Genie Simon Constructor Series Operator's Manual

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CONSTRUCTOR MODEL AT45

OPERATOR'S MANUAL

This Operator's Manual MUST BE READ prior to operating your Simon AT45.

Part No. 89-445002 • Revision "0.2" dated Apr. 1996 •

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AT45 OPERATOR'S MANUAL


Machine Specifications	iv
Machine Diagrams
Range Diagram	V
Gradeability Conversion Chart	V
General Arrangement Diagram	vi

Section 1: Safety

Safety Symbols
Safety Rules and Precautions
Safety-Related Decals
Safety and Control Decal Locations	1-12
Safety and Control Decal Descriptions	1-13

Section 2: Operation

Unloading Procedures
Primary Machine Components	2-5
Operator Controls
Ground Controls	2-6
Optional Remote Control Pendant	2-12
Platform Controls	2-14
Startup Procedures
Shift Checks
Machine Startup
Ground Operation and Checks
Emergency Pump Operation and Check	2-25
Platform Operation and Checks	2-26
Operation
Cold Weather Operation	2-30
Driving and Steering
Braking	2-31
Boom, Superstructure and Platform	2-32
Gasoline Engine Operation
Dual Fuel Engine Operation
Diesel Engine Operation
Shut-down Procedures	2-35
Transporting the Machine
Towing Procedures
Truck or Trailer Transport	2-37
Emergency System and Procedures
Emergency Pump
Unpowered Emergency Vehicle Movement
Emergency Lowering

TABLE OF CONTENTS

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Table of Contents (Continued)

Section 3: Maintenance


General Maintenance Tips	3-3
Shift Operational Checklist
Monthly Operational Checklist
Semi-Annual Operational Checklist	3-9
Troubleshooting
What to check if machine will not start:	3-11
What to check if functions will not operate:
Lubrication Chart
Lubrication Diagram

Index

Appendix

Applicable Standards and Regulations	A-3
ANSI/SIA A92.5 - 1992 (partial)
5. Responsibilities of Dealers	A-5
6. Responsibilities of Owners	A-7
7. Responsibilities of Users	A-10
8. Responsibilities of Operators	A-16
9. Responsibilities of Lessors	A-20
10. Responsibilities of Lessees	A-21

Simon Aerials "High Five" Limited Warranty Transfer of Ownership Notice (Business Reply Cards) Catalog Comment Card (Business Reply Cards)

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NTRODUCTION

INTRODUCTION

This Operator's Manual has been designed to provide you with the instructions needed to properly and safely operate your Simon Self-Propelled Aerial Work Platform.

THIS OPERATOR'S MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING YOUR SIMON SELF-PROPELLED AERIAL WORK PLATFORM.

OPERATORS MUST BE AWARE OF AND COMPLY WITH ALL MANUFAC-TURER'S INSTRUCTIONS AND APPLICABLE OSHA/ANSI SAFETY GUIDE-LINES.

FAILURE TO COMPLY WITH MANUFACTURER'S INSTRUCTIONS AND OSHA/ANSI SAFETY GUIDELINES WILL RESULT IN SERIOUS INJURY OR DEATH.

Your Simon machine has been designed and built to provide many years of safe, dependable service. To obtain the full benefit of your machine, always follow the proper operating and maintenance procedures as outlined in this manual. Only trained, authorized personnel should be allowed to operate or service this machine. Service personnel should read and study this manual in order to gain a thorough understanding of the functions of the machine prior to making any repairs.

A DANGER

MODIFICATIONS OF THIS MACHINE FROM THE ORIGINAL DESIGN AND SPECIFICATION WITHOUT WRITTEN PERMISSION FROM SIMON AERIALS INC. ARE STRICTLY FORBIDDEN. A MODIFICATION MAY COMPROMISE THE SAFETY OF THE MACHINE, SUBJECTING USERS TO SERIOUS INJURY OR DEATH. ANY SUCH MODIFICATION WILL VOID ANY REMAINING WARRANTY.

Simon reserves the right to change, improve, modify or expand features of its equipment at any time. Specifications, models or equipment are subject to change without notice, and without incurring any obligations to change, improve, modify or expand features of previously delivered equipment.

All Simon manuals are periodically updated to reflect changes that occur in the equipment. Please contact the factory with any questions you may have regarding your machine, or the availability of more recent manuals.

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MACHINE SPECIFICATIONS

Working Height (Max.). Platform Height (Max.). Horizontal Reach (Max.) Platform Capacity (Unrestricted) Platform Size	51 Ft / 15.54 M 45 Ft / 13.72 M 26 Ft 5 in ./ 8.05 M 500 LBs ./ 225 kg 30 In. x 60 In. x 43.5 In ./ 0.76 M x 1.52 M x 1.10 M
Stowed Length Stowed Height Machine Width (Overall) Outside Turning Radius Inside Turning Radius Tires (Air Filled)	19 Ft 10 In ./ 6.05 M 7 Ft 10 In ./ 2.39 M 7 Ft 10 In ./ 2.39 M 14 Ft 4 In . / 4.37 M 5 Ft 1.5 in ./ 1.56 M 15" x 38.5" x 16.5" 6 Ply Mudder
Tire Pressure	55 PSI/ 3.79 Bar/ 3.86 kg-cm ² 3.0 MPH / 4.83 KPH 0.5 MPH / 0.8 KPH 12.5 In ./ 0.317 M 14,500 LBs ./ 6,577 kg 15° / 27% 180° 360° Non-continuous 3000 PSI / 207 Bar/ 211 kg-cm ² 40 Gal ./ 151 Liters 35 Gal ./ 132.5 Liters 12 Volt DC Battery
Engine Availability: Standard Wisconsin W4-1770, 35 HP (26.1 Kw), Air Optional Deutz F3L 1011, 42 HP (31.3 Kw), Air Cool Ford VSG 413, 42 HP (31.3 Kw), Liquid Cool Perkins 104.22, 50 HP (37.3 Kw), Liquid Coole Ford LSG 423, 63 HP (47 Kw), Liquid Coole	Cooled, Gasoline Cooled, Dual Fuel led, Diesel oled, Gasoline and Dual Fuel Cooled, Diesel Fuel ed, Diesel ed, Gasoline and Dual Fuel
Drive Motor Bolt Torque Front Wheels (Lubricated) Rear Axle Drive Motor Torque Wheel Lug Nuts Torque Swing Bearing Bolt Torque (Lubricated)	65 Ft LBs./ 88.4 Nm/ 9.0 kg-m 65 Ft LBs./ 88.4 Nm/ 9.0 kg-m 65 Ft LBs./ 88.4 Nm/ 9.0 kg-m 170 Ft LBs./ 231 Nm/ 23.5 kg-m
Note I: Weight and performance shown represent typical standard	machines, and should be used as a

Note 1: Weight and performance shown represent typical standard machines, and should be used as a general guideline only. Many variables between machines can lead to significant differences in these factors. Accurate figures, when necessary for a specific machine, can be best determined by testing.

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April 1996

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GENERAL ARRANGEMENT DIAGRAM

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AT45 OPFRATOR'S MANUAL

SAFETY

SECTION 1: SAFETY

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Table of Contents, Section 1

SAFETY


Safetv Svmbols	1-3
Safety Rules and Precautions	1-4
Safety Related Decals	1_8
	1 10
Safety and Control Decal Locations
Safety and Control Decal Descriptions	1-13

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SAFETY SYMBOLS

This manual contains important information on the safe use of your SIMON Self-Propelled Aerial Work Platform. Your failure to read, understand and follow all safety rules, warnings and instructions will unnecessarily expose you and others to dangerous situations. For your safety and the safety of those around you, you must operate your aerial work platform as instructed in this manual.

You, the operator, are the single most important factor for safety when using any piece of equipment. Learn to operate your work platform in a safe manner.

To help you recognize important safety information, we have identified warnings and instructions that directly impact on safety with following signals:

A DANGER

"DANGER" INDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. THIS SIGNAL WORD IS LIMITED TO THE MOST EXTREME SITUATIONS.

"WARNING" INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

A CAUTION

"Caution" indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It is also used to alert against unsafe practices, and for property-damage-only situations.

One final note: The best method to protect yourself and others from injury or death is to use common sense. If you are unsure of any operation, don't start until you are satisfied that it is safe to proceed.

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SAFETY RULES AND PRECAUTIONS

• ELECTROCUTION HAZARD!! THIS MACHINE IS NOT INSULATED!! Maintain safe clearance from electrical lines and apparatus. You must allow for machine sway (side to side movement) when elevated, and electrical line movement. This machine does not provide protection from contact with or proximity to an electrically charged conductor.

You must AVOID CONTACT between any part of the machine, or its load, and any electrical line or apparatus carrying up to 300 volts.

You must maintain a CLEARANCE OF AT LEAST 10 FEET (3.05 M) between any part of the machine, or its load, and any electrical line or apparatus carrying over 300 volts up to 50,000 volts. One foot (30.5 cm) additional clearance is required for every additional 30,000 volts.

DEATH OR SERIOUS INJURY will result from contact with, or inadequate clearance from, any electrically charged conductor.

Read and understand all safety and control information found on the machine and in this manual before operating the machine.
Only trained, competent personnel should operate the aerial work platform.
Be aware of all Government and Local rules which may apply to this machine and its safe operation.
Approved safety belts must be worn at all times when operating the machine from the platform. In addition, approved headgear and other protective equipment must be worn as required. (In the U.S.A., OSHA approved equipment is required. For other countries, the appropriate equivalent government body should be consulted.)
NEVER fasten safety belt to an adjacent structure while on the work platform.
Make sure that entry gate to platform is secured before operating machine from the platform.
DO NOT block the foot pedal or any function control in the operating position.

• DO NOT exceed the platform capacity of the machine in any configuration. Review the section titled "MACHINE SPECIFICATIONS", earlier in this manual, regarding this model's capacities and dimensions.

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SAFETY RULES

SAFETY RULES AND PRECAUTIONS (CONTINUED)

SECURE all tools and other loose items to prevent injury to persons working on or below the work platform.
DO NOT use scaffolding, ladders or similar items to extend your reach while on the work platform.
DO NOT attempt to climb down the boom assembly, if the machine fails while the operator's platform is raised or extended.
Since the machine may be operated from its ground controls, precautions should be taken to prevent unauthorized personnel from operating the work platform with the ground controls while the platform is in use.
The "UNPOWERED EMERGENCY MOVEMENT" procedure (described later in this manual) requires releasing the brakes and disconnecting the rear drive motor, which results in there being no means to stop the machine's travel. Simon recommends using this procedure only in cases of emergency, and only for a short distance. Be on guard against machine runaway on sloping surfaces. Movement speed shall not exceed 1 M.P.H. (1.6 K.P.H.).
DO NOT attempt to open any hydraulic line or component without first relieving all system pressures and shutting off fluid flow from the tank.
DO NOT allow anyone to tamper with, service or operate the machine from the ground control station while personnel are on the platform, except in an emergency.
DO NOT alter, modify or disable any safety devices or interlocks.
DO NOT refuel the machine near sparks or open flames. Gasoline and propane vapors, and Diesel fuel fumes are highly explosive.
DO NOT use the aerial work platform outdoors in electrical storms or in high wind situations.
DO NOT raise the aerial work platform unless the machine is on a firm, level surface.

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SAFETY RULES AND PRECAUTIONS (CONTINUED)

Use caution to prevent ropes, cords, hoses, etc. from becoming entangled in the machine's boom sections when being raised, lowered or repositioned.
Ensure that the area surrounding the mobile platform is clear of personnel and equipment before: driving the machine; or raising, lowering or extending the boom; or swinging the superstructure; or, rotating or tilting the platform.
Maintain a safe distance from overhead and ground obstacles, debris, drop-offs, holes, depressions, electrical wires and other hazards to travel.
Limit travel speed according to conditions of the ground surface, congestion, slope, location of personnel or any other factors that could cause hazard of collision or injury to personnel.
DO NOT sit, stand or climb on platform rails.
DO NOT operate this machine while under the influence of any drugs or alcohol.
DO NOT operate this machine if you are bothered by heights, seizures, or dizzy spells.
DO NOT indulge in stunt driving or horseplay while operating this machine.

