Genie GTH-5519 Parts Manual

Page 1
Serial Number Range
GTH-5519
from SN 10242 to 16380 from SN 16383 to 17547 from SN 17566 to 17821 from SN 17826 to 18153 from SN 18169 to 18555 from SN 18587 to 19005
Part No. 645000
Rev H March 2016
Page 2
March 2016
2 GTH-5519 Part No. 645000
Page 3
March 2016
Part No. 645000 GTH-5519 3
Page 4
Table of Contents
March 2016
This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at www.genielift.com. For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
100 Cab and Control Place Unit
101.1 0 604710 Dashboard.................................................10
102.1 0 604711 Cab............................................................12
103.1 0 604712 Cab-Door And Glasses..............................14
104.1 0 604712 Cab - Door And Glasses............................18
105.1 0 604726 Hydraulic System.......................................22
106.1 0 604727 Hydraulic System - Pilotages.....................24
400 Telescopic Boom Unit
401.1 0 604715 Arm............................................................62
402.1 0 604716 Forks..........................................................64
403.1 0 604728 Hydraulic System - Implement Locking.....66
404.1 0 604729 Hydraulic System - Fork Balancing............68
405.1 0 604730 Hydraulic System - Lifting And Boom
Extenson..............................................................................70
406.1 0 604731 Hydraulic System - Auxiliary Circuits.........72
407.1 0 604734 Hydraulic System - Parts...........................74
408.1 0 604735 Hydraulic System - Parts...........................76
500 Diesel Engine Unit
501.1 0 604718 Diesel Engine - Hydraulic Pump................78
502.1 0 604719 Diesel Engine - Engine Cooling System.....80
503.1 0 604720 Diesel Engine - Suction - Exhaust -
Accelerator..........................................................................82
504.1 0 604723 Hydraulic System - Tank and Exchanger....84
505.1 0 604724 Suction System - Facilities Pump..............86
600 Electric Installation Unit
601.1 0 604733 Fuse Holding Box......................................88
602.1 0 604738 Electric Installation.....................................90
Indices
Part Number Index...............................................................92
Part Description Index.........................................................96
200 Frame Unit
201.1 0 604713 Frame........................................................26
202.1 0 604714 Rear Frame Unit........................................28
203.1 0 604736 Label - Name Plate....................................30
204.1 0 604737 Label - Name Plate....................................32
300 Transmission Unit
301.1 0 604717 Transmission And Wheels..........................34
302.1 0 604721 Hydraulic System - Negative Brake...........36
303.1 0 604722 Power Steering System.............................38
304.1 0 604725 Hydraulic System - Transmission...............40
305.1 0 604739 Front Axle - Differential Case.....................42
306.1 0 604740 Front Axle - Differential Gear.....................44
307.1 0 604741 Front Axle - Reduction Gear......................46
308.1 0 604742 Front Axle - Brake......................................48
309.1 0 604743 Front Axle - Steering Cylinder....................50
310.1 0 604744 Rear Axle - Differential Case.....................52
311.1 0 604745 Rear Axle - Differential Gear......................54
312.1 0 604746 Rear Axle - Steering Axle..........................56
313.1 0 604747 Rear Axle - Steering Cylinder....................58
314.1 0 604748 Rear Axle - Support...................................60
Cross References
4 GTH-5519 Part No. 645000
Page 5
March 2016
Table of Contents (continued)
This Page Intentionally Left Blank
Part No. 645000 GTH-5519 5
Page 6
Notes
March 2016
6 GTH-5519 Part No. 645000
Page 7
March 2016
Parts Stocking List
Part No. 645000 GTH-5519 7
Page 8
How To Order Parts
March 2016
8 GTH-5519 Part No. 645000
Page 9
March 2016
Fax Order Form
Part No. 645000 GTH-5519 9
Page 10
100 Cab and Control Place Unit March 2016
101.1 604710 Dashboard
10 GTH-5519 Part No. 645000
Page 11
100 Cab and Control Place UnitMarch 2016
101.1 604710 Dashboard
Description Qty.Part No.Item
DASH, PANEL COVER....................152.1200.11001
DASHBOARD..................................152.1200.07002
DASHBOARD..................................152.1200.39003
Dashboard.......................................152.1200.38004
DASHBOARD..................................152.1200.37005
Starting Switch................................107.0703.04726
SWITCH,STEER SELECTOR.........16410657
Switch..............................................207.0703.00878
COVER,PARK BRAKE/RED............107.0703.04559
PLUG...............................................207.0703.008910
56.0016.007311
07.0703.045815
07.0703.047316
07.0723.003925
07.0723.003927
GAUGE, HYDRAULIC OIL TEMP,
5519.................................................1
DISPLAY, GAUGES.........................164105312
Indicator...........................................156.0016.007213
SPEED LEVER................................107.0703.047914
COVER,TOGGLE SWITCH
PREHEATING..................................1
SWITCH COVER, CONTINUOUS
FLOW..............................................1
COVER,TOGGLE SWITCH.............107.0703.045917
PILOT LIGHT...................................107.0703.045718
Dashboard.......................................164049519
DASHBOARD,RIGHT SIDE.............164049620
LEFT SIDE, DASHBOARD..............164049721
SWITCH,LOCK COVER..................107.0703.047722
GUARD............................................107.0703.005623
WASHER.......................................1807.0723.007424
SCREW,PPH SMS
10X3/4ZAKEG...............................18
SWITCH/2 POS. MOMENTARY......207.0703.047626
SCREW,PPH SMS
10X3/4ZAKEG...............................12
WASHER.......................................1207.0723.007428
RETAINER.....................................1207.0723.010429
TANK FOR 2 POSITION SWITCH...807.0703.005230
NAME PLATE..................................107.0703.011331
SWITCH COVER-HORN.................107.0703.047432
RETAINER.......................................107.0723.010433
Air Inlet............................................307.0723.019234
Switch..............................................107.0703.061135
SWITCH UPPER.............................107.0703.061036
Description Qty.Part No.Item
SWITCH,COVER,FAN/GREEN.......107.0703.007737
SWITCH..........................................107.0703.008838
KEY ONLY ( 1 PAIR)........................156.0017.001539
Part No. 645000 GTH-5519 11
Page 12
100 Cab and Control Place Unit March 2016
102.1 604711 Cab
12 GTH-5519 Part No. 645000
Page 13
100 Cab and Control Place UnitMarch 2016
102.1 604711 Cab
Description Qty.Part No.Item
Right Side Grid................................107.0723.01981
Seal.................................................207.0723.00492
Screw TSPEI M8x40........................207.0723.01693
Washer............................................707.0723.01704
RUBBER..........................................207.0723.00965
Rubber.............................................207.0723.01716
Upper Glass.....................................107.0723.01687
Coating............................................107.0723.02118
MIRROR W/BRA CKET, SINGLE .....107.0723.00249
LEVEL GAUGE................................107.0723.014210
SEAT, CUSHION BACK ..................107.0703.050811
Coating............................................164100912
GUARD............................................107.0723.019613
07.0723.003914
SCREW,PPH SMS
10X3/4ZAKEG...............................19
WASHER.......................................1907.0723.007415
Roof Lamp.......................................107.0723.001116
Rubber Seal.....................................407.0723.019717
INTERIOR P ANEL WITH POUCH....107.0723.014518
Coating............................................107.0723.014619
Coating............................................107.0723.015020
SEAT................................................109.4610.001721
Optionals
Seat, Non Suspension.....................109.4610.002421
standard On Units
Frame..............................................151.1100.001422
External Sound-Proofing.................107.0723.021323
RUBBER PLUG D.10.......................107.0723.005524
RUBBER PLUG D25.......................207.0723.005425
Lock.................................................107.0723.021426
RUBBER CARPET..........................107.0723.063027
SEAT,BOTTOM CUSHION..............107.0703.050928
PLUG...............................................807.0723.021529
Plain Washer D6x18 .......................407.0723.007630
Screw TCB 1BG3223......................207.0723.004031
GUARD............................................107.0723.021732
SAFETY BELT.................................107.0703.046533
BELT,SEAT A5073.104 ...................109.4610.002733
Washer............................................207.0723.011134
Washer D6X12MM..........................207.0723.017335
01.0001.001045
01.0003.094448
Description Qty.Part No.Item
Mirror...............................................107.0723.004236
Screw TE M 12x20..........................201.0001.050337
SPRING WASHER D12 ZN ............201.4032.000538
WASHER,D12 UNI 6592 ZN .........201.0031.005739
SCREW M8X16 UNI 5739 8.8 ZN....201.0001.025240
FLAT WASHER D8 UNI 6593..........201.0031.029941
Grate................................................107.0723.028342
SHOCK ABSORBER, SEAT............109.4610.002543
Seat Support...................................107.0723.035244
SCREW, M 8X20 UNI 5739 8.8
ZN....................................................4
FLAT WASHER D8 UNI 6593..........801.0031.029946
STOP NUT.......................................801.0023.006447
Screw Tcei M 8X30 UNI 5931
8.8Zn...............................................4
FILTER ............................................107.0723.014949
Flashing Beacon..............................156.0010.000550
Flashing Beacon Bracket.................107.0723.048551
SCREW M8X20 UNI 5739 8.8 ZN....201.0001.025452
FLAT W ASHER D8 UNI 6592 ZN ....401.0031.005553
NUT,M8 UNI 7473 6S ZN................201.0023.005454
Part No. 645000 GTH-5519 13
Page 14
100 Cab and Control Place Unit March 2016
103.1 604712 Cab-Door And Glasses
14 GTH-5519 Part No. 645000
Page 15
100 Cab and Control Place UnitMarch 2016
103.1 604712 Cab-Door And Glasses
Description Qty.Part No.Item
SEAL...............................................107.0723.01741
Screw TSPEI M8x40........................207.0723.01692
Washer............................................707.0723.01703
RUBBER..........................................207.0723.00964
Rubber.............................................207.0723.01715
Hinge...............................................207.0723.02706
REAR GLASS..................................107.0723.01637
SEAL...............................................107.0723.01908
SCREW,TSPEI M8X25....................207.0723.01769
PLAIN WASHER............................1707.0723.013410
Screw...............................................407.0723.017711
Plain Washer...................................407.0723.017812
SEAL (1 PIECE = 3 METERS)........107.0723.015213
Frame..............................................107.0723.015314
PIN...................................................407.0723.016115
HINGE.............................................407.0723.034316
SEAL...............................................407.0723.015417
Glass...............................................107.0723.015118
CLIP.................................................164099519
GASKET..........................................107.0723.018322
Screw...............................................207.0723.018223
Upper Door......................................107.0723.033824
GLASS STOP................................1664104225
STOP PAD.......................................207.0723.023626
SCREW ,M10-1.5X90 12.9 SHCS.....107.0723.023727
Lever................................................207.0723.016428
DOOR STOP KIT.............................107.0723.014429
HINGE.............................................407.0723.067230
SEAL...............................................107.0723.019031
LEFT SIDE GLASS.........................107.0723.016632
SCREW , M6X30DIN933 YZ HCS.....307.0723.018533
Seal.................................................107.0723.015834
BUSHING........................................164102035
SEAL (1 PIECE = 3 METERS)........107.0723.015236
HANDLE..........................................264101937
STOP...............................................264102438
Plate................................................107.0723.017239
07.0723.005740
SCREW,M6-1.0X20MM FHSCS
ZP....................................................3
Screw...............................................407.0723.013741
07.0723.017550
07.0723.017567
Description Qty.Part No.Item
HANDLE..........................................107.0723.015642
KEY SWITCH WITH 2 KEYS...........107.0723.018843
Frame..............................................107.0723.018444
HANDLE, INTERNAL DOOR..........107.0723.015745
Glass...............................................107.0723.018946
Lower Door......................................107.0723.033947
Plate................................................164099648
Washer D6X12MM..........................407.0723.017349
SCREW, M6X20 DIN 933 YZ
HCS.................................................4
Stop Belt..........................................107.0723.014051
RIGHT SIDE GLASS ......................107.0723.016552
Front Side Glass..............................107.0723.021953
Rubber.............................................107.0723.022354
Seal.................................................107.0723.022055
WIPER MOTOR...............................107.0723.022156
Guard...............................................107.0723.022857
Washer............................................207.0723.020258
NUT.................................................107.0723.013559
Plain Washer D8x16 UNI 6592........107.0723.023260
Nut...................................................107.0723.023161
Spacer.............................................107.0723.023062
Washer............................................107.0723.017063
SWITCH..........................................107.0723.022964
Screw...............................................207.0723.023365
WIPER ARM....................................107.0723.003666
SCREW, M6X20 DIN 933 YZ
HCS.................................................1
Spray Nozzle...................................107.0706.006168
Plastic Washer.................................207.0723.022569
PLAIN WASHER..............................107.0723.013470
Label................................................107.0723.022271
Screw TSPEI M8X70.......................107.0723.013372
RUBBER HOSE ..............................107.0723.022673
WIPER BLADE................................107.0723.003774
SWITCH..........................................107.0703.008875
SWITCH,COVER,FAN/GREEN.......107.0703.007776
TANK, WIPER W/ PUMP ................164100477
PIPE FITTING.................................107.0723.022778
KEY.................................................107.0723.004579
Part No. 645000 GTH-5519 15
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100 Cab and Control Place Unit March 2016
103.1 604712 Cab-Door And Glasses (continued)
Description Qty.Part No.Item
HANDLE EXTENSION....................107.0723.033780
BUSHING........................................807.0723.034581
Plain Washer D6x18 .......................807.0723.007682
Screw TCB 1BG3223......................807.0723.004083
16 GTH-5519 Part No. 645000
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100 Cab and Control Place UnitMarch 2016
103.1 604712 Cab-Door And Glasses
This Page Intentionally Left Blank
(continued)
Part No. 645000 GTH-5519 17
Page 18
100 Cab and Control Place Unit March 2016
104.1 604712 Cab - Door And Glasses
18 GTH-5519 Part No. 645000
Page 19
100 Cab and Control Place UnitMarch 2016
104.1 604712 Cab - Door And Glasses
Description Qty.Part No.Item
SEAL...............................................107.0723.01741
Screw TSPEI M8x40........................207.0723.01692
Washer............................................807.0723.04393
RUBBER..........................................207.0723.00964
Rubber.............................................207.0723.01715
KEY.................................................107.0723.00456
REAR GLASS..................................107.0723.04327
SEAL...............................................107.0723.01908
SCREW,TCEI M5X50 .....................207.0723.04419
Nylon Washer..................................207.0723.011410
SCREW,TSPEI M8X25....................207.0723.017611
Pin...................................................207.0723.044212
SEAL (1 PIECE = 3 METERS)........107.0723.015213
UPPER DOOR FRAME...................107.0723.042514
PIN,8X85 ........................................407.0723.041015
HINGE.............................................207.0723.015516
Rubber.............................................307.0723.022317
UPPER DOOR GLASS GTH5519....107.0723.042618
CLIP.................................................164099519
SWITCH..........................................107.0703.008820
SWITCH,COVER,FAN/GREEN.......107.0703.007721
GASKET..........................................107.0723.018322
SCREW M8X16 UNI 5739 8.8 ZN....101.0001.025223
07.0723.068424
UPPER DOOR FRAME WITH
GLASS ............................................1
GLASS STOP................................1664104225
STOP PAD.......................................207.0723.023626
SCREW ,M10-1.5X90 12.9 SHCS.....107.0723.023727
TOGGLE LEVER,COMPLETE........207.0723.043428
DOOR STOP KIT.............................107.0723.014429
HINGE.............................................407.0723.067230
SEAL...............................................107.0723.019031
LEFT SIDE GLASS.........................107.0723.016632
SCREW , M6X30DIN933 YZ HCS.....307.0723.018533
WASHER,D10X20...........................207.0723.042834
BUSHING........................................264102035
CRINKLE WASHER,DM.10.............107.0723.042936
HANDLE..........................................264101937
STOP...............................................264102438
Plate................................................107.0723.017239
07.0723.005740
07.0723.042046
07.0723.044847
07.0723.017550
Description Qty.Part No.Item
SCREW,M6-1.0X20MM FHSCS
ZP....................................................3
SCREW,TCB+M6X35......................407.0723.042141
HANDLE..........................................107.0723.015642
KEY SWITCH WITH 2 KEYS...........107.0723.018843
LOWER DOOR................................107.0723.042244
LOWER DOOR/ GTH5519..............107.0723.042344
(steel)
HANDLE, INTERNAL DOOR..........107.0723.015745
DOOR COATING, 5519 LOWER
DOOR..............................................1
LOWER DOOR ASSY GTH5519
****...................................................1
LOWER DOOR ASSY.....................107.0723.046047
PLATE, BELT RETAINING 5519......107.0723.041948
Hinge...............................................158.1800.130049
SCREW, M6X20 DIN 933 YZ
HCS.................................................5
BELT, DOOR ASSY GTH5519........107.0723.046151
RIGHT SIDE GLASS ......................107.0723.016552
Front Side Glass..............................107.0723.021953
WASHER.........................................207.0740.011754
Seal.................................................107.0723.022055
WIPER MOTOR...............................107.0723.022156
Guard...............................................107.0723.022857
Washer............................................207.0723.020258
