Operator’s Manual
Serial number range
GTH-2506
Stage V
Stage IIIA
GTH-3007
Stage V
Stage IIIA
From serial n.: GTH250619M-1201
From serial n.: GTH300719M-601
Original Instructions
Second Edition
First Printing
Part No. 57.0009.0775GT
April 2019 Second Edition - First Printing
Contents
Introduction .......................................................... 1
Symbol and Hazard Pictorials Definitions............ 5
General Safety..................................................... 6
Work Area Safety ............................................... 14
Safety Precautions ............................................ 21
Legend............................................................... 24
Controls ............................................................. 25
Inspections ........................................................ 31
Operating Instructions ....................................... 48
Parking and Storage .......................................... 64
Transport and Lifting Instructions ...................... 66
Maintenance ...................................................... 71
Attachments....................................................... 79
Specifications .................................................... 87
Load Charts ....................................................... 88
Test.................................................................... 94
EC Declaration of Conformity ............................ 99
TEREX Global GmbH
Bleicheplatz 2
8200 Schaffhausen
Switzerland
Technical Assistance Service
Telephone: +39 075 9418129
+39 075 9418175
e-mail: UMB.Service@terex.com
II GTH-2506 - GTH 3007 Part No. 57.0009.0775GT
Copyright © 2019 by Terex Corporation
Second Edition: First Printing, April 2019
Genie is a registered trademark of Terex South
Dakota, Inc. in the U.S.A. and many other
countries. “GTH” is a trademark of Terex South
Dakota, Inc.
April 2019Second Edition - First Printing
Introduction
About This Manual
Genie appreciates your choice of our machine for
your application. Our number one priority is user
safety, which is best achieved by our joint efforts.
This book is an operation and daily maintenance
manual for the user or operator of a Genie machine.
This manual should be considered a permanent part
of your machine and should remain with the machine
at all times. If you have any questions, contact Genie.
PLS visit our webpage at
www.genielift.com/en/service-support/manuals
Product Identification
The machine serial number is located on the serial
label.
Serial number
stamp
Homologation
plate
(if present)
Serial label
(if present)
Intended Use
This product is only intended to be used and operated
by qualified, trained, competent and authorized
personnel according to the instructions in this manual,
the safety and instructional decals, and any applicable
standards and regulations.
A variable reach rough terrain forklift truck is defined
as a wheeled type truck a pivoting boom, which may
be equipped with various attachments for picking,
transporting and placing loads with the established
load range charts.
Use of this product in any other way is prohibited
and contrary to its intended use.
Part No. 57.0009.0775GT GTH-2506 - GTH 3007 1
April 2019
Introduction
Second Edition - First Printing
Bulletin Distribution and
Compliance
Safety of product users is of paramount importance
to Genie. Various bulletins are used by Genie
to communicate important safety and product
information to dealers and machine owners.
The information contained in the bulletins is tied to
specific machines using the machine model and
serial number.
Distribution of bulletins is based on the most current
owner on record along with their associated dealer,
so it is important to register your machine and keep
your contact information up to date.
To ensure safety of personnel and the reliable
continued operation of your machine, be sure to
comply with the action indicated in a respective
bulletin.
Contacting the Manufacturer
At times it may be necessary to contact Genie.
When you do, be ready to supply the model number
and serial number of your machine, along with your
name and contact information. At minimum, Genie
should be contacted for:
• Accident reporting
• Questions regarding product applications and
safety
• Standards and regulatory compliance information
• Current owner updates, such as changes in
machine ownership or changes in your contact
information. See Transfer of Ownership, below.
Transfer of Machine Ownership
Taking a few minutes to update owner information
will ensure that you receive important safety,
maintenance and operating information that applies
to your machine.
Please register your machine by visiting us on the
web at www.genielift.co.uk.
2 GTH-2506 - GTH 3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Introduction
Danger
Failure to obey the instructions and
safety rules in this manual will result
in death or serious injury.
Do Not Operate Unless:
5 You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1. Avoid hazardous situations.
Know and understand the safety rules
before going on to the next section.
2. Always perform a pre-operation inspection.
3. Always perform function tests prior to use.
4. Inspect the workplace.
5. Only use the machine as it was intended.
5 You read, understand and obey the manufacturer’s
instructions and the safety rules, the safety and
operator’s manuals, and the decals applied on
the machine.
5 You read, understand and obey the employer’s
safety rules and work-site regulations.
5 You read, understand and obey all applicable
governmental regulations.
5 You are properly trained to safely operate the
machine.
Part No. 57.0009.0775GT GTH-2506 - GTH 3007 3
April 2019
DANGER
DANGER
WARNING
DANGER
WARNING
CAUTION
DANGER
WARNING
CAUTION
NOTICE
Introduction
Second Edition - First Printing
Hazard Classification
Safety alert symbol - used to
alert you to potential personal
injury hazards. Obey all safety
messages that follow this
symbol to avoid possible injury
or death
Indicates a hazardous situation
which, if not avoided, will result
in death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in death or serious injury.
Indicates a hazardous situation
which, if not avoided, could result
in minor or moderate injury.
Indicates a property damage
message.
Standards
The following standards and/or regulations apply to
this machine (only for STAGE V machine) :
Directive
2006/42/EC Machinery Directive
2008/104/EC Electromagnetic compatibility
2000/14/CE Environment Acoustic Emissions
EN 1459-1:2017 (E)
Safety Sign Maintenance
Replace any missing or damaged safety signs.
Keep operator safety in mind at all times. Use mild
soap and water to clean safety signs. Do not use
solvent-based cleaners because they may damage
the safety sign material.
4 GTH-2506 - GTH 3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Symbol and Hazard Pictorials Definitions
Electrocution
hazard
Crush hazard
Crush hazard
hazard
Maintain required
clearance
Apply maintenance
collar
Keep away from
moving parts
No smoking.
No open flame
Crush hazard
No people under
load
Crush hazard
Always wear seat
belt
Crush Hazard Keep clear of
moving parts
Burn HazardExplosion/burn
Allow surfaces to
cool
Read the
operator's manual
No people under
load
Explosion hazard Do not use
Burn hazard Do not loosen cap
until cool
Injection Hazard Use cardboard to
search for leaks
Access by trained
and authorized
Explosion/burn
hazard
No smoking. No
open flame
Fall hazard
Ride on Forks
Refer to load
charts and manual
personnel only
Tip-over hazard
Keep clear from
moving belt
Part No. 57.0009.0775GT GTH-2506 - GTH 3007 5
Keep load low
during travel
Do not level the
machine with an
elevated boom
starting aids
Explosion hazardDo not use
Tip-over hazard
Entanglement
hazard
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April 2019
Work Area Safety
Overturning Hazards
Second Edition - First Printing
Using the load chart, confirm that
the load is within the rated capacity
of the machine. Do not exceed the
rated load.
The load center of the fork (if equipped) must be
equal to or less than the load center indicated on
the load chart.
All loads shown on the load chart are based on
the machine being on firm ground, the frame being
level, the forks being positioned evenly on the
carriage, the load being centered on the forks, the
tires being properly sized and properly inflated, and
the telehandler being in good operating condition.
If using accessories, read, understand and obey the
decals, instructions and manuals with the accessory.
Do not raise the load unless the ground can support
all forces imposed by the machine.
Do not lower a load without retracting the boom first.
Do not use attachments which are not approved by
Genie.
When driving, keep the boom at
or below horizontal and keep the
load close to the ground.
Operate the machine at speeds that will keep the
load under control. Start and stop movements
smoothly.
Do not operate the machine in strong or gusty winds.
Do not increase the surface area of the carriage or
load. Increasing the area exposed to the wind will
decrease machine stability.
Use extreme care and slow speeds while driving the
machine in the travel position across uneven terrain,
debris, unstable or slippery surfaces and near holes
and drop-offs.
Do not alter or disable machine components that in
any way affect safety and stability.
Do not raise a load unless the load
is properly positioned or secured on
the forks or approved attachment.
Do not operate the machine if the load chart is missing.
Do not exceed the rated capacity for each
configuration.
Do not raise the boom unless the
machine is level. The machine level
indicator should be no more than
+/- 0,5 degrees.
Do not work with the load limiting system cut out.
Do not raise a load and then drive to position it.
14 GTH-2506 - GTH 3007 Part No. 57.0009.0775GT
Do not replace items critical to machine stability with
items of different weight or specification.
Do not replace factory-installed tires with tires of
different specification or ply rating.
April 2019Second Edition - First Printing
Work Area Safety
Traveling on Slopes Hazards
When driving, keep the boom at
or below horizontal and keep the
load close to the ground.
When the machine is unloaded, travel with the forks
or attachment downhill.
On steep terrain, drive only up and down a hill, and
always keep the machine in gear. Do not turn across
the slope when the machine is traveling up or down
a slope.
Limit travel path and speed according to the condition
of the ground surface, traction, slope, location of
personnel and any other factors which may create
a hazard. Never drive the machine unless the mast
and equipment are in their proper travel position.
Whether a machine will tip over during dynamic
machine operation involves many factors that need
to be considered. Among these are pavement/ground
conditions, stability and slope, as well as machine
equipment, operator skill, load position, tire inflation,
machine speed, etc.
Fall Hazards
Always wear a seat belt when
operating the machine.
Always remain completely inside the cab when
operating the machine.
When getting in and out of the cab, face the machine,
use the steps and handrails provided and always
maintain three-point contact.
Do not use the steering wheel or any other controls
as handrails.
Do not allow riders on the machine
or forks.
Do not transport or lift personnel with
this machine.
Additionally, tip-over of a machine is dependent in
large part upon operator inputs such as the speed
and smoothness of the operation, as well as the
position of the attachment and its load.
Construction sites and roads will frequently change
slope from place to place, can be hard and soft, and
change due to construction activities and weather.
Operators should be properly trained and use their
best judgment and experience to take the necessary
precautions to prevent a tip-over.
Operators must assess the job site variables and
avoid exceeding the machine's (or operator's)
capabilities for terrain and conditions.
Part No. 57.0009.0775GT GTH-2506 - GTH 3007 15
April 2019
Work Area Safety
Second Edition - First Printing
Collision Hazards
Do not put the transmission into gear unless the
parking brake is set.
Do not drive the machine if visibility is obstructed.
Do not raise the boom unless the parking brake is set.
Do not operate in conditions without fenders to protect
debris from hitting the operator or accumulating on
the cab windows.
Do not operate the machine with a faulty back-up
alarm. The back-up alarm should sound when the
machine is in reverse.
Do not operate the machine in low light conditions.
Operators must comply with employer, job site
and governmental rules regarding use of personal
protective equipment.
Do not drive the machine directly up to anyone.
Falling Object Hazards
Operate the machine at speeds that will keep the
load under control. Start and stop movements
smoothly.
Keep people, equipment and
material out of the work area.
Do not operate the machine
while people are under or near
an elevated boom, whether it is
loaded or unloaded.
Be sure the load is secure before lifting it.
If a radio and/or mp3 player is equipped, keep the
volume low enough to hear surrounding environment
(i.e. traffic, alarms, people etc.).
Do not adjust the controls while driving or manoeuvring
a load.
16 GTH-2506 - GTH 3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Work Area Safety
Bodily Injury Hazards
Always adjust the seat and fasten
the seat belt before starting the
engine.
Do not operate the machine with a
hydraulic oil or air leak.
An air leak or hydraulic leak can
penetrate and/or burn skin.
Relieve pressure before
disconnecting hydraulic lines.
Keep away from leaks and pin
holes. Use a piece of cardboard or
paper to search for leaks. Do not
use your hand.
Fluid injected into skin must be surgically removed
within a few hours by a doctor familiar with this type
of injury or gangrene will result.
Stay clear of belts and fans when the
engine is running.
Always operate the machine in a well-ventilated area
to avoid carbon monoxide poisoning.
Damaged Machine Hazards
Do not use a damaged or malfunctioning machine.
Conduct a thorough pre-operation inspection of the
machine and test all functions before each work shift.
Immediately tag and remove from service a damaged
or malfunctioning machine.
Be sure all maintenance has been performed as
specified in this manual and the appropriate Genie
service manual.
Be sure all decals are in place and legible.
Be sure the operator's and safety manuals are
complete, legible and in the storage container located
in the cab.
Do not attempt to start the machine by towing or
pushing.
Do not attempt to use the forks or attachments for
prying wedged or frozen loads free.
Do not push or pull objects or loads with the forks,
attachment or boom.
Improper contact with components under any cover
will cause serious injury. Only trained maintenance
personnel should access compartments. Access by
the operator is only advised when performing a preoperation inspection. All compartments must remain
closed and secured during operation.
Part No. 57.0009.0775GT GTH-2506 - GTH 3007 17
April 2019
Work Area Safety
Second Edition - First Printing
Component Damage Hazards
Do not use any battery or charger greater than 12V
to jump-start the engine.
Do not use the machine as a ground for welding.
Do not steer the front tires on dry pavement when
the axle differential lock is activated.
Crush Hazards
Keep clear of moving parts during machine operation.
Set the parking brake, put the transmission in neutral
and lower the carriage or the attachment to the ground
before leaving the machine.
Keep clear of elevated components.
Support components before performing service. Keep
clear of moving parts during machine operation.
Explosion and Fire Hazards
Do not start the engine if you smell or detect liquid
petroleum gas (LPG), gasoline, diesel fuel or other
explosive substances.
Do not refuel the machine with the engine running.
Refuel the machine and charge the
battery only in an open, wellventilated area away from sparks,
flames and lighted tobacco.
Do not operate the machine in hazardous locations
or locations where potentially flammable or explosive
gases or particles may be present.
Do not spray ether into engines equipped with glow
plugs or air intake grid heaters.
Do not use air or oxygen for charging the accumulators.
Burn Hazards
Allow hot surfaces to cool before
touching or servicing.
18 GTH-2506 - GTH 3007 Part No. 57.0009.0775GT
Electrocution Hazards
April 2019Second Edition - First Printing
Work Area Safety
This machine is not electrically insulated and will not
provide protection from contact with or proximity to
electrical current.
