Genie Hydraulic and Mechanical Jibs Operator's Manual

Operator’s Manual

Serial number range

FIXED HOOK on
PLATE

4000mm/900kg JIB

2000mm/2000kg JIB

3000kg HOIST

From serial n.: 61606

From serial n.: 61902

From serial n.: 61903

From serial n.: 61958

With Maintenance

Information

First Edition

First Printing

Part No. 57.0303.5159

Operator’s Manual

First Edition - First Printing

Important

Read, understand and obey these safety rules
and operating instructions before operating the
machine. Only trained and qualified personnel
shall be authorized to operate the machine.
This manual shall be kept with the machine at
all times.

For any further information, please call
Terexlift.

Contact us:

ZONA INDUSTRIALE I-06019 UMBERTIDE
(PG) - ITALY
Telephone [phone]
Telefax [phone]

Technical Assistance Service

Telephone: [phone]
[phone]

e-mail: [e-mail]

Contents

Introduction ..........................................Page 3

Equipment Identification ......................Page 5

Labels And Plates Applied...................Page 7

Safety Precautions ..............................Page 9

Equipment Description ..........................Page 17

Inspections ..........................................Page 23

Operating Instructions .........................Page 27

Maintenance ........................................Page 49

Faults And Troubleshooting.................Page 53

Specifications ......................................Page 55

Load Charts .........................................Page 59

Diagrams And Schemes ......................Page 81

Beaufort Wind Scale ............................Page 83

Tables of Material ................................Page 85

EC Declaration of Conformity ..............Page 87

Routine Check List ..............................Page 89

Original Instructions
First Edition: First Printing, May 2011

For the electronic version of this manual visit
www.genielift.com/operator_manuals.asp

Copyright © 2011

All rights reserved

Produced by:
TEREXLIFT Technical Literature Dept.

Umbertide (PG) Italy

2 HOOK - JIB - HOIST Part No. 57.0303.5159

TEREXLIFT srl

First Edition - First Printing Operator’s Manual

Introduction

Symbols

Safety alert symbol: used to
alert you to potential personal
injury hazards. Obey all safety
messages that follow this
symbol to avoid possible
injury or death

DANGER

WARNING

CAUTION

NOTICE

PROTECT THE
ENVIRONMENT

Red: indicates a hazardous
situation which, if not avoided,
will result in death or serious
injury.

Orange: indicates a hazardous

situation which, if not avoided,
could result in death or serious
injury.

Yellow : indicates a hazardous

situation which, if not avoided,
could result in minor or
moderate injury.

Blue: indicates a hazardous
situation which, if not avoided,
could result in property
damage.

Green: used to draw the

attention to important

information on environment

protection.

Part No. 57.0303.5159 HOOK - JIB - HOIST 3

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4 HOOK - JIB - HOIST Part No. 57.0303.5159

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Equipment Identifi cation

Check that the Operator's Manual refers to the

delivered equipment.

DESIGNATION:

 FIXED HOOK ON PLATE

 JIB

 HOIST

MODEL:

 Fixed Hook on Plate

 4000mm/900kg Hydraulic Jib

 4000mm/900kg Jib
 2000mm/400kg Jib

 2000mm/2000kg Jib

 3000kg Hoist

MANUFACTURER:

TEREXLIFT srl

Zona Industriale - I-06019 UMBERTIDE (PG) ­ITALY

Enrolled in the register of companies at the Court of
Perugia under no. 4823

C.C.I.A.A. 102886
Fiscal Code/V.A.T. no. 00249210543

IDENTIFICATION PLATE

The following data plate is applied on the equipment.

The identification plate contains model, designation,
serial number, weight, payload and year of
manufacture, as shown below.

Model:
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM

Model Year:

AAAA

Designation:
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM

MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM

Serial number:

Manufacture Year:

Unit mass (Kg) :

Rated capacity:

Center of gravity from mounting face (mm):

Country of Manufacture: ITALY

Manufacturer:

Terexlift srl z.i.Buzzacchero
06019 Umbertide, Italy

MMMM

AAAAAAAAAA

AAAA

AAAAAAAAA

MMMMMMMMM

AAAAAAAAA

APPLICABLE STANDARDS

For the operator’s safety, the following standards were
obeyed during the risk assessment of the handler
fitted with telescopic boom norme:

Directive Title

2006/42/EC Machinery Directive

Standard Title

EN 1459:1988/A2:2009 Safety of Industrial trucks -

Self- propelled variable reach trucks.

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6 HOOK - JIB - HOIST Part No. 57.0303.5159

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900 kg

Labels And Plates Applied

Use the pictures on these pages to verify that all labels and plates are legible and in place.
The following chart shows quantities and description too.

Ref. Decal Code Description Qt.

1 /

PLATE_Maximum payload.
ONLY for 4000mm/900kg JIB

2 09.4618.1346 Entanglement Hazard 1

09.4618.1346

Model:
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM

Model Year:

AAAA

Designation:
MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM

MMMMMMMMMMMMMMMMMMMMMMMMMMMMMM

Serial number:

A



AAAAAAAAAA

Manufacture Year:

AAAA

Unit mass (Kg) :

AAAAAAAAA

MMMM

Rated capacity:

MMMMMMMMM

Center of gravity from mounting face (mm):

Country of Manufacture: ITALY

Manufacturer:

Terexlift srl z.i.Buzzacchero
06019 Umbertide, Italy

AAAAAAAAA

/

IDENTIFICATION PLATE 1



1





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8 HOOK - JIB - HOIST Part No. 57.0303.5159

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Safety Precautions

DAMAGED MACHINE HAZARDS

• Do not use a damaged or modified equipment.

• Do a thorough pre-operation inspection of the
equipment and test all functions before each work
shift. Tag and remove from service a damaged
or modified equipment.

• Make sure that all maintenance jobs have been
carried out as specified in this manual and in the
telehandler's specific manuals.

• Make sure that all plates are in place and legible.

• Make sure that the operator’s manual is intact,
legible and placed in the special container located
in the machine.

PERSONAL INJURY HAZARDS

• Do not operate the equipment in case of hydraulic
oil or air leak of the telehandler. Air or hydraulic
oil leaks can penetrate or burn the skin.

• Always operate the telehandler in a well ventilated
area to avoid carbon monoxide poisoning.

• Do not lower the boom if the area underneath is
not clear of personnel or obstructions.

SAFETY DEVICES

Several safety devices have been fitted to the
telehandler. They must never be tampered with
or removed
Regularly check the efficiency of such devices.
In case of faults, stop working immediately and
proceed in replacing the modified device.
For the checking procedures, read chap.
"Maintenance" of the telehandler Operator's
Manual.

MOMENT LIMITING SYSTEM

The moment limiting system has been developed
to help the operator to maintain the telehandler
longitudinal stability. Audible and visual messages
are provided when the limits of longitudinal stability
are being approached.
However this device cannot replace the experience
of the operator. It is up to the user to adopt the
necessary safety measures to work within the rated
limits of the machine.

.

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Operator’s Manual

Safety Precautions

First Edition - First Printing

GENERAL REMARKS

Not observing the instructions
and safety rules in this manual
may result in death or serious
injury.

Do not operate the equipment unless:

• You learn and practice the principles of safe work

equipment operation contained in this operator’s
manual.

1. Avoid hazardous situations. Read and
understand the safety instructions before
going on to the next chapter.

2. Always perform a pre-operation inspection.

3. Always test the equipment functions prior
to use.

4. Inspect the work place.

5. Only use the equipment for the intended
application.

• Read, understand and obey the manufacturer’s

instructions and the safety rules, the safety and
operator’s manuals, and the decals applied on
the equipment.

• Read, understand and obey the employer’s
safety rules and worksite regulations.

• Read, understand and obey the applicable
national regulations.

• Only trained personnel informed on the safety
rules can operate the equipment.

Most accidents occurring while working, repairing or
maintaining machines, are caused by not complying
with the basic safety precautions.
Therefore, it is necessary to pay steady attention to
the potential hazards and the effects that may come
of operations carried out on the telehandler.

NOTICE

If you recognise hazardous situations, you can
prevent accidents!

DANGER

The instructions given in this handbook are the
ones established by TEREXLIFT. They do not
exclude other safe and most convenient ways for
the telehandler and/or the equipment installation,
operation and maintenance that take into account
the available spaces and means.

If you decide to follow instructions other than those
given in this manual, you shall absolutely:

• be sure that the operations you are going to carry
out are not explicitly forbidden;

• be sure that the methods are safe, say, in
compliance with the rules and provisions given
in this section;

• be sure that the methods cannot damage the
telehandler and/or the equipment, directly or
indirectly, or make it unsafe;

• contact TEREXLIFT Assistance Service for any
suggestion and the necessary written permission.

10 HOOK - JIB - HOIST Part No. 57.0303.5159

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NOTICE

Safety Precautions

REQUISITES OF THE PERSONNEL IN CHARGE

Requisites of the TELEHANDLER OPERATORS
The operators who use the telehandler and/or the
equipment, regularly or occasionally, shall have the
following prerequisites:

health:

before and during any operation, operators shall
never take alcoholic beverages, medicines or other
substances that may alter their psycho-physical
conditions and, consequently, their working abilities.

physical:

good eyesight, acute hearing, good co-ordination and
ability to carry out all required operations in a safe
way, according to the instructions of this manual.

mental:

ability to understand and apply the enforced rules,
regulations and safety precautions. They shall be
careful and sensible for their own as well as for the
others’ safety and shall desire to carry out the work
correctly and in a responsible way.

emotional:

they shall keep calm and always be able to evaluate
their own physical and mental conditions.

training:

they shall read and be familiar with this handbook,
its enclosed graphs and diagrams. They shall be
skilled and trained about the telehandler and/or the
equipment use.

Requisites of the SERVICEMEN
The personnel charged with the telehandler and
the equipment maintenance shall be qualified,
specialized in their maintenance, and shall have the
following prerequisites:
physical:
good eyesight, acute hearing, good co-ordination
and ability to carry out all required maintenance
operations in a safe way, according to this manual.
mental:
ability to understand and apply the enforced rules,
regulations and safety precautions. They shall be
careful and sensible for their own as well as for the
others’ safety and shall desire to carry out the work
correctly and in a responsible way.
training:
they shall read and be familiar with this handbook,
its enclosed graphs and diagrams, the identification
and warning plates. They shall be skilled and trained
about the machine functioning.

From a technical point of view, the ordinary
maintenance of the telehandler and/or the
equipment is not a complex intervention and can
be carried out by the operator too, provided he
has a basic knowledge of mechanics.

NOTICE

The operator shall have a licence (or a driving
licence) when provided for by the laws enforced
in the country where the machine works. Please,
ask the competent bodies.

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Operator’s Manual

Safety Precautions

First Edition - First Printing

WORKING CLOTHES

During work, but especially when maintaining or
repairing the machine, operators must wear suitable
protective clothing:

• Overalls or any other comfortable garments.