AWARNING

Complete the "Operational Checklists" found in this manual (see Table of Contents) at designated intervals.
Ensure that the machine is in "CREEP" drive speed while unloading from a truck or trailer.
Always attach the machine to a winch when loading or unloading from a truck or trailer. Simon does not recommend unassisted loading or unloading of any aerial work platform.
With the platform swung away from the stowed position, use caution when selecting travel or steering direction. Travel and steer direction will be opposite switch or lever movement. Refer to the large "FORWARD" arrows on the undercarriage of the machine or the location of the superstructure lockpin hole for travel orientation.

SAFETY RULES

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SAFETY RULES

SAFETY RULES AND PRECAUTIONS (CONTINUED)

AWARNING

Check fuel system for leaks or damaged fuel lines before operating machine. If any damage is found, contact your supervisor immediately. Machine shall be removed from service until diagnosis and any necessary repairs have been completed.
Actuation of the red "EMERGENCY STOP" button will apply brakes immediately, causing unexpected platform movement as the machine comes to a sudden stop. Brace yourself.
Whenever releasing the brakes, ensure that the machine cannot roll.
Immediately report any erratic noises, vibrations or malfunctions of the machine to supervisor. Machine shall be removed from service until diagnosis and any necessary repairs have been completed.
Operating this equipment without all safety and control decals in place can be hazardous.

A CAUTION

For transporting the machine, the platform or boom must not be tied to the trailer bed in any way.
Be sure to turn all hydraulic valves back "open" before starting the machine, or extensive pump damage will occur.
DO NOT exceed the maximum platform horizontal pull of 100 pounds (45.4 kg).
DO NOT use the boom or platform as a crane to lift oversized or hanging loads.
DO NOT raise, extend, retract, tilt, rotate, or lower the platform into stationary objects, as this will cause damage to mechanical and hydraulic components.
DO NOT use the platform or boom functions to push or tow the machine or another vehicle.
Avoid sudden braking or steering, go slowly and leave more maneuvering room during cold weather operation until the machine is warm.

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SAFETY-RELATED DECALS

ELECTROCUTION

THIS MACHINE IS NOT INSULATED

KEEP AWAY FROM MACHINE IF NEAR ELECTRICAL LINES OR EQUIPMENT.
DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT WITH THIS MACHINE IF IT SHOULD BECOME ELECTRICALLY CHARGED. 10150500

10-150500 Decal, "DANGER . ELECTROCUTION"

SAFETY RELATED DECALS

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10-151200 Decal, "DANGER" (platform station)

SAFETY RELATED DECALS

ATAS ODEDATOD'S MANUAL

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SAFETY-RELATED DECALS (CONTINUED)

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AT45 OPERATOR'S MANUAL

SAFETY RELATED DECALS

SAFETY-RELATED DECALS (CONTINUED)

CAUTION

DISENGAGE DRIVE MECHANISM ON ENDS OF POWER HUBS BEFORE TOWING AND/OR FREE WHEEL OPERATION

10-102700 Decal, "CAUTION" (Disengage drive ..." (for versions with optional tow package)

PLATFORM CAPACITY 500 LBs. (225 kg)

10-145300 Decal, Platform Capacity , 18-1/4" (464 mm)

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SAFETY AND CONTROL DECAL LOCATIONS

OPERATING THIS EQUIPMENT WITHOUT ALL SAFETY AND CONTROL DECALS IN PLACE CAN BE HAZARDOUS.

If any of these items are damaged or missing, replace them immediately. Decals are shown for standard machine. Optional equipment may change the decal locations.

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SAFETY AND CONTROL DECAL DESCRIPTIONS

ltem No.	Part Number	Description	Qty.
1	10-012600	Decal, "CAUTION" ("Open tank valves")	1
2	10-007200	Decal, "ENSURE LOCKPIN IS DISENGAGED "	2
3	10-144300	Placard, Ground Electrical Controls	1
4	10-216400	Placard, Ground Hydraulic Controls	1
5	10-148300	Decal, "CAPACITY 500 LBS (225 kg)",
		4-1/2" (114 mm)	2
6	10-151100	Decal, "DIESEL FUEL ONLY" (Diesel engine option)	1
	10-117900	Decal, "GASOLINE ONLY" (Gasoline engine option)	1
7	10-157100	Decal, "Manual Brake Release"	1
8	10-150500	Decal, "DANGER", Electrocution	2
9	10-151300	Decal, "Hydraulic Fluid Only "	1
10	10-221400	Placard, "Platform Control"	1
11	10-221300	Decal, "Platform Control" (Electrical)	1
12	10-130600	Decal "DANGER", Ground Station	1
13	10-151200	Decal "DANGER", Platform	1
14	10-145300	Decal, "CAPACITY 500 LBS (225 kg)",
		18-1/4" (464 mm)	1
15	10-223900	Decal, "Pump (Main, Emergency)	1
16	10-107200	Decal, "CAUTION"
		("Steer system must be disengaged ")
		(for versions with optional tow package)	1
17	10-102700	Decal, "CAUTION" (Disengage drive"
		(for versions with optional tow package)	1

SAFETY AND CONTROL DESCRIPTIONS

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AT45 OPERATOR'S MANUAL

OPERATION

SECTION 2: OPERATION

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Table of Contents, Section 2

Unloading Procedures	1
Primary Machine Components 2-5	1
Operator Controls	1
Ground Controls
Optional Remote Control Pendant	2
Platform Controls 2-1	4
Startup Procedures	0
Shift Checks 2-2	0
Machine Startup 2-2	1
Ground Operation and Checks 2-2	2
Emergency Pump Operation and Checks	5
Platform Operation and Checks	6
Operation 2-3	0
Cold Weather Operation 2-3	0
Driving and Steering 2-3	1
Braking	1
Boom, Superstructure and Platform 2-3	2
Gasoline Éngine Operation 2-3	3
Dual Fuel Engine Operation 2-3	3
Diesel Engine Operation 2-3	4
Shut-down Procedures 2-3	5
Transporting the Machine 2-3	6
Towing Procedures 2-3	6
Truck or Trailer Transport 2-3	57
Emergency System and Procedures 2-3	;9
Emergency Pump 2-3	9
Unpowered Emergency Vehicle Movement 2-4	0
Emergency Lowering 2-4	ہ

Page 2-2

April, 1996

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DERATION

UNLOADING PROCEDURES

TO AVOID SERIOUS PERSONAL INJURY OR DEATH, ENSURE THAT THE MACHINE IS IN "CREEP" DRIVE SPEED WHILE UNLOADING FROM A TRUCK OR TRAILER.

Inspect the outside of the machine for damage (including the underside). Inspect all hoses, boom sections and cables for chafing or road damage. Confirm that all swing bearing bolts are tight (refer to specifications).
Remove the pin that locks the superstructure to the undercarriage near the swing bearing. Stow the lock pin in the location provided nearby.
Unlock and open both side compartments. Inspect all fuel, electrical and hydraulic connections for damage and security.
Connect battery cables to batteries if required. Check electrolyte level.
Open the fuel tank valve and check fuel level.
Check engine oil level, and add as required per engine manufacturer's recommendations.
Check fluid level at the sight gauge on the hydraulic tank, and add fluid as required (see Lubrication Chart). Check that shutoff valves on the hydraulic tank are open.
Close side compartment covers.
Attach the machine to a winch for the unloading procedure.

AWARNING

ALWAYS ATTACH THE MACHINE TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. CONNECT WINCH CABLE TO THE TIE DOWN LUG ON THE UNDERCARRIAGE. UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED.

READ AND UNDERSTAND ALL SAFETY, CONTROL AND OPERATING INFORMATION FOUND ON THE MACHINE AND IN THIS MANUAL BEFORE OPERATING THE MACHINE.

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UNLOADING PROCEDURES (CONTINUED)

Perform Machine Startup procedures in this section. Refer to Operator Controls Descriptions, as necessary. Turn off engine.
Remove all machine tie downs. Remove wheel chocks, if used. Switch the Ground/ Platform togale to "PLATFORM CONTROLS".
Enter the platform, and restart the engine using the platform controls. Test all platform functions.
Raise the boom so that the platform will clear any obstacles as the machine is driven down the loading ramp.
Carefully drive the machine off the truck or trailer with the assistance of a winch.

NOTE: The brakes are automatically released for driving, and will automatically apply when the machine stops.

• Before placing the machine into service, all operators must read and understand the contents of this Operator's Manual.

Upon initial unloading of the machine the Receipt Inspection Adjustment Report or Predelivery Inspection Adjustment Report must be completed and returned in order to activate the Simon Limited Warranty.

An Operator's Manual and a Receipt Inspection Adjustment Report are included with each machine leaving the factory.

UNLOADING PROCEDURES

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OPERATOR CONTROLS

ltem	Control	Location	Description
1.	Emergency Stop Button	Ground Electrical Panel	Used to stop all functions in an emergency. Push for emergency stop. Pull out or rotate clockwise to reset, depending on style used.
2.	Circuit Breaker	Ground Electrical Panel	Pops out when the electrical circuit is overloaded. Push in to reset.
3.	Choke/ Glow Plug Button	Ground Electrical Panel	Choke button for gas or dual fuel engines. Press and hold while starting a cold engine.
			Glow plug button for some Diesels. Press and hold (if so equipped) to preheat combustion chamber before starting engine.
4.	Main Power Key Switch	Ground Electrical Panel	Main power "On/ Off" three position switch. Straight up position is "OFF".
			Turn key right (clockwise) one position to turn power "ON" for platform control operation. Turn key left (counterclockwise) one position to turn power "ON" for ground control operation.
			With key switch "OFF", the key may be removed to prevent unauthorized operation.
5.	Engine Start Button	Ground Electrical Panel	Press push button to engage engine starter. Release button immediately upon engine start. If the engine does not start within 10 seconds, the main power key must be turned off and then on again to start.
			NOTE: Main power key switch must be in "GROUND" position.
6.	Gas/ Off/ Propane	Ground Electrical Panel	Flip toggle up for gas fuel, down for propane fuel. In "OFF" position, the engine is not supplied with fuel.
7.	Hour Meter	Ground Electrical Panel	Indicates total elapsed time that the engine has been operated in hours and tenths.
8.	Volt Meter	Ground Electrical Panel	Indicates electrical system voltage.

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AT45 OPERATOR'S MANUAL

OPERATOR CONTROLS

ltem	Control	Location	Description
9.	Engine Oil Pressure Gauge	Ground Electrical Panel	Indicates engine oil pressure.
10.	Water Temp Gauge (optional)	Ground Valve Bank	Indicates water temperature of the engine.
11.	Pump Selector Toggle Switch	Ground Valve Bank	Push up and hold at "MAIN" to activate engine powered hydraulic pump, allowing operation of hydraulic functions (boom movement) from the ground.
			Push down and hold at "EMERGENCY" to activate battery powered hydraulic pump, allowing operation of boom functions should the engine powered hydraulic pump be disabled.
12.	Lower Boom Lever	Ground Valves, beneath Electrical Panel	Valve handle used to control the lower boom sec- tion. Each boom section can be raised and lowered independently.
13.	Middle Boom Lever	Ground Valves, Beneath Electrical Panel	Valve handle used to control the middle boom section. Each boom section can be raised and lowered independently.
14.	Upper Boom Lever	Ground Valves, beneath Electrical Panel	Valve handle used to control the upper boom sec- tion. Each boom section can be raised and lowered independently.
15.	Boom Telescope Lever	Ground Valves, Beneath Electrical Panel	Valve handle which allows the telescopic upper boom to extend and retract, giving the operator access over obstacles.
16.	Swing Control Lever	Ground Valves, beneath Electrical Panel	Valve handle which controls the rotation of the superstructure on the undercarriage. The superstructure rotates 360 degrees with mechanical swing limiters to stop continuous rotation.
17.	Manual Brake Release Pump	Right of Ground Electrical Panel and next to Control Pendant	Used to manually release the brakes and disconnect the drive. Refer to "UNPOWERED EMERGENCY MOVEMENT".