Obey all local and governmental
regulations regarding required
clearance from electrical power
lines. At a minimum, the
required clearance contained in
the chart below must be
followed.
Line Voltage Required Clearance
0 to 50kV 10 ft 3.05 m
>50 to 200kV 15 ft 4.60 m
>200 to 350kV 20 ft 6.10 m
>350 to 500kV 25 ft 7.62 m
>500 to 750kV 35 ft 10.67 m
>750 to 1000kV 45 ft 13.72 m
over 1000kV see below
Do not use the machine as a ground for welding.
Always contact the electrical power line owner. The
electrical power shall be disconnected or the power
lines moved or insulated before machine operations
begin.
Allow for boom movement, electrical line levelling or
sag, and beware of strong or gusty winds.
Keep away from the machine if it contacts energized
power lines. Personnel on the ground or in the cab
must not touch or operate the machine until energized
power lines are shut off.
Do not operate the machine during lightning or storms.
For power lines over 1000kV, the minimum
clearance distance must be established by
the utility owner or operator or by a registered
professional engineer who is a qualified person
with respect to electrical power transmission and
distribution.
Part No. 57.0009.0775GT GTH-2506 - GTH 3007 19
April 2019
Work Area Safety
Battery Safety
Burn Hazards
Second Edition - First Printing
Electrocution Hazard
Batteries contain acid.
Always wear protective
clothing and eye wear when
working with batteries.
Avoid spilling or contacting
Explosion Hazards
battery acid. Neutralize
battery acid spills with baking
soda and water.
Keep sparks, flames and
lighted tobacco away from
batteries. Batteries emit
explosive gas.
Avoid contact with electrical terminal
Using the Charger (if equipped), be sure the device
works at 12 Volt and doesn't exceed 15 Ampere.
During maintenance or repair works, and while
welding, disconnect the battery by turning the cut-out
switch (see Inspection for Decals section).
After turning off the engine, wait for 30 seconds
before activate the cut-out switch.
After turning off the cut-out switch, wait for 60 seconds
before starting the engine.
Employer's Responsibilities
Employers are responsible for providing a safe
work environment and for complying with local and
national governmental regulations.
Personal Safety
Be sure that everyone working on or near this machine
is familiar with the applicable safety precautions.
20 GTH-2506 - GTH 3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Safety Precautions
Requirements for Machine
Operators
Operators who use the machine regularly or
occasionally (i.e. for transport reasons) shall have
the following prerequisites:
health:
before and during any operation, operators shall
never take alcoholic beverages, medicines or other
substances that may alter their psycho-physical
conditions and, consequently, their working abilities.
physical:
good eyesight, acute hearing, good co-ordination
and ability to carry out all required operations in
a safe way, according to the instructions of this
manual.
mental:
ability to understand and apply the enforced rules,
regulations and safety precautions. They shall be
careful and sensible for their own as well as for the
others’ safety and shall desire to carry out the work
correctly and in a responsible way.
emotional:
they shall keep calm and always be able to evaluate
their own physical and mental conditions.
training:
they shall read and be familiar with this handbook,
its enclosed graphs and diagrams, the identification
and hazard warning plates. They shall be skilled and
trained about the machine use.
Requirements for service
personnel
Personnel in charge of the machine maintenance
shall be qualified, specialised in the maintenance
of telehandlers, and shall have the following
prerequisites:
physical:
good eyesight, acute hearing, good co-ordination
and ability to carry out all required maintenance
operations in a safe way, according to this manual.
mental:
ability to understand and apply the enforced rules,
regulations and safety precautions. They shall be
careful and sensible for their own as well as for the
others’ safety and shall desire to carry out the work
correctly and in a responsible way.
training:
they shall read and be familiar with this handbook,
its enclosed graphs and diagrams, the identification
and warning plates. They shall be skilled and trained
about the machine functioning.
From a technical point of view, routine maintenance
of the machine is not a complex procedure and can
be carried out by the machine operator too, provided
he has a basic knowledge of mechanics.
The operator shall have a licence (or a driving
licence) when provided for by the laws enforced in
the country where the machine is operated. Please,
ask the competent bodies. In Italy the operator must
be at least 18 year old.
Part No. 57.0009.0775GT GTH-2506 - GTH 3007 21
April 2019
Safety Precautions
Second Edition - First Printing
Working clothes
During work, but especially when maintaining or
repairing the machine, operators must wear suitable
protective clothing:
• Overalls or any other comfortable garments.
Operators should not wear clothes with large
sleeves or objects that can get stuck in moving
parts of the machine and jewlery.
• Protective helmet.
• Protective gloves.
• Working shoes.
Personal protective equipment
Under special working conditions, the following
personal protective equipment should be used:
• Breathing set (or dust mask).
• Ear-protectors or equivalent equipment.
• Goggles or facial masks.
Use only approved safety workwear in good
condition.
22 GTH-2506 - GTH 3007 Part No. 57.0009.0775GT
Control Indicators and
Interlocks
April 2019Second Edition - First Printing
Safety Precautions
Several control indicators and interlocks have been
fitted to the machine. They must never be tampered
with or removed.
Always perform a function test to check the proper
operation of these devices.
Never operate a machine that is malfunctioning. If
the machine starts to malfunction, immediately stop
using it and have it repaired.
Load Limiting system
The Load Limiting System has been developed to
help the operator to maintain the machine longitudinal
stability. Audible and visual messages are provided
when the limits of longitudinal stability are being
approached.
However this device cannot replace the experience
of the operator. It is up to the user to adopt the
necessary safety measures to work within the rated
limits of the machine.
The Load Limiting System is designed to function
only:
when the truck is static;
• when the truck is on consolidated, stable and
level ground;
• when the truck is performing loading or placing
functions;
• when the Load Limiting System is activated (not
overridden).
The Load Limiting System will only warn the operator
in the event of inadequate stability in the longitudinal
plane in the forward direction.
The Load Limiting System is not intended for warning
of the risk of overturning in the case of:
• a sudden overload;
• travelling with the load in the elevated position;
• travelling on rough terrain or on grounds with
obstacles and holes;
• travelling across a slope or turning on a slope;
• driving in bends too fast or too sharp;
Adjustments affecting the setting of the Load Limiting
System shall be performed only by authorised
personnel.
Seat Interlock
This micro switch is located inside the seat cushion,
and it prevents any machine transmission movements
if the operator is not correctly seated in the driving seat.
Emergency Stop Push-button
This device may be used to stop the machine during
an emergency situation.
By pressing this button, the engine shuts down while
the Load Limiting System stays active.
Before restarting the machine, it is necessary to reset
the push-button by rotating it clockwise.
Enabling Function Switch on Joystick
The joystick is equipped with an enabling function
switch. This red finger switch must be held pressed
down until the joystick functions have been completed;
if it is released, the manoeuvre stops.
Part No. 57.0009.0775GT GTH-2506 - GTH 3007 23
April 2019
8
11
6
1
4
9
5
2
3
10
7
Legend
Second Edition - First Printing
1. Left/right level indicator
2. Operator’s manual storage
(door internal side)
3. Left rear view mirror
4. Right rear view mirrors
5. Boom angle indicator
7. Fuel filler
8. Hydraulic oil level gauge
9. Engine (on opposite side of
machine)
10. Forks
11. Seat belt
6. Maintenance collar (on
opposite side of machine)
24 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Controls
2
6
28
27
14
13
3
GTH-2506
BRAKE
OIL
09.4618.0834
22
15
1
17
30
4
12
23
8
5
7
32
33
26
25
21
20
2
16
24
31
18
19
9
10
11
34
29
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 25
April 2019
Controls
Control Panel
1. Steering wheel
2. Emergency stop push-button
3. Seat controls
4. Turn signal - Windshield washer/wiper - High
beams
5. Steering mode selector
6. Load Limiting System override key switch
7. Load Limiting system control panel
8. Instruments panel
9. Parking brake switch
10. Function Joystick
11. Heater and air conditioning controls
12. Display toggle button
13. Accelerator pedal
14. Brake pedal
15. Ignition switch
16. Work lights switch (if equipped)
17. Steering column tilt adjustment lock
Second Edition - First Printing
19. Cab heater fan switch
20. Auxiliary hydraulic circuit switch (if equipped)
21. Mixing bucket switch (if equipped)
22. Hazard warning lights switch
23. Road lights switch
24. Hydraulic mixing bucket oil direction switch (if
equipped)
25. Hydraulic quick coupling enabling switch (if
equipped)
26. Road/Job-site switch
27. Transmission control lever
28. Load charts holder
29. Windshield washer reservoir
30. Horn button
31. Rear glass defrost
32. Multifunction lamp
33. Control detent lamp
34. Alarm
18. A/C switch (if equipped)
26 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Controls
1 Steering wheel
Turn the steering wheel to the right to turn the
front wheels to the right. Turn the steering wheel
to the left to turn the front wheels to the left.
2 Emergency stop push-button
See “Control Indicators and Interlocks” section.
3 Seat controls
See “Adjusting the Seat” section.
4 Turn signal - Windshield washer/wiper - High
beams
Move the lever forward to activate the left turn
signal. Move the lever backward to activate the
right turn signal.
Press the top button at the end of the lever to
direct a jet of water onto the cab windscreen.
Rotate the lever tip to operate the windscreen
wiper.
Push the lever down to turn the high beams on
(after pushing the Road lights switch 23). Push
the lever up to use high beams for intermittent
signalling.
5 Steering mode selector
Rotate the steering mode selector to the right side
to select four-wheel steer. Rotate the steering
mode selector to the middle position to select
two-wheel steer. Rotate the steering mode
selector to the left to select crab steer.
6 Load Limiting System override key switch
See “Load Limiting System control panel” section.
7 Load Limiting System control panel
See “Load Limiting Indicator” section.
8 Instrument panel
9 Parking brake switch
Push the bottom of the rocker switch to apply
the parking brake. Push the top of the switch to
turn the parking brake off.
10 Function Joystick
See “Controller movements” section.
11 Heater and air conditioning controls
12 Display toggle button
Toggle the button with a short press (less than one
second) to see messages related to the diesel
particulate filter (DPF) standstill regeneration.
Toggle the button with a long press (one second
or more) to see the engine fault messages.
13 Accelerator pedal
14 Brake pedal
15 Ignition switch
Turn the key until the engine starts; when
released, key springs back to pos. I automatically.
16 Work lights switch (if equipped)
Push the rocker switch to turn the work lights on:
first position for front & boom working lights and
second position for front, boom & rear working
lights.
17 Steering column tilt adjustment lock
Unlock the lever on the right-bottom side and
pull or push the steering wheel to the required
position, then re-lock it.
18 A/C switch (if equipped)
Push the bottom of the switch to turn the A/C
on. Push the the top of thde switch to turn the
A/C off.
19 Cab heater fan switch
Push the bottom of the switch to turn the cab
heater fan on: first position for low speed and
second position for high speed. Push the top of
the switch to turn the cab heater fan off.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 27
April 2019
Controls
Second Edition - First Printing
20 Auxiliary hydraulic circuit switch (if equipped)
Push the button to switch the hydraulic directional
flow between the two auxiliary lines.
21 Mixing bucket switch (if equipped)
Push the bottom of the rocker switch to enable
the hydraulic mixing bucket. Push the top of
the switch to stop the hydraulic mixing bucket.
22 Hazard warning lights switch (if equipped)
Push the switch to turn the hazard warning lights
on. Push the switch to turn the hazard warning
lights off.
23. Road lights switch
Push the rocker switch to turn the road lights
on: first position for position lights and second
position for low beams.
24 Hydraulic mixing bucket oil direction switch (if
equipped)
Press the switch to regulate the oil flow direction
towards right or left: push the top to direct the
oil towards left; push the bottom to direct the oil
towards right.
25 Hydraulic quick attach enabling switch (if
equipped)
Push and hold the switch to enable the coupling
or the release of the attachment, managed by
the function joystick.
26 Road/Job-site switch
Push the bottom of the rocker switch to select
job-site mode. Push the top of the rocker switch
to select road transfer mode.
27 Transmission control lever
Move the transmission control lever away from
you for forward gear. Move the lever toward you
for reverse gear. Move the lever to the center
position for neutral.
28 Load charts holder
29 Windshield washer reservoir
30 Horn button
Press the button and the horn will sound. Release
the button and the horn will stop.
31 Rear glass defrost
Push the bottom of the switch to turn the rear
glass defrost on. Push the top of the switch to
turn the defrost off.
32 Multifunction lamp
This light comes on when the joystick white thumb
button is pressed.
33 Control detent lamp
This light comes on when the switch in position
21 and 24 are activated.
34 Alarm
It will sound when one of the following conditions
becomes true:
a The operator is not seated on the drive seat
and the parking brake is not activated.
b DPF filter needs to be replaced.
c Hydraulic oil temperature is too high.
d Engine errors.
e The fuel level is low.
28 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
engine rpm
000000.0
1230
°c
105
60
100
60
30
%
12
22
24
11
18
15
16
17
19
23
20
21
25
14
3 81 4 5 6
7
2 9 13
10
26
Controls
Instrument Panel
1. Low engine oil pressure indicator light
2. Parking brake engaged indicator light
3. Hydraulic oil filter clogged indicator light
4. Low hydraulic oil level indicator light
5. Engine air filter restricted indicator light
6. Glow plugs preheating indicator light
7. DPF standstill regeneration light
8. DPF filter impaired damaged light
9. Engine exhaust high temperature light
10. Crab steer indicator light
11. Two-wheel steer indicator light
12. Four-wheel steer indicator light
13. Engine Alert indicator light
14. Engine Critical Fault indicator light
15. Engine coolant temperature gauge with high
coolant temperature indicator light
16. Position light indicator light
17. Hour-meter
18. Tachometer
19. Hydraulic oil temperature indicator bar
20. Turn signal indicator light
21. Fuel level gauge with low fuel indicator light
22. Brake pressure low indicator light
23. High beam indicator light
24. Battery voltage low indicator light
25. Load limiting system general alarm indicator light
26. DPF soot level indicator bar
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 29
April 2019
%
%
100
60
30
%
Controls
Second Edition - First Printing
1 Low engine oil pressure indicator light
When illuminated the engine oil pressure is too low
which can lead to machine damage. Discontinue
use of the machine and service.
