDURES (CONTINUED)

SITUATION: Platform in contact with live power lines and operator incapacitated.

A DANGER

DO NOT TOUCH THE MACHINE!!!

ELECTROCUTION HAZARD!!!

CORRECTIVE ACTION

1. Contact authorized personnel to disconnect the power supply touching the machine.
2. Have someone summon first aid or rescue squad.
3. If operator is unconscious, check to see if the operator is in a pinned position or would be endangered if the platform is moved before attempting emergency lowering procedure.
4. AFTER POWER IS CUT , use the emergency lowering valve located at the ground control station to bring the platform with the operator to a safe location to render first aid.
5. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

EMERGENCY SYSTEMS AND PROCEDURES

Page 59

MAINTENANCE

SECTION 3: MAINTENANCE

Page 60

Table Of Contents, Section 3

General Maintenance Tips	3-3
Shift Operational Checklist
Weekly Operational Checklist	3-7
Monthly Operational Checklist	3-8
Quarterly Operational Checklist	3-10
Semi-Annual Operational Checklist	3-11
Troubleshooting	3-13
What To Check If Machine Will Not Operate	3-13
Lubrication Chart	3-14
Lubrication Diagram	3-15

Page 61

BENERAL MAINTENANCE TIPS

GENERAL MAINTENANCE TIPS

IMMEDIATELY REPORT TO YOUR SUPERVISOR ANY DEFECT OR MAL-FUNCTION WHICH BECOMES EVIDENT DURING OPERATION. ANY DE-FECT THAT AFFECTS THE SAFETY OF OPERATORS OR NEARBY PERSON-NEL SHALL BE REPAIRED PRIOR TO CONTINUED USE OF THE PLATFORM.

Correct lubrication is an essential part of preventive maintenance to minimize wear on working parts and ensure against premature failure. By maintaining correct lubrication, the possibility of mechanical failure and resulting downtime is reduced to a minimum.

INSPECTION AND MAINTENANCE SHOULD BE PERFORMED BY QUALI-FIED PERSONNEL FAMILIAR WITH THE EQUIPMENT.

The actual operating environment of the machine governs the inspection schedule. The following operational checklists indicate the areas of the machine to be checked and the intervals at which they should be checked under normal operating conditions.

Regular inspection and conscientious maintenance is the key to efficient economical operation. It will help to assure that your equipment will perform satisfactorily with a minimum of service and repair.

HYDRAULIC FLUID UNDER PRESSURE IS HOT, AND CAN PENETRATE AND BURN THE SKIN, DAMAGE EYES, AND MAY CAUSE SERIOUS INJURY, BLINDNESS, AND EVEN DEATH. CORRECT LEAKS IMMEDIATELY.

FLUID LEAKS UNDER PRESSURE MAY NOT ALWAYS BE VISIBLE.

IF A MINERAL-BASED HYDRAULIC FLUID HAS PENETRATED THE SKIN, IT MUST BE MEDICALLY TREATED, WITHIN A FEW HOURS, BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY.

ALWAYS CLEAN UP FUEL, HYDRAULIC FLUIDS AND LUBRICATING OILS SPILLED ON THE MACHINE. SPILLS CAN CAUSE FALLS, AND ARE A SERIOUS FIRE HAZARD.

Page 62

GENERAL MAINTENANCE TIPS (CONTINUED)

A DANGER

NEVER PERFORM SERVICE ON THE MACHINE (WITH THE PLATFORM ELEVATED) WITHOUT FIRST BLOCKING THE SCISSORS ASSEMBLY (ARMSET) IN PLACE !

Never leave hydraulic components or hoses open. They must be protected from contamination (including rain) at all times.
Never open a hydraulic system when there are contaminants in the air.
ALWAYS clean the surrounding area before opening hydraulic systems.
Use only recommended lubricants. Improper lubricants or incompatible lubricants may be as harmful as no lubrication.
Watch for makeshift "fixes" which can jeopardize safety as well as lead to more costly repairs.

Page 63

SHIFT OPERATIONAL CHECKLIST

All checks must be completed before operation of the Simon SCISSORS.

DATE INSPECTED BY

SERIAL NUMBER

1 Keep inspection records up-to-date.
2 Record and report all discrepancies to your supervisor.
2 A dirty machine cannot be properly inspected. Keep vour Simon machine clean!!

THIS CHECKLIST MUST BE USED AT DAILY INTERVALS OR AFTER EVERY 6 TO 8 HOURS OF USE. WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER. A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS

INITIAL	DESCRIPTION
	Perform a visual inspection of all machine components, i.e. missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, damaged tires etc. Replace components as necessary.
	2. Check the hydraulic fluid level with the platform fully lowered.
	3. Check the tires for damage. Check wheel lug nuts for tightness.
	4. Check the tire pressure (not required for foam filled tires).
	5. Check the hoses and the cables for worn areas or chafing.
	6. Check the platform rails and the safety chains for damage.
	7. Check the pivot pins for security.
	8. Check that all warning and instructional labels are legible and secure.
	Inspect the platform control panel. Insure the load capacity is clearly marked.

Continued on following page .

SHIFT OPERATIONAL CHECKLIST

Page 64

SHIFT OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESC	CRIPTION
	10.	Check the hydraulic system pressure.
	11.	Check the ground controls for proper operation. Check all switches and push buttons for proper operation.
	12.	Check the platform controls for proper operation. Check all switches and push buttons, as well as insuring that the drive controller returns to neutral.
	13.	Follow the engine daily service requirements. Refer to the engine maintenance manual supplied with your machine.
ADDITIONAL	MAIN	TENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
INITIAL	DES	CRIPTION
	14.	Remove debris from electrical controls and hydraulic components.
	15.	Check the hydraulic system for leakage after every eight (8) hours of operation.
	16.	Inspect the cylinder boots and the controller boot for cuts or other damage. Repair or replace as required.
	17.	Follow the engine severe usage service. Refer to the engine mainte- nance manual supplied with your machine.