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AT45	OPERATOR'S	MANUAL

OPERATOR CONTROLS DESCRIPTION (GROUND CONTROLS, CONTINUED)

ltem	Control	Location	Description
18.	Manual Brake Release Valve	Right of Ground Electrical Panel and next to Control Pendant	Used to engage/ disengage hand pump. Refer to "UNPOWERED EMERGENCY MOVEMENT".

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OPERATOR CONTROLS (OPTIONAL REMOTE CONTROL PENDANT)

April, 1996

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DPERATOR CONTROLS


Item	Control	Location	Description
1.	Pump Selector Toggle Switch	On Remote Control Pendant	Push up and hold at "MAIN" to activate engine powered hydraulic pump, allowing operation of hydraulic func- tions (drive, steer or boom movement) from the ground.
			Push down and hold at "EMERGENCY" to activate battery powered hydraulic pump, allowing operation of boom functions should the engine powered hydraulic pump be disabled.
2.	Drive Toggle Switch	On Remote Control Pendant	Push up and hold to travel forward, down to travel backward.

			WHEN THE PLATFORM IS SWUNG OVER THE STEER- ING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL DIRECTION WILL BE OPPOSITE SWITCH MOVEMENT.
3.	Steer Toggle Switch	On Remote Control Pendant	Push to left and hold to turn steer wheels to left, right to turn to right. To straighten wheels, push and hold switch in opposite direction.

WITH THE PLATFORM OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE STEERING DIRECTION. STEER DIRECTION WILL BE OPPOSITE SWITCH MOVEMENT.

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OPERATOR CONTROLS (PLATFORM CONTROLS)

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OPERATOR CONTROLS

OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS)

ltem	Control	Location	Description
1.	Ignition Switch	On Platform Console	Three position ignition switch. Full up position is "off". Center position is ignition "on", and full down engages the starter.
2.	Choke/ Glow Plug Push Button	On Platform Console	For gas or dual fuel engines. Press and hold while starting a cold engine.
			For some Diesel engines. Press and hold to preheat combustion chamber before starting the engine.
3.	Emergency Pump	On Platform Console	Engage to operate any boom function should the engine become inoperable.
4.	Horn Button	On Platform Console	Press button to sound warning horn.
5.	Emergency Stop Button	On Platform Console	Used to stop all functions in an emergency. Push for emergency stop. Pull out or rotate clockwise to reset, depending on style used.
6.	Engine Warning Lamp	On Platform Console	Red light that indicates low oil pressure or high water temperature in the engine. If this lamp should light, the engine will shut down automatically after a ten second delay.
7.	Light Switch (Optional)	On Platform Console	Flip toggle switch to turn head and tail lights on and off.
8.	Drive Control Lever	On Platform Console	Controls forward and reverse machine travel at a speed proportional to handle movement.

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE TRAVEL DIRECTION. TRAVEL DIRECTION WILL BE OPPOSITE DRIVE CONTROL LEVER MOVEMENT.

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OPERATOR CONTROLS (PLATFORM CONTROLS)

Page 2-16

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OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED)

	OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED)
ltem	Control	Location	Description	S
9.	Steer Switch	On End of Drive Control Lever	Move switch left and hold to turn steer wheels to left, and right to turn steer wheels to right. Push and hold in opposite direction to straighten wheels.	ERATOR
				OPE
			WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, USE CAUTION WHEN SELECTING THE STEERING DIRECTION. STEERING DIRECTION WILL BE OPPOSITE STEER SWITCH MOVEMENT.
10.	Lower Boom Lever	On Platform Console	Valve handle used to control the lower boom section. Each boom section can be raised and lowered inde- pendently.
11.	Middle Boom Lever	On Platform Console	Valve handle used to control the middle boom section. Each boom section can be raised and lowered independently.
12.	Upper Boom Lever	On Platform Console	Valve handle used to control the upper boom sec- tion. Each boom section can be raised and lowered independently.	V
13.	Boom Telescope Lever	On Platform Console	Valve handle which allows the telescopic upper boom to extend and retract, giving the operator access over obstacles.
14.	Swing Control Lever	On Platform Console	Valve handle which controls the rotation of the superstructure on the undercarriage. Move lever forward to swing the superstructure to the left (clock- wise), back to swing to the right (counterclockwise). The superstructure rotates 360 degrees with me- chanical swing limiters to stop continuous rotation.
15.	Platform Rotate Lever	On Platform Console	Valve handle which controls the rotation of the platform. Move lever forward to rotate the platform to the left (clockwise), back to rotate to the right (counterclockwisw). The platform will rotate 90 degrees from center in each direction.

April, 1996

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OPERATOR CONTROLS (PLATFORM CONTROLS)

OPERATOR CONTROLS

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OPERATOR CONTROLS DESCRIPTION (PLATFORM CONTROLS, CONTINUED)

ltem	Control	Location	Description
16.	Platform Level Lever	On Platform Console	Valve handle which allows the platform to be manu- ally leveled.
17.	Foot Pedal Switch	On Platform Floor	Must be depressed to activate main hydraulic pump, allowing operation of any hydraulic function (drive, steer, boom or platform movement) from the platform. Depress pedal before selecting function.

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STARTUP PROCEDURES

SHIFT CHECKS

Before the Simon Work Platform is put into use each shiff, the following checks should be completed to make sure that the machine is safe and in good condition.

Refer to check lists at back of this manual for periodic maintenance requirements and additional procedures for severe duty applications:

Visually inspect all machine components, i.e. missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, flat or damaged tires, bent or damaged structural components, etc. Both compartment doors can be opened to inspect components inside.
Check engine oil and fuel levels.
Check engine coolant level (on liquid cooled machines).
Check battery electrolyte level and connections.
Check hydraulic fluid level with boom fully retracted and lowered.
____ Check that all shutoff valves on the hydraulic tank are open. When open, valve handles will be parallel with the length of the valve.

The shutoff values on the hydraulic tank must be left open at all times, except during repairs or transport. If one or more of these values are closed when the machine is running, extensive pump damage will occur.

____ Check hoses and cables for worn areas.
____ Check hose carrier to make sure that it is not bent or sagging.
- ____ Inspect safety belt connections and check for worn areas on the belts.
____ Check platform rails and safety gate latch for damage.
____ Check pivot pins for security.
____ Check that all warning and instructional labels are legible and secure.

STARTUP PROCEDURES

Page 41

STARTUP PROCEDURES

MACHINE STARTUP

ALL OPERATORS MUST THOROUGHLY READ AND UNDERSTAND THE "SAFETY RULES AND PRECAUTIONS" SECTION OF THIS MANUAL PRIOR TO OPERATING THE MACHINE.

A COMPLETE VISUAL INSPECTION OF THE MACHINE MUST BE PER-FORMED PRIOR TO OPERATIONAL CHECKS.

Disengage lockpin before using the turntable.
Ensure that emergency stop button on ground control panel and platform console are disengaged. Reset, as required.
Turn the main power key switch to the "GROUND" position to energize the electrical system.
For gasoline engines, press the "CHOKE" button, and hold it prior to engaging starter motor; or

for Diesel engines equipped with glow plugs, press the "GLOW PLUG" button and hold for 30 seconds prior to engaging starter motor.

Press and hold engine start button to start engine.
Refer to the "Machine Specifications" section of this manual for the "Maximum Hydraulic Pressure" for this machine.
On the remote control pendant, press and hold the pump selector switch to "MAIN", but do not operate any drive or boom function. This is called "deadheading", and will lead to maximum compensator setting of the pump system pressure registering on the gauge at the ground control valve assembly.
Check that the hydraulic pressure is as stated in the specifications.
Raise or extend the boom, and push down on each of the three fastened corners of the tilt alarm located behind the electrical box. The alarm should sound as each corner is pressed beyond 5 degrees.

NOTE: There is a three (3) second delay before the alarm sounds.

Page 42

GROUND OPERATION AND CHECKS

BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THE FOLLOWING CHECKS REVEAL A DEFECT.

Perform Machine Startup procedures, earlier in this section.
Press and hold the pump selector toggle switch to "MAIN" position.

The pump selector switch is a "Deadman" type control. If released, all machine movement will stop.

Slowly move the lower boom control lever up to operate the lower boom to the end of its movement.
- Listen for any unusual noises.
Check for any vibration while the boom travels up or down.
Check for uneven or jerky operation.
Check for hydraulic leaks.
Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.
Return the lower boom to its stowed position by slowly moving the control lever to the down position.

STARTUP PROCEDURES

Page 43

STARTUP PROCEDURES

GROUND OPERATION AND CHECKS (CONTINUED)

Operate the middle boom and upper boom in the same manner as the lower boom.
Listen for any unusual noises.
Check for any vibration while the boom travels up or down.
_____ Check for uneven or jerky operation.
Check for hydraulic leaks.
Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.
Operate the boom telescope function by raising the upper boom section parallel to the around and extending and retracting the boom.
Listen for any unusual noises.
Check for any vibration while the boom extends and retracts.
_____ Check for uneven or jerky operation.
Check for hydraulic leaks.
Check cylinder pin security. Ensure that all securing bolts are in place on each pin locking point.
Operate the swing function by slowly moving the control lever up to swing left and down to swing right.
_____ Listen for any unusual noises.
_____ Check for any vibration while the superstructure rotates.
Check for uneven or jerky operation.
_____ Check for hydraulic leaks.
Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.
While operating a boom function, press the emergency stop button on the ground control console. All machine functions should stop, including the engine. Reset emergency stop button and restart engine.
Return the machine to a stowed position. Push valve levers in turn, while still pressing the pump selector toggle switch to "MAIN".
Slowly return the valve levers to center position. Release the pump selector toggle switch.

IMPORTANT: All machine operations will stop upon release of the pump selector toggle switch.

• Shut the engine off.

Page 44

GROUND OPERATION AND CHECKS (CONTINUED)

For machines with the optional Pendant Control, leave the engine running and perform the following checks:

• With the pump selector toggle switch to "MAIN" position, press the drive toggle to the "FORWARD" position. The machine will move forward.

WITH THE PLATFORM SWUNG OVER THE STEERING WHEELS, TRAVEL AND STEERING DIRECTION WILL BE OPPOSITE TO DIRECTIONS INDI-CATED ON PLACARD.

____ Listen for any unusual noises.
Check for any vibration while the machine travels.
Check for uneven or jerky operation.
____ Check for hydraulic leaks.
Report and repair any problem.
Push the steer switch in the left or right direction, and check for proper steering control. Note position of the platform to the steering wheels.

STARTUP PROCEDURES

Page 2-24

Page 45

STARTUP PROCEDURES

GROUND OPERATION AND CHECKS (CONTINUED)

Return the wheels to the straight ahead position by pressing the steer switch in the opposite direction. When wheels are straight, release the steer switch.
Press the emergency stop button. All functions (including the engine) should stop immediately. Rotate the button clockwise to reset. Restart engine. Press and hold the pump selector toggle switch.
Press the drive togale to "REVERSE". The machine will move in the backward direction.
Release the drive togale. The machine will come to a complete stop.
Return the machine to the stowed position. Press the appropriate toggle switches and push valve levers in turn, while still pressing the pump selector toggle switch to "MAIN".
Slowly return the toggles and valve levers to center position. Release the pump selector togale switch.

NOTE: All machine operations will stop upon release of the pump selector togale switch.

• Shut the engine off.

EMERGENCY PUMP OPERATION AND CHECK

With engine off:

Actuate the emergency pump switch.
Slowly move the lower boom lever in the up position.
_____ Listen for any unusual noises.
_____ Check for any vibration while the boom travels up or down.
Check for uneven or jerky operation.
Check for hydraulic leaks.
Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.
Once movement has been established, return the boom section to the stowed position and release the emergency pump switch.

IMPORTANT: The emergency pump is designed for emergency operation only and should not be operated for extended periods of time.

Page 46

PLATFORM OPERATION AND CHECKS

Complete the Ground Operational Checks before you perform the platform checks.
Select the "PLATFORM" control position on the ground/platform selector switch.
Enter the Platform. Close the gate securely and connect the safety belt to the platform.
Turn the ignition switch to "START" while engaging the "CHOKE" or "GLOW PLUG" with the choke/glow plug button. As soon as the engine starts, allow both switches to return to their center positions.

NOTE: If engine has been running for ground operational checks, it should not require choke or alow plug to restart.