NUT.................................................107.0723.013559
Plain Washer D8x16 UNI 6592........107.0723.023260
Nut...................................................107.0723.023161
Spacer.............................................107.0723.023062
PIPE FITTING.................................107.0723.022763
SWITCH..........................................107.0723.022964
Screw...............................................207.0723.023365
WIPER ARM....................................107.0723.003666
TANK, WIPER W/ PUMP ................164100467
Spray Nozzle...................................107.0723.022468
Plastic Washer.................................207.0723.022569
WIPER BLADE................................107.0723.003770
Label................................................107.0723.022271
Screw TSPEI M8X70.......................107.0723.013372
RUBBER HOSE ..............................107.0723.022673
Part No. 645000 GTH-5519 19
Page 20
100 Cab and Control Place Unit March 2016
104.1 604712 Cab - Door And Glasses (continued)
Description Qty.Part No.Item
BUSHING........................................807.0723.034575
Plain Washer D6x18 .......................807.0723.007676
Screw TCB 1BG3223......................807.0723.004077
LEVEL GAUGE................................107.0723.014278
07.0723.003979
SCREW,PPH SMS
10X3/4ZAKEG.................................7
BRACKET,RIGHT............................107.0723.040780
BRACKET,LEFT..............................107.0723.040881
Screw...............................................207.0723.040982
WASHER.........................................307.0723.007483
WINDSCREEN WIPER BRUSH .....107.0723.044684
REAR WIPER KIT...........................107.0740.024785
WIPER ARM....................................107.0723.003686
SCREW,TPEI,M8X30......................207.0723.044487
20 GTH-5519 Part No. 645000
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100 Cab and Control Place UnitMarch 2016
104.1 604712 Cab - Door And Glasses
This Page Intentionally Left Blank
(continued)
Part No. 645000 GTH-5519 21
Page 22
100 Cab and Control Place Unit March 2016
105.1 604726 Hydraulic System
22 GTH-5519 Part No. 645000
Page 23
100 Cab and Control Place UnitMarch 2016
105.1 604726 Hydraulic System
Description Qty.Part No.Item
NUT,M8 UNI 7473 6S ZN................301.0023.00541
Bracket.............................................151.0808.60002
WASHER.........................................106.0442.00543
SCREW M8X25 UNI 5739 8.8 ZN....101.0001.02564
PRESSURE TUBE..........................104.4210.00165
Flexible Hose...................................104.0605.05076
04.0607.01147
04.0605.022514
04.0607.013115
04.0605.022916
04.0605.017925
04.0605.058225
PIPE FITTING 3/8 BSPX9/16-18
ORFS...............................................6
Clamp D16 D8.4 .............................104.4227.00038
Flexible Hose...................................104.0605.01939
SCREW M8X55 UNI 5737 8.8 ZN....201.0001.020610
Flexible Hose...................................104.0605.022711
FLAT W ASHER D8 UNI 6592 ZN ....601.0031.005512
PIPE FITTING...............................1104.4210.002413
Hose R1 X 1/4 LG.1000 F90 F90
9/16-18 ORFS a 90°........................1
PIPE FITTING TMF+C 9/16-18
ORFS...............................................1
Flexible Hose R2 X 1/4 LG. 900 FD
FD 9/16-18 ORFS............................1
WASHER,JC 27,SP.2,5...................106.0442.010517
FITTING,GWR,3/4M X 3/8F............104.0600.001318
Copper Washer JC 17.....................306.0442.010219
Pipe Fitting MFK 90 1/4 BSP...........104.0600.002520
SCREW M8X20 UNI 5739 8.8 ZN....201.0001.025421
SPRING WASHER D 8 ZN .............201.4032.000322
Support............................................151.0806.350023
SCREW M6X50 UNI 5737 8.8 ZN....201.0001.010624
HOSE R1X1/4 LG 700 FD-F90
9/16-18 ORFS.................................1
Up To Serial Number 14905
HOSE ASSEMBLY R1X1/4LG350
A.R.M.1/4-F90 9/16-18....................1
From serial Number 14906
PIPE FITTING 1/4X3/8 BSP............204.0600.002126
Valve................................................104.4239.001927
STOP NUT M6 UNI 7473 6S ZN .....201.0023.005328
Fitting 3/8 BSP X 9/16 ORFS..........204.0607.014029
Flexible Hose...................................104.0605.018530
Flexible Hose...................................104.0605.022631
FLEXIBLE HOSE.............................104.0605.017832
04.0605.017933
04.0605.058333
04.0607.011237
04.0607.011756
Description Qty.Part No.Item
HOSE R1X1/4 LG 700 FD-F90
9/16-18 ORFS.................................2
HOSE R1X1/4LG700 A.R.M.1/4 F90
9/16-18............................................1
FLEXIBLE HOSE.............................104.0605.017834
VALVE..............................................104.4239.003235
VALVE..............................................104.4240.001536
PIPE FITTING M-M A 90 1/4
BSPX9/16-18 ORFS........................2
Joint Kit............................................107.4529.002838
Solenoid...........................................107.0704.012839
Valve................................................104.4225.000540
Fitting 3/8 BSP X 9/16 ORFS..........104.0607.014041
Pipe Fitting GMF 1/4" BSP..............104.0600.003142
Manifold...........................................153.3001.080043
Flexible Hose...................................104.0605.023244
Flexible Hose...................................104.0605.036645
WASHER.........................................106.0442.010146
PIPE FITTING.................................104.0607.013947
PIPE FITTING.................................104.0600.016048
Flexible Hose...................................104.0605.022049
Flexible Hose...................................104.0605.021350
PLUG 1/4" BSP...............................104.0220.005151
PLUG 3/4 BSP.................................104.0220.005952
Manifold...........................................153.3000.110053
WASHER,JC 27,SP.2,5...................206.0442.010554
FITTING,GWR,3/4M X 3/8F............104.0600.001355
PIPE FITTING 3/8BSPX11/16-16
ORFS...............................................1
PIPE FITTING ................................104.0600.015957
Part No. 645000 GTH-5519 23
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100 Cab and Control Place Unit March 2016
106.1 604727 Hydraulic System - Pilotages
24 GTH-5519 Part No. 645000
Page 25
100 Cab and Control Place UnitMarch 2016
106.1 604727 Hydraulic System - Pilotages
Description Qty.Part No.Item
PIPE FITTING...............................1004.4210.00241
04.0607.01142
04.0605.02233
04.0605.01806
04.0605.01808
04.0605.021111
04.0607.011212
PIPE FITTING 3/8 BSPX9/16-18
ORFS...............................................7
Hose R1 X ¼ LG. 800 F90-F90
9/16-18 ORFS.................................1
FLEXIBLE HOSE.............................104.0605.01774
Flexible Hose...................................104.0605.01815
Flexible Hose R1 X 1/4 LG.1000 FD
F90 9/16-18 ORFS..........................1
Up To Serial Number 14905
FLEXIBLE HOSE.............................104.0605.05876
From Serial Number 14906
Flexible Hose...................................104.0605.01817
Flexible Hose R1 X 1/4 LG.1000 FD
F90 9/16-18 ORFS..........................1
Up To Serial Number 14905
FLEXIBLE HOSE.............................104.0605.05878
From Serial Number 14906
Flexible Hose...................................104.0605.02209
Flexible Hose...................................404.0605.022010
Hose R1 X 1/4 LG.1350 FD F90
9/16-18 ORFS.................................1
Up To Serial Number 14905
FLEXIBLE HOSE.............................104.0605.058411
From Serial Number 14906
PIPE FITTING M-M A 90 1/4
BSPX9/16-18 ORFS........................1
Solenoid Valve.................................104.4240.004213
Control Valve....................................104.4236.002914
Joystick............................................104.4237.001015
SOLENOID****................................207.0704.014316
Part No. 645000 GTH-5519 25
Page 26
200 Frame Unit March 2016
201.1 604713 Frame
26 GTH-5519 Part No. 645000
Page 27
200 Frame UnitMarch 2016
201.1 604713 Frame
Description Qty.Part No.Item
Frame..............................................151.0111.10001
Plate................................................251.0805.19002
01.4001.00573
01.0001.065919
01.4031.000122
01.0023.005526
01.4001.001227
01.0031.005828
Screw TE M24X220UNI 5737 8.8
ZN....................................................4
Washer D24 UNI 6592 ZN...............401.0031.00634
Nut M24 UNI 7473 6SZN.................401.0023.00625
SUPPORT.......................................251.0806.10006
Mud-Guard......................................209.0803.02297
Hatch...............................................107.0726.00658
MIRROR SUPPORT........................151.0802.44009
Guard...............................................152.1100.720010
Guard...............................................151.0902.580011
Handle.............................................109.0803.000512
Guard...............................................151.0901.550013
GASKET.............................2,1-meter09.0803.024514
MIRROR-REAR VIEW MIRROR.....109.4610.000315
Guard...............................................151.0902.560016
Guard...............................................151.0902.550017
INSULATOR.....................................407.0723.000418
Screw TE M16X100 UNI 5737 8.8
ZN....................................................4
WASHER D70/16, SP 8...................254.0100.000220
WASHER, ZN, D70/16, SP 4...........454.0100.001721
WASHER,CHMFRD,D16,UNI
6593,ZN...........................................4
STOP NUT M16 UNI 7473 6S ZN....401.0023.005823
VIBRATION DAMPING....................409.4670.000424
SCREW,TE,M10X30 UNI 8.8 ZN...1601.0001.035625 NUT,STOP,M10 UNI 7473 6S
ZN..................................................16
SCREW M14X100UNI 5737 8.8
ZN....................................................4
FLAT WASHER D14 UNI 6592
ZN ...................................................4
STOP NUT M14 UNI 7473 6S ZN....401.0023.005729
Lock.................................................109.0803.024430
COUPLING/HOOK(LA TCH)/BRA CKET.109.0803.002431
Hinge...............................................209.0803.000032
SCREW M8X25 UNI 5739 8.8 ZN....701.0001.025633
FLAT WASHER D8 UNI 6593..........401.0031.029934
NUT,M8 UNI 7473 6S ZN................601.0023.005435
01.0006.003338
01.0031.005539
01.4006.001641
01.0031.030148
07.0726.010754
Description Qty.Part No.Item
SUPPORT, LEFT MUDGUARD.......251.0806.000036
Mud-Guard......................................209.0803.022837
Screw TSPEI M 6X25UNI5933
8.8ZN...............................................8
FLAT WASHER D8 UNI 6592
ZN .................................................22
SCREW M6X20 UNI 5739 8.8 ZN ...801.0001.015640 Screw TSPEI M6x55 UNI 5933 10.9
ZN....................................................3
WASHER D6.................................1209.0803.001242
SCREW M8X20 UNI 8.8 ZN............301.0003.020343
Pad 20X250.....................................154.0702.001444
SCREW,TE,M10X30 UNI 8.8 ZN.....201.0001.035645
SUPPORT.......................................151.0803.570046
STOP NUT M6 UNI 7473 6S ZN ...1201.0023.005347 FLAT WASHER D10 UNI 6593
ZN ...................................................2
SPRING WASHER D 8 ZN .............301.4032.000349
Cylinder...........................................109.4610.001150
LOCK/PLATE...................................107.0726.008351
NUT,M8 UNI 7473 6S ZN................101.0023.005452
FLAT W ASHER D8 UNI 6592 ZN ....101.0031.005553
BATTERY HOLD DOWN
BRACKET........................................1
Part No. 645000 GTH-5519 27
Page 28
200 Frame Unit March 2016
202.1 604714 Rear Frame Unit
28 GTH-5519 Part No. 645000
Page 29
200 Frame UnitMarch 2016
202.1 604714 Rear Frame Unit
Description Qty.Part No.Item
RUBBER HOSE...............................309.0805.00001
CLAMP DN 10/16 LG 9...................404.0227.00512
RUBBER HOSE.......................0,6-m09.0805.00003
COUNTERWEIGHT.........................151.1000.52004
01.4001.00255
01.0001.020422
01.4001.004523
01.0031.015134
01.0001.040535
SCREW M24X160 UNI 5737 10.9
ZN....................................................2
SPRING WASHER D24 ZN.............201.4032.00006
Hitch................................................151.0800.38007
Screw...............................................201.0001.07028
SPRING WASHER D16 ZN.............201.4032.00079
HITCH PIN.......................................154.0000.002710
SPRING SPLIT PIN.........................109.0803.002611
REAR FRAME LOCK (BLUE).........151.0902.700012
Hinge...............................................209.0803.002513
HANDLE..........................................109.0803.000214
SCREW M8X20 UNI 8.8 ZN............201.0003.020315
FLAT WASHER D8 UNI 6593..........201.0031.029916
NUT,M8 UNI 7473 6S ZN................201.0023.005417
AIR INLET.......................................109.4661.002118
DIESEL TANK..................................151.0600.270019
SCREW M8X20 UNI 5739 8.8 ZN....101.0001.025420
Chain...............................................109.4661.002221
Screw TE M 8X40 UNI 5739 8.8
ZN....................................................1
Screw TE M 5X10 UNI 5739 8.8
ZN....................................................3
O-Ring.............................................107.4529.011924
DRAIN PLUG M16...........................109.0803.051025
KIT,DOOR LOCK.............................109.4670.000026
SCREW M6X25 UNI 5739 8.8 ZN ...101.0001.015827
FLAT W ASHER D6 UNI 6593 ZN ....401.0031.029828
RUBBER HOSE...............................309.0805.000029
PLUG...............................................109.4661.002030
Fuel Gauge......................................156.0012.007431
SCREW M4X10 UNI 5739 8.8 ZN....601.4001.000632
STOP NUT M12 UNI 7473 6S ZN....101.0023.005633
FLAT WASHER D12 UNI 6593
ZN....................................................2
SCREW, 8.8 HCS
12MM1.75X60Z...............................1
ALARM............................................156.0009.000936
Description Qty.Part No.Item
BASKET,PLUG................................109.4661.001637
Part No. 645000 GTH-5519 29
Page 30
200 Frame Unit March 2016
203.1 604736 Label - Name Plate
30 GTH-5519 Part No. 645000
Page 31
200 Frame UnitMarch 2016
203.1 604736 Label - Name Plate
Description Qty.Part No.Item
Danger - Fall Hazard, No Riders.....1976731
Cosmetic - Genie GTH-5519...........209.4618.06432
DECAL,COSMETIC,GTH-5519.......209.4618.06443
DECAL,BURN HAZARD..................2976674
976645
976716
976757
09.4618.00108
09.4618.020510
9767411
9768815
9767616
9766817
9766518
9767019
9767220
9766922
09.4618.078423
DECAL,WARN,CR USH HAZ MOVING
PT....................................................5
DECAL,DANGER,EXPLSION/BURN
HAZ.................................................1
DECAL,WARN,EXPLSION/BURN
HAZ.................................................2
DECAL, (DO NOT OPEN WHEN
RUN)................................................1
DECAL,TIRE PREASURE...............409.4618.00619
DECAL, BOOM ANGLE
INDICATOR.....................................1
Warning - Crush Hazard, Overhead
Parts................................................1
DECAL,SKIN INJECTION...............18255812
DECAL, SHEET VARIOUS..............109.4618.010913
LABEL,GENIE DECAL....................109.4618.064114
DECAL,EMERGENCY EXIT
HANDLE..........................................1
DECAL,DANGER,ELECTRICAL
HAZARD..........................................1
DECAL,WARN,OVERTURN
HAZARD..........................................1
DECAL,WARN,WEAR SEAT
BELT................................................1
DECAL,DANGER,CRUSH
HAZARD..........................................1
DECAL,DANGER,CRUSH
HAZARD..........................................1
DECAL,WARN,READ MANUAL......19766621
DECAL,WARN,FALLING OBJECT
HAZ.................................................1
Decal - Capacity of the Truck and
Attachment......................................1
Part No. 645000 GTH-5519 31
Page 32
200 Frame Unit March 2016
204.1 604737 Label - Name Plate
32 GTH-5519 Part No. 645000
Page 33
200 Frame UnitMarch 2016
204.1 604737 Label - Name Plate
Description Qty.Part No.Item
Machine Data Plate.........................109.4616.01011
DECAL, SHEET VARIOUS..............109.4618.01092
Label from SN 14976.......................109.4618.06453
Label to SN 14977...........................109.4618.06793
DECAL,JOYSTICK FUNCTIONS.....109.4618.03894
Label - Hydraulic Oil........................109.4616.00515
Part No. 645000 GTH-5519 33
Page 34
300 Transmission Unit March 2016
301.1 604717 Transmission And Wheels
34 GTH-5519 Part No. 645000
Page 35
300 Transmission UnitMarch 2016
301.1 604717 Transmission And Wheels
Description Qty.Part No.Item
Rear Axle.........................................109.4632.00541
Front Axle........................................109.4632.00532
Cardan Shaft...................................109.4635.00403
STAR WHEEL..................................207.0738.00024
CARDAN SHAFT ASSY KIT............409.4635.00145
55.0403.00466
COMPLETE WHEEL 16.5
AIR,RIGHT......................................4
Rim 9.75 X 16.5"..............................409.4629.00187
Tire 12-16.5" PR10..........................409.4627.00188
Part No. 645000 GTH-5519 35
Page 36
300 Transmission Unit March 2016
302.1 604721 Hydraulic System - Negative Brake
36 GTH-5519 Part No. 645000
Page 37
300 Transmission UnitMarch 2016
302.1 604721 Hydraulic System - Negative Brake
Description Qty.Part No.Item
04.0605.01791
04.0607.01142
05.4309.000210
04.0607.014915
05.0401.000717
01.4001.001026
HOSE R1X1/4 LG 700 FD-F90
9/16-18 ORFS.................................1
PIPE FITTING 3/8 BSPX9/16-18
ORFS...............................................4
Joint Kit............................................107.0728.00063
FLAT W ASHER D8 UNI 6592 ZN ....201.0031.00554
Up To Serial Number 16484
FLAT W ASHER D6 UNI 6593 ZN ....201.0031.02984
From Serial Number 16485
COIL,SQUARE SOLENOID.............107.0728.00075
Valve................................................104.4239.00716
SCREW,TE,M6X16 UNI 8.8 ZN......101.0001.01547
SEAL KIT ........................................107.4529.00278
Flexible Hose...................................104.0605.02179
BRAKE RESERVOIR
W/BRACKET ..................................1
CLAMP DN 15/25 LG 9...................204.0227.005411
RUBBER HOSE...............................109.0805.000012
KNURLED COUPLING ...................109.0803.008813
Pump...............................................105.4309.000114
Pipe Fitting 1/4BSP.V.60°X9/16-18
ORFS...............................................1
PIPE FITTING.................................104.0600.016016
DRILLED SCREW, PRESSURE
SWITCH..........................................1
Pressure Switch...............................105.4329.000318
Flexible Hose...................................105.0400.001019
drilled Screw M14X1.5.....................205.0401.000320
WASHER,D.14/20X1.5....................606.0442.005521
Copper Washer JC 17.....................406.0442.010222
PIPE FITTING ................................104.0600.015923
PIPE FITTING 1/4X3/8 BSP............104.0600.002124
Valve................................................104.4240.004525
Up To Serial Number 16484
Valve................................................104.4240.005425
From Serial Number 16485
SCREW M6X50 UNI 5737 8.8 ZN....201.0001.010626
From Serial Number 16485
Screw TE M8X100 UNI 5737 8.8
ZN....................................................2
Up To Serial Number 16484
604726 pos. 4527
PEDAL.............................................107.0730.001928
Description Qty.Part No.Item
SCREW M8X16 UNI 5739 8.8 ZN....201.0001.025229
SPRING WASHER D 8 ZN .............601.4032.000330
SCREW M8X20 UNI 5739 8.8 ZN....401.0001.025431
FLAT WASHER D8 UNI 6593..........401.0031.029932
PRESSURE TUBE..........................104.4210.001633
PLUG 3/8" BSP...............................104.0220.005334