SHIFT OPERATIONAL CHECKLIST

Page 65

WEEKLY OPERATIONAL CHECKLIST

All checks must be completed before operation of the Simon SCISSORS

DATE INSPECTED BY

SERIAL NUMBER

GENERAL INFORMATION

Keen inspection records up-to-date 1
Record and report all discrepancies to your supervisor.
3 A dirty machine cannot be properly inspected. Keep vour Simon machine clean!!

THIS CHECKLIST MUST BE USED AT WEEKLY INTERVALS OR EVERY 30 TO 40 HOURS, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DES	CRIPTION
	_ 1.	Perform all checks listed on Shift Operational Checklist.
	_ 2.	Check wheel lug nuts for proper torque (refer to the "Machine Specifica- tions").
	- 3.	Inspect all arms and pivot points for signs of wear and/ or damage.
	- 4.	Check the general operation.
	- 5.	Check all wire connections.
	6.	Check battery electrolyte level and connections.
	- 7.	Follow the engine weekly service requirements. Refer to the engine maintenance manual supplied with your machine.
	ADDITIONAL MAIN	NTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
INITIAL	DES	CRIPTION
	_ 8.	Inspect the condition of hydraulic fluid in the reservoir. Oil should have a clear amber color.
	9.	Lubricate all steering linkages and pivot points (see Lubrication Chart).

NEEKLY OPERATIONAL CHECKLIST

Page 66

MONTHLY OPERATIONAL CHECKLIST

All checks must be completed before operation of the Simon SCISSORS.

DATE INSPECTED BY

MODEL NUMBER

SERIAL NUMBER

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected.

Keep your Simon machine clean!!

THIS CHECKLIST MUST BE USED AT MONTHLY INTERVALS OR EVERY 100 HOURS, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DESC	CRIPTION
	1.	Perform all checks listed on Shift and Weekly Operational Checklists.
	2.	Lubricate all steering linkages and pivot points (see Lubrication Chart).
	3.	Lubricate the scissors arm roller and pivot ears (see Lubrication Chart).
	4.	Inspect the condition of hydraulic fluid in the reservoir. Oil should have a clear amber color.
	5.	Inspect the entire machine for signs of damage, broken welds, loose bolts, improper or makeshift repairs.
	6.	Check the electric motor brushes.
	7.	Check the pin joints and retaining bolts for security.
	8.	Check the hydraulic system pressure.
	9.	Check the left and the right spindles for free turning with no end play.
	10	Tires leaning in or out

MONTHLY OPERATIONAL CHECKLIST

January 1997

Page 67

MONTHLY OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESCRIPTION
	Check that all adjustable flow valves are locked, check setting if any are not locked.
	12. Check that the platform does not drift down with a full load.
	Follow engine monthly service requirements. Refer to the engine mainte- nance manual supplied with your machine.
ADDITIC	NAL MAINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
INITIAL	DESCRIPTION
	Follow engine severe usage service requirements. Refer to the engine maintenance manual supplied with your machine.

MONTHLY OPERATIONAL CHECKLIST

Page 68

QUARTERLY OPERATIONAL CHECKLIST

All checks must be completed before operation of the Simon SCISSORS.

DATE INSPECTED BY

MODEL NUMBER

SERIAL NUMBER

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected.

Keep your Simon machine clean!!

THIS CHECKLIST MUST BE USED AT QUARTERLY INTERVALS OR EVERY 300 HOURS, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DESCRIPTION
	1. Perform all checks listed on Shift, Weekly and Monthly Operational Checklists.
	Follow engine quarterly service requirements. Refer to the engine maintenance manual supplied with your machine.
ADD	ITIONAL MAINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
INITIAL	DESCRIPTION
	3. Change high pressure filter element.
	4. Follow engine severe usage service requirements. Refer to the engine maintenance manual supplied with your machine.

QUARTERLY OPERATIONAL CHECKLIST

Page 69

SEMI - ANNUAL OPERATIONAL CHECKLIST

All checks must be completed before operation of the Simon SCISSORS.

DATE INSPECTED BY

SERIAL NUMBER

GENERAL INFORMATION

1 Keep inspection records up-to-date.
2 Record and report all discrepancies to your supervisor.
2 A dirty machine cannot be properly inspected. Keep vour Simon machine clean!!

AWARNING

THIS CHECKLIST MUST BE LISED AT SIX MONTH INTERVALS OR EVERY 500 HOURS, WHICHEVER OCCURS FIRST FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. AI WAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS

INITIAL	DESC	CRIPTION
	1.	Perform all checks listed on Shift, Weekly, Monthly and Quarterly Operational Checklists.
	2.	Have a hydraulic fluid sample analyzed at a test laboratory. Comply with the test results and recommendations to ensure long, trouble free operation.
		IMPORTANT: If hydraulic fluid has been regularly maintained, it should only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions.
	3.	Check the hydraulic system for leaks, examine hoses for signs of excessive wear, chafing or twisting. Replace worn hoses if necessary.
	4.	Check the hydraulic system pressure. If the pressure is low, determine the reason and repair in accordance with accepted procedures as outlined in the service manual.
	5.	Inspect the platform structure for damage and condition of welds.
	6.	Check the operating speeds to insure they are within specified limits.

Continued on the following page ...

SEMI-ANNUAL OPERATIONAL CHECKLIST

Page 70

SEMI-ANNUAL OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESCRIPTION
	7. Check the emergency lowering system.
	8. Clean and lubricate all push button switches with dry lubricant and insure that the switches operate freely in all positions.
	9. Check the tightness of the platform frame and the linkage pins.
	10. Check the overall platform stability.
	11. Check the electrical mounting and hardware connections for security.
	12. Replace the filter element.
	13. Repack the front wheel bearings (if tow wheel drive).
	14. Check the king pins for excessive play.
	15. Follow engine semi-annual service requirements. Refer to the engine maintenance manual supplied with your machine

Page 3-12

Page 71

TROUBLESHOOTING

SHOULD YOU EXPERIENCE FRRATIC OPERATION OR NOTICE ANY MAL-FUNCTION WHILE PUNNING THIS MACHINE CONTINUE OPERATION ONLY LONG ENGLIGH TO DETLIDE TO THE GROUND POSITION IF POS-SIRI E

IMMEDIATELY REPORT THE INCIDENT TO YOUR SUPERVISOR, AND DISCONTINUE USING THE MACHINE UNTIL IT HAS BEEN CHECKED BY A TRAINED QUALIFIED MECHANIC.