BE SURE BOOM TRAVEL AREA IS CLEAR OF OBSTRUCTIONS.

DO NOT OPERATE THE MACHINE IF THESE CHECKS REVEAL ANY DEFECT OR ABNORMALITY.

Actuate the foot pedal power switch, mounted on the floor of the platform.
Slowly move the lower boom control lever up to operate the lower boom to the end of its movement.
_____ Listen for any unusual noises.
Check for any vibration while the boom travels up or down.
_____ Check for uneven or jerky operation.
_____ Check for hydraulic leaks.
Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.
Return the lower boom to its stowed position by slowly moving the control lever to the down position.
Operate the middle boom and upper boom in the same manner as the lower boom.

____ Listen for any unusual noises.

_____ Check for any vibration while the boom travels up or down.
_____ Check for uneven or jerky operation.
_____ Check for hydraulic leaks.
Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.

Page 2-26

STARTUP PROCEDURES

Page 47

STARTUP PROCEDURES

PLATFORM OPERATION AND CHECKS (CONTINUED)

Operate the boom telescope function by raising the upper boom section parallel to the around and extending and retracting the boom.
Listen for any unusual noises.
Check for any vibration while the boom extends or retracts.
Check for uneven or jerky operation.
Check for hydraulic leaks.
Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.
Operate the swing function by slowly moving the control lever up to swing left and down to swing right.
Listen for any unusual noises.
_____ Check for any vibration while the superstructure rotates.
_____ Check for uneven or jerky operation.
_____ Check for hydraulic leaks.
Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.
Operate the platform level function by slowly operating the platform level lever forward and backward. Return the platform to a level position.
Listen for any unusual noises.
_____ Check for any vibration while the platform levels.
_____ Check for uneven or jerky operation.
_____ Check for hydraulic leaks.
Check pivot pin security. Ensure that all securing bolts are in place on each pin locking point.
Operate the platform rotate function by slowly moving the platform rotate lever forward and backward. Return the platform to the center position.
_____ Listen for any unusual noises.
Check for any vibration while the platform rotates.
_____ Check for uneven or jerky operation.
_____ Check for hydraulic leaks.

Page 48

PLATFORM OPERATION AND CHECKS (CONTINUED)

ACTUATION OF THE RED "EMERGENCY STOP" BUTTON WILL APPLY BRAKES IMMEDIATELY!

THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.

While operating a boom function, press the emergency stop button on the platform control console. All machine functions should stop, including the engine. Reset emergency stop button and restart engine.
Slowly push the drive control lever forward. The machine should smoothly accelerate in the selected direction. Movement alarm sounds whenever the vehicle is in motion.

Page 49

STARTUP PROCEDURES

PLATFORM OPERATION AND CHECKS (CONTINUED)

Operate the steer switch and check for proper steering control. Note position of the platform to the steering wheels.
Return the wheels to the straight ghead position.
Slowly return the drive control lever to the center "neutral" position. The machine should come to a complete stop.
Slowly push the drive control lever backward. The machine should smoothly accelerate in the selected direction. Movement alarm sounds whenever the vehicle is in motion.
Slowly return the drive control lever to the center "neutral" position. The machine should come to a complete stop.
Raise the lower boom to horizontal. Repeat the drive tests. Machine should travel a maximum of 0.5 M.P.H. (0.8 K.P.H.). This condition is referred to as "creep speed", and is the maximum rate of travel with the boom raised or extended.

NOTE: At "creep speed", a for this machine wheel makes one complete revolution in approximately thirteen (13) seconds. If one revolution takes much less than this time, the machine must be adjusted to bring the "creep speed" back down to 0.5 M.P.H (0.8 K.P.H.).

Return the boom to the stowed position.
Move all levers and switches back to their neutral positions. Release the foot pedal.

NOTE: All machine functions should stop upon release of the foot pedal.

• Press emergency stop button. Engine will shut off.

Page 50

OPERATION

THE MACHINE HAS A HIGH PERFORMANCE 4 WHEEL DRIVE SYSTEM FOR OPERATION IN SOFT GROUND CONDITIONS AND/ OR ROUGH TERRAIN. SOME OF THESE GROUND CONDITIONS MAY CREATE AN UNSAFE WORK-ING CONDITION WHEN THE BOOMS ARE ELEVATED AND/ OR EXTENDED.

THE OPERATOR MUST BE AWARE OF THE GROUND CONDITIONS. DO NOT RAISE THE PLATFORM OR EXTEND THE BOOM IF THE MACHINE IS NOT ON A FIRM LEVEL SURFACE!

DO NOT RELY ON THE TILT ALARM TO WARN YOU OF AN UNSAFE CONDITION.

SAFE OPERATION BEGINS WITH A SAFE OPERATOR.

Perform Start-Up Procedures. Remember to place the ground/ platform control switch in the "PLATFORM CONTROLS" position before going to the platform for operation.

Enter platform, close and secure safety gate, and attach safety belt.

COLD WEATHER OPERATION

In below freezing weather, the hydraulic fluid should be allowed to warm before full operation of the machine.
Check for water contamination of the fluid.
Check for and remove ice on the platform, swing gear teeth and steering linkage prior to operation.
Check that all valves operate smoothly, and return freely to the neutral position.

Avoid sudden braking or steering, go slow and leave more maneuvering room during cold weather operation.

STARTUP PROCEDURES

Page 51

STARTUP PROCEDURES

DRIVING AND STEERING

ENSURE THAT THE ROUTE OF TRAVEL IS CLEAR OF PERSONNEL AND DEBRIS.

Press the foot switch. Slowly push the drive control lever "FORWARD" to provide forward travel, or pull the lever back for reverse travel.

NOTE: The speed of the machine is proportional to the distance the lever is moved.

To steer, press the steer switch on the end of the drive control lever to the left or right as required.

Although the machine can be driven with the platform positioned at either end of the machine, the operator may find driving easier from the stowed position. The stowed position can be identified by the steer axle on the undercarriage, or by the line up of the lock pin holes. If driving is attempted with the platform over the opposite axle, you must remember that all directions given to the steer and drive controls will be in reverse.

When descending a ramp (incline), it is necessary to control the speed of the machine. To slow the machine, move the drive control lever slowly toward the center "neutral" position.

BRAKING

For parking, the brakes are automatically applied when the drive control lever is moved to the center "neutral" position.

A WARNING

RELEASE OF THE DRIVE CONTROL LEVER OR ACTUATION OF THE PLATFORM "EMERGENCY STOP" BUTTON WILL APPLY BRAKES IMMEDI-ATELY!

THIS MAY CAUSE UNEXPECTED PLATFORM MOVEMENT AS THE MACHINE COMES TO A SUDDEN STOP.

Page 52

BOOM, SUPERSTRUCTURE AND PLATFORM

Press the foot pedal, then select the required function. Available functions are:

Lower Boom UP or DOWN
Middle Boom UP or DOWN
Upper Boom UP or DOWN
Upper Boom EXTEND or RETRACT
Superstructure swing LEFT or RIGHT
Platform level FORWARD or BACKWARD
Platform rotate LEFT or RIGHT

Each of these functions can be selected by moving the appropriate lever in the proper direction.

NOTE: Function speeds are generally proportional to lever movement.

Multiple function control is possible by operating more than one function at the same time; however, this may reduce hydraulic fluid flow to each function, slowing response time.

OPERATION

April, 1996

Page 53

AT45 OPERATOR'S MANUAL

OPERATION

GASOLINE ENGINE OPERATION

• Press the "START" button and the "CHOKE" button at ground station, or operate the start toggle and choke button at platform. As soon as the engine starts, release both switches.

DUAL FUEL ENGINE OPERATION

GASOLINE OPERATION

• Operate the machine as normal.

GASOLINE TO PROPANE SWITCHING

This switching can only be done using the ground controls. The machine should only be switched to propane while the engine is running.

• Open valve on propane tank.

Wisconsin and Ford engines:

Turn dual fuel selector switch on the ground control panel to the "OFF" position. Allow the engine to run until it consumes the fuel in the carburetor bowl.
As soon as the engine starts to miss, turn the selector switch on the ground control panel to the "PROPANE" position. Turn the fuel select control handle a quarter turn counterclockwise to unlock it, and push it in. Then, turn the handle clockwise to lock in position. The engine should run normally as soon as the switch engages and handle is pushed in.

Page 54

PROPANE TO GASOLINE SWITCHING

This switching can only be done using the ground controls.

Wisconsin and Ford engines:
- Turn dual fuel selector switch on the ground control panel to the "OFF" position. Allow the engine to run until it consumes the propane in the intake manifold. ENGINE WILL STALL.
- Turn the selector switch on the ground control panel to "gas". Turn the fuel select control handle a quarter turn counterclockwise, and pull it out. Then turn it clockwise to lock in position, and restart engine. The engine will run normally.

NOTE: When operating on propane, the engine will run for several seconds after the ignition is shut off. This allows the propane to clear the intake manifold.

DIESEL ENGINE OPERATION

• Press the glow plug button (at platform or ground control cabinet), and hold for 30 seconds (when the engine is cold) prior to engaging the starter motor.

OPER

Page 55

OPERATION

SHUT-DOWN PROCEDURES

When finished with the machine, place the machine in the stowed position.
Park the machine on a level surface. Secure to prevent vandalism and to discourage children from climbing or playing on it.
Turn off the main power key switch. Remove key to prevent unauthorized operation.

Page 56

TRANSPORTING THE MACHINE

TOWING PROCEDURES

WITHOUT OPTIONAL TOWING PACKAGE:

• If optional towing package is not installed, refer to "UNPOWERED EMERGENCY MOVEMENT" in this section.

WITH OPTIONAL TOWING PACKAGE:

Securely attach the machine to a tow vehicle with the tow bar provided.
Disconnect both front torque hubs by removing the plate in the center of the torque hub, turning the plate so that the boss faces in, then reinstalling the plate.

WHENEVER DISENGAGING THE DRIVE TORQUE HUBS OR BEFORE DIS-CONNECTION FROM TOWING VEHICLE, ENSURE THAT THE MACHINE CANNOT ROLL.

• Pull steer wander control valve, located near the ground controls, to allow steering wheels to track behind tow vehicle.

The tow vehicle must have sufficient braking capability in order to safely stop itself as well as the machine. Tow speed shall not exceed 3 MPH (4.8 KPH).

Page 57

FRANSPORTING THE MACHINE

TRUCK OR TRAILER TRANSPORT

ALWAYS ATTACH THE MACHINE TO A WINCH WHEN LOADING OR UNLOADING FROM A TRUCK OR TRAILER. UNASSISTED LOADING OR UNLOADING OF ANY MOBILE PLATFORM IS NOT RECOMMENDED.

THE WINCH OPERATOR AND MACHINE OPERATOR MUST COORDINATE MOVEMENT WHILE LOADING THE MACHINE. AVOID THE POSSIBILITY OF THE WINCH TRYING TO PULL A STATIONARY MACHINE.

1. Enter the platform, and start the engine using the platform controls.
2. Raise the boom so that the platform will clear any obstacles as the machine is driven up the loading ramp. It may be necessary to raise the boom to allow greater around clearance.
3. Carefully maneuver the machine onto the truck or trailer with the aid of a winch.
4. Lock the superstructure to the undercarriage by installing the lock pin provided.
5. Confirm that the boom sections are fully retracted, and that the platform will not contact any other item, including the bed of the truck or trailer.

The platform or boom must not be tied down to the truck or trailer bed in any way.

6. The negative battery cable should be disconnected for long distance transport. It is also recommended that the fuel and hydraulic tank valves be closed.
Tie down locations are located on all four corners of the undercarriage. Use four (4) 1/2 inch, "Grade 7" chains from each of the tie down lugs, and run the chains as shown in the diagram. (Refer to illustration on following page.)

Ratchet type load binders are recommended. If using lever type load binders, wire or strap them shut, or wrap chains around them to prevent opening.

Page 58

Page 59

EMERGENCY SYSTEM AND PROCEDURES

IF THE MACHINE FAILS WHILE THE OPERATOR'S PLATFORM IS RAISED OR EXTENDED, DO NOT ATTEMPT TO CLIMB DOWN THE BOOM ASSEMBLY. SERIOUS INJURY MAY RESULT.