Operators should not wear clothes with large
sleeves or objects that can get stuck in moving
parts of the machine.

• Ear-protectors or equivalent equipment.

• Protective helmet.

• Protective gloves.

• Working shoes.

Use only type-approved working clothing in good
condition.

OTHER DANGERS
Hazards on the JOBSITE

Always take into account the features of the job site
where you are going to work:

• Always examine the working area and compare
it with the telehandler dimensions in the different
configurations.

DANGER

The telehandler is not electrically insulated and
does not provide protection from contact with or
proximity to electrical power lines.
Always keep at a minimum safe distance from
the telescopic boom and the lifted load. Electrical
hazards!

• Keep away from the machine in case of contact
with energized power lines. Personnel on
the ground must never touch or operate the
telehandler until energized power lines are shut
off.

DEATH OR INJURY CAN RESULT FROM
CONTACTING ELECTRIC POWER LINES.

ALWAYS CONTACT THE ELECTRIC POWER LINES
OWNER. THE ELECTRIC POWER SHALL BE
DISCONNECTED OR THE POWER LINES MOVED
OR INSULATED BEFORE MACHINE OPERATIONS
BEGIN

POWER LINE VOLTAGE REQUIRED CLEARANCE

0 to 50kV 10ft 3.00m

50 to 200 kV 15 ft 4.60 m
200 to 350 kV 20 ft 6.10 m
350 to 500 kV 25 ft 7.62 m
500 to 750 kV 35 ft 10.67 m
750 to 1000 kV 45 ft 13.72 m

Personal PROTECTIVE EQUIPMENT

Under special working conditions, the following
personal protective equipment should be used:

• Breathing set (or dust mask).

• Goggles or facial masks.

Do not, at any time, use the machine during a
storm.

DANGER

WARNING

Operator have to survey his/her field of vision
when operating the telehandler.

12 HOOK - JIB - HOIST Part No. 57.0303.5159

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Safety Precautions

OPERATION or MAINTENANCE hazards

Before any operation, following precautions should
be taken:

• First of all, make sure that the maintenance
interventions have been carried out with care
according to the established schedule.

WARNING

Set the telehandler to working configuration and
level it.

• Ensure you have enough fuel to avoid a sudden
stop of the engine, especially during a crucial
manoeuvre.

• Clean instruments, data plates, lights and the cab
windscreen thoroughly.

• Check the correct functioning of all the safety
devices installed on the telehandler and/or on
the equipment.

• In case of troubles or difficulties, inform the
foreman at once. Never start working under
unsafe conditions.

• Do not carry out any repair work in a makeshift
way to start working!

During work, and especially maintenance, always
pay the greatest attention:

• Do not walk or stop under raised loads or machine
parts supported by hydraulic cylinders or ropes
only.

• Keep the machine handholds and access steps
always clean from oil, grease or dirt to prevent
falls or slips.

• When entering/leaving the cab or other raised
parts, always face the machine; never turn the
back.

• When carrying out operations at hazardous
heights (over 1.5 meters from the ground), always
use approved fall restraint or fall arrest devices.

• Do not enter/leave the machine while it is running.

• Do not leave the driving place when the machine
is running.

• Neither stop nor carry out interventions under
or between the machine wheels when engine
is running. When maintenance in this area is
required, stop the engine.

• Do not carry out maintenance or repair works
without a sufficient lighting.

• When using the machine lights, the beam should
be oriented in order not to blind the personnel at
work.

• Before applying voltage to electric cables or
components, check their connection and proper
functioning.

• Do not carry out interventions on electric
components with voltage over 48V.

• Do not connect wet plugs or sockets.

• Plates and hazard warning stickers shall never
be removed, hidden or become unreadable.

• Except for maintenance purposes, do not remove
safety devices, shields, protection cases, etc.
Should their removal be necessary, stop the
engine, remove them with the greatest care and
always remember to refit them before starting the
engine and using the machine again.

• Before any maintenance or repair work, stop the
engine and disconnect the batteries.

• Do not lubricate, clean or adjust moving parts.

Part No. 57.0303.5159 HOOK - JIB - HOIST 13

Operator’s Manual

Safety Precautions

First Edition - First Printing

• Do not carry out operations manually when
specific tools are provided for this purpose.

• Avoid the use of tools in bad condition or use in
an improper way i.e. pliers instead of adjustable
wrenches, etc.

• Applying loads in different points of the attachment
holding plate is forbidden.

WARNING

Any intervention on the hydraulic circuit must be
carried out by authorised personnel.
The hydraulic circuit of this machine is fitted
with pressure accumulators. You and others
could be seriously injured if accumulators are
not completely depressurised.
For this purpose, shut the engine down and step
on the brake pedal 8/10 times.

• Before carrying out operations on hydraulic
lines under pressure or disconnecting hydraulic
components, ensure the relevant line has been
previously depressurised and does not contain
any hot fluid.

• Do not empty catalytic mufflers or other vessels

containing burning materials without taking the
necessary precautions.

• After any maintenance or repair work, make
sure that no tool, cloth or other object has been
left within machine compartments, fitted with
moving parts, or where suction and cooling air
circulates.

• When working, do not give instructions or signs
to several people at the same time. Instructions
and signs must be given by one person only.

• Always pay due attention to the instructions given
by the foreman.

• Never distract the operator during working phases
or crucial manoeuvres.

• Do not call an operator suddenly, if
unnecessary.

• Do not frighten an operator or throw objects by
any means.

• After work, never leave the machine under
potentially dangerous conditions.

• Before any maintenance or repair work, remove

the attachment.

MACHINE OPERATION hazards

Absolutely avoid the following work situations:

• Do not handle loads beyond the maximum
capacity of the machine.

• Do not raise or extend the boom if the machine
is not on a firm, level surface.

• Do not operate the machine in strong wind. Do
not increase the surface area of the machine or
forked load exposed to the wind. Increasing the
area exposed to the wind will decrease machine
stability.

• Use extreme caution and slow speeds when the
machine is driven across uneven or unstable
grounds, slippery surfaces or near trenches or
drop-offs.

• Limit travel speed according to ground conditions,
slopes, presence of personnel or other factors
which may cause collision.

• Do not place or attach overhanging loads to any
part of the machine.

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Safety Precautions

EXPLOSION OR FIRE hazards

• Do not start the engine if you smell or detect
LPG, gasoline, diesel fuel or other explosive
substances.

• Do not refuel the machine with the engine
running.

• Refuel the machine and charge the battery only
in a well ventilated area away from sparks, naked
flames and lighted cigarettes.

• Do not operate the machine in dangerous
environments or in places with flammable or
explosive gases or materials.

• Do not inject ether in engines equipped with glow
plugs.

• Do not leave fuel cans or bottles in unsuitable
places.

• Neither smoke nor use open flames in areas
subject to fire dangers and in presence of fuel,
oil or batteries.

• Carefully handle all flammable or dangerous
substances.

• Do not tamper with fire-extinguishers or pressure
accumulators.

DAMAGED COMPONENT hazards

• Do not use battery chargers or batteries with a
voltage above 12V to start the engine.

• Do not use the machine as a ground for
welding.

PERSONAL INJURY hazards

• Do not operate the machine in case of hydraulic
oil or air leak. Air or hydraulic oil leaks can
penetrate or burn the skin.

• Always operate the machine in a well ventilated
area to avoid carbon monoxide poisoning.

• Do not lower the boom if the area underneath is
not clear of personnel or obstructions.

Part No. 57.0303.5159 HOOK - JIB - HOIST 15

Operator’s Manual

Safety Precautions

SUSPENDED LOAD HAZARDS

• A suspended load has a dynamic, and therefore
unpredictable, effect on machine stability, so
extreme caution should always be exercised
when operating with suspended loads.

• Only lift the load when the telehandler is on firm
level ground.

• Do not operate the machine while people are
under a suspended load.

• All movements of the load must be accomplished
at lowest possible speed.

• Do not lift loads when wind speeds exceed 20
mph (32 kmh).

• Level the telehandler before lifting the load.

• Use guide ropes or tag lines by qualified
personnel to help control the load and prevent it
from swinging.

• Do not attempt to use the telehandler frame­leveling to compensate for a swinging load.

• Never drag the load.

• Do not try to move fixed or obstructed loads.

• Only lift a load vertically; do not pull a load
horizontally as it could cause excessive swinging
of the load.

• When visibility is or could be obstructed, the
operator shall use alternative/additional means
to safely transport the load.

• Use of additional personnel to direct the operator
in his movements as well as surrounding ground
traffic.

• Speed shall be limited by any conditions that
could cause any unexpected movement of the
load, or jeopardize the safe transport of the load.

• The boom shall be fully retracted during travel.

• Only travel on solid surfaces.

• Start, travel, turn and stop slowly to prevent the
load from becoming unstable or swing.

• Do not exceed walking speed.

• The load shall be transported as low to the ground
as practical.

• Do not use any controls for re-positioning the load
when traveling. Come to a gradual and complete
stop before attempting to re-position the load.

First Edition - First Printing

16 HOOK - JIB - HOIST Part No. 57.0303.5159

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Equipment Description

JIB AND HOIST MAIN COMPONENTS

1. Quick couplings (if any)

2. Hook

3. Coupling frame

4. Winch















Part No. 57.0303.5159 HOOK - JIB - HOIST 17

Operator’s Manual

Equipment Description

First Edition - First Printing

HOIST GENERAL DESCRIPTION

This attachment is used to handle payloads which

are suspended by a rope system.

It mainly consists of a steel truss beams welded

structure which is provided with two lateral flanges
having mechanical slots (on the upper area) and
holes (in the lower area) to be coupled with the GTH
telehandlers standard interface. These two lateral
flanges are connected together (by welding) through
a central steel plate which is then welded to the truss
beams structure.

The truss beam welded structure is shaped to have,

in its lower end, four supporting feet sustaining the
attachment when it is on the ground and not linked
to the telehandler.

The hydraulic hoist is installed on the front surface

of the central steel plate. The hoist is hydraulically
powered through the auxiliary line provided at the
end of the telescopic boom. The hydraulic connection
between this line and the hoist is provided through
two hydraulic quick coupling adapters. This hoist
is equipped with a mechanical drum where a steel
rope is winded.

The end of the steel rope is linked directly or through

a steel pulley (depending on the model of the
attachment) to a certified hook, capable to lift the
payload.

The hook is certified to handle the payload defined

for this attachment (its structural strength meets
or exceeds the maximum payload defined for the
complete attachment).

A special hydraulic switch is installed close to the

hook area with the aim to signal when the hook is
completely lifted up.

When the hook is completely lifted up no hydraulic

pressure is provided to the hoist so avoiding any not
necessary overload on the jib structural components.

JIB GENERAL DESCRIPTION

This attachment is used to handle payloads which

is suspended by a rope system.

It mainly consists of a steel truss beams welded

structure which is provided with two lateral flanges
having mechanical slots (on the upper area) and
holes (in the lower area) to be coupled with the GTH
telehandlers standard interface.