3 Hydraulic oil filter clogged indicator light
When illuminated the hydraulic oil filter is clogged
which can lead to machine damage. Discontinue
use of the machine and service.
4 Low hydraulic oil level indicator light
When illuminated the hydraulic oil level is too low
which can lead to machine damage. Replenish and
eliminate any oil leaks.
5 Engine air filter restricted indicator light
When illuminated the engine air filter is clogged,
proceed with cleaning or changing the air filter
cartridge.
7 DPF Standstill Regeneration light
When this light flashes, the DPF standstill regeneration
is required. Proceed with the standstill regeneration.
During the standstill regeneration the light is solid.
8 DPF filter impaired damaged light
When illuminated the torque and engine speed is
reduced. Tag and remove machine from service and
contact service personnel.
9 Engine exhaust high temperature light
It illuminates once the DPF standstill regeneration
has been activated to indicate the exhaust system
has reached the high temperature necessary for
the regeneration. If it illuminates when the standstill
regeneration is not activated contact service
personnel.
13 Engine Alert indicator light
This light flashes to warn of a problem with the engine.
To identify the problem, see the error message shown
on the display and contact the service personnel.
14 Engine Critical Fault indicator light
It illuminates to warn of a problem with the engine. To
identify the problem, see the error message shown
on the display and contact the service personnel.
15 Engine coolant temperature gauge with high
coolant temperature indicator light
When gauge reaches red, the engine coolant is too
hot which can lead to engine damage. Discontinue
use and service the engine.
19 Hydraulic oil temperature indicator bar
This indicates the temperature of the hydraulic oil
in the tank. A too high oil temperature can lead to
machine damage. Discontinue use of the machine
and service.
22 Brake pressure low indicator light
It illuminates when the pressure of the braking circuit
is too low for a correct functioning which can lead to
machine damage. Discontinue use of the machine
and service.
25 Load limiting system general alarm indicator light
26 DPF soot level indicator bar
This indicates the level of soot present in the DPF.
When the soot level is too high proceed with the
DPF standstill regeneration.
If the symbol above the level indicator bar changes
from
environmental emission is too high or that the DPF
has a technical problem that can be fixed with the
standstill regeneration or by the service personnel.
to
it means that the level of
30 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
Do Not Operate Unless:
5 You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1. Avoid hazardous situations.
2. Always perform a pre-operation inspection.
April 2019Second Edition - First Printing
Inspections
Pre-operation Inspection
Fundamentals
It is the responsibility of the operator to perform a
pre-operation inspection.
The pre-operation inspection is a visual inspection
performed by the operator prior to each work shift.
The inspection is designed to discover if anything is
apparently wrong with a machine before the operator
performs the function tests.
The pre-operation inspection also serves to determine
if routine maintenance procedures are required. Only
routine maintenance items specified in this manual
may be performed by the operator.
Know and understand the pre-operation
inspection before going on to the next
section.
3. Always perform function tests prior to use.
4. Inspect the workplace.
5. Only use the machine as it was intended.
Refer to the list on the next page and check each
of the items.
If damage or any unauthorized variation from factory
delivered condition is discovered, the machine must
be tagged and removed from service.
Repairs to the machine may only be made by
a qualified service technician, according to
the manufacturer's specifications. After repairs
are completed, the operator must perform a
pre-operation inspection again before going on to
the function tests.
Scheduled maintenance inspections shall be
performed by qualified service technicians, according
to the manufacturer’s specifications and the
requirements listed in the responsibilities manual.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 31
April 2019
Inspections
Pre-operation Inspection
Second Edition - First Printing
Be sure that the operator’s and safety manuals
are complete, legible and in the storage container
located in the cab.
Be sure that all decals are legible and in place.
See Inspections section.
Check for hydraulic oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
Check for battery fluid leaks and proper fluid level.
Add distilled water if needed. See Maintenance
section.
Check for engine oil leaks and proper oil level.
Add oil if needed. See Maintenance section.
Air-filled tires models: Check for proper tire
pressure. Add air if needed. See Maintenance
section.
Check the following components or areas for damage,
improperly installed or missing parts and unauthorized
modifications:
Electrical components, wiring and electrical
cables
Limit switches
Lights, alarms and beacons
Pins, nuts, bolts and other fasteners
Check entire machine for:
Cracks in welds or structural components
Dents or damage to machine
Excessive rust, corrosion or oxidation
Be sure that all structural and other critical
components are present and all associated
fasteners and pins are in place and properly
tightened.
Be sure the windshield and windows (if equipped)
are clean and free of obstructions that might
limit visibility.
After you complete your inspection, be sure that
all guards, screens and compartment covers are
in place and secured.
Hydraulic hoses, fittings, cylinders and
manifolds
Fuel and hydraulic tanks
Drive motors and drive hubs
Boom wear pads
Tires and wheels
Mirrors
Engine and related components
32 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Inspections
Function Test Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into service.
The operator must follow the step-by-step instructions
to test all machine functions.
Do Not Operate Unless:
5 You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1. Avoid hazardous situations.
2. Always perform a pre-operation inspection.
3. Always perform function tests prior to use.
Know and understand the function tests
inspection before going on to the next
section.
4. Inspect the workplace.
5. Only use the machine as it was intended.
A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must
be tagged and removed from service. Repairs
to the machine may only be made by a qualified
service technician, according to the manufacturer’s
specifications.
After repairs are completed, the operator must perform
a pre-operation inspection and function tests again
before putting the machine into service.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 33
April 2019
Inspections
Function Tests
Second Edition - First Printing
1 Select a test area that is firm, level and free of
obstruction. Be sure there is no load on the forks
or attachment.
2 Enter the cab and sit on the seat.
3 Adjust the seat and steering column, if needed.
4 Fasten and secure the seat belt around your waist.
5 Adjust the cab mounted mirror and the exterior
right hand mirror, if required.
6 Be sure the parking brake is on and the
transmission control lever is in neutral position.
7 Start the engine. See Starting the Engine in the
Operating Instructions section.
Test the Function Joystick
8 Using the function joystick, momentarily raise
the boom and extend the boom, tilt the forks up
and down.
~ Result: All functions should operate smoothly.
9 Using the roller switch, momentarily extend and
retract the boom.
~ Result: All functions should operate smoothly.
Test the Hydraulic Quick Coupling Lock/
Unlock (if equipped)
10 While pressing the dedicated switch, push and
hold the white thumb switch and use the function
joystick, momentarily lock/unlock the hydraulic
quick coupling.
~ Result: All functions should operate smoothly.
Test the Steering
11 Rotate the steering mode selector to the right
side to select four-wheel steer.
12 Check the steering operation by turning the
steering wheel approximately ¼ turn in each
direction.
~ Result: The front wheels should turn in the same
direction as the steering wheel. The rear wheels
should turn in the opposite direction.
34 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Inspections
13 Straighten the wheels.
14 Rotate the steering mode selector to the middle
position to select two-wheel steer.
15 Check the steering operation by turning the
steering wheel approximately ¼ turn in each
direction.
~ Result: The front wheels should turn in the same
direction as the steering wheel. The rear wheels
should not turn.
16 Straighten the wheels.
17 Rotate the steering mode selector to the left to
select crab steer.
18 Check the steering operation by turning the
steering wheel approximately ¼ turn in each
direction.
~ Result: The front wheels and the rear wheels
should turn in the same direction as the steering
wheel.
22 Move the transmission control lever to the reverse
direction. Push down lightly on the accelerator
pedal to increase the RPM’s and slowly let up on
the brake pedal. As soon as the machine starts
to move, push the brake pedal.
~ Result: The machine should move in reverse,
and then come to an abrupt stop. The back-
up alarm should sound when the transmission
control lever is in reverse.
23 Move the transmission control lever to neutral.
24 Push the bottom of the parking brake switch.
~ Result: The red parking brake indicator light
should come on, indicating the parking brake
is on.
25 Move the transmission control lever forward, and
then in reverse while increasing the RPM’s with
the accelerator pedal.
~ Result: The machine should not move.
Test the Transmission and Brakes
19 Be sure the boom is fully lowered and retracted.
20 Step on the brake pedal. Push the top of the
parking brake switch to turn it off.
21 Move the transmission control lever to the forward
direction. Push down lightly on the accelerator
pedal to increase the RPM’s and slowly let up on
the brake pedal. As soon as the machine starts
to move, push the brake pedal.
~ Result: The machine should move forward, and
then come to an abrupt stop.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 35
Test the Parking Brake
26 Push the bottom of the rocker switch to turn the
parking brake on: the parking brake warning light
should come on.
27 Push down lightly on the accelerator pedal.
~ Result: The machine should not move .
April 2019
Inspections
Second Edition - First Printing
Test the Road Transfer Mode
28 Set the steering mode selector to road transfer
mode.
29 Attempt to: operate the boom
~ Result: None of these functions should operate.
Test the Lights
30 Verify that all equipped working and road lights
are functional.
Test the Load Limiting System
31 Load a known weight of approximately 1000 kg.
32 Raise the boom about 30 cm above the ground.
33 Extend the boom and check if the system enters
the alarm mode once it has reached the distance
as indicated in the load charts for the attachment
fitted to the machine.
Test the Emergency Stop Push button
35 Press the Emergency Stop Push button down
during a movement.
~ Result: the movements shall stop and engine
should shut down.
Test the Seat Switch
36 Do not sit on the drive seat.
37 Place transmission into forward or backward.
38 Release parking and service brakes.
39 Push down lightly on the accelerator pedal.
~ Result: the machine should not move.
~ Result: the system alarm mode should sound.
Test the Joystick Enabling Function
Switch
34 Operate the joystick without pressing this button.
~ Result: the joystick shall not activate any
movement.
36 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Inspections
Workplace Inspection Checklist
Be aware of and avoid the following hazardous
situations:
drop-offs or holes
Do Not Operate Unless:
5 You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1. Avoid hazardous situations.
2. Always perform a pre-operation inspection.
3. Always perform function tests prior to use.
4. Inspect the workplace.
5. Only use the machine as it was intended.
Workplace Inspection
Fundamentals
The workplace inspection helps the operator
determine if the workplace is suitable for safe machine
operation. It should be performed by the operator prior
to moving the machine to the workplace.
bumps, floor obstructions or debris
sloped surfaces
unstable or slippery surfaces
overhead obstructions and high voltage
conductors
hazardous locations
inadequate surface support to withstand all load
forces imposed by the machine
wind and weather conditions
the presence of unauthorized personnel
other possible unsafe conditions
It is the operator’s responsibility to read and remember
the workplace hazards, then watch for and avoid them
while moving, setting up and operating the machine.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 37
April 2019
Inspections
Inspection for GTH 2506 Stage
IIIA Decals
Use the pictures on the next page to verify that all
decals are legible and in place.
Below is a numerical list with quantities and
descriptions.
Part No. Decal Description Qty
215645
215646 Warning - Electrocution Hazard 2
09.4618.1818 Danger - No Riders on Forks 1
82560
237720
237721 Warning - Dress seat Belt 1
237726 Warning - Burn Hazard 1
09.4616.0102 Label - 2500 kg 1
09.4618.0776 Label - Upper Door Internal Unlock 1
1263542 Label – Compartment Access 1
09.4618.0922 Warning - Crush Hazard 2
09.4618.0924 Danger - Explosion/Burn Hazard 1
09.4618.0923 Warning - Burn Hazard, Hot Parts 3
09.4618.1691 Label - Test Ports 1
09.4618.1375 Warning - Tip Over, Respect Capacity 1
09.4618.1398 Label - Attachment Locking Pin 1
09.4618.1025 Label - External Door Unlock 1
09.4618.1742 Label - Emergency Exit 1
09.4618.1419 Label - Naturelle Hydraulic Oil 1
09.4618.1423 Danger – Explosion/Burn Hazard 1
09.4618.1687 Label - Control Lever 1
09.4618.1689
09.4618.1458 Warning - Tip Over, Respect Capacity 2
09.4618.0390 Cosmetic - Genie GTH-2506 2
09.4618.0930 Cosmetic - Genie GTH-2506 1
1258639 Cosmetic - Genie 1
09.4618.1645 Label - Load Limiting System Disabling 1
Danger - Explosion/Burn Hazard,
Fueling
Warning -
Warning - Crush Hazard, Moving
Machine
Label - Control Lever with Lock/Unlock
(if equipped)
Injection Hazard
Second Edition - First Printing
Part No. Decal Description Qty
09.4618.1670 Label - Hydraulic Oil 2
1
28159 Label - Diesel 1
09.4618.1674 Warning - Crush Hazard, Safety Collar 1
09.4618.1681 Label - Tyre Pressure 4.5 bar 4
1
09.4618.1690 Label - Anchoring & Lifting 1
3
09.4618.1678 Label - Cut-off Switch 1
09.4618.1679 Warning - 7 decals 1
09.4618.1713 Warning - Burn Hazard 1
09.4618.1781 Warning - Falling Object Hazard 1
09.4618.1782 Danger - Electrocution Hazard 1
09.4618.1999 Label - Do not use DOT FLUID 1
1272242
Part No. Description Qty
09.4618.1637 Label - Fork on Tires 1
09.4618.0835 Label - Hook 1
09.4618.0837 Label - 2000 kg Jib 1
09.4618.1426 Label - Bucket 1
09.4618.1515 Label - MANITOU Fork 1
1
Label - Machine Registration/Owner
Transfer
GTH-2506 Load Chart Set
1
38 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
09.4618.1419
09.4618.0390
09.4616.0102
09.4618.1423
09.4618.1818
09.4618.1375
09.4618.1690
09.4618.1781
09.4618.1398
09.4618.0922
April 2019Second Edition - First Printing
Inspections
82560
09.4618.1670
237720
09.4618.1025
09.4618.0776
215646
09.4618.1681
09.4618.1645
09.4618.1999
237721
09.4618.1681
09.4618.1691
09.4618.1458
09.4618.1687
09.4618.1689
09.4616.1679
09.4618.1742
09.4618.0923
237726
09.4618.0923
28159
215645
237720
09.4618.1674
09.4618.1681
09.4618.1782
09.4618.0390
09.4618.1713
1272242
09.4618.0924
09.4618.1678
09.4618.0922
09.4618.1458
1258639
215646
09.4618.1681
09.4618.0923
1263542
09.4618.0930
Shading indicates decal is hidden from view, i.e. under covers
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 39
April 2019
Inspections
Inspection for GTH 2506 Stage V
Decals
Use the pictures on the next page to verify that all
decals are legible and in place.