EMERGENCY PUMP

The Mobile Platform has an emergency pump which can be operated from the operator's platform or ground control station to briefly operate the machine when the machine has lost engine power.

Ground Operation:

On the ground control box or the remote control pendant (option), press and hold the pump switch to "EMERGENCY".
Select the proper function as desired to fit the situation.

Platform Operation:

Press and hold the emergency pump button on the platform control console.
Select the proper function as desired to fit the situation.

To prevent the battery from completely discharging and the emergency pump from overheating, release the emergency pump button to allow a 30 second rest period after every 30 seconds of operation. Once the machine has been safely positioned, correct the cause of the failure before returning the machine to service.

Page 60

UNPOWERED EMERGENCY VEHICLE MOVEMENT

• Every attempt should be made to restore primary power to the machine before using this procedure.

THIS PROCEDURE REQUIRES RELEASING THE VEHICLE BRAKES, WHICH RESULTS IN NO MEANS TO STOP THE MACHINE'S TRAVEL. SIMON RECOMMENDS USING THIS PROCEDURE ONLY IN CASES OF EMER-GENCY, AND ONLY FOR A SHORT DISTANCE.

BE AWARE OF MACHINE RUNAWAY ON SLOPING SURFACES. MOVE-MENT SPEED SHALL NOT EXCEED 1 M.P.H. (1.6 K.P.H.).

1. Secure the machine to the tow vehicle with chains or ropes.

The AT 45 is equipped with tie down lugs (front and rear) that can be used for towing the machine. The chains or ropes must be of sufficient capacity to move the machine.

ALWAYS CHOCK THE WHEELS BEFORE YOU RELEASE THE BRAKES TO PREVENT UNEXPECTED MACHINE MOVEMENT ON SLOPES.

2. Chock wheels.
3. Disconnect both front torque hubs by removing the plate in the center of the torque hub, turning the plate so that the boss faces in, then reinstalling the plate.

AWARNING

WHENEVER DISENGAGING THE DRIVE TORQUE HUBS OR BEFORE DIS-CONNECTION FROM TOWING VEHICLE, ENSURE THAT THE MACHINE CANNOT ROLL.

Page 61

4. Release brakes and disconnect rear drive motor.

There is a hand pump located to the right of the ground control box. Close the valve under the pump plunger by turning it to the right (clockwise) and operate the hand pump. Continue to pump until high resistance is felt in the pump plunger. At this point, the machine will be in a free wheel condition.

After unblocking the wheels, the machine will be ready to be moved: however, there is no provision for steering the vehicle.

After primary power has been restored to the vehicle, fully open the needle valve on the hand pump by turning it to the left (counterclockwise); the brakes and rear drive motor will automatically engage.
Engage both front torque hubs by removing the plate in the center of the torque hub, turning the plate so that the boss faces out, then reinstalling the plate.
The machine is now ready for normal operation.

Page 62

EMERGENCY LOWERING

It is not possible for us to foresee every emergency situation that could arise during operation of this machine. Information on the following pages describes three typical emergency situations, and lists appropriate actions that can be taken.

When faced with an emergency, above all please remember:

Stav calm.
Think through the situation before operating the machine.
Get help if necessary.

SITUATION: Platform elevated, operator not incapacitated, but machine will not operate properly using the platform controls.

POSSIBLE CONDITION:

One or more functions not operating correctly.
Machine movement from unselected control lever.
Machine function will not stop unless power is switched off.

CORRECTIVE ACTION

1. Remove foot from foot pedal.
2. Press the red emergency stop button.
3. Evaluate the nature of the failure. Return to the ground, using the emergency pump (see "Emergency Pump", earlier in this section).
4. If unable to return to the ground using the platform controls and the emergency pump, contact an experienced operator to lower the machine using the emergency pump and lowering procedure (see "Emergency Pump" earlier in this section).

DO NOT TRY TO CLIMB DOWN THE BOOM.

HAVE AN EXPERIENCED OPERATOR USE THE EMERGENCY PUMP TO SAFELY LOWER THE PLATFORM.

5. Report the incident to your supervisor immediately.

Page 63

SITUATION: Machine elevated, with operator incapacitated at platform controls.

DO NOT TOUCH MACHINE !!!

TRY TO DETERMINE THE CAUSE OF THE PROBLEM BEFORE YOU TOUCH THE MACHINE.

CORRECTIVE ACTION

1. Have someone summon first aid or rescue squad.
2. Attempt to talk to operator before taking any rescue measures.
3. Before attempting emergency lowering procedure, check to see if the operator is:
- in a pinned position, or
- would be endangered if platform is moved.
4. After establishing that the machine is not in contact with live power lines, lower the platform or move the machine as necessary, using emergency procedures (see "Emergency Pump", earlier in this section).
5. Render first aid to the operator.
6. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

Page 64

SITUATION: Platform in contact with live power lines and operator incapacitated.

CORRECTIVE ACTION

1. Have someone summon first aid or rescue squad.
2. Contact authorized personnel to disconnect power supply touching machine.
3. Before attempting emergency lowering, check to see if the operator is:
- in a pinned position, or
- would be endangered if platform is moved.
4. AFTER POWER IS CUT, lower the platform or move the machine as necessary, using emergency procedures (see "Emergency Pump", earlier in this section).
5. Report the incident to your supervisor immediately.

IMPORTANT: Any incident involving personal injury must be immediately reported to the local Simon Aerials Distributorship as well as to Simon Aerials Inc.

EMERGENCY SYSTEM AND PROCEDURES

Page 65

AT45 OPERATOR'S MANUAL

MAINTENANCE

SECTION 3: MAINTENANCE

Page 66

Table of Contents, Section 3

General Maintenance Tips	3-3
Shift Operational Checklist	3-4
Monthly Operational Checklist	3-7
Semi-Annual Operational Checklist	3-9
Troubleshooting	3-11
What to check if machine will not start	3-11
What to check if functions will not operate	3-11
Lubrication Chart	3-12
Lubrication Diagram	3-13

Page 67

AT45 OPERATOR'S MANUAL

GENERAL MAINTENANCE TIPS

GENERAL MAINTENANCE TIPS

Never leave hydraulic components or hoses open. They must be protected from contamination (including rain) at all times.
Never open a hydraulic system or engine when there are contaminants in the air.
ALWAYS clean the surrounding area before opening hydraulic or engine systems.
Use only recommended lubricants. Improper lubricants or incompatible lubricants may be as harmful as no lubrication.
Report any makeshift "fixes" which can jeopardize safety as well as lead to more costly repairs.
Any work platform found not to be in safe operating condition should be removed from service until repaired. All repairs should be made by authorized personnel in conformance with the manufacturer's operating, maintenance, and repair manuals.

Page 68

SHIFT OPERATIONAL CHECKLIST

All checks must be completed before operation of the machine.

These checklists can be copied as needed to aid in performing these inspections.

DATE: INSPECTED BY:


MODEL NUMBER:	SERIAL NUMBER:

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected.

Keep your Simon machine clean!!

A WARNING

THIS CHECKLIST MUST BE USED AT DAILY INTERVALS OR AFTER EVERY 6 TO 8 HOURS OF USE, WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL

DESCRIPTION

1. Perform a visual inspection of all machine components, i.e. structural damage, missing parts, torn or loose hoses, hydraulic fluid leaks, torn or disconnected wires, flat or damaged tires, etc. Open both compartment doors to inspect components inside.
2. Check battery electrolyte level and connections. Check fuel, engine oil and coolant levels.
3. Check tire pressure (not required for foam filled).
4. Check that the lug nuts are tight.
5. Check hydraulic fluid level. The level should be at the line marked on the sight gauge with the machine in stowed position.
6. Check that all shutoff valves on hydraulic tank are open (parallel to flow).

Continued on following page .

SHIFT OPERATIONAL CHECKLIST

Page 3-4

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AT45 OPERATOR'S MANUAL

SHIFT OPERATIONAL CHECKLIST

SHIFT OPERATIONAL CHECKLIST (CONTINUED)


INITIAL	DESC	ESCRIPTION
	7.	Check all drive motor nuts for tightness.
	8.	Check hoses for worn areas.
	9.	Check hose carrier to verify that it is not bent or sagging.
	10.	Inspect safety belt connections, and check for worn areas on the belts.
	11.	Check platform rails and gate latch step for damage.
	12.	Check pivot pins for security.
	13.	Check that all warning and instructional labels are legible and secure.
	14.	Start engine. Check that hydraulic pressure is as stated in the machine specifications.
	15.	Check that the tilt alarm is working properly.
	16.	Check that no attempt had been made to override the drive interlock system by a previous operator.
	17.	When all pre-inspection checks have been completed, the operator is ready to test the ground controls for proper operation.
	18.	Check platform controls for proper operation.
	19.	With the platform raised, check for the smooth operation of low speed drive.
	20.	Follow engine daily service requirements. Refer to the Engine Mainte- nance Manual supplied with your machine.

Continued on following page .

Page 3-5

Page 70

SHIFT OPERATIONAL CHECKLIST (CONTINUED)

ADDITIONAL MAINTENANCE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS

NOTE: Do not lubricate wear pads in dusty or sandblast environments. There are boots and guards available to extend machine life in these applications. Consult Simon Aerials Service Department.

INITIAL	DESCRIPTION
	Inspect cylinder boots, valve spool boots, etc., for cuts or other damage after every eight (8) hours of service. Repair or replace if necessary.
	22. Check hydraulic system for leakage after every eight (8) hours of operation.
	Follow engine severe usage service requirements. Refer to the Engine Maintenance Manual supplied with your machine.
WEEKLY
INITIAL	DESCRIPTION
	24. Inspect condition of hydraulic fluid in the reservoir. Fluid should have a clear amber color.
	25. Lubricate all boom pivot pins and cylinder pins (see Lubrication Chart).
	Check oil level in axle differential and planetary ends (see Lubrication Chart).
	Apply lubricant to swing bearing gear teeth and drive pinion gear teeth (see Lubrication Chart).
	Follow engine weekly service requirements. Refer to the Engine Mainte- nance Manual supplied with your machine.

SHIFT OPERATIONAL CHECKLIST

Page 71

AT45 OPERATOR'S MANUAL

MONTHLY OPERATIONAL CHECKLIST

DATE: INSPECTED BY: _____

MODEL NUMBER: SERIAL NUMBER:

These checklists can be copied as needed to aid in performing these inspections.

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
3. A dirty machine cannot be properly inspected. Keep your Simon machine clean!!

THIS CHECKLIST MUST BE USED AT MONTHLY INTERVALS OR EVERY 100 HOURS, WHICHEVER OCCURS FIRST. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DESCRIPTION
	1. Perform all checks listed on Shift Operational Checklist.
	2. Lubricate all boom pivot pins and cylinder pins (see Lubrication Chart).
	3. Apply lubricant to swing bearing gear teeth and drive pinion gear teeth (see Lubrication Chart).
	4. Inspect condition of hydraulic fluid in the reservoir. Fluid should have a clear amber color.
	Check hydraulic system for leaks, examine hoses for signs of excessive wear, chafing or twisting. Adjust the hoses and/ or replace them if necessary (refer to the Service Manual).
	Inspect the work platform and boom structure for signs of damage and broken welds. Check all bolts (including platform rotator bolts) for tightness.
	Check for structural damage, broken welds, loose bolts, improper or makeshift repairs.

Continued on following page .

