Genie screw drive User Manual

3511035556

Included Wall Control MUST be installed prior to operation of this Garage Door Operator

Safe-T-Beam®Safety Reverse System Must be installed to close door

SAVE THIS MANUAL FOR FUTURE REFERENCE

NOTE: Your Residential Operator comes with a Rail Assembly which is standard for up to a 7 foot 6 inch high door. An extension kit for an 8 foot high door is available.

For Answers and Assistance:

1.800.354.3643

or visit www.geniecompany.com

Series

IS, I SL, IC, H

Includes Remote Control and SE RIE S I I Electronics

Things to consider if you are planning to “do-it-yourself.”

Whether you are replacing an existing garage door operator or installing an operator in your garage for the first time, there are some pre-installation issues which need to be addressed. They are as follows:

The Genie Company recommends that you read and fully understand all information and instructions contained herein before choosing a “do-it-yourself” installation. Any questions should be directed to the Genie Company or an authorized Genie Dealer.

To avoid damage to your door and/or

operator, make sure you disable any door

locks prior to installing your operator

PRE-INSTALLATION CHECK LIST

FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

Check your ceiling where the power head of your new unit will be mounted.

Plan how you will be mounting the power head. It is possible that ceiling joists may not be in the exact position needed with respect to the garage door operator.It may be necessary to add an additional bracket and

fasteners (not included

with your new door operator kit).

Check the wall directly above the garage door

. The door operator’s header bracket

must be securely fastened to this wall.Ensure that the structure will provide a strong mounting location.

Check to see if the mounting location for the Safe-T-Beam

System (STB) is

clear from obstruction and has a wood surface available for attaching the STB brackets

. The brackets may be attached to concrete if

necessary but extra tools and special fasteners (not supplied) will be required.

NOTE: 1-1/2" STB bracket adapters are available through your local Genie Dealer.

Is your garage door made of light-weight steel, aluminum, fiberglass

or glass panels

? Additional support bracing

must be added to these type doors. If this is the case, please contact the door distributor or manufacturer so that they can furnish you with a “bracing kit.”

Ensure that your door is properly balanced and moving freely. SEE WARNING BELOW.

If your door sticks, binds, or is out of balance, have it adjusted by a professional. Door springs, cables, pulleys, brackets and associated hardware are under extreme tension and can cause serious injury or death.

WARNING

(

The issue numbers below refer to the circled numbers in the illustrations on page 3.

)

(NOT SHOWN) If your garage does not have

a separate entry door, you should consider an emergency release kit (GER-2)for installation on your garage door. See page C at the center of this manual.

DO NOT USE AN EXTENSION CORD! Extension cords can cause dangerous overheating conditions. DO NOT USE A PORTABLE GENERATOR! This product is designed to operate on standard house current. Do not use alternate power supplies.

WARNING

You need a 110-120 Volt power supply available

. The outlet should be no more than

3 feet from the power head once it is mounted.(The cord is 4 ft. in length.) SEE WARNING BELOW.

HomeLink® is a universal

transceiver (a combined transmitter and receiver), that provides a convenient way to replace up to three hand-held radio-frequency (RF) transmitters used to activate devices such as gate operators, garage door openers, entry door locks, security systems and even home lighting. Additional HomeLink

information can be found at: www.homelink.com or by calling 1.800.355.3515

TYPICAL SECTIONAL DOOR INSTALLATION

TYPICAL SUPPORT BRACKET

EXTENSION SPRING

TORSION SPRING

SAFE-T-BEAM

BRACES

ADDED HEADER BRACKET MOUNTING BOARD

36” POWER CORD

120V GROUNDED

OUTLET

SECTIONAL DOOR

1-PIECE DOOR

TYPICAL 1-PIECE DOOR INSTALLATION

Safe-T-Beam®(STB) Non-Contact Reversing System

Places an invisible beam across door opening that reverses the door during down travel to the fully open position if anything passes through beam.

Safe-T-Reverse

Contact Reversing System

Automatically stops and reverses a closing door within 2 seconds of contact with an object.

Safe-T-Stop

Timed Reversed System

Automatically opens a closing door, if door does not close within 30 seconds.

Force Guard

Control

Used to set the force required for opening and closing door. For maximum safety, set the minimum force required to fully open and close door.

Automatic Lighting System

Two light bulbs up to 60 Watts max.each are used for safer entries and exits.The light turns on when door is activated and automatically turns off 4.5 minutes later.

Manual Emergency Release

Allows the garage door to be opened or closed manually for emergencies or maintenance.