STOP NUT M6 UNI 7473 6S ZN .....201.0023.005335
From Serial Number 16485
NUT,M8 UNI 7473 6S ZN................201.0023.005435
Up To Serial Number 16484
WASHER.........................................106.0442.005436
Bushing BL16234............................207.0730.001337
Lever................................................138
not available separately; order Brake Kit 07.0730.0025 for replacement
BRAKE PEDAL KIT.........................107.0730.002539
includes item 38
Spring..............................................107.0730.002340
PIN...................................................107.0730.001741
SPRING WASHER D6 ZN...............101.4032.000242
WASHER.........................................101.0032.005843
WASHER,D.14/20X1.5....................106.0442.005544
Pipe Fitting.......................................104.0607.014645
SWITCH, NEGATIVE BRAKE.........156.0012.002746
Part No. 645000 GTH-5519 37
Page 38
300 Transmission Unit March 2016
303.1 604722 Power Steering System
38 GTH-5519 Part No. 645000
Page 39
300 Transmission UnitMarch 2016
303.1 604722 Power Steering System
Description Qty.Part No.Item
STEERING WHEEL.........................109.4636.00081
Steering Column..............................107.0703.01162
SCREW M8X25 UNI 5739 8.8 ZN....401.0001.02563
SPRING WASHER D 8 ZN .............401.4032.00034
SCREW,TE,M10X25 UNI 8.8 ZN.....401.0001.03555
Spring Washer D10 UNI 1751 ZN....401.0032.00556
POWER STEERING ORBITAL........109.4636.00037
POWER STEERING........................109.4636.00127
Copper Washer JC 18 SP.2,5..........106.0442.00578
04.0607.01109
04.0607.011711
01.4001.001013
04.0607.013715
PIPE FITTING 1/2BSP x 11/16-16
ORFS...............................................2
Flexible Hose...................................104.0605.041810
PIPE FITTING 3/8BSPX11/16-16
ORFS...............................................4
Stop Nut...........................................201.0023.003412
SCREW M6X50 UNI 5737 8.8 ZN....201.0001.010613
Screw TE M8X100 UNI 5737 8.8
ZN....................................................2
Solenoid Valve.................................104.4240.003714
To choose the correct valve check the one assembled on the machine
SOLENOID VALVE..........................104.4240.005214
To choose the correct valve check the one assembled on the machine
Pipe Fitting 18X1.5 X 11/16-16
ORFS...............................................4
FLAT W ASHER D8 UNI 6592 ZN ....201.0031.005516
Flexible Hose...................................104.0605.020017
Flexible Hose...................................104.0605.041718
FLEXIBLE HOSE.............................104.0605.041919
Flexible Hose...................................104.0605.020320
Joint Kit............................................107.0728.000621
Solenoid...........................................207.0728.000522
Only for solenoid valve 04.4240.0037 (ATOS Brand)
COIL, VALVE ..................................207.4529.011122
Only for solenoid valve 04.4240.0052 (LC Brand)
SEAL KIT.........................................199298923
Pipe Fitting.......................................104.0600.016324
Part No. 645000 GTH-5519 39
Page 40
300 Transmission Unit March 2016
304.1 604725 Hydraulic System - Transmission
40 GTH-5519 Part No. 645000
Page 41
300 Transmission UnitMarch 2016
304.1 604725 Hydraulic System - Transmission
Description Qty.Part No.Item
Ball Valve DN 1 1/2 .........................104.4224.00001
WASHER.........................................106.0442.01112
Pipe Fitting.......................................104.0600.00573
Pipe Fitting.......................................104.0600.00424
WASHER.........................................206.0442.01095
SOLENOID (07.0701.0290).............207.0701.00076
Cartridge..........................................107.0700.00007
Indicator...........................................107.0700.00018
Pipe Fitting.......................................104.0600.00449
Flexible Hose...................................104.0602.049010
Pipe Fitting.......................................104.0600.004511
SLEEVE...........................................104.0600.005312
Pipe Fitting.......................................104.0607.012713
Flexible Hose...................................104.0605.019514
Pipe Fitting M33X2 X1"11/16-12 .....104.0607.014315
PIPE FITTING ................................104.0600.015916
PIPE FITTING 1/4X3/8 BSP............104.0600.002117
O-Ring.............................................206.0401.021418
PLATE/SEMI FLANGE....................404.4223.000419
Spring Washer D10 UNI 1751 ZN....801.0032.005520
01.0003.025721
01.0003.025727
01.4001.002329
04.0607.010737
Screw TCEI M10X35 UNI5931
8.8ZN ..............................................8
Flexible Hose...................................104.4229.003522
O-RING............................................206.0401.021923
HALF FLANGE D47........................404.4223.000324
Flexible Hose...................................104.4229.003425
Flexible Hose...................................104.0605.020426
Screw TCEI M10X35 UNI5931
8.8ZN ..............................................8
SPRING WASHER D10 ZN.............801.4032.000428
Screw TE M16X60 UNI 5737 8.8
ZN ...................................................4
Flexible Hose...................................104.0605.022230
Pipe Fitting.......................................104.0607.010531
Pipe Fitting M22X1.5X3/4................104.0600.005032
PRESSURE TUBE..........................204.4210.001633
Pipe Fitting.......................................104.0600.003834
Valve 3/4 PA 2.5...............................104.4239.001335
604726 pos. 5036 PIPE FITTING 3/4"BSP X1"3/16-12
ORFS...............................................2
04.0607.010342
01.0031.005944
04.0607.011448
Description Qty.Part No.Item
Flexible Hose...................................104.0605.020938
Complete Filter................................109.4604.000139
SINGLE HOSE BRACKET D16.......109.0803.004340
SCREW M6X25 UNI 5931 8.8 ZN....201.0003.015741
PIPE FITTING M12X1.5 X 9/16-18
ORFS...............................................4
Hydraulic Motor...............................104.4235.001843
FLAT WASHER D16 UNI 6592
ZN....................................................4
Pipe Fitting.......................................104.0607.012945
Flexible Hose...................................104.0605.016746
PIPE FITTING.................................104.0607.010447
PIPE FITTING 3/8 BSPX9/16-18
ORFS...............................................1
VALVE..............................................104.4239.003249
Copper Washer JC 17.....................106.0442.010250
Pipe Fitting M14X1.5X1/4 BSP .......104.0600.006851
Pipe Fitting.......................................104.0600.016552
PIPE FITTING.................................104.0600.016053
Solenoid Valve.................................107.0701.019654
WASHER.........................................201.0032.005855
Part No. 645000 GTH-5519 41
Page 42
300 Transmission Unit March 2016
305.1 604739 Front Axle - Differential Case
42 GTH-5519 Part No. 645000
Page 43
300 Transmission UnitMarch 2016
305.1 604739 Front Axle - Differential Case
Description Qty.Part No.Item
SNAP RING (CIRCLIP)...................16332041
PLUG...............................................107.0709.00842
Plug.................................................107.0709.02323
HOUSING........................................107.0709.02924
Part No. 645000 GTH-5519 43
Page 44
300 Transmission Unit March 2016
306.1 604740 Front Axle - Differential Gear
44 GTH-5519 Part No. 645000
Page 45
300 Transmission UnitMarch 2016
306.1 604740 Front Axle - Differential Gear
Description Qty.Part No.Item
Gear.................................................107.0709.02931
SNAP RING ....................................107.0709.02942
BEARING........................................107.0709.01303
SNAP RING ....................................107.0709.02954
PLUG,BREATHER...........................16396705
Spacer.............................................107.0709.02346
Bearing............................................207.0709.01747
RING NUT.......................................107.0709.02968
Ring.................................................107.0709.02459
RING................................................107.0709.02499
SHIM,THICKNESS..........................163439110
SHIM,THICKNESS..........................163439210
SHIM,THICKNESS..........................163439310
BEVEL GEAR SET..........................107.0709.070911
THICKNESS....................................107.0709.025712
THICKNESS....................................107.0709.025812
THICKNESS....................................107.0709.025912
THICKNESS....................................107.0709.026012
BEARING .......................................163352913
Differential Case..............................107.0709.029714
Bushing............................................163394615
DIFFERENTIAL SIDE GEAR..........107.0709.029816
Differential Pinion............................463353417
WASHER ........................................463353318
Pin...................................................207.0709.025319
DOWEL ..........................................307.0709.025420
Pin...................................................107.0709.025521
STAR WHEEL..................................107.0709.025622
DIFFERENTIAL SIDE GEAR..........107.0709.029923
Screw.............................................1207.0709.016024
Sphere.............................................163559725
Snap Ring........................................107.0709.030026
Intermediate Clutch Disc.................807.0709.030127
Snap Ring........................................107.0709.030229
SNAP RING.....................................107.0709.030330
Bushin..............................................107.0709.030431
CLUTCH DISC................................107.0709.030532
Bearing............................................107.0709.030633
Snap Ring........................................107.0709.030734
Spacer.............................................107.0709.030835
63983046
Description Qty.Part No.Item
Bearing............................................163963736
Shim................................................107.0709.030937
Shim................................................107.0709.031037
Shim................................................107.0709.031137
SEAL ..............................................107.0709.031238
BEARING........................................107.0709.031339
Gear.................................................107.0709.031440
SNAP RING.....................................107.0709.031541
BEARING........................................163456142
SEAL...............................................107.0709.031643
PLUG...............................................107.0709.027444
SPRING WASHER..........................807.0709.018845
SCREW, 8.8 HCS
12MM-1.75X50 ...............................8
Plug.................................................107.0709.023247
DOWEL ..........................................163983248
PLUG...............................................107.0709.031749
Flange..............................................107.0709.071050
O-RING ...........................................107.0709.012751
SCREW , 12.9 SHCS 12-1.75X45.....607.0709.013452
Cover...............................................107.0709.031953
Clutch Disc......................................107.0709.032054
Part No. 645000 GTH-5519 45
Page 46
300 Transmission Unit March 2016
307.1 604741 Front Axle - Reduction Gear
46 GTH-5519 Part No. 645000
Page 47
300 Transmission UnitMarch 2016
307.1 604741 Front Axle - Reduction Gear
Description Qty.Part No.Item
SEAL ..............................................207.0709.02611
PLUG,BREATHER...........................16396702
Screw , 10.9HCS 12MM-1.75X50....1607.0709.02623
ARM.................................................107.0709.02634
Bushing............................................407.0709.02645
Sealing Ring....................................407.0709.02656
Cardan Shaft...................................207.0709.02667
Pivot Pin..........................................207.0709.02678
GREASE ZERK ..............................46331769
PLUG...............................................463854810
SCREW,RING GEAR....................1207.0709.005711
THICKNESS....................................207.0709.026812
THICKNESS....................................207.0709.029012
THICKNESS....................................207.0709.029112
SEAL ..............................................207.0709.026913
BUSHING........................................207.0709.012414
Joint Box..........................................207.0709.027015
Pivot Pin..........................................207.0709.027116
NUT.................................................463454617
SCREW...........................................407.0709.010418
HOUSING........................................107.0709.027219
HOUSING........................................107.0709.027320
PLUG...............................................107.0709.027421
SEAL...............................................207.0709.036322
WHEEL STUD...............................1607.0709.011723
Wheel Nut .....................................1607.0709.011824
SEAL / DIFFERENTIAL ..................263238325
Snap Ring........................................263964626
RING GEAR ...................................263963927
Ring Gear Support..........................207.0709.027528
Safety Sheet....................................207.0709.027629
Ring.................................................207.0709.027730
Circlip...............................................207.0709.027831
SNAP RING.....................................663964132
PINION,DIFFERENTIAL..................663964233
Bearing ...........................................663964334
PLUG...............................................207.0709.011336
SCREW...........................................407.0709.006537
PLANET GEAR CARRIER..............207.0709.032138
Shim Washer...................................207.0709.027939
Description Qty.Part No.Item
Nut.................................................1607.0709.028040
Stud...............................................1607.0709.028141
Bearing............................................407.0709.017142
Wheel Hub.......................................207.0709.028243
STUD,DRIVE AXLE.........................807.0709.011945
WASHER ........................................807.0709.007146
NUT.................................................807.0709.007047
Support............................................207.0709.028448
ARM.................................................107.0709.032250
Screw.............................................1607.0709.032351
SCREW,STEERING ADJUST.........407.0709.036552
Part No. 645000 GTH-5519 47
Page 48
300 Transmission Unit March 2016
308.1 604742 Front Axle - Brake
48 GTH-5519 Part No. 645000
Page 49
300 Transmission UnitMarch 2016
308.1 604742 Front Axle - Brake
Description Qty.Part No.Item
BRAKE DISC...................................607.0709.03241
Brake Disc Internal..........................607.0709.03252
BUSHING........................................107.0709.03263
BALL................................................107.0709.03274
Spacer.............................................107.0709.03285
SHIM 0.10MM..................................26297336
SHIM 0.30MM..................................26297356
SHIM 0.40MM..................................26393276
SHIM 0.20MM..................................26393296
BRAKE DISC...................................107.0709.03297
Split Pin...........................................207.0709.03308
Piston...............................................107.0709.07119
SEAL...............................................107.0709.033210
SCREW...........................................163207011
BLEEDER VALVE,LONG ................263032812
PLUG...............................................263854813
Back-up Ring...................................107.0709.033314
SEAL...............................................107.0709.033415
Back-up Ring...................................107.0709.033516
Snap Ring........................................207.0709.033617
Spring..............................................107.0709.033718
Back-Up Ring..................................207.0709.033819
SEAL...............................................407.0709.033920
DOWEL ..........................................107.0709.025421
Piston...............................................107.0709.034022
O-RING............................................307.0709.034123
Pin...................................................307.0709.034224
O-Ring.............................................107.0709.034325
O-Ring.............................................107.0709.034426
Piston...............................................107.0709.034527
Spring..............................................207.0709.034628
Ring Nut...........................................107.0709.034729
Screw...............................................207.0709.071230
SEAL...............................................207.0709.003431
Spacer.............................................207.0709.034932
Threaded Grubscrew.......................107.0709.035033
WASHER.........................................207.0709.035134
SCREW...........................................207.0709.035235
Part No. 645000 GTH-5519 49
Page 50
300 Transmission Unit March 2016
309.1 604743 Front Axle - Steering Cylinder
50 GTH-5519 Part No. 645000
Page 51
300 Transmission UnitMarch 2016
309.1 604743 Front Axle - Steering Cylinder
Description Qty.Part No.Item
Cylinder...........................................107.0709.02851
O-RING............................................26343972
ARTICULATED TIE ROD.................207.0709.02863
SCREW , 12.9 SHCS 12-1.75X45.....407.0709.01344
Gasket Kit........................................107.0709.04175
Part No. 645000 GTH-5519 51
Page 52
300 Transmission Unit March 2016
310.1 604744 Rear Axle - Differential Case
52 GTH-5519 Part No. 645000
Page 53
300 Transmission UnitMarch 2016
310.1 604744 Rear Axle - Differential Case
Description Qty.Part No.Item
SNAP RING (CIRCLIP)...................16332041
PLUG...............................................107.0709.00842
Plug.................................................107.0709.02323
Part No. 645000 GTH-5519 53
Page 54
300 Transmission Unit March 2016
311.1 604745 Rear Axle - Differential Gear
54 GTH-5519 Part No. 645000
Page 55
300 Transmission UnitMarch 2016
311.1 604745 Rear Axle - Differential Gear
Description Qty.Part No.Item
Nut...................................................16331601
Flange..............................................107.0709.03882
SEAL,DIFFERENTIAL ....................16330983
Bearing............................................207.0709.01744
Spacer.............................................107.0709.02345
O-RING............................................16331106
Safety Sheet ...................................107.0709.02357
Spacer.............................................107.0709.01688
Ring.................................................107.0709.02369
Ring.................................................107.0709.02379
Ring.................................................107.0709.02389
Ring.................................................107.0709.02399
Ring.................................................107.0709.02409
Ring.................................................107.0709.02419
Ring.................................................107.0709.02429
Ring.................................................107.0709.02439
Ring.................................................107.0709.02449
Ring.................................................107.0709.02459
Ring.................................................107.0709.02469