Page 72

MONTHLY OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESCRIPTION
	8.	Check protective rubber cover around hoses at moving anchor, tip boom, boom hose passages, and at swing bearing.
	9.	Check torque of wheel lug nuts (see specifications).
	10.	Check torque of swing bearing bolts (see specifications).
	11.	Check adjustment and security of swing drive. Check torque of swi drive mounting bolts (see specifications). There should be no back between the turntable and undercarriage when properly adjusted.	ng (lash
	12.	Check oil level in axle differential and planetary ends (see Lubrication Chart).	on
	13.	Check front wheel motors mounting bolt torque (see specifications)	).
	14.	Check that the boom does not drift with a full load, no hydraulic presure (engine off) and the control valve in the "BOOM DOWN" position	)S- ON.
	15.	Check to make sure boom sections are not dented or bent.
	16.	Check that all adjustable flow valves are locked.
	17.	Check fuel shutoff rack for proper operation. Loosen lever arm and lubricate with WD-40 or equivalent.
	18.	Lubricate boom wear pads (see Lubrication Chart).
	19.	Lubricate hydraulic control handle pivot pins (see Lubrication Chart	).
	20.	Lubricate steering spindles (see Lubrication Chart).
	21.	Lubricate steering cylinder bearings (see Lubrication Chart).
	22.	Lubricate tie rod bearings (see Lubrication Chart).
	23.	Follow engine monthly service requirements. Refer to the Engine Maintenance Manual supplied with your machine.
ADDITIONAL MA	INTENAN	ICE REQUIREMENTS FOR SEVERE USAGE APPLICATIONS
EVERY 90 DAYS
INITIAL	DES	CRIPTION
	24.	Replace high pressure filter element and return filter element.
,	25.	Replace emergency pump filter.
3-8			April

MONTHLY OPERATIONAL CHECKLIST

996

Page 73

AT45 OPERATOR'S MANUAL

SEMI-ANNUAL OPERATIONAL CHECKLIST

DATE: INSPECTED BY:

MODEL NUMBER: SERIAL NUMBER:

These checklists can be copied as needed to aid in performing these inspections.

GENERAL INFORMATION

1. Keep inspection records up-to-date.
2. Record and report all discrepancies to your supervisor.
A dirty machine cannot be properly inspected. Keep your Simon machine clean!!

AWARNING

THIS CHECKLIST MUST BE USED AT SIX MONTH INTERVALS OR EVERY 500 HOURS, WHICHEVER IS SOONER. FAILURE TO DO SO COULD ENDANGER THE LIFE OF THE OPERATOR. ALWAYS REMEMBER, A LITTLE PREVENTIVE MAINTENANCE CAN SAVE MUCH MORE THAN IT COSTS.

INITIAL	DESCRIPTION
	1. Perform all checks listed on Shift and Monthly Operational Checkli	sts.
	Have hydraulic fluid sample analyzed at a test laboratory. Completest results and recommendations to ensure long, trouble free oper	y with ration.
	NOTE: If hydraulic fluid has been regularly maintained, it should only require changing once every year, depending on maintenance, temperature, application, duty cycle, and atmospheric conditions.
	3. Clean and lubricate all electrical switches with an electrical contac cleaner and ensure that the switches operate freely in all positions	:†
	4. Check the electrical mounting and hardware connections for secur	rity.
	Replace high pressure filter element and return filter element (earli- replacement if reduced speed of drive function is indicated). Repl emergency pump filter.	er ace

Continued on following page .

Page 74

SEMI-ANNUAL OPERATIONAL CHECKLIST (CONTINUED)

INITIAL	DESCRIPTION
	6. Lubricate all valve spool linkages.
	Clean and lubricate the swing bearing gear teeth with Keystone Moly #29.
	8. Follow engine semi-annual service requirements. Refer to the Engine

Page 75

AT45 OPERATOR'S MANUAL

ROUBLESHOOTING

TROUBLESHOOTING

SHOULD YOU EXPERIENCE ERRATIC OPERATION OR NOTICE ANY MAL-FUNCTION WHILE RUNNING YOUR MACHINE, CONTINUE OPERATION ONLY LONG ENOUGH TO RETURN TO THE GROUND POSITION IF POS-SIBLE.

IMMEDIATELY REPORT THE INCIDENT TO YOUR SUPERVISOR, AND DISCONTINUE USING THE MACHINE UNTIL IT HAS BEEN CHECKED BY A TRAINED, QUALIFIED MECHANIC.

WHAT TO CHECK IF MACHINE WILL NOT START:

Is the key switch turned on?
Is the ground/ platform selector switch in the proper position?
Are all emergency stop buttons released?
Are battery cables connected?
Is the battery charged?
Are any wires pulled out or loose?
Is there proper fuel (gas, propane, or diesel) in the fuel tank?
If equipped for propane fuel operation, is the propane tank valve open?
If equipped for dual fuel operation, is the fuel selector switch in the proper position?

WHAT TO CHECK IF FUNCTIONS WILL NOT OPERATE:

Is a function control lever or the platform foot pedal not activated?
Is the ground/ platform selector switch in the proper position?
Has the turntable lock pin not been removed?
Is there an obvious oil leak or damaged component?
Is the hydraulic fluid level low?
Are any wires pulled out or loose?

Page 76

LUBRICATION CHART

NO.	ITEM	SPECIFICATION AND QUANTITY	FREQUENCY OF LUBRICATION
1.	Hydraulic reservoir	Mobil DTE-13M to "Full" mark with all cylinders retracted.	Check each shift. Analyze every six (6) months or 500 hours* ^† . Change yearly or every 1,000 hours.* ^†
2.	Hydraulic high pressure filter	Filter element.	Change every six (6) months or 500 hours.* ^†
3.	Hydraulic return line filter	Filter element.	Change every six (6) months or 500 hours.* ^†
4.	Emergency pump hydraulic filter	Filter.	Replace every six (6) months or 500 hours* ^†
5.	Swing bearing (grease fitting in center of superstructure)	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
6.	Swing bearing gear teeth	"Keystone-Moly 29 Open Gear Compound" Coat gear faces.	Monthly or every 100 hours.* ^† Clean every six (6) months or 500 hours.*
7.	Rear axle housing and planetary ends	SAE 80/ 90 APIGL5.	Check monthly or every 100 hours.* ^† Change yearly or 1,000 hours.*
8.	Boom pivot pins and cylinder pins	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
9.	Boom wear pads	Silicone spray.	Monthly or every 100 hours.**
10.	Hydraulic control handle pivot pins	WD 40 Spray or equivalent penetrating oil.	Monthly or every 100 hours.*
11.	Steering spindles (king pin bearings)	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
12.	Steering cylinder bearings	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
13.	Tie rod bearings	Lithium N.L.G.I. #2 EP. Purge old grease.	Monthly or every 100 hours.**
14.	Lever arm fuel shutoff rack (not shown)	WD 40 Spray or equivalent penetrating oil.	Monthly or every 100 hours.*

* Whichever occurs first.

⁺ Different requirements for severe duty applications. See checklists.

Page 3-12

LUBRICATION CHART

Page 77

LUBRICATION DIAGRAM

UBRICATION DIAGRAM

NO.	ITEM	SPECIFICATION AND QUANTITY	FREQUENCY OF LUBRICATION
15.	Valve spool linkage	WD 40 Spray or equivalent penetrating oil.	Monthly or every 100 hours.*
16.	Electrical switches	Electrical Contact Cleaner.	Clean and Lubricate every six (6) months or 500 hours*.
17.	Front planetary wheel hubs	SAE 80 W 90, SAE 90 or SAE 85-140, half full.	After first 50 hours, then yearly or every 1,000 hours.* ^†

Whichever occurs first

Different requirements for severe duty applications. See checklists.

Page 78

INDEX

Α

ANSI/ SIA A92.5-1980 (	(Partial)		A-5
Applicable Standards ar	nd Regula	tions	A-3
Arrangement Diagram			v

В

Boom, Su	perstructure and Platform	2-32
Braking	•••••••••••••••••••••••••••••••••••••••

С


Choke Button
Circuit Breaker
Cold Weather Opera	tion2-30

D

Diesel Engine Operation
Drive Control Lever	2-14, 2-15
Drive Toggle Switch	2-12, 2-13
Driving and Steering	2-31
Dual Fuel Engine Operation

Ε

Electrical Storms1-5
Electrocution Hazard1-4
Emergency Lowering2-42
Emergency Pump2-39
Emergency Pump Button 2-14, 2-15
Emergency Pump Operation and Check 2-25
Emergency Pump Toggle Switch 2-6, 2-9, 2-12, 2-13
Emergency Stop Button
Emergency System and Procedures2-39
Engine Oil Pressure Gauge 2-8, 2-9
Engine Warning Indicator 2-14, 2-15

F

Foot Pedal Switch	2-18,	2-19
Foot Pedal Switch	Z-18,	Z-13

G


Gasoline Engine Operation	2-33
Gasoline to Propane Switching	2-33
General Arrangement Diagram	vi
General Maintenance Tips
Glow Plug 2-	-6, 2-7, 2-14, 2-15, 2-34
Glow Plug/ Choke	2-6, 2-7, 2-14, 2-15
Gradeability Conversion Chart	V
Ground Operation and Checks	2-22

Н

High Wind
Horn Button
Hour Meter
Hydraulic Valv	res1-7

1

Ignition Toggle	e Switch
Introduction

L

ight Switch
ower Boom Lever
ubrication Chart .
ubrication Diagram

М

Machine Components	2-5
Machine Diagrams	V
Machine Specifications	iv
Machine Startup
Main Power Key Switch	2-6, 2-7
Maintenance
Maintenance,
Severe Usage Applications
Maintenance Tips
Middle Boom Lever	2-8, 2-9, 2-16, 2-17
Monthly Operational Checklist	3-7

Page 79

INDEX (CONTINUED)

0

Operation
Operator Controls
(Ground Controls)	2-6, 2-8, 2-10
Operator Controls
(Platform Controls)	2-14, 2-16, 2-18
Operator Controls
(Remote Control Pendant)

Ρ


Platform Level Lever	2-18, 2-19
Platform Operation and Checks	2-26
Platform Rotate Lever	2-16, 2-17
Primary Machine Components.	2-5
Propane Switch
Propane to Gasoline Switching	2-34
Pump Selector Toggle Switch

R

Range Diagram		۷

S

Safety Belts	1-4
Safety-Related Decals	1-8
Safety Rules and Precautions	1-4
Safety Symbols	1-3
Semi-Annual Operational Checklist	3-9
Shift Checks
Shift Operational Checklist	3-4
Shut-Down Procedures	2-35
Specifications	iv
Start, Engine	2-6, 2-7
Startup, Machine	2-21
Startup Procedures	2-20
Steer Switch	2-16, 2-17
Steer Toggle Switch	2-12, 2-13
Swing Lever	9, 2-16, 2-17

Telescope Lever2-8, 2-9, 2-16, 2-17Tie Down Locations (Recommended)2-38Towing Procedures2-36Transporting the Machine2-36Troubleshooting3-11Truck or Trailer Transport2-37

U

Unloading Procedures		2-3
Unpowered Emergency	Movement	2-40

۷

Volt Meter

Page 80

OPERATOR'S MANUAL APPENDIX

APPENDIX

Page 81

Table of Contents, Appendix

Applicable Standards and Regulations	. A-3
ANSI/SIA A92.5 - 1992 (Partial)	. A-5
5. Responsibilities of Dealers	. A-5
6. Responsibilities of Owners	. A-7
7. Responsibilities of Users	. A-10
8. Responsibilities of Operators	. A-16
9. Responsibilities of Lessors	. A-20
10. Responsibilities of Lessees	. A-21
Simon Aerials Twelve Month Limited Warranty
Transfer of Ownership Notice (Business Reply Cards)
Catalog Comment Card (Business Reply Cards)

Page A-2

Page 82

APPENDIX

APPLICABLE STANDARDS AND REGULATIONS

In addition to the operational instructions provided herein, various standards and governmental regulations also apply to the use and operation of your Simon Aerial Work Platform.

Attached hereto are copies of some of the applicable codes, regulations and standards with which you must comply if this unit is operated in the U.S.A. These standards were in effect (as attached) on the date your unit was manufactured. You must comply with these, or other applicable standards as defined by your governing bodies as they are updated over time.

For complete, current copies of U.S.A. standards, you must annually write to:

American National Standards Institute 1430 Broadway New York, NY 10018

Request: ANSI/ SIA A92.5 (current)

Specific state or local regulations may also apply. You must consult the appropriate regulating authority for the area in which the equipment will be operated in order to obtain current copies of these regulations.

Page 83

OPERATOR'S MANUAL APPENDIX

Page 84

ANSI/ SIA A92.5-1992

ANSI/SIA A92.5 - 1992 (PARTIAL)

5. RESPONSIBILITIES OF DEALERS

5.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the training of operators, in maintenance, application, safety provisions and operation of the aerial platform with due consideration of the knowledge that the unit will be carrying personnel.