These two lateral flanges are connected together (by

welding) through a central steel plate which is then
welded to the truss beams structure.

The truss beam welded structure is shaped to

have, in its forward end, a mechanical link for the
connection to a certified steel hook.

The hook is certified to handle the payload defined

for this attachment (its structural strength meets
or exceeds the maximum payload defined for the
complete attachment).

The hydraulic version of this attachment is provided

with an hydraulic hoist installed inside the truss
beam structure immediately ahead of the central
steel plate.

The hoist is hydraulically powered through the

auxiliary line provided at the end of the telescopic
boom.

The hydraulic connection between this line and

the hoist is provided through two hydraulic quick
coupling adapters.

This hoist is equipped with a mechanical drum where

a steel rope is winded.

The end of the steel rope is linked to the certified

hook, placed at the end of the truss beams structure.
The rope is guided, between the hoist drum and the
hook, by steel pulleys installed inside the truss beam
structure and at the end of the truss beams structure.
At the end of this structure a special hydraulic switch
is installed with the aim to signal when the hook is
completely lifted up.

When the hook is completely lifted up no hydraulic

pressure is provided to the hoist so avoiding any not
necessary overload on the jib structural components.

18 HOOK - JIB - HOIST Part No. 57.0303.5159

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Equipment Description

HOOK MAIN COMPONENTS

1. Hook

2. Coupling frame



HOOK GENERAL DESCRIPTION

This attachment is used to handle payloads which

is suspended by a rope system.

It mainly consists of a steel welded structure which is

provided with two lateral flanges having mechanical
slots (on the upper area) and holes (in the lower
area) to be coupled with the GTH telehandlers
standard interface.

The welded structure is shaped to have, in its central

part, a structural beam protruded forward and having
at the front end a mechanical link for the connection
to a certified steel hook.

The hook is certified to handle the payload defined

for this attachment (its structural strength meets
or exceeds the maximum payload defined for the
complete attachment).



Part No. 57.0303.5159 HOOK - JIB - HOIST 19

Operator’s Manual

Equipment Description

First Edition - First Printing

ALLOWED USE

The hoist and the jib are designed to vertically raise
and lower loads by winding and unwinding the cable
around the drum.
Any other use is considered contrary to what
established and, therefore, improper.
The compliance with and the strict respect of the
use, maintenance and repair instructions of the
Manufacturer represent an essential part of the
allowed use.
The use, maintenance and repair of the equipment
shall be carried out by skilled personnel having the
necessary knowledge of its special features and the
safety precautions to be taken.
It is also essential to comply with the national safety
at work legislation, the provisions concerning the
safety and health of workers at work, and the road
traffic regulations.

NOTICE

Effecting changes or carrying out interventions
on the telehandler and/or on the equipment
other than those of routine maintenance is
expressly forbidden. Any modification of the
telehandler and/or of the equipment not carried
out by TEREXLIFT or an

centre involves the automatic invalidation of the
conformity of the machine.

authorised assistance

IMPROPER USE

Improper use means any utilisation of the equipment
following working criteria which do not comply with
the instructions of this manual, and which, in general,
may result in risks for both operator and bystanders .

DANGER

We list below some improper use of the jibs/
hoists. Others may exist.

- Not strictly complying with the operation and
maintenance instructions of this handbook
and of the telehandler handobook;

- Never use the jibs/hoists to lift and/or
transport people;

- Working beyond the operation limits of the
euipment;

- Working or resting the machine on unstable
or yielding grounds;

- Working on steep slopes or working with a
nonlevelled telehandler;

-

Fit mobile guards that may increase the wind
action and jeopardise the stability of the
machine;

- Using telescopic handlers not approved
or not manufactured by TEREXLIFT in
combination with these attachments;

- Attach loads to the boom anywhere other
than on the quick coupling frame.

20 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Equipment Description

EQUIPMENT APPLICATION FIELD

The following table represents the application field of equipment installed on Terexlift telehandlers

4000mm /

2500kg Fixed

Hook on Plate

5000kg Fixed

Hook on Plate

900kg

Hydraulic or

Mechanical

Jib

2000mm /

2000kg

Jib

3000 kg Hoist

GTH-2506

GTH-3007

GTH-4013SX
GTH-4017SX

GTH-4013EX
GTH-4017EX

GTH-4016SR
GTH-4018SR











Part No. 57.0303.5159 HOOK - JIB - HOIST 21

Operator’s Manual

First Edition - First Printing

Intentionally blank page

22 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Inspections

Pre-operation Inspection
Fundamentals

It is the responsibility of the operator to perform a
pre-operation inspection and routine maintenance.

Make sure:

You learn and practice the principles of safe

machine operation contained in this operator's
manual and in the telehandler one.

1. Avoid hazardous situations.

2. Always perform a pre-operation
inspection.

Know and understand the pre-operation
inspection before going on to the next
section.

3. Always perform function tests prior to use.

4. Inspect the workplace.

5. Only use the telehandler and the equipment
as they were intended.

The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything
is apparently wrong with a telehandler and/or with
an equipment before the operator performs the
function tests.

The pre-operation inspection also serves to
determine if routine maintenance procedures are
required. Only routine maintenance items specified
in this manual may be performed by the operator.

If damage or any unauthorized variation from
factory delivered condition is discovered, the
telehandler and/or the equipment must be tagged
and removed from service.

Repairs to the telehandler and/or the equipment
may only be made by a qualified service
technician, according to the manufacturer's
specifications. After repairs are completed, the
operator must perform a pre-operation inspection
again before going on to the function tests.

Scheduled maintenance inspections shall be
performed by qualified service technicians,
according to the manufacturer's specifications.

Part No. 57.0303.5159 HOOK - JIB - HOIST 23

Operator’s Manual

NOTICE

Inspections

PRE-OPERATION INSPECTION

For the Maintenance and the Pre-operation
Inspection of the telehandler, refer to the specific
Operator's Manual presents placed inside the
cabin.

For the equipment:

• Make sure the operator’s manuals are intact,
legible and placed inside the telehandler.

• Make sure all decals are present and legible. See
“Labels And Plates Applied” chapter.

• Check for hydraulic oil leaks and proper oil level.
Top up if necessary. See “Maintenance” chapter.

First Edition - First Printing

If the machine shall be used in a marine or
equivalent environment, protect it against salt
deposits with an adequate treatment against
saltiness to prevent rust formation.

Check the following components or zones for
damage, missing or wrongly fitted parts or non­authorised modifications:

• electrical components and electrical cables

• hydraulic hoses and fittings

• fuel and hydraulic oil tanks

• nuts, bolts and other fasteners

Check the entire structure for:

• cracks on welds or structural components

• dents or damage to the structure

WARNING

If even one single item is damaged or modified,
do not start work. Stop the machine and repair
the fault.

24 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Inspections

FUNCTION TESTS FUNDAMENTALS

The function tests are designed to discover
any malfunctions before the machine is put into
service. The operator must follow the step-by­step instructions to test all machine functions. A
malfunctioning machine must never be used. If
malfunctions are discovered, the machine must
be tagged and removed from service. Repairs
to the machine may only be made by a qualified
service technician, according to the manufacturer's
specifications. After repairs are completed, the
operator must perform a pre-operation inspection
and function tests again before putting the
machine into service.

Make sure:

You learn and practice the principles of safe

machine operation contained in this operator's
manual and in the telehandler one.

TESTS

About the telehandler:

1. Select a test area that is firm, level and free of
obstruction.

2. Enter the operator's compartment and sit on the
seat.

3. Fasten the seat belt.

4. Adjust all the mirrors.

5. Be sure the parking brake is on and the
transmission control is in neutral.

6. Start the engine.

1. Avoid hazardous situations.

2. Always perform a pre-operation
inspection.

Know and understand the pre-operation
inspection before going on to the next
section.

3. Always perform function tests prior to use.

4. Inspect the workplace.

5. Only use the telehandler and the equipment
as they were intended.

Perform all the tests provided for the
telehandler and listed in the machine
Operator's Manual.

Test the Control Lever

7. Using the control lever, momentarily raise and
lower the rope.

 Result: All functions should operate smoothly.

Part No. 57.0303.5159 HOOK - JIB - HOIST 25

Operator’s Manual

Inspections

WORKPLACE INSPECTION

The workplace inspection helps the operator
determine if the workplace is suitable for safe machine
operation. It should be performed by the operator
prior to moving the machine to the workplace.

It is the operator's responsibility to read and remember
the workplace hazards, then watch for and avoid them
while moving, setting up and operating the machine

Be aware of and avoid the following hazardous
situations:

• drop-offs or holes

• bumps, floor obstructions or debris

• sloped surfaces

First Edition - First Printing

• unstable or slippery surfaces

• overhead obstructions and high voltage
conductors

• hazardous locations

• inadequate surface support to withstand all
load forces imposed by the machine

• wind and weather conditions

• the presence of unauthorized personnel

• other possible unsafe conditions

26 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Operating Instructions

WARNING

DANGER

WARNING

This section provides the operator and the ground
staff a practical guide for the gradual learning of
the use of the telehandler fitted with either a hook,
jib or hoist.
Both operator and ground staff shall have all the
necessary requisites and shall become familiar
with both telehandler and equipment before starting
using them.
This familiarisation ensures a proper use during work.

Before using the telehandler, inspect the job site
and check for possible hazardous conditions.
Make sure that there are no holes, moving banks
or debris that may cause you to lose the control
of the machine.

For a safe use of the telehandler with equipment,
before elevating any load, always know the weight
of the loads going to be handled.

Pay the greatest attention when working close
to electric lines. Check their position and ensure
that no part of the machine operates at less than
6 meters from the power lines.

Part No. 57.0303.5159 HOOK - JIB - HOIST 27

Operator’s Manual

Operating Instructions

CHANGING THE EQUIPMENT

First Edition - First Printing

Version with MECHANICAL LOCKING

To change an attachment, operate as follows:

• Drive to the place where you will release the
mounted attachment (when possible, a solid and
sheltered site).

• Disconnect the quick connectors of the attachment
(if any).

• Pull out pin 1 locking the attachment after
removing the safety split-pin 2 at its end.





• Rest the attachment flat on the ground.

• Pitch the attachment holding frame forward and
lower the boom to release the attachment upper
lock.

• Move back with the machine and drive to the new
attachment to be coupled.

• Hold the frame pitched forward and hook the
upper lock of the new attachment.

• Retract and raise the attachment some
centimetres. It will centre automatically on the
quick coupling frame.

• Refit pin 1 fixing it with its safety split-pin 2.

• Re-couple the connectors of the attachment (if
any).

WARNING

After substitution, visually check the attachment
is correctly coupled to the boom, before operating
the machine. A wrongly coupled attachment may
result in death or serious injury.

Version with HYDRAULIC LOCKING

To change an attachment, operate as follows:

• Drive to the place where you will release the
mounted attachment (when possible, a solid and
sheltered site).