WHAT TO CHECK IF MACHINE WILL NOT OPERATE

Key switch turned to proper position?
Emergency stop buttons at both around and platform released? (Pull out to release.)
Battery fully charged?
Battery cables connected?
Wires pulled out or loose?
Hydraulic fluid level low?
Obvious fluid leak or damaged component?

Page 72

LUBRICATION CHART

NO.	ITEM	SPECIFICATION AND QUANTITY	FREQUENCY OF LUBRICATION
1.	Hydraulic reservoir	Pennzoil AW 32 fill to the top of the sight gauge with the machine stowed	Check daily. Analyze every 6 months or 500 hours. Change yearly or every 1,000 hours.
2.	Hydraulic filter	Filter element.	Change every 6 months or 500 hours.**
3.	Pivot pins	Lithium N.L.G.I. #2 EP Purge old grease	Monthly or every 100 hours.**
4.	King Pins	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
5.	Steering Linkages and Pivot points	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
6.	Scissors arm roller and pivot ears	Light grade oil.	Monthly or every 100 hours.**

* Whichever occurs first.

^† Different requirements for severe duty applications. See checklists.

LUBRICATION CHART

Page 73

Page 74

OPERATOR'S MANUAL APPENDIX

APPENDIX

Page 75

Table of Contents, Appendix

Appendi ANSI/ SI 5. 6. 7. 8. 9. 10	x A A92.6-1990 (Partial) Responsibility of Dealers Responsibilities of Owners Responsibilities of Users Responsibilities of Users Responsibilities of Lessors Responsibilities of Lessees	A-3 A-5 A-5 A-7 A-10 A-16 A-20 A-20
Warranty
Catalog Comment Card

Page A-2

Page 76

APPENDIX

In addition to the operational instructions provided herein, various standards and avernmental regulations also apply to the use and operation of your Scissors.

Attached hereto are part of the applicable codes, regulations and standards with which you must comply. These are not all inclusive of every applicable code, standard or regulation. It is your responsibility and your employer's responsibility to identify and comply with applicable codes, standards and regulations. The information provided herein is accurate as of the date your Scissors was manufactured. You must comply with the standards as they are updated over time.

For complete, current copies of these standards, you must annually write to the following:

American National Standards Institute 1430 Broadway New York, NY 10018

Request: ANSI A92.6 (current)

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OPERATOR'S MANUAL

Page A-4

Page 78

ANSI/ SIA A92.6-1990

ANSI/ SIA A92.6-1990 (PARTIAL)

5. RESPONSIBILITY OF DEALERS

5.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application, and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the training of operators, in maintenance, application, safety provisions and operation of the aerial platform with due consideration of the knowledge that the aerial platform will be carrying personnel.

5.2 Manuals. Dealers shall keep and maintain a copy(s) of the operating and maintenance manual(s) required in 4.16.1. The operating manual(s) shall be provided with each rental, lease or sale delivery. The manual(s) shall be stored in the location required by 4.16.2. The manual(s) is considered an integral part of the aerial platform and is vital to communicate necessary safety information to users and operators. In addition, parts and maintenance manuals shall be provided with each sale delivery.

5.3. Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

5.4. Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(1) Powerplant stopped and starting means rendered inoperative.
(2) All controls in the "Off" position and all operating systems secured from inadvertent motion by brakes, blocks, or other means.
(3) Elevating assembly and platform lowered down to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(4) Hydraulic oil pressure relived from all hydraulic circuits before loosening or removing hydraulic components.
(5) Safety props or latches installed where applicable as prescribed by the manufacturer.

5.5 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

5.6 Training. Whenever a dealer directs or authorizes an individual to operate an aerial platform, the dealer shall ensure that the individual has been trained under the direction of a qualified person in accordance with the manufacturer's operating manual and requirements listed in section 8 of this standard before operating the aerial platform.

5.6.1 Training and Delivery. Manufacturer's operating instruction and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease, or rental.

Page 79

5.7 Operation. When a dealer operates an aerial platform in sales demonstrations or for other beneficial use, the dealer shall assume the responsibilities of users as specified in section 7 and the operating personnel shall assume the responsibilities of operators as specified in section 8 of this standard.

5.8 Assistance to Owners and Users. If a dealer is unable to answer an owner's or user's question(s) relating to rated capacity, intended use, maintenance, repair, inspection, or operation of the aerial platform, the dealer shall obtain the proper information from the manufacturer and provide that information to the owner or user.

5.9 Record Retention. Dealer(s) shall retain the following records for at least 3 years:

(1) Name and address of the purchaser of each aerial platform by serial number and date of delivery.
(2) Records of the person(s) trained upon each delivery of an aerial platform.
(3) Records of the predelivery preparation performed prior to each delivery

5.10 Modifications. Modification or alteration of a aerial platform shall be made only with prior written permission of the manufacturer.

5.11 Manufacturer's Safety Bulletins. The dealers shall comply with safety-related bulletins as received from the manufacturer.

Page 80

ANSI/ SIA A92.6-1990

6. RESPONSIBILITIES OF OWNERS

6.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application, and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of the responsibilities of owners with due consideration of the knowledge that the aerial platform will be carrying personnel.

6.2 Manuals. Owners shall keep and maintain a copy(ies) of the operating and maintenance manual(s) required in 4.16.1 of this standard. The operating manual(s) shall be provided with each rental, lease or sale delivery and shall be stored in the weather resistant storage compartment required by 4.16.2 of this standard. The manual(s) are considered an integral part of the aerial platform and are vital to communicate necessary safety information to users and operators. In addition, parts and maintenance manuals shall be provided with each sale delivery.