Ring.................................................107.0709.02479
Ring.................................................107.0709.02489
RING................................................107.0709.02499
Ring.................................................107.0709.02509
SHIM,THICKNESS..........................163439110
SHIM,THICKNESS..........................163439210
SHIM,THICKNESS..........................163439310
Bevel Gear Set................................107.0709.025111
BEARING .......................................263352912
SCREW,RING GEAR....................1207.0709.005713
DIFFERENTIAL CASE....................107.0709.025214
WASHER ........................................263353115
Differential Side Gear......................263394416
WASHER ........................................463353317
Differential Pinion............................463353418
Pin...................................................207.0709.025319
DOWEL ..........................................307.0709.025420
Pin...................................................107.0709.025521
CROSS JOINT................................107.0709.070622
Cover...............................................163641323
THICKNESS....................................207.0709.025724
Description Qty.Part No.Item
THICKNESS....................................207.0709.025824
THICKNESS....................................207.0709.025924
THICKNESS....................................207.0709.026024
Screw...............................................863069425
Part No. 645000 GTH-5519 55
Page 56
300 Transmission Unit March 2016
312.1 604746 Rear Axle - Steering Axle
56 GTH-5519 Part No. 645000
Page 57
300 Transmission UnitMarch 2016
312.1 604746 Rear Axle - Steering Axle
Description Qty.Part No.Item
SEAL ..............................................107.0709.02611
PLUG,BREATHER...........................16396702
Screw , 10.9HCS 12MM-1.75X50....1607.0709.02623
Boom...............................................107.0709.07074
Bushing............................................407.0709.02645
Sealing Ring....................................407.0709.02656
Cardan Shaft...................................207.0709.02667
Pivot Pin..........................................207.0709.02678
GREASE ZERK ..............................46331769
PLUG...............................................463854810
SCREW,RING GEAR....................1207.0709.005711
THICKNESS....................................207.0709.026812
THICKNESS....................................207.0709.029012
THICKNESS....................................207.0709.029112
SEAL ..............................................207.0709.026913
BUSHING........................................207.0709.012414
Joint Box..........................................207.0709.027015
Pivot Pin..........................................207.0709.027116
NUT.................................................463454617
SCREW...........................................407.0709.010418
HOUSING........................................107.0709.027219
HOUSING........................................107.0709.027320
PLUG...............................................107.0709.027421
SEAL...............................................207.0709.036322
WHEEL STUD...............................1607.0709.011723
Wheel Nut .....................................1607.0709.011824
SEAL / DIFFERENTIAL ..................263238325
Snap Ring........................................263964626
RING GEAR ...................................263963927
Ring Gear Support..........................207.0709.027528
Safety Sheet....................................207.0709.027629
Ring.................................................207.0709.027730
Circlip...............................................207.0709.027831
SNAP RING.....................................663964132
PINION,DIFFERENTIAL..................663964233
Bearing............................................607.0709.013634
PLUG...............................................207.0709.011336
SCREW...........................................407.0709.006537
Support............................................207.0709.006638
Shim Washer...................................207.0709.027939
Description Qty.Part No.Item
Nut.................................................1607.0709.028040
Stud...............................................1607.0709.028141
Bearing............................................407.0709.017142
Wheel Hub.......................................207.0709.028243
Arm..................................................107.0709.070844
STUD,DRIVE AXLE.........................807.0709.011945
WASHER ........................................807.0709.007146
NUT.................................................807.0709.007047
Support............................................207.0709.028448
SCREW,STEERING ADJUST.........407.0709.036552
Part No. 645000 GTH-5519 57
Page 58
300 Transmission Unit March 2016
313.1 604747 Rear Axle - Steering Cylinder
58 GTH-5519 Part No. 645000
Page 59
300 Transmission UnitMarch 2016
313.1 604747 Rear Axle - Steering Cylinder
Description Qty.Part No.Item
Cylinder...........................................107.0709.02851
O-RING............................................26343972
ARTICULATED TIE ROD.................207.0709.02863
SCREW , 12.9 SHCS 12-1.75X45.....407.0709.01344
Gasket Kit........................................107.0709.04175
Part No. 645000 GTH-5519 59
Page 60
300 Transmission Unit March 2016
314.1 604748 Rear Axle - Support
60 GTH-5519 Part No. 645000
Page 61
300 Transmission UnitMarch 2016
314.1 604748 Rear Axle - Support
Description Qty.Part No.Item
BUSHING........................................407.0709.02181
Bushing............................................207.0709.02872
SUPPORT.......................................207.0709.02883
GREASE ZERK ..............................26331764
PLUG...............................................26385485
SUPPORT ......................................207.0709.02896
01.4001.00097
01.0031.00619
Screw TE M20X130UNI 5737
10.9ZN.............................................4
Spring Washer D20 ZN ...................401.4032.00098
FLAT WASHER D20 UNI 6592
ZN....................................................4
Part No. 645000 GTH-5519 61
Page 62
400 Telescopic Boom Unit March 2016
401.1 604715 Arm
62 GTH-5519 Part No. 645000
Page 63
400 Telescopic Boom UnitMarch 2016
401.1 604715 Arm
Description Qty.Part No.Item
Basic Arm........................................151.0200.98001
Arm..................................................151.0200.99002
Bushing 50/60X100.........................254.0201.00073
Pin...................................................154.0003.00034
01.4001.00125
01.4001.000313
01.0006.004924
01.0032.005525
SCREW M14X100UNI 5737 8.8
ZN....................................................1
STOP NUT M14 UNI 7473 6S ZN....101.0023.00576
PIN...................................................154.0000.00177
SCREW M8X70 UNI 5737 8.8 ZN....201.0001.02098
NUT,M8 UNI 7473 6S ZN................201.0023.00549
Pin...................................................154.0002.001410
GREASE NIPPLE G 1/8..................102.0117.010111
PIN...................................................154.0000.002512
SCREW M12X100 UNI 5737 8.8
ZN....................................................1
STOP NUT M12 UNI 7473 6S ZN....101.0023.005614
PIN...................................................154.0003.001615
WEAR PAD,200X60X15..................254.0702.001316
PIN...................................................154.0000.019217
SCREW , 8.8 HCS 10MM-1.5X80Z...201.0001.031018
NUT,STOP,M10 UNI 7473 6S ZN.....201.0023.005519
Pin...................................................154.0000.002020
Bushing............................................254.0201.000921
WEAR PAD,200X60X20..................454.0702.000022
BUSHING M10X13.5.....................1254.0200.000123
SCREW M10X30 UNI 5933 10.9
ZN....................................................4
Spring Washer D10 UNI 1751
ZN..................................................16
SCREW,TE,M10X35 UNI 8.8 ZN.....801.0001.035726
SCREW,TE,M10X30 UNI 8.8 ZN.....801.0001.035627
BUSHING M10X8.5 ........................654.0200.000028
WEAR PAD,100X60X12..................254.0702.000129
WEAR PAD,60X60X12....................254.0702.000230
Screw...............................................201.0001.008831
WEAR PAD,100X25X15..................254.0702.000532
SCREW M8X20 UNI 8.8 ZN............201.0003.020333
SCREW M8X20 UNI 5739 8.8 ZN....101.0001.025434
SPRING WASHER D 8 ZN .............101.4032.000335
WASHER D10.................................609.0803.006236
SLIDING BLOCK HOLDER.............207.0726.004337
51.0809.390038
01.0003.094442
Description Qty.Part No.Item
THICKNESS/SHIM 3 STYLES ALL
OK...................................................2
SHIM/BOOM WEAR PAD................651.0804.900039
WEAR PAD SHIM............................251.0809.400040
Thickness........................................251.0806.380041
Screw Tcei M 8X30 UNI 5931
8.8Zn...............................................1
FLAT W ASHER D8 UNI 6592 ZN ....101.0031.005543
NUT M8 UNI 5588 6S ZN................101.0019.010444
NEEDLE FOR INCLINEOMETER....151.0804.840045
Part No. 645000 GTH-5519 63
Page 64
400 Telescopic Boom Unit March 2016
402.1 604716 Forks
64 GTH-5519 Part No. 645000
Page 65
400 Telescopic Boom UnitMarch 2016
402.1 604716 Forks
Description Qty.Part No.Item
FLOATING FORK CARRIAGE........151.1301.43001
FORK (4" WIDE X 48" LONG).........251.1300.54002
PIN, FORK.......................................154.0000.00683
WASHER ........................................254.0100.00274
01.0001.04095
SCREW M12X80 UNI 5737 8.8
ZN....................................................1
STOP NUT M12 UNI 7473 6S ZN....101.0023.00566
Part No. 645000 GTH-5519 65
Page 66
400 Telescopic Boom Unit March 2016
403.1 604728 Hydraulic System - Implement Locking
66 GTH-5519 Part No. 645000
Page 67
400 Telescopic Boom UnitMarch 2016
403.1 604728 Hydraulic System - Implement Locking
Description Qty.Part No.Item
MANIFOLD, BOOM HOSES............153.3001.05001
Pipe Fitting MFK 90 1/2 BSP...........104.0600.00192
PIPE FITTING 90............................204.0600.00873
QUICK COUPLING, FEMALE 1/2....204.4210.00194
QUICK COUPLING, MALE 1/2........204.4210.00185
04.0607.01416
04.0607.01107
04.0605.01748
04.0607.01149
04.0607.011211
04.0605.011313
04.0607.013115
01.0031.030122
04.0607.013226
51.0903.150029
PIPE FITTING 90 1/2GASXM
13/16-16 ORFS...............................2
PIPE FITTING 1/2BSP x 11/16-16
ORFS...............................................2
Hose R2 X 3/8 LG.600 FD F90
11/16-16 ORFS...............................2
PIPE FITTING 3/8 BSPX9/16-18
ORFS...............................................3
SCREW M6X20 UNI 5739 8.8 ZN ...201.0001.015610 PIPE FITTING M-M A 90 1/4
BSPX9/16-18 ORFS........................1
FLEXIBLE HOSE.............................104.0605.011412
HOSE R2X1/4 LG 405 FD-F90
9/16-18 ORFS.................................1
FLEXIBLE HOSE 7.75 INCH ..........104.0605.011214
PIPE FITTING TMF+C 9/16-18
ORFS...............................................1
SPRING WASHER D6 ZN...............201.4032.000216
STOP NUT M6 UNI 7473 6S ZN .....101.0023.005317
Cylinder...........................................153.0500.040018
SCREW M6X40 UNI 5739 8.8 ZN ...101.0001.010419
SCREW,TE,M10X25 UNI 8.8 ZN.....401.0001.035520
Spring Washer D10 UNI 1751 ZN....401.0032.005521
FLAT WASHER D10 UNI 6593
ZN ...................................................4
Pin...................................................254.0001.000123
Fork Coupling Attachment...............151.0400.300024
VALVE..............................................104.4239.000225
PIPE FITTING 45 M-M 1/4
BSPX9/16-18 ORFS........................1
PIN...................................................154.0001.002227
SEAL KIT (53.0500.0602)...............163939528
CYL PROTECTOR (SHIELD,
GUARD)...........................................1
SCREW M8X20 UNI 5739 8.8 ZN....301.0001.025430
SPRING WASHER D 8 ZN .............301.4032.000331
FLAT WASHER D8 UNI 6593..........301.0031.029932
04.0607.016335
Description Qty.Part No.Item
PIPE FITTING TMF+L 1/2 BSP.......104.0600.008133
FLAT W ASHER D6 UNI 6592 ZN ....201.0031.005434
PIPE FITTING 1/4BSPX11/16-16
ORFS...............................................2
Part No. 645000 GTH-5519 67
Page 68
400 Telescopic Boom Unit March 2016
404.1 604729 Hydraulic System - Fork Balancing
68 GTH-5519 Part No. 645000
Page 69
400 Telescopic Boom UnitMarch 2016
404.1 604729 Hydraulic System - Fork Balancing
Description Qty.Part No.Item
01.0031.00611
04.0607.01112
09.0803.00615
04.0607.01266
04.0607.011410
04.0607.012413
04.0605.019417
04.0607.014123
FLAT WASHER D20 UNI 6592
ZN....................................................1
PIPE FITTING 1/2 BSPX13/16-16
ORFS ..............................................4
SNAP RING.....................................46329593
Flexible Hose...................................204.0605.01874
LOCKING BRACKET,DOUBLE
CLAMP............................................1
PIPE FITTING TMF+C 13/16-16
ORFS...............................................2
SAFETY VALVE...............................104.4239.00517
SAFETY VALVE...............................204.4239.00048
Pipe.................................................153.3401.25009
PIPE FITTING 3/8 BSPX9/16-18
ORFS...............................................1
604726 pos. 4911
Cylinder...........................................153.0300.110012
PIPE FITTING 90 M-M 13/16-16
ORFS...............................................2
Pin...................................................154.0002.001314
SCREW M8X80 UNI 5737 8.8 ZN....101.0001.021115
NUT,M8 UNI 7473 6S ZN................101.0023.005416
Pipe R2 X 1/2 L=1100 F90-FD
13/16-16 ORFS...............................6
Pipe.................................................153.3401.260018
SINGLE HOSE BRACKET D16.......409.0803.004319
SCREW M6X25 UNI 5931 8.8 ZN....801.0003.015720
SCREW M8X30 UNI 5739 8.8 ZN....101.0001.025721
Flexible Hose...................................104.0605.017122
PIPE FITTING 90 1/2GASXM
13/16-16 ORFS...............................2
Safety Valve ....................................104.4239.005224
Cylinder...........................................153.0400.010025
Flexible Hose...................................204.0605.009726
Pin...................................................154.0000.002127
SCREW , 8.8 HCS 10MM-1.5X80Z...101.0001.031028
NUT,STOP,M10 UNI 7473 6S ZN.....101.0023.005529
GASKET/JOINT KIT........................163999230
BALL JOINT ...................................207.0721.001931
SNAP RING.....................................407.0721.011732
SEAL KIT,CYLINDER......................163596533
SEAL KIT.........................................407.0705.008534
Description Qty.Part No.Item
Ball Joint..........................................203.0000.000635
CLAMP,DOUBLE,D16.....................109.0803.006036
ORING.............................................207.4501.010537
Pipe Fitting 90° Long.......................204.0607.015038
Pipe Fitting 90° Short......................204.0607.015239
Part No. 645000 GTH-5519 69
Page 70
400 Telescopic Boom Unit March 2016
405.1 604730 Hydraulic System - Lifting And Boom Extenson
70 GTH-5519 Part No. 645000
Page 71
400 Telescopic Boom UnitMarch 2016
405.1 604730 Hydraulic System - Lifting And Boom Extenson
Description Qty.Part No.Item
SINGLE HOSE BRACKET D16.......409.0803.00431
04.0607.01112
04.0605.01894
04.0607.01248
01.4001.000310
04.0605.018613
01.0031.006117
04.0605.019422
PIPE FITTING 1/2 BSPX13/16-16
ORFS ..............................................5
PIPE FITTING,90 M-F 13/16-16 .....104.0607.01093
Flexible Hose R2 X 1/2 LG.2050 FD
F90 13/16-16 ORFS........................2
Pipe Fitting.......................................104.0607.01385
SAFETY VALVE...............................104.4239.00056
Lifting Jack.......................................153.0000.01007
PIPE FITTING 90 M-M 13/16-16
ORFS...............................................2
PIN...................................................154.0000.00229
SCREW M12X100 UNI 5737 8.8
ZN....................................................1
STOP NUT M12 UNI 7473 6S ZN....101.0023.005611
FLEXIBLE HOSE.............................104.0605.018412
Flexible Hose R2 X 1/2 LG.1950 FD
F90 13/16-16 ORFS........................1
Pipe.................................................153.3401.220014
Pipe.................................................153.3401.210015
SCREW M6X25 UNI 5931 8.8 ZN....801.0003.015716
FLAT WASHER D20 UNI 6592
ZN....................................................2
SEAL KIT, LIFT CYLINDER.............164009618
PIPE FITTING 90............................204.0600.008719
SAFETY VALVE...............................104.4239.000520
Extension Cylinder...........................153.0100.010021
Pipe R2 X 1/2 L=1100 F90-FD
13/16-16 ORFS...............................2
Bushing............................................409.0801.000623
CYLINDER GASKET KIT................163999324
O-RING............................................407.4529.007225
Part No. 645000 GTH-5519 71
Page 72
400 Telescopic Boom Unit March 2016
406.1 604731 Hydraulic System - Auxiliary Circuits
72 GTH-5519 Part No. 645000
Page 73
400 Telescopic Boom UnitMarch 2016
406.1 604731 Hydraulic System - Auxiliary Circuits
Description Qty.Part No.Item
SCREW M8X25 UNI 5739 8.8 ZN....201.0001.02561
04.0607.01112
04.0607.012411
04.0605.019412
01.0031.006116
09.0803.052317
PIPE FITTING 1/2 BSPX13/16-16
ORFS ..............................................2
FLAT W ASHER D8 UNI 6592 ZN ....201.0031.00553
FLEXIBLE HOSE.............................104.0605.01844
FLEXIBLE HOSE.............................104.0605.01845
Pipe.................................................153.3401.23006
SINGLE HOSE BRACKET D16.......409.0803.00437
SCREW M6X25 UNI 5931 8.8 ZN....801.0003.01578
SCREW M8X30 UNI 5739 8.8 ZN....101.0001.02579
Flexible Hose...................................104.0605.023910
PIPE FITTING 90 M-M 13/16-16
ORFS...............................................2
Pipe R2 X 1/2 L=1100 F90-FD
13/16-16 ORFS...............................2
CLAMP D60 HOLE 10.5..................104.4227.001613
CLAMP,DOUBLE,D16.....................109.0803.006014
Pipe.................................................153.3401.240015
FLAT WASHER D20 UNI 6592
ZN....................................................2
DOUBLE HOSE LOCKING PLATE
D18..................................................1
Pipe Fitting 90° Long.......................104.0607.015018
Pipe Fitting 90° Short......................104.0607.015219
Part No. 645000 GTH-5519 73
Page 74
400 Telescopic Boom Unit March 2016
407.1 604734 Hydraulic System - Parts
74 GTH-5519 Part No. 645000
Page 75
400 Telescopic Boom UnitMarch 2016
407.1 604734 Hydraulic System - Parts
Description Qty.Part No.Item
VALVE, CARTRIDGE.......................207.0704.00381
O-RING............................................807.0704.00782
Cap Kit.............................................407.0704.01133
Cursor..............................................107.0704.00334
Cursor..............................................207.0704.00345
VALVE CURSOR.............................107.0704.00356
Plug TCEI BSP 3/4..........................107.0704.00457
NUT,M8 UNI 7473 6S ZN................301.0023.00548
FLAT W ASHER D8 UNI 6592 ZN ....601.0031.00559
SCREW M8X70 UNI 5737 8.8 ZN....301.0001.020910
VALVE..............................................107.0704.004211
Main Valve Body..............................107.0704.003212
Part No. 645000 GTH-5519 75
Page 76
400 Telescopic Boom Unit March 2016
408.1 604735 Hydraulic System - Parts
76 GTH-5519 Part No. 645000
Page 77
400 Telescopic Boom UnitMarch 2016
408.1 604735 Hydraulic System - Parts
Description Qty.Part No.Item
CONTROL LEVER..........................107.0704.01331