Below is a numerical list with quantities and
descriptions.
Part No. Decal Description Qty
215645
215646 Warning – Electrocution Hazard 2
09.4618.1818 Danger - No Riders on Forks 1
82560
237720
237721 Warning – Dress seat Belt 1
237726 Warning – Burn Hazard 1
09.4616.0102 Label – 2500 kg 1
09.4618.0776 Label - Upper Door Internal Unlock 1
1263542 Label – Compartment Access 1
09.4618.0922 Warning – Crush Hazard 2
09.4618.0924 Danger – Explosion/Burn Hazard 1
09.4618.0923 Warning – Burn Hazard, Hot Parts 3
09.4618.1691 Label - Test Ports 1
09.4618.1375 Warning - Tip Over, Respect Capacity 1
09.4618.1398 Label - Attachment Locking Pin 1
09.4618.1025 Label - External Door Unlock 1
09.4618.1742 Label - Emergency Exit 1
09.4618.1419 Label - Naturelle Hydraulic Oil 1
09.4618.1423 Danger – Explosion/Burn Hazard 1
09.4618.1687 Label - Control Lever 1
09.4618.1689
09.4618.1458 Warning - Tip Over, Respect Capacity 2
09.4618.0390 Cosmetic - Genie GTH-2506 2
09.4618.0930 Cosmetic - Genie GTH-2506 1
1258639 Cosmetic - Genie 1
09.4618.1645
Danger – Explosion/Burn Hazard,
Fueling
Warning –
Warning – Crush Hazard, Moving
Machine
Label - Control Lever with Lock/Unlock
(if equipped)
Label - Load Limiting System
Disabling
Injection Hazard
1
1
3
1
1
Second Edition - First Printing
Part No. Decal Description Qty
09.4618.1670 Label - Hydraulic Oil 2
09.4618.1671 Label - ULSD Fuel 1
09.4618.1674 Warning - Crush Hazard, Safety Collar 1
09.4618.1681 Label - Tyre Pressure 4.5 bar 4
09.4618.1690 Label - Anchoring & Lifting 1
09.4618.1678 Label - Cut-off Switch 1
09.4618.1679 Warning - 7 decals 1
09.4618.1713 Warning - Burn Hazard 1
09.4618.1781 Warning – Falling Object Hazard 1
09.4618.1782 Danger – Electrocution Hazard 1
09.4618.2026 Label - Sound Level 104 dB 1
09.4618.1999 Label - Do not use DOT FLUID 1
1272242
09.4618.2053 Label - Cut out battery timer 1
Part No. Description Qty
09.4618.1637 Label - Fork on Tires 1
09.4618.0835 Label - Hook 1
09.4618.0837 Label - 2000 kg Jib 1
09.4618.1426 Label - Bucket 1
09.4618.1515 Label - MANITOU Fork 1
Label - Machine Registration/Owner
Transfer
GTH-2506 Load Chart Set
1
40 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
09.4618.1419
09.4618.0390
09.4616.0102
09.4618.1423
09.4618.1818
09.4618.1375
09.4618.1690
09.4618.1781
09.4618.1398
09.4618.0922
April 2019Second Edition - First Printing
Inspections
82560
09.4618.1670
237720
09.4618.1025
09.4618.0776
215646
09.4618.1681
09.4618.1645
09.4618.1999
237721
09.4618.1681
09.4618.1691
09.4618.1458
09.4618.1689
09.4616.1679
09.4618.1742
09.4618.0923
237726
09.4618.1671
215645
237720
09.4618.1674
09.4618.0923
09.4618.1782
09.4618.2026
09.4618.1687
09.4618.0390
09.4618.1713
1272242
09.4618.0924
09.4618.2053
09.4618.0922
09.4618.1458
09.4618.1678
1258639
09.4618.1681
215646
09.4618.0923
1263542
09.4618.0930
09.4618.1681
Shading indicates decal is hidden from view, i.e. under covers
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 41
April 2019
Inspections
Inspection for Road Homologation Configuration
3
2
Second Edition - First Printing
1
2
1
4
7
1
3
Pos. Part Number TUV Switzerland Italy
09.4618.0339 Max Speed 20 km/h
1
09.4618.0276 Reflecting Yellow Decal
2
56.0010.0020 Orange Reflector
3
09.0803.0081 Wheel Chock
4
09.4616.0155 Homologation Plate
7
09.4616.0153 Homologation Plate
7
42 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
Inspection for GTH 3007 Stage
IIIA Decals
Use the pictures on the next page to verify that all
decals are legible and in place.
Below is a numerical list with quantities and
descriptions.
April 2019Second Edition - First Printing
Inspections
Part No. Decal Description Qty
215645
215646 Warning – Electrocution Hazard 2
09.4618.1818 Danger - No Riders on Forks 1
82560
237720
237721 Warning – Dress seat Belt 1
237726 Warning – Burn Hazard 1
09.4616.0002 Label – 3000 kg 1
09.4618.0776 Label - Upper Door Internal Unlock 1
1263542 Label – Compartment Access 1
09.4618.0922 Warning – Crush Hazard 2
09.4618.0924 Danger – Explosion/Burn Hazard 1
09.4618.0923 Warning – Burn Hazard, Hot Parts 3
09.4618.1691 Label - Test Ports 1
09.4618.1375 Warning - Tip Over, Respect Capacity 1
09.4618.1398 Label - Attachment Locking Pin 1
09.4618.1025 Label - External Door Unlock 1
09.4618.1742 Label - Emergency Exit 1
09.4618.1419 Label - Naturelle Hydraulic Oil 1
09.4618.1423 Danger – Explosion/Burn Hazard 1
09.4618.1687 Label - Control Lever 1
09.4618.1689
09.4618.1458 Warning - Tip Over, Respect Capacity 2
09.4618.1992 Cosmetic - Genie GTH-3007 1
09.4618.1993 Cosmetic - GTH -3007 1
09.4618.1994 Cosmetic - Genie GTH-3007 1
1258639 Cosmetic - Genie 1
09.4618.1645 Label - Load Limiting System Disabling 1
Danger – Explosion/Burn Hazard,
Fueling
Warning –
Warning – Crush Hazard, Moving
Machine
Label - Control Lever with Lock/Unlock
(if equipped)
Injection Hazard
Part No. Decal Description Qty
09.4618.1670 Label - Hydraulic Oil 2
1
28159 Label – Diesel 1
09.4618.1674 Warning - Crush Hazard, Safety Collar 1
09.4618.1682 Label - Tyre Pressure 5.5 bar 4
1
09.4618.1995 Label - Anchoring & Lifting 1
3
09.4618.1678 Label - Cut-off Switch 1
09.4618.1679 Warning - 7 decals 1
09.4618.1713 Warning - Burn Hazard 1
09.4618.1781 Warning – Falling Object Hazard 1
09.4618.1782 Danger – Electrocution Hazard 1
09.4618.1999 Label - Do not use DOT FLUID 1
1272242
Part No. Description Qty
09.4618.2016 Label - Fork on Tires 1
09.4618.2022 Label - Hook 1
09.4618.2023 Label - 2000 kg Jib 1
09.4618.2024 Label - 900 kg Jib 1
09.4618.2025 Label - Bucket 1
1
Label - Machine Registration/Owner
Transfer
GTH-3007 Load Chart Set
1
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 43
April 2019
Inspections
09.4616.1993
09.4616.0002
09.4618.1818
09.4618.1375
09.4618.1995
09.4618.1781
09.4618.1782
09.4618.1398
09.4618.0922
09.4618.1458
Second Edition - First Printing
82560
09.4618.1670
09.4618.1419
237720
09.4618.1025
09.4618.0776
215646
09.4618.1682
09.4618.1645
09.4618.1999
237721
09.4618.1682
09.4618.1423
09.4618.1691
09.4618.1687
09.4618.1689
09.4618.1679
09.4618.0923
09.4618.1742
09.4618.0923
28159
215645
237720
09.4618.1674
237720
237726
09.4618.1994
09.4618.1682
09.4618.0923
1263542
09.4618.1992
09.4618.1713
1272242
09.4618.0924
09.4618.1678
09.4618.0922
09.4618.1458
1258639
09.4618.1682
215646
44 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
Inspection for GTH 3007 Stage V
Decals
Use the pictures on the next page to verify that all
decals are legible and in place.
Below is a numerical list with quantities and
descriptions.
April 2019Second Edition - First Printing
Inspections
Part No. Decal Description Qty
215645
215646 Warning – Electrocution Hazard 2
09.4618.1818 Danger - No Riders on Forks 1
82560
237720
237721 Warning – Dress seat Belt 1
237726 Warning – Burn Hazard 1
09.4616.0002 Label – 3000 kg 1
09.4618.0776 Label - Upper Door Internal Unlock 1
1263542 Label – Compartment Access 1
09.4618.0922 Warning – Crush Hazard 2
09.4618.0924 Danger – Explosion/Burn Hazard 1
09.4618.0923 Warning – Burn Hazard, Hot Parts 3
09.4618.1691 Label - Test Ports 1
09.4618.1375 Warning - Tip Over, Respect Capacity 1
09.4618.1398 Label - Attachment Locking Pin 1
09.4618.1025 Label - External Door Unlock 1
09.4618.1742 Label - Emergency Exit 1
09.4618.1419 Label - Naturelle Hydraulic Oil 1
09.4618.1423 Danger – Explosion/Burn Hazard 1
09.4618.1687 Label - Control Lever 1
09.4618.1689
09.4618.1458 Warning - Tip Over, Respect Capacity 2
09.4618.1992 Cosmetic - Genie GTH-3007 1
09.4618.1993 Cosmetic - GTH-3007 1
09.4618.1994 Cosmetic - Genie GTH-3007 1
1258639 Cosmetic - Genie 1
09.4618.1645 Label - Load Limiting System Disabling 1
Danger – Explosion/Burn Hazard,
Fueling
Warning –
Warning – Crush Hazard, Moving
Machine
Label - Control Lever with Lock/Unlock
(if equipped)
Injection Hazard
Part No. Decal Description Qty
09.4618.1670 Label - Hydraulic Oil 2
1
09.4618.1671 Label - ULSD Fuel 1
09.4618.1674 Warning - Crush Hazard, Safety Collar 1
09.4618.1682 Label - Tyre Pressure 5.5 bar 4
1
09.4618.1995 Label - Anchoring & Lifting 1
3
09.4618.1678 Label - Cut-off Switch 1
09.4618.1679 Warning - 7 decals 1
09.4618.1713 Warning - Burn Hazard 1
09.4618.1781 Warning – Falling Object Hazard 1
09.4618.1782 Danger – Electrocution Hazard 1
09.4618.2026 Label - Sound Level 104 dB 1
09.4618.1999 Label - Do not use DOT FLUID 1
1272242
09.4618.2053 Label - Cut out battery timer 1
Part No. Description Qty
09.4618.2016 Label - Fork on Tires 1
09.4618.2022 Label - Hook 1
09.4618.2023 Label - 2000 kg Jib 1
09.4618.2024 Label - 900 Kg Jib 1
1
09.4618.2025 Label - Bucket 1
Label - Machine Registration/Owner
Transfer
GTH-3007 Load Chart Set
1
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 45
April 2019
Inspections
09.4618.1993
09.4616.0002
09.4618.1818
09.4618.1375
09.4618.1995
09.4618.1781
09.4618.1782
Second Edition - First Printing
82560
09.4618.1670
09.4618.1419
237720
09.4618.1025
09.4618.0776
215646
09.4618.1682
09.4618.1645
09.4618.1999
237721
09.4618.1682
09.4618.1423
09.4618.1398
09.4618.0922
09.4618.1458
09.4618.1687
09.4618.2026
09.4618.1689
09.4618.1679
09.4618.1742
09.4618.1671
215645
237720
09.4618.1674
237720
237726
09.4618.0923
09.4618.1994
09.4618.1682
09.4618.0923
1263542
09.4618.1691
09.4618.1992
09.4618.1713
1272242
09.4618.0924
09.4618.2053
09.4618.0922
09.4618.1458
09.4618.1678
09.4618.0923
1258639
09.4618.1682
215646
46 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
Inspection for Road Homologation Configuration
3
2
April 2019Second Edition - First Printing
Inspections
1
2
1
4
7
1
3
Pos. Part Number TUV Switzerland Italy
09.4618.0339 Max Speed 20 km/h
1
09.4618.0276 Reflecting Yellow Decal
2
56.0010.0020 Orange Reflector
3
09.0803.0081 Wheel Chock
4
09.4616.0155 Homologation Plate
7
09.4616.0153 Homologation Plate
7
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 47
April 2019
Operating Instructions
Do Not Operate Unless:
5 You learn and practice the principles of safe
machine operation contained in this operator’s
manual.
1 Avoid hazardous situations.
2 Always perform a pre-operation inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was
intended.
Second Edition - First Printing
Fundamentals
The Operating Instructions section provides
instructions for each aspect of machine operation.