6.3 Maintenance. The owner of an aerial platform shall arrange that the maintenance specified in this standard is properly performed on a timely basis. The owner shall establish a preventive maintenance program in accordance with the manufacturer's recommendations and based on the environment and severity of use of the aerial platform. The owner shall arrange that frequent and annual inspections are performed. All malfunctions and problems identified shall be corrected before the aerial platform is returned to service.

6.4 Predelivery Preparation. Aerial platforms shall be inspected, serviced, and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

6.5 Frequent Inspection. The owner of an aerial platform shall cause a frequent inspection to be performed on an aerial platform:

(1) That has been in service for three (3) months or 150 hours whichever comes first;
(2) That has been out of service for a period longer than three months; The inspection shall be made by a person qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for a frequent inspection and shall include but not be limited to the following:
(3) All functions and their controls for speed(s), smoothness, and limits of motion;
(4) Lower controls including the provisions for overriding of upper controls;
(5) All chain and cable mechanisms for adjustment and worn or damaged parts;
(6) All emergency and safety devices;
(7) Lubrication of all moving parts, inspection of filter element(s), hydraulic oil, engine oil, and coolant as specified by the manufacturer;
(8) Visual inspection of structural components and other critical components such as fasteners, pins, shafts and locking devices;
(9) Placard, warnings and control markings;
(10) Additional items specified by the manufacturer.

Page 81

6.5 Frequent Inspection (continued). The owner shall not place the aerial platform into service until all malfunctions and problems have been corrected.

6.6 Annual Inspection. The owner of an aerial platform shall cause an annual inspection to be performed on the aerial platform no later then 13 months from the date of the prior inspection. The inspection shall be performed by a person(s) qualified as a mechanic on the specific make and model of aerial platform. The inspection shall include all items specified by the manufacturer for an annual inspection.

6.7 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(1) Powerplant stopped and starting means rendered inoperative.

(2) All controls in the "off" position and all operative systems secured from inadvertent motion by brakes, blocks, or other means.
(3) Elevating assembly and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(4) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(5) Safety props or latches installed where applicable as prescribed by the manufacturer.

6.8 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

6.9 Maintenance Training. The owners shall train their maintenance personnel in inspection and maintenance of the aerial platform in accordance with 6.3, 6.4, 6.5, 6.6, 6.7; 6.8, and 6.10 of this standard, and with the manufacturer's recommendations.

6.10 Operator Training. The owner who directs or authorizes an individual to operate an aerial platform shall ensure that the individual has been trained in accordance with the manufacturer's operating manual and requirements listed in Section 8 of this standard before operating the aerial platform.

Manufacturer's operating instructions and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental.

6.11 Operation. When an owner operates an aerial platform, the owner shall have the responsibilities of users as specified in Section 7 of this standard and his operating personnel shall have responsibilities of operators as specified in Section 8 of this standard.

6.12 Assistance to Users and Operators. If an owner is unable to answer a user's question(s) relating to rated capacity, intended use, maintenance, repair, inspection, or operation of the aerial platform, the owner shall obtain the proper information from the dealer or manufacturer and provide that information to the user or operator.

Page 82

ANSI/ SIA A92.6-1990

6.13 Record Retention. The owner shall retain the following records for at least 3 years:

(1) Name and address of the purchaser of each aerial platform by serial number and date of delivery;
(2) Records of the person(s) trained upon each delivery of an aerial platform;
(3) Written records of the frequent and annual inspections performed by the owner. The record shall include deficiencies found, corrective action and identification of the person(s) performing the inspection and repairs.
(4) Records of the predelivery preparation performed prior to each delivery.

6.14 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

6.15 Manufacturer's Safety Bulletins. The owner shall comply with safety-related bulletins as received from the manufacturer or dealer.

Page 83

7. RESPONSIBILITIES OF USERS

7.1 Basic Principles. The information in this standard must be supplemented by good job management, safety control, and the application of sound principles of safety, training, inspection, maintenance, application, and operation, consistent with all data available regarding the parameters of intended use and expected environment. Since the user has direct control over the application and operation of aerial platforms, conformance with good safety practices in this area is the responsibility of the user and operating personnel, including the operator. Decisions on the use and operation of the aerial platform must always be made with due consideration for the fact that the aerial platform will be carrying personnel whose safety is dependent on those decisions.

7.2 Manuals. Users shall keep and maintain a copy(ies) of the operating and maintenance manual(s) required in 4.16.1 of this standard. The operating manual(s) shall be provided with each rental, lease or sale delivery and shall be stored in the weather resistant storage compartment required by 4.16.2 of this standard. The manual is considered an integral part of the aerial platform and is vital to communicate necessary information to users and operators. In addition, parts and maintenance manuals shall be provided with each sale delivery.

7.3 Inspection and Maintenance. Users shall inspect and maintain the aerial platform as required to ensure proper operation. The frequency of inspection and maintenance shall be determined by the manufacturer's recommendations and be compatible with operating conditions and the severity of the operating environment. Aerial platforms that are not in proper operating condition shall be immediately removed from service until repaired. Repairs shall be made by a qualified person and the repairs shall be in conformance with the manufacturer's recommendations.

7.3.1 Frequent Inspection. An inspection as outlined in section 6.5 of this standard shall be conducted.

7.3.2 Annual Inspection. An inspection as outlined in section 6.6 of this standard shall be conducted.

7.3.3 Prestart Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and function test including but not limited to the following:

(1) Operating and emergency controls.
(2) Safety devices.
(3) Personal protective devices.
(4) Air, hydraulic and fuel system leaks.
(5) Cables and wiring harness.
(6) Loose or missing parts.
(7) Tires and wheels.
(8) Placards, warnings, control markings, and operating manual(s).

Page A-10

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ANSI/ SIA A92.6-1990

7.3.3 Prestart Inspection (continued).

(9) Outriggers, stabilizers, and other structures.

(10) Guardrail system.
(11) Items specified by the manufacturer.