SAFETY FEATURES

(

varies by model

)

TABLE OF CONTENTS

SECTION PAGE

PRE-INSTALLATION CHECK LIST . . . . . . . . . . . . . . . . 2-3

TOOLS REQUIRED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

SAFETY FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

OPERATIONAL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . 5

PARTS LISTS AND ILLUSTRATIONS . . . . . . . . . . . . . . . . . 5-8

POWER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ONE-PIECE RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

THREE-PIECE RAIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

FASTENERS AND ACCESSORIES . . . . . . . . . . . . . . . . . . 8

SAFETY INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

PRE-INSTALLATION WARNING. . . . . . . . . . . . . . . . . . . . . . . . 9

1MAIN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 10-14

2INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-21

3 SAFE-T-BEAM

. . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23

4WALL CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

5 LIGHT & LIGHT LENS. . . . . . . . . . . . . . . . . . . . . . . . . 25

6 CONNECTING POWER. . . . . . . . . . . . . . . . . . . . . . . . 26

7 SETTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28

CONTACT REVERSE. . . . . . . . . . . . . . . . . . . . . . . 28

8BATTERY & VISOR CLIP. . . . . . . . . . . . . . . . . . . . . . . 28

9PROGRAMMING REMOTE CONTROLS . . . . . . . . . . 29

TRANSMITTER COMPLIANCE STATEMENT . . . . . . . . . . . . 30

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . 30

10 MAINTENANCE & TROUBLESHOOTING . . . . . . . 31-32

11 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . A

WARRANTY B

ACCESSORIES ORDER FORM. . . . . . . . . . . . . . . . . . . . . . . . C

RECOMMENDED TOOLS

5/32" Drill Bit

7/16" and 9/16" Sockets

Step ladder

Drill

Ratchet

Carpenter’s level

Pencil

Tape measure

Wire strippers

Phillips screwdriver

Adjustable wrench

POWER HEAD EXPLODED VIEW

FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

Power Head Assembly

[1]

Item Part Name

1Power Head Assembly ACover (By Series/Model) B Front Plate Assembly C Light Socket D Motor Parts E Receiver Assembly F Capacitor (By Series/Model) G Opto Wheel HOpto-Luctor Assembly J Sequencer Assembly KCircuit Board Bracket LTransformer

POWER HEAD PARTS LIST

Item Part Name

MTerminal Strip NNo. 8-32 x 1/2" Hex Washer Head Screw PNo. 8-32 x 3/8" Slot Hex Washer Head Screw RCapacitor Isolator 45 Bumper 4 1/4-20 Shoulder Bolt 5 1/4" Flange Nut 39 Coupler 41 No. 8-32 x 3/8" Phillips Hex Head Screw 42 No. 8-32 x 3/8" Phillips Pan Head Screw 48 Mounting Straps 49 Light Lens

OPERATIONAL FEATURES

INTELLICODE®Access Security System

Improves security of door operator by continuously changing the access code each time the remote control is used.The door operator responds to each new code only once. An access code copied from a working system and tried again will not control the door operator.

INTELLICODE

1-Button Remote Control

Controls door operator by allowing the garage door to be opened and closed remotely.

INTELLICODE

Multi-Button Remote Control

Operates multiple Intellicode®equipped door operators. Lighted Wall Button (some models)

Operates door operator from inside garage.DO NOT use with lighted wall console. Wall Console (some models)

Works like a lighted wall button but includes a Vacation Lock Switch that disables all controls.LED indicator shows whether system is powered, locked or unlocked. Makes console easy to find in dark. Controls door opener from inside garage. Independent light control allows convenient manual control of the Automatic Lighting System. DO NOT use with lighted wall button.

NOTE: All items may not be supplied with your garage door operator.

1-PIECE RAIL HARDWARE EXPLODED VIEW

FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

1-Piece Rail & Screw Assembly

[2]

NOTE:The operator will not function properly unless the Safe-T-Beam

sensors are installed and the force controls adjusted.