RED PUSH BUTTON CAP..............107.0704.01182
PUSH BUTTON...............................207.0704.01173
YELLOW PUSH BUTTON CAP.......107.0704.01194
Rubber Protection............................107.0704.01345
ARTICULATION...............................107.0704.01366
Complete Selector...........................407.0704.01387
BODY...............................................107.0704.01378
Plug TCEI BSP 1/4..........................107.0704.00379
Control Valve....................................107.0704.004610
Cursor..............................................107.0704.013511
Spring Kit.........................................207.0704.004012
NUT,M8 UNI 7473 6S ZN................201.0023.005413
FLAT W ASHER D8 UNI 6592 ZN ....401.0031.005514
SCREW M8X55 UNI 5737 8.8 ZN....201.0001.020615
Solenoid...........................................207.0704.012016
Kit Solenoid Valve............................207.0704.004917
Flange..............................................107.0704.016918
Part No. 645000 GTH-5519 77
Page 78
500 Diesel Engine Unit March 2016
501.1 604718 Diesel Engine - Hydraulic Pump
78 GTH-5519 Part No. 645000
Page 79
500 Diesel Engine UnitMarch 2016
501.1 604718 Diesel Engine - Hydraulic Pump
Description Qty.Part No.Item
29557--
01.4001.00121
01.0031.00582
01.0031.03014
01.0023.00559
01.0031.009915
01.0003.026228
01.0003.020832
CAP,OIL
FILLER,DEUTZ,DIESEL***.............1
SCREW M14X100UNI 5737 8.8
ZN....................................................4
FLAT WASHER D14 UNI 6592
ZN ...................................................6
Support............................................151.0806.13003
FLAT WASHER D10 UNI 6593
ZN ...................................................2
SPRING WASHER D10 ZN.............201.4032.00045
SCREW,TE,M10X40 UNI 8.8 ZN.....201.0001.03586
SCREW,TE,M10X30 UNI 8.8 ZN...1601.0001.03567
VIBRATION DAMPING....................409.4670.00048
NUT,STOP,M10 UNI 7473 6S
ZN..................................................16
JOINT ENGINE/PUMP....................109.0804.010010
STOP NUT M14 UNI 7473 6S ZN....401.0023.005711
Elastic Joint.....................................164112412
Spring Washer D14 UNI 1751 ZN....801.0032.005713
SCREW,TE,M10X30 UNI 8.8 ZN.....801.0001.035614
FLAT WASHER D16 UNI 5714
ZN....................................................1
SPRING WASHER D16 ZN.............101.4032.000716
SCREW ,TCEI,M16X50,UNI5931,8.8Z.101.0003.040517
Pump...............................................104.4238.003318
HOUSING........................................107.0713.005119
SCREW,TE,M10X30 UNI 8.8 ZN.....801.0001.035620
Spring Washer D10 UNI 1751 ZN....801.0032.005521
Pump Hub........................................163498122
WASHER.........................................199905823
Spring Washer D14 UNI 1751 ZN....101.0032.005724
SCREW,TE,M10X35 UNI 8.8 ZN.....101.0001.035725
Diesel Engine..................................109.4601.002826
Pulley...............................................154.0100.006627
SCREW M10X60 UNI 5931 8.8
ZN....................................................8
Snap Ring........................................109.0804.100029
HALF-COUPLING...........................109.0804.120030
Elastic Joint.....................................109.0804.090031
SCREW TCEI M8X40 UNI 5931 8.8
ZN....................................................6
HALF-COUPLING...........................109.0804.110033
2956037
7539345
Description Qty.Part No.Item
Support............................................151.0807.980034
SPRING WASHER D14 ZN.............401.4032.000635
Split Pin...........................................202.4102.000336
FILTER,FUEL/WTR SEP, DTZ
1008.................................................1
SCREW ,8.8 HCS 12MM1.75X45Z...201.0001.040238 SCREW , 8.8 HCS 14MM2.0X40 Z...401.0001.060639
STOP NUT M12 UNI 7473 6S ZN....201.0023.005640
FILTER,OIL......................................107.4501.006741
For US Market Can Be Sold P.N. 49924
Pump...............................................104.4238.003642
VALVE,LOAD SENSE......................107.0722.005343
SEAL KIT.........................................107.4529.011244
ALTERNATOR, DEUTZ (55AMP)
***....................................................1
Belt..................................................107.4501.023946
Part No. 645000 GTH-5519 79
Page 80
500 Diesel Engine Unit March 2016
502.1 604719 Diesel Engine - Engine Cooling System
80 GTH-5519 Part No. 645000
Page 81
500 Diesel Engine UnitMarch 2016
502.1 604719 Diesel Engine - Engine Cooling System
Description Qty.Part No.Item
SCREW M8X70 UNI 5737 8.8 ZN....101.0001.02091
01.4031.00042
04.0607.01307
07.0712.004714
01.0031.030118
FLAT WASHER D8X32 UNI 6593
ZN....................................................1
ISOLATOR,VIBRATION...................109.4670.00013
Complete Radiator...........................153.3200.00225
PIPE FITTING 1 BSPX1-3/16-12
ORFS...............................................2
SCREW M8X20 UNI 5739 8.8 ZN....101.0001.02548
Flexible Hose...................................104.0605.02169
Flexible Hose...................................104.0605.021510
SPRING WASHER D 8 ZN .............101.4032.000311
FLAT W ASHER D8 UNI 6592 ZN ....101.0031.005512
OIL COOLER...................................107.0712.004613
AIR CONVEYOR (RADIATOR
SHROUD)........................................1
VIBRATION DAMPING....................109.4670.000215
FLAT W ASHER D8 UNI 6592 ZN ....101.0031.005516
NUT,M8 UNI 7473 6S ZN................101.0023.005417
FLAT WASHER D10 UNI 6593
ZN ...................................................1
NUT,STOP,M10 UNI 7473 6S ZN.....101.0023.005519
Guard...............................................107.0712.000620
Fan...................................................107.0712.004821
SCREW,TE,M6X16 UNI 8.8 ZN......101.0001.015424
SPRING WASHER D6 ZN...............101.4032.000225
FLAT W ASHER D6 UNI 6593 ZN ....101.0031.029826
FOAM PAD INSULATOR.................153.3302.001727
Bracket.............................................151.0806.890028
SCREW M6X25 UNI 5739 8.8 ZN ...201.0001.015829
SPRING WASHER D6 ZN...............201.4032.000230
FLAT W ASHER D6 UNI 6593 ZN ....201.0031.029831
GASKET...................................1,4-m09.0803.024532
Part No. 645000 GTH-5519 81
Page 82
500 Diesel Engine Unit March 2016
503.1 604720 Diesel Engine - Suction - Exhaust - Accelerator
82 GTH-5519 Part No. 645000
Page 83
500 Diesel Engine UnitMarch 2016
503.1 604720 Diesel Engine - Suction - Exhaust - Accelerator
Description Qty.Part No.Item
SCREW M6X16 UNI 10.9 ZN..........401.4006.00011
PEDAL.............................................109.4656.00072
Up To Serial Number 13102
PEDAL.............................................109.4656.00092
From Serial Number 13103
PRECLEANER................................107.4501.00603
Clamp DN 50/70 LG12....................704.0227.00674
Rubber Hose...................................109.0805.00545
JOINT D6.........................................109.0803.00086
CLAMP DN 60/80 LG12..................104.4227.00007
Proximity Switch..............................107.4501.00618
SCREW M8X55 UNI 5737 8.8 ZN....401.0001.02069
SPRING WASHER D 8 ZN .............601.4032.000310
Rubber Hose...................................109.0805.005311
SCREW,TE,M10X35 UNI 8.8 ZN.....101.0001.035712
WASHER,D10 UNI 6592 ZN...........201.0031.005613
NUT,STOP,M10 UNI 7473 6S ZN.....101.0023.005514
CLAMP S16 D32 HOLE 8.4............104.4227.000715
SCREW,TE,M10X30 UNI 8.8 ZN.....201.0001.035616
EXHAUST MUFFLER......................153.3100.002017
Up To Serial Number 15421
MUFFLER........................................153.3100.003317
From Serial Number 15422
NUT,M8 UNI 7473 6S ZN................401.0023.005418
Collar...............................................109.0803.010919
Screening........................................109.0803.025920
01.0001.050621
SCREW M12X30 UNI 5739 8.8
ZN....................................................2
SPRING WASHER D12 ZN ............201.4032.000522
SPRING WASHER D 8 ZN .............101.4032.000323
Air Inlet............................................107.4501.006524
Bracket.............................................151.0806.270025
Spring..............................................109.0803.025126
Manifold...........................................153.3001.040027
WASHER,D12 UNI 6592 ZN .........201.0031.005728
Support............................................151.0806.240029
ACCELERATOR CABLE.................109.4645.002430
Up To Serial Number 13102
CABLE.............................................109.4645.002830
From Serial Number 13103
Clamp..............................................207.4501.006231
07.4501.006332
Description Qty.Part No.Item
CARTRIDGE/OUTER AIR
CLEANER**.....................................1
Cover...............................................107.4501.006433
Screw...............................................107.4501.006634
SPRING COUPLING.......................151.0806.280035
SINGLE HOSE BRACKET D12.......109.0803.006436
BRACKET........................................151.0809.180037
FLAT W ASHER D6 UNI 6592 ZN ....601.0031.005438
STOP NUT M6 UNI 7473 6S ZN .....401.0023.005339
SCREW M6X25 UNI 5931 8.8 ZN....201.0003.015740
SCREW ,TCEI,M6X35 UNI 8.8 ZN....201.0003.015941
Muffler Cap......................................109.0803.002742
Filter.................................................109.4604.003243
Part No. 645000 GTH-5519 83
Page 84
500 Diesel Engine Unit March 2016
504.1 604723 Hydraulic System - Tank and Exchanger
84 GTH-5519 Part No. 645000
Page 85
500 Diesel Engine UnitMarch 2016
504.1 604723 Hydraulic System - Tank and Exchanger
Description Qty.Part No.Item
Oil Tank............................................151.0600.41001
07.0726.00442
56.0013.00006
04.0607.012011
04.0600.000913
04.0607.010716
04.0607.013019
01.0001.035322
01.0031.030124
09.0803.023225
Hydraulic Oil Tank Inspection
Door.................................................1
GASKET..........................................153.3301.00023
FLAT WASHER D8 UNI 6593........1201.0031.02994
NUT,M8 UNI 7473 6S ZN..............1201.0023.00545
TEMPERATURE SENSOR,
HYDRAULIC OIL.............................1
COPPER WASHER.........................206.0442.01037
PIPE FITTING 3/4X 3/4 BSP...........404.0600.00468
Valve 3/4 PA 2.5...............................104.4239.00139
Flexible Hose...................................104.0605.019010
Pipe Fitting TMF+L 1” 3/16-12
ORFS...............................................2
PIPE FITTING ................................204.0607.011912
Pipe Fitting GWR M 3/4" BSP X F 1/2"
BSP.................................................1
Pipe Fitting.......................................104.0600.004114
Pipe Fitting.......................................104.0600.003815
PIPE FITTING 3/4"BSP X1"3/16-12
ORFS...............................................2
FLEXIBLE HOSE.............................104.0605.042017
FLEXIBLE HOSE.............................104.0605.020518
PIPE FITTING 1 BSPX1-3/16-12
ORFS...............................................2
SAFETY VALVE...............................104.4239.001220
Flexible Hose...................................104.0605.020721
SCREW M10X20 UNI 5739 8.8
ZN....................................................2
SPRING WASHER D10 ZN.............201.4032.000423
FLAT WASHER D10 UNI 6593
ZN ...................................................2
Insulator M-F D=30/H=20
M10ART.TCVF 3020 .......................2
Part No. 645000 GTH-5519 85
Page 86
500 Diesel Engine Unit March 2016
505.1 604724 Suction System - Facilities Pump
86 GTH-5519 Part No. 645000
Page 87
500 Diesel Engine UnitMarch 2016
505.1 604724 Suction System - Facilities Pump
Description Qty.Part No.Item
BASKET,PLUG................................109.4661.00161
OIL LEVEL INDICATOR..................109.4661.00022
Seal.................................................106.0401.08423
Manifold...........................................153.3000.13004
SPRING WASHER D6 ZN...............601.4032.00025
SCREW M6X20 UNI 5739 8.8 ZN ...401.0001.01566
Rubber Hose................................0,309.0805.00077
Clamp DN 55/59..............................204.0227.01448
Manifold...........................................153.3001.07009
CAP, DIESEL FUEL TX5119*** ......109.4661.001410
SCREW M6X20 UNI 5739 8.8 ZN ...201.0001.015611
FLAT W ASHER D6 UNI 6593 ZN ....201.0031.029812
PLUG 1/4" BSP...............................104.0220.005113
WASHER.........................................106.0442.010114
COPPER WASHER.........................106.0442.010315
PLUG 1/2 BSP.................................104.0220.005516
01.0001.148220
01.0031.015121
04.0607.014726
04.0607.014232
04.0607.011334
04.0607.011135
04.0607.010736
Screw TE M12X50 UNI 5737 8.8
ZN....................................................2
FLAT WASHER D12 UNI 6593
ZN....................................................4
STOP NUT M12 UNI 7473 6S ZN....201.0023.005622
Filter.................................................109.4604.000423
Ball Valve DN 1 1/2 .........................104.4224.000024
Pipe Fitting.......................................109.0806.001925
FITTING,90, 1"GAS X 1-7/16 M
O .....................................................1
Flexible Hose...................................104.0605.020627
PIPE FITTING G3 1.........................104.4223.000028
Seal.................................................162680429
SCREW,TE,M10X25 UNI 8.8 ZN.....301.0001.035530
WASHER,D10 UNI 6592 ZN...........301.0031.005631
PIPE FITTING 1" GASX1-7/16-12
ORFS...............................................1
Pipe Fitting.......................................104.0600.003033
PIPE FITTING 1/4 BSPX9/16-18
ORFS...............................................2
PIPE FITTING 1/2 BSPX13/16-16
ORFS ..............................................3
PIPE FITTING 3/4"BSP X1"3/16-12
ORFS...............................................1
Flexible Hose...................................104.0605.019637
Flexible Hose...................................104.0605.019838
04.0605.023140
04.0605.023142
Description Qty.Part No.Item
Flexible Hose...................................104.0605.019739
Flexible Hose R1 X 1/4'' Lg. 1400 F90
- F90 9/16"-18 ORFS.......................1
WASHER.........................................106.0442.011141
Flexible Hose R1 X 1/4'' Lg. 1400 F90
- F90 9/16"-18 ORFS.......................1
LEVEL INDICATOR ........................156.0013.002843
Part No. 645000 GTH-5519 87
Page 88
600 Electric Installation Unit March 2016
601.1 604733 Fuse Holding Box
88 GTH-5519 Part No. 645000
Page 89
600 Electric Installation UnitMarch 2016
601.1 604733 Fuse Holding Box
Description Qty.Part No.Item
FUSE...............................................207.0703.00811
Fuse 5A.........................................1207.0703.00802
Fuse 7.5A........................................46349723
FUSE...............................................807.0703.00794
Fuse 15A.........................................26349735
Relay...............................................607.0703.01796
HOUSING........................................16411357
Part No. 645000 GTH-5519 89
Page 90
600 Electric Installation Unit March 2016
602.1 604738 Electric Installation
90 GTH-5519 Part No. 645000
Page 91
600 Electric Installation UnitMarch 2016
602.1 604738 Electric Installation
Description Qty.Part No.Item
Wiring Harness................................155.0601.00291
Battery.............................................156.0008.00032
CABLE.............................................155.0602.00153
CABLE, BATTERY+.........................155.0602.00144
HORN .............................................156.0009.00035
RELAY, GLOW PLUG......................107.4501.00596
FUSE, 50 AMP ...............................207.0703.00608
RELAY ............................................107.0703.01929
Bracket.............................................107.0703.017710
PULL BOX.......................................107.0703.017611
CONNECTOR..................................207.0703.005812
Wiring Harness................................155.0600.006813
STRAIN RELIEF..............................107.0703.006614
RELAY HOLDER.............................107.0703.018815
Parking Brake Kit.............................155.0602.030616
RELAY HOLDER.............................107.0703.029017
Part No. 645000 GTH-5519 91
Page 92
March 2016
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual.The index shows what page(s) the part is used on.
PagePart Number
PagePart Number
PagePart Number
PagePart Number
01.0001.0254 ............
01.0023.0054 ............
01.0023.0055 ............
01.0023.0056 ............
01.0031.0055 ............
01.0031.0299 ............
1301.0001.0010 ............
6301.0001.0088 ............
6701.0001.0104 ............
23, 37, 3901.0001.0106 ............
37, 8101.0001.0154 ............
27, 67, 8701.0001.0156 ............
29, 8101.0001.0158 ............
2901.0001.0204 ............
23, 77, 8301.0001.0206 ............
63, 75, 8101.0001.0209 ............
6901.0001.0211 ............
13, 19–20, 3701.0001.0252 ............
13, 23, 29, 37, 63, 67, 81
23, 27, 39, 7301.0001.0256 ............
69, 7301.0001.0257 ............
63, 6901.0001.0310 ............
8501.0001.0353 ............
39, 67, 8701.0001.0355 ............
27, 63, 79, 8301.0001.0356 ............
63, 79, 8301.0001.0357 ............
7901.0001.0358 ............
7901.0001.0402 ............
2901.0001.0405 ............
6501.0001.0409 ............
1301.0001.0503 ............
8301.0001.0506 ............
7901.0001.0606 ............
2701.0001.0659 ............
2901.0001.0702 ............
8701.0001.1482 ............
41, 69, 71, 73, 8301.0003.0157 ............
8301.0003.0159 ............
27, 29, 6301.0003.0203 ............
7901.0003.0208 ............
4101.0003.0257 ............
7901.0003.0262 ............
7901.0003.0405 ............
13, 6301.0003.0944 ............
2701.0006.0033 ............
6301.0006.0049 ............
6301.0019.0104 ............
3901.0023.0034 ............
23, 27, 37, 67, 8301.0023.0053 ............
13, 23, 27, 29, 37, 63, 69, 75, 77, 81, 83, 85 27, 63, 69, 79, 81, 83 29, 63, 65, 71, 79, 87
27, 63, 7901.0023.0057 ............
2701.0023.0058 ............
2701.0023.0062 ............
1301.0023.0064 ............
67, 8301.0031.0054 ............
13, 23, 27, 37, 39, 63, 73, 75, 77, 81
83, 8701.0031.0056 ............
13, 8301.0031.0057 ............
27, 7901.0031.0058 ............
4101.0031.0059 ............
61, 69, 71, 7301.0031.0061 ............
2701.0031.0063 ............
7901.0031.0099 ............
29, 8701.0031.0151 ............
29, 37, 81, 8701.0031.0298 ............
13, 27, 29, 37, 67, 85
27, 67, 79, 81, 8501.0031.0301 ............
39, 41, 63, 67, 7901.0032.0055 ............
7901.0032.0057 ............
37, 4101.0032.0058 ............
63, 7101.4001.0003 ............
01.4032.0003 ............
2901.4001.0006 ............
6101.4001.0009 ............
37, 3901.4001.0010 ............
27, 63, 7901.4001.0012 ............
4101.4001.0023 ............
2901.4001.0025 ............
2901.4001.0045 ............
2701.4001.0057 ............
8301.4006.0001 ............
2701.4006.0016 ............
2701.4031.0001 ............
8101.4031.0004 ............
2901.4032.0000 ............
37, 67, 81, 8701.4032.0002 ............
23, 27, 37, 39, 63, 67, 81, 83
41, 79, 8501.4032.0004 ............
13, 8301.4032.0005 ............
7901.4032.0006 ............
29, 7901.4032.0007 ............
6101.4032.0009 ............
6302.0117.0101 ............
7902.4102.0003 ............
6903.0000.0006 ............
23, 8704.0220.0051 ............
3704.0220.0053 ............
8704.0220.0055 ............
2304.0220.0059 ............
2904.0227.0051 ............
3704.0227.0054 ............
8304.0227.0067 ............
8704.0227.0144 ............
8504.0600.0009 ............
2304.0600.0013 ............
6704.0600.0019 ............
23, 37, 4104.0600.0021 ............
2304.0600.0025 ............
8704.0600.0030 ............
2304.0600.0031 ............
41, 8504.0600.0038 ............