• Disconnect the quick connectors of the attachment
and connect the hydraulic locking pipes of the
attachments to couplings 3.



• Rest the attachment flat on the ground.

• Remove the safety pin 2 placed at its end.

• Free the attachment operating the control of the
attachment locking/unlocking cylinder

• Pitch the attachment holding frame forward and
lower the boom to release the attachment upper
lock.

• Move back with the machine and drive to the new
attachment to be coupled.

• Hold the frame pitched forward and hook the
upper lock of the new attachment.

• Retract and raise the attachment some
centimetres. It will centre automatically on the
quick coupling frame.

• Operate the attachment locking lever and
secure the attachment in place with safety pin 2
previously removed.

• Re-couple the connectors of the attachment.

28 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Operating Instructions

CONNECTING THE EQUIPMENT

n Hydraulic connection (if any)

To use the hoists or the hydraulic jib, these shall be
connected hydraulically as follows:

• after mounting the equipment as described
above, disconnect the hydraulic hoselines of
the attachment locking/release cylinder from
quick couplings 3,

• store the removed hoselines in rest position,

• connect the hydraulic hoselines of the winch to
the quick couplings 3.



This hydraulic connection allows winding/unwinding
the rope on/from the winch. The operation is
performed with the controls usually used for locking
and releasing the attachments, as described in the
relative paragraphes.

Part No. 57.0303.5159 HOOK - JIB - HOIST 29

Operator’s Manual

Operating Instructions

STABILITY CONTROL SYSTEM

First Edition - First Printing

All the telehandlers are equipped with an automatic
stability control system which warns the operator
of the variation of stability of the machine and
blocks any manoeuvre before the same reaches a
critical condition. A display inside the cabin shows
the stability status of the machine and the relative
equipment.

LLMI/ LLMC HAZARDS

The LLMI/LLMC will only function to the design
specification:

• when the truck is static;

• when the truck is on consolidated, stable and
level ground;

• when the truck is performing loading or placing
functions;

• when the LLMI/LLMC is activated (not
overridden);

The LLMI will only warn the operator in the event of
inadequate stability in the longitudinal plane in the
forward direction.
The LLMI/LLMC is not intended for warning of the
risk of overturning in the case of:

• a sudden overload;

• travelling with the load in the elevated position;

• travelling on rough terrain or on grounds with
obstacles and holes;

• travelling across a slope or turning on a slope;

• driving in bends too fast or too sharp;

Adjustments affecting the setting of the LLMI/LLMC
shall be performed only by authorised personnel.

The system changes according with the telehandler
and can easly be recognized depending on the
display fitted into the cabin:

MODEL N°1











1. Used only for calibration

2. Stability indicator with LED-bar

3. Green light - power OK

4. Used for calibration. On machine models

provided with outriggers it lights up when
the outriggers are lowered.

5. Used only for calibration

Operation

When power is turned on, light 3, the led bar 2 and
button 4 and 5 come on.

The monitoring system runs a self-test.
During operation, the LED-bar 2 lights up gradually
depending on the variation of stability.

30 HOOK - JIB - HOIST Part No. 57.0303.5159

L6

L5

L4

L3

L2

L1

LED Bar

First Edition - First Printing Operator’s Manual

Operating Instructions

DANGER

MODEL N°2

Green LED’s (L1 and L2): during normal operation

when the percentage of overturning moment is
between 0 and 89, these LED’s are ON. The machine
is stable.

Orange LED’s (L3 and L4): they light up when the

machine tends to overturn and the percentage of

ESC

FORKS
OUTRIGGERS LATERAL

MAX LOAD ........................50.3t

+

RAISED LOAD................... 10.2t

ANGLE............................... 12.3°

EXTENSION...................... 12.3m

RADIUS.............................. 7m

-

55%

ENTER

overturning moment with respect to the threshold
value is between 90 and 99.
The system enters the pre-alarm mode: the buzzer
sounds with an intermittent sound and the boom
extension, lowering and forks forwards tilting
movements slow down.

Red LED’s (L5 and L6): risk of overturning! The

percentage of overturning moment is above 100 with
respect to the threshold value.
The machine enters the alarm mode: the buzzer
sounds continuously and any dangerous manoeuvre
is blocked: boom up, boom down, boom out, forks
frame forwards. The operator can only retract the
load within safety limits.

Alarm codes and resetting

The limiter has diagnostic facilities to aid in the
identification of failures of the transducers, breakages
of the cables or damages of the electronic system.
When a failure is signalled, the limiter enters the

1 Green LED ON
Stability condition. The raised load does not

exceed 90% of maximum allowed load of the
chart in that defined working position.

2 Yellow LED ON
Pre-alarm condition. The raised load exceeds

90% of maximum allowed load, but it is still inferior
to it: the boom movements are slow down and
the acoustic alarm emits short bips.

3 Red LED ON
Alarm condition. The raised load exceeds the

maximum allowed load, the acoustic alarm emits
long bips and the machine motions are stopped,
but for those allowing to return the load within
safety limits.

safety mode blocking any dangerous manoeuvres:
LED L6 starts flashing representing an alarm code.
The meaning of these alarm codes is shown in section
“Faults and Troubleshooting”.

The display of the limiting device is divided into
three areas:

LED’s area: Three LED’s warn of the variation of
the working condition:

1 green LED - machine stable
2 yellow LED - machine in pre-alarm

Before using the machine, make sure that the first
green LED of the overload warning system is ON.

3 red LED - machine in alarm

Control Keys
ESC To go back to the previous screen

page

ENTER To confirm and open the screen

page linked

ARROWS To scroll the lines up or down

PLUS (

MINUS (

+) Additional selection button

-) Additional selection button

Part No. 57.0303.5159 HOOK - JIB - HOIST 31

Operator’s Manual

fig. A

Operating Instructions









DANGER

First Edition - First Printing



FORKS



OUTRIGGERS LATERAL



MAX LOAD ........................ 50.3t



RAISED LOAD ................... 10.2t



ANGLE ............................... 12.3°



EXTENSION...................... 12.3m



RADIUS.............................. 7m



Display, which is divided into 8 lines_ fig.A

1. Load percentage strip

2. Indicates the attachment used

3. Indicates the operating mode

4. Indicates the max. load that can be raised

5. Indicates the weight raised for the system

calibration

6. Indicates the boom angle

7. Indicates the boom extension (it’ll be = 0

meters once the boom is fully retracted)

8. Indicates the distance of the load from the

slewring axis and, in case of necessity, it
displays the related warning message

Operation

• At the machine starting, the overload warning
system runs an automatic check and the software
datas are displayed.

• Within 3/4 seconds, the list of attachments
allowed is displayed: using the arrows, the
operator has to select the right attchment and
then press ENTER to confirm.

• Once the attachment has been selected, the
display shows the Standard Screen Page (fig.A).

• From this screen page, pushing PLUS (
some seconds, the operator can open the UPPER
LEVEL (B) where other four sub-menus are
displayed: one of these, LANGUAGE (C) can
be modified while the other three, CLOCK (D),

EXTENTION SENSOR (E) and ANGLE SENSOR
(F), can only be consulted.

• Pressing ESC, go back to the Standard Screen
Page.

55%

fig. A

+) for

• Press the two buttons PLUS (+) and MINUS

(

-) simultaneously to access to the Diagnostic

Screen Pages. These pages can only be

consulted. Use the ARROWS to pass from one
page to another.









Before using the machine, make sure that the
green LED is ON, and that the operating mode
shown in line 3 and the attachment shown in line
2 are those actually used.

LANGUAGE

EXTENSION SENSOR

ANGLE SENSOR

CLOCK



ITALIANO

ENGLISH

FRANÇAIS

ESPAÑOL

LANGUAGE

EXTENSION SENSOR

ANGLE SENSOR

CLOCK



MIN1 20
MAX1 1000 MAX2 1000

N1 915 N2 913

MIN2 20

EXIT





LANGUAGE

EXTENSION SENSOR

ANGLE SENSOR

CLOCK



15:25:42

10/01/09





LANGUAGE

EXTENSION SENSOR

ANGLE SENSOR

CLOCK



ZERO1 511 ZERO2 511

N1 552 N2 551

EXIT

32 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Operating Instructions

EXAMPLE

USING THE LOAD CHARTS

The load charts 1 indicates the maximum permissible
load in relation to the boom extension and the type of
attachment used. To operate under safe conditions,
always refer to these charts.
The extension level of the boom can be checked
with the help of the letters (A, B, C, D, E) painted
on the same boom (pos.3), while the actual degrees
of inclination of the boom are shown by the angle
indicator 2.
All the load charts are placed into a dedicated holder
installed in the cabin.
The tag 4 located at the top of each load chart,
indicates the type of attachment used.

The load charts applied on the cab refer to a
stationary machine standing on a solid and level
ground.
Raise the load some centimetres and check its
stability before raising it completely.

A suspended load has a dynamic, and therefore
an unpredictable effect on machine stability,
operate with caution.

WARNING

DANGER

The load chart illustrated in this chapter is given
only as a mere example. To define the payload
limits, refer to the load charts applied within the
cab of your machine.

A

B

C



D

E







GTH-4017 SX

EXAMPLE

09.4618.0937

Part No. 57.0303.5159 HOOK - JIB - HOIST 33

Operator’s Manual

Operating Instructions

SLINGING LOAD

First Edition - First Printing

EVALUATING THE LOAD

The operator should take all practicable steps to
establish the weight and the position of its centre of
gravity of any load. A drawing may be available giving
the weight or it may be calculable within reasonable
limits of accuracy. The following gives guidance as
to the various ways of obtaining this information.

WARNING

Verify that the load to be lifted respects the max
payload of the equipment and of the telehandler.
Refer to the relative Load Chart.

WEIGHT

1. Look to see if the weight is marked on the load.
If it is, check to ensure that it is the weight of all
parts of the load;

2. Check the weight stated on any documentation.

3. Look at the drawing of the load. If the weight
is marked, check as in (1) above to ensure it
includes all parts of the load.

4. Estimate the weight of the load by using tables
of material weights, as, for example, the ones
shown in the "Tables of Material" section.

CENTRE OF GRAVITY

The “centre of gravity” (CoG) is a point which, if the
load could be suspended from the hook, the load
would be in perfect balance.
The hook needs to be directly over the centre of
gravity, for the load to be stable, as shown in fi g.A.

Lifting a load with the centre of gravity offset will
cause the load to shift until a balance is restored.
If there is the slightest doubt of the stability of a load,
it should be slowly lifted just clear of the ground. If
the load tilts, the sling should be refixed in a more
stable position.

LOAD SECURITY
Before lifting it is essential to ensure that, when
clear of the ground, the load will adopt the intended
attitude and remain securely attached to the lifting
appliance without overloading any of the lifting gear.
This means that the load must be both balanced and
stable.