7.3.4 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(1) Powerplant stopped and starting means rendered inoperative.
(2) All controls in the "Off" position and all operating systems secured from inadvertent motion by brakes, blocks, or other means.
(3) Elevating assembly and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(4) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(5) Safety props or latches installed where applicable as prescribed by the manufacturer.

7.4 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

7.5 Maintenance Training. The user shall train the maintenance personnel in inspection and maintenance of the aerial platform in accordance with sections 7.3, 7.3.1, 7.3.2, 7.3.3, and 7.3.4 of this standard and with the manufacturer's recommendations.

7.6 Operator Training. Whenever a user directs or authorizes an individual to operate an aerial platform the user shall ensure that the individual has been trained in accordance with the manufacturer's operating and maintenance manual, the user's work instructions, and the requirements listed in Section 8 of this standard before operating the aerial platform.

7.6.1 Model Training. The operator shall be trained on the same model of aerial platform or one having operating characteristics and controls consistent with the one being used during actual work site operation. Under the direction of a qualified person, the trainee shall operate the aerial platform for a sufficient period of time to demonstrate proficiency and knowledge in the actual operation of the aerial platform. Care shall be taken to ensure the area of such operation has a minimum of obstacles and is conducive to training. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

7.6.2 Trainee Records. A record of the trainee's aerial platform instruction shall be maintained by the user for at least 3 years.

Page 85

7.7 Before Operation. Before authorizing an operator to operate an aerial platform, the user shall ensure that the operator has:

(1) Been instructed by a qualified person in the intended purpose and function of each control.
(2) Read and understand the manufacturer's operating instruction(s) and user's safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and user's safety rules.
(3) Understood by reading or by having a qualified person explain all decals, warnings, and instructions displayed on the aerial platform.
(4) Been informed that the purpose for which the aerial platform is to be used is within the scope of the intended applications defined by the manufacturer.

7.8 Workplace Inspection. Before the aerial platform is used and during use, the user shall check the area in which the aerial platform is to be used for possible hazards such as, but not limited to:

(1) Drop-offs or holes.
(2) Pumps and floor obstructions.
(3) Debris.
(4) Overhead obstructions and high voltage conductors.
(5) Hazardous locations.
(6) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(7) Wind and weather conditions.
(8) Presence of unauthorized persons.
(9) Other possible unsafe conditions.

7.9 During Operation. The aerial platform shall be used in accordance with this standard. The user shall direct his operating personnel and supervise their operation to ensure that the following is adhered to prior to each movement of the aerial platform and each repositioning of the platform:

(1) The aerial platform is operated on a surface within the limits specified by the manufacturer.
(2) The outriggers, stabilizers, extendable axles, or other stability enhancing means, are used as required by the manufacturer.
(3) The guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(4) The load and it distribution on the platform and any platform extension are in accordance with the manufacturer's rated capacity for that specific configuration.
(5) There is adequate clearance from overhead obstructions.
(6) The minimum safe approach distances (MSAD) to energized power lines and parts, as listed in Table One of Figure 3 are maintained. See page 26.
(7) The precautions defined in sections 7.3.3, 7.7, 7.8, 7.9, 7.10, and 7.11 of this standard are followed during operation of the aerial platform.

Page A-12

ANSI/ SIA A92.6-1990

Page 86

SIA A92.6-1990

ANSI/

7.10 Determination of Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI / NFPA 505-1987. Aerial platforms operated in hazardous locations shall be approved in accordance with, and of the type required, by ANSI / NFPA 505-1987.

7.11 Warning and Instructions. The user shall direct his operating personnel and supervise their work to ensure operation of the aerial platform in compliance with this standard.

7.11.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working thereon. Use of planks, ladders, or any other device on the aerial platform for achieving additional height or reach shall be prohibited.

7.11.2 Other Moving Equipment. When other moving equipment and vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the work-place. Warnings such as, but not limited to, flags, roped-off areas, flashing lights, and barricades shall be used.

7.11.3 Reporting Problems or Malfunctions. The operator shall immediately report to the supervisor any problems or malfunctions that become evident during operation. Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use.

7.11.4 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

7.11.5 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial platform.

7.11.6 Capacity Limitations. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

7.11.7 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform.

7.11.8 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks, or other hazards that may cause fire or explosion.

7.11.9 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks, or other hazards that may cause fire or explosion.

7.11.10 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

7.11.11 Misuse as a Crane. The aerial platform shall not be used as a crane.

Page 87

7.11 Warning and Instructions (continued).

7.11.12 Unusual Operating Support Conditions. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds, or similar equipment unless the application is approved in writing by the manufacturer.

7.11.13 Travel Speeds. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors causing hazards of collision or injury to personnel.

7.11.14 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall:

(1) Maintain a clear view of the path of travel.
(2) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps, and other hazards to ensure safe elevated travel.
(3) Maintain a safe distance from overhead obstacles.

7.11.15 Stunt Driving. Stunt driving and horseplay shall not be permitted.

7.11.16 Unauthorized Use. Means shall be used to protect against use by unauthorized person(s).

7.12 Operation of the Aerial Platform. If a user is also the operator of an aerial platform, the user shall have the responsibilities of operators specified in Section 8 of this standard as well as responsibilities of users as specified in Section 7 of this standard.

7.13 Assistance to Operator. If a user is unable to answer an operator's question(s) relating to rated capacity, intended use, maintenance, condition, or safety of operation of the aerial platform, the user shall obtain the proper information from the dealer, owner, or manufacturer and provide that information to the operator before use of the aerial platform in the application of concern.

7.14 Shutdown of Aerial Platform. The user shall authorize and direct the operating personnel to cease operation of the aerial platform in case of any suspected malfunctions of the aerial platform, or any hazard or potentially unsafe condition that may be encountered, and to request further information as to safe operation from the owner, dealer, or manufacturer before further operation of the aerial platform.