8504.0600.0041 ............
4104.0600.0042 ............
4104.0600.0044 ............
4104.0600.0045 ............
8504.0600.0046 ............
4104.0600.0050 ............
4104.0600.0053 ............
4104.0600.0057 ............
4104.0600.0068 ............
6704.0600.0081 ............
67, 7104.0600.0087 ............
23, 37, 4104.0600.0159 ............
23, 37, 4104.0600.0160 ............
3904.0600.0163 ............
4104.0600.0165 ............
4104.0602.0490 ............
6904.0605.0097 ............
6704.0605.0112 ............
6704.0605.0113 ............
6704.0605.0114 ............
4104.0605.0167 ............
6904.0605.0171 ............
6704.0605.0174 ............
2504.0605.0177 ............
2304.0605.0178 ............
23, 3704.0605.0179 ............
2504.0605.0180 ............
2504.0605.0181 ............
71, 7304.0605.0184 ............
2304.0605.0185 ............
7104.0605.0186 ............
6904.0605.0187 ............
7104.0605.0189 ............
8504.0605.0190 ............
2304.0605.0193 ............
04.0607.0114 ............
69, 71, 7304.0605.0194 ............
4104.0605.0195 ............
8704.0605.0196 ............
8704.0605.0197 ............
8704.0605.0198 ............
3904.0605.0200 ............
3904.0605.0203 ............
4104.0605.0204 ............
8504.0605.0205 ............
8704.0605.0206 ............
8504.0605.0207 ............
4104.0605.0209 ............
2504.0605.0211 ............
2304.0605.0213 ............
8104.0605.0215 ............
8104.0605.0216 ............
3704.0605.0217 ............
23, 2504.0605.0220 ............
4104.0605.0222 ............
2504.0605.0223 ............
2304.0605.0225 ............
2304.0605.0226 ............
2304.0605.0227 ............
2304.0605.0229 ............
8704.0605.0231 ............
2304.0605.0232 ............
7304.0605.0239 ............
2304.0605.0366 ............
3904.0605.0417 ............
3904.0605.0418 ............
3904.0605.0419 ............
8504.0605.0420 ............
2304.0605.0507 ............
2304.0605.0582 ............
2304.0605.0583 ............
2504.0605.0584 ............
2504.0605.0587 ............
4104.0607.0103 ............
4104.0607.0104 ............
4104.0607.0105 ............
41, 85, 8704.0607.0107 ............
7104.0607.0109 ............
39, 6704.0607.0110 ............
69, 71, 73, 8704.0607.0111 ............
23, 25, 6704.0607.0112 ............
8704.0607.0113 ............
23, 25, 37, 41, 67, 69
23, 3904.0607.0117 ............
8504.0607.0119 ............
8504.0607.0120 ............
69, 71, 7304.0607.0124 ............
6904.0607.0126 ............
4104.0607.0127 ............
4104.0607.0129 ............
81, 8504.0607.0130 ............
23, 6704.0607.0131 ............
6704.0607.0132 ............
3904.0607.0137 ............
7104.0607.0138 ............
2304.0607.0139 ............
2304.0607.0140 ............
67, 6904.0607.0141 ............
8704.0607.0142 ............
4104.0607.0143 ............
3704.0607.0146 ............
8704.0607.0147 ............
3704.0607.0149 ............
69, 7304.0607.0150 ............
69, 7304.0607.0152 ............
6704.0607.0163 ............
23, 37, 4104.4210.0016 ............
6704.4210.0018 ............
6704.4210.0019 ............
23, 2504.4210.0024 ............
8704.4223.0000 ............
4104.4223.0003 ............
4104.4223.0004 ............
41, 8704.4224.0000 ............
2304.4225.0005 ............
8304.4227.0000 ............
2304.4227.0003 ............
8304.4227.0007 ............
7304.4227.0016 ............
4104.4229.0034 ............
4104.4229.0035 ............
4104.4235.0018 ............
2504.4236.0029 ............
2504.4237.0010 ............
7904.4238.0033 ............
7904.4238.0036 ............
6704.4239.0002 ............
6904.4239.0004 ............
7104.4239.0005 ............
8504.4239.0012 ............
41, 8504.4239.0013 ............
2304.4239.0019 ............
23, 4104.4239.0032 ............
6904.4239.0051 ............
6904.4239.0052 ............
3704.4239.0071 ............
2304.4240.0015 ............
3904.4240.0037 ............
2504.4240.0042 ............
3704.4240.0045 ............
3904.4240.0052 ............
3704.4240.0054 ............
3705.0400.0010 ............
3705.0401.0003 ............
3705.0401.0007 ............
3705.4309.0001 ............
3705.4309.0002 ............
3705.4329.0003 ............
4106.0401.0214 ............
4106.0401.0219 ............
8706.0401.0842 ............
23, 3706.0442.0054 ............
3706.0442.0055 ............
3906.0442.0057 ............
23, 8706.0442.0101 ............
23, 37, 4106.0442.0102 ............
85, 8706.0442.0103 ............
2306.0442.0105 ............
4106.0442.0109 ............
41, 8706.0442.0111 ............
4107.0700.0000 ............
4107.0700.0001 ............
4107.0701.0007 ............
4107.0701.0196 ............
1107.0703.0052 ............
1107.0703.0056 ............
9107.0703.0058 ............
9107.0703.0060 ............
9107.0703.0066 ............
11, 15–16, 19–2007.0703.0077 ............
8907.0703.0079 ............
8907.0703.0080 ............
8907.0703.0081 ............
1107.0703.0087 ............
11, 15–16, 19–2007.0703.0088 ............
1107.0703.0089 ............
1107.0703.0113 ............
3907.0703.0116 ............
9107.0703.0176 ............
9107.0703.0177 ............
8907.0703.0179 ............
9107.0703.0188 ............
9107.0703.0192 ............
9107.0703.0290 ............
1107.0703.0455 ............
92 GTH-5519 Part No. 645000
Page 93
March 2016
Part Number Index (continued)
PagePart Number
1107.0703.0457 ............
1107.0703.0458 ............
1107.0703.0459 ............
1307.0703.0465 ............
1107.0703.0472 ............
1107.0703.0473 ............
1107.0703.0474 ............
1107.0703.0476 ............
1107.0703.0477 ............
1107.0703.0479 ............
1307.0703.0508 ............
1307.0703.0509 ............
1107.0703.0610 ............
1107.0703.0611 ............
7507.0704.0032 ............
7507.0704.0033 ............
7507.0704.0034 ............
7507.0704.0035 ............
7707.0704.0037 ............
7507.0704.0038 ............
7707.0704.0040 ............
7507.0704.0042 ............
7507.0704.0045 ............
7707.0704.0046 ............
7707.0704.0049 ............
7507.0704.0078 ............
7507.0704.0113 ............
7707.0704.0117 ............
7707.0704.0118 ............
7707.0704.0119 ............
7707.0704.0120 ............
2307.0704.0128 ............
7707.0704.0133 ............
7707.0704.0134 ............
7707.0704.0135 ............
7707.0704.0136 ............
7707.0704.0137 ............
7707.0704.0138 ............
2507.0704.0143 ............
7707.0704.0169 ............
6907.0705.0085 ............
15–1607.0706.0061 ............
4907.0709.0034 ............
47, 55, 5707.0709.0057 ............
47, 5707.0709.0065 ............
5707.0709.0066 ............
47, 5707.0709.0070 ............
47, 5707.0709.0071 ............
43, 5307.0709.0084 ............
47, 5707.0709.0104 ............
47, 5707.0709.0113 ............
47, 5707.0709.0117 ............
47, 5707.0709.0118 ............
47, 5707.0709.0119 ............
47, 5707.0709.0124 ............
4507.0709.0127 ............
4507.0709.0130 ............
45, 51, 5907.0709.0134 ............
5707.0709.0136 ............
4507.0709.0160 ............
5507.0709.0168 ............
47, 5707.0709.0171 ............
45, 5507.0709.0174 ............
4507.0709.0188 ............
6107.0709.0218 ............
43, 45, 5307.0709.0232 ............
45, 5507.0709.0234 ............
5507.0709.0235 ............
5507.0709.0236 ............
5507.0709.0237 ............
5507.0709.0238 ............
5507.0709.0239 ............
5507.0709.0240 ............
5507.0709.0241 ............
5507.0709.0242 ............
5507.0709.0243 ............
PagePart Number
5507.0709.0244 ............
45, 5507.0709.0245 ............
5507.0709.0246 ............
5507.0709.0247 ............
5507.0709.0248 ............
45, 5507.0709.0249 ............
5507.0709.0250 ............
5507.0709.0251 ............
5507.0709.0252 ............
45, 5507.0709.0253 ............
45, 49, 5507.0709.0254 ............
45, 5507.0709.0255 ............
4507.0709.0256 ............
45, 5507.0709.0257 ............
45, 5507.0709.0258 ............
45, 5507.0709.0259 ............
45, 5507.0709.0260 ............
47, 5707.0709.0261 ............
47, 5707.0709.0262 ............
4707.0709.0263 ............
47, 5707.0709.0264 ............
47, 5707.0709.0265 ............
47, 5707.0709.0266 ............
47, 5707.0709.0267 ............
47, 5707.0709.0268 ............
47, 5707.0709.0269 ............
47, 5707.0709.0270 ............
47, 5707.0709.0271 ............
47, 5707.0709.0272 ............
47, 5707.0709.0273 ............
45, 47, 5707.0709.0274 ............
47, 5707.0709.0275 ............
47, 5707.0709.0276 ............
47, 5707.0709.0277 ............
47, 5707.0709.0278 ............
47, 5707.0709.0279 ............
47, 5707.0709.0280 ............
47, 5707.0709.0281 ............
47, 5707.0709.0282 ............
47, 5707.0709.0284 ............
51, 5907.0709.0285 ............
51, 5907.0709.0286 ............
6107.0709.0287 ............
6107.0709.0288 ............
6107.0709.0289 ............
47, 5707.0709.0290 ............
47, 5707.0709.0291 ............
4307.0709.0292 ............
4507.0709.0293 ............
4507.0709.0294 ............
4507.0709.0295 ............
4507.0709.0296 ............
4507.0709.0297 ............
4507.0709.0298 ............
4507.0709.0299 ............
4507.0709.0300 ............
4507.0709.0301 ............
4507.0709.0302 ............
4507.0709.0303 ............
4507.0709.0304 ............
4507.0709.0305 ............
4507.0709.0306 ............
4507.0709.0307 ............
4507.0709.0308 ............
4507.0709.0309 ............
4507.0709.0310 ............
4507.0709.0311 ............
4507.0709.0312 ............
4507.0709.0313 ............
4507.0709.0314 ............
4507.0709.0315 ............
4507.0709.0316 ............
4507.0709.0317 ............
4507.0709.0319 ............
4507.0709.0320 ............
4707.0709.0321 ............
PagePart Number
4707.0709.0322 ............
4707.0709.0323 ............
4907.0709.0324 ............
4907.0709.0325 ............
4907.0709.0326 ............
4907.0709.0327 ............
4907.0709.0328 ............
4907.0709.0329 ............
4907.0709.0330 ............
4907.0709.0332 ............
4907.0709.0333 ............
4907.0709.0334 ............
4907.0709.0335 ............
4907.0709.0336 ............
4907.0709.0337 ............
4907.0709.0338 ............
4907.0709.0339 ............
4907.0709.0340 ............
4907.0709.0341 ............
4907.0709.0342 ............
4907.0709.0343 ............
4907.0709.0344 ............
4907.0709.0345 ............
4907.0709.0346 ............
4907.0709.0347 ............
4907.0709.0349 ............
4907.0709.0350 ............
4907.0709.0351 ............
4907.0709.0352 ............
47, 5707.0709.0363 ............
47, 5707.0709.0365 ............
5507.0709.0388 ............
51, 5907.0709.0417 ............
5507.0709.0706 ............
5707.0709.0707 ............
5707.0709.0708 ............
4507.0709.0709 ............
4507.0709.0710 ............
4907.0709.0711 ............
4907.0709.0712 ............
8107.0712.0006 ............
8107.0712.0046 ............
8107.0712.0047 ............
8107.0712.0048 ............
7907.0713.0051 ............
6907.0721.0019 ............
6907.0721.0117 ............
7907.0722.0053 ............
2707.0723.0004 ............
1307.0723.0011 ............
1307.0723.0024 ............
15–16, 19–2007.0723.0036 ............
15–16, 19–2007.0723.0037 ............
11, 13, 2007.0723.0039 ............
13, 16, 2007.0723.0040 ............
1307.0723.0042 ............
15–16, 19–2007.0723.0045 ............
1307.0723.0049 ............
1307.0723.0054 ............
1307.0723.0055 ............
15–16, 19–2007.0723.0057 ............
11, 13, 2007.0723.0074 ............
13, 16, 2007.0723.0076 ............
13, 15–16, 19–2007.0723.0096 ............
1107.0723.0104 ............
1307.0723.0111 ............
19–2007.0723.0114 ............
15–16, 19–2007.0723.0133 ............
15–1607.0723.0134 ............
15–16, 19–2007.0723.0135 ............
15–1607.0723.0137 ............
15–1607.0723.0140 ............
13, 2007.0723.0142 ............
15–16, 19–2007.0723.0144 ............
1307.0723.0145 ............
1307.0723.0146 ............
PagePart Number
1307.0723.0149 ............
1307.0723.0150 ............
15–1607.0723.0151 ............
15–16, 19–2007.0723.0152 ............
15–1607.0723.0153 ............
15–1607.0723.0154 ............
19–2007.0723.0155 ............
15–16, 19–2007.0723.0156 ............
15–16, 19–2007.0723.0157 ............
15–1607.0723.0158 ............
15–1607.0723.0161 ............
15–1607.0723.0163 ............
15–1607.0723.0164 ............
15–16, 19–2007.0723.0165 ............
15–16, 19–2007.0723.0166 ............
1307.0723.0168 ............
13, 15–16, 19–2007.0723.0169 ............
13, 15–1607.0723.0170 ............
13, 15–16, 19–2007.0723.0171 ............
15–16, 19–2007.0723.0172 ............
13, 15–1607.0723.0173 ............
15–16, 19–2007.0723.0174 ............
15–16, 19–2007.0723.0175 ............
15–16, 19–2007.0723.0176 ............
15–1607.0723.0177 ............
15–1607.0723.0178 ............
15–1607.0723.0182 ............
15–16, 19–2007.0723.0183 ............
15–1607.0723.0184 ............
15–16, 19–2007.0723.0185 ............
15–16, 19–2007.0723.0188 ............
15–1607.0723.0189 ............
15–16, 19–2007.0723.0190 ............
1107.0723.0192 ............
1307.0723.0196 ............
1307.0723.0197 ............
1307.0723.0198 ............
15–16, 19–2007.0723.0202 ............
1307.0723.0211 ............
1307.0723.0213 ............
1307.0723.0214 ............
1307.0723.0215 ............
1307.0723.0217 ............
15–16, 19–2007.0723.0219 ............
15–16, 19–2007.0723.0220 ............
15–16, 19–2007.0723.0221 ............
15–16, 19–2007.0723.0222 ............
15–16, 19–2007.0723.0223 ............
19–2007.0723.0224 ............
15–16, 19–2007.0723.0225 ............
15–16, 19–2007.0723.0226 ............
15–16, 19–2007.0723.0227 ............
15–16, 19–2007.0723.0228 ............
15–16, 19–2007.0723.0229 ............
15–16, 19–2007.0723.0230 ............
15–16, 19–2007.0723.0231 ............
15–16, 19–2007.0723.0232 ............
15–16, 19–2007.0723.0233 ............
15–16, 19–2007.0723.0236 ............
15–16, 19–2007.0723.0237 ............
15–1607.0723.0270 ............
1307.0723.0283 ............
1607.0723.0337 ............
15–1607.0723.0338 ............
15–1607.0723.0339 ............
15–1607.0723.0343 ............
16, 2007.0723.0345 ............
1307.0723.0352 ............
2007.0723.0407 ............
2007.0723.0408 ............
2007.0723.0409 ............
19–2007.0723.0410 ............
19–2007.0723.0419 ............
19–2007.0723.0420 ............
19–2007.0723.0421 ............
19–2007.0723.0422 ............
Part No. 645000 GTH-5519 93
Page 94
Part Number Index (continued)
March 2016
PagePart Number
19–2007.0723.0423 ............
19–2007.0723.0425 ............
19–2007.0723.0426 ............
19–2007.0723.0428 ............
19–2007.0723.0429 ............
19–2007.0723.0432 ............
19–2007.0723.0434 ............
19–2007.0723.0439 ............
19–2007.0723.0441 ............
19–2007.0723.0442 ............
2007.0723.0444 ............
2007.0723.0446 ............
19–2007.0723.0448 ............
19–2007.0723.0460 ............
19–2007.0723.0461 ............
1307.0723.0485 ............
1307.0723.0630 ............
15–16, 19–2007.0723.0672 ............
19–2007.0723.0684 ............
6307.0726.0043 ............
8507.0726.0044 ............
2707.0726.0065 ............
2707.0726.0083 ............
2707.0726.0107 ............
3907.0728.0005 ............
37, 3907.0728.0006 ............
3707.0728.0007 ............
3707.0730.0013 ............
3707.0730.0017 ............
3707.0730.0019 ............
3707.0730.0023 ............
3707.0730.0025 ............
3507.0738.0002 ............
19–2007.0740.0117 ............
2007.0740.0247 ............
9107.4501.0059 ............
8307.4501.0060 ............
8307.4501.0061 ............
8307.4501.0062 ............
8307.4501.0063 ............
8307.4501.0064 ............
8307.4501.0065 ............
8307.4501.0066 ............
7907.4501.0067 ............
6907.4501.0105 ............
7907.4501.0239 ............
3707.4529.0027 ............
2307.4529.0028 ............
7107.4529.0072 ............
3907.4529.0111 ............
7907.4529.0112 ............
2907.4529.0119 ............
7109.0801.0006 ............
2709.0803.0000 ............
2909.0803.0002 ............
2709.0803.0005 ............
8309.0803.0008 ............
2709.0803.0012 ............
2709.0803.0024 ............
2909.0803.0025 ............
2909.0803.0026 ............
8309.0803.0027 ............
41, 69, 71, 7309.0803.0043 ............
69, 7309.0803.0060 ............
6909.0803.0061 ............
6309.0803.0062 ............
8309.0803.0064 ............
3709.0803.0088 ............
8309.0803.0109 ............
2709.0803.0228 ............
2709.0803.0229 ............
8509.0803.0232 ............