5.2 Manuals. Dealers shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease, or sale delivery. These manual(s) shall be stored in the location required by section 4.20 of this standard. These manual(s) are considered an integral part of the aerial platform and are vital to communicate necessary safety information to users and operators. In addition, parts and maintenance manual(s) shall be provided with each sale delivery.

5.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

5.4 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.

(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks, or other means.
(c) Boom and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.

5.5 Replacement Parts . When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

5.6 Training. Whenever a dealer directs or authorizes an individual to operate an aerial platform he shall ensure that the individual has been trained under the direction of a qualified person in accordance with the manufacturer's operating manual and requirements listed in section 8, of this standard, before operating the aerial platform.

5.6.1 Training on Delivery. Manufacturer's operating instruction and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental.

Page 85

5. RESPONSIBILITIES OF DEALERS (CONTINUED)

5.7 Operation. When a dealer operates an aerial platform in sales demonstrations or otherwise for his beneficial use, he and his operating personnel shall assume the responsibilities of users as specified in section 7 and responsibilities of operators as specified in section 8 of this standard.

5.8 Assistance to Owners and Users. If a dealer is unable to answer an owner's or user's question relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the dealer shall obtain the proper information from the manufacturer and provide that information to the owner or user.

5.9 Record Retention. Dealer(s) shall retain the following records for at least three years:

(a) Name and address of the purchaser of each aerial platform by serial number and date of delivery.
(b) Records of the person(s) trained upon each delivery of an aerial platform.
(c) Records of the predelivery preparation performed prior to each delivery.

5.10 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

5.11 Manufacturers Safety Bulletins. The dealer shall comply with safety related bulletins as received from the manufacturer.

5.12 Ownership Records. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and address of the new owner within sixty (60) days.

ANSI/ SIA A92.5-1992

Page 86

ANSI/ SIA A92.5-1992

6. RESPONSIBILITIES OF OWNERS

6.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of the responsibilities of owners with due consideration of the knowledge that the unit will be carrying personnel.

6.2 Manuals. Owners shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. Operating manual(s) shall be provided with each rental, lease or sale delivery. The operating manual(s) shall be stored in the location required in section 4.20 of this standard. These manual(s) are considered an integral part of the aerial platform and are vital to communicate the necessary safety information to users and operators. In addition, parts and maintenance manual(s) shall be provided with each sale delivery.

6.3 Predelivery Preparation. Aerial platforms shall be inspected, serviced and adjusted to manufacturer's requirements prior to each delivery by sale, lease or rental.

6.4 Maintenance. The owner of an aerial platform shall arrange that the maintenance specified in this standard is properly performed on a timely basis. The owner shall establish a preventive maintenance program in accordance with the manufacturer's recommendations and based on the environment and severity of use of the aerial platform. The owner shall arrange that frequent and annual inspections are performed. All malfunctions and problems identified shall be corrected before the aerial platform is returned to service.

6.5 Frequent Inspection. The owner of an aerial platform shall cause a frequent inspection to be performed on the aerial platform:

(a) That has been in service for three (3) months or 150 hours, whichever comes first.
(b) Before putting into service a machine which has been out of service for a period longer than three (3) months of time.

The inspection shall be made by a person qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for a frequent inspection and shall include but not be limited to the following:

(a) All functions and their controls for speed(s), smoothness and limits of motion.
(b) Lower controls including the provisions of overriding of upper controls.
(c) All chain and cable mechanisms for adjustment and worn or damaged parts.
(d) All emergency and safety devices.
(e) Lubrication of all moving parts, inspection of filter element(s), hydraulic oil, engine oil, and coolant as specified by the manufacturer.
(f) Visual inspection of structural components and other critical components such as fasteners, pins, shafts, turntable attachment bolts, and locking devices.
(g) Placard, warnings and control markings.

Page 87

6. RESPONSIBILITIES OF OWNERS (CONTINUED)

6.5 Frequent Inspection (continued).

(h) Additional items specified by the manufacturer.
(i) Correction of all malfunctions and problems identified and further inspection if necessary.
(j) After correction or replacement of any component, the unit shall be inspected and tested in accordance with above paragraph 6.5.

6.6 Annual Inspection. The owner of an aerial platform shall cause an annual inspection to be performed on the aerial platform no later than thirteen (13) months from the date of the prior annual inspection. The inspection shall be performed by a person(s) qualified as a mechanic on the specific make and model of the aerial platform. The inspection shall include all items specified by the manufacturer for an annual inspection.

6.7 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.

(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks or other means.
(c) Elevating assembly and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.

6.8 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

6.9 Maintenance Training. The owner shall train his maintenance personnel in inspection and maintenance of the aerial platform in accordance with sections 6.4, 6.5, 6.6, 6.7, 6.8 and 7.3.3 of this standard and with the manufacturer's recommendations.

6.10 Operator Training. Whenever an owner directs or authorizes an individual to operate an aerial platform, he shall ensure that the individual has been trained in accordance with the manufacturer's operating manual and requirements listed in section 8 of this standard before operating the aerial platform.

6.10.1 Training on Delivery. Manufacturer's operating instructions and required training on the proper use and operation of the aerial platform shall be provided upon each delivery by sale, lease or rental.

Page 88

OPERATOR'S MANUAL APPENDIX

ANSI/ SIA A92.5-1992

6.11 Operation. When an owner operates an aerial platform, he shall have the responsibilities of users as specified in section 7 of this standard and his operating personnel shall have responsibilities of operators as specified in section 8 of this standard.

6.12 Assistance to Users and Operators. If an owner is unable to answer a user's or operator's questions relating to rated capacity, intended use, maintenance, repair, inspection or operation of the aerial platform, the owner shall obtain the proper information from the dealer or manufacturer and provide that information to the user or operator.

6.13 Record Retention. The owner shall retain the following records for at least three (3) years:

(a) Name and address of the purchaser of each aerial platform by serial number and date of delivery.
(b) Records of the person(s) trained upon each delivery of an aerial platform.
(c) Written records of the frequent and annual inspections shall be kept by the owner when he performs the inspection. The record shall include deficiencies found, corrective action and identification of the person(s) performing the inspection and repairs.
(d) Records of the predelivery preparation performed prior to each delivery.

6.14 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

6.15 Manufacturer's Safety Bulletins. The owner shall comply with safety related bulletins as received from the manufacturer or dealer.

6.16 Ownership Records. When a change in ownership of an aerial device occurs, it shall be the responsibility of the seller to notify the manufacturer, or successor, of the unit, model and serial number and the name and address of the new owner within 60 days.

Page 89

7. RESPONSIBILITIES OF USERS

7.1 Basic Principles. The information in this standard must be supplemented by good job management, safety control and the application of sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available and regarding the parameters of intended use and expected environment. Since the user has direct control over the application and operation of aerial platforms, conformance with good safety practices in this area is the responsibility of the user and his operating personnel including the operator. Decisions on the use and operation of the aerial platform must always be made with due consideration for the fact that the machine will be carrying personnel whose safety is dependent on those decisions.

7.2 Manuals. Users shall keep and maintain copy(ies) of the operating and maintenance manual(s) required in section 4.19 of this standard. The operating manual(s) shall be stored in the location required in section 4.20 of this standard. These manuals are considered an integral part of the aerial platform and are vital to communicate the necessary safety information to users and operators.

7.3 Inspection and Maintenance. Users shall inspect and maintain the aerial platform as required to ensure proper operation. The frequency of inspection and maintenance shall be determined by the manufacturer's recommendations and be compatible with operating conditions and the severity of the operating environment. Aerial platforms that are not in proper operating condition shall be immediately removed from service until repaired. Repairs shall be made by a qualified person and the repairs shall be in conformance with the manufacturer's recommendations.

7.3.1 Frequent Inspection. An inspection as outlined in section 6.5 of this standard shall be conducted.

7.3.2 Annual Inspection. An inspection as outlined in section 6.6 of this standard shall be conducted.

Page 90

OPERATOR'S MANUAL APPENDIX

ANSI/ SIA A92.5-1992

7.3.3 Pre-start Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and functional test including but not limited to the followina:

(a) Operating and emergency controls.
(b) Safety devices.
(c) Personal protective devices, including fall protection.
(d) Air, hydraulic and fuel system leaks.
(e) Cables and wiring harness.
(f) Loose or missing parts.
(g) Tires and wheels.
(h) Placards, warnings, control markings and operating and safety manual(s).
(i) Outriggers, stabilizers, extendible axles and other structures.
(i) Guardrail system.
(k) Items specified by the manufacturer.

7.3.4 Maintenance Safety Precautions. Before adjustments and repairs are started on an aerial platform, the following precautions shall be taken as applicable:

(a) Powerplant stopped and starting means rendered inoperative.
(b) All controls in the "off" position and all operating systems secured from inadvertent motion by brakes, blocks or other means.
(c) Boom and platform lowered to the full down position, if possible, or otherwise secured by blocking or cribbing to prevent dropping.
(d) Hydraulic oil pressure relieved from all hydraulic circuits before loosening or removing hydraulic components.
(e) Safety props or latches installed where applicable as prescribed by the manufacturer.
(f) Precautions specified by the manufacturer.

7.4 Replacement Parts. When parts or components are replaced, they shall be identical or equivalent to original aerial platform parts or components.

7.5 Maintenance Training. The user shall train his maintenance personnel in inspection and maintenance of the aerial platform in accordance with sections 7.3, 7.3.1, 7.3.2, 7.3.3 and 7.3.4 of this standard and with the manufacturer's recommendations.

Page 91

7. RESPONSIBILITIES OF USERS (CONTINUED)

7.6 Operator Training. Whenever a user directs or authorizes an individual to operate an aerial platform, he shall ensure that the individual has been trained in accordance with the manufacturer's operating and maintenance manual, the user's work instructions and requirements listed in section 8 of this standard before operating the aerial platform.

7.6.1 Model Training. The user shall be responsible for the operator being trained on the model of the aerial platform that he will be operating. Such training shall be in an area free of obstructions, under the direction of a qualified person for a time sufficient to determine that the trainee display proficiency in knowledge and actual operation of the aerial platform. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

7.6.2 Trainee Records. A record of the trainee's aerial platform instructions shall be maintained by the user for at least three (3) years.

7.7 Before Operation. Before authorizing an operator to operate an aerial platform, the user shall ensure that the operator has:

(a) Been instructed by a qualified person in the intended purpose and function of each control.
(b) Read and understood the manufacturer's operating instruction(s) and users safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules.
(c) Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform.
(d) Determine that the purpose for which the aerial platform is to be used is within the scope of the intended applications defined by the manufacturer.
(e) Been provided with approved fall protection devices and other safety gear for all personnel in the platform.

7.8 Work Place Inspection. Before the aerial platform is used and during use, the user shall check the area in which the aerial platform is to be used for possible hazards such as but not limited to:

(a) Drop-offs or holes.
(b) Bumps and floor obstructions.
(c) Debris.
(d) Overhead obstructions and high voltage conductors.
(e) Hazardous locations.
(f) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(g) Wind and weather conditions.
(h) Presence of unauthorized persons.
(i) Other possible unsafe conditions.

Page A-12

Page 92

ANSI/ SIA A92.5-1992

7.9 During Operation. The aerial platform shall be used in accordance with this standard. The user shall ensure that before each movement of the aerial platform, if repositioning of the platform, that the operator shall ensure:

(a) The aerial platform is operated on a surface within the limits specified by the manufacturer.
(b) The outriggers, stabilizers, extendible axles, or other stability enhancing means, are used as required by the manufacturer.
(c) Guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(d) The load and its distribution on the platform and any platform extension are in accordance with the manufacturer's rated capacity for that specific configuration.
(e) There is adequate clearance from overhead obstructions.
(f) The minimum safe approach distance (M.S.A.D.) to energized power lines and parts, as listed in Table 1 are maintained. (See Fig. 3, page 23 of complete standard, for examples of safe operating procedures.)
(g) The precautions defined in 7.3.3, 7.7, 7.8, 7.9, 7.10 and 7.11 of this standard are followed during operation of the aerial platform.

7.10 Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI/NFPA 505 - 1987.