15B

2224

15A

Item Part Name

Parts Required

1 Piece 3-Piece 1 Power Head Assembly (See page 5) 1 1 2 Rail Assembly (1 piece) 1 3 Rail Assembly (3 piece) 1

3A First Rail Section 1 3B Middle Rail Section 1 3C End Rail Section 1

4 1/4-20 Hex Hd Shoulder Bolt 2 2 5 1/4"-20 Hex Flange Nut 2 2 6 Carriage Stop 1 1 7 Rail Clamps 4 8 5/16" Hex Shoulder Bolt 8 9 5/16" Hex Flange Nut 5 13

10 Carriage Assembly 1 1 11 Collar 2 12 Retaining Clip 2 13 Rail Strap 1 1

15A Open Limit Switch Assembly (Grey) 1 1

PARTS LIST

Item Part Name

Parts Required

1 Piece 3-Piece

15B Close Limit Switch Assembly (Brown) 1 1

16 No. 8-32 x 3/8" Hex Head Screw 2 2 17 Emergency Release Cord 1 1 18 Emergency Release Knob 1 1 19 Emergency Release Tag 1 1 20 Header Bracket 1 1 21 Door Bracket 1 1 22 1/4" x 2" Lag Screw 8 8 23 Straight Door Arm 1 1 24 Clevis Pin 2 2 25 Cotter Pin 2 2 26 Curved Door Arm 1 1 27 3/8" x 7/8" Hex Head Bolt 2 2 28 3/8" Hex Flange Nut 2 2 29 Wire 95ft 95ft 30 Insulated Staple 30 30 31 Wall Button varies varies

PARTS LIST

3-PIECE RAIL HARDWARE EXPLODED VIEW

FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

3-Piece Rail & Screw Assembly

[3]

NOTE:The operator will not function unless the Safe-T-Beam®system is installed and the force controls are properly set.

15B

15A

Item Part Name

Parts Required

1 Piece 3-Piece 33 Wall Console varies varies 34 #6 x 1-1/4” Pan Head Screw 2 2 35 Entrapment WARNING Label 1 1 36 Safe-T-Beam (STB) System Sensor (Green LED) 1 1 37 Safe-T-Beam (STB) System Source (Red LED) 1 1 38 Safe-T-Beam (STB) System Bracket 2 2 39 Coupler 1 1 40 No. 10 x 1 1/4" Phillips Hex Head Screw 4 4 41 #8 x 3/8” Hex Head Screw 4 4 42 #8 x 3/8” Pan Head Screw 2 2 43 Safety & Maintenance Guide 1 1 44 Wire Clip 4 4 45 Bumper 1 1 46 5/16" x 3/4" Hex Head Bolt 5 5 47 1/4-20 x 3/4” Self-tapping Screw 3 3 48 Mounting Straps 2 49 Light Lens (Shown on page 5) 1 1 50 Remote Control varies varies

PARTS LIST

NOTE: Accessories vary by model.

FASTENERS - Shown full size. See Parts List for description.

Cotter pin

Clevis pin

PARTS IDENTIFICATION FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

remotes vary by model

Rubber bumper

1/4" x 2" Lag screw

5/16" Flange nut

3/8" Hex head bolt

3/8" Nut

#10 x 1-1/4" Phillips hex head screw

1/4" Flange nut

Insulated staple

Coupler

#8-32 x 3/8" Hex head screw

Collar

5/16" Shoulder bolt w/flange

5/16" x 3/4" Hex head bolt

1/4" Shoulder bolt w/flange

1/4"-20 Self-drilling screw

#6 x 1-1/4" Pan head screw

Clip

Wire clip

#8 x 3/8" Pan head screw

#8 x3/8" Hex flange head screw

Carriage stop (not to scale)

WARNING

Garage doors are large, heavy objects that move with the help of springs under high tension and electric motors. Since moving objects, springs under tension, and electric motors can cause injuries, your safety and the safety of others depend on you reading the information in this manual.If you have questions or do not understand the information presented, call your nearest service representative. In this section and those that follow, the words Danger,Warning, and Caution are used to emphasize impor tant safety information.

The word:

DANGER means that severe injury or death will result from failure to follow instructions. WARNING means that severe injury or death can result from failure to follow instructions. CAUTION means that property damage or injury can result from

failure to follow instruction. The word NOTE is used to indicate important steps to be followed or important considerations.

OVERVIEW OF

POTENTIAL HAZARDS

POTENTIAL

HAZARD

EFFECT PREVENTION

Keep people clear of opening while door is moving.

Do Not allow children to play with the door operator.

Do Not operate a door that jams or one that has a broken spring.

MOVING

DOOR

WARNING:

Can Cause

Serious Injury

or Death

Turn off power before removing operator cover. When replacing cover, make sure wires are not

pinched or near moving parts. Operator must be properly grounded.

ELECTRICAL

SHOCK

WARNING:

Can Cause

Serious Injury

or Death

Do Not try to remove, repair or adjust springs or anything to which door spring parts are fastened, such as, wood blocks, steel brackets, cables or other like items.