2709.0803.0244 ............
27, 8109.0803.0245 ............
8309.0803.0251 ............
8309.0803.0259 ............
PagePart Number
2909.0803.0510 ............
7309.0803.0523 ............
7909.0804.0100 ............
7909.0804.0900 ............
7909.0804.1000 ............
7909.0804.1100 ............
7909.0804.1200 ............
29, 3709.0805.0000 ............
8709.0805.0007 ............
8309.0805.0053 ............
8309.0805.0054 ............
8709.0806.0019 ............
7909.4601.0028 ............
4109.4604.0001 ............
8709.4604.0004 ............
8309.4604.0032 ............
2709.4610.0003 ............
2709.4610.0011 ............
1309.4610.0017 ............
1309.4610.0024 ............
1309.4610.0025 ............
1309.4610.0027 ............
3309.4616.0051 ............
3309.4616.0101 ............
3109.4618.0010 ............
3109.4618.0061 ............
31, 3309.4618.0109 ............
3109.4618.0205 ............
3309.4618.0389 ............
3109.4618.0641 ............
3109.4618.0643 ............
3109.4618.0644 ............
3309.4618.0645 ............
3309.4618.0679 ............
3109.4618.0784 ............
3509.4627.0018 ............
3509.4629.0018 ............
3509.4632.0053 ............
3509.4632.0054 ............
3509.4635.0014 ............
3509.4635.0040 ............
3909.4636.0003 ............
3909.4636.0008 ............
3909.4636.0012 ............
8309.4645.0024 ............
8309.4645.0028 ............
8309.4656.0007 ............
8309.4656.0009 ............
8709.4661.0002 ............
8709.4661.0014 ............
29, 8709.4661.0016 ............
2909.4661.0020 ............
2909.4661.0021 ............
2909.4661.0022 ............
2909.4670.0000 ............
8109.4670.0001 ............
8109.4670.0002 ............
27, 7909.4670.0004 ............
7929557 ........................
7929560 ........................
2751.0111.1000 ............
6351.0200.9800 ............
6351.0200.9900 ............
6751.0400.3000 ............
2951.0600.2700 ............
8551.0600.4100 ............
2951.0800.3800 ............
2751.0802.4400 ............
2751.0803.5700 ............
6351.0804.8400 ............
6351.0804.9000 ............
2751.0805.1900 ............
2751.0806.0000 ............
2751.0806.1000 ............
7951.0806.1300 ............
8351.0806.2400 ............
PagePart Number
8351.0806.2700 ............
8351.0806.2800 ............
2351.0806.3500 ............
6351.0806.3800 ............
8151.0806.8900 ............
7951.0807.9800 ............
2351.0808.6000 ............
8351.0809.1800 ............
6351.0809.3900 ............
6351.0809.4000 ............
2751.0901.5500 ............
2751.0902.5500 ............
2751.0902.5600 ............
2751.0902.5800 ............
2951.0902.7000 ............
6751.0903.1500 ............
2951.1000.5200 ............
1351.1100.0014 ............
6551.1300.5400 ............
6551.1301.4300 ............
2752.1100.7200 ............
1152.1200.0700 ............
1152.1200.1100 ............
1152.1200.3700 ............
1152.1200.3800 ............
1152.1200.3900 ............
7153.0000.0100 ............
7153.0100.0100 ............
6953.0300.1100 ............
6953.0400.0100 ............
6753.0500.0400 ............
2353.3000.1100 ............
8753.3000.1300 ............
8353.3001.0400 ............
6753.3001.0500 ............
8753.3001.0700 ............
2353.3001.0800 ............
8353.3100.0020 ............
8353.3100.0033 ............
8153.3200.0022 ............
8553.3301.0002 ............
8153.3302.0017 ............
7153.3401.2100 ............
7153.3401.2200 ............
7353.3401.2300 ............
7353.3401.2400 ............
6953.3401.2500 ............
6953.3401.2600 ............
6354.0000.0017 ............
6354.0000.0020 ............
6954.0000.0021 ............
7154.0000.0022 ............
6354.0000.0025 ............
2954.0000.0027 ............
6554.0000.0068 ............
6354.0000.0192 ............
6754.0001.0001 ............
6754.0001.0022 ............
6954.0002.0013 ............
6354.0002.0014 ............
6354.0003.0003 ............
6354.0003.0016 ............
2754.0100.0002 ............
2754.0100.0017 ............
6554.0100.0027 ............
7954.0100.0066 ............
6354.0200.0000 ............
6354.0200.0001 ............
6354.0201.0007 ............
6354.0201.0009 ............
6354.0702.0000 ............
6354.0702.0001 ............
6354.0702.0002 ............
6354.0702.0005 ............
6354.0702.0013 ............
2754.0702.0014 ............
PagePart Number
3555.0403.0046 ............
9155.0600.0068 ............
9155.0601.0029 ............
9155.0602.0014 ............
9155.0602.0015 ............
9155.0602.0306 ............
9156.0008.0003 ............
9156.0009.0003 ............
2956.0009.0009 ............
1356.0010.0005 ............
3756.0012.0027 ............
2956.0012.0074 ............
8556.0013.0000 ............
8756.0013.0028 ............
1156.0016.0072 ............
1156.0016.0073 ............
1156.0017.0015 ............
19–2058.1800.1300 ............
87626804 ......................
49629733 ......................
49629735 ......................
49630328 ......................
55630694 ......................
49632070 ......................
47, 57632383 ......................
69632959 ......................
55633098 ......................
55633110 ......................
55633160 ......................
47, 57, 61633176 ......................
43, 53633204 ......................
45, 55633529 ......................
55633531 ......................
45, 55633533 ......................
45, 55633534 ......................
55633944 ......................
45633946 ......................
45, 55634391 ......................
45, 55634392 ......................
45, 55634393 ......................
51, 59634397 ......................
47, 57634546 ......................
45634561 ......................
89634972 ......................
89634973 ......................
79634981 ......................
45635597 ......................
69635965 ......................
55636413 ......................
47, 49, 57, 61638548 ......................
49639327 ......................
49639329 ......................
67639395 ......................
45639637 ......................
47, 57639639 ......................
47, 57639641 ......................
47, 57639642 ......................
47639643 ......................
47, 57639646 ......................
45, 47, 57639670 ......................
45639830 ......................
45639832 ......................
69639992 ......................
71639993 ......................
71640096 ......................
11640495 ......................
11640496 ......................
11640497 ......................
15–16, 19–20640995 ......................
15–16640996 ......................
15–16, 19–20641004 ......................
13641009 ......................
15–16, 19–20641019 ......................
15–16, 19–20641020 ......................
15–16, 19–20641024 ......................
15–16, 19–20641042 ......................
94 GTH-5519 Part No. 645000
Page 95
March 2016
Part Number Index (continued)
PagePart Number
11641053 ......................
11641065 ......................
79641124 ......................
89641135 ......................
7975393 ........................
3182558 ........................
3197664 ........................
3197665 ........................
3197666 ........................
3197667 ........................
3197668 ........................
3197669 ........................
3197670 ........................
3197671 ........................
3197672 ........................
3197673 ........................
3197674 ........................
3197675 ........................
3197676 ........................
3197688 ........................
39992989 ......................
79999058 ......................
Part No. 645000 GTH-5519 95
Page 96
March 2016
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual.The index shows what page(s) the part is used on.
6
604726 pos. 45.....37
604726 pos. 49.....69
604726 pos. 50.....41
A
ACCELERATOR CABLE.....83
AIR CONVEYOR (RADIATOR SHROUD).....81
AIR INLET.....29
Air Inlet.....11, 83
ALARM.....29
ALTERNATOR, DEUTZ (55AMP) ***.....79
ARM.....47
Arm.....57, 63
ARTICULATED TIE ROD.....51, 59
ARTICULATION.....77
B
Back-Up Ring.....49
Back-up Ring.....49
BALL.....49
Ball Joint.....69
BALL JOINT .....69
Ball Valve DN 1 1/2 .....41, 87
Basic Arm.....63
BASKET,PLUG.....29, 87
Battery.....91
BATTERY HOLD DOWN BRACKET.....27
BEARING.....45
Bearing.....45, 47, 55, 57
BEARING .....45, 55
Bearing .....47
Belt.....79
BELT, DOOR ASSY GTH5519.....19–20
BELT,SEAT A5073.104 .....13
BEVEL GEAR SET.....45
Bevel Gear Set.....55
BLEEDER VALVE,LONG .....49
BODY.....77
Boom.....57
BRACKET.....83
Bracket.....23, 81, 83, 91
BRACKET,LEFT.....20
BRACKET,RIGHT.....20
BRAKE DISC.....49
Brake Disc Internal.....49
BRAKE PEDAL KIT.....37
BRAKE RESERVOIR W/BRACKET .....37
Bushin.....45
BUSHING.....15–16, 19–20, 47, 49, 57, 61
Bushing.....45, 47, 57, 61, 63, 71
Bushing 50/60X100.....63
Bushing BL16234.....37
BUSHING M10X13.5.....63
BUSHING M10X8.5 .....63
C
CABLE.....83, 91
CABLE, BATTERY+.....91
Cap Kit.....75
CAP, DIESEL FUEL TX5119*** .....87
CAP,OIL FILLER,DEUTZ,DIESEL***.....79
Cardan Shaft.....35, 47, 57
CARDAN SHAFT ASSY KIT.....35
Cartridge.....41
CARTRIDGE/OUTER AIR CLEANER**.....83
Chain.....29
Circlip.....47, 57
Clamp.....83
Clamp D16 D8.4 .....23
CLAMP D60 HOLE 10.5.....73
CLAMP DN 10/16 LG 9.....29
CLAMP DN 15/25 LG 9.....37
Clamp DN 50/70 LG12.....83
Clamp DN 55/59.....87
CLAMP DN 60/80 LG12.....83
CLAMP S16 D32 HOLE 8.4.....83
CLAMP,DOUBLE,D16.....69, 73
CLIP.....15–16, 19–20
CLUTCH DISC.....45
Clutch Disc.....45
Coating.....13
COIL, VALVE .....39
COIL,SQUARE SOLENOID.....37
Collar.....83
Complete Filter.....41
Complete Radiator.....81
Complete Selector.....77
COMPLETE WHEEL 16.5 AIR,RIGHT.....35
CONNECTOR.....91
CONTROL LEVER.....77
Control Valve.....25, 77
COPPER WASHER.....85, 87
Copper Washer JC 17.....23, 37, 41
Copper Washer JC 18 SP.2,5.....39
Cosmetic - Genie GTH-5519.....31
COUNTERWEIGHT.....29
COUPLING/HOOK(LATCH)/BRACKET.....27
Cover.....45, 55, 83
COVER,PARK BRAKE/RED.....11
COVER,TOGGLE SWITCH.....11
COVER,T OGGLE SWITCH PREHEATING...11
CRINKLE WASHER,DM.10.....19–20
CROSS JOINT.....55
Cursor.....75, 77
CYL PROTECTOR (SHIELD, GUARD).....67
Cylinder.....27, 51, 59, 67, 69
CYLINDER GASKET KIT.....71
D
Danger - Fall Hazard, No Riders.....31
DASH, PANEL COVER.....11
DASHBOARD.....11
Dashboard.....11
DASHBOARD,RIGHT SIDE.....11
Decal - Capacity of the Truck and
Attachment.....31
DECAL, (DO NOT OPEN WHEN RUN).....31
DECAL, BOOM ANGLE INDICATOR.....31
DECAL, SHEET VARIOUS.....31, 33
DECAL,BURN HAZARD.....31
DECAL,COSMETIC,GTH-5519.....31
DECAL,DANGER,CRUSH HAZARD.....31
DECAL,DANGER,ELECTRICAL HAZARD....31
DECAL,DANGER,EXPLSION/BURN HAZ....31
DECAL,EMERGENCY EXIT HANDLE.....31
DECAL,JOYSTICK FUNCTIONS.....33
DECAL,SKIN INJECTION.....31
DECAL,TIRE PREASURE.....31
DECAL,WARN,CR USH HAZ MO VING PT....31
DECAL,WARN,EXPLSION/BURN HAZ.....31
DECAL,WARN,FALLING OBJECT HAZ.....31
DECAL,WARN,OVERTURN HAZARD.....31
DECAL,WARN,READ MANUAL.....31
DECAL,WARN,WEAR SEAT BELT.....31
Diesel Engine.....79
DIESEL TANK.....29
DIFFERENTIAL CASE.....55
Differential Case.....45
Differential Pinion.....45, 55
DIFFERENTIAL SIDE GEAR.....45
Differential Side Gear.....55
DISPLAY, GAUGES.....11
DOOR COATING, 5519 LOWER DOOR.....19–
20
DOOR STOP KIT.....15–16, 19–20
DOUBLE HOSE LOCKING PLATE D18.....73
DOWEL .....45, 49, 55
DRAIN PLUG M16.....29
DRILLED SCREW, PRESSURE SWITCH.....37
d
drilled Screw M14X1.5.....37
E
Elastic Joint.....79
EXHAUST MUFFLER.....83
Extension Cylinder.....71
External Sound-Proofing.....13
F
Fan.....81
Filter.....83, 87
FILTER,FUEL/WTR SEP, DTZ 1008.....79
FILTER,OIL.....79
FILTER .....13
Fitting 3/8 BSP X 9/16 ORFS.....23
FITTING,90, 1"GAS X 1-7/16 M O .....87
FITTING,GWR,3/4M X 3/8F.....23
Flange.....45, 55, 77
Flashing Beacon.....13
Flashing Beacon Bracket.....13
FLAT WASHER D10 UNI 6593 ZN ......27, 67,
79, 81, 85
FLAT WASHER D12 UNI 6593 ZN.....29, 87
FLAT WASHER D14 UNI 6592 ZN .....27, 79
FLAT WASHER D16 UNI 5714 ZN.....79
FLAT WASHER D16 UNI 6592 ZN.....41
FLAT WASHER D20 UNI 6592 ZN.......61, 69,
71, 73
FLAT WASHER D6 UNI 6592 ZN .....67, 83
FLAT WASHER D6 UNI 6593 ZN ...29, 37, 81,
87 FLAT WASHER D8 UNI 6592 ZN ...13, 23, 27,
37, 39, 63, 73, 75, 77, 81
FLAT WASHER D8 UNI 6593....13, 27, 29, 37,
67, 85
FLAT WASHER D8X32 UNI 6593 ZN.....81
FLEXIBLE HOSE.....23, 25, 39, 67, 71, 73, 85
Flexible Hose.....23, 25, 37, 39, 41, 69, 73, 81,
85, 87
FLEXIBLE HOSE 7.75 INCH .....67
Flexible Hose R1 X 1/4 LG.1000 FD F90 9/16-18
ORFS.....25
96 GTH-5519 Part No. 645000
Page 97
March 2016
Part Description Index (continued)
Flexible Hose R1 X 1/4'' Lg. 1400 F90 - F90
9/16"-18 ORFS.....87
Flexible Hose R2 X 1/2 LG.1950 FD F90
13/16-16 ORFS.....71
Flexible Hose R2 X 1/2 LG.2050 FD F90
13/16-16 ORFS.....71
Flexible Hose R2 X 1/4 LG. 900 FD FD 9/16-18
ORFS.....23
FLOATING FORK CARRIAGE.....65
FOAM PAD INSULATOR.....81
FORK (4" WIDE X 48" LONG).....65
Fork Coupling Attachment.....67
Frame.....13, 15–16, 27
Front Axle.....35
Front Side Glass.....15–16, 19–20
Fuel Gauge.....29