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ANSI/ SIA A92.6-1990

7.15 Record Retention. The user shall retain the following records for at least 3 years:

(1) Records of the operator(s) trained on each model of an aerial platform;
(2) Written records of the frequent and annual inspection shall be kept by the user when performing the inspections. The records shall include the date of inspection, any deficiencies found, the corrective action recommended and identification of the person(s) performing the inspection.
(3) Written records of all repairs accomplished on the aerial platform, including the date of any such repair, a description of the work accomplished, and the identification of the person(s) performing the repair.

7.16 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

7.17 Manufacturer's Safety Bulletins. The user shall comply with safety-related bulletins as received from the manufacturer, dealer or owner.

Page 89

8. RESPONSIBILITIES OF OPERATORS.

8.1 Basic Principles. The information in this standard shall be supplemented by good judgment, safety control, and caution in evaluating each situation. Since the operator is in direct control of the aerial platform, conformance with good safety practices in this area is the responsibility of the operator. The operator shall make decisions on the use and operation of the aerial platform with due consideration for the fact that his or her own safety as well as the safety of other personnel on the platform is dependent on those decisions.

8.2 Manuals. The operator shall ensure that the operating and safety manuals delineating the responsibilities of dealers, owners, lessors, lessees, users, and operators, are stored on the aerial platform in the weather resistant storage compartment provided. The operator shall be familiar with the manuals and consult them when questions arise with respect to the aerial platform.

8.3 Prestart Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and functional test including but not limited the following:

(1) Operating and emergency controls.
(2) Safety devices.
(3) Personal protective devices.
(4) Air, hydraulic, and fuel systems leaks.
(5) Cables and wiring harness.
(6) Loose or missing parts.
(7) Tires and wheels.
(8) Placards, warnings, control markings, and operating manual(s).
(9) Outriggers, stabilizers and other structures.
(10) Guardrail system.
(11) Items specified by the manufacturer.

8.4 Problems or Malfunctions. Any problems or malfunctions that affect the safety of operations shall be repaired prior to the use of the aerial platform.

8.5 Training. The operator shall be trained either on the same model of aerial platform or one having operating characteristics and controls consistent with the one to be used during actual work site operation. Under the direction of a qualified person, the trainee shall operate the aerial platform for a sufficient period of time to demonstrate proficiency and knowledge in the actual operation of the aerial platform. Care shall be taken to ensure the area of such operation has a minimum of obstacles and is conducive to training. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

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ansi/ sia a92.6-1990

8.6 Before Operation. Before being authorized to operate the aerial platform, the operator shall have:

(1) Been instructed by a qualified person in the intended purpose and function of each of the controls.
(2) Read and understood the manufacturer's operating instruction(s) and user's safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and user's safety rules.
(3) Understood by reading or by having a qualified person explain all decals, warnings, and instructions displayed on the aerial platform.

8.7 Workplace Inspection. Before the aerial platform is used and during use, the operator shall check the area in which the aerial platform is to be used for possible hazards such as, but not limited to:

(1) Drop-offs or holes.

(2) Bumps and floor obstructions.

(3) Debris.

(4) Overhead obstructions and high voltage conductors.
(5) Hazardous locations.
(6) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(7) Wind and weather conditions.
(8) Other possible unsafe conditions.

8.8 During Operation. The aerial platform shall be used in accordance with this standard. Before each elevation of the platform, the operator shall ensure:

(1) The aerial platform is operated on a surface within the limits specified by the manufacturer.
(2) Outriggers, stabilizers, extendable axles, or other stability enhancing means, are used as required by the manufacturer.
(3) Guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(4) The load and its distribution on the platform and any platform extension(s) are in accordance with the manufacturer's rated capacity for that specific configuration.
(5) There is adequate clearance from overhead obstructions.
(6) The minimum safe approach distances (MSAD) to energized power lines and parts, as listed in Table 1 of Figure 3, are maintained. See page 26.
(7) All personnel on the platform are wearing safety gear as required at all times.

8.9 Determination of Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI / NFPA 505.

Page 91

8.9.1 Hazardous Location Operating Requirements. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANSI / NFPA 505.

8.10 Operator Warnings and Instructions. The operator shall ensure the operation of the aerial platform in compliance with the following:

8.10.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working thereon. Use of planks, ladders, or any other devices on the platform for achieving additional height or reach shall be prohibited.

8.10.2 Precaution for Other Moving Equipment. When other moving equipment and vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to flags, roped off areas, flashing lights, and barricades shall be used.

8.10.3 Reporting Problems or Malfunctions. The operator shall immediately report to a supervisor any problems or malfunctions that become evident during operation. Any problems or malfunctions that affect the safety of operations shall be repaired prior to continued use.

8.10.4 Reporting Potentially Hazardous Locations. The operator shall immediately report to a supervisor any potentially hazardous location(s) (environment) that become evident during operation.

8.10.5 Hazardous Location Operation. Operation of aerial platforms that are not approved and marked for operation in a hazardous location shall be prohibited.

8.10.6 Entanglement. Care shall taken to prevent rope, electric cords, and hoses, etc., from becoming entangled in the aerial platform.

8.10.7 Capacity Limitations. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

8.10.8 Work Area. The operator shall ensure the area surrounding aerial platform is clear of personnel and equipment before lowering the platform.

8.10.9 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks, or other hazards that may cause fire or explosion.

8.10..10 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks, or other hazards that may cause fire or explosion.

8.10.11 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

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ANSI/ SIA A92.6-1990

8.10.12 Misuse as a Crane. The aerial platform shall not be used as a crane.

8.10.13 Unusual Operating Support Conditions. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds, or similar equipment unless the application is approved in writing by the manufacturer.

8.10.14 Travel Speeds. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors causing hazards of collision or injury to personnel.

8.10.15 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall;

(1) Maintain a clear view of the path of travel.
(2) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps, and other hazards to ensure safe elevated travel.
(3) Maintain a safe distance from overhead obstacles.

8.10.16 Stunt Driving. Stunt driving and horseplay shall not be permitted.

8.10.17 Security. The operator shall implement means provided to protect against use by unauthorized person(s).

8.10.18 Altering Safety Devices. Altering or disabling on interlocks or other safety devices shall be prohibited.

8.10.19 Driving on Slopes. The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which the aerial platform is rated by the manufacturer.