It is the operator’s responsibility to follow all the
safety rules and instructions in the operator’s,
safety and responsibilities manuals.
A variable reach rough terrain forklift truck is
defined as a wheeled type truck designated
primarily as a fork truck with a pivoted boom,
which may be equipped with attachments for lifting
material. Using it for any other purpose is unsafe
and dangerous.
Only trained and authorized personnel should
be permitted to operate a machine. If more than
one operator is expected to use a machine at
different times in the same work shift, they must
all be qualified operators and are all expected
to follow all safety rules and instructions in the
operator’s, safety and responsibilities manuals.
That means every new operator should perform
a pre-operation inspection, function tests, and a
workplace inspection before using the machine.
Additionally, everyone working on or near
the product also needs to be familiar with the
applicable safety precautions.
48 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Operating Instructions
Adjusting the Seat
To adjust the seat position, move the lever A and
slide the seat forward or backward. Release the
lever and make sure the seat locks in position.
To adjuste the seat height and spring, rotate
the knob B clockwise or counter-clockwise until
reaching the desired spring setting. Once you are
correctly seated check that the yellow indicator C
within the green zone.
Fastening the Seat Belts
3
1
2
Sit correctly in the driving seat; then:
• The seat belt is equipped with a reel retractor.
• To fasten the belt, pull tab 1 and push it into
buckle 2.
• To release the belt, push button 3 and remove
the tab from the buckle.
• Make sure that the buckle is correctly located
at the hip point and not on the stomach.
To adjust the backrest, operate lever D, press
your back firmly against the backrest and put the
backrest at the angle you wish, then release the
lever.
The seat is for one person only.
Don’t adjust the seat when the machine is moving.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 49
April 2019
Operating Instructions
Adjusting the mirrors
The machine is fitted with four rear view mirrors. To
adjust their positions, manually rotate them to the
position(s) which provides optimal visibility.
1. Allows checking the area
machine, on the right-hand side.
2. Allows checking the carriageway
machine.
3. Allows checking the area
machine, on the left- hand side.
4. Allows checking the area
as well as the rear part of the chassis.
behind the
behind the
behind the
behind the machine
Second Edition - First Printing
4
1
2
3
50 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
0
Operating Instructions
Parking Brake
Always use the parking brake switch to apply the
parking brake before raising the boom.
Always engage the parking brake before leaving
the driver's seat.
Push the bottom of the rocker switch to turn the
parking brake on.
Push the top of the switch to turn the parking
brake off.
Brake Pedal
Use the brake pedal to control the machine speed
and to stop the machine motion.
Push and hold the brake pedal to stop the
machine.
Starting the Engine
1. Be sure the parking brake is set and the
transmission control lever is in the neutral
position.
2. Insert the key in the ignition switch.
3. Turn the key until the engine starts.
Starting in Cold Condition
In cold conditions, 20°F / -6°C and below, warm
the engine for 5 minutes before operating to
prevent hydraulic system damage. In extreme
cold conditions, 0°F / -18°C and below, machines
should be equipped with optional cold start kits.
Attempting to start the engine when temperatures
are below 0°F / -18°C may require the use of a
booster battery.
Steer Select
Always position all wheels in line with the machine
before switching the steering mode.
Do not realign the wheels while driving.
To align the rear wheels:
1. Start the engine, and move the Job-Site/Road/
Platform Select to the job-site position.
2. Rotate the steering wheel until the wheels
are in line with the length of the chassis and
the orange indicator light of the steer selector
switches on with a solid light.
When swapping from four-wheel steer to
crab steer (or vice versa), the machine will
automatically aligned the rear wheels.
If the engine fails to start after 30 seconds of
cranking, determine the cause and repair any
malfunction. Wait 20 seconds before trying to start
again.
1
2
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 51
April 2019
203 mm
2
3
Operating Instructions
Second Edition - First Printing
Emergency Exit
Lift up the two levers and remove the wing nuts
securing the levers to the frame
1
2
3
Transmission Control
Use the transmission control lever to control the
direction of machine travel.
Step on the service brake pedal before putting the
transmission into gear.
To drive forward, move the transmission control
lever up and towards the front of the machine.
To drive in reverse, move the transmission control
lever up and towards the back of the machine: the
back-up alarm sounds and the rear working light
turns on (if equipped).
To return to neutral, move the transmission control
lever to the center position.
52 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
STANDSTILL REGEN
STANDSTILL READY
LONG PRESS
TO START
STANDSTILL REGEN
STANDSTILL READY
LONG PRESS
TO START
STANDSTILL REGEN
HIGH TEMPERATURE
LONG PRESS
TO START
STANDSTILL REGEN
STANDSTILL READY
LONG PRESS
TO START
STANDSTILL REGEN
HIGH TEMPERATURE
LONG PRESS
TO START
STANDSTILL REGEN
WARMING UP
LONG PRESS
TO CANCEL
STANDSTILL REGEN
STANDSTILL READY
LONG PRESS
TO START
STANDSTILL REGEN
HIGH TEMPERATURE
LONG PRESS
TO START
STANDSTILL REGEN
WARMING UP
LONG PRESS
TO CANCEL
STANDSTILL REGEN
TIME TO GO
25’
Operating Instructions
DPF Standstill Regeneration Only For Stage V
When the DPF lights pos 7 on the instrument
panel illuminates, the DPF regeneration is
required. To start the regeneration proceed as
follow:
1 Select a safe outdoor parking location:
• firm level surface
• clear of obstruction and traffic
• clear of fiammable material
• clear of explosive atmospheres
2 Apply the parking brake.
3 Move the transmission control lever to
neutral.
4 Deactivate any hydraulic function (boom
functions, drive, shovel mix, continuous
flow....).
5 Keep the engine on at the idle.
6 Short press (less than one second)
the display toggle button pos 12, on
the display it will appear the message
" Standstill Ready, Long press to start".
STANDSTILL REGEN
8 Long press (one second or more) the
display toggle button pos 12, on the
display it will appers the message
" Warming up, long press to cancel".
STANDSTILL REGEN
WARMING UP
LONG PRESS
TO CANCEL
9 Wait until the message indicating
the remaining time to complete the
regeneration appears on the display.
Do not long press (one second or
more) the toggle button otherwise the
regeneration process will be cancelled.
STANDSTILL REGEN
TIME TO GO
25’
10 After approximately 25/35 minutes the
regeneration process is finished, on
the display it will appear the message
"process completed".
STANDSTILL REGEN
7 Long press (one second or more) the
STANDSTILL READY
LONG PRESS
TO START
PROCESS
COMPLETED
display toggle button pos 12, on the
display it will appear the message
" High Temperature, Long press to start".
11 On the display will appear the main page
and the engine will return to low rpm.
STANDSTILL REGEN
HIGH TEMPERATURE
LONG PRESS
TO START
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 53
April 2019
STANDSTILL REGEN
STANDSTILL READY
LONG PRESS
TO START
STANDSTILL REGEN
HIGH TEMPERATURE
LONG PRESS
TO START
STANDSTILL REGEN
WARMING UP
LONG PRESS
TO CANCEL
STANDSTILL REGEN
TIME TO GO
25’
STANDSTILL REGEN
PROCESS
COMPLETED
Operating Instructions
During the DPF standstill regeneration any
boom function is inhibited.
Keep clear of the exaust muffler area.
Don’t leave the machine unattended.
Signpost the area.
Second Edition - First Printing
The DPF standstill regeneration cannot be
activated if one of the preconditions required
from step 1 to 5 has not been satisfied. If
this occurs one or more precondition will be
displayed.
If the standstill regeneration request is ignored
the soot in the DPF can reach impermissible
level, then the filter can be permanently
damaged and needs to be replaced by the
service personnel. In this case on the display
it will appear the message "Not possible,
service needed".
STANDSTILL REGEN
NOT POSSIBLE
SERVICE NEEDED
The DPF standstill regeneration will be
interrupted when:
• The engine is turned off by the key switch
• The parking brake is disengaged
• The emergency stop button is pushed
• The display toggle button pos 12 is long
pressed (one second or more)
54 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Operating Instructions
Transporting a Load
Center the load on the forks. Position the load so
that it is completely against the back of the fork
frame.
The load should be kept as low to the ground as
possible while traveling. Always move a loaded
machine with the boom angle indicator at 0
degrees or less.
Tilt the forks back slightly to help keep the load
secure.
Always bring the machine to a complete stop
before applying the parking brake.
Raising and Placing a Load
The load chart in the cab shows the operating
limits of a properly maintained and operated
machine. To use the load chart, the operator must
know the weight of the load, its load center and
how far out and up it is to be placed.
This machine has more than one load chart. Be
sure you are using the load chart that corresponds
to the attachment on the machine.
If you determine that the weight of the load cannot
be placed at the height and angle you want, these
options can be used:
1. Move the machine closer to the loading or pick
point so that the weight of the load will meet
the load chart specifications.
2. Divide the load into smaller pieces so that
each piece meets the load chart specifications.
3. Obtain a larger machine capable of handling
the load within specifications.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 55
April 2019
Operating Instructions
Placing the load
1 Travel to the desired work site and carefully
stop the machine.
2 Put the transmission in neutral.
3 Apply the parking brake.
4 Gradually move the controller to raise and
extend the boom to the required height.
Second Edition - First Printing
6 Gradually move the controller to raise and
retract the boom. This will bring the forks out
of the load.
7 When the forks are clear of the load and
the structure, the boom can be lowered and
5 Gradually move the controller to lower and
extend the boom into final position. Lower the
load until the weight is completely off the forks.
Do not apply a downward force with the forks.
56 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
retracted.
168 mm
C
C
C
Controller movements - Function
Joystick
April 2019Second Edition - First Printing
Operating Instructions
Function Joystick with
enable switch (B)
Hydraulic quick coupling (if equipped)
Lock or unlock hydraulic quick coupling by
simultaneously pressing hydraulic quick
coupling lock/unlock switch, functions
joystick enable button (B) and white thumb
button (A)
Function Joystick with
enable switch (B) and
yellow roller switch (C)
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 57
April 2019
Operating Instructions
Load Limiting System control
panel
At the back of the driving place there is a unit which
lets you manage the load limiting system of the
machine.
The collected data, processed in relation to the
attachment used, are continuously compared with the
data stored in the program memory. The processing
of these data results in three different situations
which are displayed by the warning lights located
at the left side of the display.
1 Green LED ON
Stability condition. (L1,L2,L3): during normal
operation when the percentage of overturning
moment is between 0 and 79, these LED’s are
ON.
2 Yellow LED ON
Pre-alarm condition. (L4 and L5): they light up
when the machine tends to overturn and the
percentage of overturning moment with respect
to the threshold value is between 80 and 99:
the boom movements are slowed down and the
acoustic alarm slowly beeps.
3 Red LED ON
Alarm condition. (L6 and L7): risk of overturning!
The percentage of overturning moment is from
100 with respect to the threshold value: the
acoustic alarm quickly beeps and the machine
movements are stopped, but for those allowing
to return the load within safety limits.
Second Edition - First Printing
L7
L4
L3
L2
L1
L6
L5
L8
Description of the controls
1. Calibration button
2. Stability indicator with LED-bar
3. Green light - power OK
4. L8 functional led
Operation
When power is turned on the load limiting system
runs a self-test:
• LED-bar 2 gradually lights from green to red
• the display buzzes
• L8 and the Load limiting system general alarm
indicator light stay on
• then LED-bar 2 gradually switches off
• L8 and the Load limiting system general alarm
indicator light switch off
During operation, the LED-bar 2 lights up gradually
depending on the variation of stability.
Alarm codes and resetting
The limiter has diagnostic facilities to aid in the
identification of failures of the transducers, breakages
of the cables or malfunction of the electronic system.
When a failure is signalled, the limiter enters the
safety mode blocking any dangerous manoeuvres:
58 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Operating Instructions
Load limiting system general alarm indicator light
stays on together with LED L8 which starts flashing
representing an alarm code.
Before using the machine, make sure that
the first green LED of the overload warning
system is ON. The overload warning system
must not be used to check the load going to
be lifted: it has only been designed to signal
possible unbalances of the machine along its
motion axis. Such unbalances may also be
caused by an abrupt operation of the levers
during the load handling. If, during work,
several indicators light up, operate the levers
more smoothly.
Load Limiting System override
key switch
This switch allows to override the load limiting system
in order to recover the machine:
• when it is stuck after the load limiting system
has triggered;
• in case of main machine failures requesting the
unlock of all the machine movements;
In order to prevent any misuse of this device (ie
working outside the Load Limiting System and stability
limits of the machine), the Load Limiting System is
provided with a timer (calibrated at 10 seconds) which,
after this time is expired, restores automatically the
lock-out functions.
Using The Load Charts
The load charts installed on the cab indicate the
maximum allow load in relation to the boom extension
and the type of attachment. To operate under safe
conditions, always refer to these charts.
The extension level of the boom can be checked
with the help of the letters (A, B, C, D, E) painted on
the same boom, while the actual boom inclination
degrees are shown by the angle indicator.
When the load limiter disable selector is switched
on, the L8 functional led lights with a solid red light.
Load Limiting System override key switch is active
only in the Job-site mode. In the Platform mode, the
load limiting system cannot be deactivated.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 59
April 2019
Operating Instructions
Quick Attach Instructions
Second Edition - First Printing
Version with mechanical locking
1 Drive to the place where you will release the
mounted attachment (when possible, a solid
and sheltered site).
2 Disconnect the quick connectors of the attachment
(if any).
3 Pull out the mechanical pin locking the attachment
after removing the safety split-pin at its end.
4 Rest the attachment flat on the ground.
5 Tilt the attachment holding frame forward and
lower the boom to release the attachment upper
lock.
6 Move back with the machine and drive to the new
attachment to be coupled.
7 Hold the frame tilted forward and hook the upper
lock of the new attachment.
8 Retract and raise the attachment a small
distance. It will center automatically on the quick
coupling frame.
9 Refit mechanical locking pin fixing it with its safety
split-pin.