FUSE.....89
Fuse 15A.....89
Fuse 5A.....89
Fuse 7.5A.....89
FUSE, 50 AMP .....91
G
GASKET.....15–16, 19–20, 27, 81, 85
Gasket Kit.....51, 59
GASKET/JOINT KIT.....69
GAUGE, HYDRAULIC OIL TEMP, 5519.....11
Gear.....45
Glass.....15–16
GLASS STOP.....15–16, 19–20
Grate.....13
GREASE NIPPLE G 1/8.....63
GREASE ZERK .....47, 57, 61
GUARD.....11, 13
Guard.....15–16, 19–20, 27, 81
H
HALF FLANGE D47.....41
HALF-COUPLING.....79
HANDLE.....15–16, 19–20, 29
Handle.....27
HANDLE EXTENSION.....16
HANDLE, INTERNAL DOOR.....15–16, 19–20
Hatch.....27
HINGE.....15–16, 19–20
Hinge.....15–16, 19–20, 27, 29
Hitch.....29
HITCH PIN.....29
HORN .....91
HOSE ASSEMBLY R1X1/4LG350
A.R.M.1/4-F90 9/16-18.....23
Hose R1 X 1/4 LG.1000 F90 F90 9/16-18 ORFS
a 90°.....23
Hose R1 X 1/4 LG.1350 FD F90 9/16-18
ORFS.....25
Hose R1 X ¼ LG. 800 F90-F90 9/16-18
ORFS.....25
HOSE R1X1/4 LG 700 FD-F90 9/16-18
ORFS.....23, 37
HOSE R1X1/4LG700 A.R.M.1/4 F90
9/16-18.....23
Hose R2 X 3/8 LG.600 FD F90 11/16-16
ORFS.....67
HOSE R2X1/4 LG 405 FD-F90 9/16-18
ORFS.....67
HOUSING.....43, 47, 57, 79, 89
Hydraulic Motor.....41
Hydraulic Oil Tank Inspection Door.....85
I
Indicator.....11, 41
INSULATOR.....27
Insulator M-F D=30/H=20 M10ART.TCVF
3020 .....85
INTERIOR PANEL WITH POUCH.....13
Intermediate Clutch Disc.....45
ISOLATOR,VIBRATION.....81
J
Joint Box.....47, 57
JOINT D6.....83
JOINT ENGINE/PUMP.....79
Joint Kit.....23, 37, 39
Joystick.....25
K
KEY.....15–16, 19–20
KEY ONLY ( 1 PAIR).....11
KEY SWITCH WITH 2 KEYS.....15–16, 19–20
Kit Solenoid Valve.....77
KIT,DOOR LOCK.....29
KNURLED COUPLING .....37
L
Label.....15–16, 19–20
Label - Hydraulic Oil.....33
Label from SN 14976.....33
Label to SN 14977.....33
LABEL,GENIE DECAL.....31
LEFT SIDE GLASS.....15–16, 19–20
LEFT SIDE, DASHBOARD.....11
LEVEL GAUGE.....13, 20
LEVEL INDICATOR .....87
Lever.....15–16, 37
Lifting Jack.....71
Lock.....13, 27
LOCK/PLATE.....27
LOCKING BRACKET,DOUBLE CLAMP.....69
LOWER DOOR.....19–20
Lower Door.....15–16
LOWER DOOR ASSY.....19–20
LOWER DOOR ASSY GTH5519 ****.....19–20
LOWER DOOR/ GTH5519.....19–20
M
Machine Data Plate.....33
Main Valve Body.....75
Manifold.....23, 83, 87
MANIFOLD, BOOM HOSES.....67
Mirror.....13
MIRROR SUPPORT.....27
MIRROR W/BRACKET, SINGLE .....13
MIRROR-REAR VIEW MIRROR.....27
Mud-Guard.....27
MUFFLER.....83
Muffler Cap.....83
N
NAME PLATE.....11
NEEDLE FOR INCLINEOMETER.....63
NUT.....15–16, 19–20, 47, 57
Nut.....15–16, 19–20, 47, 55, 57
Nut M24 UNI 7473 6SZN.....27
NUT M8 UNI 5588 6S ZN.....63
NUT,M8 UNI 7473 6S ZN....13, 23, 27, 29, 37,
63, 69, 75, 77, 81, 83, 85
NUT,STOP,M10 UNI 7473 6S ZN....27, 63, 69,
79, 81, 83
Nylon Washer.....19–20
O
O-RING.....41, 49, 51, 55, 59, 71, 75
O-Ring.....29, 41, 49
O-RING .....45
OIL COOLER.....81
OIL LEVEL INDICATOR.....87
Oil Tank.....85
ORING.....69
P
Pad 20X250.....27
Parking Brake Kit.....91
PEDAL.....37, 83
PILOT LIGHT.....11
PIN.....15–16, 37, 63, 67, 71
Pin.....19–20, 45, 49, 55, 63, 67, 69
PIN, FORK.....65
PIN,8X85 .....19–20
PINION,DIFFERENTIAL.....47, 57
Pipe.....69, 71, 73
PIPE FITTING.....15–16, 19–20, 23, 25, 37, 41
Pipe Fitting.....37, 39, 41, 71, 85, 87
PIPE FITTING 3/8BSPX11/16-16 ORFS.....23,
39
PIPE FITTING 1 BSPX1-3/16-12 ORFS.....81,
85
PIPE FITTING 1" GASX1-7/16-12 ORFS.....87
PIPE FITTING 1/2 BSPX13/16-16 ORFS ...69,
71, 73, 87 PIPE FITTING 1/2BSP x 11/16-16 ORFS...39,
67
PIPE FITTING 1/4 BSPX9/16-18 ORFS.....87
Pipe Fitting 1/4BSP.V .60°X9/16-18 ORFS.....37
PIPE FITTING 1/4BSPX11/16-16 ORFS.....67
PIPE FITTING 1/4X3/8 BSP.....23, 37, 41
Pipe Fitting 18X1.5 X 11/16-16 ORFS.....39
PIPE FITTING 3/4"BSP X1"3/16-12
ORFS.....41, 85, 87
PIPE FITTING 3/4X 3/4 BSP.....85
PIPE FITTING 3/8 BSPX9/16-18 ORFS.....23,
25, 37, 41, 67, 69 PIPE FITTING 45 M-M 1/4 BSPX9/16-18
ORFS.....67
PIPE FITTING 90.....67, 71
PIPE FITTING 90 1/2GASXM 13/16-16
ORFS.....67, 69
PIPE FITTING 90 M-M 13/16-16 ORFS.....69,
71, 73
Pipe Fitting 90° Long.....69, 73
Pipe Fitting 90° Short.....69, 73
PIPE FITTING G3 1.....87
Pipe Fitting GMF 1/4" BSP.....23
Pipe Fitting GWR M 3/4" BSP X F 1/2"
BSP.....85
PIPE FITTING M-M A 90 1/4 BSPX9/16-18
ORFS.....23, 25, 67
PIPE FITTING M12X1.5 X 9/16-18 ORFS.....41
Pipe Fitting M14X1.5X1/4 BSP .....41
Pipe Fitting M22X1.5X3/4.....41
Pipe Fitting M33X2 X1"11/16-12 .....41
Pipe Fitting MFK 90 1/2 BSP.....67
Pipe Fitting MFK 90 1/4 BSP.....23
Part No. 645000 GTH-5519 97
Page 98
Part Description Index (continued)
March 2016
PIPE FITTING TMF+C 13/16-16 ORFS.....69
PIPE FITTING TMF+C 9/16-18 ORFS.....23, 67
PIPE FITTING TMF+L 1/2 BSP.....67
Pipe Fitting TMF+L 1” 3/16-12 ORFS.....85
PIPE FITTING,90 M-F 13/16-16 .....71
PIPE FITTING .....23, 37, 41, 85
Pipe R2 X 1/2 L=1100 F90-FD 13/16-16
ORFS.....69, 71, 73
Piston.....49
Pivot Pin.....47, 57
PLAIN WASHER.....15–16
Plain Washer.....15–16
Plain Washer D6x18 .....13, 16, 20
Plain Washer D8x16 UNI 6592....15–16, 19–20
PLANET GEAR CARRIER.....47
Plastic Washer.....15–16, 19–20
Plate.....15–16, 19–20, 27
PLATE, BELT RETAINING 5519.....19–20
PLATE/SEMI FLANGE.....41
PLUG.....11, 13, 29, 43, 45, 47, 49, 53, 57, 61
Plug.....43, 45, 53
PLUG 1/2 BSP.....87
PLUG 1/4" BSP.....23, 87
PLUG 3/4 BSP.....23
PLUG 3/8" BSP.....37
Plug TCEI BSP 1/4.....77
Plug TCEI BSP 3/4.....75
PLUG,BREATHER.....45, 47, 57
POWER STEERING.....39
POWER STEERING ORBITAL.....39
PRECLEANER.....83
Pressure Switch.....37
PRESSURE TUBE.....23, 37, 41
Proximity Switch.....83
PULL BOX.....91
Pulley.....79
Pump.....37, 79
Pump Hub.....79
PUSH BUTTON.....77
Q
QUICK COUPLING, FEMALE 1/2.....67
QUICK COUPLING, MALE 1/2.....67
R
Rear Axle.....35
REAR FRAME LOCK (BLUE).....29
REAR GLASS.....15–16, 19–20
REAR WIPER KIT.....20
RED PUSH BUTTON CAP.....77
Relay.....89
RELAY HOLDER.....91
RELAY, GLOW PLUG.....91
RELAY .....91
RETAINER.....11
RIGHT SIDE GLASS .....15–16, 19–20
Right Side Grid.....13
Rim 9.75 X 16.5".....35
RING.....45, 55
Ring.....45, 47, 55, 57
Ring Gear Support.....47, 57
RING GEAR .....47, 57
RING NUT.....45
Ring Nut.....49
Roof Lamp.....13
RUBBER.....13, 15–16, 19–20
Rubber.....13, 15–16, 19–20
RUBBER CARPET.....13
RUBBER HOSE.....29, 37
Rubber Hose.....83, 87
RUBBER HOSE .....15–16, 19–20
RUBBER PLUG D.10.....13
RUBBER PLUG D25.....13
Rubber Protection.....77
Rubber Seal.....13
S
SAFETY BELT.....13
Safety Sheet.....47, 57
Safety Sheet .....55
SAFETY VALVE.....69, 71, 85
Safety Valve .....69
Screening.....83
SCREW.....47, 49, 57
Screw.....15–16, 19–20, 29, 45, 47, 49, 55, 63,
83
SCREW M10X20 UNI 5739 8.8 ZN.....85
SCREW M10X30 UNI 5933 10.9 ZN.....63
SCREW M10X60 UNI 5931 8.8 ZN.....79
SCREW M12X100 UNI 5737 8.8 ZN.....63, 71
SCREW M12X30 UNI 5739 8.8 ZN.....83
SCREW M12X80 UNI 5737 8.8 ZN.....65
SCREW M14X100UNI 5737 8.8 ZN.....27, 63,
79
SCREW M24X160 UNI 5737 10.9 ZN.....29
SCREW M4X10 UNI 5739 8.8 ZN.....29
SCREW M6X16 UNI 10.9 ZN.....83
SCREW M6X20 UNI 5739 8.8 ZN ....27, 67, 87
SCREW M6X25 UNI 5739 8.8 ZN .....29, 81
SCREW M6X25 UNI 5931 8.8 ZN...41, 69, 71,
73, 83
SCREW M6X40 UNI 5739 8.8 ZN .....67
SCREW M6X50 UNI 5737 8.8 ZN.....23, 37, 39
SCREW M8X16 UNI 5739 8.8 ZN...13, 19–20,
37 SCREW M8X20 UNI 5739 8.8 ZN...13, 23, 29,
37, 63, 67, 81
SCREW M8X20 UNI 8.8 ZN.....27, 29, 63
SCREW M8X25 UNI 5739 8.8 ZN...23, 27, 39,
73
SCREW M8X30 UNI 5739 8.8 ZN.....69, 73
SCREW M8X55 UNI 5737 8.8 ZN.....23, 77, 83
SCREW M8X70 UNI 5737 8.8 ZN.....63, 75, 81
SCREW M8X80 UNI 5737 8.8 ZN.....69
Screw TCB 1BG3223.....13, 16, 20
Screw Tcei M 8X30 UNI 5931 8.8Zn.....13, 63
Screw TCEI M10X35 UNI5931 8.8ZN .....41
SCREW TCEI M8X40 UNI 5931 8.8 ZN.....79
Screw TE M 12x20.....13
Screw TE M 5X10 UNI 5739 8.8 ZN.....29
Screw TE M 8X40 UNI 5739 8.8 ZN.....29
Screw TE M12X50 UNI 5737 8.8 ZN.....87
Screw TE M16X100 UNI 5737 8.8 ZN.....27
Screw TE M16X60 UNI 5737 8.8 ZN .....41
Screw TE M20X130UNI 5737 10.9ZN.....61
Screw TE M24X220UNI 5737 8.8 ZN.....27
Screw TE M8X100 UNI 5737 8.8 ZN.....37, 39
Screw TSPEI M 6X25UNI5933 8.8ZN.....27
Screw TSPEI M6x55 UNI 5933 10.9 ZN.....27
Screw TSPEI M8x40.....13, 15–16, 19–20
Screw TSPEI M8X70.....15–16, 19–20
Screw, 10.9HCS 12MM-1.75X50.....47, 57
SCREW, 12.9 SHCS 12-1.75X45.....45, 51, 59
SCREW, 8.8 HCS 10MM-1.5X80Z.....63, 69
SCREW, 8.8 HCS 12MM-1.75X50 .....45
SCREW, 8.8 HCS 12MM1.75X60Z.....29
SCREW, 8.8 HCS 14MM2.0X40 Z.....79
SCREW, M 8X20 UNI 5739 8.8 ZN.....13
SCREW, M6X20 DIN 933 YZ HCS.......15–16,
19–20
SCREW, M6X30DIN933 YZ HCS....15–16, 19–
20
SCREW,8.8 HCS 12MM1.75X45Z.....79
SCREW,M10-1.5X90 12.9 SHCS....15–16, 19–
20
SCREW,M6-1.0X20MM FHSCS ZP.....15–16,
19–20
SCREW,PPH SMS 10X3/4ZAKEG....11, 13, 20
SCREW,RING GEAR.....47, 55, 57
SCREW,STEERING ADJUST.....47, 57
SCREW,TCB+M6X35.....19–20
SCREW,TCEI M5X50 .....19–20
SCREW,TCEI,M16X50,UNI5931,8.8Z.....79
SCREW,TCEI,M6X35 UNI 8.8 ZN.....83
SCREW,TE,M10X25 UNI 8.8 ZN.....39, 67, 87
SCREW,TE,M10X30 UNI 8.8 ZN.....27, 63, 79,
83
SCREW,TE,M10X35 UNI 8.8 ZN.....63, 79, 83
SCREW,TE,M10X40 UNI 8.8 ZN.....79
SCREW,TE,M6X16 UNI 8.8 ZN.....37, 81
SCREW,TPEI,M8X30.....20
SCREW,TSPEI M8X25.....15–16, 19–20
SEAL.....15–16, 19–20, 45, 47, 49, 57
Seal.....13, 15–16, 19–20, 87
SEAL (1 PIECE = 3 METERS)....15–16, 19–20
SEAL / DIFFERENTIAL .....47, 57
SEAL KIT.....39, 69, 79
SEAL KIT (53.0500.0602).....67
SEAL KIT, LIFT CYLINDER.....71
SEAL KIT,CYLINDER.....69
SEAL KIT .....37
SEAL,DIFFERENTIAL .....55
Sealing Ring.....47, 57
SEAL .....45, 47, 57
SEAT.....13
Seat Support.....13
SEAT, CUSHION BACK .....13
Seat, Non Suspension.....13
SEAT,BOTTOM CUSHION.....13
Shim.....45
SHIM 0.10MM.....49
SHIM 0.20MM.....49
SHIM 0.30MM.....49
SHIM 0.40MM.....49
Shim Washer.....47, 57
SHIM,THICKNESS.....45, 55
SHIM/BOOM WEAR PAD.....63
SHOCK ABSORBER, SEAT.....13
SINGLE HOSE BRACKET D12.....83
SINGLE HOSE BRACKET D16......41, 69, 71,
73
SLEEVE.....41
SLIDING BLOCK HOLDER.....63
SNAP RING.....45, 47, 57, 69
Snap Ring.....45, 47, 49, 57, 79
SNAP RING (CIRCLIP).....43, 53
SNAP RING .....45
Solenoid.....23, 39, 77
SOLENOID (07.0701.0290).....41
SOLENOID VALVE.....39
Solenoid Valve.....25, 39, 41
SOLENOID****.....25
Spacer.....15–16, 19–20, 45, 49, 55
SPEED LEVER.....11
Sphere.....45
Split Pin.....49, 79
98 GTH-5519 Part No. 645000
Page 99
March 2016
Part Description Index (continued)
Spray Nozzle.....15–16, 19–20
Spring.....37, 49, 83
SPRING COUPLING.....83
Spring Kit.....77
SPRING SPLIT PIN.....29
SPRING WASHER.....45
SPRING WASHER D 8 ZN ......23, 27, 37, 39,
63, 67, 81, 83
Spring Washer D10 UNI 1751 ZN....39, 41, 63,
67, 79
SPRING WASHER D10 ZN.....41, 79, 85
SPRING WASHER D12 ZN .....13, 83
Spring Washer D14 UNI 1751 ZN.....79
SPRING WASHER D14 ZN.....79
SPRING WASHER D16 ZN.....29, 79
Spring Washer D20 ZN .....61
SPRING WASHER D24 ZN.....29
SPRING WASHER D6 ZN.....37, 67, 81, 87
STAR WHEEL.....35, 45
Starting Switch.....11
Steering Column.....39
STEERING WHEEL.....39
STOP.....15–16, 19–20
Stop Belt.....15–16
STOP NUT.....13
Stop Nut.....39
STOP NUT M12 UNI 7473 6S ZN...29, 63, 65,
71, 79, 87
STOP NUT M14 UNI 7473 6S ZN.....27, 63, 79
STOP NUT M16 UNI 7473 6S ZN.....27
STOP NUT M6 UNI 7473 6S ZN ....23, 27, 37,
67, 83
STOP PAD.....15–16, 19–20
STRAIN RELIEF.....91
Stud.....47, 57
STUD,DRIVE AXLE.....47, 57
SUPPORT.....27, 61
Support.....23, 47, 57, 79, 83
SUPPORT, LEFT MUDGUARD.....27
SUPPORT .....61
SWITCH.....11, 15–16, 19–20
Switch.....11
SWITCH COVER, CONTINUOUS FLOW.....11
SWITCH COVER-HORN.....11
SWITCH UPPER.....11
SWITCH, NEGATIVE BRAKE.....37
SWITCH,COVER,FAN/GREEN......11, 15–16,
19–20
SWITCH,LOCK COVER.....11
SWITCH,STEER SELECTOR.....11
SWITCH/2 POS. MOMENTARY.....11
UPPER DOOR FRAME WITH GLASS ......19–
20
UPPER DOOR GLASS GTH5519.....19–20
Upper Glass.....13
V
VALVE.....23, 41, 67, 75
Valve.....23, 37
Valve 3/4 PA 2.5.....41, 85
VALVE CURSOR.....75
VALVE, CARTRIDGE.....75
VALVE,LOAD SENSE.....79
VIBRATION DAMPING.....27, 79, 81
W
Warning - Crush Hazard, Overhead Parts.....31
WASHER.....11, 13, 19–20, 23, 37, 41, 49, 79,
87
Washer.....13, 15–16, 19–20
WASHER D10.....63
Washer D24 UNI 6592 ZN.....27
WASHER D6.....27
Washer D6X12MM.....13, 15–16
WASHER D70/16, SP 8.....27
WASHER, ZN, D70/16, SP 4.....27
WASHER,CHMFRD,D16,UNI 6593,ZN.....27
WASHER,D.14/20X1.5.....37
WASHER,D10 UNI 6592 ZN.....83, 87
WASHER,D10X20.....19–20
WASHER,D12 UNI 6592 ZN .....13, 83
WASHER,JC 27,SP.2,5.....23
WASHER .....45, 47, 55, 57, 65
WEAR PAD SHIM.....63
WEAR PAD,100X25X15.....63
WEAR PAD,100X60X12.....63
WEAR PAD,200X60X15.....63
WEAR PAD,200X60X20.....63
WEAR PAD,60X60X12.....63
Wheel Hub.....47, 57
Wheel Nut .....47, 57
WHEEL STUD.....47, 57
WINDSCREEN WIPER BRUSH .....20
WIPER ARM.....15–16, 19–20
WIPER BLADE.....15–16, 19–20
WIPER MOTOR.....15–16, 19–20
Wiring Harness.....91
Y
YELLOW PUSH BUTTON CAP.....77
T
TANK FOR 2 POSITION SWITCH.....11
TANK, WIPER W/ PUMP .....15–16, 19–20
TEMPERATURE SENSOR, HYDRAULIC
OIL.....85
THICKNESS.....45, 47, 55, 57
Thickness.....63
THICKNESS/SHIM 3 STYLES ALL OK.....63
Threaded Grubscrew.....49
Tire 12-16.5" PR10.....35
TOGGLE LEVER,COMPLETE.....19–20
U
Upper Door.....15–16
UPPER DOOR FRAME.....19–20
Part No. 645000 GTH-5519 99
Page 100
Part Description Index (continued)
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March 2016
100 GTH-5519 Part No. 645000
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