8.10.20 Snagged Platform. If the platform / basket or supporting assembly becomes caught, snagged, or otherwise prevented from normal motion by adjacent structures or other obstacles such that control reversal does not free the platform, all personnel shall be removed from the platform / basket before attempts are made to free the platform using chassis controls.

8.11 Assistance to Operator. If an operator encounters any suspected malfunction of the aerial platform, or any hazard or potentially unsafe condition relating to capacity, intended use or safe operation of the aerial platform, the operator shall cease operation of the aerial platform and request further information as to safe operation from management, or from the owner, dealer, or manufacturer, before further operation.

8.12 Modification. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

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9. RESPONSIBILITIES OF LESSORS

9.1 Basic Principles. Sound principles of safety, training, inspections, maintenance, application, and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance responsibilities of lessors with due consideration of the knowledge that the aerial platform will be carrying personnel.

9.2 Lessor. A lessor is a person(s) or entity who leases, rents, loans, or otherwise provides an aerial platform to another party for the beneficial use of that party (the user). A lessor may also be a dealer, owner, lessee, user, or operator.

9.2.1 Lessor as a Dealer. When a lessor uses the aerial platform as a dealer, the lessor shall have the responsibilities of dealers as specified in Section 5 of this standard.

9.2.2 Lessor as an Owner. When a lessor uses the aerial platform as an owner, the lessor shall have the responsibilities of owners as specified in Section 6 of this standard.

9.2.3 Lessor as a User. When a lessor uses the aerial platform as a user, the lessor shall have the responsibilities of users as specified in Section 7 of this standard.

9.2.4 Lessor as an Operator. When a lessor uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in Section 8 of this standard.

10. RESPONSIBILITIES OF LESSEES

10.1 Basic Principles. Sound principles of safety, training, inspections, maintenance, application, and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessees with due consideration that the aerial platform will be carrying personnel.

10.2 Lessee. A lessee is a person(s) or entity to whom an aerial platform is provided by lease, rental, loan, or other arrangement. A lessee may also be a dealer, owner, user or operator.

10.2.1 Lessee as a Dealer. When a lessee uses the aerial platform as a dealer, he shall have the responsibilities of dealers as specified in Section 5 of this standard.

10.2.2 Lessee as an Owner. When a lessee uses the aerial platform as an owner, he shall have the responsibilities of owners as specified in Section 6 of this standard.

10.2.3 Lessee as a User. When a lessee uses the aerial platform as a user, he shall have the responsibilities of users as specified in Section 7 of this standard.

10.2.4 Lessee as an Operator. When a lessee uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in Section 8 of this standard.

Page A-20

Page 94

NDEX

Index

A

All Engines	2-16
В
Braking	2-23
C .
Cold Weather Operation Crane Lifting the Machine	2-22 2-29
D
Driving and Steering	2-22

Е

Electrocution Hazard	1-4
Elevating the Platform	2-24
Emergency Lowering	2-30
Emergency Procedures	2-31
Emergency Systems and Procedures	2-30
Extending the Roll-Out Deck (Optional)	2-24

F

Fork Lifting the Machine 2-2	8

G

Gasoline Operation	2-15
Gasoline to Propane Switching	2-15
General Maintenance Tips	3-3
Gradeability Conversion Chart	vi
Ground Controls	2-6
Ground Operation and Checks	2-17

	iii

Lowering the Platform	2-24
Lubrication Chart	3-14
Lubrication Diagram	3-15

М

August 1995

Machine Diagram	٧
Machine Specifications	iv
Machine Startup	2-15
Monthly Operational Checklist	3-8
Moving the Machine	2-27

Operator Controls 2-6 P 2-10 Platform Controls 2-10 Platform Operation and Checks 2-18 Primary Machine Components 2-5 Propane to Gasoline Switching 2-16

Operation 2-22

Q

Quarterly Operational Checklist ....................................

R

Remote Control Pendant2-8Removing the Platform Railings2-24

S

Safety Placard Locations	1-14
Safety Rules and Precautions	1-4
Safety Symbols	1-3
Safety-Related Decals	1-8
Semi - Annual Operational Checklist	3-11
Shift Checks	2-14
Shift Operational Checklist	3-5
Shut-Down Procedures	2-26
Startina a Diesel Engine	2-16
Starting a Gasoline Engine	2-15
Starting Dual Fuel Engine (Optional)	2-15
Startup Procedures	2-14

Γ

Transporting the Machine2-27Troubleshooting3-13Truck Transporting the Machine2-29

U

Unloading Procedures ....................................

W

Weekly Operational Checklist ....................................

Page 95

Limited Warranty

Simon Aerials Inc. (the "Company") warrants, to the original Buyer only,

(a) that new units of equipment manufactured and sold by it conform to the Company's published specifications;
(b) that all component parts manufactured by it shall be free from defects in material or workmanship for 12 months from the date the unit is first placed in service.
(c) that all structural components manufactured by it shall be free of any structural defect in materials or workmanship for 60 months from the date the new unit is first placed in service. Structural components covered under this section include and are limited to superstructure weldments, undercarriage weldments, boom weldments, platform support weldments (excluding rotary actuator), scissor arm weldments, turntable weldments, extendable axle weldments, and outrigger or stabilizer weldments; and
(d) that component parts not manufactured by the Company shall be free from defects in material or workmanship for the period warranted by the Company's vendor.

If the Buyer discovers within the warranty period a failure to conform to the Company's published specifications or a defect in material or workmanship, it must promptly submit written notice of such condition to the Company and return the nonconforming part(s) to the factory, freight prepaid, together with a properly completed Simon Aerials Inc. Warranty Claim Form as furnished by the Company. In no event shall such notice be accepted later than 30 days following expiration of the applicable warranty period. If, after inspection by factory Quality Assurance personnel, the returned part(s) are judged to be not in conformity with specifications or defective in material or workmanship, the Company will correct such condition by delivering repaired or new replacement part(s) to the Buyer, free of charge. Any labor cost involved in removal or replacement of such part(s) shall be the responsibility of the Buyer. This remedy is the Buyer's exclusive remedy for breach of warranty.