10 Re-couple the connectors of the attachment (if
any).
Version with hydraulic locking (optional)
1. Drive to the place where you will release the
mounted attachment (when possible, a solid
and sheltered site).
2. Disconnect the quick connectors of the attachment
(if any).
3. Rest the attachment flat on the ground.
4. Press the Lock/Unlock Enabling Switch and keep
it pressed up to the end of Step 5.
5. Free the attachment moving the function joystick.
6. Tilt the attachment holding frame forward and
lower the boom to release the attachment upper
lock.
7. Move back with the machine and drive to the new
attachment to be coupled.
8. Hold the frame tilted forward and hook the upper
lock of the new attachment.
9. Retract and raise the attachment a small distance.
It will center automatically on the quick coupling
frame.
10. Coupling the attachment moving the function
joystick with the Lock/Unlock Enabling Switch.
11. Re-couple the connectors of the attachment (if
any).
60 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Operating Instructions
Jump Starting the Machine
Jump starting at the battery or battery replacement
is required when the battery is discharged to the
point where the battery will not crank the starter.
Never jump start the machine directly to the
starter or the starter solenoid. Serious injury or
death could result from the machine moving
forward or backward.
To avoid personal injury when jump starting with
another machine, be certain that the machines are
not touching.
Never jump start a frozen battery as it will explode.
Keep sparks and flames away from the battery.
Lead acid batteries generate explosive gases
when charging. Wear safety glasses when working
near batteries.
The booster battery must be 12V. The machine
used for jump starting must have a negative
ground electrical system.
To jump start the machine
1 Connect the positive (+) jumper cable to the
positive (+) post of the discharged battery.
8 Disconnect one end of the second jumper
cable from the negative (-) post of the booster
battery.
9 Disonnect the other end of the second jumper
from the engine block or ground point.
Driving on a slope
When the machine is loaded, always travel with
the load uphill. When the machine is unloaded,
travel with the forks or attachment downhill.
On steep terrain, drive only up and down hill, and
always keep the machine in gear. Do not turn
across slope when machine is traveling up or
down a slope.
Limit travel path and speed according to the
condition of the ground surface, traction, slope,
location of personnel and any other factors which
may create a hazard. Never drive the machine
unless the boom and equipment are in their proper
travel position.
Whether a machine will tip over during dynamic
machine operation involves many variables
that need to be considered. Among these are
pavement/ground conditions, stability and slope,
as well as machine equipment, operator skill, load
position, tire inflation, machine speed, etc.
2 Connect the other end of the same jumper
cable to the positive (+) post of the booster
battery.
3 Connect one end of the second jumper cable
to the negative (-) post of the booster battery.
4 Make the final cable connection to the engine
block or the furthest ground point away from
the battery.
5 Start the engine.
6 Disconnect the positive (+) jumper cable from
the positive (+) post of the booster battery.
7 Disonnect the other end of the positive (+)
jumper cable from the positive (+) post of the
machine battery.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 61
Additionally, tip over of a machine is dependent in
large part upon operator inputs such as the speed
and smoothness of the operation as well as the
position of the attachment and its load.
Construction sites and roads will frequently
change slope from place to place, can be hard and
soft, and change due to the construction activities
and weather.
Operators should be properly trained and use
their best judgment and experience to take
the necessary precautions to prevent tip over.
Operators must assess the job-site variables and
avoid exceeding the machine’s (or operator’s)
capabilities for terrain and conditions.
April 2019
Operating Instructions
Engine Condition Indicator
If the Alert indicator light and/or the Engine Critical
Fault indicator light switches on, contact service
personnel.
After Each Use
1 Select a suitable parking location—firm level
surface, clear of obstruction and traffic.
2 Retract and lower the boom to the stowed
position.
3 Move the transmission control lever to neutral.
4 Set the parking brake.
5 Turn the key switch to the off position and
remove the key to secure from unauthorized
use.
Road or site transfer
When travelling on public roads, strictly obey the
local or national road traffic regulations.
Before traveling on public roads, ensure the following
precautions are taken:
Second Edition - First Printing
• Make sure that lights, horn and turn signals are
in working order.
• The drive speed of the machine will depend on
the engine rpm, and the gear selected.
Driving on public loads is only allowed with an
unloaded machine. Do not use the machine to
tow trailers.
Only for Italian Market
A
• Start the engine.
• Align the rear wheels with the chassis.
• Only for the italian market install the locking
devices provided for the machine registration
document as follows:
1. install the boom extension locking cable A;
2. install the locking collar B on the tilting cylinder;
3. install the locking collar C on the lifting cylinder;
• Cover the teeth of the conventional forks with the
special guard.
• Retract boom and attachment to transfer position
• Set the Road/Job site switch to "Road"
B
C
62 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
Moving a disabled machine
April 2019Second Edition - First Printing
Operating Instructions
Tow the machine only when no alternative is possible,
since this operation may result in serious damage to
the transmission. When possible, repair the machine
on site.
When the machine must be towed:
1. Disable the parking brake.
2. Set the transmission to neutral.
3. Select the two-wheel steer.
4. Connect a rigid draw bar to one of the two tie
down points present on the front axle.
5. When possible, start the engine and use the
hydraulic drive and the braking system.
6. Tow the machine for short distances and at low
speed (less than 5 km/h).
Disabling the parking brake
Use the wheel chokes on all wheels to prevent
the vehicle moving once the parking brake is
disabled.
Lock with mechanical system all wheels to
prevent the vehicle moving once the parking
brake is disabled.
Clear the area of any personnel before remove
the locking from each of the four tires and tow
the vehicle to a suitable location.
To unlock the parking brake of a faulty machine
follow the procedure below, using the 14mm and
19mm combination wrenches provided with the
machine:
5. Screw in the brake release screws (A), 1/4 turn
at a time, in sequence, until the torque drops off
sharply (the wheels are free).
Enabling the parking brake
Use wheel chokes on all wheels to prevent
the vehicle from moving before executing any
operation.
Lock with mechanical system all four wheels to
prevent the vehicle from moving before execute
any operation.
Clear the area of any personnel and verify that
parking brake works properly.
To re-activate the parking brake:
1. Working on the left side of the front axle, unscrew
the brake release screws (A).
2. Adjust the screws (A) to 34 mm.
3. Tighten the nuts (B) to 15-20 Nm.
4. Working on the right side of the front axle,
unscrew the brake release screws (A).
5. Adjust the screws (A) to 34 mm.
6. Tighten the nuts (B) to 15-20 Nm.
The parking brakes are now re-activated and the
wheels are locked.
B
1. Locate the two screws and nuts (A and B)
positioned on both sides of the front axle.
2. Working on the left side of the axle, unscrew
the nuts (B) approximately 10 mm nearby the
bolt head.
3. Screw in the brake release screws (A), 1/4 turn
at a time, in sequence, until the torque drops off
sharply (the wheels are free).
4. Working on the right side of the axle, unscrew
the nuts (B) approximately 10 mm nearby the
bolt head.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 63
A
34 mm
B
A
B
A
April 2019
78 mm
Parking and Storage
Second Edition - First Printing
Short inactivity
Always park the machine in a safe way after a working
day, a shift and at night.
Take all precautions to prevent injury to those persons
who will approach the machine while stationary:
• Park the machine so that it does not hinder other
operations.
• Retract and lower the boom to the ground.
• Disengage the transmission and set the parking
brake.
• Remove the key from the ignition switch and lock
the cab door.
Leaving a battery connected can result in
shorts and, as a consequence, in a fire.
Disconnect the battery by turning the cut-out switch
(placed inside the engine housing) to OFF position
(see Inspection for Decals section).
+
-
+
-
09.4618.1678
Machine storage
In case of extended inactivity of the machine, follow
the above precautions. Additionally:
• Wash the machine thoroughly. For better
cleaning, remove grills and protection casings.
• Carefully dry all machine parts by blowing with
compressed air.
• Lubricate the machine thoroughly.
• Do a walk-around inspection and replace any
worn or damaged part.
• Re-paint any worn or damaged part.
• Remove the battery, smear its terminals with
vaseline and store it in a dry place. Battery can be
used for other purposes. Otherwise, periodically
check its charge level.
• Refuel the tank to prevent internal oxidation.
• Store the machine in a sheltered and wellventilated place.
• Start the engine for about 10 minutes at least
once a month.
• When weather is particularly cold, empty the
radiator.
Always remember that routine maintenance must
be carried out even during the machine inactivity.
Pay particular attention to the fluid levels and to
those parts subject to ageing. Before re-starting
the machine, carry out pre-operation inspection
and carefully check all mechanical, hydraulic and
electrical components.
64 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Parking and Storage
Cleaning and washing the
machine
Clean the machine in accordance with the following
instructions:
• Remove any oil or grease traces with a dry
solvent or a volatile mineral alcohol
• Before assembling a new part, remove any
protection product (rust-preventer, grease, wax
etc.).
• Remove any trace of rust from metal parts with
some emery cloth before smearing the part with
a protection product (rust-preventer, paint, oil
etc.).
Do not use water at high pressure for washing the
machine and especially the main valve, the solenoid
valves and electrical parts.
External washing
Before washing the machine, check that the engine
is shut down and the doors and windows are closed.
Do not, at any times, use fuel to clean the machine.
Use water or steam. In cold climates, dry the locks
after washing or smear them with an antifreeze.
Before using the machine again, check its conditions.
Internal washing
Wash the machine interior with some water and a
sponge. Do not use water at high pressure. After
washing, dry with a clean cloth.
Washing the engine
Before washing the engine, protect the air intake filter
to prevent water from entering the circuit.
Machine disposal
At the end of the machine life, call in a
specialized firm to dispose of it in compliance
with the local or national regulations.
Battery disposal
Used lead-acid batteries cannot be disposed
of as normal industrial solid wastes. Because
of the presence of harmful substances, they
must be collected, eliminated and/or recycled
in accordance with the laws of the EU.
Used batteries must be kept in a dry and
confined place. Make sure the battery is dry
and the cell plugs are tight. Place a sign on
the battery to warn of not using it. If before
disposal the battery is left in the open air,
it will be necessary to dry, smear the box
and the elements with a coat of grease and
tighten the plugs. Do not rest the battery on
the ground; it is always advisable to rest it on
a pallet and cover it. The disposal of batteries
shall be as rapid as possible.
If the machine is to be used in a marine or
equivalent environment, protect it against
salt deposits with an adequate treatment to
prevent rust formation.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 65
April 2019
Transport and Lifting Instructions
Observe and Obey:
Second Edition - First Printing
5 Genie customers needing to containerize any
lift or Genie product should source a qualified
freight forwarder with expertise in preparing,
loading and securing construction and lifting
equipment for international shipment.
5 Only qualified operators should move the
machine on or off the truck.
5 The transport vehicle must be parked on a level
surface.
5 The transport vehicle must be secured to
prevent rolling while the machine is being
loaded.
5 Before loading for transport, make sure the
deck, ramps and machine tires are free of mud,
snow and ice. Failure to do so could cause the
machine to slide.
5 Be sure the vehicle capacity, loading surfaces
and chains or straps are sufficient to withstand
the machine weight. Genie telehandlers are
very heavy relative to their size. See the
serial label for the machine weight. See the
Inspections section for the serial label location.
66 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Transport and Lifting Instructions - GTH-2506
Securing to Truck or Trailer for Transit
Turn the key switch to the off position and remove
the key before transporting.
Inspect the entire machine for loose or unsecured
items.
Be sure the door and the door windows are
latched and secured.
Prior to loading, level the telehandler and retract
the boom.
Use a spotter to load and unload the telehandler.
Keep the boom as low as possible when loading
and unloading.
Set the parking brake.
Securing the Chassis
Use chains of ample load capacity.
Use a minimum of 4 chains. There are 4 tie down
points on the chassis, two in the front and two in
the rear of the machine.
Fully lower the forks or attachment onto the truck
bed. Secure the forks or attachment with a suitable
strap or chain to prevent movement.
Adjust the rigging to prevent damage to the
chains.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 67
April 2019
Second Edition - First Printing
Transport and Lifting Instructions - GTH-2506
Lifting Instructions
Fully lower and retract the boom.
Determine the center of gravity of your machine
using the picture on this page.
Remove all loose items on the machine.
Observe and Obey:
5 Only qualified riggers should rig the machine.
5 Only certified crane operators should lift the
machine and only in accordance with the
applicable crane regulations.
5 Be sure the crane capacity, loading surfaces
and straps or lines are sufficient to withstand
the machine weight. See the serial label for the
machine weight.
Attach the rigging only to the designated lifting
points on the machine.
Adjust the rigging to prevent damage to the
machine and to keep the machine level.
30 in /
0.77 m
60 in /
1.52 m
68 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
April 2019Second Edition - First Printing
Transport and Lifting Instructions - GTH-3007
Securing to Truck or Trailer for Transit
Turn the key switch to the off position and remove
the key before transporting.
Inspect the entire machine for loose or unsecured
items.
Be sure the door and the door windows are
latched and secured.
Prior to loading, level the telehandler and retract
the boom.
Use a spotter to load and unload the telehandler.
Keep the boom as low as possible when loading
and unloading.
Set the parking brake.
Securing the Chassis
Use chains of ample load capacity.
Use a minimum of 4 chains. There are 4 tie down
points on the chassis, two in the front and two in
the rear of the machine.
Fully lower the forks or attachment onto the truck
bed. Secure the forks or attachment with a suitable
strap or chain to prevent movement.
Adjust the rigging to prevent damage to the
chains.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 69
April 2019
Second Edition - First Printing
Transport and Lifting Instructions - GTH-3007
Lifting Instructions
Fully lower and retract the boom.
Determine the center of gravity of your machine
using the picture on this page.
Remove all loose items on the machine.
Observe and Obey:
5 Only qualified riggers should rig the machine.
5 Only certified crane operators should lift the
machine and only in accordance with the
applicable crane regulations.