7.10.1 Hazardous Locations. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANSI/NFPA 505-1987.

7.11 Warnings and Instruction. The user shall direct his operating personnel and supervise their work to ensure operation of the aerial platform in compliance with this standard.

7.11.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working therein. Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited.

7.11.2 Precaution from Other Moving Equipment. When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used.

7.11.3 Reporting Problems or Malfunctions. The operator shall immediately report to his supervisor any problem or malfunctions which become evident during operation. Any problems or malfunctions that affect the safety of operations shall be repaired prior to continued use.

7.11.4 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

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7.11 Warnings and Instruction (Continued).

7.11.5 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial platform.

7.11.6 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

7.11.7 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform.

7.11.8 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks or other hazards which may cause fire or explosion.

7.11.9 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks or other hazards which cause fire or explosion.

7.11.10 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

7.11.11 Misuse as a Crane. The aerial platform shall not be used as a crane.

7.11.12 Operating Area. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by the manufacturer.

7.11.13 Travel Speed. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors causing hazards of collision or injury to personnel.

7.11.14 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall:

(a) Maintain a clear view of the path of travel.
(b) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
(c) Maintain a safe distance from overhead obstacles.

7.11.15 Stunt Driving. Stunt driving and horseplay shall not be permitted.

7.11.16 Unauthorized Use. Means shall be used to protect against use by unauthorized person(s).

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7.12 Operation of the Aerial Platform. If a user is also the operator of an aerial platform, he shall have the responsibilities of operators specified in section 8 of this standard as well as responsibilities of users as specified in section 7 of this standard.

7.13 Assistance to Operator. If a user is unable to answer an operator's question(s) relating to rated capacity, intended use, maintenance, condition of the aerial platform, or safety of operation of the aerial platform the user shall obtain the proper information from the dealer, owner or manufacturer and provide that information to the operator before use of the aerial platform in the application of concern.

7.14 Shutdown of Aerial Platform. The user shall direct his operating personnel to cease operation of the aerial platform in case of any suspected malfunction(s) or any potentially hazardous condition(s) that may be encountered. Further information concerning safe operation shall be requested from the owner, dealer or manufacturer before further operation.

7.15 Record Retention. The user shall retain the following records for at least three (3) years:

(a) Records of the operator(s) trained on each model of an aerial platform.
(b) Written records of the frequent and annual inspection shall be kept by the user when he performs the inspection(s). The records shall include the date of inspection, any deficiencies found, the corrective action recommended and identification of the person(s) performing the inspection.
(c) Written records of all repairs accomplished on the aerial platform shall include the date of any such repair, a description of the work accomplished and identification of the person(s) performing the repair.

7.16 Modifications. Modification or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

7.17 Manufacturer's Safety Bulletins. The user shall comply with safety related bulletins as received from the manufacturer, dealer or owner.

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8.1 Basic Principles. The information in this standard must be supplemented by good judgement, safety control and caution in evaluating each situation. Since the operator is in direct control of the aerial platform, conformance with good safety practices in this area is the responsibility of the operator. The operator must make decisions on the use and operation of the aerial platform with due consideration for the fact that his own safety as well as the safety of other personnel in the platform is dependent on those decisions.

8.2 Manuals. The operator shall be aware that the operating and safety manuals, including the manual which defines the responsibilities of dealers, owners, lessors, lessees, users and operators are stored on the aerial platform and the location where they are stored. The operator shall be familiar with the manuals stored on the aerial platform and consult them when questions arise with respect to the aerial platform.

8.3 Pre-start Inspection. Before use each day or at the beginning of each shift, the aerial platform shall be given a visual inspection and functional test including but not limited to the following:

(a) Operating and emergency controls.
(b) Safety devices.
(c) Personal protective devices, including fall protection.
(d) Air, hydraulic and fuel system(s) leaks.
(e) Cables and wiring harness.
(f) Loose or missing parts.
(g) Tires and wheels.
(h) Placards, warnings, control markings and operating manual(s).
(i) Outriggers, stablizers, extendible axles and other structures.
(j) Guardrail system.
(k) Items specified by the manufacturer.

8.4 Problems or Malfunctions. Any problems or malfunctions that affect the safety of operations shall be repaired prior to the use of the aerial platform.

8.5 Training. The operator shall be trained on the same model of aerial platform or one having operating characteristics consistent with the one to be used during actual work site operation. Under the direction of a qualified person, the trainee shall operate the aerial platform for a sufficient period of time to demonstrate proficiency and knowledge in the actual operation of the aerial platform. Care shall be taken to ensure the area of such operation has a minimum of obstacles and is conducive to training. Only properly trained and authorized personnel shall be permitted to operate the aerial platform.

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8.6 Before Operation. Before being authorized to operate the aerial platform, the operator shall have:

(a) Been instructed by a qualified person in the intended purpose and function of each of the controls.
(b) Read and understood the manufacturer's operating instruction(s) and users safety rules, or been trained by a qualified person on the contents of the manufacturer's operating instruction(s) and users safety rules.
(c) Understood by reading or by having a qualified person explain all decals, warnings and instructions displayed on the aerial platform.

8.7 Work Place Inspection. Before the aerial platform is used and during use, the operator shall check the area in which the aerial platform is to be used for possible hazards such as, but not limited to:

(a) Drop-offs or holes.
(b) Bumps and floor obstructions.
(c) Debris.
(d) Overhead obstructions and high voltage conductors.
(e) Hazardous locations.
(f) Inadequate surface and support to withstand all load forces imposed by the aerial platform in all operating configurations.
(g) Wind and weather conditions.
(h) Presence of unauthorized persons.
(i) Other possible unsafe conditions.

8.8 During Operation. The aerial platform shall be used in accordance with this standard. The operator shall ensure the following before each elevation of the platform:

(a) Ensure the aerial platform is operated on a surface within the limits specified by the manufacturer.
(b) Ensure the outriggers, stabilizers, extendible axles or other stability enhancing means, are used as required by the manufacturer.
(c) Ensure that guardrails are installed and access gates or openings are closed per manufacturer's instructions.
(d) Ensure the load and its distribution on the platform and any platform extension(s) are in accordance with the manufacturer's rated capacity for that configuration.
(e) Ensure there is adequate clearance from overhead obstructions.
(f) Ensure that the minimum safe approach distances (M.S.A.D.) to energized power lines and parts are maintained. (See Fig. 3, page 23 of complete standard for examples of safe operating procedures.)
(g) Ensure all personnel in the platform are wearing fall protection devices and other safety gear as required at all times.

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8.9 Hazardous Locations. It shall be the responsibility of the user to determine the hazard classification of any particular atmosphere or location according to ANSI/NFPA 505-1987.

8.9.1 Hazardous locations. Aerial platforms operated in hazardous locations shall be approved and of the type required by ANSI/NFPA 505-1987.

8.10 Warnings and Instructions. The operator shall ensure the operation of the aerial platform is in compliance with this standard.

8.10.1 Personnel Footing. Personnel shall maintain a firm footing on the platform floor while working therein. Use of planks, ladders or any other device on the aerial platform for achieving additional height or reach shall be prohibited.

8.10.2 Precaution for Other Moving Equipment. When other moving equipment or vehicles are present, special precautions shall be taken to comply with local ordinances or safety standards established for the workplace. Warnings such as, but not limited to, flags, roped-off areas, flashing lights and barricades shall be used.

8.10.3 Reporting Problems or Malfunctions. The operator shall immediately report to his supervisor any problems or malfunctions which become evident during operation. Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use.

8.10.4 Reporting Potentially Hazardous Locations. The operator shall immediately report to his supervisor any potentially hazardous location(s) (environment) which become evident during operation.

8.10.5 Altering Safety Devices. Altering or disabling of interlocks or other safety devices shall be prohibited.

8.10.6 Entanglement. Care shall be taken to prevent rope, electric cords and hoses from becoming entangled in the aerial platform.

8.10.7 Capacity Limitation. Rated capacities shall not be exceeded when loads are transferred to the platform at any height.

8.10.8 Work Area. The operator shall ensure that the area surrounding the aerial platform is clear of personnel and equipment before lowering the platform.

8.10.9 Fueling. The engine shall be shut down while fuel tanks are being filled. Fueling shall be done in a well-ventilated area free of flame, sparks or other hazards which may cause fire or explosion.

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8.10.10 Battery Charging. Batteries shall be charged in a well-ventilated area free of flame, sparks or other hazards which cause fire or explosion.

8.10.11 Improper Platform Stabilization. The aerial platform shall not be positioned against another object to steady the platform.

8.10.12 Misuse as a Crane. The aerial platform shall not be used as a crane.

8.10.13 Unusual Operating Support Conditions. The aerial platform shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by the manufacturer.

8.10.14 Travel Speed. Under all travel conditions, the operator shall limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel and other factors causing hazards of collision or injury to personnel.

8.10.15 Elevated Driving Requirements. Before and during driving while the platform is elevated, the operator shall:

(a) Maintain a clear view of the path of travel.
(b) Maintain a safe distance from obstacles, debris, drop-offs, holes, depressions, ramps and other hazards to ensure safe elevated travel.
(c) Maintain a safe distance from overhead obstacles.

8.10.16 Stunt Driving . Stunt driving and horseplay shall not be permitted.

8.10.17 Unauthorized Use. The operator shall implement means provided to protect against use by unauthorized person(s).

8.10.18 Misuse as a Jack. The boom and platform of the aerial platform shall not be used to jack the wheels off the ground unless the machine is designed for that purpose by the manufacturer.

8.10.19 Driving on Slopes. The aerial platform shall not be driven on grades, side slopes or ramps exceeding those for which the aerial platform is rated by the manufacturer.

8.10.20 Snagged Platform. If the platform or elevating assembly become caught, snagged or otherwise prevented from normal motion by adjacent structure or other obstacles such that control reversal does not free the platform, all personnel shall be removed from the platform before attempts are made to free the platform using ground controls.

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8.11 Assistance to Operator. If an operator encounters any suspended malfunction of the aerial platform, or any hazard or potentially unsafe condition relating to capacity, intended use or safe operation, he shall cease operation of the aerial platform and request further information as to safe operation from his management or the owner, dealer, or manufacturer before further operation of the aerial platform.

8.12 Modifications. Modifications or alteration of an aerial platform shall be made only with prior written permission of the manufacturer.

9. RESPONSIBILITIES OF LESSORS

9.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessors with due consideration of the knowledge that the unit will be carrying personnel.

9.2 Lessor. A lessor is a person(s) or entity who leases, rents, loans or otherwise provides an aerial platform to another party for the beneficial use of that party (the user). A lessor may also be a dealer, owner, lessee, user or operator.

9.2.1 Lessor as a Dealer. When a lessor uses the aerial platform as a dealer, he shall have the responsibilities of dealers as specified in section 5 of this standard.

9.2.2 Lessor as an Owner. When a lessor uses the aerial platform as an owner, he shall have the responsibilities of owners as specified in section 6 of this standard.

9.2.3 Lessor as a User. When a lessor uses the aerial platform as a user, he shall have the responsibilities of users as specified in section 7 of this standard.

9.2.4 Lessor as an Operator. When a lessor uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in section 8 of this standard.

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10. RESPONSIBILITIES OF LESSEES

10.1 Basic Principles. Sound principles of safety, training, inspection, maintenance, application and operation consistent with all data available regarding the parameters of intended use and expected environment shall be applied in the performance of responsibilities of lessees with due consideration of the knowledge that the unit will be carrying personnel.

10.2 Lessee. A Lessee is a Person(s) or entity to whom an aerial platform is provided by lease, rental, loan or other arrangement. A lessee may also be a user or operator.

10.2.1 Lessee as a Dealer. When a lessee uses the aerial platform as a dealer, he shall have the responsibilities of dealers as specified in section 5 of this standard.

10.2.2 Lessee as an Owner. When a lessee uses the aerial platform as an owner, he shall have the responsibilities of owners as specified in section 6 of this standard.

10.2.3 Lessee as a User. When a lessee uses the aerial platform as a user, he shall have the responsibilities of users as specified in section 7 of this standard.

10.2.4 Lessee as an Operator. When a lessee uses the aerial platform as an operator, he shall have the responsibilities of operators as specified in section 8 of this standard.