This warranty does not cover damage caused by shipment, misuse of the unit (including operation beyond unit specification limits), failure to properly service and maintain the unit in accordance with the Company's Manual or Factory Service Bulletins, alteration of the unit, or natural disasters (such as fire, flood, wind and lightning) and shall be void if

(1) the unit is altered or repaired contrary to the Company's authorized instructions,
(2) the unit is altered or repaired in such a way as to affect its performance or reliability, or
(3) the unit is mounted on a chassis or carrier which does not meet the Company's published minimum requirements.

THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

If field repair or parts replacement is necessary on warranted components, the Company will reimburse distributors for direct labor costs incurred therefor according to the Company's current authorized field service rate, providing that advance approval for said work is granted by Simon Aerials Service Department. In no event shall the Company be liable for any indirect, incidental, consequential or special damage (including without limitation loss of profits, loss of revenue, cost of capital, cost of substitute equipment, downtime, claims of third parties and injury to person or property) based upon any claim of breach of warranty, breach of contract, negligence, strict liability in tort, or any other legal theory. This limited warranty allocates the risks of product failure between the Company and the Buyer, and that allocation is recognized by both parties and is reflected in the price of the goods.

This written warranty is understood to be the complete and exclusive agreement between the parties, superceding all prior agreements, oral or written and all other communications between the parties relating to the subject matter of this warranty. No employee, agent or distributor of the Company or any other person is authorized to state or imply any additional warranties on behalf of the Company, nor to assume for the Company any other liability in connection with any of its products, unless made in writing and signed by an officer of the Company.

Genie Simon Manuals Operator's Manual

3020 RT SCISSORS

OPERATOR'S MANUAL

TABLE OF CONTENTS

Section 1: Safety

Section 2: Operation

Table of Contents (Continued)

Section 3: Maintenance

Appendix

Index

INTRODUCTION

A DANGER

MACHINE SPECIFICATIONS

GRADEABILITY CONVERSION CHART

SAFETY

SECTION 1: SAFETY

Table of Contents, Section 1:

SAFETY SYMBOLS

A DANGER

A CAUTION

SAFETY RULES AND PRECAUTIONS

SAFETY RULES AND PRECAUTIONS (CONTINUED)

A DANGER

SAFETY RULES AND PRECAUTIONS (CONTINUED)

SAFETY RULES AND PRECAUTIONS (CONTINUED)

SAFETY-RELATED DECALS

SAFETY-RELATED DECALS (CONTINUED)

EMERGENCY STOP SWITCH

TIGHTEN LUG NUTS TO 90 FT. LBs.

OPERATOR'S MANUAL ENCLOSED

PLATFORM CAPACITY 1500 LBs. (680 kg)

PLATFORM CAPACITY 1500 LBs. (680 kg) (4 OCCUPANTS)

PLATFORM CAPACITY 2000 LBs. (900 kg)

PLATFORM CAPACITY 2000 LBs. (900 kg) (4 OCCUPANTS)

SAFETY AND CONTROL DECAL DESCRIPTIONS

SAFETY AND CONTROL DECAL DESCRIPTIONS

SECTION 2: OPERATION

Table Of Contents, Section 2

UNLOADING PROCEDURES

UNLOADING PROCEDURES (CONTINUED)

OPERATOR CONTROLS (CONTINUED) (GROUND CONTROLS)

OPERATOR CONTROLS (REMOTE CONTROL PENDANT*)

OPERATOR CONTROLS (CONTINUED) (REMOTE CONTROL PENDANT*)

STARTUP PROCEDURES

SHIFT CHECKS

STARTING A GASOLINE ENGINE

STARTING DUAL FUEL ENGINE (OPTIONAL)

GASOLINE OPERATION

GASOLINE TO PROPANE SWITCHING

GASOLINE TO PROPANE SWITCHING (CONTINUED)

PROPANE TO GASOLINE SWITCHING

STARTING A DIESEL ENGINE

FOR DIESEL ENGINES EQUIPPED WITH GLOW PLUGS:

ALL ENGINES

GROUND OPERATION AND CHECKS

IMPORTANT: Platform raising should stop immediately upon the release of the lift switch.

IMPORTANT: Platform lowering should stop immediately upon release of the lift switch.

PLATFORM OPERATION AND CHECKS

BE SURE AREA ABOVE MACHINE IS CLEAR OF ANY OBSTRUCTIONS, TO ALLOW FULL ELEVATION OF THE PLATFORM.

DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL ANY DEFECT.

IMPORTANT: The foot switch must be activated to operate any of the machine functions.

PLATFORM OPERATION AND CHECKS (CONTINUED)

PLATFORM OPERATION AND CHECKS (CONTINUED)

IMPORTANT: The foot switch must be activated to operate any of the machine functions.

IMPORTANT: Machine travel should stop upon release of drive control.

PLATFORM OPERATION AND CHECKS (CONTINUED)

OPERATION

IT IS POSSIBLE TO DRIVE THE SIMON SCISSORS THROUGH LOCATIONS IN WHICH IT WOULD BE UNSAFE TO RAISE THE PLATFORM.

THE OPERATOR MUST BE AWARE OF THE ENVIRONMENT. DO NOT RAISE THE PLATFORM IF THE MACHINE IS NOT ON A FIRM LEVEL SURFACE!

COLD WEATHER OPERATION

A CAUTION

BRAKING

ELEVATING THE PLATFORM

USING PLATFORM CONTROLS

USING GROUND CONTROLS

TRAVEL WITH PLATFORM ELEVATED ONLY ON HARD, LEVEL SURFACES.

LOWERING THE PLATFORM

USING PLATFORM CONTROLS

USING GROUND CONTROLS

EXTENDING THE ROLL-OUT DECK (OPTIONAL)