5 Be sure the crane capacity, loading surfaces
and straps or lines are sufficient to withstand
the machine weight. See the serial label for the
machine weight.
Attach the rigging only to the designated lifting
points on the machine.
Adjust the rigging to prevent damage to the
machine and to keep the machine level.
33 in /
0.85 m
48 in /
1.225 m
70 GTH-2506 - GTH-3007 Part No. 57.0009.0775GT
Observe and Obey:
April 2019Second Edition - First Printing
Maintenance
Check the Tire Pressure
Tip-over hazard. An over-inflated tire can
explode which may compromise machine
stability and cause the machine to tip over.
5 Only routine maintenance items specified in this
manual shall be performed by the operator.
5 Scheduled maintenance inspections shall be
completed by qualified service technicians,
according to the manufacturer’s specifications
and the requirements specified in the
responsibilities manual.
Maintenance Symbols Legend
The following symbols have been used in this
manual to help communicate the intent of the
instructions. When one or more of the symbols
appear at the beginning of a maintenance
procedure, it conveys the meaning below.
Indicates that tools will be required to
perform this procedure.
Indicates that new parts will be
required to perform this procedure.
Tip-over hazard. The use of temporary flat tire
repair products may lead to tire failure which
could compromise machine stability and cause
the machine to tip over.
Bodily injury hazard. An over-inflated tire can
explode and may cause death or serious
injury.
Note: This procedure does not need to be
performed on machines equipped with foam-filled
tires.
1 Check each tire with an air pressure gauge.
Add air as needed.
Wheel and Tire Specifications GTH 2506
Tire 12-16.5
Rim 9.75x16.5
Wheel 8 holes DIN 70361
Tire pressure 4.5 bar (65 psi)
Wheel and Tire Specifications GTH 3007
Indicates that a cold engine will be
required to perform this procedure.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 71
Tire 405/70-20
Rim 13x20
Wheel 8 holes DIN 70361
Tire pressure 5.5 bar (80psi)
April 2019
Maintenance
Second Edition - First Printing
Check the Engine Oil Level
Maintaining the proper engine oil level is essential
to good engine performance and service life.
Operating the machine with an improper oil level
can damage engine components.
Note: Check the oil level with the engine off and on
a level surface.
1 Check the oil level dipstick. Add oil as needed.
Deutz TD 2.9 L4, STAGE V (EU model)
Oil type SHELL RIMULA R4 L 15W-40
Deutz TD 2.9 L4, STAGE IIIA
Oil type SHELL RIMULA R4 L 15W-40
Diesel Fuel Requirements
Satisfactory engine performance is dependent
on the use of a good quality fuel. The use of a
good quality fuel will give the following result: long
engine life and acceptable exhaust emissions
levels.
Check the Hydraulic Oil Level
Maintaining the hydraulic oil at the proper level is
essential to machine operation. Improper hydraulic
oil levels can damage hydraulic components. Daily
checks allow the inspector to identify changes
in oil level that might indicate the presence of
hydraulic system problems.
1 Be sure that the engine is off, the frame is
level and the boom is in the stowed position.
2 Visually inspect the sight gauge located on the
left side of the hydraulic oil tank.
~ Result: The hydraulic oil level should be
halfway in the sight gauge.
3 Add oil as needed. Do not overfill.
Hydraulic oil specifications
Hydraulic Oil type
GAZPROMNEFT HYDRAULIC HDZ 46
The Stage V diesel engine must be operated using
only Ultra Low Sulfur Fuel. The sulphur content of
this fuel must be lower than 15 PPM.
Tank GTH 2506 60 L 15 gal
Tank GTH 3007 90 L 23 gal
Deutz TD 2.9 L4, STAGE V (EU model)
Fuel Type Ultra Low Sulfur Fuel (ULSD)
Deutz TD 2.9 L4, STAGE IIIA
Fuel Type Diesel
72 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
April 2019Second Edition - First Printing
Maintenance
Check the Engine Coolant Level Liquid Cooled Models
Maintaining the engine coolant at the proper level
is essential to engine service life. Improper coolant
level will affect the engine’s cooling capability and
damage engine components. Daily checks will
allow the inspector to identify changes in coolant
level that might indicate cooling system problems.
1 Visually inspect the sight gauge located on the
top side of the radiator.
~ Result: The fluid level should be halfway in the
sight gauge.
Bodily Injury Hazard. Fluids in the radiator
are under pressure and extremely hot. Use
caution when removing cap and adding fluids.
Check Mirrors
Maintaining the indirect visual aids is essential to
workplace visibility.
1. Visually inspect all mirrors to ensure they are
working properly and clean and free from debris.
Check the Battery
Proper battery condition is essential to good
machine performance and operational safety.
Improper fluid levels or damaged cables and
connections can result in component damage and
hazardous conditions.
Electrocution hazard. Contact with hot or live
circuits may result in death or serious injury.
Remove all rings, watches and other jewellery.
Bodily injury hazard. Batteries contain acid.
Avoid spilling or contacting battery acid.
Neutralize battery acid spills with baking soda
and water.
1 Put on protective clothing and eye wear.
2 Be sure that the battery cable connections are
tight and free of corrosion.
3 Be sure that the battery hold-down brackets
are in place and secure.
Note: Adding terminal protectors and a corrosion
preventative sealant will help eliminate the
corrosion on the battery terminals and cables.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 73
April 2019
Maintenance
Scheduled Maintenance
Second Edition - First Printing
Machines that have been out of service for more
than three months must receive the quarterly
inspection before they are put back into service.
Model
Serial number
Date
Hour meter
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
Instructions
y Make copies of this report to use for each
inspection.
y Select the appropriate checklist(s) for the type
of inspection to be performed.
Daily or 8 hours
Inspection: A
y Place a check in the appropriate box after each
inspection procedure is completed.
y Use the step-by-step procedures in this
section to learn how to perform these
inspections.
y If any inspection receives an “N”, tag and
remove the machine from service, repair and
re-inspect it. After repair, place a check in
the “R” box.
Checklist A Y N R
A-1 Manuals and decals
A-2 Pre-operation inspect
A-3 Function tests
A-4 Lubricate the boom
A-5 Engine maintenance
Perform after first 10 hours:
A-6 Axle maintenance
Perform after first 100/250 hours:
A-7 Axle maintenance
Interlocks Spare Parts
LMI Display & Board 56.0016.0132
Enabling Function Switch on
Joystick
07.0741.0225
Emergency Stop Switch 56.0016.0091
Seat Switch 07.0703.0777
74 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
A-1
Inspect the Manuals and Decals
April 2019Second Edition - First Printing
Maintenance
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever comes
first.
Maintaining the operator’s and safety manuals in good
condition is essential to proper and safe machine
operation. Manuals are included with each machine
and should be stored in the container provided in
the operator's compartment. An illegible or missing
manual will not provide safety and operational
information necessary for a proper and safe operating
conditions.
In addition, maintaining all of the safety and
instructional decals in good condition is mandatory
for proper and safe machine operation. Decals alert
operators and personnel to the many possible hazards
associated with using this machine. They also provide
users with operation and maintenance information.
An illegible decal will fail to alert personnel of a
procedure or hazard and could result in hazardous
operating conditions.
1 Check to make sure that the operator's and safety
manuals are present and complete in the storage
container in the operator's compartment.
3 Open the operator's manual to the decals
inspection section. Carefully and thoroughly
inspect all decals on the machine for legibility
and damage.
~ Result: The machine is equipped with all required
decals, and all decals are legible and in good
condition.
9 Result: The machine is not equipped with all
required decals, or one or more decals are
illegible or in poor condition. Remove the
machine from service until the decals are
replaced.
4 Always return the manuals to the storage
container after use.
Note: Contact your authorized Genie distributor or
Genie Industries if replacement manuals or decals
are needed.
2 Examine the pages of each manual to be sure
that they are legible and in good condition.
~ Result: The operator's manual is appropriate for
the machine and all manuals are legible and in
good condition.
9 Result: The operator's manual is not appropriate
for the machine or all manuals are not in good
condition or is illegible. Remove the machine
from service until the manual is replaced.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 75
April 2019
Maintenance
Second Edition - First Printing
A-2
Perform Pre-operation Inspection
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever comes
first.
Completing a Pre-operation Inspection is essential
to proper and safe machine operation. The Preoperation Inspection is a visual inspection performed
by the operator prior to each work shift. The inspection
is designed to discover if anything is apparently
wrong with a machine before the operator performs
the function tests. The Pre-operation Inspection
also serves to determine if routine maintenance
procedures are required.
A-3
Perform Function Tests
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever comes
first.
Completing the function tests is essential to safe
machine operation. Function tests are designed to
discover any malfunctions before the machine is put
into service. A malfunctioning machine must never
be used. If malfunctions are discovered, the machine
must be tagged and removed from service.
76 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
April 2019Second Edition - First Printing
Maintenance
A-4
Lubricate the Boom
Genie specifications require that this procedure be
performed every 8 hours or daily, whichever comes
first.
Greasing the specified locations is essential for good
machine performance and service life.
Operating the machine with little or no grease may
cause the machine to perform poorly and continued
use may cause component damage.
Grease Specification
MASCHERPA GR 529
Genie part number 09.4693.0007
1. Fully extend and raise the boom, then retract the
boom, checking to insure it operates smoothly.
There should be a light film of lubricant on wear
pad contact surfaces.
~ Result: Boom operates smoothly and a thin film
of lubricant is visible. Proceed to step 4.
_ Result: Boom does not extend or retract
smoothly and no lubricant is visible on wear pad
contact surfaces. Proceed to step 2.
A-5
Perform Engine Maintenance -
Engine specifications require that this procedure be
performed every 8 hours or daily, whichever comes
first.
Deutz TD 2.9 L4
Lubricating oil level - check/add
Coolant level - check/add
Visual inspection
Suction air filter/dry air filter - check
Fuel pre-filter - check/empty water
Only for Deutz TD 2.9 L4 - Stage V
Exhaust system including exhaust
aftertreatment components - check for leaks
Required maintenance procedures and additional
engine information is available in the
Deutz TD 2.9 L4 Operation and Maintenance
Manual (Deutz part number 03125151).
Deutz TD 2.9 L4 Operation and Maintenance Manual
Genie part number 57.4700.0036
2. Apply a thin layer of grease to the underside of
the number 2 boom tube where it makes contact
with the number 1 boom tube lower wear pads.
3. Lubricate the top and side boom tube wear pads.
4. Return the boom to the stowed position.
5. Reach the pivot end of the boom and lubricate
the chain return pulley using a grease gun.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 77
April 2019
Maintenance
Second Edition - First Printing
A-6
Perform Axle Maintenance
Axle specifications require that this procedure be
performed after the first 10 hours.
Differential lubricating oil - check/add
Planetary reduction lubricating oil - check/add
Required maintenance procedures and additional
axle information is available in the
Dana Axle ASM-194 Service Manual
Dana Axle Service Manual
Genie part number
(Genie Instructions Library)
57.4700.0026
A-7
Perform Axle Maintenance
Axle specifications require that this one-time
procedure be performed after the first 100/250 hours.
Differential lubricating oil - change
Planetary reduction lubricating oil - change
Magnetic plug - clean
Required maintenance procedures and
additional axle information is available in the
Dana Axle ASM-194 Service Manual
Dana Axle Service Manual
Genie part number
(Genie Instructions Library)
57.4700.0026
78 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
April 2019Second Edition - First Printing
Attachments
This machine can be equipped with several
attachments.
Use only Genie approved attachments specified in
this section.
Information about how to fit and replace attachments
on the machine can be found in section “Quick Attach
Instructions”.
Genie Approved Attachments List
GTH-2506:
• Floating Forks
(part number 55.0750.0112)
• FEM 2 Plate and Forks Kit
(part number 55.0750.0113)
• GM-1 Floating Forks
(part number 55.0750.0088)
• Hydraulic Forks FEM2 Side-Shift +- 100mm
(part number 59.0601.5023)
• Loading shovel 500 Lt
(part number 59.0201.9019)
• Loading shovel 800 Lt
(part number 59.0201.9020)
• Concrete bucket 500 Lt manual discharge
(part number 59.0401.2028)
• Concrete bucket 500 Lt hydraulic discharge
(part number 55.0401.2029)
• Concrete mixing bucket 250 Lt full hydraulic
(part number 59.0401.2018)
• Brick-holder basket
(part number 59.0401.2032)
• Fixed hook on plate
(part number 59.0700.9012)
• Mechanical jib 2m length/ 2000kg capacity
(part number 59.0802.3027)
Information for use of this attachment is described in
the specific attachments operator’s manual available
on official Genie site www.genielift.com/en/servicesupport/manuals
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 79
April 2019
Attachments
Genie Approved Attachments List
GTH-3007:
• Floating Forks
(part number 55.0750.0124)
• FEM 3 Plate and Forks Kit
(part number 55.0750.0114)
• Hydraulic Forks FEM3 Side-Shift +- 100mm
(part number 59.0601.5024)
• Loading shovel 500 Lt
(part number 59.0201.9019)
• Loading shovel 800 Lt
(part number 59.0201.9020)
• Concrete bucket 500 Lt manual discharge
(part number 59.0401.2028)
• Concrete bucket 500 Lt hydraulic discharge
(part number 55.0401.2029)
• Concrete mixing bucket 250 Lt full hydraulic
(part number 59.0401.2018)
• Brick-holder basket
(part number 59.0401.2032)
• Fixed hook on plate
(part number 59.0700.9013)
• Mechanical jib 2m length/ 2000kg capacity
(part number 59.0802.3027)
• Mechanical jib 4m lenght/ 900kg capacity
(part number 59.0802.3028)
Second Edition - First Printing
Information for use of this attachment is described in
the specific attachments operator’s manual available
on official Genie site www.genielift.com/en/servicesupport/manuals
80 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
April 2019Second Edition - First Printing
Attachments
Suspended Load Hazards
Work Area Safety
General Safety
Do not lift a suspended load without first
understanding the governmental standards and
regulations related to the activity. Additional rules,
standard and regulations may apply. Additional
training may be required.