Repairs and adjustments must be made by a trained service person using proper tools and instructions.

HIGH

SPRING

TENSION

WARNING:

Can Cause

Serious Injury

or Death

IMPORTANT

INSTALLATION

INSTRUCTIONS

To reduce the risk of

severe injury or death:

WARNING

SAFETY INFORMATION PRE-INST ALLATION WARNING

SA VE THESE INSTRUCTIONS

Visit our website at:

www.geniecompany.com

FILL THIS IN AT TIME OF INSTALLATION FOR YOUR OWN

RECORDS, SO THA T IT WILL

BE AVAILABLE IF YOU EVER NEED TO CALL US.

Date Purchased _____/_____/_____ Serial Number _____/____/_______________________________ Operator Model _______________________________________ Dealer Name __________________________________________ Dealer Address _______________________________________ City _________________________________________________ State ________________________________________________ Zip _____________________

WK YY PI

MM DD YY

(See Fig. 1-1)

1. READ AND FOLLOW ALL SAFETY,

INSTALLATION AND OPERATION INSTRUCTIONS. If you have any questions

or do not understand an instr uction, call your service representative.

2. Do Not install Opener on an improperly balanced door. An improperly balanced

door may cause severe injury. Repairs and adjustments to cables, spring assemblies, and other hardware must be made by a trained service person using proper tools and instructions.

3. Remove all handles and ropes, and disable all locks connected to the door

before installing the Opener.

4. Install door Opener 7' or more above the floor. Mount the emergency release

knob 6' above the floor.

5. Do Not connect the Opener to the power source until instructed to do so.

6. Locate the Wall Control:

• Within sight of the garage door.

• At a minimum height of 5', so small

children cannot reach it.

• Away from all moving parts of the

garage door.

7. Install the entrapment WARNING label next to the wall button or console. Install the emergency release tag on the emergency release.

8. The operator must reverse when the door contacts a 1

/2" high object on the floor at the center of the doorway. This is the size of a 2” x 4” board laid flat.

NOTE: Please keep original or photocopy of your sales receipt with this manual for future reference should service ever be required.

SECT 1—MAIN ASSEMBLY

FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

1. Set power head so that front panel (with end of shaft and rail attachment flange) is facing up. Fig. 1-1.

NOTE: If you have this type Carriage Stop, skip Step 2. DO

NOT install Bumber.

2. Install bumper [45].

•Peel protective paper from glue side of bumper.

• Stick bumper into position as shown.

Fig. 1-1.

3. Install coupler [39].

• Place coupler over end of shaft.

•Turn it as needed until it engages with shaft. (It will drop down over end of shaft and will no longer turn freely. Fig. 1-1.

4. Set power head on its bottom. Fig. 1-4.

5. Attach 1-piece rail or “first” rail section[3A]

of 3-piece rail to power head.

• (3-piece only)Select “first” rail section. (It has protective cardboard sleeve over end of screw.) Fig. 1-2.

• (3-piece only) Remove cardboard sleeve.

• Slide end of screw out about 5 inches. Fig. 1-3.

• Place bearing end of screw against coupler. Fig. 1-4.

•Turn screw until it engages with coupler.

• Slide rail section into rail attachment flange until holes in rail match up with holes in flange.

• Secure “first” rail section with 2 bolts [4] and 2 nuts [5], hand

tight only. Fig. 1-5.

• For 1-piece rail, skip to step 8.

bumper

coupler

Fig. 1-1

Fig. 1-2

Fig. 1-3

Fig. 1-4

Drive screws can slide out of rail sections. Keep rail sections level until operator is fully assembled.

CAUTION

NOTE: 3-piece rail assembly is for doors up to and including 7 feet 6 inches high. An extension for 8 feet doors is available.

OPEN BLUE PARTS BAG

Rubber bumper

Coupler

[39]

[45]

serial no.

MAIN ASSEMBLY

FOR HELP-1.800.354.3643 OR GENIECOMPANY.COM

6. Attach “middle” rail section [3B].

• Select “middle” rail section. (This section looks identical on both ends with each set of holes being about 4 inches apart.) Fig. 1-6.

•Find arrows stamped into side of rail. Fig. 1-7.

• Align rail so arrows point away from power head.

• Slide screw toward power head so it sticks out end of rail section about 2 inches.

Fig. 1-5

Fig. 1-6

Fig. 1-7

1/4" Flange nut

1/4" Shoulder bolt w/flange

[4]

[5]

end rail section

middle rail section

+ 24 hidden pages