BALANCE

In the majority of lifts it will be intended that the
load will remain level when clear of the ground. To
achieve this it is first necessary to position the hook
of the lifting appliance vertically above the centre of
gravity of the load.
The legs of the sling(s) should be distributed as
evenly as is practicable according to the lifting points
available. The angle which the individual leg makes
with the vertical, affects the proportion of the load
which will be imposed upon it and all legs should
therefore be, so far as is practicable, at a similar
angle to provide equal loading.
If the load tilts on lifting, the load in the sling legs will
become unequal. This effect is especially significant
at small included angles between sling legs.
With rigid loads when three or more legs are
employed, consideration should be given to how
many of the legs will bear the weight as it may be
found that only two or three will take the majority
with the remaining legs providing a relatively small
‘balancing force’ only. If this is the case, larger capacity
tackle will be required.

34 HOOK - JIB - HOIST Part No. 57.0303.5159

Fig.A

STABILITY

In this context, stability means ‘resistance to toppling’.
An object with a narrow base and a high centre of
gravity will need less force to topple it than one with
a wide base and a low centre of gravity.
As the height of the centre of gravity increases relative

First Edition - First Printing Operator’s Manual

Operating Instructions

to the width of the base, a point will be reached where
the object will fall over unless it is supported by external
means. At this point the object is regarded as being
unstable and the greater the support required the
more unstable it is.
A similar situation exists with a suspended load.
Forces which try to topple the load will inevitably
be present (e.g. wind, acceleration, braking). It is
essential, therefore, when slinging a load, to ensure
that it is sufficiently stable to resist these toppling
forces.
A load will be inherently stable if the lifting tackle is
attached ABOVE the centre of gravity and properly
positioned around it.

HARNESSING ACCESSORIES

A good packing between sling and load is fondamental.
Operate as follow:

• Check the load: dimensions, weight and units

• Select the right sling for each job using the
manufacturers' tables

• Inspect each item of lifting equipment before
and after lifts

• Protect slings from damage by sharp edges with
corner saddles, padding, or wooden blocks

• When lifting long loads, particularly in confined
spaces, slingers should attach a rope or ‘tag line’
to one or both ends of the load so that rotational
movement may be controlled.

• Hook unused sling legs to the sling ring.

• Avoid impact loading: do not jerk the load
when lifting or lowering the sling. This
increases the actual stress on the sling.

• Do not exceed the capacities of slings

• Do not twist or tie knots in slings or use bolts,
nails or pieces of wire to shorten slings.

• Do not splice together broken slings.

• Do not carry a load by inserting the point of
the hook into a link of the chain.

• Do not leave unused slings, accessories, or
blocking lying on the floor. Hang on racks or
store in a proper place.

• Do not use a sling to drag a load.

• Do not shorten a chain with knots or by
twisting other than by means of an integral
chain clutch.

• Do not use homemade chains or strings.

• Do not heat treat or weld chain links: the
lifting capacity will be reduced drastically.

• Do not expose chain links to chemicals
without the manufacturers approval.

WARNING

Hooks are designed to support the load in the
bowl A. Users should ensure that the hook of a
sling engages freely in the lifting point so that
the weight of the load is supported in the bowl
of the hook.
Wedging or forcing the hook tip B into the
lifting points results in the hook being
stressed in a manner for which it was not
designed which may easily lead to hook
deformation and premature failure.

WARNING

• Protect your hands and fingers: when slack
is being taken out of a sling, keep them from
between the sling and load so they will not
be trapped and crushed. Step away before
the lift is made.

Part No. 57.0303.5159 HOOK - JIB - HOIST 35





Operator’s Manual

Operating Instructions

DANGER

WARNING

CONTROLS

n GTH-2506 and GTH-3007 controls

First Edition - First Printing

Before operating the winch, make sure that
nobody is within its working range.

To lower/recover the winch rope:

• set the control lever to central position,

• press button ,

• shift the control lever to position  to lower

the rope,

• shift the control lever to position  to recover

the rope.

As the raising and lowering speed of the
winch is determined by the fl ow of the oil, it
is recommended to move the control lever
gently when you perform raising and lowering
manoeuvers so as to avoid violent joilts of the
load which would provoke strains on all the
structural elements and could result in the
machine becoming unstable.

1

36 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Operating Instructions

DANGER

WARNING

n GTH-4013SX and GTH-4017SX controls

Before operating the winch, make sure that
nobody is within its working range.

To lower/recover the winch rope:

• set the lever  to central position,

• shift the lever to position  to lower the rope,

• shift the lever to position  to recover the rope.

As the raising and lowering speed of the
winch is determined by the fl ow of the oil, it
is recommended to move the control lever
gently when you perform raising and lowering
manoeuvers so as to avoid violent joilts of the
load which would provoke strains on all the
structural elements and could result in the
machine becoming unstable.



Part No. 57.0303.5159 HOOK - JIB - HOIST 37

Operator’s Manual

Operating Instructions

DANGER

WARNING

n GTH-4013EX, GTH-4017EX controls

Before operating the winch, make sure that
nobody is within its working range.

To lower/recover the winch rope:

• Set the control lever to central position,

• Press button ,

• Shift the control lever to position  to lower

the rope,

• Shift the control lever to position  to recover

the rope.

First Edition - First Printing

As the raising and lowering speed of the
winch is determined by the fl ow of the oil, it
is recommended to move the control lever
gently when you perform raising and lowering
manoeuvers so as to avoid violent joilts of the
load which would provoke strains on all the
structural elements and could result in the
machine becoming unstable.

1

38 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Operating Instructions

DANGER

WARNING

WITH RIGHT JOYSTICK (Standard

n GTH-4016SR and GTH-4018SR controls

Before operating the winch, make sure that
nobody is within its working range.

To lower/recover the winch rope:
WITH LEFT JOYSTICK (Optional Configuration)

• Set the control lever to central position and
press switch .

• Smoothly shift the lever to position  to lower

the rope.

• Shift the lever to position  to recover the rope.

Configuration)

• Set the control lever to central position and press
switch .

• Press button  and hold it pressed until the end
of the motion.

• Smoothly shift the lever to position  to lower

the rope.

• Shift the lever to position  to recover the rope.

As the raising and lowering speed of the
winch is determined by the fl ow of the oil, it
is recommended to move the control lever
gently when you perform raising and lowering
manoeuvers so as to avoid violent joilts of the
load which would provoke strains on all the
structural elements and could result in the
machine becoming unstable.

OPTIONAL CONFIGURATION

STANDARD CONFIGURATION

Part No. 57.0303.5159 HOOK - JIB - HOIST 39

Operator’s Manual

Operating Instructions

OPERATION

First Edition - First Printing

FIXED HOOK ON PLATE





• Couple the hook and hold it in position by means
of the attachment locking system (mechanical
or hydraulic).

• Set the attachment supports in working position
1, using the dedicated pins A.

• All loads must be bridled with special textile
slings or chains in compliance with all pertinent
regulations.

• To handle the load, raise and rotate the
telescopic boom of the handler.

• To remove the attachment, set the supports
in resting position 2, then carefully tilt the
attachment forward, lower the boom resting the
attachment on the ground and retract the boom.



2000 KG EXTENSION JIB





• Couple the jib and hold it in position by means
of the attachment locking system (mechanical
or hydraulic).

• Set the attachment supports in working position

1.

• To change the working height, operate the
lever according to the “Quick-Coupling The
Attachments” function.

• To remove the attachment, set the supports
in resting position 2, then carefully tilt the
attachment forward, lower the boom resting the
attachment on the ground and retract the boom.

•

CAUTION

The fixed hook has been designed to support
the load declared beside. The max payload
corresponds to the nominal capacity rating of the
handler on which it is installed and is indicated
on the load charts supplied with the equipment.

40 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Operating Instructions

900 KG HYDRAULIC EXTENSION JIB









• Couple the jib and hold it in position by means
of the attachment locking system (mechanical
or hydraulic).

• Set the attachment supports in working position
1, using the dedicated pins A.

• Lift the attachment support 3 locking it in working
position by means of the dedicated pin B.

• All loads must be bridled with special textile
slings or chains in compliance with all pertinent
regulations.

• To handle the load, raise and rotate the
telescopic boom of the handler.

• To remove the attachment, set the supports in
resting position 2, lower the attachment support
3 locking it in resting position by means of the
dedicated pin B, carefully tilt the attachment
forward, lower the boom resting the attachment
on the ground, then retract the boom.

Once the attachment quick connectors have been
disconnected from the boom connectors, take care
to reconnect them to the proper rest connectors that
are present on the jib, in order to prevent impurities
from entering the circuit. Carefully protect the rest
connectors with the proper plugs when they are not
used.



900 KG MECHANICAL EXTENSION JIB









• Couple the jib and hold it in position by means
of the attachment locking system (mechanical
or hydraulic).

• Set the attachment supports in working position
1, using the dedicated pins A.

• Lift the attachment support 3 locking it in working
position by means of the dedicated pin B.

• All loads must be bridled with special textile
slings or chains in compliance with all pertinent
regulations.

• To handle the load, raise and rotate the
telescopic boom of the handler.

• To remove the attachment, set the supports in
resting position 2, lower the attachment support
3 locking it in resting position by means of the
dedicated pin B, carefully tilt the attachment
forward, lower the boom resting the attachment
on the ground, then retract the boom



Part No. 57.0303.5159 HOOK - JIB - HOIST 41

Operator’s Manual

Operating Instructions

3000 KG HYDRAULIC HOIST







• Couple the hoist and hold it in position by means
of the attachment locking system (mechanical
or hydraulic).

• Set the attachment supports in working position
1, using the dedicated pins A.

• To change the working height, operate the
lever according to the “Quick-Coupling The
Attachments” function.

• To remove the attachment, set the supports
in resting position 2, then carefully tilt the
attachment forward, lower the boom resting the
attachment on the ground and retract the boom.

Once the attachment quick connectors have been
disconnected from the boom connectors, take care
to reconnect them to the proper rest connectors
that are present on the hoist, in order to prevent
impurities from entering the circuit. Carefully protect
the rest connectors with the proper plugs when they
are not used.

First Edition - First Printing

42 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Operating Instructions

WARNING

TRANSPORTING A SUSPENDED LOAD

Once the load is attached, operate as follow:

• raise the load and check if it is correctly
suspended: the wire shall be tightened and
shall not be in slack-condition when the load
movement begins;

• completly retract the boom;

• raise it again to the transport height of 300-500mm
from the ground;

• make sure a load is high enough to clear all
objects before starting to move;

• identify any risks present on the route to be
travelled;

• avoid excessively undulating ground when
travelling;

• consider that when transporting load permissible
gradients are 10% downhill, 15% uphill, 5% side;

• consider effects of the wind on load: wind speed
should not exceed 10m/s or number 5 of the
Beaufort Scale, as explain in the "Beaufort Wind
Scale" section;

• initiate movements of the load with the lowest
available speed;

• travel at walking speed (1,5 km/h).