If a telehandler must be used to transport a load,
the following precautions for the protection of the
operator shall be taken.
Read, understand and obey all warnings and
instructions provided with the attachment that is
approved for suspending loads.
Only a properly designed, tested and approved
attachment should be used to carry a suspended
load.
The telehandler load charts are designed for
loads where the load center is stationary. As
a suspended load moves, the load center
can change. As a result, extreme caution in
transporting and lifting, or placing, the load must
be observed to minimize the potential for the load
to move.
Overturning Hazards
Do not lift a suspended load without the proper
and legible load capacity chart for the attachment/
telehandler combination you are using.
Do not permit
the load to swing
freely. Always
properly tether
loads to restrict
movement.
In addition
to ground
personnel, the
two chassis
lifting points
in the front of
the machine
can be used to
help externally
stabilize the
load. Always
cross the tethers
to opposite sides
of the load to
minimize load
movement.
Driving across
grades, sudden
starts, stops,
and turns can
cause the load
to swing and
create a hazard
if not externally
stabilized.
Keep the boom retracted as much as practical.
Do not lift suspended loads when wind speeds can
cause an unsafe situation.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 81
April 2019
Attachments
Second Edition - First Printing
All movements of the load must be accomplished
gradually and at the slowest practical speed to
prevent the load from swinging.
Keep the heavy part of the load closest to the
attachment.
Never drag or pull a load sideways.
Only lift a load vertically; do not pull a load
horizontally as it could cause excessive swinging
of the load.
The weight of all rigging (slings, shackles etc.)
must be included as part of the load.
Identify the proper lifting points of the load, taking
into consideration the center of gravity and load
stability.
Do not attempt to use the telehandler framelevelling to compensate for a swinging load or to
adjust the load after it has been raised.
Do not try to move fixed or obstructed loads.
Do not leave the telehandler unattended with a
suspended load.
Keep the boom and load as low as practical while
maintaining visibility in the direction of travel.
Do not exceed walking speed (2 mph / 3.2 km/h)
with a suspended load.
Start, travel, turn and stop slowly to prevent the
load from becoming unstable or swinging.
Do not attempt to cross inclines as the load
center will move towards the tipping line, thereby
reducing stability.
Only climb or descend inclines with extreme care
as the load center will move towards the tipping
line, thereby reducing stability
Do not park on a slope.
When driving on a rise with loaded material,
proceed in forward gear and travel with load in the
lowest possible position.
When sloping downward with loaded material,
proceed into reverse
When driving on a rise with empty shovel, proceed
into reverse.
When sloping downward with empty shovel,
proceed in forward gear.
Do not allow suspended loads to oscillate.
Do not drag loads when they are hooked up.
A suspended load has a dynamic, and therefore
an unpredictable effect on machine stability,
operate with caution.
The fixed hook has been designed to support
the load declared beside. The maximum payload
corresponds to the nominal capacity rating of the
handler on which it is installed and is indicated on
the load charts supplied with the equipment.
Do not use any controls to re-position the load
when traveling. Come to a gradual and complete
stop before attempting to re-position the load.
82 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
April 2019Second Edition - First Printing
Attachments
Fall Hazards
Do not lift or suspend personnel.
Don’t use the shovel for rising or transporting
people.
Collision Hazards
Be sure that the load is clear of any adjacent
obstacles before lifting.
When visibility is or could be obstructed, near
or at the load placement, the operator shall use
alternative or additional means to safely lift the
load, such as a qualified signal person.
Signal persons must remain in constant
communication (verbal or hand) and be in visual
contact with the operator at all times.
Crush Hazards
Never allow the signal person to come between
the suspended load and another object (such as
the telehandler itself).
Falling Object Hazards
Do not raise the load into the
fall zone shown.
Do not operate the machine while people are
under the load or in the fall zone.
Do not suspend loads using slings or chains from
the forks or fork carriage.
Avoid lifting double tiered loads.
When loading round-shaped objects (as petrol
drums, etc) bind them with straps or ropes and
travel at reduced speed.
Before any maintenance on the mixing bucket,
rest the bucket on the ground, stop the machine,
remove the starter key and lock the cab door
to prevent anybody from gaining access to the
control panel.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 83
April 2019
Attachments
Second Edition - First Printing
Lifting a Suspended Load
Verify that landing point is level and can safely
support the load.
Properly secure the attachment to the telehandler
Level the frame on the telehandler.
Tether the load to restrict movement.
Ask a signal person to assist with lifting the load if
visibility will be obstructed at the point of operation.
Make sure that the signal person remains in
constant communication and is in visual contact at
all times.
With the boom retracted as far as practical, slowly
and gradually raise the boom and load, making
sure to keep the load and boom as low to the
ground as practical.
Be sure that all boom and attachment movements
are performed as slow as practical to avoid
swinging of the load.
Travelling
Be sure that the path of travel is level and capable
of supporting the telehandler with its load.
Keep the boom, and load, as low as practical while
maintaining visibility in the direction of travel.
Ask a signal person to assist with your travel if
visibility will be obstructed in the direction of travel.
Crush or Collision Hazard. Make sure that the
signal person remains in constant communication
and be in visual contact at all times.
Only make adjustments to the load after bringing
the telehandler to a complete stop.
Start, stop, travel and turn slowly to prevent the
load from becoming unstable or swinging.
Do not travel faster than walking speed (<2 mph /
3.2 km/h).
84 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
April 2019Second Edition - First Printing
Attachments
Placing the Load
Ask a signal person to assist with placing the
load if visibility will be obstructed at the point of
operation.
Make sure that the signal person remains in
constant communication and be in visual contact
at all times.
Come to a complete stop near the landing point.
Set the parking brake and place the transmission
into neutral.
Slowly, and gradually, place the load over the
landing point and lower the load until it is safely
supported.
Once the load has been landed, continue to lower
the boom until the rigging and tethers can be
removed.
Signal Person
A signal person is recommended when:
The point of operation, meaning the load travel or
the area near or at load placement, is not in full
view of the operator.
When the equipment is traveling, the view in the
direction of travel is obstructed.
Due to site specific safety concerns, either
the operator or the person handling the load
determines that it is necessary.
Signal persons must remain in constant
communication (verbal or hand) and be in visual
contact with the operator at all times.
The hand signal chart below may be used as
reference.
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 85
April 2019
Second Edition - First Printing
Attachments
STOP. With arm
extended horizontally to
the side, palm down,
arm is swung back and
forth.
EMERGENCY STOP. With both arms extended
horizontally to the side, palms down, arms are
swung back and forth.
HOIST. With upper
arm extended to the
side, forearm and index
finger pointing straight
up, hand and finger
make small circles.
RAISE BOOM. With
arm extended
horizontally to the side,
thumb points up with
other fingers closed.
SWING. With arm
extended horizontally,
index finger points in
direction that boom is to
swing.
LOWER BOOM. With
arm extended
horizontally to the side,
thumb points down with
other fingers closed.
RETRACT
TELESCOPING BOOM.
With hands to the front
at waist level, thumbs
point at each other with
other fingers closed.
RAISE THE BOOM
AND LOWER THE
LOAD. With arm
extended horizontally to
the side and thumb
pointing up, fingers
open and close while
load movement is
desired.
DOG EVERYTHING.
Hands held together at
waist level.
LOWER. With arm
and index finger
pointing down, hand
and finger make small
circles.
EXTENDED
TELESCOPING BOOM.
With hands to the front
at waist level, thumbs
point outward with other
fingers closed.
TRAVEL/TOWER
TRAVEL. With all
fingers pointing up, arm
is extended horizontally
out and back to make a
pushing motion in the
direction of travel.
LOWER THE BOOM
AND RAISE THE
LOAD. With arm
extended horizontally to
the side and thumb
pointing down, fingers
open and close while
load movement is
desired.
MOVE SLOWLY. A
hand is placed in front of
the hand that is giving
the action signal.
86 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
April 2019Second Edition - First Printing
Specifications
GTH-2506
Height, stowed 1.92 m
Length, stowed, at fork-holder plate 3.84 m
Width, standard tires 1.81 m
Wheelbase 2.36 m
Ground clearance, center 0.33 m
Weight 4,580 kg
Working fork height,
maximum
Horizontal reach maximum 3.35 m
Reach at maximum height 0.60 m
Lift capacity, maximum height 2,000 kg
Lift capacity, maximum reach 900 kg
Maximum lift capacity 2,500 kg
Drive speed, maximum, 23 km/h
Turning radius, outside,
2 wheel steer
Turning radius, outside,
4 wheel steer
Fuel tank capacity 60 L
Maximum grade 50 %
Horn sound level,
manufacturer’s rating
Backup alarm sound level,
manufacturer’s rating
Mean assessed vibration level
transmitted to body
Sound pressure level at the operator
position (in accordance with EN12053) only
for STAGE V
5.79 m
5.4 m
4 m
112 dB
95 dB
0.44 m/s
78 dB
GTH-3007
Height, stowed 2.07 m
Length, stowed, at fork-holder plate 4.66 m
Width, standard tires 1.99 m
Wheelbase 2.66 m
Ground clearance, center 0.43 m
Weight 5,970 kg
Working fork height,
maximum
Horizontal reach maximum 3.99 m
Reach at maximum height 0.76 m
Lift capacity, maximum height 2,500 kg
Lift capacity, maximum reach 1,000 kg
Maximum lift capacity 3,000 kg
Drive speed, maximum, 30 km/h
Turning radius, outside,
2 wheel steer
Turning radius, outside,
4 wheel steer
Fuel tank capacity 90 L
Maximum grade 35 %
Horn sound level,
manufacturer’s rating
Backup alarm sound level,
manufacturer’s rating
2
Mean assessed vibration level
transmitted to body
Sound pressure level at the operator
position (in accordance with EN12053) only
for STAGE V
6.89 m
7.1 m
4.4 m
112 dB
95 dB
0.40 m/s
78 dB
2
Guaranteed sound power level LwA
in accordance with the Directive 2000/14/CE)
(
only for stage V
104 dB
Floor loading information
Tire load, maximum 3,500 kg
Occupied floor pressure 7.5 kPa
Guaranteed sound power level LwA
(
in accordance with the Directive 2000/14/CE)
only for STAGE V
104 dB
Floor loading information
Tire load, maximum 2,285 kg
Occupied floor pressure 7.2 kPa
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 87
April 2019
Load Charts
GTH-2506, Standard Carriage
Second Edition - First Printing
GTH-2506
GTH-2506, Hook
09.4618.1637
GTH-2506
6
5
4
3
2
10°
1
0
4
20°
50°
40°
g
30°
k
0
0
0
1
g
k
0
0
9
0°
2
60°
g
k
0
0
5
1
2.90 m
70°
E
D
g
k
0
0
0
2
C
g
B
k
0
0
5
2
A
5.78 m
013
09.4618.0835
88 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
GTH-2506, 2000 Kg Jib
April 2019Second Edition - First Printing
Load Charts
GTH-2506
GTH-2506, Bucket
6
5
4
3
2
1
0
10°
20°
50°
40°
30°
g
k
0
5
5
0°
45
70°
4.51 m
E
D
C
B
A
g
k
0
5
2
1
5.78 m
2
013
09.4618.0837
60°
g
g
k
k
0
0
5
5
6
8
GTH-2506
09.4618.1426
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 89
April 2019
Load Charts
GTH-2506, MANITOU TFF 29 653340 Fork
GTH-2506 GM-1
Second Edition - First Printing
09.4618.1515
90 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
GTH-3007, Standard Carriage
April 2019Second Edition - First Printing
Load Charts
GTH-3007
GTH-3007, Hook
7
6
5
4
3
2
10°
1
0
-1
50°
40°
30°
20°
1000 kg
0°
-2.9°
60°
1500 kg
2000 kg
3.99 m
GTH-3007
67°
E
D
C
g
B
k
0
A
0
5
2
g
k
00
0
3
0.6 m
6.89 m
012345
09.4618.2016
09.4618.2022
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 91
April 2019
Load Charts
GTH-3007, 2000 Kg Jib
Second Edition - First Printing
GTH-3007
GTH-3007, 900 Kg Jib
09.4618.2023
GTH-3007
09.4618.2024
92 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
GTH-3007, Bucket
April 2019Second Edition - First Printing
Load Charts
GTH-3007
09.4618.2025
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 93
April 2019
Second Edition - First Printing
Test
Diagrammatic Representation Of Lorry Trailer Condition Test Results GTH-2506
r=12m
9,5 m
A
D
B
45°
C
45°
E
F
MASKING AREA
94 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
Diagrammatic Representation Of Lorry Trailer Condition Test Results GTH-2506
1 m
1 m
April 2019Second Edition - First Printing
Test
1 m
\
[
1 m
MASKING AREA
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 95
April 2019
Test
Diagrammatic Representation Of Lorry Trailer Condition Test Results GTH-3007
9,5 m
Second Edition - First Printing
A
D
B
45°
C
45°
E
F
96 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
Diagrammatic Representation Of Lorry Trailer Condition Test Results GTH-3007
1 m
1 m
April 2019Second Edition - First Printing
Test
1 m
\
[
1 m
Part No. 57.0009.0775GT GTH-2506 - GTH-3007 97
April 2019
Second Edition - First Printing
Test
Overload Test Procedure
Telehandler coupled to attachments with fixed centre of load (Forks, Bucket, Clamps):
1,33 x Q
Ref. Standard EN1459
Q = Nominal Rated Load Capacity
Telehandler coupled to attachments with oscillating centre of load (Hook, Jib, Hoist):
1,33 x Q + 0,1 x Fb on tires
1,25 x Q + 0,1 x Fb on outriggers
Ref. Standard EN13000
Q = Nominal Rated Load Capacity
Fb = Boom weight reduced (i.e. equal overturning moment) at boom tip.
98 GTH-2506 - GTH-3007 Part No.57.0009.0775GT
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