LOAD LANDING

Before a load is lifted, a place should be prepared
where it is to be put down. The nature of the load
will determine the type of preparation necessary but
most loads should be lowered onto timber battens.
The sling may then be easily withdrawn. The load
should never be landed directly on to the chain.

DANGER

• Do not allow suspended loads to oscillate.

• Do not drag loads when they are hooked up.

• Do not ride on hooks or loads.

• Do not allow workers to walk or work under
a load.

• Do not leave suspended loads unattended

• Warn all people out of the load area before
starting the lift.

When visibility is or could be obstructed, the
operator shall use alternative/additional means
to safely transport the load: use of additional
personnel to direct the operator in his movements
as well as surrounding ground traffic.

Part No. 57.0303.5159 HOOK - JIB - HOIST 43

.

Operator’s Manual

Operating Instructions

STOPPING and STORING the EQUIPMENT
and the TELEHANDLER

NOTICE

Lay the equipment on a dry and level ground.

To release the attachment from the telehandler:

• Approach the place where you will release the
equipment.

• Lower the equipment on the ground.

• Stop the engine of the telehandler

• Disconnect the hydraulic pipes of the equipment
from the boom fittings.

• Restart the engine.

• Operate the joystick to release the equipment
from the quick coupling plate.

• Tilt the coupling plate forward and lower the
boom to release the upper lock of the equipment.

• Move back with the telehandler.

First Edition - First Printing

The equipment itself can be handled by means
of the telehandler to which it is coupled or by
means of machines equipped with forks that have
a suitable rated capacity.

NOTICE

When the equipment is parked, check the state of
the wire rope. This must be tensioned, correctly
wound on the winch drum and not be twisted to
avoid frays and breakage.

44 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Operating Instructions

n Moving the Equipment

• HOIST, insert the forks into the dedicated lug 3

CAUTION

When the equipment shall be moved, use
only means having a suitable capacity. The
characteristic data are detailed in the relevant
chapter of this manual and on the identification
plate.

According to the equipment, proceed as follow for
moving:

• 900kg JIB, insert the forks into the four
dedicated lugs 1



• HOOK, run two slings through the frame holes
as shown in the draft below



• 2000kg JIB, insert the forks into the two
dedicated lugs 2



Part No. 57.0303.5159 HOOK - JIB - HOIST 45

Operator’s Manual

Operating Instructions

WARNING

PROTECT THE
ENVIRONMENT

PROTECT THE
ENVIRONMENT

n Parking for Short Periods

Always park the telehandler in a safe way after a
working day, a shift and at night.
Take all precautions to prevent damage to those
persons who will approach the machine while
stationary:

• Park the machine so that it does not hinder other
operations.

• Put the parking brake.

• Remove the key from the ignition switch and
lock the cab door.

Parking for Long Periods

In case of extended inactivity of the telehandler and/
or the equipment, follow the above precautions and
additionally:

• Wash the machine thoroughly. For a better
cleaning, remove grills and protection casings.

CAUTION

Do not use gasoline, solvents or other flammable
products for cleaning purposes. Use only
authorized, non-flammable and harmless
solvents. Wear safety goggles and a protection
mask when you use compressed air. In case of
washing, do not direct the jet of water towards
electrical parts.

• Carefully dry all machine parts by blowing some
compressed air.

• Lubricate the machine thoroughly.

• Do a walk-around inspection and replace any
worn or damaged part.

• Re-paint any worn or damaged part.

• Store the machine in a sheltered and well­ventilated place.

First Edition - First Printing

Always remember that the ordinary maintenance

must be carried out even during the machine
inactivity. Pay particular attention to the
fluid levels and to those parts subject to
ageing. Before re-starting the machine and
the equipment, carry out an extraordinary
maintenance and carefully check all mechanical,
hydraulic and electrical components.

DISPOSAL

At the end of the telehandler and/or the equipment
life, call in a specialised firm to dispose of it in
compliance with the local or national regulations.

BATTERY DISPOSAL

Used lead-acid batteries cannot be disposed
of as normal industrial solid wastes. Because
of the presence of harmful substances, they
must be collected, eliminated and/or recycled
in accordance with the laws of the UE.
Used batteries must be kept in a dry and confined
place. Make sure the battery is dry and the cell
plugs are tight. Place a sign on the battery to
warn of not using it. If before disposal the battery
is left in the open air, it will be necessary to dry,
smear the box and the elements with a coat of
grease and tighten the plugs. Do not rest the
battery on the ground; it is always advisable to
rest it on a pallet and cover it. The disposal of
batteries shall be as rapid as possible.

46 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Maintenance

Observe and obey:

* The operator can only perform

the routine maintenance
operations in this manual.

* Scheduled maintenance

procedures shall be completed
by qualified technical personnel
according to the manufacturer’s

specifications.

Maintenance symbol legend:

The following symbol is used in this manual to
Indicates the time interval for the maintenance
jobs expressed in working hours.

SERVICE INTERVAL

Running-in ____________________________
Ordinary ______________________________

INTRODUCTION

A thorough and regular maintenance keeps the
machine in a safe and efficient working condition.

For this reason, it is advisable to wash, grease and
service the machine properly, especially after having
worked under particular conditions (muddy or dusty
environments, heavy operations, etc.).

Always ensure all machine components are in good
condition. Check for oil leaks or loosening of guards,
and make sure that the safety devices are efficient.
In case of damages, find and rectify them before
using the machine again.

Not respecting the ordinary maintenance schedule
of this manual automatically voids TEREXLIFT
warranty.

NOTICE

Effecting changes or carrying out interventions
on the telehndler or the equipment other than
those of routine maintenance is expressly
forbidden. Any modification not carried out
by TEREXLIFT or an authorized assistance
centre involves the automatic invalidation of
the conformity of the machine to the Directive
2006/42/EC

Part No. 57.0303.5159 HOOK - JIB - HOIST 47

Operator’s Manual

Maintenance

First Edition - First Printing

LUBRICANTS - HEALTH AND

SAFETY PRECAUTIONS

Health

A prolonged skin contact with oil can cause irritation.
Use rubber gloves and protective goggles. After
handling oil, carefully wash your hands with soap
and water.

Storage

Always keep lubricants in a closed place, out of the
children’s reach. Never store lubricants on the open
air and without a label indicating their contents.

Disposal

New or exhausted oil is always polluting! Never
drain oil on the ground. Store new oil in a suitable
warehouse. Pour exhausted oil into cans and deliver
them to specialized firms for disposal.

Oil leaks

In case of accidental oil leaks, cover with sand
or type-approved granulate. Then scrape off and
dispose of it as chemical waste.

First aid
Eyes : In case of accidental contact with

the eyes, wash with fresh water. If
the irritation persists, seek medical
advice.

Intake : In case of oil intake, do not induce

vomiting, but seek medical advice.

Skin : In case of a prolonged contact, wash

with soap and water.

ORDINARY MAINTENANCE

A wrong or neglected maintenance can result in
possible risks for both operator and bystanders.
Make sure maintenance and lubrication are carried
out according to the manufacturer’s instructions to
keep the machine or the equipment safe and efficient.
The maintenance interventions are based on the
machine working hours. Regularly check the hour­meter and keep it in good conditions to define the
maintenance intervals correctly. Make sure any
damage detected during the maintenance is promptly
rectified before using the machine.

At every use

1. Check the efficiency of the safety systems
installed, as described into the dedicated
paragraph "Safety Devices".

2. Ensure all bolts and nuts are properly tightened

3. Check the couplings for oil leaks

4. Check the hydraulic system

5. Check the electrical connection

6. Check the wear of the rope

7. Check the hook

8. Check the safety devices

9. Make a visual check of the structure, paying
particular attention to signs of corrosion and
structural welds.

Every 10 working hours

1. Grease all moving parts.

Fire

In case of fire, use carbon dioxide, dry chemical or
foam extinguishers. Do not use water.

48 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

PROTECT THE
ENVIRONMENT

Maintenance

MAINTENANCE INTERVENTIONS

WARNING

All maintenance interventions must be carried
out with engine stopped, parking brake engaged,
equipment flat on the ground and gear lever in
neutral.

WARNING

Any intervention on the hydraulic circuit must
be carried out by skilled personnel.
The hydraulic circuit of the telehandler is fitted
with pressure accumulators. You and others
could be seriously injured if accumulators are
not completely depressurised.
For this purpose, shut the engine down and step
on the brake pedal 8/10 times.

WARNING

Before any operation on hydraulic lines or
components, make sure there is no residual
pressure. For this purpose, stop the engine,
engage the parking brake and operate the control
levers of the main valve in both working directions
(alternately) to depressurise the hydraulic circuit.

CAUTION

High pressure lines must be replaced by qualified
personnel only.
Any foreign matters entering the closed circuit
may result in a sudden deterioration of the
transmission.

CAUTION

The qualified staff charged with the maintenance
of the hydraulic circuit must clean all areas around
with care before any intervention.

The handling and disposing of used oils can be
ruled by local or national regulations. Address
to authorised centres.

NOTICE

During maintenance or repair works, and while
welding, turn off the disconnected battery
switch, located into the engine compartment.

Part No. 57.0303.5159 HOOK - JIB - HOIST 49

Operator’s Manual

DANGER

Maintenance

First Edition - First Printing

CHECKING THE ROPE FOR WEAR

Working intentionally with worn and/or damaged
ropes can be highly dangerous. Immediately
replace the worn and/or damaged rope.
TEREXLIFT disclaims any responsibility for
damage to persons and/or property arising from
the non-compliance with this precaution.

Check the ropes daily and find and rectify any possible
fault. Ropes must be replaced when the following

signs of deterioration are found:

• when the total diameter of the rope gets reduced
by 10% with respect to the original diameter,
even in a single point;

• when the rope shows dents, twists or permanent
bends caused by damages or sharp edges;

• when a strand is completely broken or when it
has suffered from such damages that its useful
section is reduced by 40% in some points;

• when the central section of the rope (core) comes
out even in a single point;

• when, even though the rope is under tension,
one or more strands are slacken or protrude
out of the rope;

• in case of clear damages caused by heat (torch,
electric arc, etc.)..

CHEKING THE HOOK

Every time you use the hook, check the hook tip A
is in good condition.



SERVICE INTERVAL

Running-in

Ordinary

__________________________ None

________________________Every Use

Model Ø Rope Length

4000mm/900kg

Jib

8 mm 37 m

3000 kg Hoist 12 mm 70 m

SERVICE INTERVAL

Running-in

Ordinary

50 HOOK - JIB - HOIST Part No. 57.0303.5159

__________________________ None

________________________Every Use

First Edition - First Printing Operator’s Manual

Maintenance

CHECKING THE SAFETY DEVICES

Checking the MOMENT LIMITING SYSTEM of

the TELEHANDLER

(at every use)

At the telehandler start-up, the moment limiting
system runs an automatic check. In the case of
troubles, the red led will come on and the buzzer will
sound to warn of the error. The telehandler will enter
the alarm mode and no operation will be allowed.
To check the system manually, proceed as follows:

• Set the telehandler on wheels.

• Load a weight of 1000 kg.

• Raise the boom about 30 cm above the ground.

• Extend the telescope and check if the system
enters the alarm mode once reached the distance
indicated in the load charts for the attachment
fitted to the machine.

• If the system does not enter the alarm mode,
contact the TEREXLIFT Technical Service.

Checking the FLUID POWERED LOCKING

VALVE of the WINCH

(at every use)

This device stops the load moving, obstructs motoring
over, blocks tubes in the event of their breaking.
To check its efficiency:

• lift a weight

• move the control lever to recover the rope

• set the lever to neutral position: the weight has
to stop. If not, contact the TEREXLIFT Technical
Service.

Checking the LIMIT SWITCHES of the WINCH

(at every use)

This device must maintain the range of the movement
of the load between the pre-fixed limits.
To check its efficiency:

• lift a weight

• smoothly move the control lever to recover the
rope: the weight should stop once reached the
fixed limits. If not, stop recovering the rope and
contact the TEREXLIFT Technical Service.

Checking the HOIST LIMITING MECHANISM

of the WINCH

(at every use)

This device must prevent the winch from hoisting
weights which are greater than its maximum limit.
To check its efficiency:

• lift a weight higher then the euipment payload

• move the control lever to recover the rope: the
winch should stop at soon as the weight is hoisted
from the ground. If not, contact the TEREXLIFT
Technical Service.

Go to the section "Routine Check Schedule"
to note down the results of the safety devices
daily check.

SERVICE INTERVAL

Checking the PARKING BRAKE of the WINCH

(at every use)

This device stops the drum when loads are suspended.
To check its efficiency:

• lift a weight

• move the control lever to lower the rope

• set the lever to neutral position: the weight has
to stop. If not, contact the TEREXLIFT Technical
Service.

Part No. 57.0303.5159 HOOK - JIB - HOIST 51

Running-in

Ordinary

__________________________ None

________________________Every Use

Operator’s Manual

Maintenance

GREASING

CAUTION

Before injecting grease into the greasers,
thoroughly clean them to avoid that mud, dust
or other matters can mix with the lubricant and
reduce or annihilate the lubrication effect.
Remove any old grease with a degreaser from
the telescopes before smearing them with new
grease.

Regularly grease the machine to grant it efficient
conditions and a long life. By means of a pump,
inject grease into the special greasers. As the fresh
grease comes out, stop the operation.

For the rope lubrication, use the assistance of a
second operator to stop the machine in an emergency;
smear the rope with grease while unwinding it at the
minimum permitted speed.

First Edition - First Printing

The greasing points are shown in the following figures:

- the symbol

be greased by a pump

- the symbol

be greased by a brush.

SERVICE INTERVAL

Running-in

Ordinary

__________________________ None

__________________ Every 10 hours

represents the points to

represents the points to

52 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Faults And Troubleshooting

NOTICE

FAULTS AND TROUBLESHOOTING

This chapter represents a practical guide for the
operator for fixing the most common failures and,
at the same time, detecting those interventions that
must be carried out by qualified technical engineers.
If you are unsure about anything, do not carry out
operations, but call in a skilled technician.

PROBLEM CAUSES SOLUTIONS

The equipment is an accessory coupled to a
telehandler. A modified telehandler may affect
the proper functioning of the equipment. For this
reason, it is recommended to read the telehandler
manual for all faults which are not listed below.

WARNING

THE OVERLOAD
WARNING SYSTEM IS IN
ALARM

NOISE IN THE
HYDRAULIC CIRCUIT

NOISE DURING HOISTING
ACCOMPANIED BY
JERKY ROTATION

WITH THE DISTRIBUTOR
SET IN THE CENTER THE
LOAD TENDS TO GO
DOWN

THE HOIST CANNOT LIFT
THE LOAD

• The attachment has been
overloaded

• Presence of air in the circuit • Purge the circuit

• Insufficient circulation of oil in
the circuit

• Brake spring are broken • Replace springs

• Insufficient pressure in the
hydraulic circuit

• Damaged motor

• Remove any excess load. Take note of
the limits of the use of the telehandler
with the equipment is coupled to.

• Operate the hoist with gradually
increasing loads until it turns regularly
and the noise disappears

• Make sure the maximum-load valve on
the control distributor is set correctly

• Check the drainage of the motor: if the
oil flow exceeds 1l/min , replace the
motor

In case of faults not listed in this chapter, address to the TEREXLIFT Technical Assistance, your
nearest authorised workshop or dealer.

Part No. 57.0303.5159 HOOK - JIB - HOIST 53

Operator’s Manual

First Edition - First Printing

Intentionally blank page

54 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Specifi cations

FIXED HOOK ON PLATE

• code 59.0700.9004

for GTH-2506







FIXED HOOK ON PLATE

• code 59.0700.9002

GTH-4017SX, GTH-4013EX, GTH-4017EX, GTH­4016SR, GTH-4018SR

for GTH-3007, GTH-4013SX,











TECHNICAL DATA

Width 1335 mm



Height in resting position 1110 mm



Length 830 mm



Height in working position 910 mm



Weight 120 kg
Payload 2500 kg

CoG 150 mm

Part No. 57.0303.5159 HOOK - JIB - HOIST 55

Width 1335 mm



Height in resting position 1110 mm



Length 830 mm



Height in working position 1070 mm



Weight 160 kg
Payload 5000 kg

CoG 180 mm

TECHNICAL DATA

Operator’s Manual

Specifi cations

First Edition - First Printing

4000MM/900KG HYDR. JIB

• code 59.0802.3009

GTH-4017SX, GTH-4013EX, GTH-4017EX, GTH­4016SR, GTH-4018SR

for GTH-3007, GTH-4013SX,







4000MM/900KG MECH. JIB

• code 59.0802.3008

GTH-4017SX, GTH-4013EX, GTH-4017EX, GTH­4016SR, GTH-4018SR

for GTH-3007, GTH-4013SX,











TECHNICAL DATA

Width 1190 mm



Height in resting position 1220 mm



Length 4485 mm



Height in working position 1610 mm



Weight 320 kg
Payload 900 kg

CoG 1400 mm

56 HOOK - JIB - HOIST Part No. 57.0303.5159

Width 1190 mm



Height in resting position 1220 mm



Length 4450 mm



Height in working position 980 mm



Weight 245 kg
Payload 900 kg

CoG 1340 mm

TECHNICAL DATA

First Edition - First Printing Operator’s Manual

Specifi cations

2000MM/2000KG JIB

• code 59.0802.3007

4013SX, GTH-4017SX, GTH-4013EX, GTH-4017EX,
GTH-4016SR, GTH-4018SR

for GTH-2506, GTH-3007, GTH-







3000kg HOIST

• code 59.0901.9002

GTH-4013EX, GTH-4017EX, GTH-4016SR, GTH­4018SR

for GTH-4013SX, GTH-4017SX,









TECHNICAL DATA

Width 1335 mm



Height in resting position 1080 mm



Length 2290 mm



Height in working position 800 mm



Weight 255 kg
Payload 2000 kg

CoG 490 mm

Part No. 57.0303.5159 HOOK - JIB - HOIST 57



TECHNICAL DATA

Width 1335 mm



Height in resting position 1260 mm



Length 830 mm



Height in working position 1840 mm



Weight 350 kg
Payload 3000 kg

CoG 260 mm

Operator’s Manual

First Edition - First Printing

Intentionally blank page

58 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Load Charts

FIXED HOOK ON PLATE COUPLED TO GTH-2506

57.2900.0204 rev. 0

6

70°

E

60°

D

5

4

3

2

1

0

20°

10°

0°

30°

g

k
0

0

9

40°

50°

g

k
0

0

0

1

g

k
0

0

5

1

g

k
0

0

0

2

g

k
0

0

5

2

C

B

A

5.78 m

4

2

013

2.90 m

Part No. 57.0303.5159 HOOK - JIB - HOIST 59

Operator’s Manual

Load Charts

FIXED HOOK ON PLATE COUPLED TO GTH-3007

First Edition - First Printing

57.2900.0315 rev. 0

7

6

5

4

3

20°

2

10°

1

30°

50°

40°

1500 kg

1100 kg

67°

60°

0

0

5

2

2000 kg

k

3

g

0

E

D

C

B

A

kg

0

0

6.89 m

60 HOOK - JIB - HOIST Part No. 57.0303.5159

0

-1

0°

-2.9°

01234

3.59 m

First Edition - First Printing Operator’s Manual

Load Charts

FIXED HOOK ON PLATE COUPLED TO GTH-4013 SX & GTH-4013 EX

57.2900.0219 rev. A

13
12
11
10
9
8
7
6
5
4
3
2
1
0

-4.18°

-1

10°

0°

20°

30°

68.8°

60°

50°

40°

8.62 m

g

k
0

0

0

1

g

g

k

k

0

0

5

0

2

5

E

D

C

B

A

g

k
0

0

0

3

g

k
0

0

0

2

012345678910

12.69 m

13
12
11
10
9
8
7
6
5
4
3
2
1
0

-1

57.2900.0220 rev. A

30°

20°

10°

0°

-1.43°

40°

1500 kg

1250 kg

50°

2000 kg

60°

2500 kg

71.6°

70°

E

D

C

B

A

12.92 m

3000 kg

012345678910

8.57 m

Part No. 57.0303.5159 HOOK - JIB - HOIST 61

Operator’s Manual

Load Charts

FIXED HOOK ON PLATE COUPLED TO GTH-4017 SX & GTH-4017 EX

First Edition - First Printing

62 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Load Charts

FIXED HOOK ON PLATE COUPLED TO GTH-4016 SR

57.2900.0322 rev. A

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

-1

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

-1

30°

20°

10°

900 kg

0°

-3.7°

13 0

57.2900.0324 rev. A

30°

20°

10°

350 kg

0°

-3.7°

13 0

50°

40°

2000 kg

1500 kg

1000 kg

12.91 m

50°

40°

500 kg

1000 kg

1500 kg

12.91 m

60°

60°

70°

3000 kg

70°

2000 kg

3000 kg

57.2900.0323 rev. A

17

75°

E

D

C

B

A

g

k

0

0

0

4

12345678910111214

75°

E

D

C

B

A

g

k

0

0

0

4

12345678910111214

16

15

14

13

12

11

10

9

8

15.94 m
7

6

5

4

3

2

1

0

-1

16

15

14

13

12

11

10

9

8

15.79 m

7

6

5

4

3

2

1

0

-1

30°

20°

10°

600 kg

0°

-3.7°

13

57.2900.0325 rev. A

30°

20°

10°

0°

-3.7°

13 0

50°

40°

750 kg

1000 kg

1500 kg

12.91 m

50°

40°

0 kg

750 kg

500 kg

300 kg

12.91 m

60°

2000 kg

60°

70°

75°

E

D

C

B

A

g

k

0

0

0

4

15.94 m

3000 kg

12345678910111214

0

70°

75°

E

D

C

B

g

k

0

0

5

1

0

0

0

2

0

5

2

A

g

k

g

k

0

15.79 m

1000 kg

12345678910111214

Part No. 57.0303.5159 HOOK - JIB - HOIST 63

Operator’s Manual

Load Charts

FIXED HOOK ON PLATE COUPLED TO GTH-4018 SR

First Edition - First Printing

64 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Load Charts

4000mm/900kg HYDRAULIC and MECHANICAL JIB COUPLED TO GTH-3007

57.2900.0316 rev. 0

8

-1

60°

67°

E

D

C

B

A

7

6

50°

5

40°

4

30°

3

20°

2

10°

1

0

0°

500 kg

450 kg

750 kg

900 kg

6.93 m

-2.9°

678

012345

7.18 m

Part No. 57.0303.5159 HOOK - JIB - HOIST 65

Operator’s Manual

Load Charts

First Edition - First Printing

4000mm/900kg HYDRAULIC and MECHANICAL JIB COUPLED TO GTH-4013 SX & GTH-4013 EX

rev. A

57.2900.0221

17
16
15
14
13
12
11

40°

50°

g

k
0

0

3

10111213

10
9
8
7

30°

6
5

20°

4
3

10°

2

g
k

0
0

1

2

0

0°

-1

-4.18°

-2

g

k
0

0

6

60°

12.17 m

68.8°
E

D

C

B

A

g

k
0

0

9

0123456789

16.24 m

rev. A

57.2900.0222

17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0

-1.43°

-1

10°

40°

30°

20°

800 kg

0°

10111213

60°

50°

900 kg

70°

71.6°
E

D

C

B

A

0123456789

16.55 m

66 HOOK - JIB - HOIST Part No. 57.0303.5159

12.11 m

First Edition - First Printing Operator’s Manual

Load Charts

4000mm/900kg HYDRAULIC and MECHANICAL JIB COUPLED TO GTH-4017 SX & GTH-4017 EX

Part No. 57.0303.5159 HOOK - JIB - HOIST 67

Operator’s Manual

Load Charts

4000mm/900kg HYDRAULIC and MECHANICAL JIB COUPLED TO GTH-4016 SR

First Edition - First Printing

68 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Load Charts

4000mm/900kg HYDRAULIC and MECHANICAL JIB COUPLED TO GTH-4018 SR

Part No. 57.0303.5159 HOOK - JIB - HOIST 69

Operator’s Manual

Load Charts

2000mm/2000kg JIB COUPLED TO GTH-2506

57.2900.0206 rev. A

6

60°

5

50°

4

40°

First Edition - First Printing

70°

E

D

C

B

A

3

2

1

0

20°

10°

0°

30°

g

k
0

5

6

g

k
0

5

5

g

k
0

5

8

45

g

k
0

5

2

1

2

5.78 m

013

4.51 m

70 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Load Charts

2000mm/2000kg JIB COUPLED TO GTH-3007

57.2900.0317 rev. 0

8

7

6

5

4

3

2

1

0

20°

10°

0°

-2.9°

30°

50°

40°

750 kg

67°

60°

1000 kg

1500 kg

2

0

0

0

k

E

D

C

B

A

g

7.13 m

-1
6

012345

5.17 m

Part No. 57.0303.5159 HOOK - JIB - HOIST 71

Operator’s Manual

Load Charts



2000mm/2000kg JIB COUPLED TO GTH-4013 SX & GTH-4013 EX

57.2900.0441 rev. 0

16
15

14
13
12
11
10
9
8
7
6
5
4
3
2
1
0

-1

20°

10°

0°

-4.18°
10

30°

g
k

0
5
1

50°

40°

g

g

k
0

5

2

g

k

k

0

0

0

0

5

0

1

10.28 m

60°

68.9°
E

D

C

B

A

14.84 m

g

g

k

k

0

0

0

0

5

0

1

2

012345678911

57.2900.0442 rev. 0

16
15
14
13
12
11
10
9

40°

8

30°

7
6
5

20°

10°

0°

-1.43°

g

k
0

5

1

1

4
3
2
1
0

-1
11

50°

g

k
0

0

5

1

First Edition - First Printing

70°

71.6°

60°

2000 kg

10.21 m

E

D

C

B

A

012345678910

15.07 m

72 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Load Charts

2000mm/2000kg JIB COUPLED TO GTH-4017 SX & GTH-4017 EX

Part No. 57.0303.5159 HOOK - JIB - HOIST 73

Operator’s Manual

Load Charts

2000mm/2000kg JIB COUPLED TO GTH-4016 SR

First Edition - First Printing

74 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Load Charts

2000mm/2000kg JIB COUPLED TO GTH-4018 SR

Part No. 57.0303.5159 HOOK - JIB - HOIST 75

Operator’s Manual

Load Charts

3000 kg HOIST COUPLED TO GTH-4013 SX & GTH-4013 EX

57.2900.0223 rev. A

13
12
11
10
9

30°

-1.43°

40°

1500 kg

1000 kg

8
7
6
5

20°

4
3

10°

2
1
0

0°

-1

50°

2000 kg

8.45 m

2500 kg

60°

3000 kg

70°

71.6°

0123456789

E

D

C

B

A

12.39 m

57.2900.0224 rev. A

13
12
11
10
9
8
7
6
5
4
3
2
1
0

-1

20°

10°

0°

-4.18°

30°

First Edition - First Printing

68.8°

60°

50°

40°

g

g

g

k

k

0

0

0

5

5

2

g

k

k

0

0

0

0

0

0

2

1

E

D

C

B

A

g

k
0

0

0

3

12.16 m

76 HOOK - JIB - HOIST Part No. 57.0303.5159

012345678910

8.49 m

First Edition - First Printing Operator’s Manual

Load Charts

3000 kg HOIST COUPLED TO GTH-4017 SX & GTH-4017 EX

Part No. 57.0303.5159 HOOK - JIB - HOIST 77

Operator’s Manual

Load Charts

3000 kg HOIST COUPLED TO GTH-4016 SR

First Edition - First Printing

78 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Load Charts

3000 kg HOIST COUPLED TO GTH-4018 SR

Part No. 57.0303.5159 HOOK - JIB - HOIST 79

Operator’s Manual

First Edition - First Printing

Intentionally blank page

80 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Diagrams and Schemes

HOIST HYDRAULIC DIAGRAM

(Rev.0, P/N: 57.2500.0001)

Part No. 57.0303.5159 HOOK - JIB - HOIST 81

Operator’s Manual

Diagrams and Schemes

JIB HYDRAULIC DIAGRAM

(Rev.0, P/N: 57.2500.0000)

First Edition - First Printing

82 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Beaufort Wind Scale

Beaufort

Number

0 Calm < 0.3. Calm. Smoke rises vertically.
1 Light air 0.3 - 1.5 Wind motion visible in smoke.
2 Light breeze 1.6 - 3.4 Wind felt on exposed skin. Leaves rustle.

3

4

5 Fresh breeze 8.0 - 10.7

6

7

8

9 Strong gale 20.8 - 24.4

10

11 Violent storm 28.5 - 32.6

12

Description

Gentle

breeze

Moderate

breeze

Strong

breeze

High wind,

Moderate

gale, Near

gale

Gale, fresh

gale

Storme,

whole gale

Hurricane

force

Wind Speed

m/s

3.5 - 5.4 Leaves and smaller twigs in constant motion.

5.5 - 7.9

10.8 - 13.8

13.9 - 17.1

17.2 - 20.7

24.5 - 28.4

32.7 >

Dust and loose paper raised. Small branches
begin to move.

Branches of a moderate size move. Small
trees begin to sway.

Large branches in motion. Whistling heard in
overhead wires. Umbrella use becomes diffi­cult. Empty plastic garbage cans tip over.

Whole trees in motion. Effort needed to walk
against the wind. Swaying of skyscrapers
may be felt, especially by people on upper
floors.

Some twigs broken from trees. Cars veer on
road. Progress on foot is seriously impeded.

Some branches break off trees, and some
small trees blow over. Construction/tempora­ry signs and barricades blow over. Damage
to circus tents and canopies.

Trees are broken off or uprooted, saplings
bent and deformed. Poorly attached asphalt
shingles and shingles in poor condition peel
off roofs.

Widespread damage to vegetation. Many ro­ofing surfaces are damaged; asphalt tiles that
have curled up and/or fractured due to age
may break away completely.

Very widespread damage to vegetation.
Some windows may break; mobile homes
and poorly constructed sheds and barns are
damaged. Debris may be hurled about.

Land Condition

Part No. 57.0303.5159 HOOK - JIB - HOIST 83

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First Edition - First Printing

Intentionally blank page

84 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Tables of Material

MATERIAL WEIGHTS

Material Weight in kg per m

Aluminium 2700
Brass 8500
Brick 2100
Coal 1450
Copper 8800
Concrete 2400
Iron-steel 7700
Lead 11200
Oil 800
Paper 1120
Water 1000
Wood 800

VOLUMES OF COMMON SHAPES

3

Pyramid

¼ x L x W x H

Solid Cylinder

2

πr

x L

Thick Walled Pipe

2

π(r1

- r22) x L

Rectangular Solid

L x W x H

Sphere

3

4π x R

Part No. 57.0303.5159 HOOK - JIB - HOIST 85

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First Edition - First Printing

Intentionally blank page

86 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

EXAMPLE

EC Declaration of Conformity

EC DECLARATION OF CONFORMITY FULL TEXT

Manufacturer and person authorized to compile the technical file TEREXLIFT s.r.l. Zona Industriale
Buzzacchero 06019 Umbertide (PG) Italia

Hereby declares that the machinery described below
Designation: Mobile Elevating Work Platform (MEWP)
Function: Lifting persons and goods
Model XXXXX
Serial Number XXXXX
complies with the relevant provisions of the machinery directive
complies with the model which has obtained an "EC" type certificate, n°
following notified body XXXXX
Also complies with the following European Standards, National Standards and technical provisions:

EN 280/A2:2009

2006/42/EC enclosure IV

XXXXXXXXX, Issued by the

EXAMPLE OF LAYOUT

EXAMPLE

Part No. 57.0303.5159 HOOK - JIB - HOIST 87

Operator’s Manual

First Edition - First Printing

Intentionally blank page

88 HOOK - JIB - HOIST Part No. 57.0303.5159

First Edition - First Printing Operator’s Manual

Routine Check Schedule

SAFETY DEVICES DAILY CHECKING

DATE__________________________

COMPONENT RESULT NOTE SIGNATURE

Telehandler LMI Unit
Control

Winch Fluid Powered
Locking Valve

Winch Parking Brake

Winch Limit Switches

Winch Hoist Limiting
Mechanism

Hook Tip

 positive
 negative

 positive
 negative

 positive
 negative

 positive
 negative

 positive
 negative

 positive
 negative

Part No. 57.0303.5159 HOOK - JIB - HOIST 89